WO1998013319A1 - Novel reduction compositions and processes for making the same - Google Patents

Novel reduction compositions and processes for making the same Download PDF

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Publication number
WO1998013319A1
WO1998013319A1 PCT/US1997/017191 US9717191W WO9813319A1 WO 1998013319 A1 WO1998013319 A1 WO 1998013319A1 US 9717191 W US9717191 W US 9717191W WO 9813319 A1 WO9813319 A1 WO 9813319A1
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Prior art keywords
slurry
composition
additive
lewis base
mole
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PCT/US1997/017191
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French (fr)
Inventor
Anne Pautard-Cooper
Eric John Granger
Philip F. Sims
James A. Schwindeman
John Francis Engel
Terry Lee Rathman
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Fmc Corporation
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Priority to AU46514/97A priority Critical patent/AU4651497A/en
Publication of WO1998013319A1 publication Critical patent/WO1998013319A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H12/00Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
    • E04H12/22Sockets or holders for poles or posts
    • E04H12/2292Holders used for protection, repair or reinforcement of the post or pole
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B6/00Hydrides of metals including fully or partially hydrided metals, alloys or intermetallic compounds ; Compounds containing at least one metal-hydrogen bond, e.g. (GeH3)2S, SiH GeH; Monoborane or diborane; Addition complexes thereof
    • C01B6/24Hydrides containing at least two metals; Addition complexes thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
    • C07B31/00Reduction in general
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D295/00Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms
    • C07D295/02Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements
    • C07D295/027Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements containing only one hetero ring
    • C07D295/03Heterocyclic compounds containing polymethylene-imine rings with at least five ring members, 3-azabicyclo [3.2.2] nonane, piperazine, morpholine or thiomorpholine rings, having only hydrogen atoms directly attached to the ring carbon atoms containing only hydrogen and carbon atoms in addition to the ring hetero elements containing only one hetero ring with the ring nitrogen atoms directly attached to acyclic carbon atoms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/01Reinforcing elements of metal, e.g. with non-structural coatings
    • E04C5/06Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders

Definitions

  • This invention relates to novel compositions for reduction of organic substrates, and processes for preparing and using the same .
  • Lithium aluminum hydride (LiAlH 4 ) is a powerful reducing agent, soluble in organic solvents, and has found wide utility in organic synthesis.
  • a wide variety of functional groups are reduced with this reagent, including aldehydes, ketones, esters, amides, epoxides, nitriles and imides.
  • the expense of lithium aluminum hydride prevents its wider industrial employment .
  • compositions prepared from an active hydride, an additive, and a Lewis base can provide a superior reducing system for organic substrates .
  • a composition prepared from 60 mole % tetrahydrofuran as the Lewis base, 10 mole % lithium chloride as the additive, 10 mole % sodium aluminum hydride as the active hydride, and 20 mole % toluene can afford excellent yields in standard organic reductions.
  • the compositions of the invention are non- pyrophoric and are more thermally stable than pure THF solutions of sodium aluminum hydride (NaAlH 4 ) or lithium aluminum hydride (LiAlH 4 ) .
  • novel compositions of the invention can be prepared by initially adding the Lewis base to the additive.
  • the hydride species can then be added, optionally in the hydrocarbon solvent.
  • the mixture can then be optionally heated to the reflux temperature (or less) , typically from about thirty minutes to about four hours .
  • the present invention also provides processes for the reduction of organic substrates using the compositions of the invention.
  • active hydrides including metal hydrides such as sodium aluminum hydride, trisodium aluminum hexahydride, and the like and mixtures thereof can be employed as the active hydride component .
  • useful additives include, but are not limited to, lithium chloride, lithium bromide, aluminum trichloride, titanium tetrachloride, titanium tetrabromide , lithium alkoxides, lithium alkoxides of chiral alcohols (such as menthol), lithium dialkyla ides , lithium dialkyl amides of chiral amines (such as (+) bis-[(R)-l- phenethyl] a ine) , and the like and mixtures thereof.
  • useful hydrocarbon solvents include, but are not limited to, pentane, hexane, heptane, cyclohexane, decane, toluene, xylenes, ethylbenzene , cumene, cymene, and the like and mixtures thereof.
  • Lewis bases examples include, but are not limited to, tetrahydrofuran, 2 -methyltetrahydrofuran, diethyl ether, dibutyl ether, methyl t-butyl ether (MTBE) , 1,2- diethoxyethane, 1 , 2-dimethoxyethane, triethylamine, tributylamine, N, N, N' , N' - tetramethylethylenediamine (TMEDA) , diisopropylethylamine , and the like and mixtures thereof .
  • Typical concentrations (mole %) of the components used to prepare the reducing composition of the invention are listed in the table below. COMPONENT MINIMUM MAXIMUM Lewis Base 45 80
  • novel compositions of the invention can be prepared by initially adding the Lewis base to the additive.
  • the hydride species can then be added, optionally in the hydrocarbon solvent.
  • the mixture can then be optionally heated to the reflux temperature (or less) for a few hours, typically from about thirty minutes to about four hours.
  • the novel composition is prepared by adding a slurry of sodium aluminum hydride/toluene to a slurry of lithium chloride/tetrahydrofuran . Because the addition is very exothermic, care should be taken. When using the specific reagents sodium aluminum hydride and lithium chloride, the reagents must be combined in a precise manner to result in reduction product yields comparable to that of lithium aluminum hydride. Otherwise, reduction product yields comparable to that of sodium aluminum hydride result .
  • the composition of the invention is also unique as it is prepared from a slurry of sodium aluminum hydride in hydrocarbon solvent (i.e., about 80 weight percent (wt%) or less sodium aluminum hydride) and a minimal amount of tetrahydrofuran, in contrast to solid or damp cake forms of sodium aluminum hydride .
  • the slurry can be a commercially available slurry of 40 wt% sodium aluminum hydride in toluene.
  • a hydrocarbon solvent alone, such as toluene without a Lewis base, such as tetrahydrofuran, can hinder the preparation of this effective, novel composition.
  • composition of the invention can include starting materials, counterion exchange products, complexes of starting materials and/or counterion exchange products, and mixtures thereof.
  • the novel reduction composition of this invention can also be characterized by its particle size distribution.
  • typical particle size distribution of a novel reduction composition in accordance with the invention prepared from 56.9 mole % tetrahydrofuran as the Lewis base, 15.7 mole % lithium chloride as the additive, 12.6 mole % sodium aluminum hydride as the active hydride, and 14.8 mole % toluene was determined on a Malvern MasterSizer.
  • the mean diameter for the reduction composition is around 350 ⁇ m and the median is 400 ⁇ m.
  • the particle size distribution of sodium aluminum hydride exhibits a mean diameter at 216 ⁇ m and a median at 200 ⁇ m .
  • the particle size distribution of lithium chloride exhibits a mean diameter at 424 ⁇ m and a median at 448 ⁇ m.
  • the thermal behavior of the novel reduction composition was studied in an RSST (Reactive System Screening Tool) and found to be more thermally stable than 10 wt% LiAlH 4 /THF or 40 wt% NaAlH, .
  • the L ⁇ AlH 4 /THF solution was found to produce a runaway reaction represented by a rapid rate acceleration when heated above 130°C.
  • a NaAlH trap/THF solution was found to produce a runaway reaction represented by a rapid rate acceleration when heated above 220 °C.
  • the organic compound to be reduced is added to the reduction composition of the invention under an inert atmosphere.
  • the reduction composition can be added to the organic substrate, or the reduction composition and organic substrate added simultaneously.
  • the reduction reaction proceeds under appropriate conditions at a temperature sufficient and for a time sufficient for the reduction reaction to proceed, generally at a temperature of about ambient to about the reflux temperature of the mixture for about one hour to about 24 hours.
  • the reaction can be terminated by quenching the mixture, for example, by addition of water and aqueous NaOH and cooling. Work-up of the reduction reaction mixture and isolation of the reduced product can be accomplished using conventional procedures known in the art .
  • compositions of the invention can be used for the reduction of a variety of organic compounds including without limitation aldehydes, ketones, esters, amides, epoxides, nitriles, and other imides.
  • Exemplary compounds which can be reduced in accordance with the invention include (+/-) trans 3 -ethoxycarbonyl-4 - (4 ' - fluorophenyl) -N-methyl-piperidine-2 , 6-dione (to (+/-) t ran s 4- (4' -fluorophenyl) -3 -hydroxymethyl-N- methylpiperidine) , N-methylsuccinimide, ethyl 1- methylnipecotate, and the like.
  • the inventors have found that the reactivity of sodium aluminum hydride can be improved by the addition of various additives.
  • reductions can be accomplished with sodium aluminum hydride when its activity is modified with various additives as described above.
  • the additive lithium chloride could be mixed with sodium aluminum hydride in order to produce a resulting hydride composition that performs as well as lithium aluminum hydride alone .
  • LiCl can be reacted with aAlHj j in stoichiometric amounts to form lithium aluminum hydride, which is then separated from the by-product, NaCl , prior to use.
  • This metathesis reaction requires the addition of a catalyst, such as a small amount of LiAlH 4 , to initiate the reaction, or alternatively a NaAlH 4 solution forming prestep.
  • a catalyst such as a small amount of LiAlH 4
  • LiCl can be added in less than stoichiometric amounts, and without requiring LiAlH 4 as a catalyst, or a NaAlH 4 solution forming prestep.
  • the starting compounds include sodium aluminum hydride and lithium chloride
  • the order of addition of the additive is important. However, it is not currently believed that the order of addition of the additives is critical when using other starting materials, in which case it is currently believed that the additives can be added at various times during the entire reduction.
  • LiAlH 4 is much more expensive than NaAlH 4 .
  • a 500 ml., three-necked round-bottom flask was fitted with a mechanical stirrer, a Teflon ® stopper, and a Claisen adapter fitted with a dry ice condenser, a Teflon ® clad thermocouple, and an argon inlet.
  • This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon.
  • the flask was charged with 10.00 grams (0.237 mole) of anhydrous lithium chloride, and 70 ml. of tetrahydrofuran. The resultant slurry was stirred at 350 RPMs . A slight exotherm, 3°C, was observed.
  • This slurry was prepared from 15.3 mole % lithium chloride, 56.1 mole % tetrahydrofuran, 13.9 mole % sodium aluminum hydride, and 14.7 mole % toluene.
  • the dark gray slurry was employed in a reduction after stirring at room temperature for one hour .
  • a 500 ml., three-necked, jacketed, round-bottom flask was fitted with a mechanical stirrer, a Teflon ® stopper, and a Claisen adapter fitted with a dry ice condenser, a Teflon ® clad thermocouple, and an argon inlet .
  • This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon.
  • the flask was charged with 13.80 grams (0.327 mole) of anhydrous lithium chloride, and 97 ml. of tetrahydrofuran. The resultant slurry was stirred at 350 RPMs . A slight exotherm, 3°C, was observed.
  • This slurry was stirred at less than 10°C for one hour, then allowed to gradually warm to ambient temperature overnight .
  • This slurry was prepared from 15.5 mole % lithium chloride, 56.8 mole % tetrahydrofuran, 10.9 mole % sodium aluminum hydride, and 16.9 mole % toluene.
  • the dark gray slurry was employed in a reduction after stirring at room temperature overnight .
  • This slurry was prepared from 15.3 mole % lithium chloride, 56.1 mole % tetrahydrofuran, 13.9 mole % sodium aluminum hydride, and 14.7 mole % toluene.
  • the dark gray slurry was employed in a reduction after stirring at 70°C for two hours.
  • a 500 ml., three-necked, jacketed flask was equipped with a mechanical stirrer, a 125 ml. pressure- equalizing addition funnel, and a Claisen adapter fitted with a Teflon ® clad thermocouple, a dry ice condenser, and an argon inlet .
  • This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon.
  • the flask was charged with tetrahydrofuran, 70 ml. This solution was stirred at 350 RPMs and cooled to 0°C with a circulating chiller.
  • the feed rate was adjusted to maintain the reaction temperature at 10-15°C. Total imide-ester feed time was 62 minutes. After the end of the feed, the reaction mixture was heated to 65°C for two hours, then recooled to 0°C. Additional toluene, 85 ml., was added. This was followed by slow addition of 9 ml . of water. The reaction mixture got very thick at the end of this addition. Aqueous sodium hydroxide, 15%, 9 ml., was then added dropwise. The solid started to break up at the end of this addition. Water, 9 ml., was then added dropwise. At the end of this feed, the reaction mixture was warmed to 65°C.
  • the reaction mixture was stirred at 65°C for thirty minutes, recooled to 27°C, then the solids were collected on a B ⁇ chner funnel .
  • the solids were reslurried with toluene (2 X 30 ml . ) .
  • the filtrate was two layers. It was concentrated on the rotary evaporator to 250 ml . , and transferred to a separatory funnel.
  • the mixture was diluted with water
  • a 500 ml., four-necked, round bottom flask was equipped with a mechanical stirrer, a 125 ml. pressure- equalizing addition funnel, a Teflon ® stopper and a Claisen adapter fitted with a Teflon ® clad thermocouple, a dry ice condenser, and an argon inlet.
  • This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon.
  • Lithium chloride 9.85 grams (2.64 equivalents, 232.36 mmole) was added. The flask was then charged with tetrahydrofuran, 67 ml. This solution was stirred at 350 RPMs.
  • the feed rate was adjusted to maintain the reaction temperature at 10-15°C. After the end of the feed, the 250 ml. flask was rinsed with additional toluene, 7 ml, and this was added to the addition funnel. The reaction mixture was heated to 75°C for three hours, then recooled to 10°C. Additional toluene, 50 ml., was added. The speed of the agitator was increased to 500 RPMs. This was followed by slow addition of 9 ml. of water. The reaction mixture got very thick at the end of this addition. Aqueous sodium hydroxide, 15%, 9 ml., was then added dropwise. The solid started to break up at the end of this addition. Water, 18 ml., was then added dropwise.
  • reaction mixture was warmed to 65°C for twenty minutes and the stirrer was slowed to 350 RPMs .
  • the reaction mixture was then cooled to 40°C, then the solids were collected on a Buchner funnel.
  • the solids were reslurried with toluene (2 X 31 ml . ) .
  • the desired product was isolated by precipitation from the combined filtrates, washed, air dried, then dried in a vacuum desiccator overnight .

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Abstract

Novel reduction compositions are prepared from an active hydride, an additive, and a Lewis base in a hydrocarbon solvent. Such compositions can provide a superior reducing system for organic substrates.

Description

NOVEL REDUCTION COMPOSITIONS AND PROCESSES FOR MAKING THE SAME
Field of the Invention This invention relates to novel compositions for reduction of organic substrates, and processes for preparing and using the same .
Background of the Invention
There are a wide variety of reducing agents available for organic synthesis. For example, sodium borohydride, borane, lithium aluminum hydride and hydrogen are all employed to perform reductions industrially. Lithium aluminum hydride (LiAlH4) is a powerful reducing agent, soluble in organic solvents, and has found wide utility in organic synthesis. A wide variety of functional groups are reduced with this reagent, including aldehydes, ketones, esters, amides, epoxides, nitriles and imides. However, the expense of lithium aluminum hydride prevents its wider industrial employment .
Summary of the Invention It has been discovered that a composition prepared from an active hydride, an additive, and a Lewis base, optionally in a hydrocarbon solvent, can provide a superior reducing system for organic substrates . For example, a composition prepared from 60 mole % tetrahydrofuran as the Lewis base, 10 mole % lithium chloride as the additive, 10 mole % sodium aluminum hydride as the active hydride, and 20 mole % toluene can afford excellent yields in standard organic reductions. In addition, the compositions of the invention are non- pyrophoric and are more thermally stable than pure THF solutions of sodium aluminum hydride (NaAlH4) or lithium aluminum hydride (LiAlH4) .
The novel compositions of the invention can be prepared by initially adding the Lewis base to the additive. The hydride species can then be added, optionally in the hydrocarbon solvent. The mixture can then be optionally heated to the reflux temperature (or less) , typically from about thirty minutes to about four hours .
The present invention also provides processes for the reduction of organic substrates using the compositions of the invention.
Detailed Description of the Invention
Various active hydrides, including metal hydrides such as sodium aluminum hydride, trisodium aluminum hexahydride, and the like and mixtures thereof can be employed as the active hydride component . Examples of useful additives include, but are not limited to, lithium chloride, lithium bromide, aluminum trichloride, titanium tetrachloride, titanium tetrabromide , lithium alkoxides, lithium alkoxides of chiral alcohols (such as menthol), lithium dialkyla ides , lithium dialkyl amides of chiral amines (such as (+) bis-[(R)-l- phenethyl] a ine) , and the like and mixtures thereof. Examples of useful hydrocarbon solvents include, but are not limited to, pentane, hexane, heptane, cyclohexane, decane, toluene, xylenes, ethylbenzene , cumene, cymene, and the like and mixtures thereof. Examples of useful Lewis bases include, but are not limited to, tetrahydrofuran, 2 -methyltetrahydrofuran, diethyl ether, dibutyl ether, methyl t-butyl ether (MTBE) , 1,2- diethoxyethane, 1 , 2-dimethoxyethane, triethylamine, tributylamine, N, N, N' , N' - tetramethylethylenediamine (TMEDA) , diisopropylethylamine , and the like and mixtures thereof . Typical concentrations (mole %) of the components used to prepare the reducing composition of the invention are listed in the table below. COMPONENT MINIMUM MAXIMUM Lewis Base 45 80
Solvent 0 30
Additive 5 20
Hydride 5 20
The novel compositions of the invention can be prepared by initially adding the Lewis base to the additive. The hydride species can then be added, optionally in the hydrocarbon solvent. The mixture can then be optionally heated to the reflux temperature (or less) for a few hours, typically from about thirty minutes to about four hours.
In one advantageous embodiment of the invention, the novel composition is prepared by adding a slurry of sodium aluminum hydride/toluene to a slurry of lithium chloride/tetrahydrofuran . Because the addition is very exothermic, care should be taken. When using the specific reagents sodium aluminum hydride and lithium chloride, the reagents must be combined in a precise manner to result in reduction product yields comparable to that of lithium aluminum hydride. Otherwise, reduction product yields comparable to that of sodium aluminum hydride result .
When using sodium aluminum hydride as a starting material, the composition of the invention is also unique as it is prepared from a slurry of sodium aluminum hydride in hydrocarbon solvent (i.e., about 80 weight percent (wt%) or less sodium aluminum hydride) and a minimal amount of tetrahydrofuran, in contrast to solid or damp cake forms of sodium aluminum hydride . For example, the slurry can be a commercially available slurry of 40 wt% sodium aluminum hydride in toluene. The use of a hydrocarbon solvent alone, such as toluene, without a Lewis base, such as tetrahydrofuran, can hinder the preparation of this effective, novel composition.
Although not wishing to be bound by any explanation of the invention, it is believed that the composition of the invention can include starting materials, counterion exchange products, complexes of starting materials and/or counterion exchange products, and mixtures thereof.
The novel reduction composition of this invention can also be characterized by its particle size distribution. For example, typical particle size distribution of a novel reduction composition in accordance with the invention prepared from 56.9 mole % tetrahydrofuran as the Lewis base, 15.7 mole % lithium chloride as the additive, 12.6 mole % sodium aluminum hydride as the active hydride, and 14.8 mole % toluene was determined on a Malvern MasterSizer. The mean diameter for the reduction composition is around 350 μm and the median is 400 μm. By comparison, the particle size distribution of sodium aluminum hydride exhibits a mean diameter at 216 μm and a median at 200 μm . The particle size distribution of lithium chloride exhibits a mean diameter at 424 μm and a median at 448 μm.
It has also been found that this same representative reduction composition slurry sample can be analyzed for sodium, lithium and aluminum by ICP
(Inductively Coupled Plasma) and for chloride by wet titration. This data confirms the appropriate proportions of NaAlH4 and LiCl combined during the preparation of this novel reduction composition. This is especially important when the sodium aluminum hydride charge cannot be accurately determined, for example, on large scale. Example ICP and chloride analyses are represented below. Chloride analysis is faster and combined with a hydride content analysis, should confirm the ratio of NaAlH4 and LiCl. Theoretical Lot# 10976 Lot# 11011
11.4% NaAlH4 10.9% by Na 11.0% by Na
11.5% by Al 11.7% by Al
9.8% LiCl 9.9% by Li 9.9% by Li
9.3% by Cl 9.2% by Cl
The thermal behavior of the novel reduction composition was studied in an RSST (Reactive System Screening Tool) and found to be more thermally stable than 10 wt% LiAlH4/THF or 40 wt% NaAlH, . The LιAlH4/THF solution was found to produce a runaway reaction represented by a rapid rate acceleration when heated above 130°C. Likewise, a NaAlH„/THF solution was found to produce a runaway reaction represented by a rapid rate acceleration when heated above 220 °C. Whereas a similar experiment with a novel reduction composition mixture prepared from 9.7 mole % NaAlH4 , 16 mole % LiCl, 10.4 mole % toluene and 63.9 mole % THF showed a rate acceleration/runaway behavior only when heated above 300°C. These experiments demonstrate that the novel reduction composition formulation is safer and thus more stable than a 10 wt% LiAlH4/THF solution as well as a 40 wt% NaAlH4/THF solution.
In use, the organic compound to be reduced is added to the reduction composition of the invention under an inert atmosphere. Alternatively, the reduction composition can be added to the organic substrate, or the reduction composition and organic substrate added simultaneously. The reduction reaction proceeds under appropriate conditions at a temperature sufficient and for a time sufficient for the reduction reaction to proceed, generally at a temperature of about ambient to about the reflux temperature of the mixture for about one hour to about 24 hours. The reaction can be terminated by quenching the mixture, for example, by addition of water and aqueous NaOH and cooling. Work-up of the reduction reaction mixture and isolation of the reduced product can be accomplished using conventional procedures known in the art .
The compositions of the invention can be used for the reduction of a variety of organic compounds including without limitation aldehydes, ketones, esters, amides, epoxides, nitriles, and other imides. Exemplary compounds which can be reduced in accordance with the invention include (+/-) trans 3 -ethoxycarbonyl-4 - (4 ' - fluorophenyl) -N-methyl-piperidine-2 , 6-dione (to (+/-) t ran s 4- (4' -fluorophenyl) -3 -hydroxymethyl-N- methylpiperidine) , N-methylsuccinimide, ethyl 1- methylnipecotate, and the like.
For example, typical reducing agents and yields are listed in the table below for the reduction of (+/-) trans 3 -ethoxycarbonyl-4- (4 ' -fluorophenyl ) -N-methyl- piperidine-2 , 6-dione to (+/-) trans 4- (4 ' -fluorophenyl ) - 3 -hydroxymethyl-N-methylpiperidine . REAGENT YIELD
Sodium Aluminum Hydride 45%2 Lithium Aluminum Hydride 65-75%2
Composition of the Invention 85%J
Notes :
1 See Example 4 of the present application.
2 See Example 7 of U.S. Patent No. 4,902,801, Process for Preparing Aryl-Piperidine Carbinols and Novel
Intermediates Used in the Process, E. A. Faruk, R. T. Martin, Beecham Group, February 20, 1990.
3 See Example 5 of the present application.
It is reported in the literature that commercial sodium aluminum hydride (NaAlH4) is capable of reducing selected organic functional groups including aldehydes, ketones, esters, carboxylic acids, epoxides, amides, imides, and sulfoxides. Many times, however, the yields are lower using sodium aluminum hydride instead of lithium aluminum hydride, as demonstrated by the above table. See also Example 4 below, which demonstrates that use of sodium aluminum hydride alone as the reducing agent resulted in reduction product yields from 45 to 55%, using toluene/THF solvent mixtures and THF alone. Use of LiCl in limiting amounts (0.1 equivalent) also gave low yields (50%) . The inventors have found that the reactivity of sodium aluminum hydride can be improved by the addition of various additives. Thus, in accordance with this invention, reductions can be accomplished with sodium aluminum hydride when its activity is modified with various additives as described above. For example, the additive lithium chloride could be mixed with sodium aluminum hydride in order to produce a resulting hydride composition that performs as well as lithium aluminum hydride alone . It is also known that LiCl can be reacted with aAlHjj in stoichiometric amounts to form lithium aluminum hydride, which is then separated from the by-product, NaCl , prior to use. This metathesis reaction, however, requires the addition of a catalyst, such as a small amount of LiAlH4 , to initiate the reaction, or alternatively a NaAlH4 solution forming prestep. In this invention LiCl can be added in less than stoichiometric amounts, and without requiring LiAlH4 as a catalyst, or a NaAlH4 solution forming prestep. As discussed above, when the starting compounds include sodium aluminum hydride and lithium chloride, the order of addition of the additive is important. However, it is not currently believed that the order of addition of the additives is critical when using other starting materials, in which case it is currently believed that the additives can be added at various times during the entire reduction.
Although reductions performed with LiAlH4 provide better yields than when using NaAlH4 (i.e., NaAlH4 without additives may be less reactive in some cases) , LiAlH4 is much more expensive than NaAlH4. Reductions of functional groups, especially imides, employing NaAlH4 in accordance with the invention, however, with the appropriate additives gave identical results as obtained when using the more costly commercial LiAlH4.
The following examples further illustrate the invention.
EXAMPLE 1
Preparation of Novel Reduction Composition at Room Temperature
A 500 ml., three-necked round-bottom flask was fitted with a mechanical stirrer, a Teflon® stopper, and a Claisen adapter fitted with a dry ice condenser, a Teflon® clad thermocouple, and an argon inlet. This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon. The flask was charged with 10.00 grams (0.237 mole) of anhydrous lithium chloride, and 70 ml. of tetrahydrofuran. The resultant slurry was stirred at 350 RPMs . A slight exotherm, 3°C, was observed. This slurry was stirred at room temperature for 30 minutes. A slurry of 12.80 grams (90% assay NaAlH4 , 0.213 mole) in 24 ml. of toluene was added. An exotherm of 9°C was observed within four minutes.
This slurry was prepared from 15.3 mole % lithium chloride, 56.1 mole % tetrahydrofuran, 13.9 mole % sodium aluminum hydride, and 14.7 mole % toluene. The dark gray slurry was employed in a reduction after stirring at room temperature for one hour .
EXAMPLE 2 Preparation of Novel Reduction Composition at Low Temperature
A 500 ml., three-necked, jacketed, round-bottom flask was fitted with a mechanical stirrer, a Teflon® stopper, and a Claisen adapter fitted with a dry ice condenser, a Teflon® clad thermocouple, and an argon inlet . This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon. The flask was charged with 13.80 grams (0.327 mole) of anhydrous lithium chloride, and 97 ml. of tetrahydrofuran. The resultant slurry was stirred at 350 RPMs . A slight exotherm, 3°C, was observed. This slurry was stirred at room temperature for five hours. The slurry was cooled to 0°C with a chiller. A slurry of 13.00 grams (95% assay NaAlH4, 0.229 mole) in 38 ml. of toluene was added. An exotherm of 9°C was observed immediately.
This slurry was stirred at less than 10°C for one hour, then allowed to gradually warm to ambient temperature overnight .
This slurry was prepared from 15.5 mole % lithium chloride, 56.8 mole % tetrahydrofuran, 10.9 mole % sodium aluminum hydride, and 16.9 mole % toluene. The dark gray slurry was employed in a reduction after stirring at room temperature overnight .
EXAMPLE 3
Preparation of Novel Reduction
Composition at High Temperature A 500 ml., three-necked round-bottom flask was fitted with a mechanical stirrer, a Teflon® stopper, and a Claisen adapter fitted with a dry ice condenser, a Teflon® clad thermocouple, and an argon inlet. This apparatus was dried in an oven overnight at 125 °C, assembled hot, and allowed to cool to room temperature in a stream of argon. The flask was charged with 10.00 grams (0.237 mole) of anhydrous lithium chloride, and 70 ml. of tetrahydrofuran. The resultant slurry was stirred at 350 RPMs. A slight exotherm, 3°C, was observed. This slurry was stirred at room temperature for 30 minutes. A slurry of 12.80 grams (90% assay NaAlH4 , 0.213 mole) in 24 ml. of toluene was added. An exotherm of 9°C was observed within four minutes.
This slurry was prepared from 15.3 mole % lithium chloride, 56.1 mole % tetrahydrofuran, 13.9 mole % sodium aluminum hydride, and 14.7 mole % toluene.
The dark gray slurry was employed in a reduction after stirring at 70°C for two hours.
EXAMPLE 4
Comparative Example
Reduction with Sodium Aluminum Hydride
A 500 ml., three-necked, jacketed flask was equipped with a mechanical stirrer, a 125 ml. pressure- equalizing addition funnel, and a Claisen adapter fitted with a Teflon® clad thermocouple, a dry ice condenser, and an argon inlet . This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon. The flask was charged with tetrahydrofuran, 70 ml. This solution was stirred at 350 RPMs and cooled to 0°C with a circulating chiller. Sodium aluminum hydride, 12.11 grams of 95% assay (2.70 equivalents, 213 mmole) was added to the reactor. An immediate exotherm of 8°C was noted, which quickly subsided. Toluene, 24 ml., was then added. This suspension was stirred at 0°C for an additional thirty minutes. A dry, 250 ml., single-necked flask was fitted with a large, egg-shaped magnetic stir bar, and an argon inlet. This flask was purged with argon, then charged with 24.4 grams of 94.5% assay (+/-) trans 3-ethoxy or 3- methoxy carbonyl-4- (4' -fluorophenyl) -N-methyl-piperidine- 2, 6-dione (1.00 equivalent, 79 mmole) and 65 ml. of toluene. This suspension was stirred at room temperature. After all the i ide-ester dissolved, the solution was transferred to the addition funnel. The 250 ml. flask was rinsed with additional toluene, 8 ml, and this was added to the addition funnel. The imide-ester solution was added dropwise. This resulted in a very exothermic reaction. The feed rate was adjusted to maintain the reaction temperature at 10-15°C. Total imide-ester feed time was 62 minutes. After the end of the feed, the reaction mixture was heated to 65°C for two hours, then recooled to 0°C. Additional toluene, 85 ml., was added. This was followed by slow addition of 9 ml . of water. The reaction mixture got very thick at the end of this addition. Aqueous sodium hydroxide, 15%, 9 ml., was then added dropwise. The solid started to break up at the end of this addition. Water, 9 ml., was then added dropwise. At the end of this feed, the reaction mixture was warmed to 65°C. The reaction mixture was stirred at 65°C for thirty minutes, recooled to 27°C, then the solids were collected on a Bύchner funnel . The solids were reslurried with toluene (2 X 30 ml . ) . The filtrate was two layers. It was concentrated on the rotary evaporator to 250 ml . , and transferred to a separatory funnel. The mixture was diluted with water
(100 ml.) and toluene (100 ml . ) . The aqueous layer was drawn off and discarded. The organic layer was washed with water (1 X 100 ml.), and dried with magnesium sulfate. The desired product was isolated by precipitation from the organic layer, washed, air dried, then dried in a vacuum desiccator overnight .
This afforded a white solid, yield = 8.01 grams, 45.4%.
EXAMPLE 5 Reduction with Novel Reduction Composition
A 500 ml., four-necked, round bottom flask was equipped with a mechanical stirrer, a 125 ml. pressure- equalizing addition funnel, a Teflon® stopper and a Claisen adapter fitted with a Teflon® clad thermocouple, a dry ice condenser, and an argon inlet. This apparatus was dried in an oven overnight at 125°C, assembled hot, and allowed to cool to room temperature in a stream of argon. Lithium chloride, 9.85 grams (2.64 equivalents, 232.36 mmole) was added. The flask was then charged with tetrahydrofuran, 67 ml. This solution was stirred at 350 RPMs. Sodium aluminum hydride, 12.01 grams of 95% assay (2.40 equivalents, 211.24 mmole) slurried in toluene, 21 ml., was added to the reactor. The slurry composition was prepared from 15.8 mole % lithium chloride, 56.3 mole % tetrahydrofuran, 14.4 mole % sodium aluminum hydride, and 13.4 mole % toluene. Additional tetrahydrofuran, 39 ml., was added and this suspension was stirred at room temperature for fifty minutes. Toluene, 31 ml., was then added. This suspension was cooled to 10°C and stirred for an additional five minutes. A dry, 250 ml., single- necked flask was fitted with a large, egg-shaped magnetic stir bar, and an argon inlet. This flask was purged with argon, then charged with 27.1 grams of 94.5% assay ( +/-) trans 3-ethoxy or 3-methoxy carbonyl-4- (4' -fluorophenyl) - N-methyl-piperidine-2 , 6-dione (1.00 equivalent, 88 mmole) and 69 ml. of toluene. This suspension was stirred at room temperature. After all of the imide ester had dissolved, the solution was transferred to the addition funnel. The imide-ester solution was added dropwise. This resulted in a very exothermic reaction. The feed rate was adjusted to maintain the reaction temperature at 10-15°C. After the end of the feed, the 250 ml. flask was rinsed with additional toluene, 7 ml, and this was added to the addition funnel. The reaction mixture was heated to 75°C for three hours, then recooled to 10°C. Additional toluene, 50 ml., was added. The speed of the agitator was increased to 500 RPMs. This was followed by slow addition of 9 ml. of water. The reaction mixture got very thick at the end of this addition. Aqueous sodium hydroxide, 15%, 9 ml., was then added dropwise. The solid started to break up at the end of this addition. Water, 18 ml., was then added dropwise. At the end of this feed, the reaction mixture was warmed to 65°C for twenty minutes and the stirrer was slowed to 350 RPMs . The reaction mixture was then cooled to 40°C, then the solids were collected on a Buchner funnel. The solids were reslurried with toluene (2 X 31 ml . ) . The desired product was isolated by precipitation from the combined filtrates, washed, air dried, then dried in a vacuum desiccator overnight .
This afforded a white solid, yield = 16.85 grams, 85.9%.
EXAMPLE 6 Reduction of N-Methyl Succinimide with NaAlH4 /LiCl
Figure imgf000015_0001
To a cooled solution of lithium chloride (0.11 mol) in THF is added NaAlH4 (0.22 mol) in toluene/THF under argon. N-methylsuccinimide (0.083 mol) in THF is added holding the temperature below 15°C. After addition is complete, the reaction is allowed to warm to room temperature. After 30 minutes at room temperature reaction is heated to > 40°C for 2 hr . The reaction is then cooled to < 5°C and toluene (50 ml) is added. Water (9 ml) is then added slowly holding the temperature below 15 °C. Additional H20 or aqueous NaOH is used as necessary. The insoluble inorganic salts are removed by filtration. These solids are washed with additional THF or toluene to obtain a solution which contained N-methyl pyrrole, as determined by GLC analysis. Similar results were obtain using 0.02 mole of lithium chloride, but a longer heating period is required.
EXAMPLE 7
Reduction of N-methyl succinimide with
NaAlH /Lithium t-butoxide NaAIH4
Figure imgf000016_0002
0.5 t-ButylOLi
Figure imgf000016_0001
To a cooled solution of NaAlH4 (0.22 mol) in toluene/THF under argon is added lithium tert-butoxide (0.11 mol) in THF. N-methylsuccinimide (0.083 mol) is added in THF (65 ml) holding the temperature below 15°C. After addition is complete, the reaction is allowed to warm to room temperature. After 30 minutes at room temperature, the reaction is heated to > 40°C for 2 hr . The reaction is then cooled to < 5°C and toluene (5 ml) is added. Water (9 ml) is then added slowly holding the temperature below 15°C. Additional H20 or aqueous NaOH is used as necessary. The solid inorganic salts are removed by filtration. These solids are washed with additional THF or toluene to obtain solution which contained N- methyl pyrrole, as determined by GLC analysis. It is understood that upon reading the above description of the present invention, one skilled in the art could make changes and variations therefrom. These changes and variations are included in the spirit and scope of the following appended claims.

Claims

CLAIMS :
1. A process for the preparation of a composition for the reduction of organic substrates, comprising adding at least one active hydride to a slurry comprising at least one Lewis base and at least one additive under conditions sufficient to form a reduction composition having reducing properties.
2. The process of Claim 1, further comprising adding said at least one Lewis base to said at least one additive to form a slurry thereof prior to the step of adding at least one active hydride to said slurry.
3. The process of Claim 1, wherein the step of adding at least one active hydride to said Lewis base/additive slurry comprises adding a slurry of said at least one active hydride in a hydrocarbon solvent to said Lewis base/additive slurry.
4. The process of Claim 1, wherein said reduction composition comprises a slurry.
5. The process of Claim 1, further comprising heating the slurry after the step of adding at least one active hydride to said slurry.
6. The process of Claim 1, wherein said at least one additive is selected from the group consisting of lithium chloride, lithium bromide, aluminum trichloride, titanium tetrachloride , titanium tetrabromide, lithium alkoxides, lithium alkoxides of chiral alcohols, lithium dialkylamides, lithium dialkyl amides of chiral amines, and mixtures thereof.
7. The process of Claim 6, wherein said at least one additive comprises lithium chloride.
8. The process of Claim 1, wherein said at least one active hydride is selected from the group consisting of sodium aluminum hydride, trisodium aluminum hexahydride, and mixtures thereof.
9. The process of Claim 8, wherein said at least one active hydride comprises sodium aluminum hydride .
10. The process of Claim 1, wherein said at least one Lewis base is selected from the group consisting of tetrahydrofuran, 2 -methyltetrahydrofuran, diethyl ether, dibutyl ether, methyl t -butyl ether (MTBE) , 1 , 2-diethoxyethane, 1 , 2-dimethoxyethane , triethylamine, tributylamine, N, N, N' , N' - tetramethylethylenediamine ( TMEDA) , diisopropylethylamine, and mixtures thereof.
11. The process of Claim 10, wherein said at least one Lewis base comprises tetrahydrofuran.
12. The process of Claim 2, wherein: the step of adding at least one Lewis base to at least one additive comprises adding 45 to 80 mole % Lewis base to 5 to 20 mole % additive; and the step of adding at least one active hydride comprises adding 5 to 20 mole % active hydride.
13. A process for the preparation of a composition for the reduction of organic substrates, comprising: adding 45 to 80 mole % tetrahydrofuran to 5 to 20 mole % lithium chloride to form a slurry thereof; and adding 5 to 20 mole % of a slurry of sodium aluminum hydride in a hydrocarbon solvent to said tetrahydrofuran/lithium chloride slurry.
14. A composition for the reduction of organic substrates, comprising a composition prepared by the process of: adding at least one Lewis base to at least one additive to form a slurry thereof; and adding at least one active hydride to said slurry under conditions sufficient to produce a reduction composition having reducing properties.
15. The composition of Claim 14, wherein the step of adding at least one active hydride to said Lewis base/additive slurry comprises adding a slurry of said at least one active hydride in a hydrocarbon solvent to said Lewis base/additive slurry.
16. The composition of Claim 14, wherein said at least one Lewis base comprises tetrahydrofuran, said at least one additive comprises lithium chloride and said at least one active hydride comprises sodium aluminum hydride, and wherein said reduction composition comprises a slurry.
17. A composition for the reduction of organic substrates, comprising a composition prepared by the process of : adding 45 to 80 mole % tetrahydrofuran to 5 to
20 mole % lithium chloride to form a slurry thereof; and adding 5 to 20 mole % of a slurry of sodium aluminum hydride in a hydrocarbon solvent to said tetrahydrofuran/lithium chloride slurry.
18. A composition for the reduction of organic substrates, comprising a composition prepared from at least one Lewis base, at least one additive, and at least one active hydride, said composition exhibiting substantially stable rate acceleration/runaway behavior until heated above 300°C.
19. The composition of Claim 18, further comprising about 10 to about 11.5 % Na, about 10 to about 11.5 % Al, about 9 to about 10 % Li and about 9 to about 10 % Cl.
20. A process for reducing at least one functional group of an organic substrate, comprising contacting said organic substrate with a reduction composition prepared by adding at least one Lewis base to at least one additive to form a slurry thereof; and adding at least one active hydride to said slurry.
PCT/US1997/017191 1996-09-24 1997-09-23 Novel reduction compositions and processes for making the same WO1998013319A1 (en)

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
EP1273554A2 (en) * 2001-05-11 2003-01-08 Rohm And Haas Company Method for preparation of lithium aluminium hydride from sodium aluminium hydride
RU2680491C1 (en) * 2018-04-20 2019-02-21 Акционерное общество "Государственный Ордена Трудового Красного Знамени научно-исследовательский институт химии и технологии элементоорганических соединений" (АО "ГНИИХТЭОС") Method of obtaining crystalline lithium aluminum hydride in the medium of n-dibutyl ether

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FR1245361A (en) * 1959-02-24 1960-11-04 Ethyl Corp Process for the preparation of aluminum hydrides
US4902801A (en) * 1985-08-10 1990-02-20 Beecham Group Plc. Process for preparing aryl-piperidine carbinols and novel intermediates used in the process
WO1997005879A1 (en) * 1995-08-03 1997-02-20 Fmc Corporation Reductions using hydrides
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GB820513A (en) * 1956-12-21 1959-09-23 Ici Ltd Improvements in and relating to the production of lithium aluminium hydride
FR1245361A (en) * 1959-02-24 1960-11-04 Ethyl Corp Process for the preparation of aluminum hydrides
US4902801A (en) * 1985-08-10 1990-02-20 Beecham Group Plc. Process for preparing aryl-piperidine carbinols and novel intermediates used in the process
WO1997005879A1 (en) * 1995-08-03 1997-02-20 Fmc Corporation Reductions using hydrides
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Publication number Priority date Publication date Assignee Title
EP1273554A2 (en) * 2001-05-11 2003-01-08 Rohm And Haas Company Method for preparation of lithium aluminium hydride from sodium aluminium hydride
EP1273554A3 (en) * 2001-05-11 2003-06-25 Rohm And Haas Company Method for preparation of lithium aluminium hydride from sodium aluminium hydride
US6676921B2 (en) 2001-05-11 2004-01-13 Rohm And Haas Company Method for preparation of lithium aluminum hydride from sodium aluminum hydride
RU2680491C1 (en) * 2018-04-20 2019-02-21 Акционерное общество "Государственный Ордена Трудового Красного Знамени научно-исследовательский институт химии и технологии элементоорганических соединений" (АО "ГНИИХТЭОС") Method of obtaining crystalline lithium aluminum hydride in the medium of n-dibutyl ether

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