A METHOD AND APPARATUS FOR SLITTING STRIP
Field Of The Invention
The present invention pertains to the longitudinal slitting of strip. The invention
finds particular application in the processing of metal strip as it is unwound from a coil
of the strip.
Background Of The Invention
Slitting machines of the type having counter rotatable substantially parallel top and
bottom arbors with co-operating knives for slitting metal strip in a longitudinal direction
as it is passed between the arbors are known in the art.
Generally, each arbor carries at least two knives spaced apart from each other
along the arbor by spacer rings to provide a requisite spacing therebetween. The knives
and spacer rings are keyed onto the arbor to prevent rotation of them relative to the
arbor. A set of resilient stripper rings for pressing against the metal strip while being slit
and arranged side by side relative to one another encircle the spacer rings. The stripper
rings are axially slid over the spacer rings when being positioned on the arbor and are
maintained in position relative to the arbor by virtue of a friction fit over the spacer
rings.
The stripper rings each exert a reaction force on the strip by virtue of their
resilience, which acts to maintain the strip in a substantially straight path of travel as it
issues from between the arbors.
Problems occur if the stripper rings are of incorrect thickness in relation to the
thickness of the metal strip being slit and the size of the knives used. One such problem
is that the strip can abrade the knives thereby leading to excessive knife wear and to
shortening of the working life of the knives. The strip itself can also be marked by non-
slitting edges of the knives. Another problem is that strip, and in particular thick strip,
tends to require manual intervention in order to be returned to the desired path of travel
upon issuing from between the arbors. This is particularly undesirable from a safety
viewpoint as it means personnel are required to work in the vicinity of the rotating
arbors. Moreover replacement of the knives is expensive and losses can be incurred as a
result of damage to the metal strip during the slitting operation.
When the knives of an arbor wear they are generally reconditioned by grinding
down the slitting edge of each to a reduced diameter and presently, it is common practice
to also grind down the work faces of the set of stripper rings with each reconditioning of
the knives so that a suitable clearance between the slitting edges and the work faces of
the stripper rings is maintained. As such, when the set of knives reach the end of their
working life the set of stripper rings is also discarded.
In addition, at present different sets of stripper rings are used for the slitting of
metal strips having a different thickness relative to one another in order that the required
clearance between the work faces of the stripper rings and the slitting edge of each knife
on the arbor on which the stripper rings are carried is provided. The need to maintain a
potentially significant number of different sets of stripper rings is expensive.
Examples of prior art slitting machines are disclosed in EP 444008A, JP 10225818
and RU 2086364. More particularly, in European patent application EP 444008A there
is disclosed a slitting machine incorporating opposed counter rotatable arbors carrying
knives for slitting lengths of paper, textiles, aluminium foils and the such like. Each of
the arbors carries loose stripper rings arranged in offset positions relative to one another
along the arbors for assisting separation of cut strips of the relevant material being slit.
The machine disclosed in Japanese Patent 10225818 also incorporates opposed counter
rotatable arbors carrying co-operating knives for slitting thin sheet material. Each of the
arbors are respectively encircled by loose stripper rings having an axis of rotation offset
relative to the corresponding arbor around which they encircle. The rings are arranged to
press against thrust rolls and be spaced from the arbor during the slitting of the strip.
A similar arrangement is disclosed in Russian Patent RU 2086364. In this instance
loose stripper rings are again spaced from the corresponding arbors they respectively
encircle during the slitting of thin sheet material, and bear against thrust rolls in the use
of the machine. The axis of rotation of each stripper ring is offset with respect to the
axes of rotation of the arbors, and their position relative to those of the arbors is able to
be adjusted by adjustment of the position a support frame on which the thrust rolls are
carried.
Summary Of The Invention
It is an aim of the invention to address one or more problems of the prior art or to
at least provide an alternative to the prior art.
Broadly stated, the invention relates to the utilisation of at least one stripper ring of
a predetermined size on an arbor of a slitting machine in the sequential slitting of strip as
it is fed from different coils wherein the thickness of the strip differs from coil to coil,
and is directed to the positioning of shim under the stripper ring to thereby alter the
clearance between the work face of the stripper ring and the slitting edge of a knife of the
arbor.
In a first aspect of the present invention there is provided a method of preparing an
arbor of a slitting machine for slitting strip in a direction along of the strip, comprising
the steps of:
(i) selecting ring shaped shim to suit the thickness of the strip to be slit;
(ii) locating the shim on the arbor such that the shim is received around the
arbor; and
(iii) positioning on the arbor at least one stripper ring for contact with a face of
the strip while being slit, such that the stripper ring is received around the arbor
and encircles the shim;
wherein the stripper ring has a substantially uniform wall thickness and an internal
diameter dimensioned for allowing substantially free rotation of the stripper ring about
the arbor in the absence of the shim.
The method may also comprise sliding at least one spacer ring onto the arbor such
that the spacer ring is received around the arbor, wherein the spacer ring is for spacing
along the arbor a knife or knives for achieving the slitting of the strip, and the shim
encircles the or at least some of the spacer rings when the shim is located on the arbor.
Typically, the shim will comprise a number of separate shim rings having
substantially the same wall thickness as each other, and the locating of the shim will
comprise arranging the shim rings side by side relative to one another along the arbor.
Preferably, a number of stripper rings having substantially the same wall thickness
as each other will be positioned side by side relative to one another along the arbor.
In a second aspect of the present invention there is provided an arbor of a slitting
machine when prepared by a method as described herein.
Different strip that differ in thickness from one to the next can be sequentially slit
with use of a stripper ring of a predetermined size, by selecting a shim having the
requisite wall thickness needed for the desired clearance between the work face of the
stripper ring and the slitting edge of a knife of the arbor to suit each respective strip, or
by omitting the use of shim in the slitting of a strip of one thickness and utilising shim in
the slitting of another strip having a different thickness.
Accordingly, in a third aspect of the present invention there is provided use of at
least one shim ring on an arbor of a slitting machine for slitting strip in a direction along
the strip, to alter a clearance between a slitting edge of a knife of the arbor and a work
face of a stripper ring for contact with a face of the strip while being slit, wherein the
stripper ring is received around the arbor and has an inner diameter dimensioned for
allowing substantially free rotation of the stripper ring about the arbor in the absence of
the use of the shim ring.
In a fourth aspect of the present invention there is provided a method of slitting
different strip that differ in thickness from one to the next utilising a slitting machine
incorporating a pair of opposed counter rotatable arbors provided with co-operating
knives for slitting each of the strip in a direction along said strip as the strip is passed
between the arbors one at a time, and at least one stripper ring of the predetermined size
that has an outer work face for contact with the strip while being slit and which is carried
on one of the arbors, wherein the method comprises:
(i) causing the one said strip to be slit by the knives of the arbors as the arbors are
rotated counter to one another, while ring shaped shim is received around the one said
arbor on which the stripper ring is carried and arranged between the stripper ring and that
said arbor such that the shim is encircled by the stripper ring; and
(ii) causing the next said strip to be slit by the knives of the arbors as the arbors are
rotated counter to one another while other ring shaped shim is received around the one
said arbor between the stripper ring and that said arbor such that the other shim is
encircled by the stripper ring, or without any shim arranged between the stripper ring and
the one said arbor;
wherein the shim used in step (i) has a thickness different to the shim used in step
(ii), and the stripper ring has a substantially uniform wall thickness and is dimensioned
for being substantially freely rotatable about the one said arbor without any shim
arranged between the stripper ring and the one said arbor.
The method may be used to slit strip having a thickness up to about 12 mm or
greater and is particularly suitable for slitting strip having a thickness in a range of from
about 2 mm to about 12 mm.
In a fifth aspect of the present invention there is provided a slitting machine
incorporating a pair of opposed counter rotatable arbors provided with co-operating
knives for slitting strip in a direction along the strip as the strip is passed between the
arbors, wherein each of the arbors carries at least one stripper ring respectively for
pressing against the strip while being slit by the knives as the arbors are rotated counter
to one another, and wherein the stripper ring on one of the arbors is in an opposed
relationship with the stripper ring on the other said arbor and has a substantially uniform
wall thickness and an internal diameter dimensioned for allowing ring shaped shim to be
received thereunder around the one said arbor for altering a clearance between that
stripper ring and a slitting edge of a said knife carried by the one said arbor, and for
allowing substantially free rotation of that stripper ring in the absence of the shim.
In a sixth aspect of the present invention there is provided a slitting machine
incorporating a pair of opposed counter rotatable arbors provided with co-operating
knives for slitting strip in a direction along the strip as the strip is passed between the
arbors, wherein at least one of the arbors carries at least one stripper ring received around
the arbor for contact with the strip while being slit by the knives as the arbors are rotated
counter to one another, and which is positioned over shim encircling the arbor, wherein
the stripper ring has a substantially uniform wall thickness and an internal diameter
dimensioned for allowing substantially free rotation of the stripper ring about the arbor
in the absence of the shim.
The or each stripper ring carried by the one arbor may also be freely rotatable
about the shim.
The term "strip" will be taken to include sheet and plate material. The strip will
usually be a metal strip and most usually, steel strip. The shim may be formed from any
stiff material deemed suitable. Preferably, the shim will be made of a metal such as
brass or stainless steel, a polymeric material such as a polyurethane or for instance,
fibreglass. The shim will typically be in the form of a closed ring.
By being able to use the same stripper ring or stripper ring set in the slitting of a
range of different strips differing in thickness from one to the next, a significant
reduction in the number of different sizes of stripper rings previously needed to enable
the range of strips to be slit can be achieved resulting in substantial cost savings. The
use of shim also ensures that the clearance between the slitting edges of the knives and
the work face of each stripper ring is maintained substantially as required for the strip to
issue from between the arbors in a generally straight path of travel. This minimises the
potential for wearing of the knives and damage to the strip.
Accordingly, not only may safety aspects of the use of slitting machines be
improved by reducing or avoiding the need for personnel to manually correct the path of
travel of slit strip, but significant cost savings may also be had as a result of lengthening
the working life of the slitting knives while at the same time, loss of product resulting
from damage to the strip during the slitting operation can be minimised. Furthermore,
the need to grind down the work face of a stripper ring or stripper ring set with each
reconditioning of the knives of an arbor can be avoided leading to longer stripper ring
working life and so further significant cost savings.
The advantages and features of the invention will now be further described
hereinafter with reference to a number of preferred forms illustrated in the accompanying
drawings.
Brief Description Of The Accompanying Drawings
Figure 1 is a diagram illustrating stripper rings arranged on an arbor of a stripping
machine of the prior art;
Figure 2 is a diagram illustrating the stripper ring arrangement of top and bottom
arbors of a slitting machine of the prior art;
Figure 3 illustrates the slitting of sheet material using an arbor arrangement as
shown in Fig. 2;
Figures 4a and 4b illustrate the compression of stripper rings in the prior art when
not suitable for the thickness of the sheet material being slit;
Figure 5 illustrates stripper rings positioned on an arbor in accordance with an
aspect of the present invention in comparison to a stripper ring arranged on the arbor in
the manner of the prior art;
Figure 6 illustrates the placement of shim under stripper rings positioned on an
arbor in accordance with the present invention;
Figure 7 is a cross-sectional view taken through VII-VII of Fig. 6;
Figure 8 is a cross-sectional view taken through VIII-VIII- of Fig. 6; and
Figure 9 is a cross-sectional view taken through IX-IX of Fig. 6.
Detailed Description Of Preferred Embodiments Of the Invention
The arbor 10 prepared in the manner of the prior art is indicated in Fig. 1. The
arbor carries a pair of knives 12 spaced apart from each other along the length of the
arbor by a plurality of spacer rings 14. The spacer rings 14 and knives 12 each have a
keyway defined in their respective inner peripheries which receive a key seated in a
keyway of the arbor extending longitudinally therealong, and which prevents the spacer
rings and knives from rotating in a circumferential direction about the arbor. Positioning
of the spacer rings and knives on the arbor simply involves sliding them along the arbor
one at a time.
A plurality of resilient stripper rings 16 made of polyurethane encircle the spacer
rings and are arranged side by side relative to one another along the arbor. Stripper rings
may also be made from other suitable synthetic or natural polymeric materials including
plastics and rubber, or from metallic materials including brass and stainless steel.
The stripper rings are held in place relative to the arbor by friction contact with the
underlying spacer rings. The spacer rings 14 and stripper rings 16 are maintained on the
arbor by lock rings threadably received on opposite end regions of the arbor.
Accordingly, the knives 12 are also held in fixed longitudinal positions relative to one
another but can be spaced further apart or moved closer together by simply removing or
adding spacer rings as required. As will be understood, one or more stripper rings may
also need to be removed with any spacer rings.
To achieve the slitting of metal strip a pair of arbors are arranged in a face to face
relationship in a slitting machine as indicated in Fig. 2. As can be see, the bottom arbor
10a carries a set of female stripper rings 16a having a wall thickness such that the outer
work faces 18a of the stripper rings are located below the slitting edge 20 of each knife
12 carried by the bottom arbor. In contrast, male stripper rings 16b are carried on the top
arbor and have a wall thickness such that the work faces of those stripper rings are
located beyond the knives 12. A space 22 for receiving the metal strip to be slit is
defined between the arbors.
The slitting of metal strip 24 as it is unwound from a coil of same is indicted in
Fig. 3. Although not shown, strands are slit from opposite side regions 26 to 28 of the
strip by co-operating knife pairs of the top and bottom arbors as the arbors are driven
counter to one another. The reception of the strip 24 between the male and female
stripper rings 16a and 16b causes both sets of stripper rings to be compressed and exert a
reaction force on faces 30 and 32 of the strip as a result of their resilient nature. The
reaction force exerted by the female stripper rings of the bottom arbor acts to inhibit the
strip from following the direction of rotation of that arbor and so maintains the strip in a
substantially straight path of travel. The male stripper rings on the top arbor also act to
force the strip away from the outer peripheral surface 34 and inner non-slitting edges 36
of the knives 12 carried on the top arbor to thereby inhibit wearing of those knives and in
addition, lessen the possibility of marking of the strip occurring.
The hardness of the stripper rings is dependent on the sheet material to be slit.
Hard stripper rings can mark metal strip having a painted or other protective coating.
Accordingly, more compressible stripper rings are used for delicate coated metal strip
while harder stripper rings are used on metal strip able to be subjected to more robust
treatment.
If the wall thickness of the stripper rings is too great for the metal strip being slit,
the stripper rings themselves may be permanently damaged by excessive compression
causing distortion of the stripper ring cross-sectional shape as indicated in Fig. 4a. If the
wall thickness of the stripper rings is insufficient as indicated in Fig. 4b, the slit material
may not emerge from between the stripper rings in a straight path of travel, and
increased wearing of the inner peripheral walls of the knives can occur.
The stripper rings are arranged loosely between the knives to allow for their
compression when pressed against the strip. If packed tightly, it is possible for the
knives to be bent or fractured as a result of the compression of the stripper rings.
In leading to the instant invention, the present inventors have recognised that the
outer diameter of the stripper rings 16 is not essential in achieving the desired clearance
between the work faces of the stripper rings of an arbor and the slitting edge 20 of each
knife 12 carried on the arbor but rather, it is the wall thickness of the stripper rings that is
important. In this regard, if several stripper rings each have different outside diameters
but the same wall thicknesses, their work faces 18 are nevertheless spaced the same
distance over the underlying spacer rings 14 as indicated in Fig. 5 for explanatory
purposes. As can be see, the two stripper rings to the left of the figure are freely
rotatable about the arbor in comparison to the stripper ring on the right side of the figure
which is restrained from rotation about the arbor by virtue of friction contact with the
underlying spacer rings in the manner of the prior art.
As the stripper rings are compressed with contact with a metal strip 24 in use, the
two stripper rings on the left of Fig. 5 would be forced against the underlying spacer
rings and caused to rotate with rotation of the arbor 10. Accordingly, even though the
outer diameter of the stripper rings shown in Fig. 5 varies from stripper ring to stripper
ring, each can still be used in the slitting of metal strip of a given thickness.
Turning now to Fig. 6, polyurethane shim rings 38 having a different wall
thickness relative to one another are shown located between stripper rings 16 and spacer
rings 14 carried on an arbor 10. While the stripper rings each have the same wall
thickness, the presence of the shim alters the position of the work faces of the relevant
stripper rings with respect to the slitting edges 20 of the knives 12. Hence, the use of the
shim effectively alters the wall thickness of the overlying stripper rings allowing the
same stripper ring to be used in the slitting of metal strip of different thicknesses or with
knife sets having different diameter slitting edges.
That is, the same stripper ring can be used in the slitting of thin strip when used in
association with shim, and for thicker strip in the absence of the shim. The stripper ring
can also be used in the slitting of strip of an intermediate thickness by utilising a shim
with a lesser wall thickness. An example of the use of shim as contemplated by the
invention is shown in Figs. 7 to 9, respectively. The relative position of the slitting edge
20 of a knife of a top arbor is indicated in those figures for clarity.
In the arrangement shown in Fig. 7, the stripper ring 16 on the bottom arbor 10a
has a wall thickness of 30 mm and an internal diameter of 412 mm. The outside
diameter of the spacer ring 14 encircled by the stripper ring is 400 mm and as such the
stripper ring is quite loose and freely rotatable on the spacer ring. A gap 40 of 5 mm is
defined between the work face 18 of the stripper ring 16 and the outer circumference of
the slitting edge 20 of the knife 12 of the bottom arbor.
When shim 38 having an inner diameter of 401.5 mm and a wall thickness of 2.5
mm is arranged between the female stripper ring 16 and spacer ring 14 carried on the
bottom arbor, gap 40 is reduced to 2.5 mm as indicated in Fig. 8. When the shim is
replaced with a different shim having the same inner diameter but with a wall thickness
of 5 mm the gap 40 is reduced to zero as indicated in Fig. 9. At the same time, the gap
42 resulting from the stripper ring hanging loosely around the shim is reduced but still
remains and facilitates the sliding of the stripper ring over the shim when preparing the
arbor or removal of the stripper ring from around the shim. By having an inner diameter
slightly greater than the out diameter of the spacer rings, the shim is also able to be
readily slipped on and removed from the arbor.
Although the present invention has been described hereinbefore with reference to
preferred embodiments, the skilled addressee will appreciate that numerous variations
and modifications are possible without departing from the scope of the invention.