WO2001038473A1 - Procede de fabrication de granules antimousse - Google Patents
Procede de fabrication de granules antimousse Download PDFInfo
- Publication number
- WO2001038473A1 WO2001038473A1 PCT/EP1999/009008 EP9909008W WO0138473A1 WO 2001038473 A1 WO2001038473 A1 WO 2001038473A1 EP 9909008 W EP9909008 W EP 9909008W WO 0138473 A1 WO0138473 A1 WO 0138473A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- weight
- defoamer
- silicones
- wax
- aqueous
- Prior art date
Links
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- 238000005243 fluidization Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 1
- UHUSDOQQWJGJQS-UHFFFAOYSA-N glycerol 1,2-dioctadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CO)OC(=O)CCCCCCCCCCCCCCCCC UHUSDOQQWJGJQS-UHFFFAOYSA-N 0.000 description 1
- RZRNAYUHWVFMIP-HXUWFJFHSA-N glycerol monolinoleate Natural products CCCCCCCCC=CCCCCCCCC(=O)OC[C@H](O)CO RZRNAYUHWVFMIP-HXUWFJFHSA-N 0.000 description 1
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- VKOBVWXKNCXXDE-UHFFFAOYSA-N icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCC(O)=O VKOBVWXKNCXXDE-UHFFFAOYSA-N 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 1
- 239000003094 microcapsule Substances 0.000 description 1
- UAXZKOFYXXDTFH-UHFFFAOYSA-N n-[2-(hexadecanoylamino)ethyl]hexadecanamide Chemical compound CCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCC UAXZKOFYXXDTFH-UHFFFAOYSA-N 0.000 description 1
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 description 1
- SZQRSDJOAHBRSI-UHFFFAOYSA-N n-[2-(tetradecanoylamino)ethyl]tetradecanamide Chemical compound CCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCC SZQRSDJOAHBRSI-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- KHLCTMQBMINUNT-UHFFFAOYSA-N octadecane-1,12-diol Chemical compound CCCCCCC(O)CCCCCCCCCCCO KHLCTMQBMINUNT-UHFFFAOYSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 238000010583 slow cooling Methods 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 239000001587 sorbitan monostearate Substances 0.000 description 1
- 235000011076 sorbitan monostearate Nutrition 0.000 description 1
- 229940035048 sorbitan monostearate Drugs 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N tolylenediamine group Chemical group CC1=C(C=C(C=C1)N)N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 150000005691 triesters Chemical class 0.000 description 1
- UNXRWKVEANCORM-UHFFFAOYSA-I triphosphate(5-) Chemical compound [O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O UNXRWKVEANCORM-UHFFFAOYSA-I 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/37—Polymers
- C11D3/3703—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C11D3/373—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicones
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D11/00—Special methods for preparing compositions containing mixtures of detergents
- C11D11/0082—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads
- C11D11/0088—Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads the liquefied ingredients being sprayed or adsorbed onto solid particles
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D17/00—Detergent materials or soaps characterised by their shape or physical properties
- C11D17/0034—Fixed on a solid conventional detergent ingredient
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/0005—Other compounding ingredients characterised by their effect
- C11D3/0026—Low foaming or foam regulating compositions
Definitions
- the present invention relates to a process for producing silicone-containing defoamer granules for solid detergents by simultaneous granulation and drying, the silicones being sprayed in the form of aqueous emulsions onto an admixed precursor from carrier materials and, if appropriate, further defoamers with simultaneous granulation and drying, in particular after the SKET process. Furthermore, the present invention describes the use of such defoamer granules in solid detergents.
- Detergents for household and industrial laundry generally contain organic surfactants. Builder as well as numerous organic and inorganic additives.
- the surfactants used for the laundry usually tend to develop foam during the washing cycle, which has a negative effect on the washing result. Therefore, there is a practical need to control the development of foam during the washing process.
- Silicones have proven to be particularly suitable defoamers, which are generally applied to carrier materials and, if appropriate, are used in solid detergents, coated with other organic defoaming substances.
- DE-Al-31 28 631 discloses the production of foam-damped detergents containing silicone defoamers which are microencapsulated.
- the silicone is dispersed in an aqueous dispersion of a remodeling polymer and the dispersion - separated from the other detergent components dissolved or dispersed in water - is fed to the spray drying system via a special line.
- the two partial flows are combined in the area of the spray nozzle.
- film-forming polymers are cellulose ethers, starch ethers or synthetic water-soluble ones Polymers in question.
- Microcapsules form spontaneously in the spray nozzle.
- the process described is inevitably linked to the production of spray-dried detergents. A transfer to other detergents, for example those produced by granulation, does not appear to be possible with this procedure.
- Silicone-containing defoamers are known from European patent application EP-AI-0 496 510, a mixture of silicones and fatty alcohols, fatty acids or glycerol monoesters having special melting points being applied to starch as the carrier material.
- EP-AI-0 496 510 a mixture of silicones and fatty alcohols, fatty acids or glycerol monoesters having special melting points being applied to starch as the carrier material.
- the silicones and the other organic constituents are mixed with the starch in liquid form or granulated in a fluidized bed process. Spraying the silicones and the organic materials onto the carrier during the granulation proves problematic according to this method. Because of their viscosity and their sticky, oily consistency, the silicones show problems with pumpability on the one hand, and stringing and sticking in the spray nozzle on the other, which means that the desired, finely divided spraying is hardly possible.
- An object of the present invention is a process for the production of defoamer granules for solid detergents consisting of carrier materials, silicones and, if appropriate, water-insoluble wax-like defoamer substances, silicones being sprayed on in the form of aqueous emulsions onto a mixed preliminary product of carrier materials and, if appropriate, water-insoluble wax-like substances Defoamer substances with simultaneous drying and granulation in the fluidized bed.
- suitable silicones are conventional organopolysiloxanes which have a content of finely divided silica, which in turn can also be silanated.
- organopolysiloxanes are described, for example, in the already cited European patent application EP-A1-0 496 510.
- Polydiorganosiloxanes which are known from the prior art are particularly preferred.
- Suitable polydiorganosiloxanes have an almost linear chain and are identified by the following formula (I),
- R can independently represent an alkyl or an aryl radical and n can stand for numbers in the range from 40 to 1500.
- suitable substituents R are methyl, ethyl, propyl, isobutyl, tert. Butyl and phenyl.
- the polydiorganosiloxanes contain finely divided silica, which can also be silanized.
- Silicic acid-containing dimethylpolysiloxanes are particularly suitable for the purposes of the present invention.
- the polydiorganosiloxanes advantageously have a Brookfield viscosity at 25 ° C. in the range from 5000 mPas to 30,000 mPas, in particular from 15,000 to 25,000 mPas.
- An essential criterion of the invention is that the silicones are sprayed in the form of their aqueous emulsions.
- the silicone is added to the water presented with stirring.
- so-called thickeners as are known from the prior art, can be added to increase the viscosity of the aqueous silicone emulsions.
- the thickeners can be inorganic and / or organic in nature, particularly preferred are nonionic cellulose ethers such as methyl cellulose, ethyl cellulose and mixed ethers such as methylhydoxyethyl cellulose, methyl hydroxypropyl cellulose, methyl hydroxybutyl cellulose and anionic carboxy cellulose types such as the carboxymethyl cellulose sodium salt (abbreviation CMC).
- Particularly suitable thickeners are mixtures of CMC to nonionic cellulose ether in a weight ratio of 80:20 to 40:60, in particular 75:25 to 60:40. In general, and especially when adding the thickener mixtures described, use concentrations of approximately 0.5 to 10, in particular 2.0 to 6,% by weight, calculated as a thickener mixture and based on aqueous silicone emulsion, are recommended.
- the content of silicones of the type described in the aqueous emulsions is advantageously in the range from 5 to 50% by weight, in particular from 20 to 40% by weight, calculated as silicones and based on the aqueous silicone emulsion.
- the aqueous silicone solutions are given starch which is accessible from natural sources, for example from rice, potatoes, corn and wheat.
- the starch is advantageously present in amounts of 0.1 to 50% by weight, based on the silicone emulsion, and in particular in a mixture with the already described thickener mixtures of sodium carboxymethyl cellulose and a nonionic cellulose ether in the amounts already mentioned.
- the procedure is expediently such that the thickeners which may be present are allowed to swell in water before the silicones are added.
- the silicones are expediently incorporated using effective stirring and mixing devices.
- all known inorganic and / or organic carrier materials can be used as carrier materials.
- typical inorganic carrier materials alkali carbonates, aluminosilicates, water-soluble sheet silicates, alkali silicates, alkali sulfates, for example sodium sulfate and alkali phosphates.
- the alkali silicates are preferably a compound with a molar ratio of alkali oxide to SiO- > of 1: 1.5 to 1: 3.5. The use of such silicates results in particularly good ones
- the aluminosilicates referred to as carrier material include, in particular, the zeolites, for example zeolite NaA and NaX.
- the compounds referred to as water-soluble layered silicates include, for example, amorphous or crystalline water glass.
- Suitable organic carrier materials are, for example, film-forming polymers, for example polyvinyl alcohols, polyvinylpyrrolidones, poly (meth) acrylates, polycarboxylates, cellulose derivatives and starch.
- Usable cellulose ethers are, in particular, alkali carboxymethyl cellulose, methyl cellulose, ethyl cellulose, hydroxyethyl cellulose and so-called cellulose mixed ethers, such as, for example, methyl hydroxyethyl cellulose and methyl hydroxypropyl cellulose, and mixtures thereof.
- Particularly suitable mixtures are composed of sodium carboxymethyl cellulose and methyl cellulose, the carboxymethyl cellulose usually having a degree of substitution of 0.5 to 0.8 carboxymethyl groups per anhydroglucose unit and the methyl cellulose having a degree of substitution of 1.2 to 2 methyl groups per anhydroglucose unit.
- the mixtures preferably contain alkali carboxymethyl cellulose and nonionic cellulose ethers in weight ratios from 80:20 to 40:60, in particular from 75:25 to 50:50.
- Such cellulose ether mixtures can be used in solid form or as aqueous solutions, which can be pre-swollen in the usual way.
- the native starch which is composed of amylose and amylopectin is particularly preferred as the carrier.
- Starch is called native starch as it is available as an extract from natural sources, for example from rice. Potatoes, corn and wheat. Native starch is a commercially available product and is therefore easily accessible.
- Single or more of the above-mentioned compounds can be used as carrier materials, in particular selected from the group of alkali metal carbonates, alkali metal sulfates.
- Mixtures of alkali carbonates, in particular sodium carbonate, alkali silicates, in particular sodium silicate, alkali sulfates, in particular sodium sulfate, zeolites are particularly suitable.
- the carrier materials can be composed as follows:
- alkali silicate 0 to 30% by weight alkali silicate
- alkali sulfate 0 to 75% by weight alkali sulfate
- waxy, water-insoluble defoamer compounds can also be used.
- "Wax-like” are understood to mean those compounds which have a melting point at atmospheric pressure above 25 ° C. (room temperature), preferably above 50 ° C. and in particular above 70 ° C.
- the wax-like defoamer substances which may be present according to the invention are practically insoluble in water, ie at 20 ° C they have a solubility of less than 0.1% by weight in 100 g of water.
- Suitable waxy compounds are, for example, bisamides, fatty alcohols, fatty acids, carboxylic acid esters of mono- and polyhydric alcohols, and paraffin waxes or mixtures thereof.
- Bisamides are suitable which are derived from saturated fatty acids with 12 to 22, preferably 14 to 18 C atoms and from alkylenediamines with 2 to 7 C atoms.
- Suitable fatty acids are lauric acid, myristic acid, stearic acid, arachic acid and behenic acid and mixtures thereof, as can be obtained from natural fats or hydrogenated oils, such as tallow or hydrogenated palm oil.
- Suitable diamines are, for example, ethylene diamine, 1,3-propylene diamine, tetramethylene diamine, pentamethylene diamine, hexamethylene diamine, p-phenylene diamine and tolylene diamine.
- Preferred diamines are ethylenediamine and hexamethylenediamine.
- Particularly preferred bisamides are bis-myristoyl-ethylenediamine, bis-palmitoyl-ethylenediamine, bis-stearoylethylenediamine and mixtures thereof, and the corresponding derivatives of hexamethylenediamine.
- Suitable carboxylic acid esters are derived from carboxylic acids with 12 to 28 carbon atoms. In particular, these are esters of behenic acid, stearic acid, oleic acid, palmitic acid. Myristic acid and / or lauric acid.
- the alcohol part of the carboxylic acid ester contains a mono- or polyhydric alcohol with 1 to 28 carbon atoms in the hydrocarbon chain.
- suitable alcohols are behenyl alcohol, arachidyl alcohol, coconut alcohol, 12-hydroxystearyl alcohol, oleyl alcohol and lauryl alcohol as well as ethylene glycol, glycerin, methanol, ethanol, isopropanol, vinyl alcohol, sucrose, erythritol, pentaerythritol, sorbitan and / or sorbitol.
- esters are those of methanol, ethylene glycol, glycerol and sorbitan, the acid part of the ester being selected in particular from behenic acid, stearic acid, oleic acid, palmitic acid or myristic acid.
- Suitable esters of polyvalent alcohols include xylitol monopalmitate, Pentarythritmonostearat, glycerol, ethylene glycol and sorbitan monostearate, sorbitan, sorbitan Sorbitandilaurat, sorbitan, sorbitan dioleate, and also mixed tallowalkyl and diesters.
- Glycerol esters which can be used are the mono-, di- or triesters of glycerol and the carboxylic acids mentioned, the mono- or diesters being preferred. Glycerol monostearate, glycerol monooleate, glycerol monopalmitate, glycerol monobehenate and glycerol distearate are examples of this.
- esters examples include beeswax, which mainly consists of the esters CH 3 (CH2) 24COO (CH 2 ) 27CH3 and ⁇ (C ⁇ OO C ⁇ C ⁇ , and carnauba wax, which is a mixture of carnaubaic acid alkyl esters, often in combination with small amounts of free camamaic acid, other long-chain acids, high-molecular alcohols and hydrocarbons.
- Suitable carboxylic acids as a further defoamer compound are, in particular, behenic acid, stearic acid, oleic acid, palmitic acid, myristic acid and lauric acid, and mixtures thereof, as are obtainable from natural fats or optionally hardened oils, such as tallow or hydrogenated palm oil. Saturated fatty acids with 12 to 22, in particular 14 to 18, carbon atoms are preferred.
- Suitable fatty alcohols as a further defoamer compound are the hydrogenated products of the fatty acids described.
- the paraffin wax preferred as a further defoamer compound in the sense of the invention generally represents a complex mixture of substances without a sharp melting point.
- its melting range is usually determined by differential thermal analysis (DTA), as in "The Analyst” 87 (1962), 420 , described, and / or its freezing point. This is the temperature at which the paraffin changes from the liquid to the solid state by slow cooling.
- Paraffins which are completely liquid at room temperature, that is to say those having a solidification point below 25 ° C. cannot be used according to the invention.
- paraffin waxes which can be used according to the invention, this liquid fraction is as low as possible and is preferably absent entirely.
- Particularly preferred paraffin wax mixtures at 30 ° C have a liquid fraction of less than 10% by weight, in particular from 2% by weight to 5% by weight, at 40 ° C a liquid fraction of less than 30% by weight, preferably of 5 % By weight to 25% by weight and in particular from 5% by weight to 15% by weight, at 60 ° C. a liquid fraction of 30% by weight to 60% by weight, in particular 40% by weight % to 55% by weight, at 80 ° C a liquid content of 80% by weight to 100% by weight, and at 90 ° C a liquid content of 100% by weight.
- the temperature at which a liquid content of 100% by weight of the paraffin wax is reached is still below 85 ° C., in particular at 75 ° C. to 82 ° C., in particularly preferred paraffin wax mixtures.
- paraffin waxes of the type described are used in particular.
- a preliminary product is first produced from the carrier materials and the wax-like defoamer substances which may be present. If the preliminary product additionally contains wax-like defoamer substances, the weight fraction of carrier materials is preferably 20 to 98% by weight, in particular 35 to 95% by weight, and that of the wax-like defoamer substances is preferably 2 to 80% by weight, in particular 5 to 65% by weight .-% - calculated on preliminary product.
- the carrier material can be produced in the usual way by spray drying an aqueous slurry. If wax-like defoamer substances are additionally used, these can be applied, for example, by applying the melted wax-like defoamer substances to the spray-dried, granular carrier material, for example by successive admixing, in particular in the form of a spray.
- the carrier material is preferably kept in motion by mixing elements or by fluidization in order to ensure a uniform loading of the carrier material.
- the spray mixers used for this can be operated continuously or discontinuously.
- precursors additionally containing wax-like defoamer substances are prepared by dissolving or slurrying the support material in water, dispersing the wax-like defoamer substances therein and then spray-drying this slurry.
- a water-soluble, non-surfactant dispersion stabilizer in the form of a water-swellable polymer can be added to the dispersion. Examples of these are the cellulose ethers mentioned, homo- and copolymers of unsaturated carboxylic acids, such as acrylic acid, maleic acid and copolymerizable vinyl compounds, such as vinyl ether, acrylamide and ethylene.
- the addition of such compounds which act as dispersion stabilizers in the aqueous slurry is preferably not more than 5% by weight, in particular 1% by weight to 3% by weight, based on the preliminary product formed.
- the water content of the slurry can be 30% by weight to 60% by weight.
- the spray drying of the dispersion can be carried out in a known manner in systems provided for this purpose, so-called spray towers, using hot drying gases conducted in cocurrent or countercurrent. Drying by means of drying gases carried in cocurrent with the spray material is preferred, since the loss of activity due to the potential hot air volatility of some constituents of the paraffin can be reduced to a minimum, particularly in the case of paraffin-containing preliminary products.
- the spraying of the aqueous silicone emulsions onto the preliminary product is preferably carried out continuously onto the solid preliminary product with simultaneous drying and granulation in a fluidized bed, in particular in a continuously operating fluidized bed according to the so-called SKET process.
- the aqueous silicone emulsions are introduced into the fluidized bed via one or more nozzles.
- the preliminary product of carrier material and wax-like defoamer substances are mixed in simultaneously with the aqueous silicone emulsions, but separately from them, preferably by means of an automatically controlled solids metering.
- the product streams of aqueous silicone emulsion and admixed preliminary product are controlled in such a way that defoamer granules result, which are preferably 2.0 to 25% by weight, in particular 5.0 to 20% by weight, of silicone, calculated as silicone and based on Defoamer granules - included.
- defoamer granules result, which are preferably 2.0 to 25% by weight, in particular 5.0 to 20% by weight, of silicone, calculated as silicone and based on Defoamer granules - included.
- the remaining 100% by weight of the defoamer granulate is the preliminary product already described.
- the aqueous silicone emulsion meets the mixed preliminary products with simultaneous evaporation of the water, whereby dried to dried germs are formed, which are coated with further introduced aqueous silicone emulsions or with the mixed preliminary products, granulated and again dried at the same time become.
- a particular advantage of the process is that the defoamer granules that are produced are classified or classified by the incoming drying air with regard to their particle size and thus also with regard to their weight, so that those granules which have reached the desired particle size or weight fall out of the fluidized bed the fluidized bed in a discharge lock.
- Fluidized bed apparatuses which are preferably used have circular base plates (inflow base) with a diameter between 0.4 and 5 m, for example 1, 2 m or 2.5 m.
- Perforated floor slabs a Contidur slab (commercial product from Hein & Lehmann, Federal Republic of Germany) or perforated floor slabs can be used as the floor slab, the holes (passage openings) of which are covered by a grid with mesh sizes of less than 600 ⁇ m.
- the grid can be arranged inside or above the passage openings. However, the grid preferably lies directly below the passage openings of the inflow floor. This is advantageously realized in such a way that a metal gauze with the appropriate mesh size is sintered on.
- the metal gauze preferably consists of the same material as the inflow floor, in particular of stainless steel.
- the mesh size of said grid is preferably between 200 and 400 ⁇ m.
- the process is preferably carried out at swirl air speeds between 1 and 8 m / s and in particular between 1.5 and 5.5 m / s.
- the granules are advantageously discharged via a size classification of the granules. This classification is preferably carried out by means of an opposing drying air flow (sifter air) which is regulated in such a way that only particles above a certain particle size are removed from the fluidized bed and smaller particles are retained in the fluidized bed.
- the inflowing air is composed of the heated or unheated classifier air and the heated soil air.
- the soil air temperature is preferably between 80 and 400 ° C.
- the vortex air cools is characterized by heat losses and by the heat of vaporization and is preferably about 5 cm above the base plate 60 to 120 ° C, preferably 65 to 90 and in particular 70 to 85 ° C.
- the air outlet temperature is preferably between 60 and 120 ° C, in particular below 80 ° C.
- the residence time for the product to be dried, which remains stationary above the inflow floor, is preferably in the range from 5 to 60 minutes.
- the defoamer granules are regarded as dried if the free water content is below 10% by weight, preferably from 0.1 to 2% by weight, based in each case on the finished granules.
- a starting mass In the process preferably carried out in the fluidized bed, it is necessary for a starting mass to be present at the start of the process, which serves as an initial carrier for the sprayed-in aqueous silicone emulsion.
- Suitable starting materials are the admixed preliminary products or, in particular, the defoamer granules themselves, which have already been obtained in a previous process.
- defoamer granules with a grain size in the range above 0.2 and below 0.9 mm are used as starting mass and are preferably fed in via a roller mill.
- the defoamer granules obtained from the fluidized bed are then preferably cooled in a separate fluidized bed and classified by means of a sieve into granules with particle sizes between 0.9 and 5 mm as good grain fraction, in granules over 5 mm as oversize fraction and in granules below 0.9 mm as undersize fraction ,
- the granules of the undersize fraction are returned to the fluidized bed.
- the oversize fraction is ground, preferably in grain sizes below 0.9 mm, and also returned to the fluidized bed.
- the defoamer granules produced by the process according to the invention are spherical, easily flowing products which do not dust. They have a good defoaming effect and can be used in both spray-dried and granulated detergents.
- Another object of the present invention relates to the use of the defoamer granules produced according to the invention for the production of solid detergents.
- the defoamer granules can be present in amounts of 0.2 to 7.0% by weight, preferably in amounts of 0.5 to 4.0% by weight, based on the detergent.
- the detergents can contain customary anionic, nonionic or cationic surfactants, as well as other customary constituents in usual amounts.
- the detergents can contain softening agents such as tripolyphosphate or zeolite, as well as bleaching agents such as perborate or percarbonate in customary amounts as usual components.
- the defoamer granules can easily be mixed in.
- Granules with the following composition were obtained: 7% by weight of silicone, 2.2% by weight of cellulose ether, 9.2% by weight of sodium silicate, 38.0% by weight of sodium sulfate, 29.1% by weight of sodium carbonate, 3 , 7% by weight polyacryl / methacrylate and 11.0% by weight of a paraffin wax mixture consisting of 30% paraffin with a solidification point from 62 ° C to 90 ° C, 30% by weight hard paraffin with a solidification point of 42 ° C to 56 ° C and 30% by weight soft paraffin with a solidification point of 35 ° C to 40 ° C with a bulk density of 810 g / 1 and a grain size distribution of 0.1 to 1.6 mm.
- the product showed very good flow properties and had no dust content.
- Example 5 650 kg per hour of the powdery precursor produced according to Example 2 were continuously fed into the fluidized bed apparatus (SKET system) at a drying air flow rate of approx. 20,000 m air / h at a temperature of 100 ° C. via a solids metering and continuously 350 kg per hour of that prepared according to Example 4 on this powdery precursor sprayed aqueous silicone emulsion.
- the temperature in the fluidized bed above the fluidized bed was 65 ° C, the exhaust air 60 ° C.
- Granules having the following composition were obtained: 7% by weight of silicone, 10.3% by weight of starch, 2.1% by weight of cellulose ether, 3.2% by weight of sodium silicate, 21.2% by weight of sodium sulfate , 38.1% by weight of zeolite, 3.3% by weight of polyacrylate / methacrylate, 11.5% by weight of paraffin and 3.3% by weight of bis-stearylethylenediamide with a bulk density of 780 g / l and a grain size distribution of 0.1 to 1.6 mm.
- the product showed very good flow properties and had no dust content.
- the defoamer granules produced were mixed in an amount of 1.5% by weight by simply mixing them into a powdered universal detergent formulation with 8% by weight sodium alkylbenzenesulfonate, 10% by weight alkyl ethoxylate, 1.5% by weight soap, 10% by weight .-% sodium carbonate, 20% by weight zeolite, 3% by weight sodium silicate, 20% by weight sodium perborate, 2% by weight tetraacetylethylene diamine (TAED), 0.5% by weight protease, balance to 100 % By weight of sodium sulfate and water.
- the detergents obtained had perfect foaming behavior both at 30 ° C. and at 40 ° C., 60 ° C. and 95 ° C.
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Abstract
L'invention concerne un procédé de fabrication de granulés antimousse à teneur en silicones, pour détergents solides, par granulation et séchage simultanés, caractérisé en ce qu'on pulvérise les silicones sous forme d'émulsions aqueuses sur un produit de base mélangé, formé de matériaux supports et, éventuellement, d'autres agents antimousse, en même temps que le mélange est granulé et séché, en particulier conformément au procédé SKET. Le procédé selon l'invention permet d'obtenir des granulés antimousse d'excellente efficacité, présentant une très bonne coulabilité et exempts de poussière. Les granulés antimousse peuvent ainsi être utilisés de façon satisfaisante dans des détergents solides.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP1999/009008 WO2001038473A1 (fr) | 1999-11-23 | 1999-11-23 | Procede de fabrication de granules antimousse |
AU13849/00A AU1384900A (en) | 1999-11-23 | 1999-11-23 | Method of producing defoaming granulates |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PCT/EP1999/009008 WO2001038473A1 (fr) | 1999-11-23 | 1999-11-23 | Procede de fabrication de granules antimousse |
Publications (1)
Publication Number | Publication Date |
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WO2001038473A1 true WO2001038473A1 (fr) | 2001-05-31 |
Family
ID=8167499
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP1999/009008 WO2001038473A1 (fr) | 1999-11-23 | 1999-11-23 | Procede de fabrication de granules antimousse |
Country Status (2)
Country | Link |
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AU (1) | AU1384900A (fr) |
WO (1) | WO2001038473A1 (fr) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0210731A2 (fr) * | 1985-07-25 | 1987-02-04 | Dow Corning Limited | Agents pour contrôler la mousse dans les détergents |
DE4004687A1 (de) * | 1990-02-15 | 1991-08-22 | Henkel Kgaa | Verfahren zur herstellung eines schuettfaehigen, phosphatfreien entschaeumerpraeparates |
DE4127323A1 (de) * | 1991-08-20 | 1993-02-25 | Henkel Kgaa | Verfahren zur herstellung von tensidgranulaten |
DE4325881A1 (de) * | 1993-08-02 | 1995-02-09 | Henkel Kgaa | Schaumregulatorgranulat und Verfahren zu seiner Herstellung |
WO1995029219A1 (fr) * | 1994-04-25 | 1995-11-02 | Henkel Kommanditgesellschaft Auf Aktien | Procede pour preparer des adjuvants granulaires |
WO1999067354A1 (fr) * | 1998-06-24 | 1999-12-29 | Cognis Deutschland Gmbh | Procede pour preparer des granulats antimousse |
-
1999
- 1999-11-23 AU AU13849/00A patent/AU1384900A/en not_active Abandoned
- 1999-11-23 WO PCT/EP1999/009008 patent/WO2001038473A1/fr active Search and Examination
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0210731A2 (fr) * | 1985-07-25 | 1987-02-04 | Dow Corning Limited | Agents pour contrôler la mousse dans les détergents |
DE4004687A1 (de) * | 1990-02-15 | 1991-08-22 | Henkel Kgaa | Verfahren zur herstellung eines schuettfaehigen, phosphatfreien entschaeumerpraeparates |
DE4127323A1 (de) * | 1991-08-20 | 1993-02-25 | Henkel Kgaa | Verfahren zur herstellung von tensidgranulaten |
EP0603207A1 (fr) * | 1991-08-20 | 1994-06-29 | Henkel Kgaa | Procede de fabrication de granulats tensioactifs. |
DE4325881A1 (de) * | 1993-08-02 | 1995-02-09 | Henkel Kgaa | Schaumregulatorgranulat und Verfahren zu seiner Herstellung |
WO1995029219A1 (fr) * | 1994-04-25 | 1995-11-02 | Henkel Kommanditgesellschaft Auf Aktien | Procede pour preparer des adjuvants granulaires |
WO1999067354A1 (fr) * | 1998-06-24 | 1999-12-29 | Cognis Deutschland Gmbh | Procede pour preparer des granulats antimousse |
Also Published As
Publication number | Publication date |
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AU1384900A (en) | 2001-06-04 |
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