US798056A - Compound pipe or tube. - Google Patents

Compound pipe or tube. Download PDF

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Publication number
US798056A
US798056A US21196204A US1904211962A US798056A US 798056 A US798056 A US 798056A US 21196204 A US21196204 A US 21196204A US 1904211962 A US1904211962 A US 1904211962A US 798056 A US798056 A US 798056A
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United States
Prior art keywords
tube
nickel
steel
iron
welding
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Expired - Lifetime
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US21196204A
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John H Nicholson
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National Tube Co
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National Tube Co
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Publication date
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Priority to US21196204A priority Critical patent/US798056A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/09Making tubes with welded or soldered seams of coated strip material ; Making multi-wall tubes

Definitions

  • My invention relates to the manufacture of compound tubing having an inside or outside covering, and particularly to the welding of a nickel covering either external or internal, or botht0 a steel or iron tube in order to give a non-corrosive surface, and is designed to provide an article having the surfaces so thorough] y welded that when the tube is bent, expanded, or otherwise changed in form there will be no separation between the layers.
  • Iron and steel tubes have also been coated by dipping in zinc, tin, lead, 620., and have also been electroplated with copper, nickel, 860. This electroplating can be carried. out successfully in giving an exterior coating; but it is very difficult to electroplate the in- IVhere this coating is of metal is irregular, porous, and brittle, and the metals are liable to separate when the tube is beaded or manipulated.
  • Nickel is well adapted to withstand corrosion and oxidation at ordinary temperatures. It is of about equal hardness with steel, and the fusing-point of the two metals are near each other.
  • I preferably take a pierced-steel billet that has had its interior surface pickled or cleaned, so as to remove all scale or oxid, and nest within ita thin seamless nickel tube of the same length as the pierced billet. I then drive tapering plugs into the ends of the nickel tube, expanding the same so that they fit snugly into the ends of the hollow billet and prevent the air and hot gases of the furnace from coming in contact with the welding-surfaces of the nickel and steel to any harmful extent. I then place this compound hollow billet or blank in a furnace and heatit to, preferably, about 2,300 Fahrenheit.
  • the blank When the blank is thoroughly heated to this temperature, it is withdrawn from the furnace and passed through angularly-disposed rotating rolls or disks and over an interior supporting-rnandrel, giving it a high rotary speed and at the same time a forward motion over the mandrel, subjecting all portions of the billet to a great pressure, reducing the thickness of wall, and elongating the billet.
  • I preferably use the apparatus of United States Patent No. 718,723, dated January 20, 1903, in which a continuous spiral movement and great pressure is imparted which is extremely effective in giving a weld.
  • the welded blank thus formed is then placed on a mandrel and at the same heat is reduced in diameter and thickness and elongated by the well-known swaging process used in making seamless steel tubes.
  • This hot rolled tube as it comes from the swaging-mill can be further reduced in diameter and thickness of wall, if so desired,
  • the wall thickness of the nickel and the steel is reduced proportionately and the compound tube draws like one solid piece of metal, the weld being so perfect that the line of unison of the two metals cannot be detected without etching with acid, the color of the nickel and steel being alike.
  • 2 represents the steel body of the tube
  • 3 the seamless nickel tube-lining, which is thoroughly welded thereto throughout its length.
  • a tube having a seamless lining of nickel welded to an iron or steel body is formed which presents the advantages of a solid nickel tube without its high cost.
  • the method of securing the weld between the nickel and steel is peculiarly adapted to the usual method of manufacturing seamless tubes. No new apparatus of any kind is required, as the cross-rolling device used for securing the weld is the same as is used for the production of the pierced-steel billets, and the subsequent rolling devices for elongating the welded blank are the same as used for making'the seamless steel tubes.
  • the nickel tubes for lining and covering are made in an identical manner as the steel tubes.
  • the protecting of the Welding-surfaces of the hollow blanks is of great importance, as'it enables me to obtain the complete weld between the blanks.
  • the small amount of air between the blanks does not preventits welding, and during the heating the inner surface of the thick steel blank contracts, while the inner finished nickel blank expands, thus bringing the welding-surfaces closer together.
  • the invention may be used for the welding of steel or iron to an alloy of nickel, the same being nested and treated as before described. It may also be used for welding other dissimicountof the oxidizing 'or change in the nature of the welding-surfaces, due to contact with the hot gases of the furnace. Instead of expanding the ends of the thin tube the tubes may be nested together so closely as to practically exclude theioxidizing-gases.
  • iron used in the claims I intend to include iron, steel, and alloys thereof, and by the term nickel I intend to include not only pure nickel, but alloys of'nickel in which the nickel predominates.
  • I claim 1 As a new article of manufacture, a compound tube or pipe having an iron or steel body and a nickel tube welded thereto; substantially as described.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Description

.No. 798,056. Y PATBNTED AUG. 22, 1905. J. H. NICHOLSON. comronun PIPE on TUBE.
APPLICATION FILED JUIIE 10,1904.
Ton wnussszs mvzn nuollw. u. mu 00.. no vvvv moo nnnnnnnnnnnnnnnn I. u c.
terior of the tube. considerable thickness, the electroplating of UNITED STATES PATENT OFFIC 1 JOHN H. NICHOLSON, OF PITTSBURG, PENNSYLVANIA, ASSIGNOR TO NATIONAL TUBE COMPANY, OF PITTSBURG, PENNSYLVANIA, A
CORPORATION OF NEIV JERSEY.
COMPOUND PIPE OR TUBE.
Specification of Letters Patent.
Patented Aug. 22, 1905.
To all wit/mt it may concern:
Be it known that I, JOHN H. NICHOLSON, of Pittsburg, Allegheny county, Pennsylvania, have invented a new and useful Compound Pipe or Tube, of which the following is a full, clear, and exact description, reference being had to the accompanying drawing, forming part of this specification, in which the figure is a longitudinal central section of a portion of tubing constructed in accordance with my invention.
My invention relates to the manufacture of compound tubing having an inside or outside covering, and particularly to the welding of a nickel covering either external or internal, or botht0 a steel or iron tube in order to give a non-corrosive surface, and is designed to provide an article having the surfaces so thorough] y welded that when the tube is bent, expanded, or otherwise changed in form there will be no separation between the layers.
Heretofore iron or steel tubes have been drawn down upon a thin lining of brass or copper or an external covering of brass or copper has been drawn down on an iron or steel tube. In this case, however, there is no weld between the metals, and when the tube is changed in form the metals will separate.
Iron and steel tubes have also been coated by dipping in zinc, tin, lead, 620., and have also been electroplated with copper, nickel, 860. This electroplating can be carried. out successfully in giving an exterior coating; but it is very difficult to electroplate the in- IVhere this coating is of metal is irregular, porous, and brittle, and the metals are liable to separate when the tube is beaded or manipulated.
It has also been proposed to weld a copper or brass lining in iron or steel tubes; but the melting-points of the two metals are so dissimilar that when this is attempted the copper or brass lining or covering will melt and run before the iron or steel reaches the welding temperature. Hence there is no substantial weld between the metals in this case, and when the tube is changed in form the metals will separate.
I have discovered that I can successfully weld a layer of nickel to an iron or steel tube, either externally or internally, by applying a seamless tube of nickel thereto, protecting the welding-surfaces from oxidizing influences while heating the nested blank and applying pressure, whereby a substantial and perfect weld is obtained. Nickel is well adapted to withstand corrosion and oxidation at ordinary temperatures. It is of about equal hardness with steel, and the fusing-point of the two metals are near each other.
In attempting to weld nickel to iron by ordinary methods the nickel when heated absorbs oxygen, which changes the nature of the welding-surface and prevents a proper welding; but by nesting the two hollow blanks of nickel and iron within each other and protecting their welding-surfaces while heating I can obtain excellent results.
In carrying out my invention for the manufacture of a nickel-lined boiler-tube I preferably take a pierced-steel billet that has had its interior surface pickled or cleaned, so as to remove all scale or oxid, and nest within ita thin seamless nickel tube of the same length as the pierced billet. I then drive tapering plugs into the ends of the nickel tube, expanding the same so that they fit snugly into the ends of the hollow billet and prevent the air and hot gases of the furnace from coming in contact with the welding-surfaces of the nickel and steel to any harmful extent. I then place this compound hollow billet or blank in a furnace and heatit to, preferably, about 2,300 Fahrenheit. When the blank is thoroughly heated to this temperature, it is withdrawn from the furnace and passed through angularly-disposed rotating rolls or disks and over an interior supporting-rnandrel, giving it a high rotary speed and at the same time a forward motion over the mandrel, subjecting all portions of the billet to a great pressure, reducing the thickness of wall, and elongating the billet. For this operation I preferably use the apparatus of United States Patent No. 718,723, dated January 20, 1903, in which a continuous spiral movement and great pressure is imparted which is extremely effective in giving a weld. The welded blank thus formed is then placed on a mandrel and at the same heat is reduced in diameter and thickness and elongated by the well-known swaging process used in making seamless steel tubes. This hot rolled tube as it comes from the swaging-mill can be further reduced in diameter and thickness of wall, if so desired,
by the usual method of cold-drawing as well understood by those versed in the art. .In
this step the wall thickness of the nickel and the steel is reduced proportionately and the compound tube draws like one solid piece of metal, the weld being so perfect that the line of unison of the two metals cannot be detected without etching with acid, the color of the nickel and steel being alike.
In the figure, 2 represents the steel body of the tube, and 3 the seamless nickel tube-lining, which is thoroughly welded thereto throughout its length.
The ad vantages of my invention will be ap preciat'ed by those skilled in the art. A tube having a seamless lining of nickel welded to an iron or steel body is formed which presents the advantages of a solid nickel tube without its high cost. The method of securing the weld between the nickel and steel is peculiarly adapted to the usual method of manufacturing seamless tubes. No new apparatus of any kind is required, as the cross-rolling device used for securing the weld is the same as is used for the production of the pierced-steel billets, and the subsequent rolling devices for elongating the welded blank are the same as used for making'the seamless steel tubes. The nickel tubes for lining and covering are made in an identical manner as the steel tubes. The only difference in making the steel tubes and the nickel-lined ones is the duplicating of several of the different operations. The article produced is of high quality, as the weld is substantially perfect throughout and the metals will not separate when the tube is beaded or otherwise changed in form. I
The protecting of the Welding-surfaces of the hollow blanks is of great importance, as'it enables me to obtain the complete weld between the blanks. The small amount of air between the blanks does not preventits welding, and during the heating the inner surface of the thick steel blank contracts, while the inner finished nickel blank expands, thus bringing the welding-surfaces closer together.
The invention may be used for the welding of steel or iron to an alloy of nickel, the same being nested and treated as before described. It may also be used for welding other dissimicountof the oxidizing 'or change in the nature of the welding-surfaces, due to contact with the hot gases of the furnace. Instead of expanding the ends of the thin tube the tubes may be nested together so closely as to practically exclude theioxidizing-gases.
Iemay also take the pierced billet as it comes in its heated condition from the piercing-mill before it has had time to materially oxidize within it and thenpass the compound blank through a circular rolling-mill pass,which will roll the pierced steel blank down onto the lining-tube. This will prevent the oxidizing of the welded surfaces during the heating of the compound blank.
In applying the external cover to the pierced blank I may heat the cover, slip it on the hot pierced blank before scale has formed on its circular rolling-mill pass, thus bringing the surfaces closely together and preventing the oxidizing action, so'that both surfaces are in excellent shape.
The apparatus employed may be changed and many other changes may be made without departing from my invention.
By the term iron used in the claims I intend to include iron, steel, and alloys thereof, and by the term nickel I intend to include not only pure nickel, but alloys of'nickel in which the nickel predominates.
I claim 1. As a new article of manufacture, a compound tube or pipe having an iron or steel body and a nickel tube welded thereto; substantially as described.
2. As a new article of manufacture, a compound tube or pipe having an iron or steel body and a seamless nickel tube welded thereto; substantially as described.
3. As a new article of manufacture, a compound tube or pipe having a seamless iron or steel body and a seamless interior nickel tube welded thereto; substantially as described.
In testimony whereof I have hereunto set my hand.
JOHN H. NICHOLSON. Witnesses:
JOHN MILLER,
lar metals or alloys thesurfaces of which can- H\ M. CoRWIN.
not be welded by ordinary methods on ac- I on its inner surfaces and slip the lining-tube exterior, and'then pass the blank through a
US21196204A 1904-06-10 1904-06-10 Compound pipe or tube. Expired - Lifetime US798056A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE748659C (en) * 1933-08-16 1944-11-07 Osnabruecker Kupfer Und Drahtw Process for plating metals and / or alloys
US2982360A (en) * 1956-10-12 1961-05-02 Int Nickel Co Protection of steel oil and/or gas well tubing
US3404449A (en) * 1965-07-19 1968-10-08 Sharon Tube Company Heavy walled pipe manufacture
US5207776A (en) * 1991-10-04 1993-05-04 The Babcock & Wilcox Company Bi-metallic extrusion billet preforms and method and apparatus for producing same
US5265793A (en) * 1989-02-07 1993-11-30 Usui Kokusai Sangyo Kabushiki Kaisha Small thick-walled composite metal tubing and process of producing the same
US6659137B2 (en) * 2000-06-14 2003-12-09 Suncall Corporation Two-layer clad pipe

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE748659C (en) * 1933-08-16 1944-11-07 Osnabruecker Kupfer Und Drahtw Process for plating metals and / or alloys
US2982360A (en) * 1956-10-12 1961-05-02 Int Nickel Co Protection of steel oil and/or gas well tubing
US3404449A (en) * 1965-07-19 1968-10-08 Sharon Tube Company Heavy walled pipe manufacture
US5265793A (en) * 1989-02-07 1993-11-30 Usui Kokusai Sangyo Kabushiki Kaisha Small thick-walled composite metal tubing and process of producing the same
US5207776A (en) * 1991-10-04 1993-05-04 The Babcock & Wilcox Company Bi-metallic extrusion billet preforms and method and apparatus for producing same
US6659137B2 (en) * 2000-06-14 2003-12-09 Suncall Corporation Two-layer clad pipe

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