US7589486B2 - Control system for multiphase rotary electric machines - Google Patents
Control system for multiphase rotary electric machines Download PDFInfo
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- US7589486B2 US7589486B2 US11/785,051 US78505107A US7589486B2 US 7589486 B2 US7589486 B2 US 7589486B2 US 78505107 A US78505107 A US 78505107A US 7589486 B2 US7589486 B2 US 7589486B2
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/0003—Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P23/00—Arrangements or methods for the control of AC motors characterised by a control method other than vector control
- H02P23/0004—Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control
Definitions
- the present invention relates to control systems for multiphase rotary electric machines, which are designed to carry out instantaneous current control of switching elements of an inverter.
- U.S. Pat. No. 5,942,876 corresponding to Japanese Unexamined Patent Publication No. H10-174453 discloses control systems for a three-phase rotary electric machine.
- a typical example of the control systems is designed to carry out a feedback control for a current to be supplied to each phase of the three-phase rotary electric machine.
- the control system compares an instantaneous current wave flowing through each phase of the three-phase rotary electric machine in amplitude with an upper limit of a predetermined hysteresis width of a command current wave for each phase and with a lower limit thereof.
- the control system of the typical example controls switching timings of each of switching elements of an inverter in bridge configuration based on the comparison result. This allows the instantaneous current wave flowing through each phase to be matched with a request current wave required for the three-phase rotary electric machine to output a request torque.
- control unit can carry out single pulse control.
- control system generates a single voltage pulse in every half cycle of the request current wave to be applied to each of the switching elements.
- the feedback control of the control system set forth above may cause the instantaneous current wave of each phase to be deviated from the request current wave for each phase with increase in the RPM of the three-phase rotary electric machine. This may make it difficult for the three-phase rotary electric machine to generate the request torque. This problem will be described hereinafter with reference to FIG. 27 .
- FIG. 27 schematically illustrates a current wave flowing through one phase of a three-phase rotary electric machine and a duty cycle (switching pattern) of the corresponding one phase.
- a solid line L 1 represents an instantaneous current wave flowing through the one phase
- a long and short dashed line L 2 represents a command current wave for the one phase.
- a chain double-dashed line L 3 represents an upper limit of a predetermined hysteresis width of the command current wave
- a chain double-dashed line L 4 represents a lower limit of the predetermined hysteresis of the command current wave.
- the instantaneous current wave L 1 follows the command current wave L 2 while inching within the range between the upper and lower limits of the predetermined hysteresis width of the command current wave.
- the instantaneous current wave L 1 is increasingly deviated in phase from the hysteresis width range of the command current wave L 2 .
- an input voltage of the inverter has a narrow deviation compared with a back electromotive force created in the three-phase machine.
- the change in velocity of the instantaneous current wave L 1 is substantially equivalent to that in velocity of the command current wave during high RPM operation of the three-phase rotary electric machine. This is a reason why the instantaneous current wave L 1 is increasingly deviated in phase from the hysteresis width range of the command current wave L 2 .
- phase deviation causes on and off timings of each switching element of the inverter to be delayed from those desired for the instantaneous current wave L 1 (see FIG. 27 ), which may cause an output torque of the three-phase rotary electric machine to be deviated from the request torque.
- the reduction in the hysteresis width of the command current wave may cause an increase in the number of switchings of each switching element.
- the increase in the number of switchings of each switching element may reduce the voltage utilization factor of the three-phase rotary electric machine.
- the voltage utilization factor is defined as a ratio of an input voltage of the inverter to a single-order component of an RMS value of a line-to-line voltage of a three-phase rotary electric machine.
- the reduction in the voltage utilization factor may cause the amplitude of an instantaneous current flowing through each phase of the three-phase rotary electric machine to be reduced, which may increase the torque deviation.
- the latter method may degauss the permanent magnet of the rotor.
- an object of at least one aspect of the present invention is to properly match an instantaneous current flowing through a phase of a multiphase rotary electric machine with a request current required for the multiphase rotary electric machine to create a request torque independently of operation modes of the multiphase rotary electric machine.
- a control system is designed to control, based on a comparison between a waved real current to be supplied to a multiphase rotary electric machine and a hysteresis region established by a waved command signal, a switching timing of a switching element of an inverter to which a direct current voltage is applied to thereby match the waved real current with a waved request current.
- the waved real current allows a portion of the multiphase rotary electric machine to rotate.
- the waved command signal is set to the waved request current.
- the waved request current is required for the multiphase rotary electric machine to generate a request torque.
- the control system includes a determining unit configured to determine whether a workload associated with rotation of the portion of the multiphase rotary electric machine is equal to or greater than a corresponding predetermined value.
- the control system includes a changing unit configured to, when it is determined that the workload is equal to or greater than the predetermined value, change the waved command signal from being set to the waved request current so as to determine the switching timing of the switching element based on a positional relation between the waved request current and the changed waved command signal.
- FIG. 1 is a circuit diagram of a control system according to a first embodiment of the present invention
- FIG. 2 is a block diagram schematically illustrating functional modules of a microcomputer equivalent to tasks to be executed thereby according to the first embodiment
- FIG. 3 is a waveform chart schematically illustrating waveforms of a U-phase instantaneous current and a U-phase command current according to the first embodiment
- FIG. 4 is a waveform chart schematically illustrating waveforms of a U-phase first command current, a U-phase second command current, and a drive pulse according to the first embodiment
- FIG. 5 is a flowchart schematically illustrating operations executed by a current value selector illustrated in FIG. 1 ;
- FIG. 6 is a flowchart schematically illustrating operations executed by a second d-q axis command current calculator illustrated in FIG. 1 ;
- FIG. 7 is a waveform chart schematically illustrating a result of simulations of a behavior of an instantaneous U-phase current as a representative example of three-phase instantaneous currents according to the first embodiment
- FIG. 8 is a waveform chart schematically illustrating a result of simulations of a behavior of an instantaneous U-phase current as a representative example of three-phase instantaneous currents;
- FIG. 9 is a block diagram schematically illustrating functional modules of a microcomputer equivalent to tasks to be executed thereby according to a second embodiment of the present invention.
- FIG. 10A is a view schematically illustrating first command calculating maps according to the second embodiment
- FIG. 10B is a view schematically illustrating second command calculating maps according to the second embodiment
- FIG. 11A is a view schematically illustrating a first map according to the second embodiment
- FIG. 11B is a view schematically illustrating a second map according to the second embodiment
- FIG. 12 is a flowchart schematically illustrating operations executed by a command current calculator illustrated in FIG. 1 ;
- FIG. 13 is a block diagram schematically illustrating functional modules of a microcomputer equivalent to tasks to be executed thereby according to a third embodiment of the present invention.
- FIG. 14A is a view schematically illustrating a first command value calculating map according to the third embodiment
- FIG. 14B is a view schematically illustrating a second command value calculating map according to the third embodiment.
- FIG. 14C is a view schematically illustrating a map according to the third embodiment.
- FIG. 15 is a block diagram schematically illustrating functional modules of a microcomputer equivalent to tasks to be executed thereby according to a fourth embodiment of the present invention.
- FIG. 16 is a block diagram schematically illustrating a functional block diagram of a torque estimator illustrated in FIG. 15 ;
- FIG. 17 is a flowchart schematically illustrating operations executed by a PI controller illustrated in FIG. 15 ;
- FIG. 18 is a flowchart schematically illustrating an initializing task executed by the PI controller
- FIG. 19 is a block diagram schematically illustrating functional modules of a microcomputer equivalent to tasks to be executed thereby according to a fifth embodiment of the present invention.
- FIG. 20 is a block diagram schematically illustrating functional modules of a microcomputer equivalent to tasks to be executed thereby according to a sixth embodiment of the present invention.
- FIG. 21 is a flowchart schematically illustrating a control switching task executed by a switching signal determining logic illustrated in FIG. 20 ;
- FIG. 22 is a flowchart schematically illustrating a control returning task to a second instantaneous control after completion of at least one of the operations in S 72 , S 76 , and S 80 illustrated in FIG. 21 ;
- FIG. 23 is a flowchart schematically illustrating a control returning task to the second instantaneous control after completion of at least one of the operations S 72 , S 76 , and S 80 illustrated in FIG. 21 according to a seventh embodiment of the present invention
- FIG. 24 is a flowchart schematically illustrating a control returning task to the second instantaneous control after completion of at least one of the operations S 72 , S 76 , and S 80 illustrated in FIG. 21 according to an eighth embodiment of the present invention
- FIG. 25 is a waveform chart schematically illustrating waveforms of an actual U-phase instantaneous current, a first command value, a second command value, and a drive pulse according to the ninth embodiment
- FIG. 26 is a view schematically illustrating a map according to the ninth embodiment.
- FIG. 27 is a view illustrating examples of waveforms schematically illustrating a current wave flowing through one phase of a three-phase rotary electric machine and a duty cycle (switching pattern) of the corresponding one phase.
- the present invention is, for example, applied to a control system for a three-phase motor installed in a hybrid vehicle; this three-phase motor is an example of various types of multiphase rotary electric machines.
- FIG. 1 there is illustrated a three-phase DC (Direct Current) brushless motor, referred to simply as “motor” 2 and a control system 3 for controlling the motor 2 .
- DC Direct Current
- the motor 2 is provided with an annular rotor whose rotor core is fixedly fitted around the outer periphery of a crankshaft of an engine installed in the hybrid vehicle.
- the rotor core of the rotor is provided at its circumferential portion with a number of N and S pole pairs arranged at given intervals.
- the rotor has a direct axis (d-axis) in line with a rotor N pole center line, and has a quadrature axis (q-axis) whose phase is ⁇ /2 radian electric angle leading with respect to a corresponding d-axis during rotation of the rotor.
- the stator includes a stator core with, for example, an annular shape in its lateral cross section.
- the stator core is disposed around the outer periphery of the rotor core such that the inner periphery of the stator core is opposite to the outer periphery of the rotor core with a predetermined air gap.
- the stator core also has a plurality of slots.
- the slots are formed through the stator core and are circumferentially arranged at given intervals.
- the stator also includes a set of three-phase windings wound in the slots of the stator.
- the three-phase windings are wound in the slots such that the U-phase winding, V-phase winding, and W-phase winding are shifted by an electric angle of, for example, 2 ⁇ /3 radian in phase from each other.
- One ends of the U-, V-, and W-phase windings are connected to each other in, for example, star configuration to constitute an individual neutral point.
- control system 3 includes an inverter 10 .
- the inverter 10 is designed as a three-phase inverter.
- the inverter 10 is composed of a first pair of series-connected switching elements 12 and 14 , a second pair of series-connected switching elements 16 and 18 , and a third pair of series-connected switching elements 20 and 22 .
- the inverter 10 is also composed of flywheel diodes 24 , 26 , 28 , 30 , 32 , and 34 parallely connected to the switching elements 12 , 14 , 16 , 18 , 20 , and 22 , respectively.
- IGBTs Insulated Gate Bipolar Transistors
- the cathode of each of the flywheel diodes 24 , 26 , 28 , 30 , 32 , and 34 is connected to the drain of one of the switching elements (IGBTs), and the anode thereof is connected to the source of a corresponding one of the switching elements.
- the first to third pairs of switching elements are parallely connected to each other in half-bridge configuration.
- a connecting point through which the switching elements 12 and 14 of the first pair are connected to each other in series is connected to an output lead extending from the other end of the U-phase winding.
- a connecting point through which the switching elements 16 and 18 of the second pair are connected to each other in series is connected to an output lead extending from the other end of the V-phase winding.
- a connecting point through which the switching elements 20 and 22 of the third pair are connected to each other in series is connected to an output lead extending from the other end of the W-phase winding.
- the control system 3 includes a smoothing capacitor 40 and a battery 42 .
- One end of the series-connected switching elements 12 and 14 of the first pair such as the drain of the switching element 12 , is connected to a positive terminal of the battery 42 , and the other end thereof, such as the source of the second switching element 14 , is connected to a negative terminal of the battery 42 .
- one end of the series-connected switching elements 16 and 18 of the second pair is connected to the positive terminal of the battery 42 , and the other end thereof is connected to the negative terminal of the battery 42 .
- one end of the series-connected switching elements 20 and 22 of the third pair is connected to the positive terminal of the battery 42 , and the other end thereof is connected to the negative terminal of the battery 42 .
- the battery 42 is parallely connected to the first, second, and third pairs of switching elements, and the smoothing capacitor 40 is parallely connected to the battery 42 .
- This connecting configuration between the inverter 10 and the battery 42 allows an output voltage VH of the battery 42 to be applied, via the smoothing capacitor 40 , across both ends of the first paired series-connected switching elements 12 and 14 , both ends of the second paired series-connected switching elements 16 and 18 , and both ends of the third paired series-connected switching elements 20 and 22 .
- the control system 3 includes a rotational position sensor 52 , and first and second current sensors 54 and 56 .
- the control system 3 includes a first pair of gate drivers 58 a and 58 b , a second pair of gate drivers 58 c and 58 d , a third pair of gate drivers 58 e and 58 f , and a microcomputer 50 .
- the microcomputer 50 is designed as a normal computer circuit consisting essentially of, for example, a CPU, an I/O interface, and a memory unit.
- the rotational position sensor 52 is arranged close to the rotor of the motor 2 and is operative to measure an actual rotational position (rotational angle) ⁇ of the d-axis of the rotor with respect to a stator coordinate system fixed in space which characterizes the three-phase windings of the stator.
- the rotational position sensor 52 is connected to the microcomputer 50 and operative to send, to the microcomputer 50 , the measured actual rotation angle of the rotor as one of motor state variables.
- the first current sensor 54 is arranged to allow measurement of an instantaneous U-phase alternating current flowing through the U-phase winding of the stator.
- the second current sensor 56 is arranged to allow measurement of an instantaneous V-phase alternating current flowing through the V-phase winding of the stator.
- the first and second current sensors 54 and 56 are connected to the microcomputer 50 .
- the first and second current sensors 54 and 56 are operative to send, to the microcomputer 50 , the instantaneous value of each of the U- and V-phase alternating currents as some of the motor state variables.
- the microcomputer 50 is connected to a request torque input device 75 installed in the hybrid vehicle.
- the request torque input device 75 is operative to input, to the microcomputer 50 , a commanded torque (request torque) of a user, such as an acceleration command of the user.
- an accelerator position sensor installed in the hybrid vehicle can be used as the request torque input device 75 .
- the accelerator position sensor is operative to sense an actual position of an accelerator pedal of the hybrid vehicle operable by the driver and to send, as data representing a request torque of the driver, the sensed actual position of the accelerator pedal to the microcomputer 50 .
- the data representing a variable request torque will be referred to as “request torque data or request torque” hereinafter.
- the switching elements 12 , 14 , 16 , 18 , 20 , and 22 have control terminals, such as the gates, connected to the gate drivers 58 a , 58 b , 58 c , 58 d , 58 e , and 58 f , respectively.
- the gate drivers 58 a , 58 b , 58 c , 58 d , 58 e , and 58 f are connected to the microcomputer 50 , which allows the microcomputer 50 to individually control the gate drivers 58 a , 58 b , 58 c , 58 d , 58 e , and 58 f , thereby individually switching on and off the corresponding switching elements 12 , 14 , 16 , 18 , 20 , and 22 , respectively.
- the microcomputer 50 When the request torque data, the motor state variables, the instantaneous values of the U- and V-phase alternating currents, and/or the engine operating condition date are input thereto, the microcomputer 50 is operative to receive them. Then, the microcomputer 50 is operative to calculate, using the Kirchhoff's law, an instantaneous W-phase alternating current flowing through the W-phase winding based on the measured instantaneous U- and V-phase alternating current values.
- the microcomputer 50 is operative to cause the gate drivers 58 a to 58 f to individually turn on and off the switching elements 12 , 14 , 16 , 18 , 20 , and 22 , respectively, based on the actual rotation angle of the rotor, the U-, V-, and W-phase alternating currents, and the request torque data.
- FIG. 2 schematically illustrates functional modules of the microcomputer 50 equivalent to tasks to be executed thereby.
- the microcomputer 50 includes an RPM calculator 60 .
- the RPM calculator 60 works to calculate the RPM of the motor 2 based on the actual rotational angle ⁇ of the rotor.
- the microcomputer 50 includes a first d-q axis command current calculator 62 .
- the first d-q axis command current calculator 62 works to calculate first command current d-axis component idc 1 and q-axis component iqc 1 in the d and q axes of the rotor based on the request torque data and the RPM calculated by the RPM calculator 60 and input therefrom.
- the first command current d-axis component idc 1 and q-axis component iqc 1 in the d and q axes will be referred to simply as “first command values idc 1 and iqc 1 ”.
- the first command values idc 1 and iqc 1 correspond to request three-phase currents in the d and q axes; these request currents are required to generate the request torque.
- the microcomputer 50 includes a second d-q axis command current calculator 64 .
- the second d-q axis command current calculator 64 works to calculate second command current d-axis component idc 2 and q-axis component iqc 2 in the d and q axes of the rotor based on the request torque data, the RPM of the motor 2 input from the RPM calculator 60 , and the first command values idc 1 and iqc 1 .
- the second command current d-axis component idc 2 and q-axis component iqc 2 in the d and q axes will be referred to simply as “second command values idc 2 and iqc 2 ”.
- the microcomputer 50 includes a current value selector (SELECTOR) 66 .
- the current value selector 66 works to select, as finally determined command values (d-axis and q-axis components) idc and iqc in the d and q axes of the rotor, either the first command values idc 1 and iqc 1 or the second command values idc 2 and iqc 2 based on the input RPM of the motor 2 .
- the microcomputer 50 includes a two-phase to three-phase converter 68 (abbreviated as “2-3 CON 68 ” in FIG. 2 ).
- the two-phase to three-phase converter 68 works to convert the finally determined command values idc and iqc in the d and q axes of the rotor into U-, V-, and W-phase command values iuc, ivc, and iwc for the U-, V-, and W-phase windings, respectively, based on an electric angle.
- the electric angle can be obtained by multiplying the rotational angle ⁇ by the number p of pole pairs of the rotor (see the reference number “ 70 ” as “POLE-PAIRS P”).
- the microcomputer 50 includes hysteresis comparators 72 , 74 , and 76 to which the U-phase command value iuc, V-phase command value ivc, and W-phase command value iwc are passed, respectively.
- an instantaneous U- and V-phase alternating current values iu and iv measured by the current sensors 54 and 56 are input to the hysteresis comparators 72 and 74 , respectively.
- the microcomputer 50 also includes a subtractor 78 to which the instantaneous U- and V-phase alternating current values iu and iv are input.
- the subtractor 78 works to multiply the sum of the instantaneous U- and V-phase alternating current values iu and iv by ⁇ 1 so as to calculate an instantaneous alternating current value iw, thereby inputting the instantaneous alternating current value iw to the hysteresis comparator 76 .
- the hysteresis comparator 72 works to compare the instantaneous current value iu in amplitude with the range between an upper limit of a predetermined hysteresis width of the U-phase command value iuc and a lower limit thereof to output a drive pulse gu whose level is for example equivalent to:
- a negative voltage level (logical low level) from when the instantaneous current value iu is higher than the upper limit of the predetermined hysteresis width of the U-phase command value iuc until when it is lower than the lower limit of the predetermined hysteresis width of the U-phase command value iuc.
- the drive pulses gu with the positive and negative levels are subjected to waveform shaping so that drive pulses gup and gun for switching on and off of the corresponding switching elements 12 and 14 are generated, respectively.
- the hysteresis comparator 74 works to compare the instantaneous current value iv in amplitude with the range between an upper limit of a predetermined hysteresis width of the V-phase command value ivc and a lower limit thereof to output a drive pulse gv whose level is for example equivalent to:
- a negative voltage level (logical low level) from when the instantaneous current value iv is higher than the upper limit of the predetermined hysteresis width of the V-phase command value ivc until when it is lower than the lower limit of the predetermined hysteresis width of the V-phase command value ivc.
- the drive pulses gv with the positive and negative levels are subjected to waveform shaping so that drive pulses gvp and gvn for switching on and off of the corresponding switching elements 16 and 18 are generated, respectively.
- the hysteresis comparator 76 works to compare the instantaneous current value iw in amplitude with the range between an upper limit of a predetermined hysteresis width of the W-phase command value iwc and a lower limit thereof to output a drive pulse gw whose level is for example equivalent to:
- a negative voltage level (logical low level) from when the instantaneous current value iw is higher than the upper limit of the predetermined hysteresis width of the W-phase command value iwc until when it is lower than the lower limit of the predetermined hysteresis width of the W-phase command value iwc.
- the drive pulses gw with the positive and negative levels are subjected to waveform shaping so that drive pulses gwp and gwn for switching on and off of the corresponding switching elements 20 and 22 are generated, respectively.
- the U-phase instantaneous current iu is controlled to be lied within the hysteresis region between first and second magnitudes.
- the first magnitude is higher in level by the half of the hysteresis width (“hys” in FIG. 3 ) than the amplitude of the U-phase command current iuc.
- the second magnitude is lower in level by the half of the hysteresis width than the amplitude of the U-phase command current iuc.
- the profile of the U-phase command current wave iuc provides the center of the hysteresis region in time.
- V- and W-phase instantaneous currents iv and iw can be controlled as well as the U-phase instantaneous current iu.
- the instantaneous current control in which the instantaneous currents iu, iv, and iw are lied within the range between the corresponding hysteresis regions obtained by the command currents iuc, ivc, and iwc is carried out by the microcomputer 50 . Therefore, while the motor 2 operates in a high RPM and torque mode described hereinafter, the single pulse control is carried out by the microcomputer 50 .
- the single pulse control is carried out so that each of the drive pulses gu, gv, and gw is matched in the time of positive or negative voltage with a half cycle of a corresponding one of the command currents iuc, ivc, and iwc.
- the single pulse control can theoretically maximize the voltage utilization factor of the motor 2 .
- the voltage utilization factor is defined as a ratio of an input voltage of the inverter 10 , which corresponds to the output voltage of the battery 42 , to a single-order component of an RMS value of a line-to-line voltage of the motor 2 .
- the input voltage of the inverter 10 is approximately equivalent to a back electromotive force created in the motor 2 .
- the instantaneous currents iu, iv, and iw are respectively deviated in phase from the command currents iuc, ivc, and iwc. This may cause, as set forth above, an output torque of the motor 2 to be deviated from the request torque.
- the instantaneous current control is carried out by the microcomputer 50 based on second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 for the U-, V-, and W-phase windings.
- These second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 have been obtained by the two-phase and three-phase converter 68 based on the second command values idc 2 and iqc 2 selected by the current value selector 66 .
- the instantaneous current control is carried out by the microcomputer 50 based on first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 for the U-, V-, and W-phase windings.
- first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 have been obtained by the two-phase and three-phase converter 68 based on the first command current values idc 1 and iqc 1 selected by the current value selector 66 .
- the waveform of the second U-phase command value iuc 2 is illustrated in FIG. 4 .
- the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 are greater in amplitude than the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 , and deviated in phase therefrom.
- the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 are calculated based on the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 and drive pulses gu, gv, and gw.
- the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 are generated such that timings when the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 intersecting with the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 coincide with reversal timings of the drive pulses gu, gv, and gw, respectively.
- This allows the drive pulses gu, gv, and gw generated by the instantaneous current control to generate the request torque in the single pulse control for the following reason.
- an amplitude A 1 of the first U-phase command value iuc 1 is higher than an amplitude A 2 of the second U-phase command value iuc 2 at a time t 1 .
- the drive pulse gu output from the hysteresis comparator 72 using the second U-phase command value iuc 2 has the logical low level.
- the first U-phase command value iuc 1 is lower in amplitude than the second U-phase command value iuc 2 .
- the drive pulse gu output from the hysteresis comparator 72 is reversed in level at the time t 2 or close thereto. For this reason, the drive pulse gu output from the hysteresis comparator 72 can be set to a drive pulse required to generate the request torque in the single pulse control.
- the drive pulse gu has a peak-to-peak magnitude equivalent to peak-to-peak amplitude of the second U-phase command value iuc 2 .
- This relationship can be obtained by regulating a reference voltage for the drive pulse gu and a reference current for the second U-phase command value iuc 2 .
- FIG. 5 schematically illustrates operations executed by the current value selector 66 , which are repeated at a predetermined cycle.
- step S 10 the current value selector 66 determines whether the request torque is greater in magnitude than a predetermined torque ⁇ and the RPM of the motor 2 is higher than a predetermined threshold RPM ⁇ .
- the request torque can be replaced with the output torque of the motor 2 .
- the RPM and/or the request torque (output torque) of the motor 2 represent the workload of the motor 2 .
- the current value selector 66 determines whether the workload of the motor 2 is equal to or greater than a predetermined value.
- the determination allows the current value selector 66 to determine whether the back electromotive force generated by the motor 2 is approximated to the input voltage of the inverter 10 .
- the current value selector 66 selects the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 in step S 12 .
- the current vector value selector 66 determines that the motor 2 operates in the high RPM and torque mode. Then, the current value selector 66 selects the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 in step S 14 .
- FIG. 6 schematically illustrates operations executed by the second d-q axis command current calculator 64 , which are repeated at a predetermined cycle when the affirmative determination is performed in step S 10 of FIG. 5 .
- the second d-q axis command current calculator 64 calculates an on timing of each of the switching elements 12 , 14 , 16 , 18 , 20 , and 22 and an amplitude A 2 of each of the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 based on the input request torque and the RPM of the motor 2 .
- the on timing of each of the switching elements 12 , 14 , 16 , 18 , 20 , and 22 corresponds to a switching phase T 3 .
- a relationship between a variable of the switching phase T 3 and a variable of each of the input request torque and the RPM has been determined to be stored in the second d-q axis command current calculator 64 as a map M by simulations and/or tests.
- the map M is composed of, for example, a data table and/or a program.
- Other maps described hereinafter can be composed of, for example, a data table and/or a program.
- the amplitude A 2 of each of the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 is equal to or lower than a level Amax.
- the level Amax can be calculated by multiplying a maximum rating current of the inverter 10 by the square root of “2”. Specifically, when a current flows through one phase of the motor 2 is equal to the value Amax, a current flowing through corresponding switching elements of the inverter 10 is substantially matched with the maximum rating current.
- set of the amplitude A 2 to be lower than the value Amax allows, when the current flowing through one phase of the motor 2 exceeds the maximum rating current, the instantaneous current control to reduce the current. Thus, it is possible to prevent a current flowing through one phase of the motor 2 from exceeding the maximum rating current.
- the amplitude A 2 of each of the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 can be established as a fixed value.
- the higher the amplitude A 1 of each of the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 is, the higher the amplitude A 2 of a corresponding one of the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 .
- This allows the instantaneous currents iu, iv, and iw to be close to the corresponding first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 , which are required to generate the request torque.
- step S 22 the second d-q axis command current calculator 64 calculates a phase T 1 and an amplitude A 1 of each of the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 in accordance with the following procedures.
- Nm [rpm] represents the RPM of the motor 2 .
- phase T 1 is defined by “arctan( ⁇ idc 1 / ⁇ iqc 1 )”.
- the amplitude A 1 is defined by the square root of the product of 2 ⁇ 3 and the sum of squares of the first d-axis command current value idc 1 and squares of the first q-axis command current value iqc 1 .
- step S 24 the second d-q axis command current calculator 64 calculates a phase T 2 of each of the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 in accordance with the following procedures.
- FIG. 7 schematically illustrates a result of simulations of a behavior of the instantaneous U-phase current iu as a representative example of the three-phase instantaneous currents iu, iv, and iw.
- the simulations were carried out in accordance with the instantaneous current control (single pulse control) using the second U-, V-, and W-phase command values iuc 2 , ivc 2 , and iwc 2 while the motor 2 operates in the high RPM and torque mode.
- the real U-phase current iu properly follows the first U-phase command value iuc 1 required to generate the request torque.
- FIG. 8 schematically illustrates a result of simulations of a behavior of the instantaneous U-phase current iu as a representative example of the three-phase instantaneous currents iu, iv, and iw.
- the simulations were carried out in accordance with the instantaneous current control (single pulse control) using the first U-, V-, and W-phase command values iuc 1 , ivc 1 , and iwc 1 while the motor 2 operates in the high RPM and torque mode.
- the real U-phase current iu follows the first U-phase command value iuc 1 with a delay, the delay causes the output torque of the motor 2 to be deviated from the request torque.
- control system 3 for the motor 2 according to the first embodiment can mainly achieve the following first to fifth effects.
- the instantaneous current control using the first three-phase command values equivalent to the request current values is shifted to the instantaneous current control using the second three-phase command values.
- the second three-phase command values have the same periods as the corresponding first three-phase command values, and the amplitudes higher than those of the corresponding first three-phase command values.
- the control system 3 allows, as the first effect, the real three-phase currents iu, iv, and iw to be matched with the request three-phase currents (first three-phase command values) required to generate the request torque in the single pulse control.
- set of the amplitude A 2 to be lower than the value Amax makes it possible to prevent a current flowing through one phase of the motor 2 from exceeding the maximum rating current in the single pulse control as the second effect.
- the control system 3 is configured such that the second three-phase command values intersect with the request three-phase currents at the reversal timings of the drive pulses gu, gv, and gw each of which is matched in phase with a half cycle of a corresponding one of the request three-phase currents. This makes it possible to, as the third effect, reverse the drive pulses gu, gv, and gw at the intersection timings or thereabout.
- the single two-phase and three-phase converter 68 can be shared between the first command values idc 1 and iqc 1 and the second command values idc 2 and iqc 2 , making it possible to, as the fourth effect, simply configure converting means for converting command values in the d and q axes into three-phase command values.
- generation of the second command values idc 2 and iqc 2 based on the first command values idc 1 and iqc 1 allows the structure of means for calculating the second command values idc 2 and iqc 2 , such as the second d-q axis command current calculator 64 , to be simplified.
- control system for a motor according to a second embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system 3 according to the first embodiment.
- FIG. 9 schematically illustrates functional modules of a microcomputer 50 A equivalent to tasks to be executed thereby according to the second embodiment.
- the microcomputer 50 A includes a command current calculator 80 in place of the first d-q axis command current calculator 62 , the second d-q axis command current calculator 64 , and the current value selector 66 .
- the command current calculator 80 works to calculate the first command values idc 1 and iqc 1 and the second command values idc 2 and iqc 2 based on the input request torque and the RPM of the motor 2 .
- the command current calculator 80 has first command value calculating maps (first calculating maps) M 1 illustrated in FIG. 10A and second command value calculating maps (second calculating maps) M 2 illustrated in FIG. 10B .
- the command current calculator 80 is configured to calculate the first command values idc 1 and iqc 1 based on the first command value calculating maps M 1 , and calculate the second command values idc 2 and iqc 2 based on the second command value calculating maps M 2 .
- One of the first command value calculating maps M 1 represents a relationship between the first command value idc 1 , the input request torque, and the RPM of the motor 2 .
- the other of the first command value calculating maps M 1 represents a relationship between the first command value iqc 1 , the input request torque, and the RPM of the motor 2 .
- one of the second command value calculating maps M 2 represents a relationship between the second command value idc 2 , the input request torque, and the RPM of the motor 2 .
- the other of the second command value calculating maps M 2 represents a relationship between the second command value iqc 2 , the request torque, and the RPM.
- the boundary at which the instantaneous current control using the first command values is switched to that using the second command values is set to be different from the boundary at which the instantaneous current control using the second command values is switched to that using the first command values.
- the instantaneous current control using the first command values will be referred to as “first instantaneous current control” hereinafter
- the instantaneous current control using the second command values will be referred to as “second instantaneous current control” hereinafter.
- the command current calculator 80 has, as command current selecting maps, a first map MS 1 illustrated in FIG. 11A and a second map MS 2 illustrated in FIG. 11B .
- the first map MS 1 is used to switch between the first command values and the second command values based on an input RPM of the motor 2 and an input request torque when the first instantaneous current control is selected.
- the second map MS 2 is used to switch between the first command values and the second command values based on an input RPM of the motor 2 and an input request torque when the second instantaneous current control is selected.
- each of the first and second maps MS 1 and MS 2 has a first region “ 1 ” in which the first command values are selected and a second region “ 2 ” in which the second command values are selected.
- the first and second regions of the first map MS 1 are different from those of the second map MS 2 .
- an input RPM of the motor 2 and an input request torque that correspond to the boundary at which the first and second command values are switched from each other in the second map MS 2 are lower in magnitude than those that correspond to the boundary at which the first and second command values are switched from each other in the first map MS 1 .
- This provides a hysteresis between the switching from the first instantaneous current control to the second instantaneous current control and the switching from the second instantaneous current control to the first instantaneous current control.
- FIG. 12 schematically illustrates operations executed by the command current calculator 80 using each of the maps M 1 , M 2 , MS 1 , and MS 2 , which are repeated at a predetermined cycle.
- step S 30 the command current calculator 80 reads out one of the first and second maps MS 1 and MS 2 , which is currently selected, as the command value selecting map, in accordance with the selection of a corresponding one of the first and second instantaneous current controls.
- step S 32 the command current calculator 80 determines whether current input request torque and RPM of the motor 2 belong to the region “2” in the readout map MS 1 or MS 2 .
- the command current calculator 80 identifies that the current request torque and RPM belong to the region “1” in the readout map MS 1 or MS 2 , proceeding to step S 34 .
- step S 34 the command current calculator 80 calculates first command values corresponding to the current request torque and RPM based on the first command value maps M 1 .
- step S 36 the command current calculator 80 stores therein the first map MS 1 as the command value selecting map.
- the command current calculator 80 identifies that the current request torque and RPM belong to the region “2” in the readout map MS 1 or MS 2 , proceeding to step S 38 .
- step S 38 the command current calculator 80 calculates second command values corresponding to the current request torque and RPM based on the second command value maps M 2 .
- step S 40 the command current calculator 80 stores therein the second map MS 2 as the command value selecting map.
- control system 3 for the motor 2 according to the second embodiment can mainly achieve the following sixth to eighth effects in addition to the first to fifth effects.
- the first command values can be calculated based on the first command calculating maps M 1 in response to an input request torque and RPM of the motor 2 .
- the second command values can be calculated based on the second command calculating maps M 2 in response to an input request torque and RPM of the motor 2 . This makes it possible to properly determine the first command values and the second command values as the sixth effect.
- calculation of the first and second command values in the d and q axes based on the maps M 1 and M 2 allows the number of maps to be reduced as compared with directly calculating three-phase command values using maps.
- the boundary at which the first instantaneous current control is switched to the second instantaneous current control is set to be different from that at which the second instantaneous current control is switched to the first instantaneous current control. This can prevent an input RPM and an input request torque from simultaneously hunting in the vicinity of the boundaries. Thus, as the eight effect, it is possible to prevent hunting in which the first instantaneous current control and the second instantaneous current control are frequently switched from each other.
- a control system for a motor according to a third embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system 3 according to the first embodiment.
- FIG. 13 schematically illustrates functional modules of a microcomputer 50 B equivalent to tasks to be executed thereby according to the third embodiment.
- the microcomputer 50 B includes an amplitude correction-coefficient calculator (COEFFICIENT CALCULATOR) 82 , a multiplier 84 , a multiplier 86 , a phase correction-value calculator 88 , and an adder 90 in place of the second d-q axis command current calculator 64 .
- COEFFICIENT CALCULATOR amplitude correction-coefficient calculator
- a first d-q axis command current calculator 62 A has first command value calculating maps M 10 illustrated in FIG. 14A .
- One of the first command value calculating maps M 10 represents a relationship between a variable of the first command value idc 1 , a variable of the request torque, and a variable of the RPM.
- the other of the first command value calculating maps M 10 represents a relationship between a variable of the first command value iqc 1 , a variable of the request torque, and a variable of the RPM.
- the first d-q axis command current calculator 62 A is configured to calculate the first command values idc 1 and iqc 1 based on the first command value calculating maps M 10 .
- the second command values idc 2 and iqc 2 can be calculated by correcting the first command values idc 1 and iqc 1 .
- the amplitude correction-coefficient calculator 82 works to calculate amplitude correction-coefficients based on a current input request torque and a current input RPM, and to output the calculated amplitude correction-coefficients to the multipliers 84 and 86 , respectively.
- the multiplier 84 works to multiply the first command value idc 1 in the d-axis by the amplitude correction-coefficient output from the amplitude correction-coefficient calculator 82 to thereby generate the finally determined command value (d-axis component) idc.
- the multiplier 86 works to multiply the first command value iqc 1 in the q-axis by the amplitude correction-coefficient output from the amplitude correction-coefficient calculator 82 to thereby generate the finally determined command value (q-axis component) iqc.
- the amplitude correction-coefficient calculator 82 has a map M 12 illustrated in FIG. 14B .
- the map M 12 represents a relationship between a variable of the amplitude correction-coefficient, a variable of the request torque, and a variable of the RPM.
- the map M 12 has a first region “1” in which the amplitude correction-coefficient is set to “1” when the first instantaneous current control is switched to be carried out.
- the map M 12 also has a second region “K 1 ” in which the amplitude correction-coefficient is set to “K 1 ” when the second instantaneous current control is switched to be carried out while the motor 2 operates in the high RPM and torque mode.
- the K 1 is defined as the ratio of the amplitude A 2 of each of the second three-phase command values to the amplitude A 1 of a corresponding one of the first three-phase command values.
- the phase correction-value calculator 88 works to calculate a phase correction value based on a current input request torque and a current input RPM, and to output the calculated phase correction value to the adder 90 .
- the adder 90 works to calculate the sum of the calculated phase correction value and an electric angle obtained by multiplying the rotational angle ⁇ by the number p of pole pairs of the rotor, and to output the sum of the calculated phase correction value and the electric angle to the two-phase to three-phase converter 68 as a final electric angle.
- the phase correction-coefficient calculator 88 has a map M 13 illustrated in FIG. 14C .
- the map M 13 represents a relationship between a variable of the phase correction-coefficient, a variable of the request torque, and a variable of the RPM.
- the map M 13 has a first region “0” in which the phase correction-coefficient is set to “0” when the first instantaneous current control is switched to be carried out.
- the map M 13 also has a second region “K 2 ” in which the phase correction-coefficient is set to “K 2 ” when the second instantaneous current control is switched to be carried out while the motor 2 operates in the high RPM and torque mode.
- control system 3 for the motor 2 according to the third embodiment can mainly achieve the following ninth effect in addition to the first to fifth effects.
- the first command values in the d and q axes corresponding to the request current values in the d and q axes can be calculated based on the first command value calculating maps M 10 in response to an input request torque and an input RPM.
- the second command values can be calculated by correcting the first command values. This allows the request current values in the d and q axes to be easily calculated. Correction of the request current values in the d and q permits, as the ninth effect, the second command values to be easily calculated.
- a control system for a motor according to a fourth embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system according to the second embodiment.
- FIG. 15 schematically illustrates functional modules of a microcomputer 50 C equivalent to tasks to be executed thereby according to the fourth embodiment.
- the microcomputer 50 C includes a torque estimator 92 , a deviation calculator 94 , a proportional-integral (PI) controller 96 , and an adder 98 .
- the torque estimator 92 works to estimate an output torque of the motor 2 based on the instantaneous three-phase currents iu, iv, and iw.
- FIG. 16 schematically illustrates a functional block diagram of the torque estimator 92 .
- the torque estimator 92 includes a three-phase to two-phase converter 92 a (abbreviated as “3-2 CON 92 a ” in FIG. 16 ).
- the three-phase to two-phase converter 92 a works to convert the instantaneous three-phase current values iu, iv, and iw in the stator coordinate system into d-axis component id and q-axis current component iq in the d and q axes of the rotor based on the actual rotational angle ⁇ of the rotor and an input request torque.
- the three-phase to two-phase converter 92 a includes low-pass filters 92 b and 92 c .
- the low-pass filters 92 b and 92 c work to eliminate high-frequency components from the d-axis component id and q-axis current component iq to thereby generate d-axis component idf and q-axis current component iqf, respectively.
- the torque estimator 92 also includes a torque estimate value calculator 92 d to which the generated d-axis component idf and q-axis current component iqf are passed.
- the torque estimate value calculator 92 d works to calculate an estimate value EV of the output torque of the motor 2 based on the d-axis component idf and q-axis current component iqf.
- Kt represents a torque constant of the motor 2
- Ld represents a d-axis inductance
- Lq represents a q-axis inductance
- the estimate value of the output torque of the motor 2 is passed to the deviation calculator 94 .
- the deviation calculator 94 works to calculate a deviation between the request torque and the estimate value EV of the output torque and to output it to the PI controller 96 .
- the PI controller 96 works to calculate a proportional term and an integral term based on the deviation between the request torque and the estimate value EV of the output torque.
- the PI controller 96 works to output the sum of the proportional term and the integral term to the adder 98 .
- the adder 98 works to calculate the sum of the output value from the PI controller 96 and an electric angle obtained by multiplying the rotational angle ⁇ by the number p of pole pairs of the rotor, and to output the sum of the output value from the PI controller 96 and the electric angle to the two-phase to three-phase converter 68 as a final electric angle.
- FIG. 17 schematically illustrates operations executed by the PI controller 96 , which are repeated at a predetermined cycle.
- the PI controller 96 determines whether the first instantaneous control is selected to be carried out in step S 50 .
- the PI controller 96 sets both an integral control gain, a proportional control gain, and integral term to zero in step S 52 .
- step S 50 the PI controller 96 shifts to step S 54 .
- step S 54 the PI controller 96 individually sets the integral control gain and the proportional control gain to proper values greater than zero.
- the electric angle to be passed to the two-phase and three-phase converter 68 can be corrected based on the sum of the proportional term and the integral term respectively based on the integral control gain and the proportional control gain.
- the feedback control to match the estimate value with the request torque allows the actual output torque of the motor 2 to be matched with the request torque with a high degree of accuracy.
- the second command values established based on the input request torque and RPM of the motor 2 allows the motor 2 to actually generate the request torque on conditions that the motor 2 and/or the inverter 20 has normal operating characteristics.
- the motor 2 and/or the inverter has actual operating characteristics different from the normal operating characteristics due to individual differences, deterioration over time, and/or the dependence of the operating characteristics on temperature.
- the second instantaneous current control using the second command values are designed to be adapted to the normal operating characteristics of the motor 2 and/or the inverter 10 , it may be difficult to match the actual output torque with the request torque.
- the PI feedback control to match the estimate value of the output torque of the motor 2 with the request torque allows the output torque to be matched with the request torque with a high degree of accuracy.
- the use of the integral control can compensate for the deviation between the estimate value and the request torque under normal operation of the motor 2 .
- the PI controller 96 is designed to initialize the integral term under transient operation of the motor 2 .
- the initializing operations will be described hereinafter.
- FIG. 18 schematically illustrates the initializing task executed by the PI controller 96 , which is repeated at a predetermined cycle.
- step S 60 the PI controller 96 calculates an absolute difference between a current request torque (n) and a previous request torque (n ⁇ 1) one cycle before the current request torque to determine the calculated absolute difference is greater than a predetermined value ⁇ .
- n is an integer greater than 1
- the predetermined value ⁇ is set to a value that allows determination of whether the actual output torque is estimated to be remarkably delayed in response from the request torque due to transient operation of the motor 2 .
- step S 62 the PI controller 96 calculates an absolute difference between a current RPM (n) and a previous RPM (n ⁇ 1) one cycle before the current RPM (n) to determine the calculated absolute difference is greater than a predetermined value ⁇ .
- the predetermined value ⁇ is set to a value that allows determination of variation of RPM due to transient operation of the motor 2 .
- the PI controller 60 When any one of the determinations in steps S 60 and S 62 is affirmative, the PI controller 60 initializes the integral term to zero in step S 64 . Thereafter, when the calculated absolute difference between the current request torque (n) and the previous request torque (n ⁇ 1) is equal to or lower than the predetermined value ⁇ , and the calculated absolute difference between the current RPM (n) and the previous RPM (n ⁇ 1) is equal to or lower than the predetermined value ⁇ , the integral term is calculated again by the operations of the PI controller 96 illustrated in FIG. 17 .
- control system 3 for the motor 2 according to the fourth embodiment can mainly achieve the following tenth to twelfth effects in addition to the first to eighth effects.
- feedback correction of the phase of each of the second command values based on the deviation between the estimate value and the request torque allows a power factor of the motor 2 to be adjusted. This makes it possible to properly compensate for the deviation between the actual output torque and the request torque as the tenth effect.
- the integral control based on the deviation between the request torque and the estimate value can compensate for the deviation between the estimate value and the request torque under normal operation of the motor 2 as the eleventh effect.
- the integral term in the PI control is reset to zero. This can prevent the absolute value of the integral term from being excessively increased during transient operation of the motor 2 , making it possible to prevent the output torque from overshooting or undershooting the request torque.
- a control system for a motor according to a fifth embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system according to the fourth embodiment.
- FIG. 19 schematically illustrates functional modules of a microcomputer 50 D equivalent to tasks to be executed thereby according to the fifth embodiment.
- the microcomputer 50 D is configured to correct the center of the hysteresis region based on the deviation between the actual output torque of the motor 2 and the request torque; this center of the hysteresis region is determined based on each of the U-, V-, and W-phase command currents iuc, ivc, and iuw.
- the microcomputer 50 D includes correction modules 100 , 102 , and 104 in place of the adder 98 .
- the output values of the PI controller 96 are respectively passed to the correction modules 100 , 102 , and 104 .
- the U-, V-, and W-phase command values iuc, ivc, and iwc are passed to the correction modules 100 , 102 , and 104 , respectively.
- the correction modules 100 , 102 , and 104 respectively work to subtract the output values from the PI controller 96 from the U-, V-, and W-phase command values iuc, ivc, and iwc, respectively, thereby respectively outputting the subtraction results to the hysteresis comparators 72 , 74 , and 76 .
- This allows feedback correction of the hysteresis regions for the respective phases established by the corresponding U-, V-, and W-phase command values iuc, ivc, and iwc.
- control system 3 for the motor 2 according to the fifth embodiment can mainly achieve the following thirteenth effect in addition to the first to eighth, eleventh, and twelfth effects.
- a control system for a motor according to a sixth embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system 3 according to the third embodiment.
- FIG. 20 schematically illustrates functional modules of a microcomputer 50 E equivalent to tasks to be executed thereby according to the sixth embodiment.
- the second instantaneous current control using the second command values is selected while the motor 2 operates in the high RPM and torque mode in which both the request torque is greater in magnitude than the predetermined torque ⁇ and the RPM of the motor 2 is higher than the predetermined RPM ⁇ .
- the second instantaneous current control is equivalent to the single pulse control, which can theoretically maximize the voltage utilization factor of the inverter 10 .
- switching to the second command values from the first command values may cause the voltage utilization factor to intermittently increase. This may cause the output torque generated by the motor 2 to intermittently change, subjecting at least one occupant to a shock (torque shock).
- the microcomputer 50 E is configured to carry out the following operations. Specifically, when at least one of the U-, V-, and W-phase instantaneous currents iu, iv, and iw goes out of the hysteresis region established by the first command values iuc 1 , ivc 1 , and iwc 1 , the microcomputer 50 E switches, for at least one of the U-, V-, and W-phases, the second instantaneous control to the first instantaneous control using the first command values iuc 1 , ivc 1 , and iwc 1 .
- the microcomputer 50 E After the control switching, when the at least one of the instantaneous currents iu, iv, and iw is returned within the hysteresis region, the microcomputer 50 E returns control for the at least one of the U-, V-, and W-phase instantaneous currents iu, iv, and iw to the second instantaneous control using the second command values iuc 2 , ivc 2 , and iwc 2 .
- the microcomputer 50 E includes a first two-phase to three-phase converter 68 a and a second two-phase to three-phase converter 68 b in place of the two-phase to three-phase converter 68 .
- the microcomputer 50 E also includes a switching-signal determining logic (SW LOGIC in FIG. 20 ) 110 in place of the hysteresis comparators 72 , 74 , and 76 .
- the second command values (d-axis component and q-axis component) idc 2 and iqc 2 are generated by the amplitude correction-coefficient calculator 82 , and the multipliers 84 and 86 using the map M 12 .
- the second command values idc 2 and iqc 2 are passed to the first two-phase to three-phase converter 68 a to be converted into the second three-phase command values iuc 2 , ivc 2 , and iwc 2 .
- the first command values (d-axis component and q-axis component) idc 1 and iqc 1 are generated by the first d-q axis command current calculator 62 A based on the first command value calculating maps M 10 .
- the first command values idc 1 and iqc 1 are passed to the second two-phase to three-phase converter 68 b to be converted into the first three-phase command values iuc 1 , ivc 1 , and iwc 1 .
- the second three-phase command values iuc 2 , ivc 2 , and iwc 2 are calculated based on the map M 12 illustrated in FIG. 14B , they are equivalent to the first three-phase command values iuc 1 , ivc 1 , and iwc 1 while the motor 2 operates in the low RPM/torque mode except for the high RPM and torque mode.
- the second three-phase command values iuc 2 , ivc 2 , and iwc 2 and the first three-phase command values iuc 1 , ivc 1 , and iwc 1 are passed to the switching signal determining logic 110 .
- the switching signal determining logic 110 works to carry out instantaneous current control by comparison in magnitude between:
- the switching signal determining logic 110 also works to switch control for at least one of the U-, V-, and W-phases, between the first and second instantaneous controls.
- FIG. 21 schematically illustrates the control switching task executed by the switching signal determining logic, which will be referred to as “determining logic”, 110 .
- the control switching task is repeated at a predetermined cycle.
- step S 70 the determining logic 110 calculates the absolute difference between the U-phase instantaneous current value iu and the first U-phase command value iuc 1 . Then, the determining logic 110 determines whether the calculated absolute difference “
- the determining logic 110 carries out the first instantaneous current control for the U-phase instantaneous current value iu based on the first U-phase command value iuc 1 (step S 72 ).
- step S 70 determines whether the calculated absolute difference “
- step S 74 the determining logic 110 calculates the absolute difference between the V-phase instantaneous current value iv and the first V-phase command value ivc 1 . Then, the determining logic 110 determines whether the calculated absolute difference “
- the determining logic 110 carries out the first instantaneous current control for the V-phase instantaneous current value iv based on the first V-phase command value ivc 1 (step S 76 ).
- step S 74 the determining logic 110 proceeds to step S 78 .
- step S 78 the determining logic 110 calculates the absolute difference between the W-phase instantaneous current value iw and the first W-phase command value iwc 1 . Then, the determining logic 110 determines whether the calculated absolute difference “
- the determining logic 110 carries out the first instantaneous current control for the W-phase instantaneous current value iw based on the first W-phase command value iwc 1 (step S 80 ).
- step S 78 the determining logic 110 exits the control switching task.
- the operations in steps S 70 , S 74 , and S 78 are sequentially carried out, but can be simultaneously carried out.
- FIG. 22 schematically illustrates the control returning task to the second instantaneous control after completion of at least one of the operations in steps S 72 , S 76 , and S 80 .
- the control returning task is executed by the determining logic 110 and is repeated at a predetermined cycle.
- control returning task for the U-phase is only illustrated, but the control returning tasks for the V- and W-phases can be carried out as well as the control returning task for the U-phase.
- the “U-phase” in FIG. 22 is replaced with the “V-phase”
- the “iu” is replaced with “iv”
- the “iuc 1 ” is replaced with “ivc 1 ”.
- the “U-phase” in FIG. 22 is replaced with the “W-phase”
- the “iu” is replaced with “iw”
- the “iuc 1 ” is replaced with “iwc 1 ”.
- step S 90 the determining logic determines whether the second instantaneous current control using the second command value iuc 2 has been switched to the first instantaneous current control using the first command value iuc 1 in the U-phase.
- step S 90 When it is determined that the second instantaneous current control using the second command value iuc 2 has been switched to the first instantaneous current control (the determination in step S 90 is YES), the determining logic 110 proceeds to step S 92 .
- step S 92 the determining logic 110 waits until the instantaneous current iu is passed through a narrow hysteresis width “hys ⁇ k”.
- the narrow hysteresis width has a center established by the profile of the first command value iuc 1 and a width narrower than the hysteresis width “hys” used in each of the first and second instantaneous current controls.
- “k” is determined such that the absolute value of “k” is greater than “0” and less than “1”, which is represented by the equation: “0 ⁇
- step S 92 is equivalent to determine whether the output of a hysteresis comparator with the narrow hysteresis width is revered. In other words, the operation in step S 92 is equivalent to determine whether to switch the first instantaneous current control to the second instantaneous current control by determining whether the instantaneous current iu follows the first command value iuc 1 .
- the determining logic 110 determines whether at least one of first and second requirements is satisfied.
- the first requirement is that:
- an actual instantaneous current value iu(n) is lower in level than a value obtained by subtracting the half of the narrow hysteresis width “hys ⁇ k” from an actual first command value iuc 1 ( n );
- a previous instantaneous current value iu(n ⁇ 1) one cycle before the current value iu(n) is equal to or greater than a value obtained by subtracting the half of the narrow hysteresis width “hys ⁇ k” from a previous first command value iuc 1 ( n ⁇ 1).
- the second requirement is that:
- the actual instantaneous current value iu(n) is higher in level than a value obtained by the sum of the half of the narrow hysteresis width “hys ⁇ k” and the actual first command value iuc 1 ( n );
- the previous instantaneous current value iu(n ⁇ 1) is equal to or lower than a value obtained by the sum of the half of the narrow hysteresis width “hys ⁇ k” and the previous first command value iuc 1 ( n ⁇ 1).
- step S 92 when it is determined that the instantaneous current iu is passed through the narrow hysteresis width “hys ⁇ k”, (the determination in step S 92 is YES), the determining logic 110 proceeds to step S 94 .
- step S 94 the determining logic 110 returns control for the U-phase instantaneous current iu to the second instantaneous control using the second command value iuc 2 in step S 94 .
- control system 3 for the motor 2 according to the sixth embodiment can mainly achieve the following fourteenth to sixteenth effects in addition to the first to fifth effects and the ninth effect.
- the determining logic 110 determines that at least one of the instantaneous currents iu, iv, and iw goes out of the hysteresis width “hys”.
- the determining logic 110 forcibly changes the second instantaneous current control to the first instantaneous current control using a corresponding at least one of the first command values iuc 1 , ivc 1 , and iwc 1 . This makes it possible to, as the fourteenth effect, properly prevent torque shock from occurring.
- the determining logic 110 can properly return control for a corresponding instantaneous current to the second instantaneous current control that is desired during the high RPM and torque mode of the motor 2 .
- the determining logic 110 can properly return control for a corresponding instantaneous current to the second instantaneous current control that is desired during the high RPM and torque mode of the motor 2 .
- This makes it possible to properly determine that the at least one of the instantaneous currents iu, iv, and iw follows a corresponding one of the first command values iuc 1 , ivc 1 , and iwc 1 to thereby return control for a corresponding instantaneous current to the second instantaneous current control.
- a control system for a motor according to a seventh embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system 3 according to the sixth embodiment.
- FIG. 23 schematically illustrates a control returning task to the second instantaneous control after completion of at least one of the operations S 72 , S 76 , and S 80 according to the seventh embodiment.
- the control returning task is executed by the determining logic 110 and is repeated at a predetermined cycle.
- control returning task for the U-phase is only illustrated, but the control returning tasks for the V- and W-phases can be carried out as well as the control returning task for the U-phase.
- step S 90 the determining logic determines whether the second instantaneous current control using the second command value iuc 2 has been switched to the first instantaneous current control using the first command value iuc 1 in the U-phase.
- step S 90 determines that the second instantaneous current control using the second command value iuc 2 has been switched to the first instantaneous current control (the determination in step S 90 is YES).
- the determining logic 110 proceeds to step S 92 a.
- step S 92 a the determining logic 110 determines whether the instantaneous current iu intersects with the first command value iuc 1 .
- the operation in step S 92 a is equivalent to determine whether to switch the first instantaneous current control to the second instantaneous current control by determining whether the instantaneous current iu follows the first command value iuc 1 .
- the determining logic 110 calculates a first value by subtracting an actual first command value iuc 1 ( n ) from an actual instantaneous current value iu(n). In addition, the determining logic 110 calculates a second value by subtracting a previous first command value iuc 1 ( n ⁇ 1) one cycle before the actual first command value iuc 1 ( n ) from a previous instantaneous current value iu(n ⁇ 1) one cycle before the actual instantaneous current value iu(n).
- step S 92 a the determining logic 110 obtains the product of the first value and the second value, and determines whether the product of the first and second values is less than zero.
- step S 92 a determines that the product of the first and second values is less than zero (the determination in step S 92 a is YES)
- the determining logic 110 determines that the instantaneous current iu intersects with the first command value iuc 1 .
- step S 94 the determining logic 110 returns control for the U-phase instantaneous current iu to the second instantaneous control using the second command value iuc 2 .
- control system 3 for the motor 2 according to the seventh embodiment can mainly achieve the following seventeenth effect in addition to the first to fifth effects, the ninth effect, and the fourteenth and fifteenth effects.
- the determining logic 110 can properly return control for the at least one instantaneous current to the second instantaneous current control that is desired during the high RPM and torque mode of the motor 2 . This makes it possible to properly determine that the at least one instantaneous current follows a corresponding first command value to thereby return control for the at least one instantaneous current to the second instantaneous current control.
- a control system for a motor according to an eighth embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system 3 according to the sixth embodiment.
- FIG. 24 schematically illustrates a control returning task to the second instantaneous control after completion of at least one of the operations S 72 , S 76 , and S 80 according to the eighteenth embodiment.
- the control returning task is executed by the determining logic 110 and is repeated at a predetermined cycle.
- control returning task for the U-phase is only illustrated, but the control returning tasks for the V- and W-phases can be carried out as well as the control returning task for the U-phase.
- step S 90 the determining logic determines whether the second instantaneous current control using the second command value iuc 2 has been switched to the first instantaneous current control using the first command value iuc 1 in the U-phase.
- step S 90 determines that the second instantaneous current control using the second command value iuc 2 has been switched to the first instantaneous current control (the determination in step S 90 is YES).
- the determining logic 110 proceeds to step S 92 b.
- step S 92 b the determining logic 110 determines whether the instantaneous current iu goes into the narrow hysteresis region established by the first command value iuc 1 .
- the operation in step S 92 b is equivalent to determine whether to switch the first instantaneous current control to the second instantaneous current control by determining whether the instantaneous current iu follows the first command value iuc 1 .
- step S 92 b the determining logic 110 calculates a value by subtracting an actual first command value iuc 1 from an actual instantaneous current value iu. Then, the determining logic 110 determines whether the calculated value
- the determining logic 110 determines that the instantaneous current iu goes into the narrow hysteresis region established by the first command value iuc 1 .
- step S 94 the determining logic 110 returns control for the U-phase instantaneous current iu to the second instantaneous control using the second command value iuc 2 .
- control system 3 for the motor 2 according to the eighth embodiment can mainly achieve the following eighteenth effect in addition to the first to fifth effects, the ninth effect, and the fourteenth and fifteenth effects.
- the determining logic 110 can properly return control for the at least one instantaneous current to the second instantaneous current control that is desired during the high RPM and torque mode of the motor 2 . This makes it possible to properly determine that the at least one instantaneous current follows a corresponding first command value to thereby return control for the at least one instantaneous current to the second instantaneous current control.
- a control system for a motor according to a ninth embodiment of the present invention will be described hereinafter.
- the structure of the control system is substantially identical to that of the control system 3 according to the sixth embodiment.
- the returning tasks described in the sixth to eighth embodiments are all carried out when at least one of the instantaneous currents iu to iw follows a corresponding one of the first command values iuc 1 to iwc 1 , but their returning timings are different from each other.
- FIG. 25 schematically illustrates the returning timings obtained by the sixth to eighth embodiments. Note that, in FIG. 25 , the retuning timings for control of the U-phase are only illustrated, but the returning timings for control of the V- and W-phases can be the same as the U-phase.
- the returning requirement described in the sixth embodiment that is, the requirement of whether the instantaneous current iu is passed through the narrow hysteresis width “hys ⁇ k” is illustrated as a first returning requirement.
- the returning requirement described in the seventh embodiment that is, the requirement of whether the instantaneous current iu intersects with the first command value iuc 1 is illustrated as a second returning requirement.
- the returning requirement described in the eighth embodiment that is, the requirement of whether the instantaneous current iu goes into the narrow hysteresis region established by the first command value iuc 1 is illustrated as a third returning requirement.
- a drive pulse for driving switching elements for the U-phase is turned on when the instantaneous current iu goes out of the hysteresis region so that control for the instantaneous current iu is switched from the second instantaneous current control to the first instantaneous current control at t 1 .
- the returning timings of the first to third requirements are faster in the order of the third requirement, the second requirement, and the first requirement.
- a determining logic 110 A of the microcomputer 50 E is configured to shift a returning requirement form the first requirement to the third requirement depending on the increase in the RPM and the request torque.
- the determining logic 110 A has a map M 100 illustrated in FIG. 26 .
- the map M 100 has a first region R 1 and a second region R 2 corresponding to the high RPM and torque mode of the motor 2 .
- “1” is set, which allows the determining logic 110 A to use the first requirement.
- “2” is set, which allows the determining logic 100 A to use the second requirement.
- the determining logic 110 A makes each of the instantaneous currents iu, iv, and iw properly follow a corresponding one of the first to third command values iuc 1 to iwc 1 .
- control system 3 for the motor 2 according to the ninth embodiment can mainly achieve the following nineteenth effect in addition to the first to fifth effects, the ninth effect, and the fourteenth to eighteenth effects.
- the determining logic 110 A shifts a returning requirement from the first returning requirement to the third returning requirement depending on the increase of the RPM of the motor 2 and the request torque. Therefore, it is possible to rapidly return control for each of the instantaneous currents iu, iv, and iw from the first instantaneous current control to the second instantaneous current control when the back electromotive force generated in the motor 2 is increased, so that the change in the velocity of the instantaneous current iu decreases. This can prevent each of the instantaneous currents iu to iw from being deviated from a corresponding one of the first to third command values iuc 1 to iwc 1 .
- a boundary at which the first command values iuc 1 , ivc 1 , and iwc 1 are switched to the second command values iuc 2 , ivc 2 , and iwc 2 can be different from that at which the second command values iuc 2 , ivc 2 , and iwc 2 are switched to the first command values iuc 1 , ivc 1 , and iwc 1 .
- the first command values iuc 1 , ivc 1 , and iwc 1 are switched to the second command values iuc 2 , ivc 2 , and iwc 2 .
- the second command values iuc 2 , ivc 2 , and iwc 2 are switched to the first command values iuc 1 , ivc 1 , and iwc 1 .
- the feedback control in the fourth and fifth embodiments is not limited to the PI control.
- PID control can be used, and the integral control can be used in order to compensate for the deviation between the estimate value and the request torque under normal operation of the motor 2 .
- the three-phase command values are calculated after the d- and q-axis command values are calculated, but the three-phase command values can be directly calculated.
- the present invention is applied to the motor 2 , but the present invention can be applied to various types of multiphase rotary electric machines, such as a generator.
- the output torque having a large magnitude can be read with a negative torque having a large magnitude corresponding to a load torque having a large magnitude).
- instantaneous control can be applied, but other types of switching control methods can be applied.
- a PWM control method using a triangular carrier wave can be used during the low RPM/torque mode of the motor 2 .
- control systems described in the first to ninth embodiments and their modifications can be applied to other types of vehicle, such as electric-powered vehicle.
- step S 10 when it is determined that both the request torque is greater in magnitude than the predetermined torque ⁇ and the RPM of the motor 2 is higher than the predetermined RPM ⁇ , the current vector value selector 66 determines that the motor 2 operates in the high RPM and torque mode.
- the present invention is however not limited to the structure.
- the current vector value selector 66 can determine that the motor 2 operates in the high RPM and torque mode.
- the functional modules are installed in the corresponding microcomputers, but can be installed in hardware devices, such as PGAs or dedicated LSI (Large-Scale Integration) circuits.
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
- Control Of Ac Motors In General (AREA)
Abstract
Description
iuc1, ivc1, or iwc1=A1×sin(ω×t−T1) [1]
ω=2πpNm/60 [2]
iuc2, ivc2, or iuc2=A2×sin(ω×t−T2) [3]
A1×sin(ω×T3−T1)=A2×sin(ω×T3−T2) [4]
T2=T3−arcsin {(A1/A2)×sin(ω×T3−T1)} [5]
idc2=−A2×sin(T2) [6]
iqc2=−A2×cos(T2) [7]
EV=Kt×iqf−(Ld−Lq)×idf×iqf [8]
Claims (26)
T2=T3−arcsin {(A1/A2)×sin(T3−T1)}
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JP2006112128A JP4697017B2 (en) | 2006-04-14 | 2006-04-14 | Control device for multiphase rotating electrical machine |
JP2006-112128 | 2006-04-14 |
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US20070241703A1 US20070241703A1 (en) | 2007-10-18 |
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US11/785,051 Expired - Fee Related US7589486B2 (en) | 2006-04-14 | 2007-04-13 | Control system for multiphase rotary electric machines |
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JP2007288888A (en) | 2007-11-01 |
JP4697017B2 (en) | 2011-06-08 |
US20070241703A1 (en) | 2007-10-18 |
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