WO2001060740A3 - Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas - Google Patents

Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas Download PDF

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Publication number
WO2001060740A3
WO2001060740A3 PCT/US2001/004976 US0104976W WO0160740A3 WO 2001060740 A3 WO2001060740 A3 WO 2001060740A3 US 0104976 W US0104976 W US 0104976W WO 0160740 A3 WO0160740 A3 WO 0160740A3
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WO
WIPO (PCT)
Prior art keywords
chromium
processes
based catalysts
synthesis gas
converting hydrocarbons
Prior art date
Application number
PCT/US2001/004976
Other languages
French (fr)
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WO2001060740A2 (en
Inventor
Kostantinos Kourtakis
Anne M Gaffney
Lin Wang
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Conoco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Conoco Inc filed Critical Conoco Inc
Priority to EP01910791A priority Critical patent/EP1257497A2/en
Priority to AU38360/01A priority patent/AU3836001A/en
Priority to CA002400046A priority patent/CA2400046A1/en
Publication of WO2001060740A2 publication Critical patent/WO2001060740A2/en
Publication of WO2001060740A3 publication Critical patent/WO2001060740A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • B01J37/033Using Hydrolysis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/26Chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/66Silver or gold
    • B01J23/68Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/683Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum or tungsten
    • B01J23/685Silver or gold with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium with chromium, molybdenum or tungsten with chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/86Chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/86Chromium
    • B01J23/864Cobalt and chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/86Chromium
    • B01J23/866Nickel and chromium
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/32Freeze drying, i.e. lyophilisation
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/386Catalytic partial combustion
    • CCHEMISTRY; METALLURGY
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    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/38Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
    • C01B3/40Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
    • CCHEMISTRY; METALLURGY
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    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/025Processes for making hydrogen or synthesis gas containing a partial oxidation step
    • C01B2203/0261Processes for making hydrogen or synthesis gas containing a partial oxidation step containing a catalytic partial oxidation step [CPO]
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1023Catalysts in the form of a monolith or honeycomb
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1005Arrangement or shape of catalyst
    • C01B2203/1029Catalysts in the form of a foam
    • CCHEMISTRY; METALLURGY
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
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    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1052Nickel or cobalt catalysts
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1047Group VIII metal catalysts
    • C01B2203/1064Platinum group metal catalysts
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    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1076Copper or zinc-based catalysts
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    • C01B2203/1082Composition of support materials
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/10Catalysts for performing the hydrogen forming reactions
    • C01B2203/1041Composition of the catalyst
    • C01B2203/1094Promotors or activators
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    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/12Feeding the process for making hydrogen or synthesis gas
    • C01B2203/1205Composition of the feed
    • C01B2203/1211Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
    • C01B2203/1235Hydrocarbons
    • C01B2203/1241Natural gas or methane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

Processes for the catalytic conversion of hydrocarbons to carbon monoxide and hydrogen employing new chromium-based catalysts are disclosed. One highly active and selective catalyst system, providing greater than 95 % CH4 conversion, and 97-98 % selectivity to CO and H2, is a chromium-containing catalyst consisting of a CoCr2O4 cubic spinel precursor dispersed in a chromium oxide matrix. Some other preferred catalysts compositions comprise nickel-chromium containing and rare earth-chromium containing compounds.
PCT/US2001/004976 2000-02-18 2001-02-16 Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas WO2001060740A2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP01910791A EP1257497A2 (en) 2000-02-18 2001-02-16 Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas
AU38360/01A AU3836001A (en) 2000-02-18 2001-02-16 Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas
CA002400046A CA2400046A1 (en) 2000-02-18 2001-02-16 Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US18342300P 2000-02-18 2000-02-18
US60/183,423 2000-02-18
US70370100A 2000-11-01 2000-11-01
US09/703,701 2000-11-01

Publications (2)

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WO2001060740A2 WO2001060740A2 (en) 2001-08-23
WO2001060740A3 true WO2001060740A3 (en) 2002-02-07

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PCT/US2001/004976 WO2001060740A2 (en) 2000-02-18 2001-02-16 Chromium-based catalysts and processes for converting hydrocarbons to synthesis gas

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EP (1) EP1257497A2 (en)
AU (1) AU3836001A (en)
CA (1) CA2400046A1 (en)
WO (1) WO2001060740A2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5324265B2 (en) * 2009-03-11 2013-10-23 関西電力株式会社 Hydrocarbon partial oxidation catalyst and method and apparatus for producing hydrogen-containing gas using the same
DE102009059102A1 (en) * 2009-12-18 2011-06-22 Leibniz-Institut für Neue Materialien gemeinnützige GmbH, 66123 Process for the preparation of encapsulated metal colloids as inorganic color pigments
CN102054598B (en) * 2011-01-13 2012-11-07 中希合金有限公司 Silver copper oxide/copper composite electrical contact material and preparation process thereof
CN103553148B (en) * 2013-11-15 2015-07-08 湖南科技大学 Preparation method of cobalt chromium green pigment

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1595993A (en) * 1968-12-05 1970-06-15
US3645915A (en) * 1970-04-20 1972-02-29 Du Pont Stabilized nickel oxide-nickel chromite reforming catalyst
US3997477A (en) * 1974-12-11 1976-12-14 Nippon Soken, Inc. Catalyst for reforming hydrocarbon fuel
US4046869A (en) * 1976-02-11 1977-09-06 Texaco Inc. Steam reforming process
US4185967A (en) * 1977-02-18 1980-01-29 British Gas Corporation Process for the production of methane-containing gases and catalyst used in process
EP0050902A1 (en) * 1980-10-24 1982-05-05 Stamicarbon B.V. The preparation of porous, pure silicon dioxide and of chromium-oxide-on-silicon dioxide catalysts
US4331451A (en) * 1980-02-04 1982-05-25 Mitsui Toatsu Chemicals, Inc. Catalytic gasification
US4698324A (en) * 1985-08-30 1987-10-06 Agency Of Industrial Science & Technology Method for manufacture of catalyst composite having gold or mixture of gold with catalytic metal oxide deposited on carrier
EP0262947A1 (en) * 1986-09-30 1988-04-06 Johnson Matthey Public Limited Company Catalytic generation of hydrogen from hydrocarbons
EP0352715A1 (en) * 1988-07-25 1990-01-31 Phillips Petroleum Company Twice-aged porous inorganic oxides, catalysts, and polymerization processes
EP0395366A2 (en) * 1989-04-25 1990-10-31 The University Of Notre Dame Du Lac Improvement in metal oxide catalysts
EP0656317A1 (en) * 1993-11-29 1995-06-07 Shell Internationale Researchmaatschappij B.V. Process for the catalytic partial oxidation of hydrocarbons

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1595993A (en) * 1968-12-05 1970-06-15
US3645915A (en) * 1970-04-20 1972-02-29 Du Pont Stabilized nickel oxide-nickel chromite reforming catalyst
US3997477A (en) * 1974-12-11 1976-12-14 Nippon Soken, Inc. Catalyst for reforming hydrocarbon fuel
US4046869A (en) * 1976-02-11 1977-09-06 Texaco Inc. Steam reforming process
US4185967A (en) * 1977-02-18 1980-01-29 British Gas Corporation Process for the production of methane-containing gases and catalyst used in process
US4331451A (en) * 1980-02-04 1982-05-25 Mitsui Toatsu Chemicals, Inc. Catalytic gasification
EP0050902A1 (en) * 1980-10-24 1982-05-05 Stamicarbon B.V. The preparation of porous, pure silicon dioxide and of chromium-oxide-on-silicon dioxide catalysts
US4698324A (en) * 1985-08-30 1987-10-06 Agency Of Industrial Science & Technology Method for manufacture of catalyst composite having gold or mixture of gold with catalytic metal oxide deposited on carrier
EP0262947A1 (en) * 1986-09-30 1988-04-06 Johnson Matthey Public Limited Company Catalytic generation of hydrogen from hydrocarbons
EP0352715A1 (en) * 1988-07-25 1990-01-31 Phillips Petroleum Company Twice-aged porous inorganic oxides, catalysts, and polymerization processes
EP0395366A2 (en) * 1989-04-25 1990-10-31 The University Of Notre Dame Du Lac Improvement in metal oxide catalysts
EP0656317A1 (en) * 1993-11-29 1995-06-07 Shell Internationale Researchmaatschappij B.V. Process for the catalytic partial oxidation of hydrocarbons

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WO2001060740A2 (en) 2001-08-23
EP1257497A2 (en) 2002-11-20
CA2400046A1 (en) 2001-08-23
AU3836001A (en) 2001-08-27

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