US3909764A - Electric circuit breaker - Google Patents

Electric circuit breaker Download PDF

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Publication number
US3909764A
US3909764A US476661A US47666174A US3909764A US 3909764 A US3909764 A US 3909764A US 476661 A US476661 A US 476661A US 47666174 A US47666174 A US 47666174A US 3909764 A US3909764 A US 3909764A
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United States
Prior art keywords
thermostat element
circuit breaker
trip arm
mounting member
housing
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US476661A
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Harold E Belttary
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Commander Electrical Equipment Inc
CHALLENGER CARIBBEAN CORP
Osram Sylvania Inc
Original Assignee
Caribe Circuit Breaker Co Inc
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Priority to US476661A priority Critical patent/US3909764A/en
Priority to CA228,503A priority patent/CA1036646A/en
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Publication of US3909764A publication Critical patent/US3909764A/en
Assigned to GTE PRODUCTS CORPORATION ONE STAMFORD FORUM STAMFORD CT 06904 A DE CORP reassignment GTE PRODUCTS CORPORATION ONE STAMFORD FORUM STAMFORD CT 06904 A DE CORP ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: CARIBE CIRCUIT BREAKER CO INC
Assigned to COMMANDER ELECTRICAL EQUIPMENT, INC., CHALLENGER CARIBBEAN CORPORATION reassignment COMMANDER ELECTRICAL EQUIPMENT, INC. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: GTE PRODUCTS CORPORATION
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/74Means for adjusting the conditions under which the device will function to provide protection
    • H01H71/7427Adjusting only the electrothermal mechanism
    • H01H71/7436Adjusting the position (or prestrain) of the bimetal
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H71/00Details of the protective switches or relays covered by groups H01H73/00 - H01H83/00
    • H01H71/10Operating or release mechanisms
    • H01H71/1009Interconnected mechanisms
    • H01H71/1027Interconnected mechanisms comprising a bidirectional connecting member actuated by the opening movement of one pole to trip a neighbour pole

Definitions

  • This invention relates to circuit breakers. More particularly, it is concerned with low voltage circuit breakers for controlling low and moderate power electrical circuits.
  • a circuit breaker for use in controlling electrical circuits typically has a set of contacts, one fixed and one moving, and a toggle. or overcenter mechanism, which is manually operated to close and open the contacts.
  • a circuit breaker also includes an overload mechanism for tripping the circuit breaker and opening the contacts when the electrical current through the circuit breaker exceeds certain predetermined conditions.
  • the overload mechanism may include a thermally responsive member such as a thermostat element which functions to trip the breaker when an overload current exists.
  • the circuit breaker may also include a magnet and armature arrangement for tripping the breaker rapidly in response to certain predetermined conditions.
  • circuit breakers of the general form described above are well-known and widely used.
  • One particularly useful type of circuit breaker employed in protecting low voltage low and moderate power circuits is described and claimed in US. Pat. No. 3,671,908 issued on June 20, I972 to Harold E. Belttary and John G, Palmer entitled Circuit Breaker.
  • Circuit breakers as described in the aforementioned patent are completely satisfactory for use in their intended applications.
  • a circuit breaker of simplified construction is described and claimed in application Ser. No. 476,701 filed concurrently herewith by Harold E.
  • circuit breakers In certain applications it is desirable to employ two or more circuit breakers in combination so that when any one is tripped in response to an overload condition the others will be tripped also.
  • the circuit breakers are mounted in side-by-side relation with an interconnection between the tripping mechanisms.
  • Circuit breakers as described in the foregoing application employ a simplified triggering arrangement and are not readily adapted for interconnection so as to cause mutual tripping.
  • a circuit breaker in accordance with the present in vention is of relatively simple construction and includes means for permitting adjacent breakers to be intercom nected so as to cause mutual tripping.
  • the circuit breaker includes a housing of insulating material with a fixed contact and a manually movable handle mounted in the housing.
  • the circuit breaker also includes a trip arm which is pivotally mounted in the housing.
  • An overcenter spring is connected between the contact carrier and the trip arm so as to urge the contact carrier against the handle.
  • the handle. contact carrier. and mercentcr spring form an overcenter arrangement. or toggle. which acts to close the contacts when the spring is on one side of the pivot point and to open the contacts when the spring is on the other side of the pivot point.
  • a load terminal is also mounted in the housing.
  • a thermally responsive latching member is connected in circuit between the load terminal and the movable contact.
  • a portion of the thermally responsive latching member adjacent to one end is held in a mounting member which is pivotally mounted in the housing at a pivotal connection.
  • a support member is mounted in the housing and bears against the mounting member.
  • the mounting member includes a spring portion which urges the mounting member against the support member. The pivotal connection, the support member, and the mounting member, in combination, hold the portion of the thermally responsive latching member adjacent the one end in fixed position with respect to the housing with the thermally responsive latching member being rotatable about the pivotal connection against the urging of the spring portion.
  • the thermally responsive latching member has a latching surface adjacent its opposite end which engages the trip arm when the contacts are closed and maintains the trip arm in a set position with the overcenter spring urging the trip arm toward a tripped position.
  • the thermally responsive latching member bends causing its opposite end to move with respect to its one end, thereby disengaging the latching surface from the trip arm and releasing the trip arm for movement to the tripped position.
  • the overcenter spring is moved to the other side of the pivot point causing the contacts to open.
  • FIG. 1 is a side elevational view of a circuit breaker in accordance with the invention with the cover of the housing removed and with the contacts in the closed position;
  • FIG. 2 is a view of the circuit breaker similar to the view of FIG. 1 with the cover in place but with portions broken away to show the elements in the tripped position;
  • FIG. 3 is a detailed view taken along the line 33 of FIG. I;
  • FIG. 4 is a detailed view taken generally along the line 44 of FIG. 3;
  • FIG. 5 is an end view with portions broken away of two circuit breakers mounted in side-by-side relationship and interconnected to effect tripping of both breakers if either is subjected to an overload current.
  • a circuit breaker in accordance with the present invention as illustrated in the figures includes a housing comprising a case 10 of a suitable insulating material and a cover II of similar material.
  • the case and cover are typically of molded plastic.
  • the various elements of the circuit breaker mechanism are mounted within the case I0 and held in place by the cover I] which is riv eted to the case.
  • a fixed contact I3 is mounted on a clip I4 which is designed to engage a line bus when the breaker is in serted into a distribution panel box.
  • a moving contact 15 is mounted on a Contact carrier 16.
  • a handle 17 of insulating material is pivotally mounted within the case in a conventional manner for manual operation.
  • the end of the contact carrier 16 is positioned in slots 18 and i9 in two arms extending from the handle 17 so as to provide a pivot point of connection 20 between the contact carrier 16 and the handle 17.
  • a trip arm 23 is mounted on a boss 24 in the case 10 for pivoting between the set position as shown in FIG. 1 and the tripped position as shown in FIG. 2.
  • An overcenter ten sion spring 26 has one end connected to the contact carrier 16 and the other end connected to an arm 27 of the trip arm 23.
  • the handle 17, contact carrier 16, and the spring 26 form an overcenter arrangement, or toggle, which urges the movable contact toward the fixed contact 13 when the spring 26 is on one side of the pivot point as shown in FIG. 1 and urges the movable contact 15 to the open position, when the spring 26 is on the other side of the pivot point 20.
  • a load terminal 50 for connecting the circuit breaker to a load circuit is also positioned in the molded case 10.
  • the terminal includes a lug 51, a load bar 53, and a screw 52 for clamping a wire against the load bar 53.
  • a thermally responsive latching member 60 is electrically connected between the movable contact 15 and the load terminal 50 by flexible conductors 61 and 62 of stranded wire, typically copper.
  • the thermally responsive latching member 60 as best seen in H6. 3 is a unitary structure consisting of a generally flat elongated thermostat element.
  • the thermostat element includes at least two layers of metal having different coefficients of thermal expansion, so that the element bends as its temperature is increased.
  • One end of the flexible conductor 61 is attached directly to the thermostat element adjacent to one end. and the other end of the flexible conductor 61 is attached to the contact arm 16 at its point of attachment to the movable contact 15.
  • One end of the flexible conductor 62 is connected directly to the thermostat element 60 closely adjacent to a notch 80 (see FIG. 3) in the opposite end of the thermostat element.
  • the other end of the flexible conductor 62 is attached to the load bar 53 of the load terminal 50.
  • the thermostat element 60 is held by one end portion in a mounting member 70 consisting of a lever 71 and a spring 72.
  • the lever 71 is a single stamping of thin metal having a section 100 lying generally parallel to the thermostat element 60.
  • the section 100 is a few degrees from being precisely parallel with the thermostat element for reasons which will be explained hereinbelow.
  • Two adjoining sections 101 and l02 lie normal to the thermostat element.
  • the thermostat element 60 contacts the upper edge surface of the section 101 and also an edge surface in the section 102 provided by an opening.
  • Another section 103 of the lever 71 extends upward from the section 102 at an angle and another section 104 lying parallel to section 100 adjoins section 103.
  • Sections 103 and 104 have an opening and portions of the spring 72 fit into the opening.
  • a boss 110 in section 104 engages an opening ill in the spring 72.
  • An arm 105 of the spring 72 bears downward against the surface of the thermostat element 60 in the region between the edges of the two sections 10] and 102, thereby holding the thermostat element 60 in the mounting member 70.
  • a pair of trunnions 74 and 75 extend from opposite sides of the section 102 of the mounting member 70.
  • the trunnions 74 and 75 fit in aligned axial openings 76 and 77 in bosses 78 and 79 in the case 10 and cover ll, respectively.
  • An upper arm 106 of the spring 72 bears against an upstanding rib 73 in the case 10 and serves to urge rotation of the mounting member and thermostat element in a clockwise direction about the axis of the trunnions 74 and 75.
  • the mounting member 70 also has an arm 85 extending from section 104 which intercepts an arm 86 of the trip arm 23 as the trip arm rotates from the set position to the tripped position as will be explained hereinbelow.
  • a support member includes a threaded rod or screw which is threaded in a nut 66 and lies generally normal to the thermostat element 60.
  • the nut 66 is mounted in the case 10 so as to prevent its rotation.
  • the spring 72 urges the mounting member in a clockwise direction causing the section 100 of the mounting member to bear against the threaded rod 65. Since the threaded rod 65 is a few degrees away from being precisely normal to the thermostat element, the section 100 of the lever 71 is out of parallel with the thermostat element by approximately the same amount. Therefore, at their point of contact the threaded rod 65 and the section 100 are almost exactly normal.
  • the notch 80 in the thermostat element 60 is adjacent its opposite end and provides a latching surface 8] against which a flange 82 of the trip arm 23 bears.
  • the trip arm 23 tends to pivot about the boss 24 by virtue of the urging of the overcenter spring 26.
  • the trip arm is maintained in its set position as shown in FIG. 1 by the flange 82 abutting the latch surface 81 and preventing further movement.
  • the thermostat element 60 has an extension 83 which is angled downward. This extension serves as a ramp to deflect the end of the thermostat element 60 downward thus allowing the flange 82 of the trip arm to slide along the extension 83 and enter the notch 80 and reengage the latching surface 81 when the trip arm 23 is being reset from the tripped to the set position.
  • the effective length of the thermostat element lies between the end portion which is clamped against section 101 of the lever 71 and the region of the notch 80. Current flows through the thermostat element between the flexible conductors 61 and 62 which are directly connected to the thermostat element adjacent to its ends.
  • An upstanding member in the case provides a wall defining the lower portion of the arc chute and also provides a stop to limit movement of the contact carrier 16 when the contacts are opened.
  • the upstanding member 90 also serves as a stop for limiting movement of the trip arm 23 and the contact carrier 16 in the tripped position as illustrated in FIG. 2.
  • the circuit breaker operates in the customary manner for closing and opening the contacts.
  • the contacts are closed by rotating the handle 17 upward to the fully counterclockwise position as shown in FIG. I.
  • the contacts are opened manually by rotating the handle 17 in a clockwise direction to the fullest possible downward position.
  • This action moves the pivot point 20 of the contact carrier l6 and the handle 17 in a clockwise direction to the opposite side of the overcenter spring 26.
  • the force of the spring 26 completes the opening action moving the contact carrier 16 to the open position with the carrier against the stop member 90.
  • the closed contacts are opened automatically by the overload mechanism under conditions of predetermined current flow. With the contacts closed, the electrical current flowing through the thermostat element produces heating and causes the end of the element containing the latching surface 81 to bend away from the flange 82 of the trip arm with the increasing temperature. The amount of heating and therefore the amount of movement of the end of the thermostat element is a function of the magnitude of the current flowing through the element 60. If the current flow is sufficient to produce enough heat, the thermostat element bends sufficiently so that the latch surface 81 clears the flange 82 of the trip arm 23 releasing the trip arm. The overcenter spring 26 acting on the arm 27 causes the trip arm 23 to rotate about the boss 24 in a clockwise direction. The trip arm 23 moves to the tripped position abutting the upstanding member 90 shown in FIG. 2.
  • the tripped circuit breaker is manually reset by rotating the handle 17 to the manual open or extreme clockwise position.
  • an arm 93 on the handle 17 engages an area of the trip arm 23 rotating the trip arm in the counterclockwise direction about the boss 24.
  • the spring 72 causes the lever 71 and thermostat element 60 to rotate toward the normal position as shown in FIG. 1.
  • the flange 82 contacts the ramp portion 83 of the thermostat element 60 and slides along the ramp portion deflecting the end of the element downward.
  • the arm 86 of the trip arm no longer contacts the arm 85 of the mounting member 70 and the end of the thermostat element 60 moves into position so that the latch surface 8!
  • Two circuit breakers in accordance with the foregoing description are illustrated in side-by-side relationship in FIG. 5.
  • the two circuit breakers are connected together to operate as a single two-pole breaker.
  • the two breakers are closed and opened together and if either is tripped by a current overload, the other is tripped also.
  • the contacts of the two breakers are man ually closed and opened together by virtue of a channel shaped bar 95 which is attached to both handles 17 and 17' of the two breakers.
  • the two circuit breakers are tripped together by virtue of a common trip link 96 inserted in slots 98 and 99' in trunnions 74 and 75', respectively, in adjacent breakers.
  • a common trip link 96 inserted in slots 98 and 99' in trunnions 74 and 75', respectively, in adjacent breakers.
  • the arm 86 of the trip arm 23 cams the arm 85 of the mounting member downward.
  • the thermostat element 60 and mounting member 70 are thus rotated in a counterclockwise direction to the position illustrated in FIG. 2.
  • Rotation of the trunnion 74 rotates the common trip link 96 causing the trunnion in the other circuit breaker to rotate through the same angle.
  • Consequent rotation of the mounting member 70' and thermostat element 60' lowers the latching surface 81' of the circuit breaker releasing the trip arm 23 to the tripped position. Movement of the trip arm to the tripped position causes the contacts to be opened in the manner explained hereinabove.
  • Circuit breakers in accordance with the foregoing description employ few parts and are relatively simple in construction.
  • Much of the supporting structure is built into the housing which is fabricated of two molded plastic parts, the case 10 and cover 1].
  • the overload triggering mechanism is relatively simple including only the unitary structure of the thermostat element 60 itself, together with the mounting member 70 (including spring 72) and the threaded rod 65.
  • An advantage of this construction in addition to its simplicity and ease of fabrication and assembly, is that heat dissipation from the thermostat element 60 is at a minimum. No large heat conducting elements contact the thermostat element, nor is its position affected by virtue of having mounting members attached thereto. Flexible conductors 61 and 62 are employed rather than relatively massive rigid members. Furthermore, a separate calibra tion or adjusting mechanism is not required.
  • the threaded rod 65 together with the nut 66 mounted in the case serves both as an element of the supporting structure for the thermostat element and as the overload currcnt adjusting screw.
  • a circuit breaker including in combination a housing of insulating material
  • a manually movable handle mounted in said housing;
  • a contact carrier with a movable contact thereon and pivotally engaging said handle at a pivot point;
  • said handle, contact carrier, and overcenter spring forming an overcenter arrangement for closing said contacts when the spring is on one side of said pivot point and for opening said contacts when the spring is on the other side of said pivot point;
  • thermally responsive latching member connected in circuit between said load terminal and said movable contact
  • said mounting member being pivotally mounted in said housing at a pivotal connection
  • said mounting member having a spring portion bearing against the housing and urging the mounting member against said support member whereby said pivotal connection, said support member, and said mounting member in combination hold the portion of the thermally responsive latching member adjacent said one end fixed with respect to the housing, said thermally responsive latching member being rotatable about the pivotal connection against the urging of the spring portion;
  • thermally responsive latching member having a latching surface adjacent the opposite end thereof engaging said trip arm and maintaining said trip arm in a set position when said contacts are closed, with said overcenter spring urging said trip arm toward a tripped position;
  • thermally responsive latching member bending in response to a predetermined current condition to move said opposite end of the thermally responsive latching member and disengage said latching surface from said trip arm releasing said trip arm for movement to the tripped position;
  • thermally responsive latching member is a unitary structure consisting of a generally fiat elongated thermostat element.
  • said mounting member has trunnions on opposite sides thereof; and said trunnions are positioned in openings in opposite sides of said housing to permit pivotal movement of the thermostat element about the axis of the trunnions, the axis lying normal to the length and parallcl to the flat surfaces of the thermostat element.
  • said support member is a threaded rod threadably mounted in said housing for movement generally normal to the thermostat element;
  • thermostat element has a notch therein forming the latching surface adjacent to the opposite end of the thermostat element;
  • each of said trunnions includes means for coupling through the opening in the housing to a trunnion in a second similar circuit breaker mounted in sideby-side relation with the circuit breaker whereby rotation of the trunnions when the trip arm is released rotates the mounting member in the second circuit breaker causing the latching surface of the thermostat element to disengage from the trip arm in the second circuit breaker thereby releasing its trip arm for movement to the tripped position and causing its contacts to open.
  • a circuit breaker in accordance with claim 7 including a first flexible conductor connected between the thermostat element and the movable contact, said first flexible conductor being directly connected to the thermostat element adjacent to an end thereof; and a second flexible conductor connected between the thermostat element and the load terminal, said second flexible conductor being directly connected to the thermostat element adjacent to the other end thereof 9.
  • said mounting member includes a first section lying generally parallel to said thermostat element;
  • a third section adjoining said first section, lying generally normal to the thermostat element. and having an opening therein providing an edge in contact with the thermostat element;

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Abstract

A circuit breaker having a simple overload triggering mechanism of a thermostat element held at one end in a mounting member which is urged against a threaded rod by a spring. The other end of the thermostat element is notched to receive and engage a trip arm which is released to cause opening of the breaker contacts by bending of the thermostat element under overload current conditions. When the trip arm is released it causes the mounting member to pivot. The mounting member is adapted to engage the mounting member of an adjacent circuit breaker when the two circuit breakers are mounted in side-by-side relationship. When either circuit breaker is tripped, pivoting of its mounting member pivots the other mounting member causing that circuit breaker to trip also.

Description

United States Patent Belttary Sept. 30, 1975 l l ELECTRIC CIRCUIT BREAKER lrimtu r L'.\un1ii|'rG. Harris I75] Inventor: Harold E. Belttarv, Rio Pietlras Agni" U" film-David Mi Kcdy; Elmcr P R Nealon; Norman J O Malley [73] Assignec: Caribe Circuit Breaker Co.. Inc.
San Juarr PR ABSTRACT [Z2| Fil d; J 5. [974 A circuit breaker having a simple overload triggering 7 mechanism of a thermostat element held at one end in l 1 App! 4761,61 a mounting member which is urged against a threaded rod b a spring. The other end of the thermostat ele- [52] Cl 337/75; 335/45 meat is notched to receive and engage a trip arm [5|] Int. Cl.'-' .i HUIH 7l/l6 which is released to cause opening of the breaker 8] Field Of SearChHHmim. 335/45. 43; 337/75. 8L contacts by bending of the thermostat element under 337/94 overload current conditions. When the trip arm is released it causes the mounting member to pivot. The {56] References Cit d mounting member is adapted to engage the mounting U N l'lli D STATES PATENTS member of an adjacent circuit breaker when the two circuit breakers are mounted in side-by-side relationship When either circuit breaker is tripped. pivoting oi its mounting member pivots the other mounting member causing that circuit breaker to trip also.
9 Claims. 5 Drawing Figures 2.390.819 12/!945 Wheeler 335/43 X I h59 7? 3 ll/WS] Case 335/45 X 3.171.931! 3/1965 Klein et all H 337/75 ll-lllHU} 3/1966 (iro\es ct al 337/75 X 3.157.516 b/Wfwh Rumse et al, 337/81 X I4 10 II lt O nfii:
U.S. Patent Sept. 30,1975 Sheet 10m 3,909,764
I4) I07 m H; 24 2? 10 W O 26 ,2) y n .6 in?! 3 Fl 1 M83 82 7Q US. Patent Sept. 30,1975 Sheet 2 of2 3,909,764
ELECTRIC CIRCUIT BREAKER BACKGROUND OF THE INVENTION This invention relates to circuit breakers. More particularly, it is concerned with low voltage circuit breakers for controlling low and moderate power electrical circuits.
A circuit breaker for use in controlling electrical circuits typically has a set of contacts, one fixed and one moving, and a toggle. or overcenter mechanism, which is manually operated to close and open the contacts. A circuit breaker also includes an overload mechanism for tripping the circuit breaker and opening the contacts when the electrical current through the circuit breaker exceeds certain predetermined conditions. The overload mechanism may include a thermally responsive member such as a thermostat element which functions to trip the breaker when an overload current exists. The circuit breaker may also include a magnet and armature arrangement for tripping the breaker rapidly in response to certain predetermined conditions.
A variety of circuit breakers of the general form described above are well-known and widely used. One particularly useful type of circuit breaker employed in protecting low voltage low and moderate power circuits is described and claimed in US. Pat. No. 3,671,908 issued on June 20, I972 to Harold E. Belttary and John G, Palmer entitled Circuit Breaker. Circuit breakers as described in the aforementioned patent are completely satisfactory for use in their intended applications. However, for certain applications it is desirable to provide a circuit breaker in which the number and Complexity of parts are reduced, thereby also reducing the costs of fabrication and assembly. A circuit breaker of simplified construction is described and claimed in application Ser. No. 476,701 filed concurrently herewith by Harold E. Belttary entitled Circuit Breaker In certain applications it is desirable to employ two or more circuit breakers in combination so that when any one is tripped in response to an overload condition the others will be tripped also. Typically, the circuit breakers are mounted in side-by-side relation with an interconnection between the tripping mechanisms. Circuit breakers as described in the foregoing application employ a simplified triggering arrangement and are not readily adapted for interconnection so as to cause mutual tripping.
SUMMARY OF THE INVENTION A circuit breaker in accordance with the present in vention is of relatively simple construction and includes means for permitting adjacent breakers to be intercom nected so as to cause mutual tripping. The circuit breaker includes a housing of insulating material with a fixed contact and a manually movable handle mounted in the housing. A contact carrier on which a movable contact is mounted pivotally engages the handle at a pivot point. The circuit breaker also includes a trip arm which is pivotally mounted in the housing. An overcenter spring is connected between the contact carrier and the trip arm so as to urge the contact carrier against the handle. The handle. contact carrier. and mercentcr spring form an overcenter arrangement. or toggle. which acts to close the contacts when the spring is on one side of the pivot point and to open the contacts when the spring is on the other side of the pivot point. A load terminal is also mounted in the housing.
A thermally responsive latching member is connected in circuit between the load terminal and the movable contact. A portion of the thermally responsive latching member adjacent to one end is held in a mounting member which is pivotally mounted in the housing at a pivotal connection. A support member is mounted in the housing and bears against the mounting member. The mounting member includes a spring portion which urges the mounting member against the support member. The pivotal connection, the support member, and the mounting member, in combination, hold the portion of the thermally responsive latching member adjacent the one end in fixed position with respect to the housing with the thermally responsive latching member being rotatable about the pivotal connection against the urging of the spring portion. The thermally responsive latching member has a latching surface adjacent its opposite end which engages the trip arm when the contacts are closed and maintains the trip arm in a set position with the overcenter spring urging the trip arm toward a tripped position. In response to a predetermined current condition the thermally responsive latching member bends causing its opposite end to move with respect to its one end, thereby disengaging the latching surface from the trip arm and releasing the trip arm for movement to the tripped position. When the trip arm moves to the tripped position, the overcenter spring is moved to the other side of the pivot point causing the contacts to open.
BRIEF DESCRIPTION OF THE DRAWINGS Additional objects, features, and advantages of circuit breakers in accordance with the present invention will be apparent from the following detailed discussion together with the accompanying drawings wherein:
FIG. 1 is a side elevational view of a circuit breaker in accordance with the invention with the cover of the housing removed and with the contacts in the closed position;
FIG. 2 is a view of the circuit breaker similar to the view of FIG. 1 with the cover in place but with portions broken away to show the elements in the tripped position;
FIG. 3 is a detailed view taken along the line 33 of FIG. I;
FIG. 4 is a detailed view taken generally along the line 44 of FIG. 3; and
FIG. 5 is an end view with portions broken away of two circuit breakers mounted in side-by-side relationship and interconnected to effect tripping of both breakers if either is subjected to an overload current.
DETAILED DESCRIPTION OF THE INVENTION A circuit breaker in accordance with the present invention as illustrated in the figures includes a housing comprising a case 10 of a suitable insulating material and a cover II of similar material. The case and cover are typically of molded plastic. The various elements of the circuit breaker mechanism are mounted within the case I0 and held in place by the cover I] which is riv eted to the case.
A fixed contact I3 is mounted on a clip I4 which is designed to engage a line bus when the breaker is in serted into a distribution panel box. A moving contact 15 is mounted on a Contact carrier 16. A handle 17 of insulating material is pivotally mounted within the case in a conventional manner for manual operation.
The end of the contact carrier 16 is positioned in slots 18 and i9 in two arms extending from the handle 17 so as to provide a pivot point of connection 20 between the contact carrier 16 and the handle 17. A trip arm 23 is mounted on a boss 24 in the case 10 for pivoting between the set position as shown in FIG. 1 and the tripped position as shown in FIG. 2. An overcenter ten sion spring 26 has one end connected to the contact carrier 16 and the other end connected to an arm 27 of the trip arm 23. The handle 17, contact carrier 16, and the spring 26 form an overcenter arrangement, or toggle, which urges the movable contact toward the fixed contact 13 when the spring 26 is on one side of the pivot point as shown in FIG. 1 and urges the movable contact 15 to the open position, when the spring 26 is on the other side of the pivot point 20.
A load terminal 50 for connecting the circuit breaker to a load circuit is also positioned in the molded case 10. The terminal includes a lug 51, a load bar 53, and a screw 52 for clamping a wire against the load bar 53.
A thermally responsive latching member 60 is electrically connected between the movable contact 15 and the load terminal 50 by flexible conductors 61 and 62 of stranded wire, typically copper. The thermally responsive latching member 60 as best seen in H6. 3 is a unitary structure consisting of a generally flat elongated thermostat element. The thermostat element includes at least two layers of metal having different coefficients of thermal expansion, so that the element bends as its temperature is increased. One end of the flexible conductor 61 is attached directly to the thermostat element adjacent to one end. and the other end of the flexible conductor 61 is attached to the contact arm 16 at its point of attachment to the movable contact 15. One end of the flexible conductor 62 is connected directly to the thermostat element 60 closely adjacent to a notch 80 (see FIG. 3) in the opposite end of the thermostat element. The other end of the flexible conductor 62 is attached to the load bar 53 of the load terminal 50.
As best seen in FIGS. 3 and 4 the thermostat element 60 is held by one end portion in a mounting member 70 consisting of a lever 71 and a spring 72. The lever 71 is a single stamping of thin metal having a section 100 lying generally parallel to the thermostat element 60. The section 100 is a few degrees from being precisely parallel with the thermostat element for reasons which will be explained hereinbelow. Two adjoining sections 101 and l02 lie normal to the thermostat element. The thermostat element 60 contacts the upper edge surface of the section 101 and also an edge surface in the section 102 provided by an opening. Another section 103 of the lever 71 extends upward from the section 102 at an angle and another section 104 lying parallel to section 100 adjoins section 103. Sections 103 and 104 have an opening and portions of the spring 72 fit into the opening. A boss 110 in section 104 engages an opening ill in the spring 72. An arm 105 of the spring 72 bears downward against the surface of the thermostat element 60 in the region between the edges of the two sections 10] and 102, thereby holding the thermostat element 60 in the mounting member 70.
A pair of trunnions 74 and 75 extend from opposite sides of the section 102 of the mounting member 70. The trunnions 74 and 75 fit in aligned axial openings 76 and 77 in bosses 78 and 79 in the case 10 and cover ll, respectively. An upper arm 106 of the spring 72 bears against an upstanding rib 73 in the case 10 and serves to urge rotation of the mounting member and thermostat element in a clockwise direction about the axis of the trunnions 74 and 75. The mounting member 70 also has an arm 85 extending from section 104 which intercepts an arm 86 of the trip arm 23 as the trip arm rotates from the set position to the tripped position as will be explained hereinbelow.
A support member includes a threaded rod or screw which is threaded in a nut 66 and lies generally normal to the thermostat element 60. The nut 66 is mounted in the case 10 so as to prevent its rotation. The spring 72 urges the mounting member in a clockwise direction causing the section 100 of the mounting member to bear against the threaded rod 65. Since the threaded rod 65 is a few degrees away from being precisely normal to the thermostat element, the section 100 of the lever 71 is out of parallel with the thermostat element by approximately the same amount. Therefore, at their point of contact the threaded rod 65 and the section 100 are almost exactly normal. Rotation of the rod to advance or retract it together with the action of the spring 72 causes the thermostat element 60 to pivot about the axis of the trunnions 74 and 75. This action changes the position of the opposite end of the thermostat element and thus the breaker is adjusted for tripping at a different predetermined current value as will be explained hereinbelow.
The notch 80 in the thermostat element 60 is adjacent its opposite end and provides a latching surface 8] against which a flange 82 of the trip arm 23 bears. The trip arm 23 tends to pivot about the boss 24 by virtue of the urging of the overcenter spring 26. The trip arm is maintained in its set position as shown in FIG. 1 by the flange 82 abutting the latch surface 81 and preventing further movement.
The thermostat element 60 has an extension 83 which is angled downward. This extension serves as a ramp to deflect the end of the thermostat element 60 downward thus allowing the flange 82 of the trip arm to slide along the extension 83 and enter the notch 80 and reengage the latching surface 81 when the trip arm 23 is being reset from the tripped to the set position. The effective length of the thermostat element lies between the end portion which is clamped against section 101 of the lever 71 and the region of the notch 80. Current flows through the thermostat element between the flexible conductors 61 and 62 which are directly connected to the thermostat element adjacent to its ends.
An upstanding member in the case provides a wall defining the lower portion of the arc chute and also provides a stop to limit movement of the contact carrier 16 when the contacts are opened. The upstanding member 90 also serves as a stop for limiting movement of the trip arm 23 and the contact carrier 16 in the tripped position as illustrated in FIG. 2.
The circuit breaker operates in the customary manner for closing and opening the contacts. The contacts are closed by rotating the handle 17 upward to the fully counterclockwise position as shown in FIG. I. The contacts are opened manually by rotating the handle 17 in a clockwise direction to the fullest possible downward position. This action moves the pivot point 20 of the contact carrier l6 and the handle 17 in a clockwise direction to the opposite side of the overcenter spring 26. With the pivot point on the opposite side of the overcenter spring 26, the force of the spring 26 completes the opening action moving the contact carrier 16 to the open position with the carrier against the stop member 90.
The closed contacts are opened automatically by the overload mechanism under conditions of predetermined current flow. With the contacts closed, the electrical current flowing through the thermostat element produces heating and causes the end of the element containing the latching surface 81 to bend away from the flange 82 of the trip arm with the increasing temperature. The amount of heating and therefore the amount of movement of the end of the thermostat element is a function of the magnitude of the current flowing through the element 60. If the current flow is sufficient to produce enough heat, the thermostat element bends sufficiently so that the latch surface 81 clears the flange 82 of the trip arm 23 releasing the trip arm. The overcenter spring 26 acting on the arm 27 causes the trip arm 23 to rotate about the boss 24 in a clockwise direction. The trip arm 23 moves to the tripped position abutting the upstanding member 90 shown in FIG. 2.
As the trip arm 23 rotates in a clockwise direction, the end of the spring 26 carried by the arm 27 also moves in a clockwise direction and carries the spring 26 to the other side of the pivot point 20. With the center line of the spring 26 on the opposite side of the pivot point 20, the spring rapidly forces the contact carrier 16 to the tripped position against the member 90 as shown in FIG. 2 separating the contacts 13 and 15. The handle [7 assumes an intermediate position as shown in FIG. 2.
Also as the trip arm 23 rotates to the tripped position, the edge of the arm 86 of the trip arm engages the arm 85 of the mounting member 70. The mounting member 70 and thermostat element are rotated counterclockwise against the bias of the spring 72 and held in the position shown in FIG. 2.
The tripped circuit breaker is manually reset by rotating the handle 17 to the manual open or extreme clockwise position. During this movement an arm 93 on the handle 17 engages an area of the trip arm 23 rotating the trip arm in the counterclockwise direction about the boss 24. As the trip arm 23 rotates, the spring 72 causes the lever 71 and thermostat element 60 to rotate toward the normal position as shown in FIG. 1. At some point during the rotation of the trip arm the flange 82 contacts the ramp portion 83 of the thermostat element 60 and slides along the ramp portion deflecting the end of the element downward. When the flange 82 reaches the notch 80, the arm 86 of the trip arm no longer contacts the arm 85 of the mounting member 70 and the end of the thermostat element 60 moves into position so that the latch surface 8! intercepts the flange 82 resetting the breaker. During the resetting operation the contact carrier 16 is also restored to the position it assumes when the contacts are opened manually. The contacts may then be closed by rotating the handle 17 in the counterclockwise direction to restore the circuit breaker to the latched condition shown in FIG. 1.
'l he circuit breaker is adjusted to cause tripping at a specific value of current by rotating the threaded rod 65 so as to advance it or retract it. As the rod is ad \anced it tilts the mounting member 70 and thermostat element 60 counterclockwise further compressing the spring 72. The latching surface 81 of the thermostat element 60 is thus moved downward with respect to the flange 82 of the trip arm 23 so that a lesser amount of current is sufficient to trip the circuit breaker. Retraction of the threaded rod raises the latching surface 81 so that a greater amount of current is required to cause bending of the thermostat element to the point of releasing the trip arm 23.
Two circuit breakers in accordance with the foregoing description are illustrated in side-by-side relationship in FIG. 5. The two circuit breakers are connected together to operate as a single two-pole breaker. The two breakers are closed and opened together and if either is tripped by a current overload, the other is tripped also. The contacts of the two breakers are man ually closed and opened together by virtue ofa channel shaped bar 95 which is attached to both handles 17 and 17' of the two breakers.
The two circuit breakers are tripped together by virtue of a common trip link 96 inserted in slots 98 and 99' in trunnions 74 and 75', respectively, in adjacent breakers. As explained previously, when a breaker is tripped, the arm 86 of the trip arm 23 cams the arm 85 of the mounting member downward. The thermostat element 60 and mounting member 70 are thus rotated in a counterclockwise direction to the position illustrated in FIG. 2. Rotation of the trunnion 74 rotates the common trip link 96 causing the trunnion in the other circuit breaker to rotate through the same angle. Consequent rotation of the mounting member 70' and thermostat element 60' lowers the latching surface 81' of the circuit breaker releasing the trip arm 23 to the tripped position. Movement of the trip arm to the tripped position causes the contacts to be opened in the manner explained hereinabove.
Circuit breakers in accordance with the foregoing description employ few parts and are relatively simple in construction. Much of the supporting structure is built into the housing which is fabricated of two molded plastic parts, the case 10 and cover 1]. The overload triggering mechanism is relatively simple including only the unitary structure of the thermostat element 60 itself, together with the mounting member 70 (including spring 72) and the threaded rod 65. An advantage of this construction, in addition to its simplicity and ease of fabrication and assembly, is that heat dissipation from the thermostat element 60 is at a minimum. No large heat conducting elements contact the thermostat element, nor is its position affected by virtue of having mounting members attached thereto. Flexible conductors 61 and 62 are employed rather than relatively massive rigid members. Furthermore, a separate calibra tion or adjusting mechanism is not required. The threaded rod 65 together with the nut 66 mounted in the case serves both as an element of the supporting structure for the thermostat element and as the overload currcnt adjusting screw.
While there has been shown and described what is considered a preferred embodiment of the present invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the invention as defined in the appended claims.
What is claimed is:
l. A circuit breaker including in combination a housing of insulating material;
a fixed contact mounted in said housing;
a manually movable handle mounted in said housing;
a contact carrier with a movable contact thereon and pivotally engaging said handle at a pivot point;
a trip arm pivotally mounted in said housing;
an overcenter spring connected between said contact carrier and said trip arm urging said contact carrier against said handle;
said handle, contact carrier, and overcenter spring forming an overcenter arrangement for closing said contacts when the spring is on one side of said pivot point and for opening said contacts when the spring is on the other side of said pivot point;
a load terminal mounted in said housing;
a thermally responsive latching member connected in circuit between said load terminal and said movable contact;
a mounting member holding the thermally responsive latching member at a portion thereof adjacent to one end;
said mounting member being pivotally mounted in said housing at a pivotal connection;
a support member mounted in said housing and hearing against the mounting member;
said mounting member having a spring portion bearing against the housing and urging the mounting member against said support member whereby said pivotal connection, said support member, and said mounting member in combination hold the portion of the thermally responsive latching member adjacent said one end fixed with respect to the housing, said thermally responsive latching member being rotatable about the pivotal connection against the urging of the spring portion;
said thermally responsive latching member having a latching surface adjacent the opposite end thereof engaging said trip arm and maintaining said trip arm in a set position when said contacts are closed, with said overcenter spring urging said trip arm toward a tripped position;
said thermally responsive latching member bending in response to a predetermined current condition to move said opposite end of the thermally responsive latching member and disengage said latching surface from said trip arm releasing said trip arm for movement to the tripped position;
movement of the trip arm to the tripped position moving the overcenter spring to the other side of said pivot point causing said contacts to open.
2. A circuit breaker in accordance with claim 1 wherein said thermally responsive latching member is a unitary structure consisting of a generally fiat elongated thermostat element. 3. A circuit breaker in accordance with claim 2 wherein said mounting member has trunnions on opposite sides thereof; and said trunnions are positioned in openings in opposite sides of said housing to permit pivotal movement of the thermostat element about the axis of the trunnions, the axis lying normal to the length and parallcl to the flat surfaces of the thermostat element. 4. A circuit breaker in accordance with claim 3 wherein said support member is a threaded rod threadably mounted in said housing for movement generally normal to the thermostat element; and
movement of the threaded rod causes the thermostat 5. A circuit breaker in accordance with claim 4 10 wherein said thermostat element has a notch therein forming the latching surface adjacent to the opposite end of the thermostat element; and
said trip arm abuts the thermostat element at the 6. A circuit Breaker in accordance with claim 5 wherein said trip arm and said mounting member include co operating portions engagable after said trip arm is released from said thermostat element for driving the mounting member to rotate the mounting member and the thermostat element about the axis of the trunnions as the trip arm moves toward the tripped position. 7. A circuit breaker in accordance with claim 6 wherein each of said trunnions includes means for coupling through the opening in the housing to a trunnion in a second similar circuit breaker mounted in sideby-side relation with the circuit breaker whereby rotation of the trunnions when the trip arm is released rotates the mounting member in the second circuit breaker causing the latching surface of the thermostat element to disengage from the trip arm in the second circuit breaker thereby releasing its trip arm for movement to the tripped position and causing its contacts to open. 8. A circuit breaker in accordance with claim 7 including a first flexible conductor connected between the thermostat element and the movable contact, said first flexible conductor being directly connected to the thermostat element adjacent to an end thereof; and a second flexible conductor connected between the thermostat element and the load terminal, said second flexible conductor being directly connected to the thermostat element adjacent to the other end thereof 9. A circuit breaker in accordance with claim 8 wherein said mounting member includes a first section lying generally parallel to said thermostat element;
a second section adjoining said first section. lying generally normal to the thermostat element. and having an edge in contact with the thermostat elemerit;
a third section adjoining said first section, lying generally normal to the thermostat element. and having an opening therein providing an edge in contact with the thermostat element;
a fourth section adjoining said third section; said spring portion being held in the fourth section and having an arm bearing on the thermostat ele- 9 l ment in the region between the edges of the second third section; and and third sections which Contact the thermostat elsaid first section being urged into Contact with the ement thereby holding the thermostat element end of the threaded rod by another arm of said against the edges; spring portion bearing against the housing.
said trunnions extending from opposite sides of said

Claims (9)

1. A circuit breaker including in combination a housing of insulating material; a fixed contact mounted in said housing; a manually movable handle mounted in said housing; a contact carrier with a movable contact thereon and pivotally engaging said handle at a pivot point; a trip arm pivotally mounted in said housing; an overcenter spring connected between said contact carrier and said trip arm urging said contact carrier against said handle; said handle, contact carrier, and overcenter spring forming an overcenter arrangement for closing said contacts when the spring is on one side of said pivot point and for opening said contacts when the spring is on the other side of said pivot point; a load terminal mounted in said housing; a thermally responsive latching member connected in circuit between said load terminal and said movable contact; a mounting member holding the thermally responsive latching member at a portion thereof adjacent to one end; said mounting member being pivotally mounted in said housing at a pivotal connection; a support member mounted in said housing and bearing against the mounting member; said mounting member having a spring portion bearing against the housing and urging the mounting member against said support member whereby said pivotal connection, said support member, and said mounting member in combination hold the portion of the thermally responsive latching member adjacent said one end fixed with respect to the housing, said thermally responsive latching member being rotatable about the pivotal connection against the urging of the spring portion; said thermally responsive latching member having a latching surface adjacent the opposite end thereof engaging said trip arm and maintaining said trip arm in a set position when said contacts are closed, with said overcenter spring urging said trip arm toward a tripped position; said thermally responsive latching member bending in response to a predetermined current condition to move said opposite end of the thermally responsive latching member and disengage said latching surface from said trip arm reLeasing said trip arm for movement to the tripped position; movement of the trip arm to the tripped position moving the overcenter spring to the other side of said pivot point causing said contacts to open.
2. A circuit breaker in accordance with claim 1 wherein said thermally responsive latching member is a unitary structure consisting of a generally flat elongated thermostat element.
3. A circuit breaker in accordance with claim 2 wherein said mounting member has trunnions on opposite sides thereof; and said trunnions are positioned in openings in opposite sides of said housing to permit pivotal movement of the thermostat element about the axis of the trunnions, the axis lying normal to the length and parallel to the flat surfaces of the thermostat element.
4. A circuit breaker in accordance with claim 3 wherein said support member is a threaded rod threadably mounted in said housing for movement generally normal to the thermostat element; and movement of the threaded rod causes the thermostat element to pivot about the axis of the trunnions and adjust the position of the latching surface at the opposite end of the thermostat element with respect to the trip arm.
5. A circuit breaker in accordance with claim 4 wherein said thermostat element has a notch therein forming the latching surface adjacent to the opposite end of the thermostat element; and said trip arm abuts the thermostat element at the latching surface when in said set position and is urged in the direction generally along the length of the thermostat element toward the tripped position by said overcenter spring.
6. A circuit Breaker in accordance with claim 5 wherein said trip arm and said mounting member include cooperating portions engagable after said trip arm is released from said thermostat element for driving the mounting member to rotate the mounting member and the thermostat element about the axis of the trunnions as the trip arm moves toward the tripped position.
7. A circuit breaker in accordance with claim 6 wherein each of said trunnions includes means for coupling through the opening in the housing to a trunnion in a second similar circuit breaker mounted in side-by-side relation with the circuit breaker whereby rotation of the trunnions when the trip arm is released rotates the mounting member in the second circuit breaker causing the latching surface of the thermostat element to disengage from the trip arm in the second circuit breaker thereby releasing its trip arm for movement to the tripped position and causing its contacts to open.
8. A circuit breaker in accordance with claim 7 including a first flexible conductor connected between the thermostat element and the movable contact, said first flexible conductor being directly connected to the thermostat element adjacent to an end thereof; and a second flexible conductor connected between the thermostat element and the load terminal, said second flexible conductor being directly connected to the thermostat element adjacent to the other end thereof.
9. A circuit breaker in accordance with claim 8 wherein said mounting member includes a first section lying generally parallel to said thermostat element; a second section adjoining said first section, lying generally normal to the thermostat element, and having an edge in contact with the thermostat element; a third section adjoining said first section, lying generally normal to the thermostat element, and having an opening therein providing an edge in contact with the thermostat element; a fourth section adjoining said third section; said spring portion being held in the fourth section and having an arm bearing on the thermostat element in the region between the edges of the second and third sections which contact the thermostat element thereby holding the thermostat element against the edges; said trunnions extending from opposite sides of said thirD section; and said first section being urged into contact with the end of the threaded rod by another arm of said spring portion bearing against the housing.
US476661A 1974-06-05 1974-06-05 Electric circuit breaker Expired - Lifetime US3909764A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4231006A (en) * 1979-03-26 1980-10-28 Sylvania Circuit Breaker Corporation Circuit breaker having a thermally responsive latching member
US4260969A (en) * 1978-03-10 1981-04-07 Siemens Aktiengesellschaft Low voltage circuit breaker with an electromagnetic tripping device
GB2176056A (en) * 1983-04-20 1986-12-10 Airpax Corp Circuit breaker
US5245302A (en) * 1992-05-05 1993-09-14 Square D Company Automatic miniature circuit breaker with Z-axis assemblable trip mechanism
WO1995020236A1 (en) * 1994-01-21 1995-07-27 Square D Company A circuit breaker
US7261020B2 (en) * 2005-01-07 2007-08-28 Chih-Ching Hsieh Clamping device for providing high twisting forces and low damage to screw device
EP1782447B1 (en) * 2004-08-03 2010-10-27 Siemens Industry, Inc. Systems, methods, and device for actuating a circuit breaker

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US2659783A (en) * 1951-07-17 1953-11-17 Gen Electric Electric circuit breaker
US3171930A (en) * 1963-01-02 1965-03-02 Gen Electric Precalibrated thermostatic latch assembly
US3240903A (en) * 1961-11-15 1966-03-15 Westinghouse Electric Corp Circuit interrupter with thermal trip means
US3257526A (en) * 1962-06-21 1966-06-21 Westinghouse Electric Corp Control device with improved thermal operating means

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Publication number Priority date Publication date Assignee Title
US2390819A (en) * 1942-12-26 1945-12-11 Westinghouse Electric Corp Electrical circuit protective device
US2659783A (en) * 1951-07-17 1953-11-17 Gen Electric Electric circuit breaker
US3240903A (en) * 1961-11-15 1966-03-15 Westinghouse Electric Corp Circuit interrupter with thermal trip means
US3257526A (en) * 1962-06-21 1966-06-21 Westinghouse Electric Corp Control device with improved thermal operating means
US3171930A (en) * 1963-01-02 1965-03-02 Gen Electric Precalibrated thermostatic latch assembly

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4260969A (en) * 1978-03-10 1981-04-07 Siemens Aktiengesellschaft Low voltage circuit breaker with an electromagnetic tripping device
US4231006A (en) * 1979-03-26 1980-10-28 Sylvania Circuit Breaker Corporation Circuit breaker having a thermally responsive latching member
GB2176056A (en) * 1983-04-20 1986-12-10 Airpax Corp Circuit breaker
US5245302A (en) * 1992-05-05 1993-09-14 Square D Company Automatic miniature circuit breaker with Z-axis assemblable trip mechanism
WO1993022785A1 (en) * 1992-05-05 1993-11-11 Square D Company Automatic miniature circuit breaker with z-axis assemblable trip mechanism
AU661245B2 (en) * 1992-05-05 1995-07-13 Square D Company Automatic miniature circuit breaker with Z-axis assemblable trip mechanism
WO1995020236A1 (en) * 1994-01-21 1995-07-27 Square D Company A circuit breaker
EP1782447B1 (en) * 2004-08-03 2010-10-27 Siemens Industry, Inc. Systems, methods, and device for actuating a circuit breaker
US7261020B2 (en) * 2005-01-07 2007-08-28 Chih-Ching Hsieh Clamping device for providing high twisting forces and low damage to screw device

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