WO2001060134A2 - Verfahren, vorrichtung und system zum herstellen einer kopiermontagetafel, insbesondere einer kopiermontagetafel zum herstellen eines einen meisterkabelsatz duplizierenden kabelsatzes - Google Patents
Verfahren, vorrichtung und system zum herstellen einer kopiermontagetafel, insbesondere einer kopiermontagetafel zum herstellen eines einen meisterkabelsatz duplizierenden kabelsatzes Download PDFInfo
- Publication number
- WO2001060134A2 WO2001060134A2 PCT/DE2001/000501 DE0100501W WO0160134A2 WO 2001060134 A2 WO2001060134 A2 WO 2001060134A2 DE 0100501 W DE0100501 W DE 0100501W WO 0160134 A2 WO0160134 A2 WO 0160134A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- master
- assembly
- copy
- board
- mounting
- Prior art date
Links
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/06—Wiring by machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
Definitions
- the invention relates to a method, a device and a system for producing a copy assembly board, in particular a copy assembly board for producing a cable set for a motor vehicle that duplicates a master cable set.
- An entire vehicle cable set usually consists of several cable sets, which vary or are completely missing, depending on the scope of equipment.
- a task that arises in production and on which the invention is based is therefore to create assembly boards on which a given master cable set can be precisely duplicated.
- a first solution to the problem of the invention is created with a method according to claim 1. By copying or transferring the positions of the assembly components from the master assembly panel to the copy assembly panel, it is achieved that the electrical circuit modules then to be produced on the copy assembly panel are "duplicates" of the circuit module mounted on the master assembly panel. The manufacture of the multiply required copy assembly boards is simple and inexpensive.
- the method according to the invention is simplified in its feasibility and is very fail-safe.
- the claim 3 characterizes a method in which the transmission from the master assembly board to copy assembly boards is carried out by direct, purely mechanical transmission.
- Data is converted and is then available for safe and convenient transmission to a wide variety of geographical locations and a wide variety of devices, so that the positions corresponding to the data can be transmitted to a copy mounting panel to be produced by means of suitable devices.
- the features of claim 5 characterize a development of the method according to claim 4.
- Claim 6 is directed to a device that works in the manner of a pantograph for transmitting positions of the master assembly board to the copy assembly board.
- the claim 7 characterizes the basic structure of a
- the claim 8 characterizes a device contained in the system according to claim 7 for receiving the position data of assembly parts on the master assembly board and storing the data in a storage device.
- the claim 9 is directed to an advantageous development of the device according to claim 8.
- the claim 10 characterizes the structure of a device contained in the system according to claim 7 for transmitting position data stored in a storage device to a copy mounting panel.
- Claim 11 characterizes an advantageous development of the device according to Claim 10.
- the positions to be recorded on the master assembly board and their surroundings can advantageously be made visible.
- different mounts can be made automatically.
- cable sets that are produced on the copy mounting board can contain circuit construction systems in addition to the cables themselves, so that the cable sets are designed in the form of prefabricated circuit modules.
- the copy mounting panels produced according to the invention are suitable for the manufacture of prefabricated electrical circuit modules of various types. These include not only cable sets but also at least partially populated cable sets.
- the circuit modules and the cables form a prefabricated assembly or a prefabricated module, in which the cables are advantageously connected directly to connections of the circuit components or plugs, for example by soldering.
- the electrical circuit constructed in this way is delivered as a finished circuit module, for example to an assembly line of automobiles, in order to be installed therein, the creation of new plug connections being largely superfluous.
- Completely prefabricated circuits of this type which contain circuit modules and their cabling, are suitable for a very wide variety of applications, for example for occupant protection circuits, such as airbag circuits, but also for circuits which, for example, belong to an electronic driving stability system which uses different sensors - summarizes, whose output signals are used in a control device to control the wheel brakes, a power actuator of the engine, etc., or for further circuitry.
- FIG. 2 shows views of a master assembly panel and a copy assembly panel when the copied circuit has not yet been completely set up
- FIG. 3 shows a schematic top view of a device for
- FIG. 4 is a schematic plan view of a device for transferring stored position data to a copy mounting board.
- a device for producing an assembly board has a stable frame 2, which comprises a base frame 4, for example standing on the floor, and an upper frame 6 arranged on the base frame 4.
- the underframe 4 ends at the top in an elongated support 8, which at the same time forms the lower boundary of the upper assembly 6, and which forms the upper assembly 6 together with side supports 10 and 12 and an upper elongated support 14 connecting them at the top.
- a master assembly panel 16 is rigidly attached to the left half of the top frame 6, whereas the right half of the top frame 6 rigidly receives a copy assembly panel 18.
- the assembly boards 16 and 18 are formed, for example, by perforated grid plates with a sufficiently fine grid, so that holding pins or other assembly components can be attached at predetermined locations.
- the assembly boards 16 and 18 can also be designed with surfaces which, in the manner of pin walls, allow the insertion of retaining pins or the like in a simple manner. AI
- the assembly boards can also be formed by simple boards or sheets in which holes for attaching
- Assembly components can be trained.
- two vertical rails 20 and 22 are guided in a sled-like manner, for example by means of roller guides or slides.
- a bar 24 is guided in a vertically movable manner on the two rails 20 and 22, so that the bar 24 while maintaining its horizontal position in the vertical and horizontal direction, i.e. m X-Y direction, relative to the mounting panels 16 and 18, is displaceable.
- the displacement of the bar 24 can be done manually or mechanically driven via a control, for example with a control stick.
- the left end of the bar 24 according to FIG. 1 is a scanning device 25 with a laser light source 26, which directs a bundle of light onto the master assembly panel 16, and a camera 28, which the area illuminated by the laser light source 26
- Master assembly panel 16 detected, trained.
- the image recorded by the camera 28 is visible on a screen 30 which is attached, for example, to the upper long beam 14 or can also be attached directly to the bar 24.
- the right end of the bar 24 is designed as a copying device 31 and has a light source 32 which illuminates an area of the copying mounting board 18.
- Light source 32 thus acts like a pantograph.
- FIG. 2 shows a top view of the master assembly board 16 and the copy assembly board 18.
- the circuit components 36, 38 and 40 each have fastening eyes which are fixed with the help of pins 42 fixed by the master assembly panel 16.
- the circuit modules e 36, 38 and 40 each have connecting pins 44 which are electrically connected to cables 46, for example ribbon cables, by soldering or welding or welding or crimping the wires of the cables to the connecting pins 44 or otherwise permanently and securely connected to one another.
- Mounting pins 48 introduced into the master mounting panel 16 serve to fix the cables 46 in place.
- Mounting pins 48 can be provided which define a straight line of a cable, define a bend of a cable, etc.
- a cable set can include cables of different lengths, which lead to different plugs in different numbers of wires, etc.
- the parallel bar 24 with the pick-up device 25 formed by the light source 26 and the camera 28 and the copying device formed by the light source 32 are used.
- the light source 26 is used to approach all locations on the master assembly panel 16 at which pins 42 or mounting pins 48 are attached. These positions can be found on the
- the light source 26 projects a crosshair with which the location of the pin can be precisely targeted.
- the light source 32 marks a corresponding point or point on the copy mounting board 18, which can be marked by hand or by appropriate design of the surface of the copy mounting board and temporarily switching on the light source 32, or at which point Pin or mounting pin can be attached.
- Mounting spigot of the master assembly board on the copy assembly board 18 marks the respective points or attached corresponding spigots or mounting spigots at the respective points.
- the master circuit can then be duplicated on the copy mounting table 18 marked or designed in this way, the assembled circuit components 36, 38 and 40 being shown on the right in FIG. 2, the circuit components 36 and 40 being already connected to one another via the cable 46 and only nor the cable connecting the components 36 and 38 and that
- Circuitry 40 and 38 connecting cables must be attached.
- the device can be modified or supplemented in a variety of ways.
- the circuit construction systems can be omitted, so that only cables forming a cable set are mounted on the master assembly panel to form a master cable set.
- the cables can be arranged in a wide variety of geometrical ways to form a cable set, for example parallel to one another with different lengths, with branches, etc.
- the light source 32 used for copying can be formed by a high-energy laser, which, if appropriately designed, burns holes directly into the copy mounting panel 18, into which the pins can then be inserted. In this case, the light source 32 is only switched on briefly when the light source 26 is above the respective object.
- the bar 24 can be equipped with welding, soldering or crimping devices, by means of which the cables can be connected to the connection pins in the manner of, for example, SME technology.
- the assembly components can be of various types and include simple retaining pins, complicated, multi-part hold-down devices, etc.
- the assembly components can be provided with devices for connecting individual cables and or conductors of the cables with further components.
- Several master cable sets or circuits can be formed on a master assembly board, the layers of which are copied onto the copy assembly board.
- the entire device can be designed such that the copied circuits are not of the same size as the master circuit, but larger or smaller.
- the bar 24 does not have to be manually, but can be motor-driven, so that the device can be operated with a remote control.
- a system is described below with reference to FIGS. 3 and 4, in which the transfer of position data from a master assembly panel to a copy assembly panel takes place with the interposition of electronic storage of position data.
- the master assembly panel and the copy assembly panel do not have to be arranged in a spatially fixed relationship, but can be far apart.
- FIG. 3 shows a master assembly panel 16 with positions 50 and 52, the positions 50, for example, corresponding to those of mounting pins 48 of FIG. 2 and the positions 52 to those of pins 42.
- the positions 50 are shown in a circle and mean, for example, circular holes into which the mounting pin 48 can be used.
- the positions 52 are shown as rectangular holes and correspond, for example, to correspondingly designed ends of the pins 42. It goes without saying that the entire master cable set according to FIG. 2 can be constructed on the master assembly board 16.
- the master assembly panel 16 is arranged between two side rails 54 and 56, which form roller and guide tracks for a beam 58 which extends across the master assembly Fei 16 extends and m direction of the double arrow 59 along the
- Rails 54 and 56 is movable.
- the beam 58 carries a carriage 60 which is movable in the direction of the double arrow 61 along the beam 58.
- a position transmitter 62 which, for example, senses the rotation of a roller and generates a corresponding output signal which, as a position signal, shows the position of the bar 58 in the direction perpendicular to FIG. 3 and thus the position of the carriage 60 relative to the master assembly board 16 m indicates its vertical direction.
- a position transmitter 64 is attached to the carriage 60, which indicates the position of the carriage 60 with respect to the master assembly table 16 in its horizontal direction according to FIG. 3.
- the position transmitters 62 and 64 are connected via lines (not shown) to a control device 66 which contains a microprocessor with associated memory devices which are not shown in detail.
- a slot for inserting a data carrier (not shown), for example a floppy disk, is designated by 68.
- control elements are designated, which could also be formed by a keyboard.
- the carriage 60 carries a camera 72, the images of which can be reproduced on a screen 74 and can advantageously be stored in a memory of the control device 66.
- a light source 73 is used to illuminate the part of the master assembly panel 16 located below the slide 60.
- the slide 60 also has a release button 76 and a position type button 78, which are connected to the control device 66 via lines (not shown). The function of the arrangement described so far is as follows:
- the carriage 60 is moved, for example, by hand over the master assembly panel 16, the scene 74 recorded by the camera 72, located below the carriage 60 and illuminated by the light source 73, being visible in each case.
- the camera 72 is provided with a crosshair, for example, so that the position of the carriage 60 can be precisely determined. As soon as the crosshair of the camera 72 is above one of the positions 50 or 52, the release button 76 is actuated, whereupon the signals supplied by the position transmitters 62 and 64 are read in and stored as position data by the control device 66.
- the position type key 78 is actuated, as a result of which position type data corresponding to the actuation of the position type key 78 are stored in addition to the position data in the control device 66. It goes without saying that, depending on the number of different types of positions (two in the example shown), there may be several position type keys. In addition to the position data, respective scene data or images recorded by the camera 72 can be stored.
- all relevant data of the master cable set 34 can be stored by the control device 66 in a memory of the control device 66 and are available for further processing.
- FIG. 4 shows a device for transmitting position data and position type data recorded with the device according to FIG. 3 to a copy mounting panel 18 to be produced. Parts corresponding to components of the device according to FIG. 3 have the same reference numerals as in FIG. 3, only with the addition 1 used.
- a drive motor 80 for example designed as a stepping motor, and for driving the carriage 601
- a drive motor 82 for example, designed as a stepping motor, is provided for driving the beam 581.
- the motors 80 and 82 are connected to the control device 661 via lines, not shown.
- the carriage 601 according to FIG. 4 additionally has a focusing light source, for example an energy-intensive laser 84, which can be controlled from the control device 60 and for which appropriate safety measures are provided (not shown) for its operation.
- a focusing light source for example an energy-intensive laser 84
- the function of the device according to FIG. 4 is as follows:
- the data stored in the control device 66 of FIG. 3 and relevant for the master circuit are transferred to a floppy disk or another data carrier, for example a CD with additionally stored image data, which is inserted into the slot 681 of the control device 661.
- a program stored in the control device 661 is then started using one of the control elements 701.
- the carriage 601 is moved by the drive motors 80, 82 controlled by the control device 661 to a first stored position, upon reaching which the laser 84 marks the copy mounting panel 18 in accordance with the position type data belonging to the position data, for example a round or an angular hole in the Copy mounting board trains.
- control device 661 moves the carriage 601 in sequence into the further, stored positions, which are marked in accordance with the position type data. In this way, a copy mounting board 18 can be produced which is exactly the same with regard to the circuit to be set up
- the data stored in the control device 66 can be transferred directly to other control devices which belong to the control of devices according to FIG. 4.
- the data can also be temporarily stored on data media.
- the arrangements described can be modified in a variety of ways.
- the position type data and image or scene data can, for example, be displayed on the screen 741, so that if the marking of the positions on the copy mounting panel 18 does not take place automatically from the carriage 601, an operator can apply the markings in accordance with the displayed position type data.
- the position type key 78 can be omitted, for example, so that the detected positions are marked in a uniform manner on the copy assembly board.
- the carriage according to FIG. 3 can be formed by a component which is moved over the master assembly panel 16 in a manner similar to a mouse used in computers, the click buttons of the mouse being able to be used as a release button and position type button. It is understood that such a component can be provided with a crosshair lens.
- the device according to FIG. 3 can be designed as an automatically operating device in that position transmitters are supplemented by motors with which the carriage, controlled by the control device 66, can be moved for scanning the master assembly panel 16. The carriage is then equipped with a sensor that detects the respective positions.
- the carriage 601 according to FIG. 4 does not necessarily have to be included
- Drive motors are provided.
- the drive motors 80 and 82 in which position transmitters are advantageously integrated for their precise controllability, can be replaced by simple position transmitters.
- the carriage 601 is then moved by hand and the screen 741 shows the direction in which the carriage 601 must be moved in order for a stored position to be reached. Reaching the position is displayed.
- the carriage 60 can, for example, contain a mechanical drilling device which bores holes in the copy mounting panel 18 at the corresponding positions.
- the carriage 601 can be moved in a predetermined manner by the control device 661 during the production of a hole or another marking.
- the carriage 601 can be provided with a device which merely optically marks the respective positions, for example with a printing element which applies characters which are dependent on the position type to the copy mounting board.
- the control program in the control device 661 for controlling the motors 80 and 82 can be constructed similarly to control programs known per se for controlling the movement of a component in a surface.
- the motors 80 and 82 can be formed by Stellzylmder.
- the devices according to FIGS. 3 and 4, which together form a system, do not necessarily have to be spatially separated, but can be integrated, so that the same device, which takes position data from a master assembly panel, receives this position data after the exchange of the Applies the master assembly panel to the copy assembly panel through a copy assembly panel.
- the carriage 601 of FIG. 4 can be equipped with additional welding, soldering or other connecting devices, with the aid of which cables can be connected to connecting pins.
- the assembly components can be of various types and include simple retaining pins, complicated, multi-part lower brackets, etc.
- the base plates of the assembly boards can, for example, be perforated plates or plates with surfaces into which holes or threaded bores can be introduced in a simple manner.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Supply And Installment Of Electrical Components (AREA)
- Installation Of Indoor Wiring (AREA)
- Manufacturing Of Printed Wiring (AREA)
- Automatic Assembly (AREA)
Abstract
Description
Claims
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2001557848A JP2003526878A (ja) | 2000-02-11 | 2001-02-09 | 複製組立ボード、特にマスタケーブル組を複製するケーブル組を製作するための複製組立ボードを製造する方法及び装置 |
EP01921143A EP1254463A2 (de) | 2000-02-11 | 2001-02-09 | Verfahren, vorrichtung und system zum herstellen einer kopiermontagetafel, insbesondere einer kopiermontagetafel zum herstellen eines einen meisterkabelsatz duplizierenden kabelsatzes |
US10/217,226 US20030040829A1 (en) | 2000-02-11 | 2002-08-12 | Method, device and system for producing a replica of an assembly broad, especially, a replica of an assemply board for producing a cable harness that duplicates a master cable harness |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10006233.4 | 2000-02-11 | ||
DE10006233 | 2000-02-11 | ||
DE10021561.0 | 2000-05-03 | ||
DE10021561 | 2000-05-03 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/217,226 Continuation US20030040829A1 (en) | 2000-02-11 | 2002-08-12 | Method, device and system for producing a replica of an assembly broad, especially, a replica of an assemply board for producing a cable harness that duplicates a master cable harness |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2001060134A2 true WO2001060134A2 (de) | 2001-08-16 |
WO2001060134A3 WO2001060134A3 (de) | 2002-03-07 |
Family
ID=26004308
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/DE2001/000501 WO2001060134A2 (de) | 2000-02-11 | 2001-02-09 | Verfahren, vorrichtung und system zum herstellen einer kopiermontagetafel, insbesondere einer kopiermontagetafel zum herstellen eines einen meisterkabelsatz duplizierenden kabelsatzes |
Country Status (4)
Country | Link |
---|---|
US (1) | US20030040829A1 (de) |
EP (1) | EP1254463A2 (de) |
JP (1) | JP2003526878A (de) |
WO (1) | WO2001060134A2 (de) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5597050B2 (ja) * | 2010-07-15 | 2014-10-01 | 富士機械製造株式会社 | 基板停止位置制御方法および装置、ならびに基板装着位置制御方法 |
US20150338839A1 (en) * | 2014-05-20 | 2015-11-26 | Caterpillar Inc. | System to verify machining setup |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3693228A (en) * | 1970-11-12 | 1972-09-26 | Gerber Scientific Instr Co | Machine for assembling wire harness |
US4190890A (en) * | 1977-11-16 | 1980-02-26 | Grumman Aerospace Corporation | Programmable light director system |
US4979544A (en) * | 1988-09-30 | 1990-12-25 | The Boeing Company | Universal wire harness form board assembly |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3653411A (en) * | 1970-02-11 | 1972-04-04 | Rca Corp | Cable harness assembly board and method of making the same |
JP3672215B2 (ja) * | 1998-03-16 | 2005-07-20 | 矢崎総業株式会社 | ワイヤハーネス製造システム |
-
2001
- 2001-02-09 EP EP01921143A patent/EP1254463A2/de not_active Withdrawn
- 2001-02-09 JP JP2001557848A patent/JP2003526878A/ja active Pending
- 2001-02-09 WO PCT/DE2001/000501 patent/WO2001060134A2/de not_active Application Discontinuation
-
2002
- 2002-08-12 US US10/217,226 patent/US20030040829A1/en not_active Abandoned
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3693228A (en) * | 1970-11-12 | 1972-09-26 | Gerber Scientific Instr Co | Machine for assembling wire harness |
US4190890A (en) * | 1977-11-16 | 1980-02-26 | Grumman Aerospace Corporation | Programmable light director system |
US4979544A (en) * | 1988-09-30 | 1990-12-25 | The Boeing Company | Universal wire harness form board assembly |
Also Published As
Publication number | Publication date |
---|---|
US20030040829A1 (en) | 2003-02-27 |
JP2003526878A (ja) | 2003-09-09 |
WO2001060134A3 (de) | 2002-03-07 |
EP1254463A2 (de) | 2002-11-06 |
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