US4526287A - Shock-resistant easily-openable vessel closure - Google Patents

Shock-resistant easily-openable vessel closure Download PDF

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Publication number
US4526287A
US4526287A US06/554,100 US55410083A US4526287A US 4526287 A US4526287 A US 4526287A US 55410083 A US55410083 A US 55410083A US 4526287 A US4526287 A US 4526287A
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United States
Prior art keywords
opening
end member
peripheral portion
observed
diameter
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Expired - Fee Related
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US06/554,100
Inventor
Yasunori Miyamatsu
Yasuo Kaga
Masanori Aizawa
Kazuhisa Ishibashi
Hiroshi Ueno
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Toyo Seikan Group Holdings Ltd
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Toyo Seikan Kaisha Ltd
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Assigned to TOYO SEIKAN KAISHA, LTD. A CORP OF JAPAN reassignment TOYO SEIKAN KAISHA, LTD. A CORP OF JAPAN ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: AIZAWA, MASANORI, ISHIBASHI, KAZUHISA, KAGA, YASUO, MIYAMATSU, YASUNORI, UENO, HIROSHI
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0082—Finishing the edges of holes or perforations in the lined product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
    • B65D17/50—Non-integral frangible members applied to, or inserted in, preformed openings, e.g. tearable strips or plastic plugs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D17/00—Rigid or semi-rigid containers specially constructed to be opened by cutting or piercing, or by tearing of frangible members or portions
    • B65D17/50—Non-integral frangible members applied to, or inserted in, preformed openings, e.g. tearable strips or plastic plugs
    • B65D17/501—Flexible tape or foil-like material
    • B65D17/502—Flexible tape or foil-like material applied to the external part of the container wall only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/0001—Details
    • B65D2517/001—Action for opening container
    • B65D2517/0013—Action for opening container pull-out tear panel, e.g. by means of a tear-tab
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/0001—Details
    • B65D2517/0058—Other details of container end panel
    • B65D2517/0068—Ribs or projections in container end panel
    • B65D2517/007—Ribs or projections in container end panel located within tear-out/push-in panel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/0001—Details
    • B65D2517/0058—Other details of container end panel
    • B65D2517/008—Materials of container end panel
    • B65D2517/0082—Coated or laminated metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
    • B65D2517/5002—Details of flexible tape or foil-like material
    • B65D2517/5005—Details of flexible tape or foil-like material with a part of the tape melted through the opening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
    • B65D2517/5002—Details of flexible tape or foil-like material
    • B65D2517/5008—Details of flexible tape or foil-like material with a sealing coat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
    • B65D2517/5002—Details of flexible tape or foil-like material
    • B65D2517/5024—Material
    • B65D2517/5032—Laminated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
    • B65D2517/504—Details of preformed openings
    • B65D2517/5043—Details of preformed openings provided with a flange
    • B65D2517/5051—Up-turned flange, i.e. extending away from container
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
    • B65D2517/504—Details of preformed openings
    • B65D2517/5056—Details of preformed openings the edge of the preformed opening having a covering element or coating, e.g. to prevent cutting or for sealing purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2517/00—Containers specially constructed to be opened by cutting, piercing or tearing of wall portions, e.g. preserving cans or tins
    • B65D2517/50—Non-integral frangible members applied to, or inserted in, a preformed opening
    • B65D2517/5072—Details of hand grip, tear- or lift-tab
    • B65D2517/5083—Details of hand grip, tear- or lift-tab with means facilitating initial lifting of tape, e.g. lift or pull-tabs

Definitions

  • the present invention relates to an easily-openable vessel closure. More particularly, the present invention relates to an easily-openable vessel closure having excellent shock resistance and an opening shape suitable for drinking a liquid content.
  • a vessel closure comprising a can end member having a preformed opening and an easily-tearable opening tab arranged on the outer side of the can end member to cover said opening and adhere closely to the peripheral portion of the can end member contiguous to the opening is known as an easily-openable vessel closure. Bonding of the opening tab to the can end member is accomplished by using a pressure-sensitive adhesive or by heat sealing with a hot-adhesive resin. In each case, if insufficient adhesion or peeling is caused between the opening tab and the peripheral portion contiguous to the opening, a serious problem of insufficient sealing due to leakage arises.
  • Another object of the present invention is to provide an easily-openable vessel closure in which the bond between the opening tab and the peripheral portion contiguous to the opening is prevented from deterioration or peeling and a good seal is maintained even if the can end member of a packed can is subjected to shock due to falls or the like.
  • Still another object of the present invention is to provide an easily-openable vessel closure in which breakage of the protection of the cut edge of the opening is assuredly prevented even if the can end member is subjected to shock.
  • an easily-openable vessel closure comprising a can end member having a preformed opening and an easily-tearable opening tab arranged on the outer side of the can end member to cover the opening and adhere closely to the peripheral portion of the can end member contiguous to the opening, wherein the opening of the can end member has such a size and shape that the opening is longer in the radial direction of the can end member, the opening extends from the inside of a circle concentric with the can end member, which has a diameter 0.35 time the seaming diameter of the can end member, to the point close to the outer periphery of the can end member and the portion defined by the contour of the opening and said circle involves a circle having a diameter of 5 mm, and wherein a thermoplastic resin coating having a -shaped section is formed on the cut edge of the opening of the can end member and the contiguous peripheral portion of the can end member and the opening tab is bonded to the can end member through said resin coating.
  • FIG. 1 is a perspective view showing an easily-openable vessel closure of the present invention, seen from the side of the outer surface.
  • FIG. 2 is an enlarged view showing the section taken along the line a--a of the vessel closure shown in FIG. 1.
  • FIG. 3 is a similar sectional view illustrating the state where the opening tab is peeled from the vessel closure shown in FIG. 2.
  • FIG. 4 is a diagram illustrating the shape of the opening of the easily-openable vessel closure of the present invention.
  • FIG. 5 is a sectional view showing a conventional vessel closure.
  • FIG. 6 is a plan view showing a preferred embodiment of the easily-openable vessel closure of the present invention.
  • FIG. 7 is an enlarged view showing the section taken along the line b--b of the vessel closure shown in FIG. 6.
  • this vessel closure comprises a can end member represented as a whole by reference numeral 1 and an opening tab represented as a whole by reference numeral 2.
  • the can end member 1 has a preformed opening 3, and the opening tab 2 is arranged to cover the opening 3 and adhere closely to the peripheral portion of the can end member contiguous to the opening 3.
  • the can end member 1 comprises a metal substrate and protecting coatings 5 and 6 formed on the inner and outer surfaces of the metal substrate 4.
  • the metal substrate 4 is exposed on the cut edge 7 of the opening 3. Since this exposed portion falls in contact with the content, there arises a problem of corrosion of this exposed portion or dissolution of the metal from this exposed portion.
  • the opening tab 2 ordinarily comprises a substrate alone or in combination with a hot-adhesive resin layer or coating 9 located on the can end member side of the substrate 8.
  • a protective resin coating layer 10 may be formed on the outer surface of the substrate 8.
  • the opening tab 2 is bonded closely to the can end member 1 by fusion-bonding the hot-adhesive resin layer or coating 9 to a film layer 13 of the can end member 1, whereby sealing is accomplished.
  • a protective coating having a -shaped section, which is represented as a whole by reference numeral 11, is formed to cover the cut edge 7 of the opening 3 of the can end member 1.
  • This protective coating 11 is composed of a thermoplastic resin which is heat bondable and comprises a film layer 12 heat-bonded to the peripheral portion of the inner surface side of the opening 3, a film layer 13 heat-bonded to the peripheral portion of the outer surface side of the opening 3 and a projecting covering portion 14 which is heat-bonded to the cut 13.
  • the resin coating 11 having a -shaped section is formed, by that bonding, on the cut edge 7 of the opening 3 of the can end member 1 and the contiguous peripheral portion and the opening tab 2 is bonded to the can end member 1 through this coating 11 and the opening 3 is formed to have a specific shape and size described below.
  • the opening 3 is longer in the radial direction of the can end member 1, the opening 3 extends from the inside of a circle A concentric with the can end member 1, which has a diameter D 2 of 0.35 ⁇ D 1 where D 1 stands for the seaming diameter of the can end member 1, to the point close to the outer periphery of the can end member 1, and the portion 16 defined by the contour B of the opening 3 and the circle A involves a circle C having a diameter of 5 mm.
  • the opening 3 should be longer in the radial direction of the can end member 1 as shown in FIG. 4. From the results of the organoletpic tests made by the present inventors, it was found that when the opening 3 is formed to have such a size and shape that the opening 3 extends from the inside of the circle A having a diameter D 2 of 0.35 ⁇ D 1 to the point close to the outer periphery of the can end member 1, best easiness of drinking of the liquid content is obtained.
  • this opening 3 is located outside the circle A, there is no risk of adhesion failure caused by the impact force, but the shape of the opening becomes unsuitable for drinking. lf the inner end portion of the opening 3 is located inside the circle A, the easiness of drinking is improved but a fatal defect of adhesion failure by the impact force, resulting in leakage, is brought about.
  • the portion 16 defined by the contour B of the opening 3 and the above-mentioned circle A has a shape including a circle C having a diameter of 5 mm and the adhesive protecting coating 11 having a -shaped section is formed in the peripheral portion of the opening 3.
  • the diameter of a largest circle that can be included in the above-mentioned portion 16 is smaller than 5 mm, as is seen from the Examples given hereinafter, leakage is caused during the transportation and distribution or under a falling shock that should practically be resisted.
  • the diameter of the circle C included in the portion 16 of the opening 3 defined by the contour B of the opening 3 and the circle A is at least 5 mm
  • the hot-adhesive protective coating 11 having a -shaped section is formed on the periphery of the opening 3 of the can end member 1 and the opening tab 2 is heat-bonded to the can end member 1 through this coating 11.
  • the hot-adhesive protecting coating 11 is formed on the cut edge of the opening of the can end member 1 and the contiguous portion, the coating 14 projecting inward from the cut edge 7 is present, though this projecting coating 14 is not present when the hot-adhesive layer is formed only on the portion where the peripheral portion of the cap end member contiguous to the opening and the portion to which the opening tab 2 are overlapped.
  • the shape and size of the opening are adjusted so that the diameter of the included circle C is 5 mm, large deformation generated by a large shock is prevented from extending to the bonded portion between the opening tab 2 and the can end member 1, while a small shock is moderated or damped by the projecting coating 14.
  • the opening 3 by forming the opening 3 to have the above-mentioned shape and also by forming the hot-adhesive protecting coating 11 having a -shaped section on the periphery of the opening 3, adhesion failure or peeling is prevented in the bonded portion between the opening tab 2 and the can end member 1. Furthermore, there can be attained an effect of safely protecting the covering for the cut edge of the opening of the can end member 1 even if an impact force is applied.
  • a protecting resin layer 15 is applied to the inner side of the can end member 1, that is, on the side opposite to the side where the opening tab 2 is arranged, whereby corrosion of the cut edge of the opening of the can end member 1 is prevented.
  • the above-mentioned local impact force is concentratedly generated on the opening tab 2
  • not only the above-mentioned leakage but also breakage or cracking of the inner surface protecting resin layer 15 is caused, and therefore, dissolution of the metal from the cut edge 7 and corrosion of the cut edge 7 are readily advanced.
  • the coating for protecting the cut edge 7 of the opening 3 of the can end member 1 is a coating 11 having a -shaped section, which is continuous in the circumferential direction but is not continuous in the radial direction, and the shape and size of the opening 3 are adjusted so that the diameter of the above-mentioned included circle C is at least 5 mm.
  • the shape of the opening 3 is freely changed so far as the above-mentioned requirements are satisfied, and for example, circular, ellipsoidal, egg-like, rain drop-like, oval and gourd-like shapes may be adopted, though shapes that can be adopted in the present invention are not limited to those exemplified above.
  • the shock resistance can further be improved by forming the opening 3 to have a shape described below.
  • This embodiment is illustrated in FIGS. 6 and 7.
  • the peripheral portion 17 of the can end member 1 contiguous to the opening 3 is tapered and projected to the outer side.
  • the stress applied between the opening tab 2 and the tapered peripheral portion 17 is not a peeling force but a shear stress, with the result that peeling of the bonded portion is effectively prevented.
  • the width of the tapered peripheral portion 17 be 0.5 to 5 mm, especially 1 to 3 mm, and that the angle of the projection of the tapered peripheral portion from the horizontal plane be 10° to 40°, especially 15° to 30°.
  • the easily-openable vessel closure is prepared by heat-bonding the opening tab to the can end member having a preformed opening having the above-mentioned size and shape. Accordingly, the same metal blank as used for a can body may be used for the can end member without any limitation concerning the processing of the metal blank, and therefore, the used empty can can be recovered and used again as the resource effectively.
  • an untreated steel plate black plate
  • electrolytically deposited and melt-deposited steel plates such as tinplate
  • a zinc-deposited steel plate and chromium-deposited steel plate chemically treated steel plates
  • a chromate-treated steel plate and a phosphate-treated steel plate and TFS (a steel plate electrolytically treated in chromic acid).
  • a plate of a light metal such as an aluminum plate may be used. It is preferred that the thickness of the metal blank be 0.10 to 0.70 mm, especially 0.15 to 0.55 mm.
  • the metal blank especially a surface-treated steel plate, may be used in the uncoated state, but it is ordinarily preferred that the inner surface and/or the outer surface be coated.
  • this protective coating there may be used lacquers of thermosetting resins such as a phenol-formaldehyde resin, a furan-formaldehyde resin, a xylene-formaldehyde resin, a ketone-formaldehyde resin, a urea-formaldehyde resin, a melamine-formaldehyde resin, an alkyd resin, an unsaturated polyester resin, an epoxy resin, a bismaleimide resin, a triallyl cyanurate resin, a thermosetting acrylic resin, a silicone resin and an oleoresin, lacquers of thermoplastic resin such as a vinyl chloride-vinyl acetate copolymer, a partially saponified vinyl chloride-vinyl acetate copolymer, a vinyl chloride-
  • the opening tab comprises a substrate alone or in combination with a thermoplastic resin layer or coating formed on one side of the substrate.
  • the substrate should have a good flexibility and a good gas barrier property. Accordingly, an aluminum foil, a tinplate foil, a steel foil, an iron foil or a similar metal foil is advantageously used.
  • the gas barrier substrate there can be used not only these metal foils but also films or metal-vacuum-deposited films of high gas barrier resins such as a saponified ethylene-vinyl acetate copolymer, a vinylidene chloride resin, a vinyl chloride resin, a high nitrile resin and a polyvinyl alcohol resin.
  • thermoplastic resins having a hot adhesiveness to the protective coating 11 can be used as the hot-adhesive resin. It is ordinarily preferred that a hot-adhesive resin having a melting or softening point of 30° to 300° C., especially 70° to 260° C., be used.
  • a hot-adhesive resin there can be mentioned a thermoplastic polymer having on the main chain or the side chain a carbonyl group ##STR1## derived from a carboxylic acid, a carboxylic acid salt, a carboxylic anhydride, a carboxylic acid ester, a carboxylic acid amide, a ketone, a carbonic acid ester or urea.
  • thermoplastic polymer containing carbonyl groups at a concentration of 12 to 1400 milliequivalents, especially 50 to 1200 milliequivalents, per 100 g of the polymer is used.
  • polyamides, copolyamides, thermoplastic polyesters, thermoplastic copolyesters and acid-modified olefin resins are preferred examples of the polymer.
  • the same resin lacquers as described hereinbefore with respect to the can end member may be used.
  • the same resins as described hereinbefore with respect to the opening tab may be used for the protecting coating layer 11.
  • the protecting coating portion 14 should have a projecting size (w) 0.1 to 500 times, especially 0.5 to 100 times, the thickness (t 1 ) of the film layer portion 12 inwardly of the cut edge 7 of the opening. ln view of the completeness of covering and the easiness of heat bonding and processing, it is preferred that the thicknesses (t 1 ) and (t 2 ) of the film layer portions 12 and 13 be 5 to 1000 ⁇ m, especially 20 to 500 ⁇ m.
  • the easily-openable vessel closure of the present invention can be prepared by forming a laminate comprising a can end member and thermoplastic resin film layers heat-bonded to both the inner and outer surfaces of the can end member, in which openings corresponding to the above-mentioned opening of the can end member are formed on the film layers, pushing the end portions of the thermoplastic resin film layers in the molten state into the cut edge of the opening to form a projecting coating heat-bonded to the cut edge of the opening, applying an opening tab to the outer surface of the can end member to cover said opening and heat-bonding the opening tab to the can end member in the portion contiguous to the opening through the above-mentioned thermoplastic resin film layer.
  • a tapered projection may be formed in the peripheral portion contiguous to the opening by engaging the opening of the can end member with a tapered punch and die to form a projection having the above-mentioned shape.
  • the coated steel plate was formed into a vessel closure-forming member having an outer diameter of 62 mm, and an SBR type sealing compound was coated and dried on a curled peripheral portion to be double-seamed to a can body, whereby a can end member was prepared.
  • An ellipsoidal opening having a longer diameter of 27 mm was formed in the flat portion by means of a punch and die, whereby a pouring mouth was formed.
  • the position of the opening was such that the center of the ellipsoidal shape was located at the point 6.5 mm apart from the center of the can end member.
  • a polytetramethylene terephthalate/isophthalate film having a thickness of 150 ⁇ m and a melting point of 170° C. was punched into an ellipsoidal shape having a longer diameter of 33 mm, which was similar to the shape of said opening and a little larger than the shape of said opening, and the ellipsoidal film was placed on the opening on the surface to be formed into the inner surface of the final vessel.
  • a polytetramethylene terephthalate/isophthalate film having a thickness of 50 ⁇ m and a melting point of 170° C. was punched into the same shape as the above-mentioned ellipsoidal shape of the polytetramethylene terephthalate/isophthalate having a thickness of 150 ⁇ m, and this ellipsoidal film was placed on the opening on the surface to be formed into the outer surface of the final vessel. Then, both the films were pressed under a pressure of 5.3 Kg/cm 2 to the can end member in the peripheral portion contiguous to the opening by means of a pressing tool composed of brass, and simultaneously, the peripheral portion contiguous to the opening was heated at 200° C. by high frequency induction heating to heat-bond both the films to the can end member.
  • the films heat-bonded to the inner and outer surfaces in the peripheral portion oontiguous to the opening were holed by means of a punch and die to form an opening having a similar shape to that of said opening and being a little smaller in the size than said opening, so that a width of 0.5 mm was left inwardly of the cut edge of the opening.
  • a track-like film having a width of 3.5 mm was fusion-bonded to each of the inner and outer surfaces of the can end member.
  • a one-side coated aluminum foil having on one surface thereof a resin coating having a thickness of 5 ⁇ m, which was formed by coating a solution of a mixture of an epoxy resin and a phenolic resin (epoxy resin/phenolic resin weight ratio 75/25) and baking the coated solution at 230° C. for 30 seconds, was prepared.
  • a biaxially stretched polyethylene terephthalate film having a thickness of 50 ⁇ m was applied through an adhesive to the uncoated surface of the aluminum foil, and the laminate was cut into a size of 18 mm (width) ⁇ 45 mm (length) to form an opening tab.
  • the opening tab was placed on the can end member so that the coated surface covered the hot-adhesive resin layer composed of the polytetramethylene terephthalate/isophthalate, and the opening tab was pressed to the can end member under a pressure of 10 Kg/cm 2 by a pressing member composed of a heat-resistant rubber. Simultaneously, the peripheral portion contiguous to the opening was heated to 250° C.
  • thermoplastic resin coating having a -shaped section was formed on the cut edge of the opening.
  • a bonded can body for a 200-gram can which was formed of a TFS plate having a thickness of 0.22 mm and had an inner diameter of 52.3 mm and an ordinary vessel closure double-seamed to the other end was hot-filled with orange juice, and the easily-openable vessel closure of this Example was double-seamed to the can body so that the seaming outer diameter was 55 mm, whereby a canned orange juice drink was prepared.
  • a can end member was prepared in the same manner as described in Example 1, and an ellipsoidal opening having a longer diameter of 27 mm and a shorter diameter of 5 mm was formed in the flat portion of the can end member by means of a punch and die, whereby a pouring mouth was formed.
  • a biaxially stretched polyethylene terephthalate film having a thickness of 50 ⁇ m was applied through an adhesive to a soft aluminum foil having a thickness of 50 ⁇ m, and a polytetramethylene terephthalate/isophthalate film having a thickness of 20 ⁇ m and a melting point of 170° C. was fusion-bonded to the other surface of the aluminum foil.
  • the laminate was cut into a size of 11 mm (width) ⁇ 45 mm (length) to form an opening tab.
  • the opening tab was placed on the can end member so that the hot-adhesive resin layer of the polytetramethylene terephthalate/isophthalate confronted the outer surface of the can end member in the peripheral portion contiguous to the opening, and the opening tab was pressed under a pressure of 10 Kg/cm 2 by a pressing member composed of a heat-resistant rubber. Simultaneously, the peripheral portion contiguous to the opening was heated at 250° C. by high frequency induction heating, whereby the hot-adhesive resin layer of the opening tab was heat-bonded to the surface to be formed into the outer surface of the final vessel in the peripheral portion contiguous to the opening along a bonding width 3 mm.
  • a polypropylene film having a thickness of 20 ⁇ m and having on one surface thereof an acrylic adhesive layer having a thickness of 10 ⁇ m was cut into a rectangular shape having a width of 9 mm and a length of 31 mm to form a protecting covering film.
  • the covering film was placed on the opening of the above-mentioned vessel closure so that the inner surface of the vessel closure confronted the adhesive layer, and covering film was pressed under a pressure of 5 Kg/cm 2 by a pressing member composed of a rubbery elastomer so that the adhesive layer adhered closely to the coating on the inner surface of the vessel closure and also to the hot-adhesive resin layer of the opening tab, whereby an easily-openable vessel closure having an opening tab and a protecting coating layer was formed (see FIG. 5).
  • Example 1 The packed cans prepared in Example 1 and Comparative Example 1 were subjected to the falling test, and the cans were evaluated in the following manner. The obtained results are shown in Table 1.
  • the packed cans were let to fall down on an iron plate from different heights so that the lids were located on the lower side. Leakage of the content was checked.
  • the packed cans which had been subjected to the falling test were stored at 37° C. for 1 year, and the lids having the opening tab were separated from the can bodies by using a can opener. In each lid, the state of the protecting coating for the cut edge on the inner surface side of the opening was observed and it was checked whether or not rusting was caused.
  • An easily-openable vessel closure having an ellipsoidal opening having a longer diameter of 27 mm and a shorter diameter of 10 mm was prepared in the same manner as described in Example 1.
  • a vessel closure having an ellipsoidal opening having a long diameter of 27 mm and a shorter diameter of 10 mm was prepared in the same manner as described in Example 1, and the peripheral portion contiguous to the opening was projected outward by using a punch and die to obtain an easily-openable vessel closure in which the peripheral portion of the can end member contiguous to the opening was tapered and projected along a width of 2 mm at a projection angle of 25° from the flat surface.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Containers Opened By Tearing Frangible Portions (AREA)
  • Closures For Containers (AREA)

Abstract

Disclosed is an easily-openable vessel closure comprising a can end member having a preformed opening and an easily-tearable opening tab arranged on the outer side of the can end member to cover the opening and adhere closely to the peripheral portion of the can end member contiguous to the opening, wherein the opening of the can end member has such a size and shape that the opening is longer in the radial direction of the can end member, the opening extends from the inside of a circle concentric with the can end member, which has a diameter 0.35 time the seaming diameter of the can end member, to the point close to the outer periphery of the can end member and the portion defined by the contour of the opening and said circle involves a circle having a diameter of 5 mm, and wherein a thermoplastic resin coating having a -shaped section is formed on the cut edge of the opening of the can end member and the contiguous peripheral portion of the can end member and the opening tab is bonded to the can end member through said resin coating.

Description

BACKGROUND OF THE INVENTION
(1) Field of the Invention
The present invention relates to an easily-openable vessel closure. More particularly, the present invention relates to an easily-openable vessel closure having excellent shock resistance and an opening shape suitable for drinking a liquid content.
(2) Description of the Prior Art
A vessel closure comprising a can end member having a preformed opening and an easily-tearable opening tab arranged on the outer side of the can end member to cover said opening and adhere closely to the peripheral portion of the can end member contiguous to the opening is known as an easily-openable vessel closure. Bonding of the opening tab to the can end member is accomplished by using a pressure-sensitive adhesive or by heat sealing with a hot-adhesive resin. In each case, if insufficient adhesion or peeling is caused between the opening tab and the peripheral portion contiguous to the opening, a serious problem of insufficient sealing due to leakage arises.
Various proposals have been made to protect the cut edge of the opening and improve the pressure-resistant bonding between the opening tab and the peripheral portion of the can end member contiguous to the opening in easily-openable vessel closures of this type. However, trials have hardly been made to protect the bonded portion between the opening tab and the peripheral portion contiguous to the opening from shocks of falling or the like
SUMMARY OF THE INVENTION
It is therefore a primary object of the present invention to provide an easily-openable vessel closure having an opening shape suitable for drinking a liquid content, which opening shape can protect the bonded portion between the opening tab and the peripheral portion contiguous to the opening from shock due falls or the like.
Another object of the present invention is to provide an easily-openable vessel closure in which the bond between the opening tab and the peripheral portion contiguous to the opening is prevented from deterioration or peeling and a good seal is maintained even if the can end member of a packed can is subjected to shock due to falls or the like.
Still another object of the present invention is to provide an easily-openable vessel closure in which breakage of the protection of the cut edge of the opening is assuredly prevented even if the can end member is subjected to shock.
More specifically, in accordance with the present invention, there is provided an easily-openable vessel closure comprising a can end member having a preformed opening and an easily-tearable opening tab arranged on the outer side of the can end member to cover the opening and adhere closely to the peripheral portion of the can end member contiguous to the opening, wherein the opening of the can end member has such a size and shape that the opening is longer in the radial direction of the can end member, the opening extends from the inside of a circle concentric with the can end member, which has a diameter 0.35 time the seaming diameter of the can end member, to the point close to the outer periphery of the can end member and the portion defined by the contour of the opening and said circle involves a circle having a diameter of 5 mm, and wherein a thermoplastic resin coating having a -shaped section is formed on the cut edge of the opening of the can end member and the contiguous peripheral portion of the can end member and the opening tab is bonded to the can end member through said resin coating.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view showing an easily-openable vessel closure of the present invention, seen from the side of the outer surface.
FIG. 2 is an enlarged view showing the section taken along the line a--a of the vessel closure shown in FIG. 1.
FIG. 3 is a similar sectional view illustrating the state where the opening tab is peeled from the vessel closure shown in FIG. 2.
FIG. 4 is a diagram illustrating the shape of the opening of the easily-openable vessel closure of the present invention.
FIG. 5 is a sectional view showing a conventional vessel closure.
FIG. 6 is a plan view showing a preferred embodiment of the easily-openable vessel closure of the present invention.
FIG. 7 is an enlarged view showing the section taken along the line b--b of the vessel closure shown in FIG. 6.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to FIGS. 1 through 3 showing the entire structure of the easily-openable vessel closure of the present invention, this vessel closure comprises a can end member represented as a whole by reference numeral 1 and an opening tab represented as a whole by reference numeral 2. The can end member 1 has a preformed opening 3, and the opening tab 2 is arranged to cover the opening 3 and adhere closely to the peripheral portion of the can end member contiguous to the opening 3.
The can end member 1 comprises a metal substrate and protecting coatings 5 and 6 formed on the inner and outer surfaces of the metal substrate 4. The metal substrate 4 is exposed on the cut edge 7 of the opening 3. Since this exposed portion falls in contact with the content, there arises a problem of corrosion of this exposed portion or dissolution of the metal from this exposed portion. The opening tab 2 ordinarily comprises a substrate alone or in combination with a hot-adhesive resin layer or coating 9 located on the can end member side of the substrate 8. A protective resin coating layer 10 may be formed on the outer surface of the substrate 8. The opening tab 2 is bonded closely to the can end member 1 by fusion-bonding the hot-adhesive resin layer or coating 9 to a film layer 13 of the can end member 1, whereby sealing is accomplished.
A protective coating having a -shaped section, which is represented as a whole by reference numeral 11, is formed to cover the cut edge 7 of the opening 3 of the can end member 1. This protective coating 11 is composed of a thermoplastic resin which is heat bondable and comprises a film layer 12 heat-bonded to the peripheral portion of the inner surface side of the opening 3, a film layer 13 heat-bonded to the peripheral portion of the outer surface side of the opening 3 and a projecting covering portion 14 which is heat-bonded to the cut 13.
One of the important features of the present invention is that the resin coating 11 having a -shaped section is formed, by that bonding, on the cut edge 7 of the opening 3 of the can end member 1 and the contiguous peripheral portion and the opening tab 2 is bonded to the can end member 1 through this coating 11 and the opening 3 is formed to have a specific shape and size described below.
Referring to FIG. 4 showing the shape of the opening 3 of the easily-openable vessel closure of the present invention, the opening 3 is longer in the radial direction of the can end member 1, the opening 3 extends from the inside of a circle A concentric with the can end member 1, which has a diameter D2 of 0.35×D1 where D1 stands for the seaming diameter of the can end member 1, to the point close to the outer periphery of the can end member 1, and the portion 16 defined by the contour B of the opening 3 and the circle A involves a circle C having a diameter of 5 mm.
In view of the easy openability, the easiness of drinking of the liquid content through the opening 3 and the easiness of discharge of the content through the opening 3, it is important that the opening 3 should be longer in the radial direction of the can end member 1 as shown in FIG. 4. From the results of the organoletpic tests made by the present inventors, it was found that when the opening 3 is formed to have such a size and shape that the opening 3 extends from the inside of the circle A having a diameter D2 of 0.35×D1 to the point close to the outer periphery of the can end member 1, best easiness of drinking of the liquid content is obtained.
From the results of the invented falling test of a can formed by seaming an easily-openable vessel closure of the above-mentioned type to a can body, it was found that a high impact force is generated locally at a specific position of the vessel closure (causing navellike projection of the opening tab), and that this position is located in the central portion of the can end member, namely, the portion surrounded by the circle A having a diameter D2 of 0.35×D1 (practically, the opening tab covering this portion), though the position varies to some extent according to the shape and size of the opening. In the case where the bonded portion between the protective adhesive layer 11 and opening tab 2 is included in this high impact force-generated area or is contiguous to this area, adhesion failure or peeling is readily caused by this impact force, resulting in leakage.
If this opening 3 is located outside the circle A, there is no risk of adhesion failure caused by the impact force, but the shape of the opening becomes unsuitable for drinking. lf the inner end portion of the opening 3 is located inside the circle A, the easiness of drinking is improved but a fatal defect of adhesion failure by the impact force, resulting in leakage, is brought about.
According to the present invention, these disadvantages can be eliminated very effectively. In the present invention, the portion 16 defined by the contour B of the opening 3 and the above-mentioned circle A has a shape including a circle C having a diameter of 5 mm and the adhesive protecting coating 11 having a -shaped section is formed in the peripheral portion of the opening 3. By dint of this feature, even if a high impact force is generated locally on the opening tab 2 covering the opening 3, occurrence of adhesion failure or peeling is prevented in the bonded portion between the opening tab 2 and the protecting adhesive layer 11 of the can end member 1. If the diameter of a largest circle that can be included in the above-mentioned portion 16 is smaller than 5 mm, as is seen from the Examples given hereinafter, leakage is caused during the transportation and distribution or under a falling shock that should practically be resisted.
Furthermore, when the heat bonding protection coating 11 of a -shaped section is not formed on the opening cut edge of the can end member 1 and the contiguous peripheral portion and the opening tab 2 is heat-bonded on the can end member 1 through only the heat adhesive layer 13 of the film layer, even if the diameter of the circle C which involves said portion 16 is 5 mm, leakage is similarly caused from a falling shock of the above-mentioned level.
In the present invention, the diameter of the circle C included in the portion 16 of the opening 3 defined by the contour B of the opening 3 and the circle A is at least 5 mm, the hot-adhesive protective coating 11 having a -shaped section is formed on the periphery of the opening 3 of the can end member 1 and the opening tab 2 is heat-bonded to the can end member 1 through this coating 11. The fact that leakage due to a shock is prevented by dint of the above feature was empirically found based on repetition of experiments. The reason has not been elucidated. However, it is believed that this advantage will be attained according to the following mechanism.
As pointed out hereinbefore, it is at the area surrounded by the circle A that the local impact force is concentratedly generated, and projecting deformation of the opening tab is caused by this impact force to such an extent that the size of the largest rising portion is 5 mm at most. When the hot-adhesive protecting coating 11 is formed on the cut edge of the opening of the can end member 1 and the contiguous portion, the coating 14 projecting inward from the cut edge 7 is present, though this projecting coating 14 is not present when the hot-adhesive layer is formed only on the portion where the peripheral portion of the cap end member contiguous to the opening and the portion to which the opening tab 2 are overlapped. Accordingly, if the shape and size of the opening are adjusted so that the diameter of the included circle C is 5 mm, large deformation generated by a large shock is prevented from extending to the bonded portion between the opening tab 2 and the can end member 1, while a small shock is moderated or damped by the projecting coating 14.
In the present invention, by forming the opening 3 to have the above-mentioned shape and also by forming the hot-adhesive protecting coating 11 having a -shaped section on the periphery of the opening 3, adhesion failure or peeling is prevented in the bonded portion between the opening tab 2 and the can end member 1. Furthermore, there can be attained an effect of safely protecting the covering for the cut edge of the opening of the can end member 1 even if an impact force is applied.
For example, according to the conventional technique, as shown in FIG. 5, a protecting resin layer 15 is applied to the inner side of the can end member 1, that is, on the side opposite to the side where the opening tab 2 is arranged, whereby corrosion of the cut edge of the opening of the can end member 1 is prevented. However, in the case where the above-mentioned local impact force is concentratedly generated on the opening tab 2, not only the above-mentioned leakage but also breakage or cracking of the inner surface protecting resin layer 15 is caused, and therefore, dissolution of the metal from the cut edge 7 and corrosion of the cut edge 7 are readily advanced. In the present invention, the coating for protecting the cut edge 7 of the opening 3 of the can end member 1 is a coating 11 having a -shaped section, which is continuous in the circumferential direction but is not continuous in the radial direction, and the shape and size of the opening 3 are adjusted so that the diameter of the above-mentioned included circle C is at least 5 mm. By dint of this feature, in the present invention, even if a certain shock is applied, breakage or cracking of the protecting resin coating 11 is prevented, and furthermore, a large shock is prevented from being given to this coating 11, whereby corrosion of the cut edge 7 or dissolution of the metal from the cut edge 7 is prevented.
The shape of the opening 3 is freely changed so far as the above-mentioned requirements are satisfied, and for example, circular, ellipsoidal, egg-like, rain drop-like, oval and gourd-like shapes may be adopted, though shapes that can be adopted in the present invention are not limited to those exemplified above.
In accordance with one preferred embodiment of the present invention, the shock resistance can further be improved by forming the opening 3 to have a shape described below. This embodiment is illustrated in FIGS. 6 and 7. Referring to FIGS. 6 and 7, the peripheral portion 17 of the can end member 1 contiguous to the opening 3 is tapered and projected to the outer side. In the case where the opening tab 2 is bonded to this tapered peripheral portion 17, even if projecting deformation is caused in the opening tab 2, the stress applied between the opening tab 2 and the tapered peripheral portion 17 is not a peeling force but a shear stress, with the result that peeling of the bonded portion is effectively prevented.
It is preferred that the width of the tapered peripheral portion 17 be 0.5 to 5 mm, especially 1 to 3 mm, and that the angle of the projection of the tapered peripheral portion from the horizontal plane be 10° to 40°, especially 15° to 30°.
In the present invention, the easily-openable vessel closure is prepared by heat-bonding the opening tab to the can end member having a preformed opening having the above-mentioned size and shape. Accordingly, the same metal blank as used for a can body may be used for the can end member without any limitation concerning the processing of the metal blank, and therefore, the used empty can can be recovered and used again as the resource effectively.
As the metal blank for the can end member, there can be mentioned an untreated steel plate (black plate), electrolytically deposited and melt-deposited steel plates such as tinplate, a zinc-deposited steel plate and chromium-deposited steel plate, chemically treated steel plates such as a chromate-treated steel plate and a phosphate-treated steel plate, and TFS (a steel plate electrolytically treated in chromic acid). Furthermore, a plate of a light metal such as an aluminum plate may be used. It is preferred that the thickness of the metal blank be 0.10 to 0.70 mm, especially 0.15 to 0.55 mm.
The metal blank, especially a surface-treated steel plate, may be used in the uncoated state, but it is ordinarily preferred that the inner surface and/or the outer surface be coated. For formation of this protective coating, there may be used lacquers of thermosetting resins such as a phenol-formaldehyde resin, a furan-formaldehyde resin, a xylene-formaldehyde resin, a ketone-formaldehyde resin, a urea-formaldehyde resin, a melamine-formaldehyde resin, an alkyd resin, an unsaturated polyester resin, an epoxy resin, a bismaleimide resin, a triallyl cyanurate resin, a thermosetting acrylic resin, a silicone resin and an oleoresin, lacquers of thermoplastic resin such as a vinyl chloride-vinyl acetate copolymer, a partially saponified vinyl chloride-vinyl acetate copolymer, a vinyl chloride-maleic acid copolymer, a vinyl chloride-maleic acid-vinyl acetate copolymer, an acrylic polymer and a saturated polyester, and mixtures thereof.
As pointed out hereinbefore, the opening tab comprises a substrate alone or in combination with a thermoplastic resin layer or coating formed on one side of the substrate. The substrate should have a good flexibility and a good gas barrier property. Accordingly, an aluminum foil, a tinplate foil, a steel foil, an iron foil or a similar metal foil is advantageously used. As the gas barrier substrate, there can be used not only these metal foils but also films or metal-vacuum-deposited films of high gas barrier resins such as a saponified ethylene-vinyl acetate copolymer, a vinylidene chloride resin, a vinyl chloride resin, a high nitrile resin and a polyvinyl alcohol resin.
Any of thermoplastic resins having a hot adhesiveness to the protective coating 11 can be used as the hot-adhesive resin. It is ordinarily preferred that a hot-adhesive resin having a melting or softening point of 30° to 300° C., especially 70° to 260° C., be used. As a preferred example of this hot-adhesive resin, there can be mentioned a thermoplastic polymer having on the main chain or the side chain a carbonyl group ##STR1## derived from a carboxylic acid, a carboxylic acid salt, a carboxylic anhydride, a carboxylic acid ester, a carboxylic acid amide, a ketone, a carbonic acid ester or urea. Best combination of the heat bondability and corrosion resistance can be obtained when a thermoplastic polymer containing carbonyl groups at a concentration of 12 to 1400 milliequivalents, especially 50 to 1200 milliequivalents, per 100 g of the polymer is used. As preferred examples of the polymer, there can be mentioned polyamides, copolyamides, thermoplastic polyesters, thermoplastic copolyesters and acid-modified olefin resins.
For formation of the coating, the same resin lacquers as described hereinbefore with respect to the can end member may be used.
In the present invention, the same resins as described hereinbefore with respect to the opening tab may be used for the protecting coating layer 11. In this coating, it is preferred that the protecting coating portion 14 should have a projecting size (w) 0.1 to 500 times, especially 0.5 to 100 times, the thickness (t1) of the film layer portion 12 inwardly of the cut edge 7 of the opening. ln view of the completeness of covering and the easiness of heat bonding and processing, it is preferred that the thicknesses (t1) and (t2) of the film layer portions 12 and 13 be 5 to 1000 μm, especially 20 to 500 μm.
The easily-openable vessel closure of the present invention can be prepared by forming a laminate comprising a can end member and thermoplastic resin film layers heat-bonded to both the inner and outer surfaces of the can end member, in which openings corresponding to the above-mentioned opening of the can end member are formed on the film layers, pushing the end portions of the thermoplastic resin film layers in the molten state into the cut edge of the opening to form a projecting coating heat-bonded to the cut edge of the opening, applying an opening tab to the outer surface of the can end member to cover said opening and heat-bonding the opening tab to the can end member in the portion contiguous to the opening through the above-mentioned thermoplastic resin film layer.
A tapered projection may be formed in the peripheral portion contiguous to the opening by engaging the opening of the can end member with a tapered punch and die to form a projection having the above-mentioned shape.
The present invention will now be described in detail with reference to the following Examples that by no means limit the scope of the invention.
EXAMPLE 1
An electrolytically chromate-treated steel plate having a thickness of 0.23 mm [tinfree steel (TFS) plate; tempering degree of T4CA], on each of both the surface of which a coating having a thickness of 5 μm was formed by coating and baking a lacquer of a mixture of an epoxy resin and a phenolic resin, was prepared. The coated steel plate was formed into a vessel closure-forming member having an outer diameter of 62 mm, and an SBR type sealing compound was coated and dried on a curled peripheral portion to be double-seamed to a can body, whereby a can end member was prepared.
An ellipsoidal opening having a longer diameter of 27 mm was formed in the flat portion by means of a punch and die, whereby a pouring mouth was formed. The position of the opening was such that the center of the ellipsoidal shape was located at the point 6.5 mm apart from the center of the can end member. A polytetramethylene terephthalate/isophthalate film having a thickness of 150 μm and a melting point of 170° C. was punched into an ellipsoidal shape having a longer diameter of 33 mm, which was similar to the shape of said opening and a little larger than the shape of said opening, and the ellipsoidal film was placed on the opening on the surface to be formed into the inner surface of the final vessel. A polytetramethylene terephthalate/isophthalate film having a thickness of 50 μm and a melting point of 170° C. was punched into the same shape as the above-mentioned ellipsoidal shape of the polytetramethylene terephthalate/isophthalate having a thickness of 150 μm, and this ellipsoidal film was placed on the opening on the surface to be formed into the outer surface of the final vessel. Then, both the films were pressed under a pressure of 5.3 Kg/cm2 to the can end member in the peripheral portion contiguous to the opening by means of a pressing tool composed of brass, and simultaneously, the peripheral portion contiguous to the opening was heated at 200° C. by high frequency induction heating to heat-bond both the films to the can end member.
The films heat-bonded to the inner and outer surfaces in the peripheral portion oontiguous to the opening were holed by means of a punch and die to form an opening having a similar shape to that of said opening and being a little smaller in the size than said opening, so that a width of 0.5 mm was left inwardly of the cut edge of the opening. In this state, a track-like film having a width of 3.5 mm was fusion-bonded to each of the inner and outer surfaces of the can end member.
A one-side coated aluminum foil having on one surface thereof a resin coating having a thickness of 5 μm, which was formed by coating a solution of a mixture of an epoxy resin and a phenolic resin (epoxy resin/phenolic resin weight ratio=75/25) and baking the coated solution at 230° C. for 30 seconds, was prepared. A biaxially stretched polyethylene terephthalate film having a thickness of 50 μm was applied through an adhesive to the uncoated surface of the aluminum foil, and the laminate was cut into a size of 18 mm (width)×45 mm (length) to form an opening tab. The opening tab was placed on the can end member so that the coated surface covered the hot-adhesive resin layer composed of the polytetramethylene terephthalate/isophthalate, and the opening tab was pressed to the can end member under a pressure of 10 Kg/cm2 by a pressing member composed of a heat-resistant rubber. Simultaneously, the peripheral portion contiguous to the opening was heated to 250° C. by high frequency induction heating, whereby the coating applied to the opening tab and the 50 μm polytetramethylene terephthalate/isophthalate film bonded as the hot-adhesive resin layer to the outer surface of the can end member in the peripheral portion contiguous to the opening were fusion bonded and the heat-adhesive resin layer and film layer already bonded to the inner and outer surfaces of the can end member in the portion contiguous to the opening and projected from the cut edge of the opening along the width of 0.5 mm were fusion-bonded to each other. Thus, a thermoplastic resin coating having a -shaped section was formed on the cut edge of the opening.
Separately, a bonded can body for a 200-gram can, which was formed of a TFS plate having a thickness of 0.22 mm and had an inner diameter of 52.3 mm and an ordinary vessel closure double-seamed to the other end was hot-filled with orange juice, and the easily-openable vessel closure of this Example was double-seamed to the can body so that the seaming outer diameter was 55 mm, whereby a canned orange juice drink was prepared.
COMPARATIVE EXAMPLE 1
A can end member was prepared in the same manner as described in Example 1, and an ellipsoidal opening having a longer diameter of 27 mm and a shorter diameter of 5 mm was formed in the flat portion of the can end member by means of a punch and die, whereby a pouring mouth was formed.
A biaxially stretched polyethylene terephthalate film having a thickness of 50 μm was applied through an adhesive to a soft aluminum foil having a thickness of 50 μm, and a polytetramethylene terephthalate/isophthalate film having a thickness of 20 μm and a melting point of 170° C. was fusion-bonded to the other surface of the aluminum foil. The laminate was cut into a size of 11 mm (width)×45 mm (length) to form an opening tab.
The opening tab was placed on the can end member so that the hot-adhesive resin layer of the polytetramethylene terephthalate/isophthalate confronted the outer surface of the can end member in the peripheral portion contiguous to the opening, and the opening tab was pressed under a pressure of 10 Kg/cm2 by a pressing member composed of a heat-resistant rubber. Simultaneously, the peripheral portion contiguous to the opening was heated at 250° C. by high frequency induction heating, whereby the hot-adhesive resin layer of the opening tab was heat-bonded to the surface to be formed into the outer surface of the final vessel in the peripheral portion contiguous to the opening along a bonding width 3 mm.
A polypropylene film having a thickness of 20 μm and having on one surface thereof an acrylic adhesive layer having a thickness of 10 μm was cut into a rectangular shape having a width of 9 mm and a length of 31 mm to form a protecting covering film. The covering film was placed on the opening of the above-mentioned vessel closure so that the inner surface of the vessel closure confronted the adhesive layer, and covering film was pressed under a pressure of 5 Kg/cm2 by a pressing member composed of a rubbery elastomer so that the adhesive layer adhered closely to the coating on the inner surface of the vessel closure and also to the hot-adhesive resin layer of the opening tab, whereby an easily-openable vessel closure having an opening tab and a protecting coating layer was formed (see FIG. 5).
By using the easily-openable vessel closure prepared in the above-mentioned manner, a canned orange juice drink was prepared in the same manner as described in Example 1.
The packed cans prepared in Example 1 and Comparative Example 1 were subjected to the falling test, and the cans were evaluated in the following manner. The obtained results are shown in Table 1.
LEAKAGE
The packed cans were let to fall down on an iron plate from different heights so that the lids were located on the lower side. Leakage of the content was checked.
RUSTING OF CUT EDGE
The packed cans which had been subjected to the falling test were stored at 37° C. for 1 year, and the lids having the opening tab were separated from the can bodies by using a can opener. In each lid, the state of the protecting coating for the cut edge on the inner surface side of the opening was observed and it was checked whether or not rusting was caused.
                                  TABLE 1
__________________________________________________________________________
Results of Test of Cans of Example 1 and Comparative Example 1
             Shorter
             Diameter
             (mm) of
                  Falling       Rusting of
Shape of Opening
             Opening
                  Height (cm)
                         Leakage
                                Cut Edge
__________________________________________________________________________
Example 1
case where portion
             3    20     not observed
                                not observed
defined by circle A and
                  40     observed
                                not observed
contour B of opening does
                  60     observed
                                not observed
not include circle having
                  80     observed
                                observed
diameter of 5 mm
             4    20     not observed
                                not observed
                  40     not observed
                                not observed
                  60     observed
                                not observed
                  80     observed
                                not observed
case where portion
             5    20     not observed
                                not observed
defined by circle A
                  40     not observed
                                not observed
and contour B of  60     not observed
                                not observed
opening includes  80     not observed
                                not observed
circle having
             10   20     not observed
                                not observed
diameter of 5 mm  40     not observed
                                not observed
                  60     not observed
                                not observed
                  80     not observed
                                not observed
Comparative Example 1
case where portion
             5    20     not observed
                                observed
defined by circle A and
                  40     not observed
                                observed
contour B of opening
                  60     observed
                                observed
does not include circle
                  80     observed
                                observed
having diameter of 5 mm
__________________________________________________________________________
EXAMPLE 2
An easily-openable vessel closure having an ellipsoidal opening having a longer diameter of 27 mm and a shorter diameter of 10 mm was prepared in the same manner as described in Example 1.
Separately, a vessel closure having an ellipsoidal opening having a long diameter of 27 mm and a shorter diameter of 10 mm was prepared in the same manner as described in Example 1, and the peripheral portion contiguous to the opening was projected outward by using a punch and die to obtain an easily-openable vessel closure in which the peripheral portion of the can end member contiguous to the opening was tapered and projected along a width of 2 mm at a projection angle of 25° from the flat surface.
In the same manner as described in Example 1, cans packed with a fruit juice were prepared and subjected to the falling test. The obtained results are shown in Table 2.
              TABLE 2
______________________________________
Results of Test of Cans of Example 2
Shape of Pe-
          Short
ripheral Portion
          Diameter Falling
contiguous to
          (mm) of  Height           Rusting of
Opening   Opening  (cm)    Leakage  Cut Edge
______________________________________
flat      10        80     not observed
                                    not observed
                   100     not observed
                                    not observed
                   120     observed not observed
                   140     observed not observed
tapered   10        80     not observed
                                    not observed
and projected      100     not observed
                                    not observed
outward            120     not observed
                                    not observed
                   140     not observed
                                    not observed
______________________________________

Claims (3)

What is claimed is:
1. An easily-openable vessel closure comprising a can end member having a preformed opening and an easily-tearable opening tab arranged on the outer side of the can end member to cover the opening and adhere closely to the peripheral portion of the can end member contiguous to the opening, wherein the opening of the can end member has such a size and shape that the opening is longer in the radial direction of the can end member, the opening extends from the inside of a circle concentric with the can end member, which has a diameter 0.35 times the seaming diameter of the can end member, to the point close to the outer periphery of the can end member and the portion defined by the contour of the opening and said circle involves a circle having a diameter of 5 mm, and wherein a thermoplastic resin coating having a -shaped section is formed on the cut edge of the opening of the can end member and the contiguous peripheral portion of the can end member and the opening tab is bonded to the can end member through said resin coating.
2. An easily-openable vessel closure as set forth in claim 1, wherein the can end member is tapered and projected outward in the peripheral portion contiguous to the opening and the opening tab is bonded to the can end member at said tapered peripheral portion.
3. An easily-openable vessel closure as set forth in claim 2, wherein the width of the tapered peripheral portion is 0.5 to 5 mm and the projection angle of the tapered peripheral portion is 10° to 40° from the horizontal plane.
US06/554,100 1982-11-19 1983-11-21 Shock-resistant easily-openable vessel closure Expired - Fee Related US4526287A (en)

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JP57202041A JPS5993639A (en) 1982-11-19 1982-11-19 Shock-resisting easy open vessel cover
JP57-202041 1982-11-19

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US4595114A (en) * 1985-04-26 1986-06-17 Minnesota Mining And Manufacturing Company Tape closure for a can end
US4909434A (en) * 1988-05-20 1990-03-20 The Procter & Gamble Company Moisture impervious carton having one-piece pouring spout sealed to innermost and outermost surfaces
EP0389792A1 (en) * 1989-03-29 1990-10-03 Tetra Laval Holdings & Finance SA A packing container for liquid, especially pressurized contents
US5125886A (en) * 1989-12-15 1992-06-30 The Procter & Gamble Company One piece pouring spout sealed to innermost and outermost surfaces of moisture impervious carton
US5219086A (en) * 1989-03-29 1993-06-15 Tetra Alfa Holdings S.A. Packing container for liquid, especially pressurized contents
EP0676336A2 (en) * 1994-04-07 1995-10-11 Rüdiger Haaga GmbH Method for covering the cut edge of a container opening by means of a protecting covering
EP0712675A1 (en) * 1994-11-18 1996-05-22 Rüdiger Haaga GmbH Device for making and attaching of a protecting cladding at an opening in the wall of a container
US5632440A (en) * 1994-06-10 1997-05-27 Tetra Laval Holdings & Finance S.A. Container with plug-in closure unit
WO1997039955A1 (en) * 1996-04-25 1997-10-30 Carnaudmetalbox Plc Vacuum closures and containers therefor, and combinations thereof
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US7757889B1 (en) 2005-09-27 2010-07-20 Zeev Haim Zipris Sealing and reopening device for opened aluminum beverage cans
US20110049154A1 (en) * 2006-08-31 2011-03-03 Andreas Michalsky Packaging container, in particular can-like container
US20110049159A1 (en) * 2008-02-12 2011-03-03 Renda Eduardo Jose Lid for vacuum-sealing packaging and the manufacturing process thereof
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US4595114A (en) * 1985-04-26 1986-06-17 Minnesota Mining And Manufacturing Company Tape closure for a can end
US4909434A (en) * 1988-05-20 1990-03-20 The Procter & Gamble Company Moisture impervious carton having one-piece pouring spout sealed to innermost and outermost surfaces
EP0389792A1 (en) * 1989-03-29 1990-10-03 Tetra Laval Holdings & Finance SA A packing container for liquid, especially pressurized contents
US5219086A (en) * 1989-03-29 1993-06-15 Tetra Alfa Holdings S.A. Packing container for liquid, especially pressurized contents
US5308418A (en) * 1989-03-29 1994-05-03 Tetra Laval Holdings & Finance S.A. Packing container for liquid, especially pressurized contents
US5125886A (en) * 1989-12-15 1992-06-30 The Procter & Gamble Company One piece pouring spout sealed to innermost and outermost surfaces of moisture impervious carton
US5670002A (en) * 1994-04-07 1997-09-23 Ruediger Haaga Gmbh Process for covering cut edge of a container opening with protective layer
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US5887743A (en) * 1994-04-07 1999-03-30 Ruediger Haaga Gmbh Process for covering cut edge of a container opening with protective layer
US5632440A (en) * 1994-06-10 1997-05-27 Tetra Laval Holdings & Finance S.A. Container with plug-in closure unit
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US6673294B2 (en) 2000-03-21 2004-01-06 Saint-Gobain Vetrotex France S.A. Method for sealing a bared section of the wall of a hollow body made of a composite based on a reinforced thermoplastic
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US20080044525A1 (en) * 2001-12-14 2008-02-21 Christian Fenn-Barrabass Packagagin And Sealing Tool For Production Thereof
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US20070278116A1 (en) * 2004-03-16 2007-12-06 Andreas Michalsky Method Of Producing A Tubular Pouch Having A Standing Base Formed Integrally Therewith, And Tubular Pouch
US20080184548A1 (en) * 2004-05-27 2008-08-07 Zweigniederlassund Der Huhtamaki Deutschland, Gmbh & Co. Kg Tubular, especially can-shaped, receptacle for the accommodation of fluids, a method of manufacture and use
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