WO1999032584A1 - Ignition improved fuels - Google Patents

Ignition improved fuels Download PDF

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Publication number
WO1999032584A1
WO1999032584A1 PCT/EP1998/008131 EP9808131W WO9932584A1 WO 1999032584 A1 WO1999032584 A1 WO 1999032584A1 EP 9808131 W EP9808131 W EP 9808131W WO 9932584 A1 WO9932584 A1 WO 9932584A1
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WO
WIPO (PCT)
Prior art keywords
ketone
fuel
cyclic
peroxides
peroxide
Prior art date
Application number
PCT/EP1998/008131
Other languages
French (fr)
Inventor
Johannes Jacobus De Groot
Andreas Herman Hogt
John Meijer
Original Assignee
Akzo Nobel N.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Akzo Nobel N.V. filed Critical Akzo Nobel N.V.
Priority to PL98341331A priority Critical patent/PL341331A1/en
Priority to NZ505170A priority patent/NZ505170A/en
Priority to AU22713/99A priority patent/AU2271399A/en
Priority to KR1020007006891A priority patent/KR20010024792A/en
Priority to JP2000525509A priority patent/JP2001527124A/en
Priority to BR9814373-5A priority patent/BR9814373A/en
Priority to CA002315683A priority patent/CA2315683A1/en
Priority to EP98966311A priority patent/EP1042433A1/en
Priority to IL13690998A priority patent/IL136909A0/en
Priority to HU0100654A priority patent/HUP0100654A2/en
Publication of WO1999032584A1 publication Critical patent/WO1999032584A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/02Use of additives to fuels or fires for particular purposes for reducing smoke development
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/1811Organic compounds containing oxygen peroxides; ozonides
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/222Organic compounds containing nitrogen containing at least one carbon-to-nitrogen single bond
    • C10L1/224Amides; Imides carboxylic acid amides, imides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/228Organic compounds containing nitrogen containing at least one carbon-to-nitrogen double bond, e.g. guanidines, hydrazones, semicarbazones, imines; containing at least one carbon-to-nitrogen triple bond, e.g. nitriles
    • C10L1/2286Organic compounds containing nitrogen containing at least one carbon-to-nitrogen double bond, e.g. guanidines, hydrazones, semicarbazones, imines; containing at least one carbon-to-nitrogen triple bond, e.g. nitriles containing one or more carbon to nitrogen triple bonds, e.g. nitriles
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/12Use of additives to fuels or fires for particular purposes for improving the cetane number
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1608Well defined compounds, e.g. hexane, benzene
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/16Hydrocarbons
    • C10L1/1616Hydrocarbons fractions, e.g. lubricants, solvents, naphta, bitumen, tars, terpentine
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/182Organic compounds containing oxygen containing hydroxy groups; Salts thereof
    • C10L1/1822Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms
    • C10L1/1824Organic compounds containing oxygen containing hydroxy groups; Salts thereof hydroxy group directly attached to (cyclo)aliphatic carbon atoms mono-hydroxy
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1852Ethers; Acetals; Ketals; Orthoesters
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1852Ethers; Acetals; Ketals; Orthoesters
    • C10L1/1855Cyclic ethers, e.g. epoxides, lactides, lactones
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/185Ethers; Acetals; Ketals; Aldehydes; Ketones
    • C10L1/1857Aldehydes; Ketones
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/18Organic compounds containing oxygen
    • C10L1/19Esters ester radical containing compounds; ester ethers; carbonic acid esters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
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    • C10L1/00Liquid carbonaceous fuels
    • C10L1/10Liquid carbonaceous fuels containing additives
    • C10L1/14Organic compounds
    • C10L1/22Organic compounds containing nitrogen
    • C10L1/23Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites
    • C10L1/231Organic compounds containing nitrogen containing at least one nitrogen-to-oxygen bond, e.g. nitro-compounds, nitrates, nitrites nitro compounds; nitrates; nitrites

Definitions

  • the invention relates to fuels with improved ignition characteristics comprising one or more ketone peroxides, as well as to a process to prepare such fuels.
  • FR-B-862,070 disclosed a very hazardous process which is conducted at undesired low temperatures to make polymeric ketone peroxides from mixtures of aliphatic ketones, and their use in fuel. The products are said to have improved solubility in the fuel and a low crystallization temperature.
  • FR-B-862,974 discloses the production of certain cyclic ketone peroxides and their use in diesel fuel to improve the ignition characteristics.
  • US 3,003,000 disclosed ketone peroxides and oligomeric ketone peroxides, a process to make them, and their generic use in, inter alia, diesel fuels. The process also yields some cyclic ketone peroxide by-products.
  • Ignition improvers are desired for use in hydrocarbon distillates and residue- containing oils that are useful as fuels for combustion engines except for their ignition characteristics.
  • fuels suffer from a too long ignition lag, i.e., the time between the injection of the fuel into the zone of combustion, as in directly injected engines such as diesel engines, and the moment the fuel ignites, or the time between the activation of external ignition sources, such as spark plugs, and the moment the fuel ignites.
  • improved ignition therefore, means that in combustion engines fuel is burned with improved efficiency, which usually is obvious from the higher cetane number of the fuel and the reduced emission of pollutants upon combustion of the fuel in said engine.
  • the decomposition products of peroxides generally are (partly) alcoholic in nature, which tends to increase the undesired water uptake by the fuel. Furthermore, most of the peroxides used thus far suffer from a relatively low active matter content. Also, the price/performance ratio of most peroxides stands in the way of their being widely introduced into (diesel) fuels. In this respect it is noted that the unsatisfactory performance of dimeric cyclic ketone peroxides as disclosed in, for instance, FR-B-862,974 is considered to lead to an unacceptable price/performance ratio of these products. Furthermore, the dimeric structure of conventional cyclic ketone peroxides may present a safety hazard, due to the volatility and the low flash point of such products. In consequence, there still is a need for fuels with improved characteristics.
  • WO 96/03397 relates to numerous formulations of cyclic ketone peroxides, as described below, comprising a variety of phlegmatizers.
  • this patent application does not disclose or suggest the use of cyclic ketone peroxides in fuels.
  • a comparison between the cyclic ketone peroxides of WO 96/03397 that perform well and the cyclic ketone peroxides according to, for example, FR-B- 862,974 showed that the surprising performance is related to the nature of the cyclic ketone peroxide that is used. Therefore, the invention resides in the proper selection of the ketone peroxide used to improve the fuel.
  • the fuel according to the invention is characterized in that it comprises from 0.001 to 10 percent by weight of one or more cyclic ketone peroxides selected from the group of peroxides represented by formula I:
  • R R 3 , and R 5 are independently selected from the group consisting of hydrogen, C r C 20 alkyl, C 3 -C 20 cycloalkyl, C 6 -C 20 aryl, C 7 -C 20 aralkyl, and C 7 -C 20 alkaryl, which groups may include linear or branched alkyl moieties
  • R 2 , R 4 , and R 6 are independently selected from the group consisting of hydrogen, C 2 - C 20 alkyl, C 3 -C 20 cycloalkyl, C 6 -C 20 aryl, C 7 -C 20 aralkyl, and C 7 -C 20 alkaryl, which groups may include linear or branched alkyl moieties; and each of R R 6 may optionally be substituted with one or more groups selected from hydroxy, alkoxy, linear or branched alkyl, aryloxy, ester, carboxy, nitrile, and amido, with the proviso that said peroxide
  • the improved fuels according to the invention do not suffer from most of the disadvantages mentioned above. More specifically, it was found that the use of the cyclic ketone peroxides of formula I results in fuels with an exceptionally good performance with respect to ignition timing and the correlated cetane number, good miscibility, good chemical stability, i.e. resistance to oxygen, acids, and metal oxides such as rust, and good compatibility with other parts of the fuel system, such as metals, rubber fittings, gaskets, and hoses.
  • the cyclic ketone peroxides according to the invention consist of oxygen, carbon, and hydrogen atoms, so as to avoid an adverse effect on the NO x emission upon combustion of the fuel into which they are incorporated.
  • the cyclic ketone peroxides according to formula I are derived from at least one ketone with a molecular weight greater than acetone, such that the total number of carbon atoms of the molecule is greater than 6. The use of such ketones of higher molecular weight will have a positive effect on the solubility of said cyclic ketone peroxide in a fuel and was found to more effective as an ignition improver, based on the amount of active oxygen added.
  • a ketone with at least 4 carbon atoms, more preferably with at least 5 carbon atoms is used to produce the cyclic ketone peroxide used according to the invention.
  • the total number of carbon atoms in the cyclic ketone peroxide according to the invention preferably is less than 40, more preferably less than 30, and most preferably less than 25. Otherwise the molecular weight will be too high, necessitating a high dosing level of the peroxide to the fuel, which is economically unattractive.
  • mixtures of ketones comprising acetone are used, then some undesired dimeric and trimeric acetone peroxides will be formed.
  • the ignition time improving cyclic ketone peroxide(s) preferably is/are present in such an amount that the self-ignition time of treated fuel is shorter in a model test as described below than the self-ignition time of untreated fuel. More preferably, a reduction of the self-ignition time by more than 10% is observed at 270°C in said test. Even more preferably, the reduction of the self-ignition time is more than 25% at this test temperature. Most preferred is a reduction of at least 50% of the self-ignition time at 270°C.
  • one or more of the cyclic ketone peroxides according to formula I are present in the final fuel formulation in an amount of between 0.025 and 5 percent by weight (% w/w). Most preferred is a concentration of cyclic peroxide of formula I in the fuel of between 0.05 and 2.5% w/w. Less peroxide will not result in any noticeable improvement of the ignition characteristics of the fuel, whereas a higher amount may prove to be unsafe or uneconomical.
  • fuels as used throughout this document, is meant to encompass all hydrocarbon distillates and residue-containing oils for use in combustion engines and which distill between the kerosene fraction and the lubricating oil fraction of petroleum.
  • the fuel may comprise the usual additives, such as anti- foam agents, injector cleaning agents, drying agents, cloud point depressants, also known as anti-gel agents, algea control agents, lubricants, dyes, and oxidation inhibitors, but may also comprise further ignition improving or combustion improving additives, provided that such additives do not adversely affect the storage stability of the final fuel composition according to the invention.
  • a preferred fuel is diesel fuel.
  • the invention relates to a process to make the ignition improved fuels.
  • an appropriate cyclic ketone peroxide composition is combined with a fuel, or else the cyclic ketone peroxide is produced directly in said fuel.
  • the cyclic ketone peroxide(s) can be produced as described in WO 96/03397. It is disclosed there how by changing the reaction conditions, the composition of the resulting cyclic ketone peroxide can be controlled.
  • the trimeric cyclic ketone peroxides according to formula I preferably are formed when mild reaction conditions are chosen, e.g. by lowering the amount of acid used in the process, lowering the temperature, reacting for a short period of time, and/or dosing the hydrogen peroxide and the acid at the same time. Furthermore, the production of the trimeric compound is favoured when less water is used in the reaction, probably because less trimeric compound is hydrolyzed to the dimeric compound.
  • the process temperature ranges from 0-80°C, more preferably 5- 60°C, and most preferably 20-45°C to allow for a cost-efficient process.
  • Suitable ketones for use in the synthesis of cyclic ketone peroxides as used in the invention include, for example, acetone, acetophenone, methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylisoamyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, dimethyl ketone, diethylketone, dipropyl ketone, methylethyl ketone, methylisobutyl ketone, methylisopropyl ketone, methyipropyl ketone, methyl-tert-butyl ketone, isobutylheptyl ketone, diisobutyl ketone, 2,4-pentanedione, 2,4-hexanedione, 2,4-heptanedione, 3,5-
  • Examples of preferred peroxides of formula I for use in accordance with the present invention are the cyclic ketone peroxides derived from methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, isomers of these ketones, and mixtures thereof.
  • the peroxides of formula I are based on at least one ketone selected from the group consisting of methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, and one or more isomers of these ketones, such as methyl-isobutyl ketone and methylisopropyl ketone.
  • the peroxides can be prepared, transported, stored, and applied in any solid or liquid form, but solutions in a non-halogenated liquid phlegmatiser are preferred. These compositions can then be combined with the fuel. It should be noted that certain phlegmatizers may not be suitable for use in all of the ketone peroxide compositions of the present invention. More particularly, in order to obtain a safe composition, the phlegmatizer should have a certain minimum flash point and minimum boiling point relative to the decomposition temperature of the ketone peroxide, such that the phlegmatizer cannot be boiled off leaving a concentrated, unsafe ketone peroxide composition.
  • Preferred phlegmatizers are selected from the group consisting of hydrocarbons, such as (diesel) fuel, paraffinic and white oils, oxygenated hydrocarbons, such as ethers, aldehydes, epoxides, esters, ketones, alcohols, and organic peroxides, such as linear ketone peroxides and di-tert-butyl peroxide, alkyl nitrates, such as 2-ethylhexyl nitrate, and mixtures thereof.
  • hydrocarbons such as (diesel) fuel, paraffinic and white oils
  • oxygenated hydrocarbons such as ethers, aldehydes, epoxides, esters, ketones, alcohols, and organic peroxides, such as linear ketone peroxides and di-tert-butyl peroxide
  • alkyl nitrates such as 2-ethylhexyl nitrate, and mixtures thereof.
  • liquid phlegmatizers for the cyclic ketone peroxides include alkanols, in particular higher aliphatic alkanols, cycloalkanols, alkylene glycols, alkylene glycol monoalkyl ethers, ethers, in particular methyl tert-butyl ether, aldehydes, ketones, epoxides, esters, hydrocarbon solvents, including toluene, xylene, (diesel) fuel, paraffinic oils, and white oils. More preferred liquid phlegmatizers are ethers and hydrocarbons. Most preferably, a fuel is used as the phlegmatiser. A concentrated cyclic ketone peroxide composition is very suitable for further dilution with fuel in order to obtain a fuel comprising an ignition improving amount of said peroxide.
  • the fuel according to the invention may contain just peroxides of formula I as the ignition improver. However, they may also be combined with other ignition improvers, such as conventional di-tert-butyl peroxide and/or 2-ethylhexyl nitrate. If the peroxides of formula I are used together with other cyclic ketone peroxide ignition improvers, then it is preferred that they make up at least 40% w/w, more preferably at least 45% w/w, more preferably at least 50% w/w, more preferably at least 66% w/w, and even more preferably more than 75% w/w, based on the weight of all cyclic ketone peroxides in the fuel.
  • other ignition improvers such as conventional di-tert-butyl peroxide and/or 2-ethylhexyl nitrate.
  • cyclic ketone peroxides consisting essentially of a mixture of dimeric and trimeric compounds are used in the fuel, then the indicated preferred ranges show that the ratio of dimeric to trimeric compounds in the fuel is lower than about 2:1 , more preferably lower than about 3:2, more preferably lower than about 5:4, more preferably lower than about 1 :1 , more preferably lower than 1 :2, more preferably lower than about 1 :3, and most preferably lower than about 1 :4.
  • the cyclic ketone peroxide composition used to make up the claimed fuels is not essentially pure cyclic ketone peroxide. More preferably, the compositions comprise less than 99% w/w, more preferably less than 90% w/w, and even more preferably less than 85% w/w of cyclic ketone peroxide, all based on the weight of the total formulation. Most preferably, the cyclic ketone peroxide composition that is used to make fuels according to the invention comprises less than 75% w/w of cyclic ketone peroxide, based on the weight of the total composition.
  • the cyclic ketone peroxides can be prepared in a fuel, which can be the fuel the ignition characteristics of which are to be improved, in the desired concentration of between 0.01 and 10% w/w.
  • a fuel which can be the fuel the ignition characteristics of which are to be improved, in the desired concentration of between 0.01 and 10% w/w.
  • the conventional reactants and catalyst(s) are introduced into untreated fuel and reacted.
  • the ignition improved fuel is separated from contaminants and process water, optionally washed, and optionally dried, all in a conventional manner.
  • the streams to be processed are quite large in volume, but the handling of a peroxide concentrate can be avoided.
  • the cetane number of the fuel is measured according to method ASTM D-613.
  • the active oxygen content of the peroxides and fuels was analyzed by means of conventional analytical techniques such as iodometric titration and gas chromatographic analysis. More specifically, linear ketone peroxides were analyzed by means of method Jo/97.3 and the total amount of active oxygen was analyzed by means of method Jo/97.2. The ratio of dimeric to trimeric ketone peroxide was analyzed by means of method GC 97.8. These methods are available upon request from Akzo Nobel.
  • Predominantly trimeric cyclic methylisobutyl ketone peroxide to be used as a fuel additive was produced by adding 97.1 g of hydrogen peroxide (70%) to a stirred mixture of 200 g of methylisobutyl ketone, 100 g of Isopar® M, and 196 g of sulfuric acid (50%) over a period of 20 minutes, under a temperature of 20- 25°C. The mixture was then stirred for another 3 hours at 40°C and for 18 hours at 30°C. The organic phase was separated, washed with water and caustic and sulfite solutions, respectively, and dried over magnesium sulfate dihydrate.
  • Diesel fuel DF0 was mixed with sufficient cyclic-MEKP-1 to give a 1 % w/w concentration of cyclic ketone peroxide in the diesel fuel.
  • Example 1 was repeated, except that no or other conventional ignition improvers were used.
  • the compounds used, their concentration in the diesel fuel, and the results of the tests are incorporated into the following table.
  • Example B was repeated using 0.787% w/w of 2-EHN and diesel 2.
  • the ignition improved fuel (cetane number about 61) was evaluated according to Conradson test ASTM-D189. When converted to equivalent values for the Ramsbottom residue test, 0.2% w/w of carbon deposits was formed.
  • Example E in fuel was unsatisfactory.
  • cyclic butanone peroxides of Comparative Examples F and G contained 90 and 76% (GC area%) of dimeric butanone peroxide and 10 and 24% (GC area%) of trimeric butanone peroxide, based on the GC area of cyclic ketone peroxides.
  • Examples 2-7 and Comparative Examples H-J contained 90 and 76% (GC area%) of dimeric butanone peroxide and 10 and 24% (GC area%) of trimeric butanone peroxide, based on the GC area of cyclic ketone peroxides. Examples 2-7 and Comparative Examples H-J
  • ketone peroxides were evaluated for their influence on the cetane number.
  • cyclic-MEKP-2 was used as an ignition fuel improver, while in Example 7 the cyclic methylisobutyl ketone peroxide as prepared above was used.
  • Comparative Example H no ketone peroxide was used, in Comparative Example I Butanox®M50 ex Akzo Nobel, a predominantly linear methylethyl ketone peroxide, was used, while in Comparative Example J, Trigonox®233 ex Akzo Nobel, a predominantly linear methylisobutyl ketone peroxide, was used.
  • LGO light gas oil
  • LCO light cycling oil
  • Example 6 in diesel 2 was evaluated according to Conradson test ASTM-D189. When converted to equivalent values for the Ramsbottom residue test, 0.05% w/w of carbon deposits was formed, which is much better than the result obtained in Comparative Example B.
  • a fuel according to the invention was prepared by adding 19.4 g of hydrogen peroxide to a stirred mixture of 27 g of diesel 1 , 28.8 g of methylethyl ketone peroxide, and 14.0 g of sulfuric acid over a period of 20 minutes, while maintaining a temperature of about 20°C. The mixture was then stirred for another 90 minutes at 20°C, and the two layers were separated. The organic layer was washed with 25 g of a 6% w/w solution of sodium hydrogen carbonate, dried over magnesium sulfate dihydrate, and filtered. The product contained predominantly cyclic methylethyl ketone peroxide with a ratio of dimeric/trimeric compounds of 13:87 GC area%.
  • Example 9 and Comparative Example K
  • a diesel fuel was doped with 0.595% w/w of cyclic methylethyl ketone peroxide.
  • a product was used with a ratio of dimeric/trimeric compounds of 5.6:94.4 (GC area%), while in Comparative Example K this ratio was 98.6:1.4 (GC area%).
  • the cetane number of the untreated fuel was 54.7.
  • the cetane number of the fuel of Example 9 was 69.3.
  • the cetane number of the fuels of Comparative Example K was 64.7.

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Abstract

A fuel is presented which is doped with 0.01-10 % by weight of cyclic ketone peroxide(s), characterized in that it comprises from 0.01 to 10 percent by weight of cyclic ketone peroxides of formula (I) wherein R1-R6 are independently selected from the group consisting of hydrogen, C1-C20 alkyl, C3-C20 cycloalkyl, C6-C20 aryl, C7-C20 aralkyl, and C7-C20 alkaryl, which groups may include linear or branched alkyl moieties; and each of R1-R6 may optionally be substituted with one or more groups selected from hydroxy, alkoxy, linear or branched alkyl, aryloxy, ester, carboxy, nitrile, and amido, with the proviso that said peroxides make up at least 35 % by weight of all peroxides in the fuel, to reduce the emission of pollutants when the fuel is used in a combustion engine. Also the process to make such fuels is presented.

Description

IGNITION IMPROVED FUELS
The invention relates to fuels with improved ignition characteristics comprising one or more ketone peroxides, as well as to a process to prepare such fuels.
The use of peroxides in fuels has long been common knowledge. Back in the 1940s US 2,378,341 disclosed the use of a peroxide of a hydrocarbon having at least one aliphatic tertiary carbon atom, the peroxy radical in said peroxide connecting two tertiary carbon atoms, while Ind. Enq. Chem., Vol. 41 , No. 8, pp. 1679-1682 disclosed the use of di-tert-butyl peroxide and 2,2-bis(tert- butylperoxy)butane for the purpose of improving the ignition of diesel fuels. Also, FR-B-862,070 disclosed a very hazardous process which is conducted at undesired low temperatures to make polymeric ketone peroxides from mixtures of aliphatic ketones, and their use in fuel. The products are said to have improved solubility in the fuel and a low crystallization temperature. FR-B-862,974 discloses the production of certain cyclic ketone peroxides and their use in diesel fuel to improve the ignition characteristics. In 1961 , US 3,003,000 disclosed ketone peroxides and oligomeric ketone peroxides, a process to make them, and their generic use in, inter alia, diesel fuels. The process also yields some cyclic ketone peroxide by-products. These by-products are present in the oligomeric ketone peroxides in trace amounts. Also, the use in diesel fuel formulations is not exemplified. US 3,116,300 (published in 1963) discloses dimeric cyclic ketone peroxides, viz. the product formed when two ketone molecules are reacted.
Ignition improvers are desired for use in hydrocarbon distillates and residue- containing oils that are useful as fuels for combustion engines except for their ignition characteristics. Usually, such fuels suffer from a too long ignition lag, i.e., the time between the injection of the fuel into the zone of combustion, as in directly injected engines such as diesel engines, and the moment the fuel ignites, or the time between the activation of external ignition sources, such as spark plugs, and the moment the fuel ignites. As a result, poor combustion efficiency and rough engine operation are observed, with all attendant adverse consequences. The term improved ignition, therefore, means that in combustion engines fuel is burned with improved efficiency, which usually is obvious from the higher cetane number of the fuel and the reduced emission of pollutants upon combustion of the fuel in said engine. As is well-known, the use of diesel fuel with improved ignition can result in reductions of the hydrocarbon, carbon monoxide, NOx, and particulate matter (soot) emissions. Depending on the type of fuel and the type and quantity of ignition improver used, reductions of 40% of said emissions are quite feasible.
Despite the time lapse since the invention of ketone peroxides, they have not found any commercial use as an ignition improver. On the contrary, the presently used commercial products to improve the ignition of (diesel) fuels are di-tert-butyl peroxide and 2-ethylhexyl nitrate, as taught by Chemtech, 8-97, pp. 38-41. However, these products suffer from various disadvantages. Nitrates may lead to NOx formation upon combustion, while di-tert-butyl peroxide has a low flash-point and high volatility, which can lead to various safety hazards. Nor do most peroxides possess long-term (thermal) stability in diesel fuels. Especially at higher temperatures such as can be encountered in fuel systems, decreased thermal stability can lead to gum formation or other degradation of the fuel. Also, the decomposition products of peroxides generally are (partly) alcoholic in nature, which tends to increase the undesired water uptake by the fuel. Furthermore, most of the peroxides used thus far suffer from a relatively low active matter content. Also, the price/performance ratio of most peroxides stands in the way of their being widely introduced into (diesel) fuels. In this respect it is noted that the unsatisfactory performance of dimeric cyclic ketone peroxides as disclosed in, for instance, FR-B-862,974 is considered to lead to an unacceptable price/performance ratio of these products. Furthermore, the dimeric structure of conventional cyclic ketone peroxides may present a safety hazard, due to the volatility and the low flash point of such products. In consequence, there still is a need for fuels with improved characteristics.
Surprisingly, some of the peroxide compositions disclosed in WO 96/03397 were found to be very suitable for improving the ignition characteristics of fuels. WO 96/03397 relates to numerous formulations of cyclic ketone peroxides, as described below, comprising a variety of phlegmatizers. However, this patent application does not disclose or suggest the use of cyclic ketone peroxides in fuels. A comparison between the cyclic ketone peroxides of WO 96/03397 that perform well and the cyclic ketone peroxides according to, for example, FR-B- 862,974 showed that the surprising performance is related to the nature of the cyclic ketone peroxide that is used. Therefore, the invention resides in the proper selection of the ketone peroxide used to improve the fuel.
The fuel according to the invention is characterized in that it comprises from 0.001 to 10 percent by weight of one or more cyclic ketone peroxides selected from the group of peroxides represented by formula I:
Figure imgf000005_0001
(I) wherein R R3, and R5 are independently selected from the group consisting of hydrogen, CrC20 alkyl, C3-C20 cycloalkyl, C6-C20 aryl, C7-C20 aralkyl, and C7-C20 alkaryl, which groups may include linear or branched alkyl moieties, and R2, R4, and R6 are independently selected from the group consisting of hydrogen, C2- C20 alkyl, C3-C20 cycloalkyl, C6-C20 aryl, C7-C20 aralkyl, and C7-C20 alkaryl, which groups may include linear or branched alkyl moieties; and each of R R6 may optionally be substituted with one or more groups selected from hydroxy, alkoxy, linear or branched alkyl, aryloxy, ester, carboxy, nitrile, and amido, with the proviso that said peroxides make up at least 35% by weight of all cyclic ketone peroxides in the fuel.
The improved fuels according to the invention do not suffer from most of the disadvantages mentioned above. More specifically, it was found that the use of the cyclic ketone peroxides of formula I results in fuels with an exceptionally good performance with respect to ignition timing and the correlated cetane number, good miscibility, good chemical stability, i.e. resistance to oxygen, acids, and metal oxides such as rust, and good compatibility with other parts of the fuel system, such as metals, rubber fittings, gaskets, and hoses.
Preferably, the cyclic ketone peroxides according to the invention consist of oxygen, carbon, and hydrogen atoms, so as to avoid an adverse effect on the NOx emission upon combustion of the fuel into which they are incorporated. More preferably, the cyclic ketone peroxides according to formula I are derived from at least one ketone with a molecular weight greater than acetone, such that the total number of carbon atoms of the molecule is greater than 6. The use of such ketones of higher molecular weight will have a positive effect on the solubility of said cyclic ketone peroxide in a fuel and was found to more effective as an ignition improver, based on the amount of active oxygen added. Preferably, a ketone with at least 4 carbon atoms, more preferably with at least 5 carbon atoms, is used to produce the cyclic ketone peroxide used according to the invention. Also, the total number of carbon atoms in the cyclic ketone peroxide according to the invention preferably is less than 40, more preferably less than 30, and most preferably less than 25. Otherwise the molecular weight will be too high, necessitating a high dosing level of the peroxide to the fuel, which is economically unattractive. Incidentally, it is noted that if mixtures of ketones comprising acetone are used, then some undesired dimeric and trimeric acetone peroxides will be formed. Such cyclic acetone peroxides can precipitate at lower temperatures when used in a fuel, particularly in a diesel fuel, and thus may necessitate a further purification step. Hence also the use of acetone in mixtures of ketones is undesired. Furthermore, although mixtures of ketones can be used to make the cyclic ketone peroxides according to the invention, it is preferred that just one ketone is used, such that R1=R3=R5 and R2=R4=R6. Such cyclic ketone peroxides are, inter alia, more easily produced and less prone to changes in composition due to changing process conditions. Hence, the quality of the ignition improvers thus formed is more easily controlled.
The ignition time improving cyclic ketone peroxide(s) preferably is/are present in such an amount that the self-ignition time of treated fuel is shorter in a model test as described below than the self-ignition time of untreated fuel. More preferably, a reduction of the self-ignition time by more than 10% is observed at 270°C in said test. Even more preferably, the reduction of the self-ignition time is more than 25% at this test temperature. Most preferred is a reduction of at least 50% of the self-ignition time at 270°C.
Preferably, one or more of the cyclic ketone peroxides according to formula I are present in the final fuel formulation in an amount of between 0.025 and 5 percent by weight (% w/w). Most preferred is a concentration of cyclic peroxide of formula I in the fuel of between 0.05 and 2.5% w/w. Less peroxide will not result in any noticeable improvement of the ignition characteristics of the fuel, whereas a higher amount may prove to be unsafe or uneconomical.
The term fuels, as used throughout this document, is meant to encompass all hydrocarbon distillates and residue-containing oils for use in combustion engines and which distill between the kerosene fraction and the lubricating oil fraction of petroleum. The fuel may comprise the usual additives, such as anti- foam agents, injector cleaning agents, drying agents, cloud point depressants, also known as anti-gel agents, algea control agents, lubricants, dyes, and oxidation inhibitors, but may also comprise further ignition improving or combustion improving additives, provided that such additives do not adversely affect the storage stability of the final fuel composition according to the invention. A preferred fuel is diesel fuel.
In a second embodiment, the invention relates to a process to make the ignition improved fuels. To this end, an appropriate cyclic ketone peroxide composition is combined with a fuel, or else the cyclic ketone peroxide is produced directly in said fuel.
The cyclic ketone peroxide(s) can be produced as described in WO 96/03397. It is disclosed there how by changing the reaction conditions, the composition of the resulting cyclic ketone peroxide can be controlled. The trimeric cyclic ketone peroxides according to formula I preferably are formed when mild reaction conditions are chosen, e.g. by lowering the amount of acid used in the process, lowering the temperature, reacting for a short period of time, and/or dosing the hydrogen peroxide and the acid at the same time. Furthermore, the production of the trimeric compound is favoured when less water is used in the reaction, probably because less trimeric compound is hydrolyzed to the dimeric compound. The exact conditions will depend on the type of ketone that is used and the concentration of the various reactants. However, the skilled person will have no problem in determining which process conditions are to be selected for producing the cyclic ketone peroxides as used in the invention. Preferably, however, the process temperature ranges from 0-80°C, more preferably 5- 60°C, and most preferably 20-45°C to allow for a cost-efficient process.
Suitable ketones for use in the synthesis of cyclic ketone peroxides as used in the invention include, for example, acetone, acetophenone, methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylisoamyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, dimethyl ketone, diethylketone, dipropyl ketone, methylethyl ketone, methylisobutyl ketone, methylisopropyl ketone, methyipropyl ketone, methyl-tert-butyl ketone, isobutylheptyl ketone, diisobutyl ketone, 2,4-pentanedione, 2,4-hexanedione, 2,4-heptanedione, 3,5-heptanedione, 3,5-octanedione, 5-methyl-2,4- hexanedione, 2,6-dimethyl-3,5-heptanedione, 2,4-octanedione, 5,5-dimethyl- 2,4-hexanedione, 6-methyl-2,4-heptanedione, 1-phenyl-1 ,3-butanedione, 1- phenyl-1 ,3-pentanedione, 1 ,3-diphenyl-1 ,3-propanedione, 1 -phenyl-2,4- pentanedione, methylbenzyl ketone, phenylmethyl ketone, phenylethyl ketone, and coupling products thereof. Of course, other ketones having appropriate R groups corresponding to the peroxides of formula I can also be employed, as well as mixtures of two or more different ketones.
Examples of preferred peroxides of formula I for use in accordance with the present invention are the cyclic ketone peroxides derived from methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, isomers of these ketones, and mixtures thereof. More preferably, the peroxides of formula I are based on at least one ketone selected from the group consisting of methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, and one or more isomers of these ketones, such as methyl-isobutyl ketone and methylisopropyl ketone.
The peroxides can be prepared, transported, stored, and applied in any solid or liquid form, but solutions in a non-halogenated liquid phlegmatiser are preferred. These compositions can then be combined with the fuel. It should be noted that certain phlegmatizers may not be suitable for use in all of the ketone peroxide compositions of the present invention. More particularly, in order to obtain a safe composition, the phlegmatizer should have a certain minimum flash point and minimum boiling point relative to the decomposition temperature of the ketone peroxide, such that the phlegmatizer cannot be boiled off leaving a concentrated, unsafe ketone peroxide composition.
Preferred phlegmatizers are selected from the group consisting of hydrocarbons, such as (diesel) fuel, paraffinic and white oils, oxygenated hydrocarbons, such as ethers, aldehydes, epoxides, esters, ketones, alcohols, and organic peroxides, such as linear ketone peroxides and di-tert-butyl peroxide, alkyl nitrates, such as 2-ethylhexyl nitrate, and mixtures thereof. Examples of preferred liquid phlegmatizers for the cyclic ketone peroxides include alkanols, in particular higher aliphatic alkanols, cycloalkanols, alkylene glycols, alkylene glycol monoalkyl ethers, ethers, in particular methyl tert-butyl ether, aldehydes, ketones, epoxides, esters, hydrocarbon solvents, including toluene, xylene, (diesel) fuel, paraffinic oils, and white oils. More preferred liquid phlegmatizers are ethers and hydrocarbons. Most preferably, a fuel is used as the phlegmatiser. A concentrated cyclic ketone peroxide composition is very suitable for further dilution with fuel in order to obtain a fuel comprising an ignition improving amount of said peroxide.
The fuel according to the invention may contain just peroxides of formula I as the ignition improver. However, they may also be combined with other ignition improvers, such as conventional di-tert-butyl peroxide and/or 2-ethylhexyl nitrate. If the peroxides of formula I are used together with other cyclic ketone peroxide ignition improvers, then it is preferred that they make up at least 40% w/w, more preferably at least 45% w/w, more preferably at least 50% w/w, more preferably at least 66% w/w, and even more preferably more than 75% w/w, based on the weight of all cyclic ketone peroxides in the fuel. Most preferred are compositions in which more than 80% w/w of the weight of all cyclic ketone peroxides can be attributed to cyclic ketone peroxides according to formula I, because the ignition properties of such fuels is most efficiently improved. If only cyclic ketone peroxides consisting essentially of a mixture of dimeric and trimeric compounds (according to formula I) are used in the fuel, then the indicated preferred ranges show that the ratio of dimeric to trimeric compounds in the fuel is lower than about 2:1 , more preferably lower than about 3:2, more preferably lower than about 5:4, more preferably lower than about 1 :1 , more preferably lower than 1 :2, more preferably lower than about 1 :3, and most preferably lower than about 1 :4.
To avoid safety hazards, it is preferred that the cyclic ketone peroxide composition used to make up the claimed fuels is not essentially pure cyclic ketone peroxide. More preferably, the compositions comprise less than 99% w/w, more preferably less than 90% w/w, and even more preferably less than 85% w/w of cyclic ketone peroxide, all based on the weight of the total formulation. Most preferably, the cyclic ketone peroxide composition that is used to make fuels according to the invention comprises less than 75% w/w of cyclic ketone peroxide, based on the weight of the total composition.
Alternatively, the cyclic ketone peroxides can be prepared in a fuel, which can be the fuel the ignition characteristics of which are to be improved, in the desired concentration of between 0.01 and 10% w/w. To this end, the conventional reactants and catalyst(s) are introduced into untreated fuel and reacted. Subsequently, the ignition improved fuel is separated from contaminants and process water, optionally washed, and optionally dried, all in a conventional manner. In this preparation, the streams to be processed are quite large in volume, but the handling of a peroxide concentrate can be avoided.
The invention is elucidated by the following examples. Examples
Materials used: Isopar® M hydrocarbon phlegmatizer ex Exxon Chemical Cyclic-MEKP-1 cyclic methyl-ethyl-ketone peroxide (41% w/w in Isopar M) ex Akzo Nobel 93% trimeric, 7% dimeric compounds (GC area%)
Cyclic-MEKP-2 cyclic methyl-ethyl-ketone peroxide (29.7% w/w in Diesel 1) ex Akzo Nobel 85% trimeric, 15% dimeric compounds (GC area%)
2-EHN 2-ethylhexyl nitrate (97%) ex Aldrich Trigonox® B di-tert-butyl peroxide ex Akzo Nobel DF-0 Low sulfur Diesel #2 ex Octel with a boiling range of 163- 370°C, a flash point of 51.6-65.5°C (D-93), and an auto- ignition temperature of 257°C (E-659).
Procedure
The performance of ignition improvers in the process according to the invention was evaluated by means of the following screening method:
• mixing the ignition improver in the specified amount with the diesel fuel at room temperature,
• injecting a sample of 100 μl or 250 μl by means of a syringe into an apparatus according to DIN 51794, which is controlled at a temperature of 270°C, and measuring the time that elapses before the sample ignites.
Alternatively, the cetane number of the fuel is measured according to method ASTM D-613. The active oxygen content of the peroxides and fuels was analyzed by means of conventional analytical techniques such as iodometric titration and gas chromatographic analysis. More specifically, linear ketone peroxides were analyzed by means of method Jo/97.3 and the total amount of active oxygen was analyzed by means of method Jo/97.2. The ratio of dimeric to trimeric ketone peroxide was analyzed by means of method GC 97.8. These methods are available upon request from Akzo Nobel.
Predominantly trimeric cyclic methylisobutyl ketone peroxide to be used as a fuel additive was produced by adding 97.1 g of hydrogen peroxide (70%) to a stirred mixture of 200 g of methylisobutyl ketone, 100 g of Isopar® M, and 196 g of sulfuric acid (50%) over a period of 20 minutes, under a temperature of 20- 25°C. The mixture was then stirred for another 3 hours at 40°C and for 18 hours at 30°C. The organic phase was separated, washed with water and caustic and sulfite solutions, respectively, and dried over magnesium sulfate dihydrate. This process resulted in 235 g of an organic liquid with a total active oxygen content of 2.14%, of which 2.07% was cyclic methylisobutyl ketone peroxide and less than 0.07% was linear methylisobutyl ketone peroxide. The ratio of dimeric to trimeric cyclic compounds was 12:88 GC area%.
Example 1
Diesel fuel DF0 was mixed with sufficient cyclic-MEKP-1 to give a 1 % w/w concentration of cyclic ketone peroxide in the diesel fuel.
Both the 100 μl and the 250 μl sample, when tested as described above, ignited after 3.0 seconds. The cetane number of the ignition improved fuel was greater than 73.7. Comparative Examples A-D
Example 1 was repeated, except that no or other conventional ignition improvers were used. The compounds used, their concentration in the diesel fuel, and the results of the tests are incorporated into the following table.
Figure imgf000014_0001
n.d. = not determined
Example B was repeated using 0.787% w/w of 2-EHN and diesel 2. The ignition improved fuel (cetane number about 61) was evaluated according to Conradson test ASTM-D189. When converted to equivalent values for the Ramsbottom residue test, 0.2% w/w of carbon deposits was formed.
Comparative Examples E-G
The Examples 1 , 3, and 5 of FR-862 974 were reworked as Comparative Examples E-G, respectively, except that Example 5 was not reworked in a continuous but in a discontinuous fashion.
The dissolution and performance of the cyclic acetone peroxide of Comparative
Example E in fuel was unsatisfactory.
The cyclic butanone peroxides of Comparative Examples F and G contained 90 and 76% (GC area%) of dimeric butanone peroxide and 10 and 24% (GC area%) of trimeric butanone peroxide, based on the GC area of cyclic ketone peroxides. Examples 2-7 and Comparative Examples H-J
Using three types of diesel fuel, various ketone peroxides were evaluated for their influence on the cetane number. In Examples 2-6 cyclic-MEKP-2 was used as an ignition fuel improver, while in Example 7 the cyclic methylisobutyl ketone peroxide as prepared above was used. In Comparative Example H, no ketone peroxide was used, in Comparative Example I Butanox®M50 ex Akzo Nobel, a predominantly linear methylethyl ketone peroxide, was used, while in Comparative Example J, Trigonox®233 ex Akzo Nobel, a predominantly linear methylisobutyl ketone peroxide, was used.
Figure imgf000016_0001
LGO = light gas oil LCO = light cycling oil
Figure imgf000017_0001
Obviously, on an equal active oxygen basis, the cyclic ketone peroxides of the higher ketones are more efficient at improving the cetane number.
Also, the product of Example 6 in diesel 2 was evaluated according to Conradson test ASTM-D189. When converted to equivalent values for the Ramsbottom residue test, 0.05% w/w of carbon deposits was formed, which is much better than the result obtained in Comparative Example B.
Example 8
A fuel according to the invention was prepared by adding 19.4 g of hydrogen peroxide to a stirred mixture of 27 g of diesel 1 , 28.8 g of methylethyl ketone peroxide, and 14.0 g of sulfuric acid over a period of 20 minutes, while maintaining a temperature of about 20°C. The mixture was then stirred for another 90 minutes at 20°C, and the two layers were separated. The organic layer was washed with 25 g of a 6% w/w solution of sodium hydrogen carbonate, dried over magnesium sulfate dihydrate, and filtered. The product contained predominantly cyclic methylethyl ketone peroxide with a ratio of dimeric/trimeric compounds of 13:87 GC area%.
Example 9 and Comparative Example K In order to demonstrate the differences in effect of dimeric and trimeric cyclic ketone peroxides when used as a fuel ignition improver, a diesel fuel was doped with 0.595% w/w of cyclic methylethyl ketone peroxide. In Example 9, a product was used with a ratio of dimeric/trimeric compounds of 5.6:94.4 (GC area%), while in Comparative Example K this ratio was 98.6:1.4 (GC area%). The cetane number of the untreated fuel was 54.7. The cetane number of the fuel of Example 9 was 69.3. The cetane number of the fuels of Comparative Example K was 64.7.

Claims

Claims
1. Fuel with improved ignition characteristics comprising one or more cyclic ketone peroxides, characterized in that it comprises from 0.01 to 10 percent by weight of one or more cyclic ketone peroxides selected from the group of peroxides represented by formula I:
Figure imgf000019_0001
wherein R1 t R3, and R5 are independently selected from the group consisting of hydrogen, C1-C20 alkyl, C3-C20 cycloalkyl, C6-C20 aryl, C7-C20 aralkyl, and C7-C20 alkaryl, which groups may include linear or branched alkyl moieties; R2, R4, and R6 are independently selected from the group consisting of hydrogen, C2-C20 alkyl, C3-C20 cycloalkyl, C6-C20 aryl, C7-C20 aralkyl, and C7-C20 alkaryl, which groups may include linear or branched alkyl moieties; and each of R Re may optionally be substituted with one or more groups selected from hydroxy, alkoxy, linear or branched alkyl, aryloxy, ester, carboxy, nitrile, and amido, with the proviso that said peroxides make up at least 35% by weight of all cyclic ketone peroxides in the fuel.
2. A fuel according to claim 1 , characterized in that the final concentration of the peroxide(s) according to formula I in the fuel is between 0.025 and 5 percent by weight, based on the weight of the total formulation.
3. A fuel according to claim 1 or 2, characterized in that at least one of the cyclic ketone peroxides in the fuel is derived from one or more ketones selected from the group consisting of acetone, methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, isomers of these ketones, and mixtures thereof.
4. A fuel according to claim 3, characterized in that it comprises a cyclic ketone peroxide of formula I derived from at least one ketone selected from the group consisting of methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, and isomers thereof.
5. A fuel according to claim 4, characterized in that the cyclic ketone peroxide of formula I is derived from one ketone selected from the group consisting of methylbutyl ketone, methyl-n-amyl ketone, ethylbutyl ketone, ethylpropyl ketone, methylheptyl ketone, methylhexyl ketone, ethylamyl ketone, methyipropyl ketone, diethyl ketone, methylethyl ketone, and isomers thereof.
6. A fuel according to any one of claims 1-5, characterized in that the amount of cyclic ketone peroxide of formula I in the fuel is at least 40% by weight, preferably at least 50% by weight, and most preferably more than 80% by weight, based on the weight of all cyclic ketone peroxide in the fuel.
7. A fuel according to any one of claims 1-6, characterized in that the cyclic ketone peroxide of formula I is selected from the group consisting of cyclic methylethyl ketone peroxide, cyclic methylisobutyl ketone peroxide, and cyclic methylisopropyl ketone peroxide.
8. A fuel according to any one of claims 1-7, characterized in that the fuel is a diesel fuel.
9. Process to make an ignition improved fuel according to any one of claims 1- 8, characterized in that a cyclic ketone peroxide composition is combined with a fuel, which cyclic ketone peroxide composition comprises at least 35% by weight, based on the weight of all cyclic ketone peroxides, of one or more cyclic ketone peroxides selected from peroxides represented by formula I and further comprises one or more non-halogenated phlegmatizers selected from the group consisting of hydrocarbons, oxygenated hydrocarbons, alkyl nitrates, and mixtures thereof.
10. A process according to claim 9 wherein a phlegmatizer is used that is selected from the group consisting of alkanols, cycloalkanols, alkylene glycols, alkylene glycol monoalkyl ethers, ethers, aldehydes, ketones, epoxides, esters, hydrocarbons, and mixtures thereof.
11. A process according to claim 10 wherein the phlegmatizer is selected from ethers or hydrocarbons, preferably from hydrocarbon fuels, such as diesel fuels.
12. A process to make an ignition improved fuel according to any one of claims 1-8, characterized in that the cyclic ketone peroxide is produced in the specified concentration in the fuel.
13. Use of a fuel according to any one of claims 1-8 in a combustion engine to reduce the emission of pollutants.
PCT/EP1998/008131 1997-12-22 1998-12-14 Ignition improved fuels WO1999032584A1 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
PL98341331A PL341331A1 (en) 1997-12-22 1998-12-14 Improved ignition fuels
NZ505170A NZ505170A (en) 1997-12-22 1998-12-14 Ignition improved fuels doped with a cyclic ketone peroxide
AU22713/99A AU2271399A (en) 1997-12-22 1998-12-14 Ignition improved fuels
KR1020007006891A KR20010024792A (en) 1997-12-22 1998-12-14 Ignition improved fuels
JP2000525509A JP2001527124A (en) 1997-12-22 1998-12-14 Fuel with improved ignitability
BR9814373-5A BR9814373A (en) 1997-12-22 1998-12-14 Fuel with improved ignition characteristics, process for preparing it, and using it
CA002315683A CA2315683A1 (en) 1997-12-22 1998-12-14 Ignition improved fuels
EP98966311A EP1042433A1 (en) 1997-12-22 1998-12-14 Ignition improved fuels
IL13690998A IL136909A0 (en) 1997-12-22 1998-12-14 Ignition improved fuels
HU0100654A HUP0100654A2 (en) 1997-12-22 1998-12-14 Ignition improved fuels

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US7205098P 1998-01-21 1998-01-21
US60/072,050 1998-01-21

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WO2002014456A2 (en) * 2000-08-15 2002-02-21 Akzo Nobel N.V. Use of trioxepans in ignition improved fuels
WO2004072059A1 (en) * 2003-02-13 2004-08-26 Akzo Nobel N.V. Storage stable cyclic ketone peroxide compositions
WO2010115900A1 (en) * 2009-04-06 2010-10-14 Bundesanstalt für Materialforschung und -Prüfung (BAM) Fuel and use thereof
EP2494009A1 (en) * 2009-10-30 2012-09-05 BP Corporation North America Inc. Composition and method for reducing nox emissions from diesel engines at minimum fuel consumption
DE102013112821A1 (en) 2012-11-30 2014-06-05 Shell Internationale Research Maatschappij B.V. Fuel Compositions
WO2014096234A1 (en) 2012-12-21 2014-06-26 Shell Internationale Research Maatschappij B.V. Liquid diesel fuel compositions containing organic sunscreen compounds
WO2015091458A1 (en) 2013-12-16 2015-06-25 Shell Internationale Research Maatschappij B.V. Liquid fuel compositions
WO2015135865A1 (en) * 2014-03-11 2015-09-17 Akzo Nobel Chemicals International B.V. Cyclic ketone peroxide composition
EP2949732A1 (en) 2014-05-28 2015-12-02 Shell Internationale Research Maatschappij B.V. Use of an oxanilide compound in a diesel fuel composition for the purpose of modifying the ignition delay and/or the burn period
EP3088495A1 (en) * 2015-04-28 2016-11-02 United Initiators GmbH & Co. KG Use of a fuel additive in diesel fuel for removing deposits in a diesel engine
WO2017081199A1 (en) 2015-11-11 2017-05-18 Shell Internationale Research Maatschappij B.V. Process for preparing a diesel fuel composition
US9663735B2 (en) 2013-10-24 2017-05-30 Shell Oil Company Liquid fuel compositions
WO2018077976A1 (en) 2016-10-27 2018-05-03 Shell Internationale Research Maatschappij B.V. Process for preparing an automotive gasoil
WO2018206729A1 (en) 2017-05-11 2018-11-15 Shell Internationale Research Maatschappij B.V. Process for preparing an automotive gas oil fraction
WO2020007790A1 (en) 2018-07-02 2020-01-09 Shell Internationale Research Maatschappij B.V. Liquid fuel compositions
RU2775002C2 (en) * 2014-03-11 2022-06-27 Акцо Нобель Кемикалз Интернэшнл Б.В. Composition of cyclic ketone peroxide
CN114686278A (en) * 2022-02-18 2022-07-01 任国辉 Use of cyclic peroxides in petroleum products
US20240043761A1 (en) * 2020-08-24 2024-02-08 Pedrazzini Chimica S.R.L. Additive to reduce particulate matter in emissions deriving from the combustion of diesel fuel and fuel oil and fuel composition that contains it

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CN106221834B (en) * 2016-08-22 2018-01-26 天津市苏同兴盛环保科技有限公司 Low-temperature methanol starts additive

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WO2002014456A2 (en) * 2000-08-15 2002-02-21 Akzo Nobel N.V. Use of trioxepans in ignition improved fuels
WO2002014456A3 (en) * 2000-08-15 2003-02-27 Akzo Nobel Nv Use of trioxepans in ignition improved fuels
WO2004072059A1 (en) * 2003-02-13 2004-08-26 Akzo Nobel N.V. Storage stable cyclic ketone peroxide compositions
US7456212B2 (en) 2003-02-13 2008-11-25 Akzo Nobel N.V. Storage stable cyclic ketone peroxide compositions
WO2010115900A1 (en) * 2009-04-06 2010-10-14 Bundesanstalt für Materialforschung und -Prüfung (BAM) Fuel and use thereof
EP2494009A1 (en) * 2009-10-30 2012-09-05 BP Corporation North America Inc. Composition and method for reducing nox emissions from diesel engines at minimum fuel consumption
US8621843B2 (en) 2009-10-30 2014-01-07 Bp Corporation North America Inc. Composition and method for reducing NOx emissions from diesel engines at minimum fuel consumption
DE102013112821A1 (en) 2012-11-30 2014-06-05 Shell Internationale Research Maatschappij B.V. Fuel Compositions
WO2014096234A1 (en) 2012-12-21 2014-06-26 Shell Internationale Research Maatschappij B.V. Liquid diesel fuel compositions containing organic sunscreen compounds
US9222047B2 (en) 2012-12-21 2015-12-29 Shell Oil Company Liquid fuel compositions
US9663735B2 (en) 2013-10-24 2017-05-30 Shell Oil Company Liquid fuel compositions
WO2015091458A1 (en) 2013-12-16 2015-06-25 Shell Internationale Research Maatschappij B.V. Liquid fuel compositions
US9587195B2 (en) 2013-12-16 2017-03-07 Shell Oil Company Liquid composition
WO2015135865A1 (en) * 2014-03-11 2015-09-17 Akzo Nobel Chemicals International B.V. Cyclic ketone peroxide composition
RU2775002C2 (en) * 2014-03-11 2022-06-27 Акцо Нобель Кемикалз Интернэшнл Б.В. Composition of cyclic ketone peroxide
EP3116865B1 (en) 2014-03-11 2017-11-15 Akzo Nobel Chemicals International B.V. Cyclic ketone peroxide composition
US9938251B2 (en) 2014-03-11 2018-04-10 Akzo Nobel Chemicals International B.V. Cyclic ketone peroxide composition
EP2949732A1 (en) 2014-05-28 2015-12-02 Shell Internationale Research Maatschappij B.V. Use of an oxanilide compound in a diesel fuel composition for the purpose of modifying the ignition delay and/or the burn period
WO2016174178A1 (en) * 2015-04-28 2016-11-03 United Initiators Gmbh & Co. Kg Use of a fuel additive in diesel fuel for removing deposits in a diesel engine
US10407633B2 (en) 2015-04-28 2019-09-10 United Initiators Gmbh Use of a fuel additive in diesel fuel for removing deposits in a diesel engine
EP3088495A1 (en) * 2015-04-28 2016-11-02 United Initiators GmbH & Co. KG Use of a fuel additive in diesel fuel for removing deposits in a diesel engine
WO2017081199A1 (en) 2015-11-11 2017-05-18 Shell Internationale Research Maatschappij B.V. Process for preparing a diesel fuel composition
US11084997B2 (en) 2015-11-11 2021-08-10 Shell Oil Company Process for preparing a diesel fuel composition
WO2018077976A1 (en) 2016-10-27 2018-05-03 Shell Internationale Research Maatschappij B.V. Process for preparing an automotive gasoil
WO2018206729A1 (en) 2017-05-11 2018-11-15 Shell Internationale Research Maatschappij B.V. Process for preparing an automotive gas oil fraction
WO2020007790A1 (en) 2018-07-02 2020-01-09 Shell Internationale Research Maatschappij B.V. Liquid fuel compositions
US11499107B2 (en) 2018-07-02 2022-11-15 Shell Usa, Inc. Liquid fuel compositions
US20240043761A1 (en) * 2020-08-24 2024-02-08 Pedrazzini Chimica S.R.L. Additive to reduce particulate matter in emissions deriving from the combustion of diesel fuel and fuel oil and fuel composition that contains it
CN114686278A (en) * 2022-02-18 2022-07-01 任国辉 Use of cyclic peroxides in petroleum products

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BR9814373A (en) 2000-10-10
NZ505170A (en) 2002-02-01
CA2315683A1 (en) 1999-07-01
CN1121479C (en) 2003-09-17
CN1283218A (en) 2001-02-07
ID25464A (en) 2000-10-05
ZA9811722B (en) 1999-06-21
AU2271399A (en) 1999-07-12
JP2001527124A (en) 2001-12-25
PL341331A1 (en) 2001-04-09
EP1042433A1 (en) 2000-10-11
HUP0100654A2 (en) 2001-06-28
TR200001920T2 (en) 2000-12-21

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