WO2003004363A1 - Interlocking storage carton - Google Patents
Interlocking storage carton Download PDFInfo
- Publication number
- WO2003004363A1 WO2003004363A1 PCT/US2002/021091 US0221091W WO03004363A1 WO 2003004363 A1 WO2003004363 A1 WO 2003004363A1 US 0221091 W US0221091 W US 0221091W WO 03004363 A1 WO03004363 A1 WO 03004363A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- outer sleeve
- container
- inner receptacle
- sleeve
- receptacle
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
- B65D5/2014—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form the central panel having a non rectangular shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/38—Drawer-and-shell type containers
Definitions
- the present invention relates generally to cartons. More specifically, the invention relates to an interlocking food carton which may be compactly stored and easily assembled. Description of the Related Art
- the present invention is directed to an interlocking carton which is easily assembled.
- the container or carton includes an inner receptacle and an outer removable sleeve.
- the inner receptacle is a boat-like structure or tray upon which food is placed.
- the outer removable sleeve slidably engages with the inner receptacle to enclose or cover the contents of the inner receptacle.
- the inner receptacle also includes a locking mechanism, such as a protruding lip, that locks the outer removable sleeve in place after engagement. This locking mechanism enables safe transit of the contained food so that the carton does not automatically disengage.
- many inner receptacles may be stacked inside one another for compact storage.
- the outer sleeves may be stored in a flat position.
- a user holds the inner receptacle with one hand while simultaneously lifting the outer sleeve with the other hand and slidably engaging the sleeve over the tray until the locking mechanism engages (e.g., the lip of the receptacle protrudes over the sleeve), thereby locking the two pieces together.
- the act of lifting the outer sleeve as well as squeezing the sides of the outer sleeve together facilitate converting the outer sleeve from its stored flat position to a constructed position.
- FIGURE 1 is a perspective view of one embodiment of an interlocking carton showing an outer removable sleeve and an inner receptacle fully engaged;
- FIGURE 2 is a right side view of one embodiment of an interlocking carton showing the outer removable sleeve and the inner receptacle fully engaged;
- FIGURE 3 is a front perspective view of one embodiment of an interlocking carton showing the outer removable sleeve and the inner receptacle fully engaged
- FIGURE 4 is a bottom plan view of one embodiment of an interlocking carton showing the outer removable sleeve and the inner receptacle fully engaged;
- FIGURE 5 is a perspective view of one embodiment of the inner receptacle of the carton shown in FIGURE 1;
- FIGURE 6 is a top view of the inner receptacle as a single piece of material
- FIGURE 7 is a perspective view of one embodiment of the outer sleeve of the carton shown in
- FIGURE 1
- FIGURE 8 is a top view of the outer receptacle as a single piece of material
- FIGURE 9 is a top plan view of one embodiment of the outer sleeve shown in a collapsed form
- FIGURE 10 is a perspective view of an additional embodiment of an interlocking carton showing an outer removable sleeve and an inner receptacle fully engaged
- FIGURE 11 is a perspective view of one embodiment of the inner receptacle of the carton as shown in FIGURE 10;
- FIGURE 12 is a perspective view of one embodiment of the outer sleeve of the carton shown in FIGURE 10; and FIGURE 13 is a perspective view of an additional embodiment of an interlocking carton showing an outer removable sleeve and an inner receptacle fully engaged.
- the present invention provides an interlocking carton comprised of an inner receptacle and an outer sleeve that may be efficiently stored and readily assembled for use. Further, the carton may be engaged by sliding the inner receptacle into the outer sleeve and engaging a locking mechanism. To "unlock” the carton, the inner receptacle may be removed from the sleeve by disengaging the locking mechanism.
- FIGURE 1 illustrates one embodiment of an assembled and interlocked carton 110 that includes an inner receptacle 120 and an outer sleeve 130.
- the exemplary carton 110 includes a protruding lip 122 on the inner receptacle 120 that extends above the outer sleeve 130 thereby serving as a locking mechanism. Once the inner receptacle 120 has been fully inserted into the outer sleeve 130, the protruding lip 122 extends above the top of the outer sleeve 130 making it difficult to unintentionally disengage the carton 110.
- FIGURE 2 illustrates a right side view of the assembled and interlocked carton 110.
- the protruding lip 122 extends past the top edge of the outer sleeve 130, thereby locking the inner receptacle 120 and the outer sleeve 130 together.
- the inner receptacle 120 does not continue to slide forward in relation to the outer sleeve 130 due to the width of the inner receptacle 120. It is recognized that in other embodiments other methods may be used to prevent the inner receptacle 120 from sliding forward in relation to the other sleeve 130, such as, for example, the use of locking mechanisms.
- the inner receptacle 120 is prevented from inadvertently sliding back through the outer sleeve 130.
- FIGURE 3 illustrates a front view of the assembled and interlocked carton 110, wherein the protruding lip 122 extends from the front of the inner receptacle 120 locking the removable outer sleeve 130 into place so that the outer sleeve covers the contents of the inner receptacle 120.
- This locking mechanism may be used to securely hold the outer sleeve 130 and the inner receptacle 120 together to store items, such as food, within the carton 110.
- FIGURE 4 illustrates a bottom view of the assembled and interlocked carton 110, wherein the outer sleeve 130 and the inner receptacle 120 are fully engaged.
- FIGURE 5 illustrates the inner receptacle 120 of the carton shown in FIGURE 1.
- the inner receptacle 120 includes a bottom or base portion 510, a back wall 520, a left side wall 530, a right side wall
- the inner receptacle 120 does not include a top portion, and the outer sleeve 130, when engaged with the inner receptacle 120, covers the contents of the inner receptacle 120. It is recognized that in other embodiments, the inner receptacle 120 may include a top portion that fully or partially covers the inner receptacle 120. Furthermore, other embodiments of the inner receptacle 120 may include the front wall 550 with the protruding lip 122 but without the left side wall 530, the right side wall 540, and/or the back wall 550.
- the inner receptacle 120 may be formed from a single piece of cardboard, or similar material, and folded to form the four walls 520, 530, 540, 550. The walls 520, 530, 540, 550 may then be secured into place to form a receptacle or tray upon which food or other items may be placed. It is recognized that a variety of adhesive materials, such as glue, may be used to secure the walls 520, 530, 540, 550.
- the inner receptacles 120 may be formed, secured, stacked, and efficiently stored taking up little space. In one embodiment, the stacked inner receptacles 120 may then be shipped to various restaurants.
- the carton 110 is shaped to receive a food article.
- the exemplary carton 110 has a triangular or wedge shape that may be suitable for holding a slice of pizza or pie. While the exemplary carton 110 is described herein as a container for a pizza slice, it is recognized that the triangular shaped carton 110 may be used as a container for a variety of food or non-food items and is not limited to pizza. Furthermore, it is recognized that the carton 110 may be formed in a variety of shapes such as trapezoids, rectangles, squares, and so forth.
- FIGURE 7 illustrates the outer sleeve 130 of the carton 110 shown in FIGURE 1, wherein the outer sleeve 130 is in a fully constructed position ready to receive the inner receptacle 120.
- the outer sleeve 130 includes a top portion 710 with perforated sections 712, a bottom or base portion 720 with a first flap 722 and a second flap 724, a left side wall 730, and a right side wall 740.
- the exemplary bottom portion 720 is formed from two flaps 722, 724 wherein the first flap 722 extends from the left side wall 730 and the second flap 724 extends from the right side wall 740.
- first flap 722 and a portion of the second flap 724 overlap and are secured together using an adhesive, such as glue, tape strips, and so forth.
- first flap 722 and the second flap 724 need not overlap, but may be secured with a connector such as, for example, a piece of tape, a sticker, a fastener, and so forth.
- the bottom portion 720 may be formed from a single section rather than from two flaps.
- the outer sleeve 130 may be formed from a single piece of material, folded and secured into place using the first flap 722 and the second flap 724.
- the outer sleeve 130 may be made of any type of material which is typically used for cartons, such as flexible cardboard, corrugated paper, and so forth.
- the outer sleeve 130 also includes perforated sections 712 along the top portion 710 of the outer sleeve 130.
- Each perforated section 712 can be marked to represent the type of item that is served in the carton 110.
- the perforated sections 712 may be marked “cheese,” “pepperoni,” and “vegetable,” thereby designating three different types of pizza that may be served in the carton 110.
- the corresponding perforated section 712 can be depressed, folded, marked, or removed to indicate the contents of the carton 110.
- the carton 110 may include, on the inner receptacle 120 and/or the outer sleeve 130, preprinted text which may be marked to indicate the contents, raised sections which, when depressed, indicate the contents, and so forth. It is also recognized that in some embodiments, the outer sleeve 130 may not include perforated sections 712 or any other types of indicators.
- FIGURE 8 illustrates one embodiment of the outer sleeve 130, which is formed from a single piece of material, such as cardboard or corrugated paper, showing three pleats on each side wall.
- the left side wall 730 of exemplary outer sleeve 130 includes a top pleat 810, a middle pleat 820, and a bottom pleat 830.
- the right side wall 740 of the exemplary outer sleeve 130 includes a top pleat 840, a middle pleat 850, and a bottom pleat 860.
- the pleats 810, 820, 830, 840, 850, 860 indicate fold lines that enable the outer sleeve 130 to be easily folded.
- the top pleat 810 of the left side wall 730 is between the left side wall 730 and the top portion 710 of the outer sleeve 130.
- the top pleat 840 of the right side wall 740 is between the right side wall 740 and the top portion 710 of the outer sleeve 130.
- the bottom pleat 830 of the left side wall 730 is between the left side wall 730 and the bottom portion 720 of the outer sleeve 130.
- the bottom pleat 860 of the right side wall 740 is between the right side wall 740 and the bottom portion 720 of the outer sleeve 130.
- the middle pleat 820 of the left side wall 730 and the middle pleat 850 of the right side wall 740 are generally parallel to the left side wall 530 and right side wall 540 of the inner receptacle 120 after the outer sleeve 130 is placed over the inner receptacle 130 as illustrated in FIGURE 3.
- the outer sleeve 130 may be formed from a single piece of material and folded to form the outer sleeve 130 by securing into place the first flap 722 and the second flap 724.
- FIGURE 9 illustrates one embodiment of a top view of the outer sleeve 130, which has been folded into a substantially flat position, such as for storage.
- the left side wall 730 and the right side wall 740 of the outer sleeve 130 are collapsed at the middle pleats 820, 850 so that the outer sleeve 130 lies substantially flat.
- the top pleats 810, 840 of the left and right side walls 730, 740 are not folded and the middle pleats 820, 850 of the. left and right side walls 730, 740 are folded.
- the bottom pleats 830, 860 of the left and right side walls 730, 740 remain unfolded, but are not visible from FIGURE 9.
- Multiple outer sleeves 130 may then be stacked in this substantially flat position occupying a small amount of storage space.
- FIGURE 10 illustrates an additional embodiment of an assembled and interlocked carton 1010.
- the carton 1010 is similar to the carton 110 shown in FIGURES 1-9, but includes a different locking mechanism.
- the carton 1010 includes an inner receptacle 1020 and an outer sleeve 1030 having a locking mechanism formed from a flap 1022 extending from the inner receptacle 1020 which fits within a slot opening 1032 of the outer sleeve 1030. After the flap 1022 has been inserted into the slot opening 1032, the inner receptacle 1020 and the outer sleeve 1030 are interlocked preventing the inner receptacle 1020 from inadvertently sliding out of the outer sleeve 1030.
- FIGURE 10 illustrates a rectangular-shaped flap 1022 and a rectangular-shaped slot opening 1032, it is recognized that a variety of shapes may be used and that the flap 1022 and the slot opening 1032 need not be the same shape.
- FIGURE 11 illustrates the inner receptacle 1020 of the carton 1010 shown in FIGURE 10.
- the inner receptacle 1020 includes a bottom or base portion 1110, a back wall 1120, a left side wall 1130, a right side wall 1140, and a front wall 1150.
- the flap 1022 extends from the back wall 1120 in a direction away from the base portion 1110.
- the inner receptacle 1020 does not include a top portion such that the outer sleeve 1030, when engaged with the inner receptacle 1020, covers the contents of the inner receptacle 1020.
- the inner receptacle 1120 may include a top portion that fully or partially covers the inner receptacle 1120. Furthermore, other embodiments of the inner receptacle 1120 may include the back wall 1120 with the flap 1022, but without the left side wall 1130, the right side wall 1140, and/or the front wall 1150.
- FIGURE 12 illustrates the outer sleeve 1030 of the carton 1010 shown in FIGURE 10, wherein the outer sleeve 1030 is in a fully constructed position ready to receive the inner receptacle 1020.
- the outer sleeve 1030 includes a top portion 1210 with perforated sections 1212, a bottom or base portion 1220 with a first flap 1222 and a second flap 1224, a left side wall 1230, and a right side wall 1240.
- the outer sleeve 1030 also includes the slot opening 1032 on the top portion 1210 of the outer sleeve 1030.
- the exemplary bottom portion 1220 is formed from two flaps 1222, 1224 wherein the first flap 1222 extends from the left side wall 1230 and the second flap 1224 extends from the right side wall 1240. A portion of the first flap 1222 and a portion of the second flap 1224 overlap and are secured together using an adhesive such as glue, tape strips, and so forth. Further, it is recognized that in other embodiments, the first flap 1222 and the second flap
- the outer sleeve 1030 may be formed from a single piece of material, folded and secured into place using the first flap 1222 and the second flap 1224.
- the outer sleeve 1030 may be made of any type of material which is typically used for cartons, such as flexible cardboard, corrugated paper, and so forth.
- the bottom portion 1220 may be formed from a single section rather than from two flaps.
- the length of the inner receptacle 1020 shown in FIGURE 11 is less than the length of the outer sleeve 1030 such that the flap 1022 extending from the back wall 1120 aligns with the slot opening 1032 of the outer sleeve 1030 wherein the inner receptacle has been inserted into the outer sleeve.
- the flap 1022 extends away from the bottom portion 1120 of the inner receptacle 1020 to a height greater than the height of the outer sleeve 1030, the inner receptacle 1020 can be inserted or slid into the outer receptacle 1030. In one embodiment, the flap 1022 is of a height that prevents the inner receptacle 1020 from inadvertently slipping out of the outer sleeve 1030.
- the flap 1022 is of a height and/or a width such that when the user squeezes the sides of the outer sleeve 1030, the flap 1022 may be easily removed from the slot opening 1032 enabling the inner receptacle 1020 to slide out from the outer sleeve 1030.
- the outer sleeve 1030 can be slightly bowed or bent by squeezing the left and right side walls 1230, 1240 toward one another.
- the slot opening 1032 is shaped to enable the flap 1022 to be easily inserted into the slot opening 1032. Furthermore, the slot opening 1032 may be shaped to minimize the amount of heat that escapes from the engaged carton 1010 as well as the amount of air that enters the engaged carton 1010.
- the flap 1022 may be perforated such that the user may tear off the flap 1022 to remove the inner receptacle 1020 from the outer sleeve 1030.
- the flap 1022 may be of a variety of sizes and shapes such that the flap 1022 can be easily inserted into the slot opening 1032.
- FIGURE 13 illustrates an additional embodiment of an assembled and interlocked carton 1310 that includes two locking mechanisms.
- the carton 1310 includes an inner receptacle 1320 with a protruding lip 1322, similar to the protruding lip described above, as well as an extending flap 1324 and an outer sleeve 1330 having a slot opening 1332.
- the cartons described above provide improvements in speed and efficiency by providing an interlocking inner receptacle and an outer sleeve that are easy to use.
- a user may assemble the flattened or collapsed outer sleeve by pressing the left side wall and the right side wall of the outer sleeve along the middle pleats.
- the collapsed outer sleeve may be constructed using one hand.
- the inner receptacle receives the outer sleeve until the locking mechanism is in place.
- the user may slide the inner receptacle 120 into the outer sleeve 130 until the protruding lip 122 passes the edge of the outer sleeve 120 and/or until the flap 1110 has been inserted into the slot opening 1120, as shown in FIGURE 13.
- the assembled and interlocked carton securely holds the outer sleeve directly over the inner receptacle such that the item in the inner receptacle is covered.
- a user may slide the inner receptacle out from the outer sleeve while disengaging the locking mechanism that prevents the inner receptacle from accidentally sliding out of the outer sleeve.
- the top portion 810 of the outer sleeve 130 may be manipulated over the protruding lip 122 in order to remove the inner receptacle 120 from the outer sleeve 130. More specifically, to unlock the protruding lip 122 from the outer sleeve 130, the user may press the top pleats 910, 940 together, thereby causing the top portion 810 of the outer sleeve 130 to bend upward.
- the top portion 810 of the outer sleeve 130 is bent upwards until the protruding lip 122 can slide beneath the top portion 810.
- the flap 1110 may be pushed through the slot opening 1120 thereby enabling the user to remove the outer sleeve 130 from the inner receptacle 120.
- outer sleeves can be stored in a small space because the outer sleeves can collapse into a substantially flat position.
- the inner receptacles can be nested within one another for convenient storage in a small area. Thus, the pieces that make up the carton do not take up a lot of storage space.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/899,396 US20030006273A1 (en) | 2001-07-05 | 2001-07-05 | Interlocking storage carton |
US09/899,396 | 2001-07-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2003004363A1 true WO2003004363A1 (en) | 2003-01-16 |
Family
ID=25410893
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2002/021091 WO2003004363A1 (en) | 2001-07-05 | 2002-07-02 | Interlocking storage carton |
Country Status (2)
Country | Link |
---|---|
US (1) | US20030006273A1 (en) |
WO (1) | WO2003004363A1 (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030206997A1 (en) * | 2002-05-01 | 2003-11-06 | Schwan's Sales Enterprises, Inc. | Susceptor sleeve for food products |
US20060091189A1 (en) * | 2004-10-28 | 2006-05-04 | David Stier | Set-up pizza tray |
US7487902B2 (en) * | 2007-03-30 | 2009-02-10 | International Paper Co. | Triangular shaped container and associated container blank |
US7699211B2 (en) * | 2008-09-25 | 2010-04-20 | Buckeye Boxes, Inc. | Triangular container with preglued ends |
WO2012170600A2 (en) * | 2011-06-08 | 2012-12-13 | Graphic Packaging International, Inc. | Tray with curved bottom surface |
US10336500B2 (en) | 2014-11-07 | 2019-07-02 | Graphic Packaging International, Llc | Tray for holding a food product |
US10232973B2 (en) | 2014-11-07 | 2019-03-19 | Graphic Packaging International, Llc | Tray for holding a food product |
US9498074B1 (en) * | 2015-09-10 | 2016-11-22 | Fc Meyer Packaging Llc | Pizza slice tray |
US10602745B2 (en) * | 2018-07-30 | 2020-03-31 | Mark A. GODDARD | Food preparation apparatus for sliced pizza and method of use thereof |
MX2023005268A (en) | 2020-11-06 | 2023-07-26 | Graphic Packaging Int Llc | Tray for food products. |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1253489A (en) * | 1917-03-08 | 1918-01-15 | Economy Folding Box Co | Folding container. |
US3623650A (en) * | 1969-10-31 | 1971-11-30 | Reynolds Metals Co | Carton and blank for making same |
US3650383A (en) * | 1970-05-08 | 1972-03-21 | Michael A Nigro | Pizza container |
US3761010A (en) * | 1971-12-27 | 1973-09-25 | Burt & Co F N | Safety carton with cut out lock |
US4007828A (en) * | 1974-12-23 | 1977-02-15 | Edward Mayled | Container and closure |
US4671453A (en) * | 1986-09-12 | 1987-06-09 | International Paper Company | Tamper-proof sleeve |
US5098013A (en) * | 1991-01-15 | 1992-03-24 | Arvco Container Corporation | Single slice pizza carrier |
US5118033A (en) * | 1991-11-01 | 1992-06-02 | Kula Gregory R | Triangular shaped carton |
GB2345281A (en) * | 1998-12-29 | 2000-07-05 | Pethick & Money Ltd | A blank which can be folded to form a wedge shaped container |
FR2789051A1 (en) * | 1999-01-28 | 2000-08-04 | Nordia | Packaging for display and storage of food products, comprises a tray including a sealing flap mounted within a sheath |
US6230917B1 (en) * | 2000-08-24 | 2001-05-15 | Dopaco, Inc. | Lockable two-piece container |
-
2001
- 2001-07-05 US US09/899,396 patent/US20030006273A1/en not_active Abandoned
-
2002
- 2002-07-02 WO PCT/US2002/021091 patent/WO2003004363A1/en not_active Application Discontinuation
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1253489A (en) * | 1917-03-08 | 1918-01-15 | Economy Folding Box Co | Folding container. |
US3623650A (en) * | 1969-10-31 | 1971-11-30 | Reynolds Metals Co | Carton and blank for making same |
US3650383A (en) * | 1970-05-08 | 1972-03-21 | Michael A Nigro | Pizza container |
US3761010A (en) * | 1971-12-27 | 1973-09-25 | Burt & Co F N | Safety carton with cut out lock |
US4007828A (en) * | 1974-12-23 | 1977-02-15 | Edward Mayled | Container and closure |
US4671453A (en) * | 1986-09-12 | 1987-06-09 | International Paper Company | Tamper-proof sleeve |
US5098013A (en) * | 1991-01-15 | 1992-03-24 | Arvco Container Corporation | Single slice pizza carrier |
US5118033A (en) * | 1991-11-01 | 1992-06-02 | Kula Gregory R | Triangular shaped carton |
GB2345281A (en) * | 1998-12-29 | 2000-07-05 | Pethick & Money Ltd | A blank which can be folded to form a wedge shaped container |
FR2789051A1 (en) * | 1999-01-28 | 2000-08-04 | Nordia | Packaging for display and storage of food products, comprises a tray including a sealing flap mounted within a sheath |
US6230917B1 (en) * | 2000-08-24 | 2001-05-15 | Dopaco, Inc. | Lockable two-piece container |
Also Published As
Publication number | Publication date |
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US20030006273A1 (en) | 2003-01-09 |
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