US549703A - Air-brake - Google Patents

Air-brake Download PDF

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US549703A
US549703A US549703DA US549703A US 549703 A US549703 A US 549703A US 549703D A US549703D A US 549703DA US 549703 A US549703 A US 549703A
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valve
train
pipe
piston
air
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60TVEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
    • B60T15/00Construction arrangement, or operation of valves incorporated in power brake systems and not covered by groups B60T11/00 or B60T13/00
    • B60T15/02Application and release valves
    • B60T15/36Other control devices or valves characterised by definite functions
    • B60T15/42Other control devices or valves characterised by definite functions with a quick braking action, i.e. with accelerating valves actuated by brake-pipe pressure variation

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  • This invention relates to air-brakes for railway-trains, the object being to improve certain features of the system now commonly used;
  • the engineers valve In the Vestinghouse air-brake system, which is the one most generally in use, there is provided upon the locomotive a mechanism known as the engineers valve to be manipulated by the engineer for the purpose of applying and releasing the brakes.
  • the modern engineers valve contains, in addition to the valve moved directly by the engineer, a so-called equalizing-valve, which acts automatically to control the movement of air in the train-pipe.
  • a so-callec small reservoir the vmain function of which is to act as a cushion on one side of the equalizing-valve to prevent a sudden Inovement which would create an unequal pressure in the ltrain-pipe and sometimes cause a forward Wave of air to bank up and kick off the brakes at the forward end of the train.
  • the small reservoir merely increases the size of the chamber above the equalizing-valve, thereby making the air therein more responsive to pressure beneath the valve and insuring a gradual movement of the equalizing-valve.
  • My invention comprehends the separation of the two parts of the engineers valve, locating the manually-operated portion in the cab, as usual, and the equalizing portion at a point in the train-pipe somewhat to the rear of the cab, preferably at the rear end of the locomotive-tender, and utilizing that portion of the train-pipe between the two separated parts of the valve as the small reservoir.
  • Fig. l the manually-operated valve A is illustrated, the ported plug a being shown in a plane atright angles to its position in practice.
  • the plug a is provided with five ports, and when in the position shown establishes communication between the passage b (from the main reser- 1 voir) and the train-pipe P through ports e and c.
  • port 4 When port 4 is inline with the small eK- haust-port c, communication is established between the train-pipe and atmosphere through passages 5, 3, and et, the main reservoir being out off.
  • port 2 is in line with the large exhaust-port d, the train-pipe also connects with the atmosphere through passages 3 and 2, while the main reservoir is cut off.
  • avalve f In theline of ports c and c/ is avalve f, known commonly as the eAcess-pressure valve. It is held to its seat by a spring of sufficient tension to maintain the pressure in the main reservoir at about twenty pounds more than in the train-pipe under normal conditions.
  • the train-pipe which ordinarily extends from the engineers valve on the locomotive -throughout the train,is represented by P.
  • an equalizing-vflve B This is directly in the line of piping. It consists of a valve-casing G, provided with a piston g, moving in a chamber g'. The normal position of this piston is that shown in the drawings,
  • the chamber below or back of the piston communicates with the atmosphere through the exhaust-port t, which port is controlled by a valve j.
  • This valve is a hollow cylinder containing a springj, against the end of which rests a small plunger g3, attached to and passing loosely through. the end of the cylindrical valve.
  • the valve-seat is at the bottom of a cup-shaped socket the diameter of which is slightly' greater than the external diameter of the cylindrical valve. lVhen the valve is against its seat, the exhaust-passage is entirely closed. When lifted slightly olf its seat, a restricted passage is opened, and when the valve is entirely withdrawn from the socket a comparatively large and free exhaust-passage is opened.
  • the plunger g3 acts as a cross-head inside of the cylindrical valve to abut against the head of the valve and lift it from its seat when the piston makes an upward movement.
  • the section of train-pipe leading from the locomotive connects with this valve at the point 7c, ahead of the piston, and the train-pipe leading from the valve throughout the train connects with the valve 7a', behind the piston. Then the pressures on each side are balanced, springj' forces the piston to the point shown in the drawings.
  • valve j will remain open until the pressures on each side of the piston g balance, at which time the valve will close. This operation is repeated, if necessary, until the train comes to a stop.
  • the engineer throws plug a to the position where passage 2 coincides with the large exhaust-port d. This gives a sudden and great reduction of pressure in the train-pipe between valves A and B, which permits the comparatively great pressure beneath piston g to force it an extraordinary distance or to the point where it is stopped. by the plunger striking the stop h2, the spring 7;/ being thereby compressed.
  • the capacity of that portion of the train-pipe between the two valves is less than the capacity of the small reservoir referred to; but if the difference is a material one the portion of pipe between the valves may be made of larger cross-section, and thus make its capacity as nearly equal to that of the small reservoir as desired.
  • An advantage derived from the elimination of the small reservoir is the lessening of the number of pipe connections, all of which are subject to leakage and stricture by dust or other foreign matter.
  • the piston g acts as a diaphragm across the train-pipe, thus dividing it into sections. Hence the farther to the rear the valve is located the better, for its location determines the distance the wave of air has to travel and theshorter the distance the less pronounced is the wave.
  • an air brake system the combination of a train pipe, an engineers train pipe discharge valve and an equalizing train pipe discharge valve, the said equalizing valve being separated from the engineers valve by a length of train' pipe and on its forward side subject to air pressures only and in the application of brakes adapted always to release air from that portion of the train pipe to its rear, in direct proportion to the release of air from the train pipe at the enginecrs valve while always maintaining the separation of the air in the train pipe on each side of the equalizing Valve.

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)

Description

2 Sheets-Sheet 1.
INVENTOR PatentedN0v.12,1a95.
W. H. CLARKE. AIR BRAKE (No Model.)
2 sheets-sheen 2.
(No Model.)
W. H. CLARKE'.
AIR BRAKE.
INVENTOR ATTO Rw 9 om MM H V Q LN W I"`atented No 'i II :I Ii
:I Ii
I I I I I I I I I I I l I I l I I I l NDRDN ABRAHAM. FHUTO-HYHQWASMINGI'UNIG- UNITED STATES ,PATENT OFFICE.
4WILLIAM II. CLARKE, OF BROOKLYN, NEW YORK.
Ala-BRAKE.
SPECIFICATION forming part of Letters Patent No. 549,703, dated November 12, 1895.
Application filed February 13, 1895. Serial No. 538,179. @To model.)
To all whom t may concern:
Be it known that I, WILLIAM H. CLARKE, a citizen of the United States, residing at Brooklyn, in the county of Kings and State' of New York, have invented certain new and useful Improvements in Air-Brakes, of which l the following is a full, clear, and eXact description.
This invention relates to air-brakes for railway-trains, the object being to improve certain features of the system now commonly used;
In the Vestinghouse air-brake system, which is the one most generally in use, there is provided upon the locomotive a mechanism known as the engineers valve to be manipulated by the engineer for the purpose of applying and releasing the brakes. The modern engineers valve contains, in addition to the valve moved directly by the engineer, a so-called equalizing-valve, which acts automatically to control the movement of air in the train-pipe. In conjunction with this modern engineers valve it is customary to use a so-callec small reservoir, the vmain function of which is to act as a cushion on one side of the equalizing-valve to prevent a sudden Inovement which would create an unequal pressure in the ltrain-pipe and sometimes cause a forward Wave of air to bank up and kick off the brakes at the forward end of the train. The small reservoir merely increases the size of the chamber above the equalizing-valve, thereby making the air therein more responsive to pressure beneath the valve and insuring a gradual movement of the equalizing-valve.
My invention comprehends the separation of the two parts of the engineers valve, locating the manually-operated portion in the cab, as usual, and the equalizing portion at a point in the train-pipe somewhat to the rear of the cab, preferably at the rear end of the locomotive-tender, and utilizing that portion of the train-pipe between the two separated parts of the valve as the small reservoir. In
carrying out this idea I incidentally modifyy the form of the equalizin g portion of the Valve and derive advantages from this modiication and from the change in location of the parts which materially improve the system.
rsomewhat conventionally My invention is illustrated in the accompanying drawings, in which- Figure l gives sect-ional views of the manually-operated and equalizing valves, the connecting portion of train-pipe being removed. Fig. 2 shows in broken lines the rear portion of a locomotive and its tender and in full lines the train-pipe and the two valves.
In Fig. l the manually-operated valve A is illustrated, the ported plug a being shown in a plane atright angles to its position in practice. The plug a is provided with five ports, and when in the position shown establishes communication between the passage b (from the main reser- 1 voir) and the train-pipe P through ports e and c. When port 4 is inline with the small eK- haust-port c, communication is established between the train-pipe and atmosphere through passages 5, 3, and et, the main reservoir being out off. When port 2 is in line with the large exhaust-port d, the train-pipe also connects with the atmosphere through passages 3 and 2, while the main reservoir is cut off. In theline of ports c and c/ is avalve f, known commonly as the eAcess-pressure valve. It is held to its seat by a spring of sufficient tension to maintain the pressure in the main reservoir at about twenty pounds more than in the train-pipe under normal conditions.
The train-pipe, which ordinarily extends from the engineers valve on the locomotive -throughout the train,is represented by P. At
`some point in this pipe to the rear of and distant from the engineens valve and preferably at the rear end of the locomotive-tender is placed an equalizing-vflve B. This is directly in the line of piping. It consists of a valve-casing G, provided with a piston g, moving in a chamber g'. The normal position of this piston is that shown in the drawings,
where the air ahead and to the rear of it is entirely separated. A movement of the plston in a rearward direction estal-)lishes coni- 'munication between the two sides of the piston through the side passages g2, which are of about the capacity or cross-section of the train-pipe. Ahead of the piston is placed a plunger h, resting against a spring h and aoting'as .a buffer against which the piston IOO strikes when making an upward. movement, quite similar in every respect to the construction and action of the service-piston in the ordinary triple valve. ln service-applieations of the brakes the piston merely strikes without materially moving the buffer; but in emergency-applications it strikes the buffer and forces it against the stop h2. The chamber below or back of the piston communicates with the atmosphere through the exhaust-port t, which port is controlled by a valve j. This valve is a hollow cylinder containing a springj, against the end of which rests a small plunger g3, attached to and passing loosely through. the end of the cylindrical valve. The valve-seat is at the bottom of a cup-shaped socket the diameter of which is slightly' greater than the external diameter of the cylindrical valve. lVhen the valve is against its seat, the exhaust-passage is entirely closed. When lifted slightly olf its seat, a restricted passage is opened, and when the valve is entirely withdrawn from the socket a comparatively large and free exhaust-passage is opened. The plunger g3 acts as a cross-head inside of the cylindrical valve to abut against the head of the valve and lift it from its seat when the piston makes an upward movement. The section of train-pipe leading from the locomotive connects with this valve at the point 7c, ahead of the piston, and the train-pipe leading from the valve throughout the train connects with the valve 7a', behind the piston. Then the pressures on each side are balanced, springj' forces the piston to the point shown in the drawings.
The operation is as follows: Assuming the ports of valves A and B to be in the position while ruiming, as shown in the drawings, there will then be a regular normal trainpipe pressure in the section of pipe between the valves A and B and throughout the train. To make a service-stop the engineer moves ported plug a to connect passage 4 with the restricted exhaust-passage c. The reduction of pressure which immediately follows in the train-pipe between the valves A and B allows the excess of pressure below piston g to lift said piston slightly, thereby opening a restricted passage to the atmosphere beneath and around valve j. This exhausts the train-pipe correspondingly and the brakes are gently applied in the usual manner. If the plug a is moved to the on-lap position, the valve j will remain open until the pressures on each side of the piston g balance, at which time the valve will close. This operation is repeated, if necessary, until the train comes to a stop. In making an emergencystop the engineer throws plug a to the position where passage 2 coincides with the large exhaust-port d. This gives a sudden and great reduction of pressure in the train-pipe between valves A and B, which permits the comparatively great pressure beneath piston g to force it an extraordinary distance or to the point where it is stopped. by the plunger striking the stop h2, the spring 7;/ being thereby compressed. Such an extraordinary movement of piston moves valve] entirely out of the socketed valveseat and provides a large unrestricted exhaust-passage for the air from the train-pipe. Such an exhaust causes a quick action at the triple valves throughout the train and retards the train suddenly. To release the brakes and restore pressure throughout the train-pipe, plug a is moved to connect passage l 2 with the main reservoirpassage l) and the train-pipe. The full main.- reservoir pressure then enters the train-pipe and forces piston g rearward beyond its normal position, meanwhile compressing spring j and allowing the air to pass from the forward side of the piston through passages g2 to the train pipe, thus restoring pressure throughout the train-line. As soon as the pressures balance, piston ry is forced by the springj/ to its normal position.
It will be observed that the location of that portion of the train-pipe between the two valves with respect to the piston g is the same as the location of the so-callec small reservoir with respect to the equalizingwalve piston of the modern form of engineer-s valve-that is to say, both the train-pipe and the small reservoir serve to enlarge the cav ity or chamber above or ahead of the piston, thus making the air in said chamber very sensitive or responsive to pressures beneath the piston.
It is possible that the capacity of that portion of the train-pipe between the two valves is less than the capacity of the small reservoir referred to; but if the difference is a material one the portion of pipe between the valves may be made of larger cross-section, and thus make its capacity as nearly equal to that of the small reservoir as desired.
An advantage derived from the elimination of the small reservoir is the lessening of the number of pipe connections, all of which are subject to leakage and stricture by dust or other foreign matter.
Again, the combined engineer-s and equalizin g valve now in use requires a packing between the two parts, which being subjected to the heat of the boiler becomes dry and creates leaks. By removing the equalizing valve from the neighborhood of the boiler, as proposed by me, this difficulty is over come.
Some advantage may be gained from the location of the valvej in the extreme lower portion of the valve-case. Tater frequently gathers in the train-pipe and valves, which it is desirable to remove, and every time this valve j opens the water is blown of.
One of the faults of the modern engneers valve is the so-called blow which takes place upon restoration of pressure for release of brakes. This is caused by the fact that the pressure from the main reservoir is admitted directly into the train-pipe and be- IOO neath the' equaliZing-valve piston through larger ports than such pressure is admitted to the chamber above the said valve-piston. This causes the valve to lift and open and thus permit of an escape of air or blow through the regular exhaust from the brake-pipe. Besides the loss of air which this causes, it also interferes with the complete release of the brakes. By my invention this blow is prevented because in releasing brakes the pressure from the main reservoir is against the upper side of the equalizing-Valve piston only and not against the lower side. Instead of a blow I get a tighter closing of the exhaustpassage.
It is pointed out that the piston g acts as a diaphragm across the train-pipe, thus dividing it into sections. Hence the farther to the rear the valve is located the better, for its location determines the distance the wave of air has to travel and theshorter the distance the less pronounced is the wave.
Having thus described my invention, I claiml. In an air brake system, the combination of a train pipe, an engineers train pipe discharge valve and an equalizing train pipe discharge valve, the said equalizing valve being separated from the engineers valve by a length of train' pipe and on its forward side subject to air pressures only and in the application of brakes adapted always to release air from that portion of the train pipe to its rear, in direct proportion to the release of air from the train pipe at the enginecrs valve while always maintaining the separation of the air in the train pipe on each side of the equalizing Valve.
2. In an air brake system, the combination of a train pipe, an engineers train pipe discharge valve, a piston or movable abutment and a connected train pipe discharge valve, said piston or abutment being located in the train pipe but distant from the engineers valve, and on its forward side subject to air pressures only and adapted, in the application of brakes, to always open the discharge valve while always maintaining the separation of the air in the train pipe on each side of the piston or abutment, substantially as set forth.
' In testimony whereof I subscribe my signature in presence of two witnesses.
WILLIAM H. CLARKE. Witnesses:
FRANK S. OBER, C. V. EDWARDS.
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