WO2001063667A1 - Apparatus for heat transport away from heated elements and a method for manufacturing the apparatus - Google Patents
Apparatus for heat transport away from heated elements and a method for manufacturing the apparatus Download PDFInfo
- Publication number
- WO2001063667A1 WO2001063667A1 PCT/SE2001/000388 SE0100388W WO0163667A1 WO 2001063667 A1 WO2001063667 A1 WO 2001063667A1 SE 0100388 W SE0100388 W SE 0100388W WO 0163667 A1 WO0163667 A1 WO 0163667A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- liquid
- tubes
- thermal conductivity
- block
- channels
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/46—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids
- H01L23/473—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements involving the transfer of heat by flowing fluids by flowing liquids
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2089—Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
- H05K7/20927—Liquid coolant without phase change
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
Definitions
- This invention relates essentially to an apparatus for transporting away heat from heated elements as stated in the preamble in Claim 1, and a method for manufacturing the apparatus.
- Modern DTTV transmitters have power amplifiers comprising semiconductor ele- ments only. They should be cooled to a temperature as low as possible in order to obtain a long working life.
- the delivered power dissipation from each transmitter is in the order of 15 kW. It is appropriate to use cooling with water in stead of air, because cooling with water demands less space and operates more silently than cooling with air.
- the components to be cooled have been mounted in mechanical thermal contact with a metal plate having internal water channels. Water in a continuous flow has been pumped through the cold plates. It absorbs heat from the components. The water is then led to a cooling structure, most often placed out- doors. This cooling construction could be a conventional fan cooler. It is also possible to have collector tubes mounted down into and up through bore holes in the bedrock, through which the water is pumped.
- a common type of prior art cold plate on the market is made by aluminium.
- the water channels are provided with milled pins, which provide an extended surface towards the streaming water.
- the space between the pins is small, ca. 1 mm.
- aluminium is an appropriate material with a good thermal conductivity and thermal diffusivity. Aluminium has also a low density, which is advantageous since the cold plates often are mounted on extensible units, which ought to be disconnected from the transmitter to be carried away to a workbench by a single person.
- a cold plate of metal is provided on its internal surface with a series of selectively arranged dissipation fins.
- the plate is sealed by a lid, which by means of several longitudinal baffles create a number of internal ducts, in which a cooling liquid circulates.
- the fins are provided in "bunches" on the internal surface of the plate only at the points where the electronic components to cool are mounted on the external surface. None is mentioned about what kind of metal the cold plate is made of.
- a substrate having a high cooling efficiency is disclosed.
- the substrate which has a high heat-dissipating property, has a high thermal conductivity layer in which a cooling medium flow path is arranged.
- the material in the sub- strate is for example poly-crystal Si.
- the high thermal conductivity layer is for example diamond.
- a passive oxide layer is normally formed on aluminium surfaces. This layer protects the surface against corrosion but this has not been functioning for channels in cold plates of aluminium when in operation. After a few months operation corrosion has been obtained which obstructs the channels, and the components have therefore not been adequately cooled and have therefore been too hot. Use of de-ionizated water having an additive of corrosion protecting substance has not been enough to avoid this problem. It is to be noted that there is a demand for a long lifetime without interruption for the cold plate.
- An object of the invention is to provide an apparatus for achieving an effective cooling of heated components by means of liquid.
- Another object of the invention is to provide an apparatus for cooling heated components by means of liquid, preferably water, flowing in channels without any no- ticeable corrosion of the inside of the channels, i.e. to provide a cold plate with a long lifetime.
- Yet another object of the invention is to provide an apparatus for cooling heated components, in which the excellent thermal conductivity and low density properties of aluminium can be used without having the in- advantageous feature of corrosion of the water channels.
- An object of the invention is to provide a method for manufacture an effective apparatus for cooling heated components by means of a liquid.
- Still another object of the invention is to provide an apparatus for providing different cooling for different components.
- the invention relates to an apparatus for transporting away heat from heated elements, comprising a block of a material having good thermal conductivity on to which the elements are provided in thermal contact, and channels in the block, through which a liquid flows.
- the invention is characterized in that the channels are made by tubes in another material than the material in the block, the other material being non-corrosive against the liquid. Therefore, the channel tubes have thin walls and could be made of a material having less thermal conductivity than the material in the block. The tubes are in close contact with the material having good thermal conductivity.
- the tubes are made by steel, preferably acid proof stainless steel and also that the material having good thermal conductivity is aluminium.
- the tubes of non- corrosive material could be cast or sintered, plated, such as electroplated, or compacted by powder in the material having good thermal conductivity.
- the tubes could have an extended cooling surface for the heat transport by the liquid.
- the extended cooling surface could be provided by having the tube corrugated.
- the tubes could comprise core bar means in its centre and means for conveying the liquid in spiral around the core bar means.
- the means for conveying the liquid could be a cord wound in spiral around the core bar means, threads on the core bar means, or be provided by providing the core bar with a polygonal section and turned in spiral around its axis.
- the surface of the channels could be corrugated in order to provide a whirl means for the liquid flowing along the tube.
- the rising gradient of the means for conveying the liquid in spiral and/or the rising gradient of the channel walls could be varying in relation to the heat to be transported from components to be cooled.
- the invention also relates to a method of manufacturing an apparatus for transporting away heat from heated elements, comprising a block of a material having good thermal conductivity on to which the elements are provided in thermal contact, and channels in the block through which a liquid flows.
- the method is characterized by a) providing a corrugated tube of a non-corrosive material against the liquid and having thin walls; b) placing a core bar means having means for conveying the liquid in spiral in the centre of the tube; c) providing the tubes in the block in close contact with the material having good thermal conductivity.
- the tubes of non-corrosive material in the material having good thermal conductivity could be made to bring them in close contact with it.
- steps a) and c) could be provided by forming a half channel in a surface of each of two aluminium blocks and providing an overlay in each half channel, thereafter placing the core bar means in one of the half channels; and then firmly joining the blocks having the half channels turned towards each other.
- the overlay could be performed by electrochemically providing it by an inert material, such as gold or silver.
- FIG 1 shows a first embodiment a liquid channel, in duplicate, in an apparatus according to the invention, i.e. in a side view and a partly sectional view at the inlet or outlet of the channel;
- FIG 2 shows a second embodiment of a channel for liquid in a block
- FIG 3 shows a third embodiment of a channel for liquid in a block
- FIG 4 illustrates a method to provide the channels in a block
- FIG 5 illustrates a fourth embodiment of a channel for liquid in a block
- FIG 6 illustrates a fifth embodiment of a channel for liquid in a block.
- a water supply tube 1 supplies a liquid, for example water, to several parallel inlet channels, of which only two, 3 and 4, are illustrated.
- the upper one 3 in FIG 1 is a side view and the lower one 4 is shown having its outer wall in section and its connection to the tube 1 also shown in section.
- Each outer tube part 5 and 6 for the inlets 3 and 4, respectively, for connection to the supply tube 1 has a smooth configuration and is inserted in an opening in and sealed tightened to it.
- a corrugated channel 7 and 8 is connected to the tube parts 5 and 6, respectively.
- a corrugation provides an extended surface of the channel walls towards the liquid.
- the channels 7 and 8 could be provided in a material 9 having very good thermal conducting properties. This material could be a heat dissipating substrate, and then the channels 7 and 8 could be cast, or fastened in some other way, such as sintering or compacting of powder, directly in such a material.
- the channel could preferably first be provided as a tube having a thin corrugated wall, which then is cast in the substrate or fastened in some other way.
- An essential feature is that the liquid molecules are whirling in a corrugated channel inside the cold plate.
- the material of the tube should be non- corrosive to the streaming water forced through it.
- other ways to provide whirling than a corrugated channel could be provided, such as lugs on the channel walls and/or the core bar and/or the cord.
- the corrugated channels could be tubes of a non-corrosive material, such as steel, preferably acid proof stainless steel, for example the stainless alloy 316L.
- the steel tubes 7, 8 do then have to have very thin walls, since this material is a bad thermal conductor in relation to aluminium.
- the steel tubes are provided in a firm thermal contact with the aluminium, preferably cast, but also sintered or compacted by powder or fastened in some other way, in an aluminium block 9, since aluminium is a very good thermal conductor.
- FIG 4 Another way, shown in FIG 4, to create a firm thermal contact with a corrugated channel of non-corrosive material could be to form press, or cut or mill, a half channel 32, 33 in two aluminium blocks 30, 31, respectively, and create an overlay 34, 35, respectively, with the non-corrosive material in each half channel.
- the surface of the half channels could for example then be lined electrochemically with for example gold, silver or some other inert material.
- the two aluminium blocks with the half-channels are then firmly joined turned towards each other, after that the core bar with its winded cord has been placed in one of the half channels.
- a core bar 10 having a smaller diameter than the channel 7, 8 is inserted in the centre of each channel 7, 8.
- the bar 10 is provided through the tube 1 and tightened held by the tube wall. Instead, its end could be held by a screw joint or the like provided through the tube 1 wall.
- the wired cord 11 fills the space between the core bar 10 and the corrugated wall of the channels 7, 8.
- the channel is made of a stainless tube to be cast in the material 9
- the tube is form stable in all directions as soon as it has been provided with the core bar 10 and the cord 11.
- This form stable tube is then cast in aluminium to form the cold plate.
- the core bar and the cord could be made by any material being form stable and non-corrosive to the streaming water. However, it is best to have the tube and the elements in it in the same material. Therefore, the best choice of material for the core bar and the cord is acid proof stainless steel.
- each of the channels will flow in the space between the channel wall and the core in a rotating movement creating a turbulent flow across the corrugations of the channel walls. A great share of the water molecules in the water will repeatedly come into contact with the inside of the channel wall to absorb heat therefrom.
- FIG 2 illustrates, that the cord 15 wired around the core bar 16 could have a varying rising gradient. This embodiment represents the best mode of the invention.
- the section in FIG 2 is turned 90° in relation to the section in FIG 1.
- the tube 17 is made of very thin stainless steel and cast in a block 18 of aluminium.
- a component 19 to be cooled is provided in good thermal contact with the block 18.
- the rising gradient of the cord 15 is lower than the rising gradient of the cord where there is no heat-generating component in the vicinity.
- the effect of lowering the rising gradient of the wired cord 15 in those sections of the cold plate, which have an extensive heat delivery from components, is that the rotating water could be forced to absorb heat more efficiently from the whole surface of the corrugated tube, due to an increasing centrifugal power forcing the water in the corrugations of the tube to move forwards in the stream direction in the tube.
- the rising gradient of the cord could have such a rising gradient that the cord only functions as a fixation means for the core bar within the tube 17. This feature provides the lowest possible fall of pressure per unit of length of the tube, and thus an optimal function could be obtained of the entire cold plate.
- the meaning of having a core bar 10 or 16, together with the cord wired around it, has two purposes.
- One purpose is thus to hold the corrugated tube 17 or 7 in a form stable position during the time, it is cast, or fastened in some other way, in the aluminium. Casting is to be preferred in order to ensures a good thermal contact between the thin steel tube and the surrounding aluminium block, since a very good thermal contact is provided by the fact that aluminium has a higher thermal expansivity than acid proof steel.
- Another purpose is to provide a turbulent flow of the water pumped through it.
- the turbulence causes the water molecules to come into contact with the tube wall. Since the tube wall is very thin the heat transmitted from a heat producing component 19 (in FIG 2) through the aluminium block is easily transmitted across the thin steel wall and absorbed instantly by the molecules in the turbulently moving water. If the tube only should be corrugated and have the core bar, then some part of the water should be streaming in the centre space between the tube and the core bar. Some part of the water could then be standing in the corrugations of the tube. This gives a worse efficiency than to have a cord wired around the core bar giving a spiral formed path for the water. The corrugations then provide the turbulence of the streaming water, which makes this cold plate so utterly efficient.
- FIG 3 shows an embodiment in which the tube has different corrugations along its length.
- the corrugation of the tube 25 could be varied.
- the corrugation could be closer at positions near to a heat producing component 26 placed on the surface of the cold plate 27 and smoother at positions where there is little or no need for heat transport from a printed circuit, for example.
- the tubes could be provided in the adapted loops before cast. The tubes could then be adequately stretched and compressed. Thereafter, they are cast in the material having good heat transportation features, such as aluminium.
- varying rising gradients or varying corrugation along the water paths in a cold plate are preferably used in cases where the cold plate and the printed circuit or the like are to be made together in numerous series. Then it is economical to make the effort to adapt the heat transport to the circuits to be cooled.
- FIG 5 illustrates that the core bar 41 itself provided in the block 42 could provide the rotation of the liquid by being provided with spiral threads 43 or the like along its length.
- the threads have a rising gradient adapted to the corrugation 44 of the channel.
- a core bar 45 having a polygonal section and being screwed along its length. This will provide several, parallel channels inside the corrugated channel with whirling liquid.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Thermal Sciences (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
- Instantaneous Water Boilers, Portable Hot-Water Supply Apparatuses, And Control Of Portable Hot-Water Supply Apparatuses (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2001236289A AU2001236289A1 (en) | 2000-02-23 | 2001-02-22 | Apparatus for heat transport away from heated elements and method for manufacturing the apparatus |
EP01908546A EP1275149A1 (en) | 2000-02-23 | 2001-02-22 | Apparatus for heat transport away from heated elements and a method for manufacturing the apparatus |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE0000588A SE522799C2 (en) | 2000-02-23 | 2000-02-23 | Apparatus for the removal of heat from heated elements and a method of manufacturing the apparatus |
SE0000588-4 | 2000-02-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2001063667A1 true WO2001063667A1 (en) | 2001-08-30 |
Family
ID=20278558
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE2001/000388 WO2001063667A1 (en) | 2000-02-23 | 2001-02-22 | Apparatus for heat transport away from heated elements and a method for manufacturing the apparatus |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1275149A1 (en) |
AU (1) | AU2001236289A1 (en) |
SE (1) | SE522799C2 (en) |
WO (1) | WO2001063667A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002023966A2 (en) * | 2000-09-13 | 2002-03-21 | Raytheon Company | Method and apparatus for temperature gradient control in an electronic system |
EP3410478A1 (en) * | 2017-05-29 | 2018-12-05 | Mitsubishi Electric R & D Centre Europe B.V. | Power module and method for manufacturing the power module |
DE102021119213A1 (en) | 2021-07-25 | 2023-01-26 | Fachhochschule Kiel, Körperschaft des öffentlichen Rechts | Helix channel cooler unit |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1238462A (en) * | 1967-07-11 | 1971-07-07 | ||
US4720981A (en) * | 1986-12-23 | 1988-01-26 | American Standard Inc. | Cooling of air conditioning control electronics |
US4747450A (en) * | 1985-09-18 | 1988-05-31 | Kabushiki Kaisha Toshiba | Method for producing heat sink and heat sink thus produced |
DE4301865A1 (en) * | 1993-01-25 | 1994-07-28 | Abb Management Ag | Cooling box for electric component |
DE4421025A1 (en) * | 1994-06-16 | 1995-12-21 | Abb Patent Gmbh | Heat-sink for semiconductor power transistor in traffic engineering |
US5826643A (en) * | 1996-06-07 | 1998-10-27 | International Business Machines Corporation | Method of cooling electronic devices using a tube in plate heat sink |
-
2000
- 2000-02-23 SE SE0000588A patent/SE522799C2/en not_active IP Right Cessation
-
2001
- 2001-02-22 AU AU2001236289A patent/AU2001236289A1/en not_active Abandoned
- 2001-02-22 EP EP01908546A patent/EP1275149A1/en not_active Withdrawn
- 2001-02-22 WO PCT/SE2001/000388 patent/WO2001063667A1/en not_active Application Discontinuation
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1238462A (en) * | 1967-07-11 | 1971-07-07 | ||
US4747450A (en) * | 1985-09-18 | 1988-05-31 | Kabushiki Kaisha Toshiba | Method for producing heat sink and heat sink thus produced |
US4720981A (en) * | 1986-12-23 | 1988-01-26 | American Standard Inc. | Cooling of air conditioning control electronics |
DE4301865A1 (en) * | 1993-01-25 | 1994-07-28 | Abb Management Ag | Cooling box for electric component |
DE4421025A1 (en) * | 1994-06-16 | 1995-12-21 | Abb Patent Gmbh | Heat-sink for semiconductor power transistor in traffic engineering |
US5826643A (en) * | 1996-06-07 | 1998-10-27 | International Business Machines Corporation | Method of cooling electronic devices using a tube in plate heat sink |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2002023966A2 (en) * | 2000-09-13 | 2002-03-21 | Raytheon Company | Method and apparatus for temperature gradient control in an electronic system |
WO2002023966A3 (en) * | 2000-09-13 | 2002-05-30 | Raytheon Co | Method and apparatus for temperature gradient control in an electronic system |
US7017651B1 (en) | 2000-09-13 | 2006-03-28 | Raytheon Company | Method and apparatus for temperature gradient control in an electronic system |
EP3410478A1 (en) * | 2017-05-29 | 2018-12-05 | Mitsubishi Electric R & D Centre Europe B.V. | Power module and method for manufacturing the power module |
WO2018221149A1 (en) * | 2017-05-29 | 2018-12-06 | Mitsubishi Electric Corporation | Power module and method for manufacturing the power module |
CN110663112A (en) * | 2017-05-29 | 2020-01-07 | 三菱电机株式会社 | Power module and method for producing a power module |
JP2020505771A (en) * | 2017-05-29 | 2020-02-20 | ミツビシ・エレクトリック・アールアンドディー・センター・ヨーロッパ・ビーヴィMitsubishi Electric R&D Centre Europe B.V. | Power module and method for manufacturing power module |
US11121059B2 (en) | 2017-05-29 | 2021-09-14 | Mitsubishi Electric Corporation | Power module and method for manufacturing power module |
DE102021119213A1 (en) | 2021-07-25 | 2023-01-26 | Fachhochschule Kiel, Körperschaft des öffentlichen Rechts | Helix channel cooler unit |
DE102021119213B4 (en) | 2021-07-25 | 2023-02-09 | Fachhochschule Kiel, Körperschaft des öffentlichen Rechts | Helix channel cooler unit |
Also Published As
Publication number | Publication date |
---|---|
SE0000588D0 (en) | 2000-02-23 |
SE0000588L (en) | 2001-08-24 |
EP1275149A1 (en) | 2003-01-15 |
AU2001236289A1 (en) | 2001-09-03 |
SE522799C2 (en) | 2004-03-09 |
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