NOVEL BIOCIDAL AGENTS COMPRISING QUATERNARY BISIMIDAZOLINE SURFACTANTS
FIELD OF THE INVENTION
The invention relates generally to anti-microbial compositions and their use as disinfectants.
BACKGROUND OF THE INVENTION
Long chain non-aromatic quaternary ammonium compounds in addition to their aggregative properties, solubilizing properties, and surface tension reducing properties, have long been used for their anti-microbial effects upon various strains of microorganisms. (E. Jungermann; Cationic Surfactants;
Surfactant Science Series; Vol. 4: 1970).
Devinsky (Tenside Detergents 22, 10 (1985)) has recently described
the influence of surfactant structure upon the critical micelle concentration
(cmc) and the antimicrobial activity expressed as the minimum inhibitory
concentration (mic). A correlation was found between cmc and mic indicating
the optimum activity is demonstrated by quaternary imidazoline surfactants
exhibiting a cmc between about 10"2 and 10" M.
Certain quaternary imidazoline surfactants have been discovered that
have lower cmc values yet exhibit unexpected exceptional anti-microbial
activity. It is highly desirable to employ quaternary surfactants at very low levels (i.e., materials with low mic's) in order to minimize the quantities of toxic materials in the environment.
Generally, the manufacture of imidazoline compounds involves the reaction of a polyamine containing a secondary amine group in a gamma
position with respect to at least one primary amine group with a carboxylic acid or ester Following the initial condensation, namely amide formation, the intermediate is cychzed in a second stage to the imidazoline structure
Bisimidazoline quaternary surfactants are relatively unknown in the art
U S Patent Nos 3,887,476 and 3,855,235 to McConnell disclose the
preparation of bisimidazoline derivatives as fabric softeners U S Patent No
3,244,724 to Guttman also teaches the use of bisimidazohnes as sulfoalkylated quaternary surfactants for use as fabric softeners
United States Patent No 5,569,767 to Uphues et al teaches a class of storage stable ampholytic surfactants consisting of 1 -hydroxyethyl-2-alkyl-2- imidazohnes which are quaternated or carboxymethylated with halogenated
carboxylic acid salts at a pH of 7 5 to 9 0 The surfactants are asserted to be
useful in dishwashing detergents, cosmetics and personal care products
None of these patents or other prior art recognizes the unexpected biocidal activity of these compounds
SUMMARY OF THE INVENTION
A class of quaternary cationic surfactants that exhibit superior anti-
microbial activity have been provided The compounds of the invention comprise compounds of the formula
wherein R can independently represent alkyl, hydroxy-substituted or perfluorinated alkyl of from about 5 to about 22 carbon atoms; R2 can be alkylene or alkylaryl of about 1 to about 10 carbon atoms and the hydroxy-substituted derivatives thereof or R3 - D - R3 wherein R3 can independently be alkylene of
from about 1 to 6 carbon atoms and the hydroxy-substituted derivatives thereof as
well as aryl, and D represents -0-, -S-, -S02-, a polyether group [-O(R O)x-], aryl or
wherein A is R
5C(0)- (acyl) or H and R
5 is a C
5 to C
22 straight or branched-
chain alkyl, R6 is a Ci to C6 alkyl and the hydroxy-substituted derivatives thereof, n is an integer of 1 to 4 inclusive, X being a whole number between about 1 and 20
where R4 represents C2 to C4 alkyl or alkyl and X is a Ci to Cιo alkyl or alkylaryl and their hydroxy-substituted derivatives thereof and Y is an anion.
DETAILED DESCRIPTION OF THE INVENTION
While the compounds of the invention can be prepared by a variety of synthetic routes, it has been found that they can be produced particularly effectively by quaternizing a bisimidazoline prepared by a novel process disclosed and claimed in copending application "Amphoteric Surfactants having Multiple Hydrophobic and Hydrophilic Groups", U.S.S.N. 08/292,896 filed on August 19, 1994 that is hereby incorporated by reference. There a polyamine reactant having at least four amino groups, of which two are terminal primary amine groups, is reacted with an acylating agent such as a carboxylic acid, ester, and the naturally occurring triglyceride esters thereof or acid chlorides thereof in an amount sufficient to provide at least about 1.8 fatty acid groups (R^O)-) per polyamine to provide a bisimidazoline of the formula:
This reaction proceeds effectively at elevated temperatures (about 100°C -
250°C) with continuous removal, such as by distillation, of the resulting condensate (H20) during the course of the reaction.
The progress of the reaction can be monitored by the amount of water
recovered in the distillate. Two moles of water are generated for each imidazoline
ring formed, one mole in the condensation reaction and one mole in the cyclodehydration reaction to form the imidazoline. Hence, these amounts should be doubled for the bisimidazoline compounds of the invention. The process can
be carried out with or without a catalyst, at atmospheric, reduced or super
atmospheric pressure. The use of excess amine can result in undesirable by-
products and is not recommended. Stoichiometric excess of fatty acid, ester, chloride or triglyceride can be used but is less desirable as it may require a purification step to remove the excess.
In the compounds of Formula I and II, R can be derived from fatty acids, esters and triglycerides or the acid chlorides thereof from synthetic and natural sources which will generally contain mixtures of different carbon chain length
saturated and unsaturated aliphatic radicals. The natural sources can be coconut
oil (preferred) or similar natural oil sources such as palm kernel oil, palm oil, soya oil, rapeseed oil, castor oil or animal fat sources such as herring oil and beef tallow. Generally, the fatty acids from natural sources in the form of the fatty acid
or the triglyceride oil can be a mixture of alkyl radicals containing from about 5 to about 22 carbon atoms. In a more preferred material, the mixture of alkyl radicals can be derived from a saturated portion of coconut oil (from about 6 to about 18 carbon atoms) or similar natural vegetable oils. These ranges cover about 90% of the carbon chains in the compound. Since these fatty acids are derived from
natural sources, they may also contain small amounts of other carbon chains.
Illustrative of the fatty acids in these oils are caprylic (C8), capric (Cι0), lauric (Cι2),
myristic (Cι4), palmitic (Cι6), stearic (Cι8), oleic (Cι8, mono-unsaturated), linoleic
(Ciδ, di-unsaturated), linolenic (Cι8, tri-unsaturated), ricinoleic (Cι8, mono- unsaturated), arachidic (C20), gadolic (C20, mono-unsaturated), behenic (C22) and
erucic (C22). These fatty acids can be used per se, as concentrated cuts or as fractionations of natural source acids. The fatty acids with even numbered carbon chain lengths are preferred, although the odd numbered fatty acids can also be
used. In addition, single carboxylic acids such as lauric acid, or others as
determined by the particular application, may be used. Examples of acids derived
from synthetic sources that can be used include 2-ethylhexanoic acid, pelargonic acid as well as acids derived from Guerbet and similar alcohols.
The polyamine reactant has at least four amino groups of which two are terminal primary amine groups. The preferred polyamine is triethylenetetramine
(TETA). Other polyamines such as tetraethylenepentamine that would be obvious to one of skill in the art can also be used. The amine reactant can be
defined by the structure:
III. H2NCH2CH2NH - R2 - NHCH2CH2NH2
wherein R2 is generally alkyl or aminoalkyl. The improved method of the invention will be illustrated with TETA but this is not intended to limit the invention
to that starting material. TETA is reacted with a sufficient amount of fatty acid to provide at least about 1.8 fatty acid groups, preferably from about 1.9 to about 2.5 fatty acid
groups, per molecule of polyamine to provide the bisimidazoline compound of the
invention as in Formula I wherein R2 is ethylene.
A second mode of synthesis of the bisimidazoline includes the steps of
forming a single imidazoline such as that formed by the reaction of
ethylenediamine and a fatty acid, ester, chloride or triglyceride. The fatty acids,
esters, chlorides or triglycerides thereof can be reacted with α-, and β- diamines
in substantially equimolar quantities at temperatures ranging from about 150° to
250°C with continuous removal of the resulting condensate (H2O). The process
can be carried out with excess amine, with or without a catalyst, at atmospheric, reduced or super atmospheric pressure.
The imidazoline can then be reacted with any difunctional compound that
will join two of the imidazoline rings to form the bisimidazoline compound of the
invention. These can be illustrated by any reactive dihalide, e.g., alpha, omega- dihalobutane, alpha, beta-dihaloethane, alpha, alpha'-dihaloparaxylene, diglycidyl ethers, diepoxides as well as epihalohydrins such as epichlorohydrin and the like.
In addition to the alkyl and aminoalkyl groups contained in the examples of
the poylamines given above, R2 can also represent hydroxy-substituted alkyl such
as -CH2CHOHCH-2; an ether such as -CH2CH2OCH2CH2- or an alkylarylalkyl such as -CH2-C6H4-CH2-.
For reaction conditions generally, see F. Linsker and R. Evans JACS 67, 1581 (1945); C. K. Ingold and E. Rothstein, JCS 1666 (1931 ), the disclosures of which are incorporated herein by reference. The reaction conditions must be
such as to maintain the imidazoline ring structures.
The novel quaternary surfactants that comprise the biocidal compositions
of the present invention can be prepared by reacting the bisimidazoline with an
alkylating agent as is known in the art. The alkylating agent employed can be
anyone of a number of known agents, for example the alkyl halides such as methylchloride, butylbromide, ethylbromide, and hexadecyl chloride; alkyl sulfates
such as dimethylsulfate, diethylsulfate as well as aryl chlorides such as benzyl
chloride, chlorobenzyl chloride, dichlorobenzyl chloride, and ethyl chloride, with
dimethylsulfate being preferred. In Formula I, Y is an anion associated with the
alkylating agent, representative anions including chloride, methylsulfate,
ethylsulfate, and the like. Equimolar quantities of the alkylating agent per imidazoline ring can be used but a slight excess of the alkylating agent is preferred to assure maximum quatemization. The excess of the alkylating agent
is desirably sufficient to effect a pH in the reaction medium of from about 5 to about 7. The reaction temperature is preferably in a range of from about 40° to about 80°C. and from 1 to about 12 hours will be necessary to complete the
reaction.
The surfactants of the invention can exhibit extremely low critical micelle concentrations (cmc) as compared with conventional surface-active agents because of the presence of two hydrophobic chains and two hydrophilic groups in the molecule. In addition, they are able to significantly reduce surface tension and are highly soluble in water. By virtue of these characteristics and their anti¬
microbial properties, the surfactants of the present invention provide the active ingredient for superior disinfectant and bactericidal compositions. While the surfactants of the invention can be used alone as the essential hydrotrope component, blends of the compounds of the invention with
certain conventional well known anionic, nonionic, cationic and amphoteric
surfactants can provide improved results beyond that expected which can be
shown by the critical micelle concentration and the surface tension reducing ability of the blends.
Examples of the nonionic surfactants useful as blends herein include fatty
acid glycerine esters, sorbitan fatty acid esters, sucrose fatty acid esters,
polyglycerine fatty acid esters, higher alcohol ethylene oxide adducts, single long
chain polyoxyethylene alkyl ethers, polyoxyethylene alkylallyl ethers,
polyoxyethylene lanolin alcohol, polyoxyethylene fatty acid esters, polyoxyethylene glycerine fatty acid esters, polyoxyethylene propylene glycol fatty acid esters, polyoxyethylene sorbitol fatty acid esters, polyoxyethylene castor oil or hardened castor oil derivatives, polyoxyethylene lanolin derivatives, polyoxyethylene fatty acid amides, polyoxyethylene alkyl amines, alkylpyrrolidones, glucamides, alkylpolyglucosides, mono- and dialkanol amides, polyoxyethylene alcohols, mono- or diamides and alkylamine oxides.
Examples of the anionic surfactants useful as blends herein include fatty
acid soaps, ether carboxylic acids and salts thereof, alkane sulfonate salts, α-
olefin sulfonate salts, sulfonate salts of higher fatty acid esters, higher alcohol sulfate ester salts, fatty alcohol ether sulfate salts, higher alcohol phosphate ester salts, fatty alcohol ether phosphate ester salts, condensates of higher fatty acids and amino acids, and collagen hydrolysate derivatives. Examples of the cationic surfactants useful herein include alkyltrimethylammonium salts, dialkyl- dimethylammonium salts, alkyldimethylbenzylammonium salts, alkylpyridinium salts, alkylisoquinolinium salts, benzethonium chlorides, and acylamino acid-type
cationic surfactants.
Examples of the amphoteric surfactants useful as blends herein include
amino acids, betaines, sultaines, phosphobetaines, imidazoline-type amphoteric
surfactants, soybean phospholipids, and yolk lecithins.
In addition to the foregoing surfactants, any of commonly used auxiliary
additives may be added to the surfactants of the invention or blends thereof with
other surfactants as disclosed herein. Such auxiliary additives may be added to the surfactants of the invention just before or during use. Such auxiliary additives
may be suitably chosen for the desired composition and will generally include inorganic salts such as Glauber salt and common salt, builders, humectants, solubilizing agents, ultraviolet (UV) light absorbers, softeners, chelating agents, and viscosity modifiers. The quaternary cationic surfactant compositions are particularly useful as
biocidal agents in disinfectant compositions, industrial and household cleaners, dish and laundry detergents and the like.
The following examples are disclosed for illustrative purposes only in order to better describe and disclose how to specifically practice and carry out the claimed invention. It is recognized that minor changes and variations may be made with respect to the compositions and their formulations that are not disclosed therein. It is to be understood then that to the extent any such changes do not materially effect the final products and their end use, such changes or variations therefrom are contemplated as falling within the spirit and scope of the invention as recited in the claims that follow.
Example 1
The preparation of:
(A) Bisimidazoline
To a 500 milliliter (ml.) three-necked round bottom flask equipped with a
stirrer, temperature controller, and a Barrett distilling receiver with a condenser on
top were added 46.7 grams (0.25 mol) triethylene tetramine hydrate (average 2J
to 2.2 moles water by Karl Fisher Analysis), 104 gms (0.52 mol) lauric acid and
100 mis. toluene. The Barrett distilling receiver was filled with toluene. The
reaction mixture was gently heated with stirring to the boiling point of the toluene
(120° - 130° C) at which point water collection was initiated.
The amount of water that azeotroped with the toluene was determined.
The first 20 mis. which was collected in the first 3 hours of reaction indicated that
the reaction was 70% complete. Water collection was continued, and the reaction temperature was slowly raised to 160° - 180°C during the 12th to 16th hour of reaction by releasing reactor-contained toluene from the Barrett distilling receiver. The progress of the reaction was also determined by gas chromatography. The disappearance of peaks corresponding to mono- and di- amides indicated completion of the condensation reaction.
After 16 hours of reaction, the reaction was stopped while 27.2 mis. (28 mis. calculated) of water had been collected. Gas chromatography showed that the 126 grams of product obtained contained greater than 96% of bis-imidazoline.
The product was recrystallized from CHCI3 for structure characterization
and identification. 1H- and 13C-NMR, IR, and mass spectra were recorded and the results obtained showing the formation of ethylene bislaurimidazoline which agreed with the postulated structure.
(B) Quatemization
Ethylene bislaurimidazoline as prepared in Step A and dimethyl
sulfate were mixed in a 1 :2 molar ratio and added to a 250 milliliter three-necked
round bottom flask equipped with magnetic stirrer, temperature control and a condenser. The solvent of choice is listed in Table I. The reaction mixture was
heated to 50-75°C for 8 to 10 hours. An oily liquid was obtained which was very
water soluble and exhibited good wetting and foaming properties. 1H- and 13C-
NMR and IR characterizations confirm the structure in the above formula. The parameters and results are shown in Table #1 :
TABLE 1
STARTING MATERIALS REACTION CONDITIONS
Example 2
Preparation of:
I
CH2
(A) Bisimidazoline
To a 500 milliliter three-necked flask were added 46.7 g (0.25M)
triethylenetetramine hydrate, 108.2 g (0.52 mole) coconut fatty acid and 100
ml toluene. The reaction mixture was heated to 120°-130°C and water
azeotroped. The reaction temperature was raised to 160°C to complete the
reaction and remove toluene. The resulting bisimidazoline product was
analyzed by gas chromatography and NMR and both spectra confirmed the
expected structure of the composition. (B) Quaternization
To a 250 ml. flask was charged the bisimidazoline prepared above and dimethylsulfate in a 2:1 molar ratio in toluene. The reaction mixture was
heated to 75°C and held overnight. The toluene was stripped, yielding the
bisquaternary imidazoline surfactant compound set forth above.
Example 3
Preparation of:
To a flask was added 46.7 g (0.25 M) triethylenetetramine hydrate,
139.4 g (0.52M) triple-pressed stearic acid and 100 ml toluene. The reaction
was heated to 120°-130°C to azeotrope the water. The reaction temperature
was raised to 190°C in order to remove the water and toluene. The resulting bisimidazoline was analyzed by NMR and its structure confirmed.
(B) Quaternization
To a round bottom flask was added 231 g (0.37M) bisimidazoline and
94.5 g (0.75 M) dimethylsulfate and 91 g of isopropyl alcohol. The reaction
was heated to 70°C-75°C and held overnight. 1H and 13CNMR analysis confirmemd the formation of the quaternary bisimidazoline compound.
Example 4
Preparation of: CH3
To a flask was added 46.7 g (0.25M) triethylene tetramine hydrate, 133.7 g (0.52M), palmitic acid and 100 ml toluene. Water was azeotroped off and toluene stripped, yielding the bisimidazoline.
(B) Quaternization
To 219 g (0.37M) imidazoline in 95 g isopropanol was added 94.5 g
(0.75M) dimethylsulfate. The reaction was heated to 75°C and held overnight.
The quaternary bisimidazoline surfactant was analyzed and its structure
confirmed by NMR. Example 5
(A) Quaternization
To 185 gms. of bis-cocoimidazoline (prepared in step A of example 2)
was added 100 gms. isopropanol. The reaction mixture was heated to 75°C
and 100 g of butylbromide was added. Analysis by sodium bromide titration indicated the complete reaction had taken place.
Example 6
Surface Properties
The surfactants of the invention were measured for critical micelle concentration (cmc) and their ability to reduce surface tension as a direct indication of biocidal activity.
The test methods utilized are described as follows: Critical Micelle Concentration (CMC)
Aqueous solutions of the surfactant synthesized according to example
1 to 5 were prepared at varying concentrations. The surface tension at 20°C
was measured by the Wilhelmy plate method and plotted vs. the logarithm of the concentration. The critical micelle concentration was determined as the
value at which the slope of the line changed abruptly. Surface Tension Reducing Ability (gamma CMC)
The surface tension reducing ability was determined as a function of
the surface tension at the critical micelle concentration.
Surface tension measurements were made for each of the surfactants
synthesized in examples 1 -5 using a Kruss K-12 Tensiometer (plate method). Each experiment was carried out as follows:
Distilled water solutions at different concentrations were prepared for
each of the test surfactants in 100 ml amounts. The mixtures were stirred until
homogeneous solutions were obtained. The surface tensions of these solutions were then measured.
From the surface tension data, the area/molecule (area) at the interface and efficiency of adsorption were computed by use of the appropriate Gibb's Adsorption Equation:
p = surface excess concentration (mol/cm2)
dγ = change in surface or interfacial tension of the solvent (dyn«cm"1)
R = 8.31x107 erg mol"1. K~1
C = molar concentration of solution
T = absolute temperature (°K)
pC-20 at the solution/air interface is defined as the negative logarithm of the surfactant concentration required to lower surface tension by 20
dyne/cm.
The results obtained for the surfactants alone are reported in Table 1.
TABLE 2
Example 7 - Minimum Inhibitory Concentration
Minimum inhibiting concentrations (mic) were determined using the
method of Sahm, D. F. and J. A. Washington; Manual of Clinical Microbiology 5th ed., 1991. American Soc. Microbiology, Washington, D.C.
Stocks of each test material 1 % (wt./vol.) were prepared in sterile
Mueller-Hinton broth. Six-fold 1 :10 serial dilutions of each 1 % stock were placed into sterile Mueller-Hinton broth (0.01 through 10,000 ppm) divided out as 1 ml aliquots of each concentration were distributed into sterile capped
polypropylene culture tubes. A 105 cfu/ml inoculum of each bacterial organism was prepared from a 108 cfu/ml culture stock. Microbial species used included Escherichia coli, Staphylococcus aureus, Pseudomonas aeruginoso, Asperqillus niger, Chlostridium albicans. Yeast and mold organisms yield was
approximately 105 cfu/ml inoculum. Each serial dilution of the test material was inoculated (in duplicate) with 1.0 ml of the appropriate test organism. The
addition of the 1 ml aliquot of test organism to the 1 ml aliquot of test material dilutes the effective dose of test material concentration by one-half. The
inoculated media were then incubated at 35°C for 48 hrs. The mic is the
lowest concentration which inhibits the growth of each organism. No growth
is shown by the presence of a clear fluid in the tube and the absence of a
pellet of cells in the tube bottom or the broth's surface, thereby indicating
highly effective biocidal activity.
The biocidal activity of the surfactants was determined to be as follows:
TEST ORGANISM (ppm)
The standard is dodecyl-trimethylammonium bromide.
The results indicate compounds of the invention show surprisingly superior anti-microbial activity compared to a standard quaternary ammonium surfactant, dodecyl- trimethylammonium bromide. Much lower quantities of the compound are needed for biocidal activity. Secondly, activity is extremely high even though cmc values are considerably lower than 10"4. Generally,
these compounds would not be expected to exhibit such high kill rates.