VARIABLE-LENGTH STEERING-GEAR CONTROL SHAFT FOR MOTOR VEHICLES
The present invention relates to a variable- length steering-gear control shaft for motor vehicles. A steering-gear control shaft of the type specified comprises, in a conventional manner, two coaxial mutually coupled metal profiles, that is to say a tubular profile, forming a female element, into which another profile is inserted with one of its end zones, in the manner of a male element. Said profiles are secured mutually both against relative rotation, for example by positive coupling, and against relative movements in the axial direction, for example by non-positive coupling, in antagonism to forces applied to the shaft itself which are smaller than a predetermined threshold value, exceeding which brings about the relative telescopic axial sliding of the same profiles.
Such a shaft has the advantage of yielding by "structural collapse" in the event of violent impact of the motor vehicle, and also of allowing adjustment in length, according to the disposition of the steering wheel of the motor vehicle itself.
The main aim of the present invention is to provide a variable-length steering-gear control shaft for motor vehicles which makes it possible to guarantee over time: the correct connection of the two coupled profiles; the safe and correct relative telescopic axial sliding of said two coupled profiles, both in the event of collision and in the event of changing the disposition of the steering wheel, and this notwithstanding the action of the atmospheric agents and the dimensional indefinitenesβ of the same profiles within the characteristic range of tolerance of the process of manufacture and working; the effective take-up of play and the damping of the vibrations induced between said two coupled profiles, due both to torsional forces and to forces orthogonal to the
axis of the profiles themselves, in order to avoid the onset of noise and to ensure good driving comfort; the correct mutual axial centring of said two coupled profiles, facilitating the operations of mounting of the shaft itself and avoiding malfunctions due to incorrect assembly.
Another aim is to provide a steering-gear control shaft as specified which is of simplified structure and is easy and economical to produce. In view of these aims, the present invention provides a variable-length steering-gear control shaft for motor vehicles, the essential characteristic of which forms the subject of the main claim which is reproduced in full here. Further advantageous characteristics appear in the subordinate claims which are also reproduced in full here.
The present invention is described in detail below with reference to the attached drawings, provided by way of non-limiting example only, in which:
Fig. 1 is an exploded perspective view of a steering device for motor vehicles incorporating the variable- length steering-gear control shaft, according to a first exemplary embodiment of the invention; - Fig. 2 is a view in elevation and on larger scale of the steering-gear control shaft according to Fig. 1, the coupled profiles of which are represented in an interrupted manner and with parts in partial section for reasons of illustrative clarity; - Figures 3 and 4 are views in partial axial section of the steering-gear control shaft in Fig. 2, showing respectively the coupled profiles of said shaft in extended telescopic arrangement (normal working state of the shaft) and telescopically retracted arrangement (for example in the safety state following impact of the motor vehicle) ;
Figures 5 and 6 are views in cross-section, along the lines V-V and VI-VI respectively in Fig. 3;
Fig. 7 is a detailed view, on larger scale, of the
detail VII in Fig . 3 ;
Fig. 8 shows, in a perspective view and on larger scale, two first elements of a body for centring and connection of the coupled profiles of said shaft; - Figures 9 and 10 are views, in elevation and in plan view respectively, of said two first elements of the body for centring and connection according to Fig. 8;
Figures 11 and 12 are views, in elevation and in plan view and on larger scale, of another element of said body for centring and connection of the coupled profiles of said shaft;
Fig. 13 is a view in elevation of the variable- length steering-gear control shaft according to another exemplary embodiment of the present invention, in which the coupled profiles are represented in an interrupted manner and with parts in partial section for reasons of illustrative clarity;
Figures 14 and 15 are views thereof in section, according to the lines XIV-XIV and XV-XV respectively in Fig. 13;
Fig. 16 is a perspective view, exploded and on different scale, of the steering-gear control shaft in Fig. 13.
With reference first of all to Fig. 1, a steering device D of a motor vehicle comprises, between a steering column P and a steering-gear box S, a steering-gear control shaft, here indicated as a whole by 10 and made according to the principles of the present invention. Gl and G2 indicate universal joints for articulated connection of the ends of the shaft 10 to the column P and a corresponding member of the steering-gear box S respectively. Fl and F2 indicate the two end forks of the shaft 10, which belong to the universal joints Gl and G2 respectively. With reference also to Figures 2 to 7, the steering-gear control shaft 10 is of the variable-length type.
Said shaft 10 comprises essentially two profiles, 11 and 12 respectively, both tubular and coupled
telescopically to one another in a coaxial manner. One of said profiles, that indicated by 12, is inserted with one of its end zones 12.1, in a male manner, inside the other profile 11, functioning as female, forming a telescopic arrangement.
The male profile 12 has an essentially oval cross-section and essentially flattened sides and is received, with play, by one of its end zones 12.1 in a corresponding axial cavity of the female profile 11 in such a manner that said profiles 11, 12 are mutually secured against relative rotation by means of positive coupling.
According to the present exemplary embodiment of the invention, a body for centring and connection 13 (Fig. 1) is provided, which is borne by said male tubular profile 12 in its said end zone 12.1 and engaged with gentle forcing against the internal lateral surface of said female tubular profile 11.
Said male profile 12 is provided, in its said end zone 12.1, with a pair of buttonhole-like through-holes 12.2 which are relatively large and have an axis essentially parallel to the axis of the profile. Said buttonhole-like holes 12.2 are opposite, one on each side of the profile 12 itself. Moreover, in said end zone 12.1 of the profile 12, a plurality of through-holes 12.3 of smaller size is provided in the two opposite curved zones of the wall of the profile itself. According to the example, a pair of through-holes 12.3 is formed in each curved zone of the wall of the profile 12. Said centring and connection body 13 comprises
(as illustrated in Figures 8 to 12 also) two internal cheeks 14 made of plastic material, for example nylon or teflon (registered names) . Said internal cheeks 14 are inserted into said end zone 12.1 of the male tubular profile 12, each essentially against a respective curved wall zone, of which it copies the shape with one face. Said internal cheeks 14 are mutually spaced and have respective opposite faces 14.1 which are specularly symmetrical - in relation to a median plane containing
the main axes of the oval contour of said buttonhole-like holes 12.2.
Each internal cheek 14 also has a plurality of integral tooth-like projections 14.2 which are limitedly yielding in an elastic manner and correspond in number and arrangement to said through-holes 12.3 of the respective curved wall zone of the male profile 12.
Through said holes 12.3, the teeth 14.2 extend with one of their free end parts to against the internal lateral surface of the female profile 11, emerging in relation to the external lateral surface of said profile 12. Furthermore, each internal cheek 14 is provided with a respective integral half-head 14.3 extended axially on the outside of the mouth of said end zone 12.1 of the male profile 12, in relation to the external lateral surface of which the half-head itself juts out so as to be juxtaposed against a corresponding part of the internal lateral surface of said female profile 11. Said half-heads 14.3 are mutually spaced in a specularly symmetrical manner in relation to said median plane and are limitedly elastically yielding.
A spacer block 15 made of limitedly elastically yielding material, for example nylon or teflon, which is essentially parallelepipedal with rounded corners and has bases corresponding to the opening of said buttonhole¬ like holes 12.2, is interposed with gentle forcing between said internal cheeks 14 and juts out with its base parts - through the holes 12.2 themselves - in relation to the external surface of both the sides of said male profile 12 so as to act with elastic compression against the internal lateral surface of said female profile 11.
Said block 15 also has, centrally, a longitudinal slot 15.1 which has larger faces essentially orthogonal to said median plane of symmetry and which increases the elastic yieldingness thereof in directions parallel to said same median plane in such a manner that said block member 15 - when interposed between said internal cheeks 14 - acts on the same by elastic deformation while it is
elastically compressed against the internal lateral surface of said female profile 11.
By means of this arrangement, said body 13 brings about both the centring and the connection by non- positive coupling between said two coupled profiles 11, 12. On the other hand, under the action of an axial force which is applied to said coupled profiles 11, 12 and is greater than the predetermined force of connection exerted by means of said body 13, the profiles themselves are made to slide telescopically.
Moreover, while said block 15 of the body 13 acts mainly in the manner of a deadening means for the vibrations caused by forces acting in directions parallel to said median plane of symmetry, the tooth-like projections 14.1 of the internal cheeks 14 of said same body act, in a similar manner, mainly to deaden the vibrations caused by forces acting in directions essentially orthogonal to the plane itself. The two half- heads 14.3 of the body 13 not only interact with said block 15 and with said cheeks 14 but also, for their elastic yieldingness, carry out, mainly, an action which deadens the vibrations generated by torsional forces applied to said coupled profiles 11, 12.
Said body 13 also ensures the take-up of existing play which can be manifested over time between said coupled profiles 11, 12.
It will further be noted that said centring and connection body 13 is made of materials which guarantee over time its "autolubrication" so as to avoid, for example, the disadvantages deriving from the action of the atmospheric agents, such as oxidation of said coupled profiles 11, 12.
It goes without saying that it will be possible for the shape of said body for centring and connection of the coupled profiles of the control shaft according to the invention to vary greatly in relation to what is described and illustrated by way of non-limiting example only.
With reference now to Figures 13 to 16, the
variable-length steering-gear control shaft for motor vehicles according to the other exemplary embodiment of the present invention is indicated by 20.
Said shaft 20 comprises essentially two metal profiles, 21 and 22 respectively, both tubular and mutually telescopically coupled for relative low-friction axial sliding. Specifically, the profile 22 is inserted with one of its axial end parts 22.1, in a male manner, inside the other profile 21, functioning as female, according to a telescopic arrangement.
Said end part 22.1 of the male profile 22 has, seen in cross-section, an essentially hexagonal external and internal peripheral contour and is received, with play, in a corresponding axial cavity of the female profile 21 in such a manner that said profiles 21, 22 are secured against relative rotation by means of positive coupling.
According to the present further exemplary embodiment of the invention, through-holes 22.2, six in the example, are provided in said end zone 22.1 of the male profile 22, which are each arranged in the region of a respective corner thereof and the axes of which are essentially orthogonal to the axis of the profile itself.
Each hole 22.2 partially contains a corresponding ball 23, for example made of steel, interposed for free rolling between the internal lateral surface of the female profile 21 and an elastically deformable cylindrical support body 24, for example made of elastomeric material, which is firmly inserted in a coaxial manner in said end part 22.1 of the male profile 22 in such a manner that the internal lateral faces of the profile itself are essentially tangential to the cylindrical lateral surface of the body 24.
Said containing holes 22.2 are distributed in two axially spaced rows of three holes each, mutually angularly spaced by approximately 120° .
To increase the elastic deformability thereof, said cylindrical support body 24 is axially perforated at 24.1.
By means of the above arrangement, the steering- gear control shaft according to the invention performs effectively and safely the following functions, according to the forces applied to the shaft itself: - mutual axial centring of said coupled profiles 21 and 22; firm connection of said coupled profiles 21, 22 in a static disposition, by means of interaction of the elastic support body 24 and the balls 23 in the male profile 22, which act in the manner of "pressure balls" against the internal lateral surface of the female profile 21; transmission of the "steering" torque between said coupled profiles 21, 22, first by means of the balls 23 which are radially drawn back in antagonism to the elastic action of the support body 24, bringing about a deadening and damping effect which is effective for the take-up of the play, and then by means of mutual contact of respective opposite zones of said coupled profiles, in particular of corner zones of the male profile 22 against corresponding opposite zones of the female profile 21, which act as zones of resistance to torsion; relative axial sliding of said coupled profiles 21,
22 by means of rolling movement, essentially without friction, of said balls 23 along the internal lateral surface of the female profile 21 (if appropriate spread with grease to favour the same movement) , and durability of said functions of mutual connection, of damping of the vibrationβ induced and of mutual centring of said profiles 21, 22, and of safe and uniform relative telescopic sliding of the same profiles by means of the interaction between balls 23 and elastic support body 24 which maintains lastingly its elastic properties.
It goes without saying that the coupled outlines - in other words the internal outline of the female profile and the external outline of the male profile - can in cross-section have any shape with a closed broken line, if appropriate also with rounded angles.
As replacement for the cylindrical support body
made of elastomeric material, for example made of elastomer, a support means shaped in the manner of a spring can be provided.
For example, a cylindrical helical spring can be arranged, in a firm manner, inside and coaxially with the male profile so as to receive partially between its coils the steel balls when pushed in the radial/centripetal direction by components of forces acting orthogonally to the axis of the profile and to push back elastically said balls radially towards the outside when the action of these forces stops. With a similar function, use can also be made, in interaction with the balls, of a means in the manner of an elastic pin, firmly inserted into the male profile. In such a case, advantageously, a core made of elastically deformable material is associated with the support means with a spring or a pin to interact with said same means of support.
The body made of elastomeric material, inserted directly inside the male element or, in any case, wedged inside other elastic means of compression of the balls, performs the important function of damping the induced and endogenous structural vibrationβ with the consequent advantage of reduction of the noise or of shifting (at will) of the resonance frequencies into particular frequency ranges.
On the other hand, for particular shapes of the conjugate outlines of the two coupled profiles, it may be sufficient to provide in the male profile even a single hole for containing a corresponding ball, which interacts with an elastic support means provided in said same male profile.