US3870675A - Two-component adhesive - Google Patents

Two-component adhesive Download PDF

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US3870675A
US3870675A US274424A US27442472A US3870675A US 3870675 A US3870675 A US 3870675A US 274424 A US274424 A US 274424A US 27442472 A US27442472 A US 27442472A US 3870675 A US3870675 A US 3870675A
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parts
weight
hydroperoxide
component adhesive
adhesive according
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US274424A
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Seiji Kusayama
Koichi Ohashi
Shinzo Takada
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Sumitomo Chemical Co Ltd
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Sumitomo Chemical Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
    • C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
    • C08F299/026—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates from the reaction products of polyepoxides and unsaturated monocarboxylic acids, their anhydrides, halogenides or esters with low molecular weight
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • E—FIXED CONSTRUCTIONS
    • E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02F—DREDGING; SOIL-SHIFTING
    • E02F3/00—Dredgers; Soil-shifting machines
    • E02F3/04—Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/28—Dredgers; Soil-shifting machines mechanically-driven with digging tools mounted on a dipper- or bucket-arm, i.e. there is either one arm or a pair of arms, e.g. dippers, buckets
    • E02F3/36—Component parts
    • E02F3/40—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets
    • E02F3/402—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with means for facilitating the loading thereof, e.g. conveyors
    • E02F3/405—Dippers; Buckets ; Grab devices, e.g. manufacturing processes for buckets, form, geometry or material of buckets with means for facilitating the loading thereof, e.g. conveyors using vibrating means

Definitions

  • R and R are each hydrogen, methyl or ethyl
  • n is an integer of 1 to
  • m is an integer of 1 to about 10
  • R and R are each hydrogen, methyl or ethyl
  • n is an integer of 1 to
  • m is an integer of 1 to about 10
  • R and R are each hydrogen, methyl or ethyl
  • n is an integer of 1 to
  • m is an integer of 1 to about 10
  • R and R are each hydrogen, methyl or ethyl
  • 0.05 to about parts by weight of an organic peroxide about 2 to about 120 parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and [3- hydroxyethyl methacrylate (the amount of each vinylic monomer not exceeding 40 parts by weight); and about 0.5 to
  • the present invention relates to a two-component adhesive capable of providing excellent adhesion in a short time, and its preparation and use. It also relates to a novel divinyl compound used in the adhesive.
  • the adhesive composition after mixing must be used up within a certain time, and besides, the effective time is greatly influenced by the temperature.
  • these conventional adhesive compositions take a considerable time for curing when used at room temperature, and there are required usually at least 24 hours for obtaining a sufficient adhesion strength.
  • the adhesion is not executed, or even if executed, a long time is necessitated for attaining a satisfactory strength.
  • heating or warming is occasionally effected. In such case, however, a special equipment is needed to make the adhesion operation complicated and uneconomical.
  • the basic object of the present invention is to provide a two-component adhesive consisting of a specific main composition and a specific accelerator composition which can produce an excellent adhesion strength in an extremely short time.
  • Another object of this invention is to provide a two-component adhesive which can be employed without any complicated operation such as weighing or mixing, may be cured in an extremely short time at room temperature or a lower temperature as in the winter season assuring the satisfactory adhesion strength and is excellent in the stability on storage.
  • a further object of the invention is to provide a two-component adhesive which can be handled just like a one-component adhesive by applying the main composition to one of the materials to be bound and contacting it with the other which has been precisely applied the accelerator composition.
  • the two-component adhesive of the present invention consists of two component compositions, i.e., (1) a main composition comprising a divinyl compound of the formula:
  • R, and R are each hydrogen, methyl or ethyl.
  • n is an integer of l to 5 and m is an integer of l to 10 with a small amount of an organic peroxide and (2) an accelerator composition comprising a catalyst in an organic volatile solvent.
  • l a main composition comprising about 40 to about parts by weight of at least one of the divinyl compounds [I]; about 0.05 to about 10 parts by weight of an organic peroxide; about 2 to about 120 parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and B-hydroxyethyl methacrylate (the amount of each mono-vinylic monomer not exceeding 40 parts by weight) and about 0.5 to about l5 parts by weight of at least one rubber material selected from the group consisting of acrylonitrile-butadienestyrene polymer (ABS), acrylonitrile-butadiene rubber (NBR) and carboxylated NBR; and (2) an accelerator composition comprising about 0.01 to about 10 parts by weight ofa thiourea compound; about 0.0!
  • a-dipyridyl to about 10 parts by weight of a, a-dipyridyl; about 0.00 l to about 5 parts by weight of at least one of copper salts, cobalt salts, manganese salts, chromium salts and vanadium salts of organic and inorganic acids; and about 75 to about parts by weight of an organic volatile solvent.
  • the combined use of the main composition and the accelerator composition contributes to the assurance of the instantaneous curing property of the adhesive composition and to the attainment of satisfactory results in the primary adhesion strength, the impact strength, the peel strength, the heat-resistance and the like.
  • the main composition and the accelerator composition are usually applied separately. In use, these components are each applied on separate articles and then the articles are combined together. About 0.5 to about 1.0 parts by weight or volume of accelerator composition is usually used to about 1.0 part by weight or volume of main composition. These represent workable ratios. Other ratios may also be utilized.
  • the instantaneous curing property hercinabove used means that a considerable adhesion strength (e.g. l0 kg/cm or more in tensile strength in case of the adhesion of steel-made substances) can be produced within several 10 seconds after contacting the surfaces of the materials to be bound which have been applied an adhesive composition.
  • a considerable adhesion strength e.g. l0 kg/cm or more in tensile strength in case of the adhesion of steel-made substances
  • the main composition of the adhesive of the invention comprises about 40 to about 80 parts by weight (preferably about 45 to about 60 parts by weight) of at least one of the divinyl compounds [I], about 0.05 to about 10 parts by weight (preferably about 0.5 to about 5 parts by weight) of an organic peroxide, about 2 to about parts by weight (preferably about 10 to about 120 parts by weight) of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methaerylate and B-hydroxyethyl methacrylate (the amount of each mono-vinylic monomer not exceeding 40 parts by weight) and about 0.5 to about 15 parts by weight (preferably about 1.0 to about parts by weight) of at least one rubber material selected from the group consisting of ABS, NBR and carboxylated NBR. (Acids used to form particularly suitable carboxylated NBR rubber include acrylic and methacrylic acid.)
  • the main composition may include about 1 to about 80 parts by weight (preferably about to about 50 parts by weight) ofa heat-resistant additive and/or about 1 to about 50 parts by weight (preferably about 10 to about 30 parts by weight) of a plasticizer in addition to the said essential components
  • the divinyl compound [I] to be used as the main component in the main composition is a novel compound of a transparent, light yellow, viscous liquid and may be prepared, for instance, by reacting 1 mol of a glycol diglycidyl ether, for instance, having an epoxy equivalent of 330-360 and a viscosity of 3040 cps at 25C.
  • a catalyst such as triethylamine
  • organic peroxide examples include cumene hydroperoxide, Z-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-menthane hydroperoxide and t-butyl hydroperoxide. These peroxides may be used alone or in combination.
  • the mono-vinylic monomer contributes to the improvement of the curing rate and the primary adhesion strength.
  • the rubber material (which is unvulcanized) is available for improving the impact strength and the shear strength of the adhesion resulting from the application of the adhesive composition.
  • a plasticizer such as di-n-butyl phthalate, di-2-ethylhexyl phthalate, butyl benzyl phthalate, di-2-ethylhexyl adipate, dimethyl sebacate, diethyl sebacate, dibutyl sebacate. tri-Z-ethylhexyl phosphate or tricresyl phosphate.
  • a heat-resistant additive is added to the main composition.
  • the heat-resistant additive are vinyl laurate, N- vinylurethane, divinylbenzene, N- vinylglycidylurethane, diallyl laurate, diallyl phthalate, diallylmelamine, triallyl cyanurate and triacrylformal.
  • the main composition can attain a satisfactory adhesion under heating, it may be used alone as a onecomponent adhesive composition. A marked adhesive effect is. however, obtained by the combined use of the main composition and the accelerator composition.
  • the accelerator composition of the invention comprises about ().()l to about 10 parts by weight (preferably about 0.1 to about 7 parts by weight) of a thiourea derivative, about 0.01 to about 10 parts by weight (preferably about 0.05 to about 5 parts by weight) of oz, a'-dipyridyl, about 0.001 to about 5 parts by weight (preferably about 0.001 to about 3 parts by weight) of atleast one of copper'salts, cobalt salts.
  • manganese salts, chromium salts and vanadium salts of organic and inorganic acids and about to about I00 parts by weight of an organic volatile solvent.
  • thiourea compound there may be used. for instance, trimethylthiourea, dipropionylthiourea. diacetylthiourea, tetramethylthiourea or the like.
  • metal salts of organic and inorganic acids include the hydroehlorides, sulfates, nitrate, phosphates, aliphatic carboxylates and aromatic carboxylates of the said metals. Among them, the aliphatic lower carboxylate tartrate and propionate and naphthenate are the most preferable.
  • the organic volatile solvent there may be favorably used the one which is less toxic and volatilizes at room temperature such as a lower alcohol, a ketone, an ester or a halogenated hydrocarbon.
  • a lower alcohol such as a ketone, an ester or a halogenated hydrocarbon.
  • Specific examples of the solvent are methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride, ethylene chlorofluoride, etc.
  • the use of only one or two of the said essential components does not assure any sufficient instantaneous curing property and adhesion strength for the ultimate adhesive composition. Even if a high primary adhesion strength is obtained, the strength after several hours may be low. Only when all of the said components are present, satisfactory results can be realized.
  • the main composition may be applied to one of the materials to be bound and the accelerator composition to the other and both materials are then contacted closely at the applied portions.
  • both materials may be applied the accelerator composition and the main composition in this order and then contacted closely at the applied portions.
  • one of the materials may be applied the main composition and contacted with the other which has been previously applied the accelerator composition.
  • the adhesive composition ofthe invention is extremely stable, it may be packed in a vessel together with a suitable propellant for spray application to simplify the operation.
  • the materials to be bound may be made of metals (e.g., iron, copper, nickel, aluminum, brass), plastics (e.g., polyvinyl chloride resin, polyacrylic resin, polyepoxy resin, nylon), woods, glass, ceramics or the like.
  • metals e.g., iron, copper, nickel, aluminum, brass
  • plastics e.g., polyvinyl chloride resin, polyacrylic resin, polyepoxy resin, nylon
  • EXAMPLE 1 In a three-necked flask equipped with an agitator, there are charged Adeka Resin EP4()00 (207 parts) and methacrylic acid (48 parts), and tricthylaminc (3.5 parts) is added thereto at 45C. while stirring. After maintaining at 50C. for l0 hours, acrylic acid (12 parts) is added to the resultant mixture, and the reaction is carried out at 55C. for 9 hours to give a light yellow viscous liquid of 3,000 cps in viscosity (hereinafter referred to as liquid A.”).
  • Adeka Resin EP4()00 207 parts
  • methacrylic acid 48 parts
  • tricthylaminc 3.5 parts
  • acrylic acid (12 parts) is added to the resultant mixture, and the reaction is carried out at 55C. for 9 hours to give a light yellow viscous liquid of 3,000 cps in viscosity (hereinafter referred to as liquid A.”).
  • the-accelerator composition On the top surface of a steel-made cylindrical piece of lcm in section area, the-accelerator composition is applied. After about 30 seconds, the applied surface is closely contacted with the bottom surface of another steel-made cylindrical piece of 1 cm in section area, the said bottom surface having been applied the main composition prior to the contacting. The tensile strength is measured 5 minutes, 15 minutes and 24 hours after the contacting.
  • Example 1 The liquid A obtained in Example 1 (100 parts) is admixed with cumene hydroperoxide (4 parts), acrylic acid (40 parts) and vinyl acetate (30 parts), and a rubber material as shown in Table 3 is added thereto to make a main composition.
  • tetramethylthiourea 0.5 part
  • cobalt acetate 0.05 part
  • cobalt naphthenate (0.03 part
  • a'-dipyridyl dissolved in acetone (100 parts) to make an accelerator composition.
  • the accelerator composition is applied on the surface of a steel-made rectangular strip of 25 mm in width, 100 mm in length and 1.6 mm in thickness, the
  • Example I (part) None 0 20 85 96 Vinyl acetate 90 H0 132 Methacrylic acid 35 78 96 H5 Acrylic acid 35 84 I05 I20 fi-Hfydroxyethyl met acrylale 40 93 I03 I26 EXAMPLE 2 application being made 12.5 mm with from the one The liquid A obtained in Example I (I00 parts) is admixed with vinyl acetate (35 parts), acrylic acid (35 parts) NBR (6 parts) and a peroxide as shown in Table 2 to make a main composition.
  • Example 2 Using the main composition and the accelerator composition obtained in Example 1, two steel-made cylindrical pieces are adhered each other in the same manner as in Example 1. The tensile strength is meaedge. The main composition is applied on the one surface of another steel-made rectangular strip as above in the similar manner. The strips are contacted each other at the applied portions. After 24 hours, the shear strength is measured by the aid of a tensile tester (Omnipotent tester RS-2 manufactured by Shimadzu Seisakusho Ltd.) at a velocity of mm/min.
  • a tensile tester OEM tester RS-2 manufactured by Shimadzu Seisakusho Ltd.
  • Example 1 The liquid Aobtained in Example 1 (100 parts) is admixed with cumene hydroperoxide (2.5 parts) and vinyl acetate (40 parts). and NBR and a plasticizer as shown in Table are added thereto to make a main composition.
  • the im- 8 pact strength is measured according to ASTM-D-950- 54.
  • Example 1 The liquid A obtained in Example 1 (100 parts) is ad- Table 5 mixed with cumene hydroperoxide (4 parts), vinyl acetate (40 parts) and carboxylated NBR (8 parts), and a NBR Plasticizsr Impact slrength heatlresistant additive as shown in Table 4 is added 10 Amount Kind Amount g- /cm thereto to make a main composition. added added 24 at room Using the thus obtained main composition and the P (part) temperature accelerator composition obta ned in Example 3, the 0 None 0 L7 shear strength measured as in Example 3. 8 None 0 [1,3
  • Example 6 The liquid A obtained in Example I (100 parts) is admixed with cumene hydroperoxide (4 parts). vinyl accaccelerator composition as shown in Table 6, two steel- Table 6 Accelerator composition Tensile strength after contact (kg/cm Components Content (part) 30 see. l min. 5 min. 24 hrs.
  • the tensile strength is rubber and carboxylated NBR and (2) an accelerator measured 30 seconds, 1 minute, 5 minutes and 24 composition comprising about 0.01 to about 10 parts hours after the adhering.
  • the two-component adhesive according to claim and acrylic acid (52 parts), and triethylamine (3.5 l,wherein the main composition comprises about 45 to parts) is added thereto at 50C. while stirring.
  • the reabout 60 parts by weight of at least one of the vinyl action is carried out at 50C. for 20 hours under stirring compounds, about 0.5 to about parts by weight of an to give a light yellow viscous liquid of 3,000 cps in visl5 organic peroxide, about to about 120 parts by cosity (hereinafter referred to as liquid B).
  • liquid 8 (l00parts) is admixed with a monoabout L0 to about 10 parts by weight of at least one vinylic monomer as shown in Table 7, and NBR (6 rubber material and the accelerator composition comparts) and cumene hydroperoxide (3 parts) are added prises about 0.] to about 7 parts by weight ofa thiourea thereto to make a main composition.
  • Example 1 Using the main composition and the accelerator a'-dipyridyl, about 0.001 to about 3 parts by weight of composition obtained in Example l,two steel-made cyat least one of copper salts, cobalt salts, manganese lindrical pieces are adhered each other in the same salts,chromium salts and vanadium salts oforganic and manner as in Example 1.
  • the tensile strength is meainorganic acids and about 75 to about 100 parts by sured 5 minutes, 15 minutes and 24 hours after the ad- 25 i h f an Organic l il l hering. 3.
  • the two-component adhesive according to claim The results are shown in Table 7, from which it is 2, wherein the main composition contains additionally seen that a considerable adhesion strength is attained at least one of a heat-resistant additive and a plastiin an extremely short time. cizer.
  • a two-component adhesive comprising of (l) a 1, wherein the organic peroxide is cumene hydroperoxmain composition comprising about to about 80 ide, 2-methylbutene hydroperoxide, ethyl ether hydroparts by weight of at least one of divinyl compounds of peroxide, 2,5-dimethylhexane hydroperoxide, pthe formula: menthane hydroperoxide or t-butyl hydroperoxide.
  • R, and R are each hydrogen, methyl or ethyl, 5.
  • the two-component adhesive according to claim n is an integer of l to 5 and m is an integer of l to 10, 1, wherein the thiourea compound is trimethylthiourea,
  • the two-component adhesive according to claim group consisting of vinyl acetate, methacrylic acid, 1, wherein the organic volatile solvent is a lower alcoacrylic acid, glycidyl methacrylate and B-hydroxyethyl ho], a ketone, an ester or a halogenated hydrocarbon.
  • methacrylate the amount ofeach mono-vinylic mono- 7.
  • the two-component adhesive according to claim mer not exceeding 40 parts by weight
  • abou -5 5 wherein the organic volatile solvent is a lower alcoto about 15 parts by weight of at least one rubber matehol, a ketone, an ester or a halogenated hydrocarbon.
  • thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea; wherein said organic and inorganic acids are hydrochlorides, sulfates, nitrates, phosphates, aliphatic carboxylates and aromatic carboxylates; and wherein said organic volatile solvent is methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
  • organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, pmethane hydroperoxide, t-butyl hydroperoxide or mixtures thereof.
  • the two-component adhesive according to claim 1 comprisingthe reaction product of component (1) and component (2).
  • organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, pmethane hydroperoxide, t-butyl hydroperoxide or mixtures thereof; wherein said thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea; wherein said organic and inorganic acids are hydrochlorides, sulfates, nitrates, phosphates, aliphatic carboxylates or aromatic carboxylates; and further wherein said organic solvent is methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
  • thermoplastic adhesive 14
  • said heat-resistant additive is vinyl laurate, N-vinylurethane, divinyl-benzene, N- vinylglycidylurethane, diallyl laurate, diallyl phthalate, diallylmelamine, triallyl cyanurate or triacrylformal;
  • plasticizer is di-n-butyl phthal- Y ganic peroxide is cumene hydroperoxide.
  • said accelerator composition consists essentially of about 0.8 parts tetramethyl thiourea, 0.01 part cobalt acetate, 0.05 part cobalt napthanate, 1.0 part a, a'-dipyridyl, 80 parts acetone and 20 parts methanol.
  • An adhesive consisting essentially of about 40 to parts by weight of at least one divinyl compound of the formula: wherein R, and R are each hydrogen, methyl or ethyl, n is an integer of l to 5 and m is an integer of l to 10, about 0.05 to about l0 parts by weight of an organic peroxide, about 2 to about parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and B-hydroxyethyl methacrylate (the amount of each mono-vinylic monomer not exceeding 40 parts by weight) and about 0.5 to about 15 parts by weight of at least one rubber material selected from the group consisting of acrylonitrilebutadiene-styrene polymer, acrylonitrile-butadiene rubber and carboxylated NBR.
  • organic peroxide is cumene hydroperoxide, 2- methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-methane hydroperoxide, t-butyl hydroperoxide or mixtures thereof.

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Abstract

WHEREIN R1 and R2 are each hydrogen, methyl or ethyl, n is an integer of 1 to 5 and m is an integer of 1 to about 10, 0.05 to about 10 parts by weight of an organic peroxide, about 2 to about 120 parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and Beta - hydroxyethyl methacrylate (the amount of each vinylic monomer not exceeding 40 parts by weight); and about 0.5 to about 15 parts by weight of at least one rubber material selected from the group consisting of acrylonitrile-butadiene-styrene polymer (ABS), acrylonitrilebutadiene rubber (NBR) and carboxylated NBR; and (2) an accelerator composition comprising about 0.01 to about 10 parts by weight of a thiourea compound; about 0.01 to about 10 parts by weight of Alpha , Alpha ''-dipyridyl; 0.001 to 5 parts by weight of at least one of copper salts, cobalt salts, manganese salts, chromium salts and vanadium salts of organic and inorganic acids; and 75 to 100 parts by weight of an organic volatile solvent. The two components of the adhesive are each applied to separate articles and then the articles are combined together.

A two-component adhesive consisting of (1) a main composition comprising about 40 to about 80 parts by weight of at least one of divinyl compounds of the formula:

Description

Kusayama et al.
[ 1 Mar. 11, 1975 1 TWO-COMPONENT ADHESIVE [75] Inventors: Seiji Kusayama; Koichi Ohashi;
Shinzo Takada, all of Osaka, Japan [73] Assignee: Sumitomo Chemical Company,
Limited, Osaka-shi, Osaka-fa, Japan 22 Filed: July 24,1972
21 App1.No.:274,424
I (i OH [30] Foreign Application Priority Data July 22, 1971 Japan 46-55028 [52] US. Cl..... 260/323 A, 260/328 EP, 260/334, 260/879, 260/885, 260/886, 252/426,
[51] Int. Cl. C08g 51/34, C08f 19/20 [58] Field of Search 260/328 A, 32.8 EP, 33.4, 260/879, 885, 886; 252/438, 426, 431
[56] References Cited UNITED STATES PATENTS 2,879,252 3/1959 Becn ct al 260/328 A 3,310,603 3/1967 Kelly...'. 260/328 a OTHER PUBLICATIONS Lee-Neville, Handbook of Epoxy Resins, (McGraw-Hil1, 1967), pp. 8-l5, 11-12, 10-19, 12-3, 12-13, 16-16 to 16-20.
CH: II
Primary E.\'aminerMorris Liebman Assistant E.\'aminerT. De Benedictis, Sr. Attorney, Agent, or Firm-Craig & Antonelli wherein R and R are each hydrogen, methyl or ethyl, n is an integer of 1 to and m is an integer of 1 to about 10, 0.05 to about parts by weight of an organic peroxide, about 2 to about 120 parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and [3- hydroxyethyl methacrylate (the amount of each vinylic monomer not exceeding 40 parts by weight); and about 0.5 to about 15 parts by weight of at least one rubber material selected from the group consisting of acrylonitrile-butadiene-styrene polymer (ABS), acrylonitrilebutadiene rubber (NBR) and carboxylated NBR', and (2) an accelerator composition comprising about 0.01 to about 10 parts by weight of a thiourea compound; about 0.01 to about 10 parts by weight of a, a'-dipyri dyl; 0.001 to 5 parts by weight of at least one of copper salts, cobalt salts, manganese salts, chromium salts and vanadium salts of organic and inorganic acids; and to parts by weight of an organic volatile solvent. The two components of the adhesive are each applied to separate articles and then the articles are combined together.
26 Claims, No Drawings TWO-COMPONENT ADHESIVE The present invention relates to a two-component adhesive capable of providing excellent adhesion in a short time, and its preparation and use. It also relates to a novel divinyl compound used in the adhesive.
Hitherto, there have been known various twocomponent adhesives containing, as the active component, polyester acrylate, resorcinol, phenol, epoxy compound, isocyanate, acrylic compound or the like. On their use, the components are required to be weighed precisely and mixed well together prior to the binding operation. If the weighing is made unprecisely or the mixing is effected insufficiently, the adhesion strength may become inferior. Further, the components, when once mixed, immediately begin to react to each other and. in a certain time, the viscosity of theadhesive composition will increase resulting in solidifying lastly to make the adhesive composition unusable. Therefore, the adhesive composition after mixing must be used up within a certain time, and besides, the effective time is greatly influenced by the temperature. Moreover, these conventional adhesive compositions take a considerable time for curing when used at room temperature, and there are required usually at least 24 hours for obtaining a sufficient adhesion strength. At a low temperature as in the winter season, the adhesion is not executed, or even if executed, a long time is necessitated for attaining a satisfactory strength. ln order to increase the curing rate, heating or warming is occasionally effected. In such case, however, a special equipment is needed to make the adhesion operation complicated and uneconomical.
As the results of the extensive study, there has now been provided a novel two-component adhesive overcoming the above-noted drawbacks seen in the known adhesives.
The basic object of the present invention is to provide a two-component adhesive consisting of a specific main composition and a specific accelerator composition which can produce an excellent adhesion strength in an extremely short time. Another object of this invention is to provide a two-component adhesive which can be employed without any complicated operation such as weighing or mixing, may be cured in an extremely short time at room temperature or a lower temperature as in the winter season assuring the satisfactory adhesion strength and is excellent in the stability on storage. A further object of the invention is to provide a two-component adhesive which can be handled just like a one-component adhesive by applying the main composition to one of the materials to be bound and contacting it with the other which has been precisely applied the accelerator composition. These and other objects will be apparent to those skilled in the subsequent descriptions.
The two-component adhesive of the present invention consists of two component compositions, i.e., (1) a main composition comprising a divinyl compound of the formula:
wherein R, and R are each hydrogen, methyl or ethyl. n is an integer of l to 5 and m is an integer of l to 10 with a small amount of an organic peroxide and (2) an accelerator composition comprising a catalyst in an organic volatile solvent.
More particularly, it consists of l a main composition comprising about 40 to about parts by weight of at least one of the divinyl compounds [I]; about 0.05 to about 10 parts by weight of an organic peroxide; about 2 to about 120 parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and B-hydroxyethyl methacrylate (the amount of each mono-vinylic monomer not exceeding 40 parts by weight) and about 0.5 to about l5 parts by weight of at least one rubber material selected from the group consisting of acrylonitrile-butadienestyrene polymer (ABS), acrylonitrile-butadiene rubber (NBR) and carboxylated NBR; and (2) an accelerator composition comprising about 0.01 to about 10 parts by weight ofa thiourea compound; about 0.0! to about 10 parts by weight of a, a-dipyridyl; about 0.00 l to about 5 parts by weight of at least one of copper salts, cobalt salts, manganese salts, chromium salts and vanadium salts of organic and inorganic acids; and about 75 to about parts by weight of an organic volatile solvent.
ln the adhesive composition of the invention, the combined use of the main composition and the accelerator composition contributes to the assurance of the instantaneous curing property of the adhesive composition and to the attainment of satisfactory results in the primary adhesion strength, the impact strength, the peel strength, the heat-resistance and the like. Thus the main composition and the accelerator composition are usually applied separately. In use, these components are each applied on separate articles and then the articles are combined together. About 0.5 to about 1.0 parts by weight or volume of accelerator composition is usually used to about 1.0 part by weight or volume of main composition. These represent workable ratios. Other ratios may also be utilized.
The instantaneous curing property hercinabove used means that a considerable adhesion strength (e.g. l0 kg/cm or more in tensile strength in case of the adhesion of steel-made substances) can be produced within several 10 seconds after contacting the surfaces of the materials to be bound which have been applied an adhesive composition.
The main composition of the adhesive of the invention comprises about 40 to about 80 parts by weight (preferably about 45 to about 60 parts by weight) of at least one of the divinyl compounds [I], about 0.05 to about 10 parts by weight (preferably about 0.5 to about 5 parts by weight) of an organic peroxide, about 2 to about parts by weight (preferably about 10 to about 120 parts by weight) of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methaerylate and B-hydroxyethyl methacrylate (the amount of each mono-vinylic monomer not exceeding 40 parts by weight) and about 0.5 to about 15 parts by weight (preferably about 1.0 to about parts by weight) of at least one rubber material selected from the group consisting of ABS, NBR and carboxylated NBR. (Acids used to form particularly suitable carboxylated NBR rubber include acrylic and methacrylic acid.)
When desired, the main composition may include about 1 to about 80 parts by weight (preferably about to about 50 parts by weight) ofa heat-resistant additive and/or about 1 to about 50 parts by weight (preferably about 10 to about 30 parts by weight) of a plasticizer in addition to the said essential components The divinyl compound [I] to be used as the main component in the main composition is a novel compound of a transparent, light yellow, viscous liquid and may be prepared, for instance, by reacting 1 mol of a glycol diglycidyl ether, for instance, having an epoxy equivalent of 330-360 and a viscosity of 3040 cps at 25C. (e.g., Adeka Resin EP-4000 manufactured by Asahi Denka Kogyo Co., Ltd., having a structural formula corresponding to Formula 1 except that the end groups R C(=CH C(=O)-OCH CH(OH )CH and R C(=CH )C(=O)-OCH -CH- (OH)CH which is obtained by reacting 2,2-bis-(phydroxyphenyl)-propane and propylene oxide, with about 2 mols of acrylic compounds such as methacrylic acid, acrylic acid and a-ethylacrylic acid in the presence of a catalyst such as triethylamine at a temperature of 40 to 80C. for 10 to 35 hours.
Examples of the organic peroxide as the catalyst for the initiation of the polymerization include cumene hydroperoxide, Z-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-menthane hydroperoxide and t-butyl hydroperoxide. These peroxides may be used alone or in combination.
The mono-vinylic monomer contributes to the improvement of the curing rate and the primary adhesion strength.
The rubber material (which is unvulcanized) is available for improving the impact strength and the shear strength of the adhesion resulting from the application of the adhesive composition.
For further improvement of the impact strength and the shear strength, it is preferable to incorporate a plasticizer such as di-n-butyl phthalate, di-2-ethylhexyl phthalate, butyl benzyl phthalate, di-2-ethylhexyl adipate, dimethyl sebacate, diethyl sebacate, dibutyl sebacate. tri-Z-ethylhexyl phosphate or tricresyl phosphate.
When the heat-resistance is required, a heat-resistant additive is added to the main composition. Examples of the heat-resistant additive are vinyl laurate, N- vinylurethane, divinylbenzene, N- vinylglycidylurethane, diallyl laurate, diallyl phthalate, diallylmelamine, triallyl cyanurate and triacrylformal.
Since'the main composition can attain a satisfactory adhesion under heating, it may be used alone as a onecomponent adhesive composition. A marked adhesive effect is. however, obtained by the combined use of the main composition and the accelerator composition.
The accelerator composition of the invention comprises about ().()l to about 10 parts by weight (preferably about 0.1 to about 7 parts by weight) of a thiourea derivative, about 0.01 to about 10 parts by weight (preferably about 0.05 to about 5 parts by weight) of oz, a'-dipyridyl, about 0.001 to about 5 parts by weight (preferably about 0.001 to about 3 parts by weight) of atleast one of copper'salts, cobalt salts. manganese salts, chromium salts and vanadium salts of organic and inorganic acids and about to about I00 parts by weight of an organic volatile solvent.
As the thiourea compound, there may be used. for instance, trimethylthiourea, dipropionylthiourea. diacetylthiourea, tetramethylthiourea or the like.
Examples of the metal salts of organic and inorganic acids include the hydroehlorides, sulfates, nitrate, phosphates, aliphatic carboxylates and aromatic carboxylates of the said metals. Among them, the aliphatic lower carboxylate tartrate and propionate and naphthenate are the most preferable.
As the organic volatile solvent, there may be favorably used the one which is less toxic and volatilizes at room temperature such as a lower alcohol, a ketone, an ester or a halogenated hydrocarbon. Specific examples of the solvent are methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride, ethylene chlorofluoride, etc.
In the accelerator composition of the present invention, the use of only one or two of the said essential components does not assure any sufficient instantaneous curing property and adhesion strength for the ultimate adhesive composition. Even if a high primary adhesion strength is obtained, the strength after several hours may be low. Only when all of the said components are present, satisfactory results can be realized.
For binding materials by the use ofthe adhesive composition of the invention, the main composition may be applied to one of the materials to be bound and the accelerator composition to the other and both materials are then contacted closely at the applied portions. Alternatively, both materials may be applied the accelerator composition and the main composition in this order and then contacted closely at the applied portions. In further alternative, one of the materials may be applied the main composition and contacted with the other which has been previously applied the accelerator composition.
Since the adhesive composition ofthe invention is extremely stable, it may be packed in a vessel together with a suitable propellant for spray application to simplify the operation.
The materials to be bound may be made of metals (e.g., iron, copper, nickel, aluminum, brass), plastics (e.g., polyvinyl chloride resin, polyacrylic resin, polyepoxy resin, nylon), woods, glass, ceramics or the like.
Practical and presently preferred embodiments of the present invention are illustratively shown in the following Examples wherein the main composition and the accelerator composition are applied separately in the manner and in workable proportions heretofore described, parts'are by weight.
EXAMPLE 1 In a three-necked flask equipped with an agitator, there are charged Adeka Resin EP4()00 (207 parts) and methacrylic acid (48 parts), and tricthylaminc (3.5 parts) is added thereto at 45C. while stirring. After maintaining at 50C. for l0 hours, acrylic acid (12 parts) is added to the resultant mixture, and the reaction is carried out at 55C. for 9 hours to give a light yellow viscous liquid of 3,000 cps in viscosity (hereinafter referred to as liquid A.").
sured minutes, minutes and 24 hours after the adhering.
The results are shown in Table 2, from which it is seen that a considerable adhesion strength is attained 5 in an extremely short time.
Table 2 Peroxide Tensile strength after contact Kind Amount added 5 min. l5 min. 24 hrs.
(part) Cumene hydroperoxide 3 I02 H8 128 p-Menthane hydroperoxide 2 78 105 125 t-Butyl 4 90 I03 114 hydroperoxide EXAMPLE 3 naphthenate (0.05 part) and a, a-dipyridyl (1.0 part) are dissolved in an acetoneethanol mixture (8 2) 100 parts) to make an accelerator composition.
On the top surface of a steel-made cylindrical piece of lcm in section area, the-accelerator composition is applied. After about 30 seconds, the applied surface is closely contacted with the bottom surface of another steel-made cylindrical piece of 1 cm in section area, the said bottom surface having been applied the main composition prior to the contacting. The tensile strength is measured 5 minutes, 15 minutes and 24 hours after the contacting.
The results are shown in Table 1, from which it is seen that the incorporation of the mono-vinylic monomer into the main composition results in the increase of the tensile strength and the primary adhesion strength.
The liquid A obtained in Example 1 (100 parts) is admixed with cumene hydroperoxide (4 parts), acrylic acid (40 parts) and vinyl acetate (30 parts), and a rubber material as shown in Table 3 is added thereto to make a main composition. Separately, tetramethylthiourea (0.5 part), cobalt acetate (0.05 part), cobalt naphthenate (0.03 part) and a, a'-dipyridyl (0.2 part) are dissolved in acetone (100 parts) to make an accelerator composition.
Using the thus obtained main composition and the accelerator composition, two steel-made cylindrical pieces are contacted each other, and the tensile strength is measured as in Example 1.
Also, the accelerator composition is applied on the surface of a steel-made rectangular strip of 25 mm in width, 100 mm in length and 1.6 mm in thickness, the
Table l Mono-vinylic monomer Tensile strength after contact (kg/0m Kind Amount added 5 min. 15 min. 24 hrs.
(part) None 0 20 85 96 Vinyl acetate 90 H0 132 Methacrylic acid 35 78 96 H5 Acrylic acid 35 84 I05 I20 fi-Hfydroxyethyl met acrylale 40 93 I03 I26 EXAMPLE 2 application being made 12.5 mm with from the one The liquid A obtained in Example I (I00 parts) is admixed with vinyl acetate (35 parts), acrylic acid (35 parts) NBR (6 parts) and a peroxide as shown in Table 2 to make a main composition.
Using the main composition and the accelerator composition obtained in Example 1, two steel-made cylindrical pieces are adhered each other in the same manner as in Example 1. The tensile strength is meaedge. The main composition is applied on the one surface of another steel-made rectangular strip as above in the similar manner. The strips are contacted each other at the applied portions. After 24 hours, the shear strength is measured by the aid of a tensile tester (Omnipotent tester RS-2 manufactured by Shimadzu Seisakusho Ltd.) at a velocity of mm/min.
The results are shown in Table 3, from which it is seen that the shear strength is markedly increased by Table 3 Rubber material Tensile strength Shear strength the incorporation of NBR, carboxylated NBR (Hycar 1072 manufactured by Nippon Zeon Co., Ltd.) or ABS into the main composition.
The liquid Aobtained in Example 1 (100 parts) is admixed with cumene hydroperoxide (2.5 parts) and vinyl acetate (40 parts). and NBR and a plasticizer as shown in Table are added thereto to make a main composition.
using the thus obtained main composition and the accelerator composition obtained in Example 3, the im- 8 pact strength is measured according to ASTM-D-950- 54. I
The results are shown in Table 5, from which it is seen that the impact strength is remarkably increased EXAMPLE 4 5 by the incorporation of a plasticizer and/or NBR.
The liquid A obtained in Example 1 (100 parts) is ad- Table 5 mixed with cumene hydroperoxide (4 parts), vinyl acetate (40 parts) and carboxylated NBR (8 parts), and a NBR Plasticizsr Impact slrength heatlresistant additive as shown in Table 4 is added 10 Amount Kind Amount g- /cm thereto to make a main composition. added added 24 at room Using the thus obtained main composition and the P (part) temperature accelerator composition obta ned in Example 3, the 0 None 0 L7 shear strength measured as in Example 3. 8 None 0 [1,3
The results are shown in Table 4, from which it is 8 g ggl 40 seen that the heat deterioration of the adhesive is mark- 8 Di-Z-ethyl- 30 14,5 edly prevented by the incorporation of the heatgg gi resistant additive into the main composition.
Table 4 Heat-resistant Shear strength (kglcm additive Kind Amount 24 hrs. after 24 hrs. at
added at room room temperature (part) temperature 6 hrs. 14 days at lC. at 120 C.
None 0 256 234 140 Diallyl 50 I90 242 226 phthalate Triacryl I75 222 2l7 formal EXAMPLE 5 EXAMPLE 6 The liquid A obtained in Example I (100 parts) is admixed with cumene hydroperoxide (4 parts). vinyl accaccelerator composition as shown in Table 6, two steel- Table 6 Accelerator composition Tensile strength after contact (kg/cm Components Content (part) 30 see. l min. 5 min. 24 hrs.
None 0 0 0 0 0 u, a-Dipyridyl l.2 Tetramethyl- 0.9 14 24 170 thiourea Cobalt chloride 0.0! Manganese acetate 0.02 Acetone 100.0
a,a'-Dipyridyl 0.06 Diacetylthiourea 2.9 Copper acetate 0.06 H) 20 48 I62 Acetone 90.0
a,a'-Dipyridyl 0.l Trimethylthiourea 2.3 Cobalt acetate 0.002 I? 28 64 195 Cobalt naphthenate 0.006 Acetone 85.0
a,a-Dipyridyl 0.09 Dipropionyl- 2.8 thiourea l l 29 65 I78 Chromiun naphthenate 0.012 Acetone 100.0
a,a'-Dipyridyl 0.05 Tetramethylthiourea 0.5
Copper naphthenate 001 I6 30 I83 Vanadium chloride 0.01 Acetone 80.0 Ethanol 20.0
made cylindrical pieces are adhered each other in the butadiene-styrene polymer, acrylonitrile-butadiene same manner as in Example 1. The tensile strength is rubber and carboxylated NBR and (2) an accelerator measured 30 seconds, 1 minute, 5 minutes and 24 composition comprising about 0.01 to about 10 parts hours after the adhering. by weight ofa thiourea compound, about 0.0l to about The results are shown in Table 6, from which it is 5 10 parts by weight of a, oz-dipyridyl, about 0.001 to seen that a considerable adhesion strength is attained about 5 parts by weight of at least one of copper salts, in an extremely Short tim ecobalt salts, manganese salts, chromium salts and vanadium salts of organic and inorganic acids and about 75 EXAMPLE 7 to about 100 parts by weight of an organic volatile solln a three-necked flask equipped with an agitator, l vent there are charged Adeka Resin EP-4000 (207 parts) 2. The two-component adhesive according to claim and acrylic acid (52 parts), and triethylamine (3.5 l,wherein the main composition comprises about 45 to parts) is added thereto at 50C. while stirring. The reabout 60 parts by weight of at least one of the vinyl action is carried out at 50C. for 20 hours under stirring compounds, about 0.5 to about parts by weight of an to give a light yellow viscous liquid of 3,000 cps in visl5 organic peroxide, about to about 120 parts by cosity (hereinafter referred to as liquid B). weight of at least one mono-vinylic monomer and The liquid 8 (l00parts) is admixed with a monoabout L0 to about 10 parts by weight of at least one vinylic monomer as shown in Table 7, and NBR (6 rubber material and the accelerator composition comparts) and cumene hydroperoxide (3 parts) are added prises about 0.] to about 7 parts by weight ofa thiourea thereto to make a main composition. derivative, about 0.05 to about 5 parts by weight of 01, Using the main composition and the accelerator a'-dipyridyl, about 0.001 to about 3 parts by weight of composition obtained in Example l,two steel-made cyat least one of copper salts, cobalt salts, manganese lindrical pieces are adhered each other in the same salts,chromium salts and vanadium salts oforganic and manner as in Example 1. The tensile strength is meainorganic acids and about 75 to about 100 parts by sured 5 minutes, 15 minutes and 24 hours after the ad- 25 i h f an Organic l il l hering. 3. The two-component adhesive according to claim The results are shown in Table 7, from which it is 2, wherein the main composition contains additionally seen that a considerable adhesion strength is attained at least one of a heat-resistant additive and a plastiin an extremely short time. cizer.
Table 7 Monovinylic monomer Tensile strength after contact (kg/cm") Kind Amount added 5 min. 15 min. 24 hrs (part) None 0 l08 I20 'Vinyl acetate 35 88 123 226 Mcthacrylic acid 35 117 135 214 li-Hydroxyethyl mcthacrylutc 32 )6 I24 227 (ilyeitlyl mcthacrylalc 30 I05 I30 208 What is claimed is: 4. The two-component adhesive according to claim 1. A two-component adhesive comprising of (l) a 1, wherein the organic peroxide is cumene hydroperoxmain composition comprising about to about 80 ide, 2-methylbutene hydroperoxide, ethyl ether hydroparts by weight of at least one of divinyl compounds of peroxide, 2,5-dimethylhexane hydroperoxide, pthe formula: menthane hydroperoxide or t-butyl hydroperoxide.
r" :0 CH CH CH c=cn H20 ('3 I a J}: (i a I I r z -O-CHz-CHCH1 o oH,-oH -0-- 0-\CHCH;0 ern :H--ou,o e on L em OH I,., b
wherein R, and R are each hydrogen, methyl or ethyl, 5. The two-component adhesive according to claim n is an integer of l to 5 and m is an integer of l to 10, 1, wherein the thiourea compound is trimethylthiourea,
about 0.05 to about 10 parts by weight of an organic dipropionylthiourea, diacetylthiourea or tetramethylperoxide. about 2 to about 120 parts by weight of at thiourea.
least one mono-vinylic monomer selected from the 6. The two-component adhesive according to claim group consisting of vinyl acetate, methacrylic acid, 1, wherein the organic volatile solvent is a lower alcoacrylic acid, glycidyl methacrylate and B-hydroxyethyl ho], a ketone, an ester or a halogenated hydrocarbon. methacrylate (the amount ofeach mono-vinylic mono- 7. The two-component adhesive according to claim mer not exceeding 40 parts by weight) and abou -5 5, wherein the organic volatile solvent is a lower alcoto about 15 parts by weight of at least one rubber matehol, a ketone, an ester or a halogenated hydrocarbon.
rial selected from the group consisting of acrylonitrile- 8. The two-component adhesive according to claim 1, wherein said thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea; wherein said organic and inorganic acids are hydrochlorides, sulfates, nitrates, phosphates, aliphatic carboxylates and aromatic carboxylates; and wherein said organic volatile solvent is methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
9. The two-component adhesive according to claim 6, wherein said organic volatile solvent is methanol, ac-
etone, methylethyl ketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.,
10. The two-component adhesive according to claim 1, wherein said organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, pmethane hydroperoxide, t-butyl hydroperoxide or mixtures thereof.
11. The two-component adhesive according to claim 1, wherein component (I) and component (2) are mixed.
12. The two-component adhesive according to claim 1 comprisingthe reaction product of component (1) and component (2).
13. The two-component adhesive according to claim 1, wherein said organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, pmethane hydroperoxide, t-butyl hydroperoxide or mixtures thereof; wherein said thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea; wherein said organic and inorganic acids are hydrochlorides, sulfates, nitrates, phosphates, aliphatic carboxylates or aromatic carboxylates; and further wherein said organic solvent is methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
14. The two-component adhesive according to claim 3, wherein said heat-resistant additive is vinyl laurate, N-vinylurethane, divinyl-benzene, N- vinylglycidylurethane, diallyl laurate, diallyl phthalate, diallylmelamine, triallyl cyanurate or triacrylformal;
and further wherein said plasticizer is di-n-butyl phthal- Y ganic peroxide is cumene hydroperoxide.
19. The two-component adhesive according to claim 18, wherein said accelerator composition consists essentially of about 0.8 parts tetramethyl thiourea, 0.01 part cobalt acetate, 0.05 part cobalt napthanate, 1.0 part a, a'-dipyridyl, 80 parts acetone and 20 parts methanol.
20. The two-component adhesive according to claim 14, wherein said divinyl compound is the reaction product of about 207 parts of a glycol diglycidyl ether having an epoxy equivalent of 330 to 360, and about 52 parts of acrylic acid.
21. The two-component adhesive according to claim 20, wherein said rubber is NBR and further wherein said organic peroxide is cumene hydroperoxide.
22. The two-component adhesive according to claim 21, wherein said accelerator composition consists essentially of about 0.8 part tetramethyl thiourea, 0.0] part cobalt acetate, 0.05 part cobalt naphthanate, 1.0 part a, a'-dipyridyl, 80 parts acetone and 20 parts methanol.
23. An adhesive consisting essentially of about 40 to parts by weight of at least one divinyl compound of the formula: wherein R, and R are each hydrogen, methyl or ethyl, n is an integer of l to 5 and m is an integer of l to 10, about 0.05 to about l0 parts by weight of an organic peroxide, about 2 to about parts by weight of at least one mono-vinylic monomer selected from the group consisting of vinyl acetate, methacrylic acid, acrylic acid, glycidyl methacrylate and B-hydroxyethyl methacrylate (the amount of each mono-vinylic monomer not exceeding 40 parts by weight) and about 0.5 to about 15 parts by weight of at least one rubber material selected from the group consisting of acrylonitrilebutadiene-styrene polymer, acrylonitrile-butadiene rubber and carboxylated NBR.
24. The adhesive according to claim 23, wherein said organic peroxide is cumene hydroperoxide, 2- methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-methane hydroperoxide, t-butyl hydroperoxide or mixtures thereof.
25. The two-component adhesive according to claim 1, wherein m is l.
26. The adhesive according to claim 23, wherein m

Claims (26)

1. A TWO-COMPONENT ADHESIVE COMPRISING OF (1) A MAIN COMPOSITION COMPRISING ABOUT 40 TO ABOUT 80 PARTS BY WEIGHT OF AT LEAST ONE OF DIVINYL COMPOUNDS OF THE FORMULA:
1. A two-component adhesive comprising of (1) a main composition comprising about 40 to about 80 parts by weight of at least one of divinyl compounds of the formula:
2. The two-component adhesive according to claim 1, wherein the main composition comprises about 45 to about 60 parts by weight of at least one of the vinyl compounds, about 0.5 to about 5 parts by weight of an organic peroxide, about 10 to about 120 parts by weight of at least one mono-vinylic monomer and about 1.0 to about 10 parts by weight of at least one rubber material and the accelerator composition comprises about 0.1 to about 7 parts by weight of a thiourea derivative, about 0.05 to about 5 parts by weight of Alpha , Alpha ''-dipyridyl, about 0.001 to about 3 parts by weight of at least one of copper salts, cobalt salts, manganese salts, chromium salts and vanadium salts of organic and inorganic acids and about 75 to about 100 parts by weight of an organic volatile solvent.
3. The two-component adhesive according to claim 2, wherein the main composition contains additionally at least one of a heat-resistant additive and a plasticizer.
4. The two-component adhesive according to claim 1, wherein the organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-menthane hydroperoxide or t-butyl hydroperoxide.
5. The two-component adhesive according to claim 1, wherein the thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea.
6. The two-component adhesive according to claim 1, wherein the organic volatile solvent is a lower alcohol, a ketone, an ester or a halogenated hydrocarbon.
7. The two-component adhesive according to claim 5, wherein the organic volatile solvent is a lower alcohol, a ketone, an ester or a halogenated hydrocarbon.
8. The two-component adhesive according to claim 1, wherein said thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea; wherein said organic and inorganic acids are hydrochlorides, sulfates, nitrates, phosphates, aliphatic carboxylates and aromatic carboxylates; and wherein said organic volatile solvent is methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
9. The two-component adhesive according to claim 6, wherein said organic volatile solvent is methanol, acetone, methylethyl ketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
10. The two-component adhesive according to claim 1, wherein said organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-methane hydroperoxide, t-butyl hydroperoxide or mixtures thereof.
11. The two-component adhesive according to claim 1, wherein component (1) and component (2) are mixed.
12. The two-component adhesive according to claim 1 comprising the reaction product of component (1) and component (2).
13. The two-component adhesive according to claim 1, wherein said organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-methane hydroperoxide, t-butyl hydroperoxide or mixtures thereof; wherein said thiourea compound is trimethylthiourea, dipropionylthiourea, diacetylthiourea or tetramethylthiourea; wherein said organic and inorganic acids are hydrochlorides, sulfates, nitrates, phosphates, aliphatic carboxylates or aromatic carboxylates; and further wherein said organic solvent is methanol, acetone, methylethylketone, methylene chloride, ethylene trifluoride or ethylene chlorofluoride.
14. The two-component adhesive accordIng to claim 3, wherein said heat-resistant additive is vinyl laurate, N-vinylurethane, divinyl-benzene, N-vinylglycidylurethane, diallyl laurate, diallyl phthalate, diallylmelamine, triallyl cyanurate or triacrylformal; and further wherein said plasticizer is di-n-butyl phthalate, di-2-ethylhexyl phthalate, butyl benzyl phthalate, di-2-ethylhexyl adipate, dimethyl sebacate, diethyl sebacate, dibutyl sebacate, tri-2-ethylhexyl phosphate or tricresyl phosphate.
15. The two-component adhesive according to claim 3, wherein the main composition contains a heat-resistant additive selected from the group consisting of vinyl laurate, N-vinylurethane, divinylbenzene, N-vinylglycidylurethane, diallyl laurate, diallyl phthalate, diallylmelamine, triallyl cyanurate and triacrylformal.
16. The two-component adhesive according to claim 3, wherein the main composition contains a plasticizer selected from the group consisting of di-n-butyl phthalate, di-2-ethylhexyl phthalate, butyl benzyl phthalate, di-2-ethylhexyl adipate, dimethyl sebacate, diethyl sebacate, dibutyl sebacate, tri-2-ethylhexyl phosphate and tricresyl phosphate.
17. The two-component adhesive according to claim 1, wherein said divinyl compound is a reaction product of (1) about 207 parts of a glycol diglycidyl ether having an epxoy equivalent of about 330 to 360, (2) about 48 parts methacrylic acid, and (3) about 12 parts acrylic acid.
18. The two-component adhesive according to claim 17, wherein said rubber is NBR and wherein said organic peroxide is cumene hydroperoxide.
19. The two-component adhesive according to claim 18, wherein said accelerator composition consists essentially of about 0.8 parts tetramethyl thiourea, 0.01 part cobalt acetate, 0.05 part cobalt napthanate, 1.0 part Alpha , Alpha ''-dipyridyl, 80 parts acetone and 20 parts methanol.
20. The two-component adhesive according to claim 14, wherein said divinyl compound is the reaction product of about 207 parts of a glycol diglycidyl ether having an epoxy equivalent of 330 to 360, and about 52 parts of acrylic acid.
21. The two-component adhesive according to claim 20, wherein said rubber is NBR and further wherein said organic peroxide is cumene hydroperoxide.
22. The two-component adhesive according to claim 21, wherein said accelerator composition consists essentially of about 0.8 part tetramethyl thiourea, 0.01 part cobalt acetate, 0.05 part cobalt naphthanate, 1.0 part Alpha , Alpha ''-dipyridyl, 80 parts acetone and 20 parts methanol.
23. An adhesive consisting essentially of about 40 to 80 parts by weight of at least one divinyl compound of the formula:
24. The adhesive according to claim 23, wherein said organic peroxide is cumene hydroperoxide, 2-methylbutene hydroperoxide, ethyl ether hydroperoxide, 2,5-dimethylhexane hydroperoxide, p-methane hydroperoxide, t-butyl hydroperoxide or mixtures thereof.
25. The two-component adhesive according to claim 1, wherein m is 1.
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US4092374A (en) * 1974-02-19 1978-05-30 Avery Products Corporation Anaerobic pressure sensitive adhesive composition
US4155950A (en) * 1976-07-14 1979-05-22 Pratt & Lambert, Inc. Non toxic activators for adhesive compositions
US4212921A (en) * 1976-07-14 1980-07-15 Pratt & Lambert, Inc. Non toxic activators for adhesive compositions
US4426243A (en) 1981-12-01 1984-01-17 Illinois Tool Works Inc. Room-temperature-curable, quick-setting acrylic/epoxy adhesives and methods of bonding
US4536546A (en) * 1983-09-22 1985-08-20 Illinois Tool Works Inc. (Meth)acrylate-based compositions
US4990281A (en) * 1985-08-30 1991-02-05 Loctite Corporation Adhesion promoting primer activator for an anaerobic compositions
US5003016A (en) * 1989-01-17 1991-03-26 Minnesota Mining And Manufacturing Company Surface activator for redox-initiated adhesives
US5106808A (en) * 1989-01-17 1992-04-21 Minnesota Mining And Manufacturing Company Surface activator for redox-initiated adhesives
US5173317A (en) * 1991-10-29 1992-12-22 Wm. Wrigley Jr. Company Gum compositions containing vinyl laurate/vinyl acetate copolymer
US5610239A (en) * 1995-10-20 1997-03-11 Reichhold Chemicals, Inc. Two component adhesive
GB2328950A (en) * 1997-09-04 1999-03-10 Peter Drummond Boys White Nailable compounds
US20020117259A1 (en) * 2000-12-11 2002-08-29 Giroux Donald J. Two part, room temperature curable epoxy resin/ (meth) acrylate compositions with high flash point and low odor, reaction products of which demonstrate improved fixture
US20040230289A1 (en) * 2003-05-15 2004-11-18 Scimed Life Systems, Inc. Sealable attachment of endovascular stent to graft
EP3835381A1 (en) * 2019-12-13 2021-06-16 Henkel AG & Co. KGaA Two component (2k) curable adhesive composition

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2659335B1 (en) * 1990-03-09 1992-06-12 Geb POLYMERIZABLE COMPOSITIONS IN ANAEROBIC MEDIA.
DE19852720A1 (en) * 1998-11-16 2000-05-18 Fischer Artur Werke Gmbh Two-component compound for chemical fasteners

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US2879252A (en) * 1952-12-27 1959-03-24 Rubber And Asbestos Corp Adhesive compositions of polyepoxide resins and butadiene-acrylonitrile rubbers and method of making bristle brushes using same
US3310603A (en) * 1963-09-13 1967-03-21 Du Pont Adhesive composed of polyepoxide and a chloroprene copolymer with 5 to 25% acrylonitrile

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2879252A (en) * 1952-12-27 1959-03-24 Rubber And Asbestos Corp Adhesive compositions of polyepoxide resins and butadiene-acrylonitrile rubbers and method of making bristle brushes using same
US3310603A (en) * 1963-09-13 1967-03-21 Du Pont Adhesive composed of polyepoxide and a chloroprene copolymer with 5 to 25% acrylonitrile

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4092374A (en) * 1974-02-19 1978-05-30 Avery Products Corporation Anaerobic pressure sensitive adhesive composition
US4155950A (en) * 1976-07-14 1979-05-22 Pratt & Lambert, Inc. Non toxic activators for adhesive compositions
US4212921A (en) * 1976-07-14 1980-07-15 Pratt & Lambert, Inc. Non toxic activators for adhesive compositions
US4426243A (en) 1981-12-01 1984-01-17 Illinois Tool Works Inc. Room-temperature-curable, quick-setting acrylic/epoxy adhesives and methods of bonding
US4536546A (en) * 1983-09-22 1985-08-20 Illinois Tool Works Inc. (Meth)acrylate-based compositions
US4990281A (en) * 1985-08-30 1991-02-05 Loctite Corporation Adhesion promoting primer activator for an anaerobic compositions
US5003016A (en) * 1989-01-17 1991-03-26 Minnesota Mining And Manufacturing Company Surface activator for redox-initiated adhesives
US5106808A (en) * 1989-01-17 1992-04-21 Minnesota Mining And Manufacturing Company Surface activator for redox-initiated adhesives
US5173317A (en) * 1991-10-29 1992-12-22 Wm. Wrigley Jr. Company Gum compositions containing vinyl laurate/vinyl acetate copolymer
US5610239A (en) * 1995-10-20 1997-03-11 Reichhold Chemicals, Inc. Two component adhesive
GB2328950A (en) * 1997-09-04 1999-03-10 Peter Drummond Boys White Nailable compounds
US20020117259A1 (en) * 2000-12-11 2002-08-29 Giroux Donald J. Two part, room temperature curable epoxy resin/ (meth) acrylate compositions with high flash point and low odor, reaction products of which demonstrate improved fixture
US6911109B2 (en) 2000-12-11 2005-06-28 Henkel Corporation Two-part, room temperature curable epoxy resin/ (meth)acrylate compositions and process for using same to bond substrates
US20040230289A1 (en) * 2003-05-15 2004-11-18 Scimed Life Systems, Inc. Sealable attachment of endovascular stent to graft
US8845714B2 (en) 2003-05-15 2014-09-30 Lifeshield Sciences Llc Sealable attachment of endovascular stent to graft
EP3835381A1 (en) * 2019-12-13 2021-06-16 Henkel AG & Co. KGaA Two component (2k) curable adhesive composition
WO2021115772A1 (en) * 2019-12-13 2021-06-17 Henkel Ag & Co. Kgaa Two component (2k) curable adhesive composition

Also Published As

Publication number Publication date
AU465562B2 (en) 1975-10-02
DE2235682C3 (en) 1980-06-26
FR2146501B1 (en) 1974-07-26
FR2146501A1 (en) 1973-03-02
JPS5117966B1 (en) 1976-06-07
GB1395783A (en) 1975-05-29
NL7210022A (en) 1973-01-24
DE2235682A1 (en) 1973-03-15
AU4486372A (en) 1974-01-24
DE2235682B2 (en) 1979-10-11
CH590328A5 (en) 1977-08-15

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