US4382344A

US4382344A - Display box assembly

Info

Publication number: US4382344A
Application number: US06/284,722
Authority: US
Inventors: Sandra D. Freeman
Original assignee: Individual
Current assignee: Individual
Priority date: 1981-07-20
Filing date: 1981-07-20
Publication date: 1983-05-10
Anticipated expiration: 2001-07-20

Abstract

A box assembly comprising a series of three corner connected boxes is formed from a unitary blank of sheet material. The unitary blank is suitably cut and scored to include along the length thereof twelve body panels, two pairs of tabs, each pair spaced apart by an even number of body panels, and a flap on the end of the blank. In addition, closing flaps are suitably cut and scored on the tops and bottoms of selected ones of the body panels for use in closing off the openings on the tops and bottoms of the individual boxes of the assembly. To fabricate the box assembly from the blank, the tabs of each pair of tabs are folded and glued back on themselves to form a joining flap. An adhesive is then placed on the surfaces of each of the joining flaps and the end flap. The blank is then folded over on itself such that six of the body panels on the blank are superimposed over the remaining six. When so folded and glued, the blank is formed into a box assembly which is in a collapsed condition and need be merely opened up to provide the series of three corner connected boxes.

Description

BACKGROUND OF THE INVENTION

This invention relates to boxes made of sheet material and more particularly to improvements in the structure and fabrication thereof.

It is highly desirable to provide a plurality of boxes which are joined in series by their corners to form a single assembly. Such a box assembly can be used, for example, for the packaging and display of related products, thus enhancing the sale thereof. The cost of such a box assembly can be reduced if the walls of the boxes and the flaps needed for joining the corners of the boxes are made of a unitary blank of sheet material. Moreover, the cost of such a box assembly can be further reduced if it can be formed on a single pass of the unitary blank through a standard folding and gluing machine. Thus, when the completed box assembly comes out of the machine it is in a collapsed condition in which it can be conveniently stored and shipped and, upon reaching the user, need be merely opened up for use.

SUMMARY OF THE INVENTION

In accordance with the present invention, a series of corner connected boxes is formed from a unitary blank of sheet material. The unitary blank is suitably cut and scored to include along the length thereof a plurality of body panels, one or more pairs of narrow tabs, each pair spaced apart by an even number of body panels, and a narrow flap on at least one end of the blank. In addition, closing flaps are suitably cut and scored on the tops and bottoms of selected ones of the body panels for use in closing off the tops and bottoms of the individual boxes of the assembly.

In the fabrication of the box assembly from the blank, in accordance with the present invention, the tabs in each pair of tabs are folded and glued back on themselves to form a joining flap. An adhesive is then placed on the surfaces of each of the joining flaps and the end flap. The blank is then folded over inwardly on itself from one or both ends thereof such that half of the body panels on the blank are superposed over the remaining half of the body panels, resulting in each of the joining flaps and the end flap being respectively glued to the marginal side of an opposing body panel. When so folded and glued, the blank is formed into a box assembly which is in a collapsed condition and need be merely opened up to provide the series of corner connected boxes.

It is accordingly an object of the present invention to provide a series of corner connected display boxes which can be fabricated in a simple and economical manner from a unitary blank.

Another object of the present invention is to provide a unitary blank having defined therein a plurality of body panels, at least one pair of tabs, and at least one end flap, these portions being so related and joined when the blank is folded and glued in a collapsed condition that when erected it forms a series of corner connected boxes.

Another object of the present invention is to provide for fabricating a series of corner connected display boxes from a unitary blank in a single pass thereof through a folding and gluing machine.

Another object of the present invention is to provide a unitary blank of sheet material which has been suitably cut and scored such that upon being passed through a folding and gluing machine it forms a series of corner connected boxes having advertising portions extending from the rear walls thereof.

Yet another object of the present invention is to provide a unitary blank of sheet material which has been suitably cut and scored such that upon being passed through a folding and gluing machine it forms a series of corner connected boxes wherein the heights of the boxes may vary and wherein the sizes of the cross sectional configurations of the boxes may vary.

Still another object of the present invention is to provide a multiple box structure which is easy to fabricate out of a unitary blank of sheet material and which when completely formed lies flat and can be readily erected to provide a series of corner connected boxes having a neat and attractive appearance thereby especially adapting it for the display of products.

With these and other objects in view, the invention consists in the construction, arrangement and combination of the various parts of the device, whereby the objects contemplated are attained as hereinafter set forth, pointed out in the appended claims and illustrated in the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view of a blank for forming the assembly of boxes of the present invention;

FIG. 2 is a plan view showing the first stage of forming a first joining flap from a first pair of tabs on the blank in FIG. 1;

FIG. 3 is a plan view showing the final stage of forming the first joining flap from the first pair of tabs on the blank in FIG. 1;

FIG. 4 is a plan view showing the first stage of forming a second joining flap from a second pair of tabs on the blank in FIG. 1;

FIG. 5 is a plan view showing the final stage of forming the second joining flap from the second pair of tabs on the blank in FIG. 1;

FIG. 6 is a plan view showing the assembly of boxes formed from the blank in FIG. 1 in a collapsed condition;

FIG. 6a is a plan view showing the flat folded blank of FIG. 6 after it has been refolded into a collapsed condition by pushing the ends of the assembly of boxes together;

FIG. 6b is an enlarged sectional view taken along line 6b--6b of FIG. 6a;

FIG. 7 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 6;

FIG. 8 shows an enlarged cross sectional view of the assembly of boxes as taken along line 8--8 of FIG. 7;

FIG. 9 is a plan view of another blank provided with an advertising panel portion thereon for forming the assembly of boxes of the present invention;

FIG. 10 is a plan view of the blank of FIG. 9 after the joining flaps have been formed thereon;

FIG. 11 is a plan view showing the assembly of boxes formed from the blank of FIG. 9 in a collapsed condition;

FIG. 12 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 11;

FIG. 13 shows an enlarged cross sectional view of the assembly of boxes as taken along line 13--13 of FIG. 12;

FIG. 14 is a plan view of still another blank for forming the assembly of boxes of the present invention;

FIG. 15 is a plan view of the blank of FIG. 14 after the single joining flap has been formed thereon;

FIG. 16 is a plan view showing the assembly of boxes formed from the blank of FIG. 14 in a collapsed condition;

FIG. 17 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 16;

FIG. 18 shows an enlarged cross sectional view of the assembly of boxes as taken along line 18--18 of FIG. 17;

FIG. 19 is a plan view of another blank provided with an advertising portion thereon for forming the assembly of boxes of the present invention;

FIG. 20 is a plan view of the blank of FIG. 19 after the joining flaps have been formed thereon;

FIG. 21 is a plan view showing the assembly of boxes formed from the blank of FIG. 19 in a collapsed condition;

FIG. 22 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 21;

FIG. 23 shows an enlarged cross sectional view of the assembly of boxes as taken along line 23--23 of FIG. 22;

FIG. 24 is a plan view of yet another blank provided with an advertising portion thereon for forming the assembly of boxes of the present invention;

FIG. 25 is a plan view of the blank of FIG. 24 after the single joining flap has been formed thereon;

FIG. 26 is a plan view showing the assembly of boxes formed from the blank of FIG. 19 in a collapsed condition;

FIG. 27 shows as enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 26;

FIG. 28 shows an enlarged cross sectional view of the assembly of boxes as taken along 28--28 of FIG. 27;

FIG. 29 is a plan view of another blank for forming the assembly of boxes of the present invention;

FIG. 30 is a plan view of the blank of FIG. 29 after the joining flaps have been formed thereon;

FIG. 31 is a plan view showing the assembly of boxes formed from the blank of FIG. 30 in a collapsed condition;

FIG. 32 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 31;

FIG. 33 shows an enlarged cross sectional view of the assembly of boxes as taken along line 33--33 of FIG. 32;

FIG. 34 is a plan view of another blank for forming the assembly of boxes of the present invention;

FIG. 35 is a plan view of the blank of FIG. 34 after the joining flaps have been formed thereon;

FIG. 36 is a plan view showing the assembly of boxes formed from the blank of FIG. 35 in a collapsed condition;

FIG. 37 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 36;

FIG. 38 shows an enlarged cross sectional view of the assembly of boxes as taken along line 38--38 of FIG. 37;

FIG. 39 is a plan view of another blank for forming the assembly of boxes of the present invention;

FIG. 40 is a plan view of the blank of FIG. 39 after the joining flaps have been formed thereon;

FIG. 41 is a plan view showing the assembly of boxes formed from the blank of FIG. 40 in a collapsed condition;

FIG. 42 shows an enlarged perspective view of the assembly of boxes formed by opening up the folded and glued blank in FIG. 41; and

FIG. 43 shows an enlarged cross sectional view of the assembly of boxes as taken along line 43--43 of FIG. 42.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

Reference will first be made to FIGS. 1 to 8, inc., which shows a series of three corner connected

boxes

60, 61 and 62 formed of a unitary blank of sheet material in accordance with the present invention. As seen in FIG. 1, the blank 10, which is shown with the inside surfaces of the panels of the boxes directed upwardly, is cut and scored to sequentially include, starting from the right end thereof, an end flap 11,

body panels

12 and 13, a first pair of

tabs

14 and 15,

body panels

16 and 17, a second pair of

tabs

18 and 19, and

body panels

20, 21, 22, 23, 24, 25, 26 and 27. It should be noted that the first pair of

tabs

14 and 15 is spaced from the second pair of

tabs

18 and 19 by two body panels.

The

body panels

12, 13, 16, 17 and 20 through 27 are all rectangularly shaped and of the same size. Each of the

tabs

14, 15 and 18, 19 and the end flap 11 is preferably on the order of one third the width of a body signal, although they may be made wider to reinforce the box walls.

The

body panels

22, 24 and 26 are respectively provided with

top covers

28, 29 and 30, and bottom covers 31, 32 and 33. In addition, the ends of the top covers 28, 29 and 30 are respectively provided with tuck-in

flaps

35, 36 and 37, and the ends of the bottom covers 31, 32 and 33 are respectively provided with tuck-in

flaps

40, 41 and 42. Each of the

body panels

13 and 27 is provided with a top flap 44 and a bottom flap 45, each of the

body panels

17 and 25 is provided with a top flap 47 and a bottom flap 48, and each of the body panels 21 and 23 is provided with a top flap 50 and a bottom flap 51.

To form the corner connected series of three

boxes

60, 61 and 62 of the present invention from the blank 10, the right end portion of the blank 10 is first folded inwardly to the left along score line 55, as shown in FIG. 2. An adhesive is then applied to the exposed surface of tab 19. Then, as shown in FIG. 3, the end portion is folded back out to the right on score line 56. This causes the surface of tab 18 to lie over and be glued to the adjoining surface of tab 19 to form a first joining flap 34.

A shorter right end portion of blank 10 is then folded inwardly to the left along score line 53, as shown in FIG. 4. An adhesive is applied to the exposed surface of the tab 15. Then, as shown in FIG. 5, the end portion is folded back out to the right on score line 54. This causes the outside surface of tab 14 to lie over and be glued to the outside surface of tab 15 to form a second joining flap 43. The order of forming the first joining flap 34 and the second joining flap 43 can, of course, be reversed. At this time the end flap 11 is also folded along score line 52 to the left. An adhesive is then applied to the exposed surface of end flap 11, and the exposed surfaces of each of the joining

flaps

34 and 43.

Now then, the left half of the blank 10 is folded along score line 57 over the right half thereof such that

body panels

26 and 27 respectively overlie

body panels

13 and 12,

body panels

24 and 25 respectively overlie

body panels

17 and 16, and

body panels

22 and 23 respectively overlie body panels 21 and 20 as illustrated in FIG. 6. As a result, the marginal edge portion of body panel 27 is glued to end flap 11, the marginal edge portion of body panel 25 is glued to joining flap 43 and the marginal edge portion of body panel 23 is glued to the joining flap 34. It should be noted that the flap 11 could be provided on body panel 27 in which event it would be glued to the marginal edge portion of body panel 12.

It should now be clearly understood that the series of

boxes

60, 61 and 63 is formed from a unitary blank 10 of relatively stiff sheet material which is suitably cut and scored to form the body panels, the first and second pairs of tabs used to form the first and second joining flaps, the end flap, and the covers and flaps for closing off the top and bottom openings of the boxes.

It should now be especially noted that all of the steps of folding are along vertical score lines and the steps of applying glue are along vertical paths so that all of these steps can be readily performed on a single pass of the blank through a standard box forming machine such that when the blank comes out of the machine it takes the form of the assembly of boxes in a collapsed condition, i.e., a condition in which the assembly of boxes can be readily stored and shipped. Then, upon reaching the user, the folded and glued collapsed blank need be merely opened up to setup the boxes for use.

It should be noted that the assembly of boxes in its collapsed condition, as shown in FIG. 6, can be refolded by pushing in on its ends, such that the body panels of the respective panels are collapsed against each other in an accordian manner, as illustrated in FIGS. 6a and 6b. Such a folding provides a collapsed condition of the assembly of boxes that is only two body panels wide and is of advantage in that it fits into a standard size envelope for mailing.

The assembly of boxes in its collapsed condition, as shown in FIG. 6, can be erected, i.e., set up, by pushing inwardly on its ends so that each of the three

boxes

60, 61 and 62 assumes a square cross sectional configuration, as shown in FIG. 8. Thus, as seen in FIGS. 7 and 8, the walls of the box 60 are comprised of

body panels

20, 21, 22 and 23, the walls of box 61 are comprised of

body panels

16, 17, 24 and 25, and the walls of box 62 are comprised of

body panels

12, 13, 26 and 27.

Furthermore, as best seen in FIG. 8, the outer end corner of the end box 62 is formed by the end flap 11 being glued to the body panel 27. Moreover, the joining flap 43 is joined by adhesive to the body panel 25 so as to hold body panel 13 parallel to the body panel 25 of the middle box 61 and the joining flap 43 is bent along score line 53 at right angles relative to the body panel 16 of box 61. Likewise, the joining flap 34 on the body panel 17 of the middle box 60 is joined by adhesive so as to hold body panel 17 parallel to body panel 23 of the end box 60 and the joining flap 34 is bent along score line 55 at right angles relative to the body panel 20 of box 60. Thus, the middle box 61 is joined at its diagonally opposite corners to corners of the

end boxes

60 and 61, respectively.

FIG. 8 shows the bottom flaps 51, 48 and 45 and the bottom covers 31, 32 and 33 of

respective boxes

60, 61 and 62 folded inwardly to cover the bottom openings thereof and held in position by tuck-in

flaps

40, 41 and 42, respectively. FIG. 7 shows the

top flaps

47 and 44 and the top covers 29 and 30 of the

respective boxes

61 and 62 folded inwardly to cover the top openings thereof and held in position by tuck-in

flaps

36 and 37, respectively. FIG. 7 further shows the top flaps 50 of body panels 21 and 23 in position to cover the top opening of box 60, with the top cover 28 thereof in open position. The folding of the bottom flaps 45, 48 and 51 and the bottom covers 33, 32 and 31 with the tuck-in

flaps

40, 41 and 40 in position on the

respective boxes

62, 61 and 60 help to hold the boxes in their square cross sectional configuration when the top covers of the respective boxes are opened.

It should be understood that the tab 14 and the tab 18 need not be provided with

score lines

58 and 59 where they respectively join

body panels

13 and 17 since in the embodiment disclosed the blank 10 is never folded along these lines during the forming of the assembly of boxes. Removing the score lines 58 and 59 helps to hold and maintain the

body panels

13 and 17 parallel to the

respective body panels

25 and 23 upon erection of the assembly of boxes.

The blank 10 may be made of a sheet material varying from a cover paper to a relatively stiff cardboard. When a heavier grade of sheet material having a thickness of 0.010 inches or more is used for the blank 10, it is helpful to form the score lines 54 and 56 between the tabs of the respective pairs of tabs with a series of short slits or perforations. This aids in relieving the tension of the fold when each of the pairs of

tabs

18, 19 and 14, 15 is folded back on itself.

It should be noted from FIG. 5 that the joining flap 34 can be folded to the right on score line 59, if desired. As best noted in FIG. 8, if the joining flap 34 were so positioned, both joining

flaps

34 and 43 would be disposed within the middle box 61, leaving the inner walls of both

outer end boxes

60 and 62 unobstructed by the presence of a joining flap. As will be further evident from FIG. 8, joining flap 43 can also be folded, if desired, during forming of the blank 10 so as to be outside of the middle box 61 and glued to the body panel 26 of box 62, thus leaving the inner walls of the middle box 61 unobstructed by the presence of joining flaps. This flexibility of the positioning of the joining flaps is especially important when the individual boxes in the assembly of boxes are of different heights as will be subsequently discussed.

Reference will next be made to FIGS. 9 to 13, inc. which show the series of three corner connected

boxes

124, 125 and 126 formed of a unitary blank 65 in accordance with the present invention. As shown in FIG. 9, the blank 65 is suitably cut and scored to sequentially include, starting from the right end thereof,

body panels

67, 68 and 69, a pair of

tabs

70 and 71,

body panels

72 and 73, a pair of

tabs

74 and 75,

body panels

76, 77, 78, 79, 80, 81 and 82, and an end flap 83. The pair of

tabs

70 and 71 are spaced from the pair of

tabs

74 and 75 by two body panels. It should be noted that

body panels

72 and 73 are shorter then the other body panels. Cut on blank 65 to extend across the top panels 79 to 82, inc., is an arcuate portion 85 whose inner ends are integrally joined by

portions

86 and 87 to the tops of

body panels

80 and 81, respectively. Note that the

dividing lines

89 and 90 between the arcuate portion 85 and

body panels

79 and 82 are cut. Furthermore, a short horizontal slit 84 is provided across the score line 63 between

body panels

80 and 81 at a height corresponding to the top of panel 73 and short angular scores 88 join the ends of the slit 84 to the score line 63 to form a triangular stop 103.

Body panels

68 and 76 are respectively provided with

top covers

91 and 92 having tuck-in flaps 93 and 94, and with bottom covers 95 and 96 having tuck-in

flaps

98 and 97. Body panel 72 is provided with a top cover 99 having a tuck-in flap 100 and a bottom cover 101 having a tuck-in flap 102.

Body panels

67 and 69 are provided with top side flaps 104 and 105 and bottom side flaps 106 and 107. Likewise,

body panels

73, 77, 79 and 81 are respectively provided with bottom side flaps 108, 109, 110 and 111. In addition,

body panels

77 and 73 are each provided with a single long top side flap 112 and 113, respectively.

To form the joining flaps on blank 65, the right end portion of the blank 65 is folded back on itself on score line 114 toward the left. An adhesive is then applied to the exposed surface of tab 75 and then this portion is folded back on itself on score line 115 toward the rigid such that the joining flap 116 so formed is directed toward the left, as shown in FIG. 10. The right end portion of blank 65 is then folded to the left again along score line 117. An adhesive is then applied to the exposed surface of tab 71 and then this portion of blank 65 is folded on score line 118 back on itself toward the right. As a result of this fold the joining flap 120 formed would be directed toward the left. However, in this embodiment, because the middle box 125 is shorter then the

end boxes

124 and 126, the joining flap 120 is refolded to the right, as shown in FIG. 10.

An adhesive is then applied to the exposed surfaces of joining

flaps

116 and 120 and the bottom surface of end flap 83. The left end portion of the blank 65 is then folded toward the right along score line 122 and the right end portion of the blank 65 is then folded toward the left along score line 123.

As a result of such folds, the end flap 83 is glued to the marginal edge portion of panel 67, the joining flap 120 is glued to the marginal edge portion of panel 82, and the joining flap 116 is glued to the marginal edge portion of panel 79. The plan view of the collapsed folded and glued blank 65 in FIG. 11 shows the back panels of the three box assembly facing upwardly. Now then, when the folded blank 65 is set up, i.e., opened up, the front view of the assembly of three corner connected

boxes

124, 125 and 126 formed is shown in FIG. 12. As previously noted, the middle box 125 is shorter in height then the two

end boxes

124 and 126. Moreover, the arcuate portion 85 of the blank 65 which is joined at its inner ends by

portions

86 and 87 to the tops of

panels

80 and 81 is slightly bowed and its free outer lower ends extend over the top covers 92 and 91 of the

end boxes

126 and 124.

It should now be clearly understood that by locating the two pairs of

tabs

70, 71 and 74, 75 on the unitary blank 65 so that when folded and glued in its final collapsed condition four successive body panels 79-82 are centered on the front or back halves thereof, it is possible to provide for the arcuate portion 85 to extend above these four body panels. Such a construction enables the arcuate portion 85 to always lie flat during the folding operation of the blank in the machine, as needed to form the joining flaps.

It should now be clear that one of the advantages of forming the series of corner connected boxes from the blank 65 is that the unfolded surface of the arcuate portion 85 which extends above and is integrally formed with the

back panels

80 and 81 of the middle box 125 also extends over the

end boxes

124 and 126. Thus, the arcuate portion 85 can be used to display advertising matter which has been printed thereon before the blank 65 is fed into the folding and gluing machine.

It will now be further understood that the choice of top and bottom cover and flap construction provided for the individual boxes in the assembly of boxes can vary depending on the presence of any advertising portions and the ease of accessibility desired into the interior of the individual boxes. For example, when an advertising portion such as 85 is provided on the upper edges of the rear body panels of the middle box 125 and extends over the tops of the end boxes, as shown in FIG. 12, it may be necessary to have a single top flap 113 on body panel 73 since the opposite body panel 81 can not be provided with such a flap due to the upwardly extending advertising portion 87 provided at that position of the blank 65. It should now be clear that the purpose of stop 103 between

body panels

80 and 81 is to provide a support for the top cover 99 of box 125.

Reference will next be made to FIGS. 14 to 18, inc., which show a series of three corner connected

boxes

150, 151 and 152 formed of a simplified unitary blank 130 in accordance with the present invention. As shown in FIG. 14, the blank 130 includes, starting from the right end thereof, an end flap 131,

body panels

132, 133, 134, 135, 136 and 137, a pair of

tabs

138 and 139,

body panels

140, 141, 142, 143, 144 and 145, and an end flap 146. It should be noted that all the panels are rectangularly shaped and of the same size. Furthermore, all the sides of the panels are scored except the side of panel 137 adjacent tab 138 and the side of panel 145 adjacent end flap 146.

It should be particularly noted that in this embodiment the blank 130 is provided with only one pair of

tabs

138 and 139 located between the middle two

body panels

137 and 140. Consequently, as shown in FIG. 15, only one joining flap 148 need be formed in the manner previously shown and described in detail in connection with the blank in FIG. 1. As further shown in FIG. 15, the right end flap 131 is folded inwardly on score line 157. Then, an adhesive is applied to the exposed surfaces of the right end flap 131, the joining flap 148 and the left end flap 146. The left end portion of the blank 130 is then folded inwardly along score line 154 and the right end portion of the blank 130 is folded inwardly along score line 155. The completely folded and glued blank 130 is shown in FIG. 16. When the folded blank 130 in FIG. 16 is setup, it forms the series of corner connected

boxes

150, 151, 152, as shown in FIG. 17. Thus, as best seen by the cross sectional view of the boxes in FIG. 18, the two

end flaps

146 and 131 combine to join the corner of box 150 to one corner of box 151 and the joining flap 148 serves to join the diagonally opposite corner of box 151 to the corner of box 152.

It is thus seen that the embodiment of the three

boxes

150, 151 and 152 formed by blank 130 is simpler to fabricate than the embodiment of the three

boxes

60, 61 and 62 formed from the blank 10 (FIG. 1), inasmuch as only one joining flap 148 needs to be formed by folding the blank 130 in the folding and gluing machine.

Reference will next be made to FIGS. 19 to 23, inc., which shows a series of three corner connected

boxes

180, 181 and 182 fabricated from another unitary blank 160 in accordance with the present invention.

As seen in FIG. 19, unitary blank 160 has been suitably cut and scored to comprise, starting from the right end thereof,

body panels

161 and 162, a pair of

tabs

163, 164,

body panels

165, 166, 167, 168, 169 and 170, a pair of tabs 171, 172,

body panels

173, 174, 175 and 176, and an end flap 177. The pair of

tabs

163, 164 is spaced from the pair of tabs 171, 172 by six body panels.

It will be noted that

body panels

165 and 166 are short body panels. Furthermore,

body panels

173 and 174 have an upwardly extending advertising portion 178 having a downwardly disposed semi-circular cut 179 which defines a lower portion 183. The lower portion 183 and the advertising portion 178 are joined by short

side score lines

185 and 186. The advertising portion 178 is provided with a central vertical notch 187 which extends partway down from the top edge thereof to provide relief in the folding thereof. The lower portion 183 is provided with curved sides 188a and 188b and the upper advertising portion 178 is provided with curved sides 189a and 189b.

It should be noted that the surface of the unitary blank 160 shown in FIG. 19 corresponds to the inside surfaces of the

boxes

180, 181 and 182. Hence, after the unitary blank 160 is initially cut and scored, and while it is still lies flat, the opposite surface of the blank 160 to that shown in FIG. 19, which corresponds to the outside surfaces of the boxes and the advertising portion 178, is provided with printed matter.

It should now be clear that an initial step in fabricating the

boxes

180, 181 and 182 from the unitary blank 160 is to provide glue on the exposed inside surface of the advertising panel portion 178. This portion is then folded down on

side score lines

185 and 186 so that it overlies and is glued to the lower portion 183 and the upper half of

body panels

173 and 174, as shown in FIG. 20. The outside surface of the advertising panel portion 178 bearing the printing is now seen.

The blank 160 is then fed into the folding and gluing machine which provides for forming a first joining flap 190 by folding the right end portion of blank 160 inwardly on score line 191, by applying glue to the exposed surface of tab 164, and then folding this portion outwardly so that these tabs lie over and are glued to each other. As a result of these folds, the joining flap 190 so formed is directed inwardly. Accordingly, because the middle box is shorter, the machine then provides for folding the joining flap 190 outwardly, as shown in FIG. 20. A second joining flap 192 is then formed by folding the left end portion of blank 160 inwardly on score line 193, applying glue to the exposed surface of tab 171 then folding this portion outwardly so that these tabs lie over and are glued to each other. The left end flap 177 is then folded inwardly on score line 194.

It should now be clearly understood that the easiest way to form a joining flap on the blank by use of a standard machine is to fold the shortest end portion of the blank inwardly and then outwardly, as described above.

An adhesive is then applied to the exposed surfaces of the end flap 177 and the joining

flaps

190 and 192. The right half of the unitary blank 160 is folded along score line 196 so as to lie over the body panels forming the left half of the blank 160.

The assembly of

boxes

180, 181 and 182 is now formed in a collapsed condition as shown in FIG. 21. Thus, upon opening up the folded and glued blank, the three

boxes

180, 181 and 182 are formed as illustrated in perspective in FIG. 22 with the outside surface of the advertising portion 178 of the blank extending upwardly from the back body panels of the middle box 181. Because the advertising portion 178 overlies and is glued to the bottom portion 183 and the upper portion of

body panels

173 and 174 it provides for stiffening the box assembly.

It should now be clearly understood that the embodiment of the present invention illustrated in FIGS. 19 to 23., inc., enables an advertising back panel 178 to be printed along with other matter on the outside surfaces of the flat unitary blank and be visible when the series of boxes are opened up for display.

Reference will next be made to FIGS. 24 to 28, inc., which show a series of three corner connected

boxes

218, 219 and 220 formed of a unitary blank 195 of sheet material in accordance with the present invention.

As seen in FIG. 24, the unitary blank 195 is suitably cut to include, starting from the right end thereof, an end flap 196, body panels 197 to 206, inc., a pair of

tabs

207 and 208,

body panels

209 and 210, and an end flap 211. All the body panels on the blank 195 are rectangularly shaped and of the same size. Each of the

tabs

207 and 208 is on the order of one third the width of a body panel and the end flaps 196 and 211 are both on the order of one half the width of the body panels.

An advertising portion 215 is provided on blank 195 to extend above the series of six body panels 199 to 204, inc. The advertising portion 215 is generally in the form of a triangle with the base thereof above the six body panels 199 to 204, inc., but it can take any shape.

It should be noted that the body panels are all defined by score lines except that none is provided between body panel 197 and the end flap 196 and none is provided between body panel 209 and the adjacent tab 208. Likewise, there is no scoring provided between the tops of the six panels 199 to 204, inc., and the advertising portion 215. However, the vertical score lines defining these six panels extend up through the advertising portion 215.

As a result of the advertising portion 215, no top covers or flaps can be provided above the panels 199 to 204, inc., and so these top covers and flaps, as modified, are provided above the remaining panels.

To form the series of three corner connected

boxes

218, 219 and 220 from the unitary blank 195, the blank is fed into the folding and gluing machine. As shown in FIG. 25, a single joining flap 213 is formed as previously described. Also the left end flap 211 is folded inwardly on score line 212. An adhesive is then applied to the exposed surfaces of the joining flap 213 and the two

end flaps

196 and 211. The right end portion of the blank 195 is then folded inwardly along score line 214 and then the left end portion of the blank is folded inwardly along score line 216. The plan view of the finally folded and glued blank is shown in FIG. 26. Upon being opened up, the series of three

boxes

218, 219 and 220 is formed as shown in perspective in FIG. 27 with the advertising portion 215 of the blank extending above the rear walls of the three boxes.

It should be especially noted in this embodiment that only one joining flap 213 need be formed on the machine and that the end flaps 196 and 211 are joined together and thus effectively form a second joining flap 217.

Reference will next be made to FIGS. 29 to 33, inc., which show a series of three corner connected

boxes

245, 246 and 247 formed of a unitary blank 222 upon passing the blank through a folding and gluing machine.

As seen in FIG. 29, the unitary blank 222 is suitably cut and scored to provide, starting from the right end thereof, an end panel 223, a body panel 224,

tabs

225 and 226, body panels 227 to 236, inc.,

tabs

237 and 238, and body panel 239. The pair of

tabs

225, 226 is spaced from the pair of

tabs

237, 238 by ten body panels.

It should be noted that all the body panels have the same width. However, the

body panels

224, 231, 232 and 239 are all of the same height but shorter then the remaining body panels. Furthermore, the

body panels

224, 231, 232 and 239 are located along the blank 222 approximately midway of the tops and bottoms of the remaining body panels.

In the same manner as previously described, a first joining flap 241 is formed of the

tabs

237 and 238 and a second joining flap 242 is formed of the

tabs

225 and 226. It should be noted that both the joining

flaps

241 and 242 are directed toward the middle of the blank 222.

An adhesive is then applied to the exposed surfaces of joining

flaps

241 and 242 and to the bottom surface of end flap 223.

The right end portion of the blank 222 is first folded inwardly along score line 243 and then the left end portion thereof is folded inwardly along score line 244. The finally folded and glued blank is shown in FIG. 31. Upon flipping the folded blank in FIG. 31 end to end and opening it up, and then closing the bottom and top openings by use of the bottom covers and flaps and the top covers and flaps, as previously described, the series of three corner connected

boxes

245, 246 and 247 is formed as shown in perspective in FIG. 32. It should be especially noted that the two

end boxes

245 and 247 are of the same height while the middle box is shorter in height and is suspended approximately midway of the tops and bottoms of the end boxes.

As noted in FIG. 33, the joining flaps are provided on the rear of the series of boxes, as shown, so that the seams provided thereby are not visible from the front of the assembly of boxes.

Reference will next be made to FIGS. 34 to 38, inc. which show a series of three corner connected

boxes

275, 276 and 277 formed of a unitary blank 250 of sheet material in accordance with the present invention.

As seen in FIG. 34, the unitary blank 250 is suitably cut to comprise, starting from the right end thereof, an end flap 251, body panel 252, tab 253, tab 254,

body panels

255, 256, 257, 258, 259 and 260, tab 261, tab 262,

body panels

263, 264, 265, 266 and 267. The pair of

tabs

253, 254 is spaced from the pair of

tabs

261, 262 by six body panels.

In the blank 250, all of the vertical score lines are provided to define the body panels, except the score line between body panel 252 and tab 253, and between body panel 263 and tab 262. All the body panels on the blank have the same width. However,

body panels

255, 256, 257 and 258 have the tallest height,

body panels

252, 259, 260, and 267 have an intermediate height, and

body panels

263, 264, 265, 266 have the shortest height.

The unitary blank 250 is folded in the manner previously disclosed to form a first joining flap 273 from

tabs

253 and 254 and to form a second joining flap 274 from

tabs

261 and 262. It should be especially noted that the pairs of tabs have been properly located with respect to the different height body panels for the three boxes such that when the joining

flaps

273 and 274 are formed they are properly directed to lie over the larger of the adjacent body panels. An adhesive is then applied to the exposed surfaces of each of the joining

flaps

273 and 274 and the bottom surface of end flap 251.

The right end portion of the blank 250 is next folded inwardly toward the middle of the blank along score line 269 and then the left end portion of the blank is folded inwardly toward the middle thereof along score line 270. When so folded and glued the blank appears as that shown in FIG. 36.

When the folded and glued blank in FIG. 36 is flipped over end to end and opened up with its top and bottom covers and flaps in place it forms the series of three corner connected

boxes

275, 276 and 277 shown in perspective in FIG. 37.

As noted, all the boxes have the same square cross sectional configuration and their bottoms are all at the same level but the top of the middle box 276 is lower then the top of the end box 275 and the top of the end box 277 is lower then the middle box 276. The blank 250 thus provides a stair-step box assembly.

Reference will next be made to FIGS. 39 to 43, inc., which show a series of three corner connected

boxes

305, 306 and 307 formed of a unitary blank 280 of sheet material in accordance with the present invention.

As seen in FIG. 39, the unitary blank 280 has been cut and scored to provide, starting from the right end thereof, an end flap 281,

body panels

282, 283, 284, 285 and 286,

tabs

287 and 288,

body panels

289 and 290,

tabs

291 and 292,

body panels

293, 294, 295, 296 and 297. The pair of

tabs

287, 288 is spaced from the pair of

tabs

291, 292 by two body panels. The score lines between panel 286 and tab 287 and between panel 293 and tab 292 can be eliminated, as previously described.

It should be noted that a first set of the body panels, namely,

body panels

282, 289, 290 and 297, are all of the same rectangular shape. The remaining body panels are all of the same rectangular shape but both shorter and narrower than the first named set of body panels. Moreover, these remaining body panels are disposed on the blank intermediate the tops and bottoms of the first named set of body panels. It should be especially noted that

body panels

289 and 290 of the first set are provided with large rectangular openings 300 therein.

As shown in FIG. 40, in the manner previously described, a first joining flap 301 is formed of

tabs

291 and 292 and then a second joining flap 302 is formed of

tabs

287 and 288.

An adhesive is then applied to the exposed surfaces of the joining

flaps

301 and 302 and the bottom surface of the end flap 281. The right end portion of the blank 280 is then folded on score line 304 inwardly so as to lie over the blank and the left end portion of the blank is then folded on score line 303 inwardly so as to lie over the blank. The folded and glued blank shown in FIG. 41, is next flipped end to end such that when it is opened up it forms the series of three corner connected

boxes

305, 306 and 307 as shown in perspective in FIG. 42. As noted in FIGS. 42 and 43, in this embodiment the middle box 306 is larger in its square cross sectional configuration and taller in height then the two

end boxes

305 and 307. Furthermore, the two

body panels

289 and 290 of the middle box 306 which have the rectangular openings 300 therein are located in the front of the box assembly.

It should now be understood that the series of corner connected boxes fabricated from the unitary blanks cut and scored in accordance with the present invention can take on many forms providing for a number of different uses. For example, the assembly of boxes enables related products to be placed in the separate boxes thus enhancing the sale thereof. Moreover, the three box assembly provides twelve external surfaces which enable them to be printed with the months of the year, and thus serve as a desk calendar. The fact that the box assembly in its collapsed condition as it comes out of the machine can be opened up and recollapsed in an accordian manner as shown in FIG. 6a, so as to be only the width of two body panels, enables it to be fitted into a regular No. 10 size envelope suitable for mailing. Moreover, since the boxes of an assembly may be made of different sizes, the smaller ones can be used to enclose samples of related or new products which a manufacturer would like to introduce with the line of products carried in the larger boxes of the assembly. The ability to provide additional advertising portions on the blank which do not interfere with the forming of the joining flaps and the folding and gluing of the blank on passing through the folding and gluing machine is of great advantage when the box assembly is intended to be used for display purposes.

While the embodiments of the invention shown and described herein are admirably adapted to full the objects and advantages previously mentioned as desirable, it is to be understood that the invention is not limited to the specific features shown and described but that the means and configurations herein disclosed are susceptible of modification in form, materials, proportions and arrangements of parts without departing from the principles involved or sacrificing any of its advantages and the invention therefore may be embodied in various forms within the scope of the appended claims.

Claims

What is claimed is:

1. An assembly of boxes formed of a unitary blank of sheet material, said assembly comprising:

a series of boxes including at least one middle box having the walls thereof formed from body panels defined on said blank;

said middle box having each of its diagonally opposite corners respectfully joined to a corner of an adjacent box in the series by a joining flap, each said joining flap formed by gluing together a pair of adjacent narrow tabs defined on said blank disposed between two of the body panels forming the joining corner, and each said joining flap having one of its faces glued to one of the other two body panels forming the joining corner;

an end flap defined on said blank and being glued to the body panel on the opposite end of said blank to form a corner of said boxes other then a joining corner; and

closing flaps defined on the tops and bottoms of selected ones of said body panels.

2. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein said series of boxes includes a middle box and two end boxes.

3. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein the tops of the body panels forming the rear walls of the middle box have an integral portion thereon providing space for advertising.

4. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein at least one of the boxes is of different height.

5. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein each of said boxes has a generally square cross-sectional configuration.

6. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein said joining flaps are located at each of the joining corners between two body panels located on the same lateral side of the series of boxes.

7. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein said joining flaps are located at each of the joining corners between two body panels located on opposite lateral sides of the series of boxes.

8. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein said end flap is glued to a body panel to form a corner at the end of said series of boxes.

9. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein the dividing line of a tab disposed adjacent to one of the body panels is not defined on the blank.

10. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 3 wherein said integral portion is in the shape of an arc having portions of the base ends thereof respectively joined to the body panels forming the back walls of the middle box.

11. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein said sheet material is a relatively stiff, thin cardboard.

12. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein said body panels, said pair of tabs, said end flap, and said closing flaps for closing the top and bottom openings of said boxes are defined on said unitary blank by scoring.

13. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 3 wherein said integral portion includes an upper portion and a lower portion joined at the sides thereof and divided by a downwardly extending semicircular slit to permit the upper portion to be folded down at said joining sides and glued to the bottom portion.

14. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein said middle box is shorter then the two end boxes.

15. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein said middle box is shorter then the end boxes and suspended between the end boxes intermediate the tops and bottoms thereof.

16. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein each successive box in the series is shorter then the previous box.

17. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein the two end boxes are of shorter height then the middle box.

18. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 2 wherein the two end boxes have a smaller cross sectional configuration then the middle box.

19. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 18 wherein the body panels forming the front walls of the middle box have windows therein.

20. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 3 wherein all the wall panels forming the back sides of the series of boxes have an integral advertising portion extending upwardly from the top edges thereof.

21. An assembly of boxes formed of a unitary blank of sheet material as defined in claim 1 wherein the dividing line between the tabs of a pair of tabs is defined by perforations.

22. An assembly of boxes formed of a unitary blank of sheet material wherein each said box has a square diamond cross sectional configuration and the boxes are connected in series by joining flaps formed from said blank and providing for joining a corner of each box to a corner of the adjacent box.

23. An assembly of boxes formed of a unitary blank of sheet material, said assembly comprising:

a series of boxes including at least one middle box, each said box having the walls thereof formed from body panels defined on said blank;

said middle box having each of its diagonally opposite corners respectively joined to a corner of an adjacent box in the series by a joining flap;

one of said joining flaps formed by gluing together a pair of adjacent narrow tabs defined on said blank and disposed between two of the body panels forming one of the joining corners;

the other of said joining flaps formed by gluing together end flaps defined on said blank and disposed between two of the body panels forming the other of the joining corners; and

each of said joining flaps having one of its faces glued to one of the remaining two body panels forming a respective joining corner.

24. An assembly of boxes formed of a unitary blank of sheet material, said assembly comprising:

a plurality of rectangular boxes having the walls thereof formed from body panels defined on said blank;

each box having a corner thereof joined to a corner of another box by a joining flap formed by gluing together a pair of adjacent narrow tabs defined on said blank and disposed between two of the body panels forming the joining corner, said joining flap having one of its faces glued to one of the remaining two body panels forming the joining corner;

an end flap defined on said blank and being glued to a body panel on the opposite end of said blank to form a corner of said boxes other than a joining corner; and

closing flaps for said boxes defined on the tops and bottoms of selected ones of said body panels.