US610034A - Gas-engine - Google Patents
Gas-engine Download PDFInfo
- Publication number
- US610034A US610034A US610034DA US610034A US 610034 A US610034 A US 610034A US 610034D A US610034D A US 610034DA US 610034 A US610034 A US 610034A
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- United States
- Prior art keywords
- valve
- gas
- engine
- chamber
- piston
- Prior art date
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- Expired - Lifetime
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- 239000007789 gas Substances 0.000 description 128
- 239000000203 mixture Substances 0.000 description 38
- 238000004880 explosion Methods 0.000 description 24
- 239000006200 vaporizer Substances 0.000 description 22
- 238000002485 combustion reaction Methods 0.000 description 12
- 241001519451 Abramis brama Species 0.000 description 10
- 230000000875 corresponding Effects 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 210000004907 Glands Anatomy 0.000 description 6
- 210000002445 Nipples Anatomy 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 239000002360 explosive Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 229910001369 Brass Inorganic materials 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 4
- 239000010951 brass Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000000979 retarding Effects 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 2
- 241000005139 Lycium andersonii Species 0.000 description 2
- 210000000707 Wrist Anatomy 0.000 description 2
- 229920002892 amber Polymers 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000010779 crude oil Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000008246 gaseous mixture Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 239000003129 oil well Substances 0.000 description 2
- 230000003534 oscillatory Effects 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 230000001105 regulatory Effects 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B63/00—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
- F02B63/04—Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
Definitions
- THE NORRIS PETERS ca. P'NOTQLXTHOH wAsmumcM, n. c
- This invention relates to gas-engines
- the engine is more particularly designed to be operated by the explosion of natural or artificially-prepared combustible gas or gases in combination with atmospheric air; but it may be also wholly or partly operated by steam.
- One of the principal purposes of my invention is to provide for the accumulation of gas at a very high pressure by operation of the engine, the accumulated gas to be used for driving other engines or for the operation of pumps or various machinery and for other purposes, either alone or in connection with steam plants.
- Figure 1 is a plan of my improved gas-engine in part horizontal section.
- Fig. 2 is a side elevation of the same, partly in section.
- Fig. 3 is a. cross-sectional detail view on the line 3 3 of Fig. 2, showing the enginecylinders and one of the port cut-oft valves.
- Fig. 4 is a sectionalelevation illustrating the packing for the portcut-olf valves.
- Figs. 5 and 5 are sectional views of the igniter or combustion-jet.
- Figs. 6 and 6 show the double air-valve in longitudinal section and top. View, respectively.
- Fig. 7 is a view of the positive reverse-gear.
- Fig. 1 is a plan of my improved gas-engine in part horizontal section.
- Fig. 2 is a side elevation of the same, partly in section.
- Fig. 3 is a. cross-sectional detail view on the line 3 3 of Fig. 2, showing the enginecylinders and one of the port cut-oft
- FIG. 8 is a sectional view of a packing-box for a piston-rod or valvestem.
- Fig. 9 is a cross-section on the line 9 9, of Fig. 2 through the engine-cylinders, vapo rizer, and gas-accumulator.
- Figs. 10 and 10 are views of the main engine-valve.
- FIG. 1 is a sectional view of a cross-head connection.
- the numeral 1 designates the bed-plate or base portion of the engine-frame, which may be supportedon an engine-block 2, as shown;
- the crank-shaft 3 At the forward end of the engine-frame is mounted the crank-shaft 3, that carries at one end the balance-wheel 4 and at the other end a pulley or band-wheel 5 for attachment .of belting 6 to transmit power.
- the crank-shaft 3 is mounted in journal-boxes having hinged caps or covers 7, which keep the shaft in better line and are stronger, more durable, have fewer bolts, and are more easily and conveniently ad- 1 tion of the en gine-frame.
- crank 17 which may be cast integral with the balance-Wheel 4, as shown.
- a connecting-rod 18, Figsfl and 2 the other end of which connects with a sliding crosshead 19, to which is secured the piston-rod 20 of a piston 21, working in a combustion cylinder or chamber 22, that is supported parallel with the main engine-cylinder.
- each sliding cross-head l3 and 19 there is provided on the engine-frame a cylindrical guide 23, conforming to the preferably cylindrical shape of the cross-head therein.
- Each cross-head 13 and 19 is recessed at one end, as shown.
- a wrist-pin 12 that is preferably cast integral with the cross-head andmade polygonal or hexagonal in crosssection, as shown in Fig.11.
- the brasses 11 have polygonal inner faces conforming to the shape of the wrist-pin 12, and their outer surfaces are curved to conform to the end ofthe connecting-rod and its strap.
- This strap 10 is secured to the connecting-rod by meansof a bolt and nut 24:, a key 25 and gib 26 being provided to take up wear in the cross -head connections, and a set-screw 27 is mounted in the gib to hold the key in position.
- the manner of attaching a connecting-rod to the wristpin 12, Fig. 11, is the same for both cross-heads 13 and 19, and similarconnections may be provided for attachment of the respective connecting-rods 9 and 18 to the crank-wrists of the engine shaft. As the brasses 11 do not move on the wrist-pins 12 there can be no wear between them.
- the wear that comes between the brasses, connecting-rods, and straps is easily taken up by adjustment of the fastenings, and when the brasses are worn out they can be readily replaced with new ones that will always fit the wrist-pins, the brasses being made conveniently interchangeable, and thus the cross-heads will not have to be changed to get a new pin.
- the cylindrical form of the cross heads 13 19 and guides 23 greatly reduces the lost motion from wear and provides for a very steady movement.
- valve-chamber 28 Between the two engine-cylinders 16 and 22 there is a preferably cylindrical valve-chamber 28, provided with suitable ports, as hereinafter explained.
- valve-chamber 28 there is a slide-valve 29, provided with a stem 30, for which there may be arranged a guide 31 on the engine-frame.
- the valve-stem 30 connects by a knuckle-joint 32 with an eccentric-rod 33, driven by an eccentric 34, which is secured to a'bevel gearwheel 35, that is loose on the engine-shaft.
- a bevel gear-wheel 36 to and carried by the engine-shaft 3 or its main crank 8 a bevel gear-wheel 36, and the two bevel gear-wheels 35 and 36, one loose and the other fast on the shaft, are joined together by two bevel gear-wheels 37 and 38, that are placed on opposite sides of the shaft and revolubly supported in a reversing-lever 39, Fig. 7, provided with setscrews or studs 40, on which the wheels 37 and 38 are arranged to turn.
- the reversing-lever 39 is capable of being rocked on the shaft 3 as a center and is provided with a handle 41 and also with a somewhat-lengthened hand-rod 42, by which the lever can be operated from a distance.
- each cylinder 16, 22, and 28 there is cast onto the forward head of each cylinder 16, 22, and 28 a cylindrical vertically-extended packing-box 43, Figs. 1, 2, and 8, through each of which is passed the piston-rod of one of the engine-pistons 15 21 or the stem of the main engine-valve 29, as the case may be.
- Any suitable packing material 44 is placed in each box around the piston-rod or valve-stem.
- a bushing 45 In one end of the packingbox is a bushing 45, through which is screwed a stem 46, carrying on its inner end a follower 47 and provided at its outer end witha There is secured hand-wheel 48, whereby the follower may be screwed down onto the packing 44 to tighten it around. the piston-rods and valve-stem, respectively.
- valve chamber or cylinder 28 is provided at one side, about midway its length, with an inlet-port 49, through which enters a mixture of gas and air from a vaporizer 50, that is bolted to the upper side of the engine-cylinder casting.
- An exhaust-port 51 leads from the valve-chamber 28 at a point opposite the inlet-port. This exhaust-port 51 communicates with an exhaust chamber or T 52, inclosed in the vaporizer 50, as shown in Fig. 9, and provided with an exhaust-pipe 53, discharging into the atmosphere.
- the vaporizer-chamber 50 is filled with balls 54, of brass, copper, or other suitable metal or refractor T material, and these are so disposed around and in contact with the exhaust T 52 as to become thoroughly heated by the hot exhaust-gases escaping through the said T.
- a perforated plate 55, Fig. 9, is secured over the port 49 to support the balls 54 at that point.
- the valves 61 and 62 are placed one on top of the other, and when the openings 63 of one valve register with the openings of the other valve a flow of air will be permitted to pass into the gas-box 56 for mixture with the gas therein.
- the admission of air can be regulated as required, or the supply can be entirely cutoff.
- the main air-valve 61 is controlled by a stem 64, having a hand wheel 65 thereon and provided with a pinion 66, meshing with a gear-wheel 67 on the stem of the gas-valve 59, so that both may be operated together; but as it may happen that when the gas-pressure in the pipe 58 is very high more gas than air may be admitted to the engine it is advisable to provide the independent sub air-valve 62, having stem 68 and hand-wheel 69, so that more air may be admitted or its regulation controlled independent of the jointly-operated main air-valve and connected gas-valve.
- An air-supply pipe 70 maybe connected with the casing 60 of the double air-valve.
- a diagonal port 71 to and from the valve-chamber 28 there is a diagonal port 71 to and from the valve-chamber 28, and a similar port 72 is provided at the back end of the combustion-cylinder for communication with the corresponding portion of the valve-chamber.
- Like ports 7 3 and 74 are provided to establish communication between the valve-chamber 28 and main engine-cylinder 16 at its front and back ends, respectively. All these ports 71 to 74 are arranged diagonally, as shown in Fig. 1.
- each valve 75 consists of a straight stem having its upper portion threaded and provided with a hand-wheel 76 on its upper end.
- the threaded portion of the valve screws through a threaded hole in the top 77 of a casing 78, that projects vertically from a cylindrical and horizontally placed packing box 79, through the center of which the valve 75 is passed at a right angle.
- This cylindrical packing-box79 is provided on its under side with a threaded boss or nipple 80, through which the valve 75 also extends.
- the boss or nipple 80 is screwed into a suitable recess provided in the top of the cylinder-casting, which is also suitably cored, as at 81, Fig. 3, to provide a seat for the closed-down valve.
- the interior of the packing-box 79 is screwthreaded from end to end, and in each end is received a screw 82, Fig.
- valves 75 are designed to be screwed down through the ports 73 and 74C to partly or entirely close them, when desired, and more especially when it is required to accumulate power by preventing its entire expenditure in the main engine-cylinder, as hereinafter explained.
- the manner of packing the straight cylindrical valves 75 through the screws 82, exerting compression from both ends of the packing-box 79 upon the packing 84 therein, provides a most reliable means for preventing the leakage of gas or fluid pressure around the valve. Where convenient, this manner of securing compression from both ends of a packing-box can be applied as well to the construction shown in Fig. 8 and previously described.
- the main engine-valve 29 is cylindrical, as It is provided with two grooves 85 and 86, located longitudinally in opposite sides of its central portion, and it also has two longitudinally-extended perforations or passages 87 and 88, Fig. 9, one on each side, alternating with the said grooves.
- a number of packing-rings 89 may be provided on the ends of the valve.
- grooves 85 and 86 are to establish communication between the several ports of the valve-
- the combustion-jet, Figs. 5 and 5, for ex ploding the gas consistsof a cylindrical body 92, one end of which is provided with a threaded nipple 93, by which the jet or igniter is screwed onto the side of the oombustion-cylinder 22 at an opening 94, Figs. 1 and 9.
- This cylindrical body 92 constitutes a casing for a cylindrical hollow valve 95, which is closed at its outer end and open at the inner' end.
- the valve 95 is provided in its periphcry with two ports 96 near the closed valve end.
- the doubly-tapering tubular opening 97 intersects the vertically-longitudinal axis of a gas-ignition chamber 98, that is at right angles with the igniter-body 92 and-in tegral therewith.
- This gas-ignition chamber 98 is threaded in both ends and has a centrally-perforated bushing 99 screwed into its lower end. Through the perforation of the bushing 99 is passed a gas-pipe 100, the upper end of which constitutes a burner within the gas-ignition chamber 98, that is provided with inlets 101 for admission of air to support combustion.
- a suitable length of pipe for imparting steadiness to the flame by improving the draft, if necessary, there may be screwed into the upper end of the ignition-chamber 98 a suitable length of pipe, as indicated by dotted lines in Fig. 5, and, as also shownby dotted lines, there may be screwed a suitable length of pipe into the outer screw-threaded end of the tapered tube 97 to conduct away any waste gases of combustion that may escape at each explosion of the combustible or explosive gas and air mixture employed in the engine.
- a bushing 103 that loosely supports a gland 104, through which is passed the stem 105 of the igniter-valve 95, a spring 106 being placed around the said valve-stem between the gland and the valve-body.
- stem 105 is provided with a longitudinal groove 107, that receives the end of a setscrew 108, by which there is attached to the said gland 104 and valve-stem 105 an arm 109,
- ports 96 are adapted to register The valvewhich is concerned in imparting an oscillatory or rocking movement to the igniter or combustion-jet valve 95, while the engagement of the set-screw 108 in the groove 107 is such as to permit the required longitudinal movement of the valve as controlled by its spring.
- the valve-arm 109 connects by a rod 110, Figs. 1 and 2, with a stud 111 on the sliding cross-head 19, a slot 112 being formed in the cylindrical guide 23 for passage of said stud.
- the valve 95 is rocked, so that one or the other of its ports 96 Will register with the tube 97 of the ignition-chamber 98 at each end of the stroke of the piston 21 in the combustion or explosion cylinder.
- the gas should first be ignited as it issues from the pipe 100 into the ignition-chamber 98, Fig. 5.
- Fig. 2 it will be seen that there is a gas-key 113 on the pipe 100, by which the supply of gas can be turned off and on at will.
- gas-key 114 on the pipe 58, leading to the gas-box 56 of the gas-and-air mixer or vaporizer 50, hereinbefore described.
- the gas-pipes 5S and 100 are preferably arranged as branches of a common gas-supply pipe 115.
- the engine balance-wheel 4 After igniting the gas at the pipe or burner 100 the engine balance-wheel 4 should be revolved a few times by hand to cause a suction in the engine-cylinders and main-valve chamber 28, and the gas-valve 59 and air-valves 61 62 are opened by a proper manipulation of their hand-wheels 65 69, so as to give the required proportions of gas and air in the mixture to be employed for operating the engine.
- the air entering through pipe into the chamber 56 is there mixed with gas from the perforated gas-pipe 57, and from this chamber or box 56 the gas-and-air mixture passes around the exhaust-T 52 and between or among the balls 54 in the vaporizer 50 and so onward to the inlet-port 49 of the main- Valve chamber'28, Figs. 2 and 9.
- valve 95 will be forced back against the spring 106; but after the piston 21 passes the port 94, Fig. 1, the gas-pressure on the valve 95 is relieved, and the valve will be returned by its spring, though neither valve-port 96 will again register with the tube 97 until the piston 21 has reached the end of its stroke. At this time the valve 95 is again opened by the arm 109, actuated from the engine crosshead, and the gas will then be exploded on the rear side of the piston 21 in the combustioncylinder. After the gas is exploded in the combustion-cylinder 22 it passes, say, through the port 71, adjacent end of the valve-chamber 28, and port 73 to the front of the piston 15 in the main engine-cylinder 16, Where it operates to force the said piston back.
- the exploded gas which has previously done its work in the main cylinder 16 and is behind the piston 15, passes out through the port 74 into the groove of the main valve 29, then into the exhaust-port 51, andthence through the exhaust-T or chamber 52 into the exhaustpipe 53, Fig. 9, from which it escapes to the atmosphere.
- the exhaust-gas As the exhaust-gas is very hot, it heats the exhaust-T 52, which in turn heats the copper or brass balls 54 of the vaporizer 50, thus vaporizing any liquids or moisture that may be contained in the incoming mixture of gas and air passing among said balls to the inlet-port 49 of the main-valve chamber.
- This vaporizer is provided more especially for gas taken direct from oil or oil-wells and which contains a small quantity of both crude oil and gasolene.
- a quantity of Water may be turned on at a cock 116, Figs. 2 and 9, to pass through a pipe 117, provided with a check-valve 118,
- Fig. 1 it will be seen that the exploded gas from the igniter-valve and combustion-cylinder 22 always enters the main-valve chamber 28 through either one of the ports 71 72 011 its way to the main enginecylinder 16 through either one of the ports 73 74, connecting with the'said main-valve chamber. It will also be seen that gas can pass from either end of the main-valve chamber 28 through the longitudinal perforations 87 S8 of the main valve.
- the piston 15 is about four times as large as the piston 21. Therefore he the force of the explosion in the cylinder 22 great or small it will be four times as much in the cylinder 16.
- the pistons 15 and 21 always move in opposite directions and as the pressure of the exploded gases is always on the same corresponding sides of the pistons 16 and 21, it is obvious that the exploded gases act upon the piston 21 with a retarding force of one-fourth but by reason of the greater area of the piston 15 the exploded gases exert a working force four times as great as the retarding force, and thus drives or moves the engine as intended.
- the object of the piston 21 and cylinder 22 is to act as a pump drawing in or filling with the mixed gases and then forcing the exploded gases into the main cylinder 16.
- the cylinder 22 differs from a pump, however, in that it is a complete combustion and cooling chamber, in which the mixed gases are exploded and the heat therefrom reduced to a working temperature without any great loss of power. The explosion takes place immediately at the beginning of each stroke.
- the exploded gases pass or are forced out of the cylinder 22 by the piston 21 and pass through the port 71, through the front end of the valve-chamber 28, through the port 7 3, then in front of the main piston 15, driving it backward, and thus operate the engine, as represented.
- This operation is exactly repeated for the opposite stroke and by means of the corresponding opposite ports as the main valve 29 is moved forward by the eccentric 34, and thus produces continuous motion, as represented.
- the gases leave the small cylinder 22 and expand to fill the larger cylinder 16 the pressure will fall to less than one-half and the volume will be in creased four times.
- the check-valve 90 at the rear end of the main valve chamber 28 is held normally closed by a spring 119, Figs. 1 and 2, but can be opened, when desired, bymeans of a hand- .lever 120, that is fulcrumed to an arm 121,
- casing of the check-valve is connected 1 the bed-plate 1, as shown, and it is provided 1 with a drain-cock 125 and with a pipe or pipes 126, through which surplus or accumulated gas may be taken to operate other engines or pumps, &c., or for use in starting this engine.
- the port cutoff valves 75, Figs. 3 and 4 should be screwed down until they nearly close the ports 73 7 1 to and from the main engine-cylinder. Now a greater quantity of gas and air should be turned on by the handwheel 65, so that a great quantity of exploded gas will be produced in the-combustion-cylinder 22, and then by means of the hand-lever 120 the check-valve 90 will be opened.
- the surplus gas being unableto enter the main cylinder 16 (the cutoff valves 7 5 being shut down) will pass from both ends of the main-valve chamber 28 through the longitudinal passages 87 88' of the main valve 29, and thence through the opened check-valve 90 into the accumulator and drainage cham ber 91, where, if desired, the accumulated gas can be stored until required for use. From this chamber 91 the accumulated gas may be taken by the pipe 126 to operate various other engines, pumps, or other machines.
- Another object of the chamber 91 is to provide for drainage of any liquids that may condense from vapors contained in the exploded or burned gases and any solid products of combustion which said liquids may contain in so- ICO lution, all being drawn oii' by the drain-cock 125 from time to time.
- the accumulator or drainage chamber 01 also affords the advantage of maintaining a more uniform pressure of gases for operating other machinery, and thus has the same object as the dome on a steam-boiler. It will be obvious, also, that when this engene is at rest and there is an accumulation of gas in the chamber 91 it will be only necessary to open the check-valve 90 in order to start the engine by back pressure from the accumulator.
- WVhat I claim as my invention is- 1.
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Description
No. 6|0,034. Patented Aug. 30, I898.
A. H. DINGMAN,
GAS ENGINE.
(Application filed. June 25, 1897.) (No Model.)
3 Sheds-Sheet l.
No. 6I0,034. Patented Aug. 30, I898.
A. H. D INGMAN.
GAS ENGINE.
(Application filed June 25, 1897.)
(No Model.) 3 Sheets-Sheet 2.
THE NORRIS PETERS ca. P'NOTQLXTHOH wAsmumcM, n. c
No. 610,034. Patented Aug. 30, I898.
A. H. DINGMAN.
GAS ENGINE. (Application filed June 25, 1897.)
3 Sheets-Sheet 3.
(No Model.)
UN 1TB ATES;
FETCH.
YA-TENT ALLEN II. DINGMAN, OF DE HAVEN, PENNSYLVANIA, ASSIGNOR OF ONE- I IALF TO JAMESAMM, OF BUFFAL Q'NEW YORK.
GAS-ENGINE.-
srnolrrch'rron' swa part of Letters Patent No. 610,034, dated August so, 1898.
Ap fi ti fl d l'une 25,1897. Serial No. 642,291. at, model.)
To all whom it may concern:
Be it known that I, ALLEN II. DINQMAN, a citizen of the United States, residing'at De Haven, in the county of Allegheny and State" of Pennsylvania, have invented new and useful Improvements in Gas-Engines, of which the following is a specification.
This invention relates to gas-engines, and
has for its objects the various improvements in construction and combination of engine parts as hereinafter described. The engine is more particularly designed to be operated by the explosion of natural or artificially-prepared combustible gas or gases in combination with atmospheric air; but it may be also wholly or partly operated by steam.
One of the principal purposes of my invention is to provide for the accumulation of gas at a very high pressure by operation of the engine, the accumulated gas to be used for driving other engines or for the operation of pumps or various machinery and for other purposes, either alone or in connection with steam plants.
a In the annexed drawings, illustrating the invention, Figure 1 is a plan of my improved gas-engine in part horizontal section. Fig. 2 is a side elevation of the same, partly in section. Fig. 3 is a. cross-sectional detail view on the line 3 3 of Fig. 2, showing the enginecylinders and one of the port cut-oft valves. Fig. 4 is a sectionalelevation illustrating the packing for the portcut-olf valves. Figs. 5 and 5 are sectional views of the igniter or combustion-jet. Figs. 6 and 6 show the double air-valve in longitudinal section and top. View, respectively. Fig. 7 is a view of the positive reverse-gear. Fig. 8 is a sectional view of a packing-box for a piston-rod or valvestem. Fig. 9 is a cross-section on the line 9 9, of Fig. 2 through the engine-cylinders, vapo rizer, and gas-accumulator. Figs. 10 and 10 are views of the main engine-valve. Fig. 11
is a sectional view of a cross-head connection.
Referring to Figs. 1 and 2 ofthc drawings, the numeral 1 designates the bed-plate or base portion of the engine-frame, which may be supportedon an engine-block 2, as shown; At the forward end of the engine-frame is mounted the crank-shaft 3, that carries at one end the balance-wheel 4 and at the other end a pulley or band-wheel 5 for attachment .of belting 6 to transmit power. As shown in Figs. 1 and 2, the crank-shaft 3 is mounted in journal-boxes having hinged caps or covers 7, which keep the shaft in better line and are stronger, more durable, have fewer bolts, and are more easily and conveniently ad- 1 tion of the en gine-frame.
There is connected with the engine-shaft 3 another crank 17 which may be cast integral with the balance-Wheel 4, as shown. To a wrist on this crank 17 is attached one endot a connecting-rod 18, Figsfl and 2, the other end of which connects with a sliding crosshead 19, to which is secured the piston-rod 20 of a piston 21, working in a combustion cylinder or chamber 22, that is supported parallel with the main engine-cylinder.
For each sliding cross-head l3 and 19 there is provided on the engine-frame a cylindrical guide 23, conforming to the preferably cylindrical shape of the cross-head therein. Each cross-head 13 and 19 is recessed at one end, as shown. In this recessed portion of each cross-head is situated a wrist-pin 12, that is preferably cast integral with the cross-head andmade polygonal or hexagonal in crosssection, as shown in Fig.11. The brasses 11 have polygonal inner faces conforming to the shape of the wrist-pin 12, and their outer surfaces are curved to conform to the end ofthe connecting-rod and its strap. This strap 10 is secured to the connecting-rod by meansof a bolt and nut 24:, a key 25 and gib 26 being provided to take up wear in the cross -head connections, and a set-screw 27 is mounted in the gib to hold the key in position. The manner of attaching a connecting-rod to the wristpin 12, Fig. 11, is the same for both cross-heads 13 and 19, and similarconnections may be provided for attachment of the respective connecting-rods 9 and 18 to the crank-wrists of the engine shaft. As the brasses 11 do not move on the wrist-pins 12 there can be no wear between them. The wear that comes between the brasses, connecting-rods, and straps is easily taken up by adjustment of the fastenings, and when the brasses are worn out they can be readily replaced with new ones that will always fit the wrist-pins, the brasses being made conveniently interchangeable, and thus the cross-heads will not have to be changed to get a new pin. The cylindrical form of the cross heads 13 19 and guides 23 greatly reduces the lost motion from wear and provides for a very steady movement. The provision of the two cylinders 16 and 22,with their pistons connected to the two cranks 8 and 17 set in different planes, obviates a deadcenter.
Between the two engine- cylinders 16 and 22 there is a preferably cylindrical valve-chamber 28, provided with suitable ports, as hereinafter explained. In this valve-chamber 28 there is a slide-valve 29, provided with a stem 30, for which there may be arranged a guide 31 on the engine-frame. The valve-stem 30 connects by a knuckle-joint 32 with an eccentric-rod 33, driven by an eccentric 34, which is secured to a'bevel gearwheel 35, that is loose on the engine-shaft. to and carried by the engine-shaft 3 or its main crank 8 a bevel gear-wheel 36, and the two bevel gear-wheels 35 and 36, one loose and the other fast on the shaft, are joined together by two bevel gear-wheels 37 and 38, that are placed on opposite sides of the shaft and revolubly supported in a reversing-lever 39, Fig. 7, provided with setscrews or studs 40, on which the wheels 37 and 38 are arranged to turn. The reversing-lever 39 is capable of being rocked on the shaft 3 as a center and is provided with a handle 41 and also with a somewhat-lengthened hand-rod 42, by which the lever can be operated from a distance. If it be supposed that the engine is running forward,with the reversing-valve gear in the position as represented in Fig. 7, then it will be obvious that by drawing the lever 39 for ward through one-quarter of a circle the eccentric 34 will be moved one-half way around or to the opposite side of the engine shaft, thus reversing the position of the valve 29, and thereby reversing the engine.
There is cast onto the forward head of each cylinder 16, 22, and 28 a cylindrical vertically-extended packing-box 43, Figs. 1, 2, and 8, through each of which is passed the piston-rod of one of the engine-pistons 15 21 or the stem of the main engine-valve 29, as the case may be. Any suitable packing material 44 is placed in each box around the piston-rod or valve-stem. In one end of the packingbox is a bushing 45, through which is screwed a stem 46, carrying on its inner end a follower 47 and provided at its outer end witha There is secured hand-wheel 48, whereby the follower may be screwed down onto the packing 44 to tighten it around. the piston-rods and valve-stem, respectively.
It may be preferable to cast the cylinders 16 22, intermediate valve-chamber 28, and their suitable ports all in one body, as shown in Figs. 1, 3, and 9. By reference to Figs. 1 and 9 it will be seen that the valve chamber or cylinder 28 is provided at one side, about midway its length, with an inlet-port 49, through which enters a mixture of gas and air from a vaporizer 50, that is bolted to the upper side of the engine-cylinder casting. An exhaust-port 51 leads from the valve-chamber 28 at a point opposite the inlet-port. This exhaust-port 51 communicates with an exhaust chamber or T 52, inclosed in the vaporizer 50, as shown in Fig. 9, and provided with an exhaust-pipe 53, discharging into the atmosphere. The vaporizer-chamber 50 is filled with balls 54, of brass, copper, or other suitable metal or refractor T material, and these are so disposed around and in contact with the exhaust T 52 as to become thoroughly heated by the hot exhaust-gases escaping through the said T. A perforated plate 55, Fig. 9, is secured over the port 49 to support the balls 54 at that point. Secured to the upper side of the vaporizer 50 and communicating therewith is a gas box 56, Fig. 9, in which'is a perforated gas-pipe 57, connecting with a gas-supply pipe 58 on the outside. At the junction of these gaspipes 57 and 58 there is a gas-valve 59 to control the supply of gas to the vaporizer. Above the gas-box 56 and communicating therewith is the casing 60 of a main air-valve 61 and sub air-valve 62, Figs. 6, 6", and 9. Both of these areslide-valves, and each is provided with a number of rectangular openings or perforations 63, as shown. The valves 61 and 62 are placed one on top of the other, and when the openings 63 of one valve register with the openings of the other valve a flow of air will be permitted to pass into the gas-box 56 for mixture with the gas therein. When one or the other valve 61 62 is moved in a proper direction, the admission of air can be regulated as required, or the supply can be entirely cutoff. It will be seen that the main air-valve 61 is controlled by a stem 64, having a hand wheel 65 thereon and provided with a pinion 66, meshing with a gear-wheel 67 on the stem of the gas-valve 59, so that both may be operated together; but as it may happen that when the gas-pressure in the pipe 58 is very high more gas than air may be admitted to the engine it is advisable to provide the independent sub air-valve 62, having stem 68 and hand-wheel 69, so that more air may be admitted or its regulation controlled independent of the jointly-operated main air-valve and connected gas-valve. An air-supply pipe 70 maybe connected with the casing 60 of the double air-valve.
At the front end of the combustion-cylinextended through said box.
shown in Figs. 1, 10, and 10.
To control or shut off the ports 7 3 and 74, for a purpose hereinafter explained, it is preferable to provide in each of said ports an ad- 3' ustable cut-off valve 75, Figs. 3 and 4:. Each valve 75 consists of a straight stem having its upper portion threaded and provided with a hand-wheel 76 on its upper end. The threaded portion of the valve screws through a threaded hole in the top 77 of a casing 78, that projects vertically from a cylindrical and horizontally placed packing box 79, through the center of which the valve 75 is passed at a right angle. This cylindrical packing-box79 is provided on its under side with a threaded boss or nipple 80, through which the valve 75 also extends. The boss or nipple 80 is screwed into a suitable recess provided in the top of the cylinder-casting, which is also suitably cored, as at 81, Fig. 3, to provide a seat for the closed-down valve. The interior of the packing-box 79 is screwthreaded from end to end, and in each end is received a screw 82, Fig. 4, provided with a wheel 83, by which the screw can be turned to exert compression on a suitable packing material 84:, that is placed in the box 79, and around the portion of the valve 75, that is The valves 75 are designed to be screwed down through the ports 73 and 74C to partly or entirely close them, when desired, and more especially when it is required to accumulate power by preventing its entire expenditure in the main engine-cylinder, as hereinafter explained. The manner of packing the straight cylindrical valves 75 through the screws 82, exerting compression from both ends of the packing-box 79 upon the packing 84 therein, provides a most reliable means for preventing the leakage of gas or fluid pressure around the valve. Where convenient, this manner of securing compression from both ends of a packing-box can be applied as well to the construction shown in Fig. 8 and previously described.
The main engine-valve 29 is cylindrical, as It is provided with two grooves 85 and 86, located longitudinally in opposite sides of its central portion, and it also has two longitudinally-extended perforations or passages 87 and 88, Fig. 9, one on each side, alternating with the said grooves. A number of packing-rings 89 may be provided on the ends of the valve. The
Into the outer end of the igniter-body 92 is screwed a bushing 103, that loosely supports a gland 104, through which is passed the stem 105 of the igniter-valve 95, a spring 106 being placed around the said valve-stem between the gland and the valve-body. stem 105 is provided with a longitudinal groove 107, that receives the end of a setscrew 108, by which there is attached to the said gland 104 and valve-stem 105 an arm 109,
These ports 96 are adapted to register The valvewhich is concerned in imparting an oscillatory or rocking movement to the igniter or combustion-jet valve 95, while the engagement of the set-screw 108 in the groove 107 is such as to permit the required longitudinal movement of the valve as controlled by its spring. The valve-arm 109 connects by a rod 110, Figs. 1 and 2, with a stud 111 on the sliding cross-head 19, a slot 112 being formed in the cylindrical guide 23 for passage of said stud. Through the movement of this crosshead 19 the valve 95 is rocked, so that one or the other of its ports 96 Will register with the tube 97 of the ignition-chamber 98 at each end of the stroke of the piston 21 in the combustion or explosion cylinder.
In order to start the engine, the gas should first be ignited as it issues from the pipe 100 into the ignition-chamber 98, Fig. 5. By reference to Fig. 2 it will be seen that there is a gas-key 113 on the pipe 100, by which the supply of gas can be turned off and on at will. There is a similar gas-key 114 on the pipe 58, leading to the gas-box 56 of the gas-and-air mixer or vaporizer 50, hereinbefore described. As shown in Fig. 2, the gas-pipes 5S and 100 are preferably arranged as branches of a common gas-supply pipe 115.
After igniting the gas at the pipe or burner 100 the engine balance-wheel 4 should be revolved a few times by hand to cause a suction in the engine-cylinders and main-valve chamber 28, and the gas-valve 59 and air-valves 61 62 are opened by a proper manipulation of their hand-wheels 65 69, so as to give the required proportions of gas and air in the mixture to be employed for operating the engine. The air entering through pipe into the chamber 56 is there mixed with gas from the perforated gas-pipe 57, and from this chamber or box 56 the gas-and-air mixture passes around the exhaust-T 52 and between or among the balls 54 in the vaporizer 50 and so onward to the inlet-port 49 of the main- Valve chamber'28, Figs. 2 and 9. From this port 49 the vaporized mixture of gas and air passes into the groove 86 of the valve 29, then, say, through the port 72 into the combustionclyinder 22, behind the piston 21, so that as the piston moves forward the combustion-cylinder 22 will be filled with the gas-and-air mixture. Now let it be supposed that the cylinder 22 has already been filled with mixed gas and air on the front side of the piston 21 and the valve 29 has just moved back as the engine passes over the center, as represented in Fig. 1. The valve 95 of the combustionjet or igniter has just opened with one of its ports 96 in register with the tube 97, so that the gaseous mixture from the cylinder 22 Will pass through the said valve into the said tube 97, Where it will be exploded by coming in contact with the gas-flame in the ignitionchamber. WVhen the explosion takes place, the valve 95 will be forced back against the spring 106; but after the piston 21 passes the port 94, Fig. 1, the gas-pressure on the valve 95 is relieved, and the valve will be returned by its spring, though neither valve-port 96 will again register with the tube 97 until the piston 21 has reached the end of its stroke. At this time the valve 95 is again opened by the arm 109, actuated from the engine crosshead, and the gas will then be exploded on the rear side of the piston 21 in the combustioncylinder. After the gas is exploded in the combustion-cylinder 22 it passes, say, through the port 71, adjacent end of the valve-chamber 28, and port 73 to the front of the piston 15 in the main engine-cylinder 16, Where it operates to force the said piston back. The exploded gas, which has previously done its work in the main cylinder 16 and is behind the piston 15, passes out through the port 74 into the groove of the main valve 29, then into the exhaust-port 51, andthence through the exhaust-T or chamber 52 into the exhaustpipe 53, Fig. 9, from which it escapes to the atmosphere. As the exhaust-gas is very hot, it heats the exhaust-T 52, which in turn heats the copper or brass balls 54 of the vaporizer 50, thus vaporizing any liquids or moisture that may be contained in the incoming mixture of gas and air passing among said balls to the inlet-port 49 of the main-valve chamber. This vaporizer is provided more especially for gas taken direct from oil or oil-wells and which contains a small quantity of both crude oil and gasolene.
After the engine has been in operation for a While a quantity of Water may be turned on at a cock 116, Figs. 2 and 9, to pass through a pipe 117, provided with a check-valve 118,
into the middle of the bottom side of the combustion-cylinder 22, just under the port 94, for the combustion-jet or igniter. This Water is immediately vaporized by the heat of the exploded gas and operates on the engine-pistons, together with the other gas or gases, just as steam would. Only a sufficient quantity of water is turned on at any time to keep the engine within the limits of a proper working temperature. Thus no water-jacket is required around the engine-cylinders, and as the vapor of the water takes the place of an equal volume of exploded gas it follows that this engine requires just that much less gas and is that much more economical than the ordinary gas-engine.
By reference to Fig. 1 it will be seen that the exploded gas from the igniter-valve and combustion-cylinder 22 always enters the main-valve chamber 28 through either one of the ports 71 72 011 its way to the main enginecylinder 16 through either one of the ports 73 74, connecting with the'said main-valve chamber. It will also be seen that gas can pass from either end of the main-valve chamber 28 through the longitudinal perforations 87 S8 of the main valve.
Now it will be seen by reference to Fig. 1 that the piston 15 is about four times as large as the piston 21. Therefore he the force of the explosion in the cylinder 22 great or small it will be four times as much in the cylinder 16. As the pistons 15 and 21 always move in opposite directions and as the pressure of the exploded gases is always on the same corresponding sides of the pistons 16 and 21, it is obvious that the exploded gases act upon the piston 21 with a retarding force of one-fourth but by reason of the greater area of the piston 15 the exploded gases exert a working force four times as great as the retarding force, and thus drives or moves the engine as intended. It follows, therefore, that the engine will operate with greater or less power regardless of the pressure on the piston 21, and no matter how great the pressure on the piston 21 the force will always be three times greater or four times as great on the larger piston 15 by reason of its greater area and by reason of the direct communication between the two pistons 15 and 21 and always on the same corresponding sides. The force of the explosion does not act upon the piston 21 to produce any power in the engine; but the exploded gases are acted upon by the piston 21 and forced from the cylinder 22 to the cylinder 16 by reason of the greater area therein. It is the force exerted upon the larger piston 15 which operates every other part of the engine, and thus operates the small piston 21.
The object of the piston 21 and cylinder 22 is to act as a pump drawing in or filling with the mixed gases and then forcing the exploded gases into the main cylinder 16. The cylinder 22 differs from a pump, however, in that it is a complete combustion and cooling chamber, in which the mixed gases are exploded and the heat therefrom reduced to a working temperature without any great loss of power. The explosion takes place immediately at the beginning of each stroke.
It will be seen that when the engine is in operation the two longitudinal holes through the main valve 29 will be filled with exploded gases under pressure, which will be released into the'charge of mixed gases at the end of each stroke, causing an increased pressure of the charge of mixed gases, forcing the same into the exploder, thus causing an immediate explosion. These longitudinal holes in the valve 29 are again refilled when the explosion takes place.
It is to be understood that the explosion does not take place on both sides of the piston 21 at the same time, but alternately, the opposite side of the piston 21 or theside opposite to the explosion always filling with mixed gases as the piston proceeds on its stroke. WVere both cylinders 22 and 16 the same size, the pressure of the gases would be balanced and there would be neither power nor motion produced. The mixed gases pass in through the port 49, groove 86, and port 72, Fig. 1, and fill up the space behind the piston 21 as this piston moves forward on its stroke, and the spent or exhausted gases behind the piston 15 pass out of the cylinder 16, port 74, groove 85, and exhaust-port 51, as represented. The exploded gases pass or are forced out of the cylinder 22 by the piston 21 and pass through the port 71, through the front end of the valve-chamber 28, through the port 7 3, then in front of the main piston 15, driving it backward, and thus operate the engine, as represented. This operation is exactly repeated for the opposite stroke and by means of the corresponding opposite ports as the main valve 29 is moved forward by the eccentric 34, and thus produces continuous motion, as represented. As the gases leave the small cylinder 22 and expand to fill the larger cylinder 16 the pressure will fall to less than one-half and the volume will be in creased four times.
The check-valve 90 at the rear end of the main valve chamber 28 is held normally closed by a spring 119, Figs. 1 and 2, but can be opened, when desired, bymeans of a hand- .lever 120, that is fulcrumed to an arm 121,
casing of the check-valve is connected 1 the bed-plate 1, as shown, and it is provided 1 with a drain-cock 125 and with a pipe or pipes 126, through which surplus or accumulated gas may be taken to operate other engines or pumps, &c., or for use in starting this engine.
If after the engine is started it is desired to accumulate a quantity of exploded gas to operate other engines or various machines, the port cutoff valves 75, Figs. 3 and 4, should be screwed down until they nearly close the ports 73 7 1 to and from the main engine-cylinder. Now a greater quantity of gas and air should be turned on by the handwheel 65, so thata great quantity of exploded gas will be produced in the-combustion-cylinder 22, and then by means of the hand-lever 120 the check-valve 90 will be opened. The surplus gas being unableto enter the main cylinder 16 (the cutoff valves 7 5 being shut down) will pass from both ends of the main-valve chamber 28 through the longitudinal passages 87 88' of the main valve 29, and thence through the opened check-valve 90 into the accumulator and drainage cham ber 91, where, if desired, the accumulated gas can be stored until required for use. From this chamber 91 the accumulated gas may be taken by the pipe 126 to operate various other engines, pumps, or other machines. Another object of the chamber 91 is to provide for drainage of any liquids that may condense from vapors contained in the exploded or burned gases and any solid products of combustion which said liquids may contain in so- ICO lution, all being drawn oii' by the drain-cock 125 from time to time. The accumulator or drainage chamber 01 also affords the advantage of maintaining a more uniform pressure of gases for operating other machinery, and thus has the same object as the dome on a steam-boiler. It will be obvious, also, that when this engene is at rest and there is an accumulation of gas in the chamber 91 it will be only necessary to open the check-valve 90 in order to start the engine by back pressure from the accumulator.
WVhat I claim as my invention is- 1. In an engine, the combination with the main cylinder and its piston, and a combustion-cylinder and its piston, of a cylindrical valve-chamber intermediate the two said engine-cylinders and provided with centrallylocated inlet and exhaust ports and with ports that communicate with the ends of the engine-cylinders, and a cylindrical main valve located in the said valve-chamber and provided in its opposite sides with grooves to connect the ports of the en gine-cylinders with theinlet and exhaust ports of the valve-chamber and having longitudinal perforations between the said grooves, substantially as described.
2. In an engine, the combination with the two cylinders and their pistons, a valve-chamber intermediate the said cylinders and proexhaust-port of the said valve-chamber, metal balls or refractory material placed in the vaporizer-chamber around the inclosed exhaustchamber, a gas box or chamber communicatin g with the vaporizer-chamber and provided with a perforated gas-inlet pipe, a gas-valve, an air box or chamber communicating with the gas-box and provided with an air-valve, and means for operating the gas-valve and air-valve jointly, substantially as described.
3. In an engine, the combination with the vaporizer, the gas-box communicating with the vaporizer, and an air-box communicating with the said gas-box, of a perforated gas-inlet pipe extended into the gas-box and provided with a gas -valve, a main air-valve geared with the said gas-valve for joint operation,and an independently-operated sub airvalve, substantially as described.
t. In an engine, the combination with a main cylinder and its piston and a combus tion-cylinder and its piston, and means for supplying said combustion-cylinder with an explosive gas, of an igniter or combustion-jet composed of a valve-ch amber and an ignitionchamber, the said valve-chamber being intermediate the combustion-cylinder and said ignition-chamber and having a perforated tubular passage extended through the ignition-chamber, means for maintaining a flame in the said ignition-chamber around the said tubular passage, and a valve located in the said valve-chamber of the igniter and actuated from a moving part of the engine, substantially as described.
5. In an engine, the combination with a main cylinder and its piston and a combustion-cylinder and its piston, and means for supplying the said combustion-cylinder with an explosive gas, of an igniter or combustionjet provided with a valve actuated from a moving part of the engine and adapted to control an explosion of gas in the combustioncylinder at the end of each stroke, substantially as described.
6. In an engine, the combination with the main engine-cylinder and its piston, a combustion-cylinderandits piston, a valve-chamber intermediate and communicating with said cylinders, and a main engine-valve located in said chamber, and provided with longitudinal passages, of an accumulatorchamber provided with a drainage-cock, a check-valve intermediate the main-valve chamber and said accumulator, cut-off valves for the ports between the main-engine-valve chamber and main engine-cylinder, and a pipe leading from the accumulator-chamber,
substantially as described.
7. In an engine, the combination with the main engine-cylinder and its piston, the combustion-cylinder and its piston, the main-engine-valve chamber having ports communicating with the engine-cylinders and the longitudinally-perforated main engine-valve located in said chamber, of the cut-oft valves in the ports between the main engine-cylinder and main-valve chamber, an accumulator-chamber adapted to communicate with the main-valve chamber and provided with an outlet-pipe for conducting accumulated pressure to another engine or machine, and a valve to control communication between the main-valve chamber and said accumulator-chamber, substantially as described.
8. In an engine, the combination with the main engine-cylinder and its piston, the mainvalve chamber having ports communicating with said main cylinder, and an accumulatorchamber communicating with the said mainvalve chamber, of cut-01f valves for the ports between the main-valve chamber and main cylinder, each of said cut-oft valves consisting of a straight cylindrical body screwthreaded at one end and supported in a packing-box with which the threaded portion of the valve is engaged, a hand-Wheel for said valve, and screw-threaded followers for compressing the packing around said valves, sub stantially as described.
9. In an engine, the combination of the enginecylinders and their pistons, a crankshaft with which the piston-rods are connected, a main engine-valve intermediate the two engine-cylinders and actuated from an eccentric on the main shaft, a reversing-gear I for said valve, mechanism for exploding gas in one of the engine-cylinders, and an accumulator for gas-pressure adapted to have- I11 testimony whereof I have hereunto set my hand in presence of two subscribing wit- 1o nesses.
ALLEN H. DINGMAN.
Witnesses:
SEBASTIAN A. HEISEL, WILLIAM B. GooHRAN.
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US20080072596A1 (en) * | 2006-09-22 | 2008-03-27 | Darwin Clayton Nunley | Nunley steam engine |
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US20080072596A1 (en) * | 2006-09-22 | 2008-03-27 | Darwin Clayton Nunley | Nunley steam engine |
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