WO2000023181A1 - Method and apparatus for production of small particles of micrometer or nanometer size - Google Patents
Method and apparatus for production of small particles of micrometer or nanometer size Download PDFInfo
- Publication number
- WO2000023181A1 WO2000023181A1 PCT/SE1999/001881 SE9901881W WO0023181A1 WO 2000023181 A1 WO2000023181 A1 WO 2000023181A1 SE 9901881 W SE9901881 W SE 9901881W WO 0023181 A1 WO0023181 A1 WO 0023181A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- solution
- precipitates
- precipitating agent
- stream
- carrier
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/30—Micromixers
- B01F33/302—Micromixers the materials to be mixed flowing in the form of droplets
- B01F33/3021—Micromixers the materials to be mixed flowing in the form of droplets the components to be mixed being combined in a single independent droplet, e.g. these droplets being divided by a non-miscible fluid or consisting of independent droplets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0093—Microreactors, e.g. miniaturised or microfabricated reactors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/16—Making metallic powder or suspensions thereof using chemical processes
- B22F9/18—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds
- B22F9/24—Making metallic powder or suspensions thereof using chemical processes with reduction of metal compounds starting from liquid metal compounds, e.g. solutions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00889—Mixing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00891—Feeding or evacuation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00781—Aspects relating to microreactors
- B01J2219/00905—Separation
- B01J2219/00909—Separation using filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N35/00—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
- G01N35/08—Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a stream of discrete samples flowing along a tube system, e.g. flow injection analysis
- G01N35/085—Flow Injection Analysis
Definitions
- the present invention relates to a method for producing small particles of micrometer or nanometer size, and an apparatus for perforriiing the method.
- Reaction time and time of residence of the particles in a fluid reaction media, such as a bulk solution effects the shape and size of the particles.
- a fluid reaction media such as a bulk solution
- the agglomeration or aggregation processes are especially important when the precipitation takes place in solution where particles have free contact to each other.
- the problem to be solved by means of the invention is to provide a method which permits reproducable conditions for the formation of small particles of micrometer and/or nanometer size and a drastically reduced residence time of the particles in solution while the production of particles proceed.
- This problem is solved according to the invention by means of a method for producing small particles of micrometer and/or nanometer size in large quantities wherein the precipitation is performed in confined reaction zones which are separated from each other.
- the method is performed by using a Flow Injection Synthesis (FIS) apparatus to be able to carry out the reaction in confined reaction zones, such as droplets, where agglomeration and aggregation can be limited.
- FIS Flow Injection Synthesis
- the method comprises the steps of:
- the invention is embodied in an apparatus for production of small particles of micrometer and/or nanometer size, in particular nanoparticle powder, which apparatus comprises: -pumping means for pumping at least one carrier fluid stream, preferably two, at a predetermined rate through at least one, preferably two tubes;
- -injection means for introducing a reagent solution, such as a metal ion solution and a precipitating agent solution into the carrier fluid streams at a particular time interval T to obtain separated reaction zones, wherein the apparatus is arranged to react the reagent solution and precipitating agent solution under a limited period of time to form precipitates, for instance by merging together the two fluid streams together, and optionally separator means, such as filtering means is arranged to separate the precipitates from the carrier fluid stream.
- a reagent solution such as a metal ion solution and a precipitating agent solution
- FIS The main advantage of FIS is that the particles so obtained can be extremely fine particles of about 10-20 nanometers (nm), where agglomerates are minimized or almost totally eliminated. Due to fact that the mixing pattern for a given set-up is perfectly reproducible, FIS yields reproducible results. FIS also can be used to study the behaviour of particulate solids in aqueous solution.
- the reaction is performed using a set of injection valves with controlled time and volume of solution to be injected into the reaction zones.
- the solid particles may optionally be calcined to obtain small size particles.
- the method has the advantage of controlled morphology and size, and is especially suitable for the production of nanoparticles.
- Another advantage is that the synthesis is carried out via reactions in solution in confined zones, which are separated from each other by aqueous, non-aqueous, organic or gas phase.
- the particles as formed in the individual reaction zones are not brought in contact with other particles in other reaction zones.
- Yet another advantage is that the solid particles are removed from the solution after a very short residence time from a few seconds to less than a few minutes.
- Fig. la shows a typical Flow Injection Analysis (FIA) peak from a recorder output.
- Fig. lb shows a schematic representation of confined reaction zone in a carrier fluid stream.
- FIA Flow Injection Analysis
- Fig. 2 shows a schematic block diagram of an embodiment of the apparatus according to the invention.
- Fig. 3 shows synchronous merging of two zones in an FIS apparatus.
- Flow Injection Analysis is widely applied in the area of the analytical chemistry.
- the conventional continuous flow analysis is based on the injection of a liquid sample into a moving, non-segmented continuous carrier stream of a suitable fluid, hereinafter called carrier stream.
- the analytical application of FIA includes detection through which a reaction is carried out in a confined segment between the required component and added reagents to form a product complex or species that can be detected - in a continuous matter by a suitable detector, e.g., colorimetric.
- Fig. la shows a typical recorded output in the form of a peak, the height H of which is related to the concentration of the species indicating that the reaction has been confined to a limited volume of the carrier stream.
- the time period between the sample injection S and the peak maximum, which yields the analytical readout is the residence time T during which the chemical reaction takes place.
- the controlled dispersion of the sample zone which occurs during its passage through the system toward the detector results in a response curve the peak shape of which is characteristic of the FIA system. By changing the parameters, the dispersion can be manipulated easily to suit the requirements of a particular chemical procedure so that optimum response is obtained at minimum time and reagent use.
- Fig. lb shows a schematic representation of confined reaction zone 40 in the carrier stream 50.
- Flow injection synthesis is based on the same principle and can be applied for carrying out reaction for the formation of solid particles.
- a flow injection manifold can be designed in which the different reactants are injected into a given reaction zone.
- the reaction conditions in each reaction zone can be easily adjusted to the chemistry required for the precipitation reaction.
- the reaction zones can be kept separated by a carrier stream. Subsequent additions of the reactants can be done after time T, again resulting in a separate reaction zone.
- particle growth takes only place through the interaction between particles within the same reaction zones and not from different reaction zones. By the proper selection of the reaction and mixing inside each reaction zone, particle growth can be significantly reduced. Moreover, a more uniform particle size can be obtained.
- Fig. 2 shows a schematic block diagram of an embodiment of an apparatus 10 according to the invention.
- Reagent solution (metal ion solution) 20 and precipitating agent solution 30 also called reactant solution below
- T time interval
- solutions containing the different reactants are introduced into the rotating injection valves 5 comprising cavities 8 in a rotor 9, the length 1 and internal diameter d of which determine the reactant solution volume v.
- the carrier stream is shunted through a by-pass line 11.
- a by-pass line 11 After turning the rotor 9 to the injection position, an exact volume of reactant solution is swept by the carrier stream into the system, because the bypass has a higher hydrodynamic flow resistance than the solution line.
- the purpose of using two injection valves 5 is to inject reactant solution into two separate carrier streams 1 and 2, for instance of water, pumped at the same speed, which then meet in a controlled way in a junction 12.
- the two injection valves 5 can be combined in one multi injection valve, whereby only one carrier stream is required.
- Fig. 3 is shown a synchronous merging of the two solutions in the symmetrical system with continuous pumping: equal volumes of metal ion solution and precipitating agent solution are injected, and subsequently merged with identical velocities after passing through equal lengths of tubing, to continue downstream through line 13 while reaction takes place and precipitates are formed. Subsequently, the precipitates are passed through a solid-liquid separator 14 and the solid particles are collected.
- the main advantage of the flow injection technique is that the precipitation process is allowed to continue for a limited period of time T; a few seconds to a few minutes.
- the chemical reaction commences at the moment the solutions are mixed and the precipitation is completed in the confined zone.
- two reactant solutions are injected simultaneously into the carrier stream, and mixed together.
- the formed precipitate in the confined zone has the same composition as that obtained in bulk solution.
- the residence time is selected to allow the completion of the reaction.
- the precipitates are passed through the tube to a suitable solid/liquid separator, e.g. a filter.
- the particle in FIS technique has a residence time of only less than 2 min. In this way, the agglomeration is greatly limited, as the short residence time allows only the formation of the primary nucleation.
- the subsequent mixing of solutions, A and B is done under identical conditions whereby powders with identical properties are obtained.
Abstract
Description
Claims
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU64938/99A AU6493899A (en) | 1998-10-19 | 1999-10-19 | Method and apparatus for production of small particles of micrometer or nanometer size |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9803614A SE9803614L (en) | 1998-10-19 | 1998-10-19 | Method and apparatus for producing nanoparticles |
SE9803614-8 | 1998-10-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2000023181A1 true WO2000023181A1 (en) | 2000-04-27 |
Family
ID=20413045
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/SE1999/001881 WO2000023181A1 (en) | 1998-10-19 | 1999-10-19 | Method and apparatus for production of small particles of micrometer or nanometer size |
Country Status (3)
Country | Link |
---|---|
AU (1) | AU6493899A (en) |
SE (1) | SE9803614L (en) |
WO (1) | WO2000023181A1 (en) |
Cited By (33)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2000061275A2 (en) * | 1999-04-08 | 2000-10-19 | Bernd Penth | Method and device for carrying out chemical and physical processes |
WO2003057362A2 (en) * | 2002-01-14 | 2003-07-17 | Imperial College Of Science, Technology & Medicine | Preparation of nanoparticles by a one-stage process using a continuous flow miniaturised reaction vessel |
US7211230B2 (en) | 2001-03-07 | 2007-05-01 | Anshan University Of Science And Technology | Process for producing nanometer grade powders |
US9856530B2 (en) | 2012-12-14 | 2018-01-02 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US9951386B2 (en) | 2014-06-26 | 2018-04-24 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US9975122B2 (en) | 2014-11-05 | 2018-05-22 | 10X Genomics, Inc. | Instrument systems for integrated sample processing |
US10011872B1 (en) | 2016-12-22 | 2018-07-03 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US10053723B2 (en) | 2012-08-14 | 2018-08-21 | 10X Genomics, Inc. | Capsule array devices and methods of use |
US10071377B2 (en) | 2014-04-10 | 2018-09-11 | 10X Genomics, Inc. | Fluidic devices, systems, and methods for encapsulating and partitioning reagents, and applications of same |
US10150964B2 (en) | 2013-02-08 | 2018-12-11 | 10X Genomics, Inc. | Partitioning and processing of analytes and other species |
US10221442B2 (en) | 2012-08-14 | 2019-03-05 | 10X Genomics, Inc. | Compositions and methods for sample processing |
US10221436B2 (en) | 2015-01-12 | 2019-03-05 | 10X Genomics, Inc. | Processes and systems for preparation of nucleic acid sequencing libraries and libraries prepared using same |
US10227648B2 (en) | 2012-12-14 | 2019-03-12 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US10273541B2 (en) | 2012-08-14 | 2019-04-30 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US10287623B2 (en) | 2014-10-29 | 2019-05-14 | 10X Genomics, Inc. | Methods and compositions for targeted nucleic acid sequencing |
US10323279B2 (en) | 2012-08-14 | 2019-06-18 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US10400235B2 (en) | 2017-05-26 | 2019-09-03 | 10X Genomics, Inc. | Single cell analysis of transposase accessible chromatin |
US10400280B2 (en) | 2012-08-14 | 2019-09-03 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US10428326B2 (en) | 2017-01-30 | 2019-10-01 | 10X Genomics, Inc. | Methods and systems for droplet-based single cell barcoding |
US10533221B2 (en) | 2012-12-14 | 2020-01-14 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
US10550429B2 (en) | 2016-12-22 | 2020-02-04 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
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US10752949B2 (en) | 2012-08-14 | 2020-08-25 | 10X Genomics, Inc. | Methods and systems for processing polynucleotides |
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WO2000061275A3 (en) * | 1999-04-08 | 2001-04-26 | Bernd Penth | Method and device for carrying out chemical and physical processes |
US7211230B2 (en) | 2001-03-07 | 2007-05-01 | Anshan University Of Science And Technology | Process for producing nanometer grade powders |
WO2003057362A2 (en) * | 2002-01-14 | 2003-07-17 | Imperial College Of Science, Technology & Medicine | Preparation of nanoparticles by a one-stage process using a continuous flow miniaturised reaction vessel |
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US7252814B2 (en) | 2002-01-14 | 2007-08-07 | Imperial College Of Science, Technology And Medicine | Preparation of nanoparticles |
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AU6493899A (en) | 2000-05-08 |
SE9803614L (en) | 2000-04-20 |
SE9803614D0 (en) | 1998-10-19 |
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