US3836283A - Construction of axial-flow turbine blades - Google Patents

Construction of axial-flow turbine blades Download PDF

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US3836283A
US3836283A US00313843A US31384372A US3836283A US 3836283 A US3836283 A US 3836283A US 00313843 A US00313843 A US 00313843A US 31384372 A US31384372 A US 31384372A US 3836283 A US3836283 A US 3836283A
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temperature
blade
alpha
delta
fluid
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M Matsuki
T Yoshida
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National Aerospace Laboratory of Japan
National Institute of Advanced Industrial Science and Technology AIST
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National Aerospace Laboratory of Japan
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/14Form or construction
    • F01D5/18Hollow blades, i.e. blades with cooling or heating channels or cavities; Heating, heat-insulating or cooling means on blades
    • F01D5/187Convection cooling
    • F01D5/188Convection cooling with an insert in the blade cavity to guide the cooling fluid, e.g. forming a separation wall
    • F01D5/189Convection cooling with an insert in the blade cavity to guide the cooling fluid, e.g. forming a separation wall the insert having a tubular cross-section, e.g. airfoil shape
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2260/00Function
    • F05D2260/20Heat transfer, e.g. cooling
    • F05D2260/201Heat transfer, e.g. cooling by impingement of a fluid
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T50/00Aeronautics or air transport
    • Y02T50/60Efficient propulsion technologies, e.g. for aircraft

Definitions

  • FIG. l is a cross-sectional, end view of an axial-flow turbine blade constructed in accordance with the present invention, and the cooling thereof comprises impingement cooling at the leading edge, convection cooling in the mid-chord region and film cooling at the trailing edge;
  • FIG. 2 is a graph illustrating the distribution of the effective local heat transfer coefficients
  • FIG. 3 is a schematic diagram used for the calculation of the non-steady state, one-dimensional temperature
  • FIG. 4 is a graph illustrating the non-steady state temperature distribution at the leading edge of a blade with elapsed time
  • FIG. 5 is a graph of the blade thickness distribution in the chordwise direction, i.e., leading edge to trailing edge direction, of the outer shell of the blade;
  • FIG. 6 is a cross-sectional, end view of another example of an axial-flow turbine blade constructed in accor dance with the present invention, in which film cooling is used at the leading edge region and the trailing edge region;
  • FIG. 7 is a graph illustrating the distribution, of nonsteady state thermal stresses without the use of the invention.
  • FIG. 8 is a graph illustrating the distribution of nonsteady state thermal stresses with the use of the present invention.
  • the present invention provides a method for making the shell thickness distribution on the pressure side and the suction side of the hollow blade correspond to the distribution of the effective local heat transfer coefficients along the blade surface in the chordwise direction, i.e., the direction from the leading edge to the trailing edge.
  • the temperature at each part of the blade changes almost uniformly even in the case of the transient operation such as starting, stopping, acceleration and deceleration. Therefore, no excessive thermal stresses occur in the blade, and consequently, the durability of the blade constructed by such method is remarkably increased compared with that of the conventional hollow blade which is constructed without taking into consideration the transient operation.
  • the said effective local heat transfer coefficient a is a constant of proportionality, defined by the following equation,
  • the blade illustrated in cross-section in FIG. 1 has an outer shell 1 having a lower pressure or suction surface wall and a high pressure or pressure surface wall, the suction side being designated by the numeral 3 and the pressure side being designated by the numeral 4, and a cooling fluid insert or duct 2 is' within the shell 1 and has its outer wall spaced from the inner wall of the shell 1.
  • the insert 2 has an opening 2a for directing cooling fluid against the leading edge portion of the shell 1, and the fluid flows rearwardly of the blade between the outer wall of the insert 2 and the inner wall of the shell 1 and is exhausted through the channel 1a.
  • Reference numeral 5 designates one of the small elements or portions of the outer shell 1 which is used for the application of numerical calculations.
  • Reference numerals 6 and 7 designate main air flow side and cooling air flow side of the hollow blade respectively.
  • the intersections of the extensions of the wall of the'impingement hole 2a of said insert 2 and the inner surface of the said outer shell 1 is designated by the letter P.
  • Extensions which are 6 50 on both sides of the impingement hole center line and which go through the center of the circle which contains the blade leading edge will intersect the inner surface of the said outer shell 1 at Q.
  • the main flow is divided into two parts, suction side surface flow and pressure side surface flow, at the outer surface stagnation point R.
  • the cooling air impinges on the inner surface stagnation point S which is located at the inner side of the shell 1, and opposite to the point R.
  • the local heat transfer coefficients a in the main air flow side 6 along the outer surface of the shell 1 and a in the cooling air flow side 7 along the inner surface of the shell 1, in the chordwise direction can be calculated from the empirical equations explained below.
  • the empirical equation on the convective heat transfer is univers'ally described with some dimensionless numbers as follows,
  • Nut R m P a proper textbook of Heat Transfer, e.g., Heat & Mass Transfer by Eckert, Drake, McGraw-Hill, or Heat Transmission by McAdams', McGraw-Hill, and c, m and n are numerical constants.
  • the values of the heat transfer coefficients are calculated from each empirical equation applied to the blade portion identified hereinafter.
  • the leading edge region can be considered as a circular cylinder in the'range from the leading edge stagnation point R to 0 Therefore, the following empirical equation by Schmidt and Wenner (see Anlagen, 12, (1941)) is used for the heat transfer coefficients along the circumference of a circular cylinder,
  • Cooling air flow side (01) i. the leading edge stagnation point S and the adjacent region:
  • the heat transfer coefficient a at the leading edge stagnation point S in the cooling air flow side is obwhere S and 5, represent surface heat transfer area in the main air flow side and in the cooling air flow side, respectively.
  • T represents the main air flow inlet temperature and T represents the cooling air inlet temperature.
  • U represents the local velocity of the cooling air flow
  • 1:,- represents the distance in the chordwise direction from the leading edge stagnation point S in the cooling air flow side along the inner surface of the outer shell ll
  • U and X are values of U and X at the point P, respectively.
  • FIG. 2 is a graph which shows the distribution of the blade surface local heat transfer coefficients a a using the methods of calculation just described.
  • the ordinate is the heat transfer coefficient
  • the abscissa is the distance along the outer blade surface and the origin corresponds to the leading edge stagnation points R and S.
  • FIG. 3 is a schematic diagram referred to for the calculation of the non-steady state temperature in a small element of the blade, such as the small element 5.
  • the blade shell thickness be I, and assume that the y axis is oriented in the blade shell thickness direction with its origin located at the blade surface in the main air flow side.
  • T represents the main air flow temperature
  • T represents cooling air flow temperature.
  • T, and T represents the blade surface temperatures at y 0 and y 1 respectively, under steady state conditions.
  • To represents the temperature of the entire region kept in an equilibrium state that is realized before heating or after cooling.
  • Temperature T(y,t) at an arbitrary position and arbitrary time in the small element can be obtained from the following fundamental equation:
  • the response of temperature T(y,t) is not exactly the same as the first-order response to the step input used in the linear dynamic system, but its trend is very similar.
  • the time constant 1' of the blade temperature T(y,t) is defined by the same method as is used in said first-order response, namely is the elapsed time when 63.2 percent of the value at the steady state, T(y,), is reached.
  • the shell thickness 1 along the blade surface so that the time constant 7 may be considered much the same in every part of the blade.
  • the blade thickness distribution in the chordwise direction calculated by the said procedure is shown by the graph of FIG. 5.
  • the ordinate is the blade thickness 1
  • the abscissa is the distance along the blade surface and the origin corresponds to the leading edge.
  • the representative time constant rm is equal to 2.391 sec.
  • FIG. 7 and FIG. 8 are graphs illustrating the distribution of non-steady state thermal stresses obtained from non-steady state blade temperature distribution calculated by equations (13) (17).
  • the or dinate is the thermal stress aKg/mm
  • the abscissa is the distance along the blade surface
  • the elapsed time t is taken as the parameter.
  • FIG. 7 is the result obtained in the case of constant blade thickness that does not take into consideration the desirability of equal time constants.
  • FIG. 8 is a graph of the results obtained by the methods of the present invention which considers the time constants and makes them substantially equal. From these two figures, it is apparent that if the transient response at every part of the blade is taken into consideration, thermal stresses can be remarkably reduced. Then, according to the present invention, crack initiation on the blade surface can be avoided for far longer times than have heretofore been accomplished, and consequently, the blade can sufficiently withstand the frequent starts and stops of the engines including the blades.
  • the blade thickness calculated by the methods of the present invention conflict with the blade profile designed on the basis of the aerodynamic performance, especially in the trailing edge region, it is sufficient to make the effective local heat transfer coefficient correspond to the profile desired from the aerodynamic performance and then introducing a film cooling or a transpiration cooling to the relevant region.
  • FIG. 6 is another embodiment of the turbine blades to which the present invention is applied.
  • the cooling thereof comprises impingement cooling and film cooling at the leading edge, convection cooling in the midchord region and film cooling in the trailing edge region.
  • the outer shell 1 encloses a pair of inserts 2b and 2c.
  • the holes 8 and 9 are made at the leading edge region for film cooling.
  • the equality of transient response of the various portions of the blade is easily realized within the required blade profile because of the application of the film cooling through the channels or holes 10 and 11 at the trailing edge.
  • axial-flow turbine blades constructed in accordance with the present invention are very strong and resistant to frequent heat variations, such as by reason of starts and stops. In other words, the durability of the blade is remarkably increased.
  • the turbine inlet temperature of the motive fluid can be higher, resulting in improvement of the thermal efficiency of a gas turbine or a steam turbine.
  • axial-flow turbine blades in accordance with the present invention is useful not only in aircraft engines, but also in marine turbines, steam turbines, automobile engines, etc. Accordingly, the present invention is extremely useful for industrial purposes.
  • a hollow turbine part for use in a hot fluid medium said part having a pressure surface wall and a suction surface wall and having a leading edge and a trailing edge, said walls having a thickness distribution in the direction from said leading edge to said trailing edge such that, with changes of the temperature of'said fluid, the temperature response at each portion of said walls in substantially the same as the temperature re sponse at the other portions of said walls, whereby the temperature distribution in said walls changes substantially uniformly in response to changes in temperature of said fluid.
  • a hollow turbine part as claimed in claim ll wherein said part is a hollow blade and wherein said thickness distribution is such that each portion of said walls has a mean temperature time constant which is substantially equal to a predetermined time constant, said mean time constant at each portion of said walls being the mean of the temperature time constants at the outer surface thereof, at the inner surface thereof and at an intermediate point between the surfaces thereof, each of said outer surface, inner surface and intermediate point time constants being determined by replacing the temperature response at said outer surface, said inner surface and said point to a step change of said fluid temperature with approximately a first order response thereto, and said predetermined time constant being substantially equal to the mean time constant at said leading edge of said blade.
  • a hollow turbine blade for use in a fluid medium, said blade comprising a pressure surface wall and a suction surface wall and having a leading and trailing edge, said walls having a thickness distribution in the direction from the leading edge to the trailing edge of said blade such that the temperature response at each portion of said walls in substantially the same as the other portions of said walls with changes of the temperature of said fluid and such that the mean temperature time constant is substantially equal to the mean temperature time constant at said leading edge of said blade, said mean time constant at each portion of said walls being the mean of the temperature time constants at the outer surface thereof, at the inner surface thereof and at an intermediate point between the surfaces thereof, each of said outer surface, inner surface and intermediate point time constants being determined by replacing the temperature response at said each point to a step change of said fluid temperature with approximately a first order response thereto, said temperature response at each point being calculated from the following equa trons:
  • T(y,t) represents a temperature at an arbitrary position and an arbitrary time in a small element of said wall
  • 1 represents elapsed time after a sudden temperature change of said motive fluid
  • a represents thermal diffusivity of the blade material
  • .and y represents the axis oriented in the blade wall thickness direction with its origin located at the blade surface in the main air flow side;
  • the boundary conditions and initial conditions are:
  • T represents the recovery temperature of the fluid
  • T represents the cooling air flow temperature
  • To represents the temperature of the entire region kept in an equilibrium state that is realized before heating or after cooling
  • 1 represents the wall thickness and represents the conductivity of the blade material
  • T and T are:
  • T represents the non-steady state term of the 1 o TA temperagtcure, and is expressed as follows: 5 C2 (TA TB) 2 2 K ne /A, and

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  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)

Abstract

Axial-flow turbine nozzles and moving blades which employ hollow blade means, the blades having a wall thickness distribution on both sides, suction side and pressure side, of the hollow portion which is selected in accordance with the distribution of effective local heat transfer coefficients along the blade surface in the chordwise direction, whereby the temperature distribution in said hollow blades responds almost uniformly to the temperature change of the motive fluid.

Description

llnited States Patent [191 Matstilti et al.
[ (IUNSTRUCTION 0F AXIAL-FLOW TURBINE BLADES [75] Inventors: Masakatsu Matsuki; Toyoaki Yoshida, both of Tokyo, Japan [73] Assignee: The Director of National Aerospace Laboratory of Science and Technology Agency, Masao Yamanouchi, Tokyo, Japan [22] Filed: Dec. 11, 1972 [21] Appl. No.: 313,843
[30] Foreign Application Priority Data May 8, 1972 Japan 47-44663 [52] US. Cl. 416/96, 415/115 [51] Int. Cl. F01d 5/18 [58] Field of Search 416/92, 95-97; 415/1 15-] 16 [56] References Cited UNITED STATES PATENTS 3,420,502 1/1969 Howald 416/96 X 11 3,836,283 1 Sept. 17, 1974 3,650,635 3/1972 Wachtell et a1 416/97 UX FOREIGN PATENTS OR APPLICATIONS 924,012 3/1947 France 416/96 892,698 10/1953 Germany 416/96 910,400 1 1/1962 Great Britain 416/92 Primary Examiner-Everette A. Powell, Jr. Attorney, Agent, or FirmBrooks Haidt & Haffner ABSTRACT 4 Claims, 8 Drawing Figures SHEET 1 [If a FIG,
TRAILING SIDE EDGE OZCX LEADING SUCTION SIDE EDGE TRAILING PRESSURE EDGE O O m O O O 2 mnzmwsfimlw 3.836.283 E SHEET 2 {If H O y l I l I I I I l 1 (sec) (mm) o TRAILING PRESSURE LEADING SUCTION TRAILING EDGE SIDE EDGE SIDE EDGE THICKNESS CONSTRUCTION OF AXIAL-FLOW TURBINE BLADES BACKGROUND OF THE INVENTION l. Field of the Invention Y The present invention relates to improvements in turbine blades and nozzles and more particularly to a construction of axial-flow turbine blades for a gas turbine or a steam turbine which is subjected to frequent starts and stops.
2. Description of the Prior Art Much research on fluid cooled turbine blades has been carried out and many inventions have been made. However, almost all of such research and inventions have been intended to make the blade temperature uniform and to keep it lower under steady state conditions. Effective cooling methods of a turbine blade which is subject to severe thermal conditions which have been adopted successfully are impingement cooling or film cooling at the leading edge and film cooling at the trailing edge. Therefore, heat resistance of the blade has been considerably improved under steady state conditions. Generally speaking, heat capacities at the leading edge and the trailing edge are relatively small compared with heat capacities in the chordwise direction of the middle part of the blade. Therefore, if the blade is subject to a sudden change of the temperature of the motive fluid, each part of the blade shows different response and excessive thermal stresses come about at the leading edge and/or the trailing edge, and for such reason, many examples of blades with cracks are found.
SUMMARY OF THE INVENTION It is an object of the present invention to eliminate the above-mentioned disadvantage existing in the conventional form of turbine blade and to provide a hollow turbine blade, the wall thickness distribution of which corresponds to the effective local heat transfer coefficient distribution of said blade. Similar principles are applicable to turbine nozzles.
It is another object of the present invention to provide a method for determining the turbine blade thickness distribution.
It is a further object of the present invention to provide a method for reducing an effective local heat transfer coefficient, in the case that the blade thickness is restricted by the aerodynamic performances of the blade at the trailing edge region.
These and other objects of the present invention will be apparent when the reference is made to the following description and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. l is a cross-sectional, end view of an axial-flow turbine blade constructed in accordance with the present invention, and the cooling thereof comprises impingement cooling at the leading edge, convection cooling in the mid-chord region and film cooling at the trailing edge;
FIG. 2 is a graph illustrating the distribution of the effective local heat transfer coefficients;
FIG. 3 is a schematic diagram used for the calculation of the non-steady state, one-dimensional temperature;
FIG. 4 is a graph illustrating the non-steady state temperature distribution at the leading edge of a blade with elapsed time;
FIG. 5 is a graph of the blade thickness distribution in the chordwise direction, i.e., leading edge to trailing edge direction, of the outer shell of the blade;
FIG. 6 is a cross-sectional, end view of another example of an axial-flow turbine blade constructed in accor dance with the present invention, in which film cooling is used at the leading edge region and the trailing edge region;
FIG. 7 is a graph illustrating the distribution, of nonsteady state thermal stresses without the use of the invention; and
FIG. 8 is a graph illustrating the distribution of nonsteady state thermal stresses with the use of the present invention.
DETAILED DESCRIPTION OF THE INVENTION The present invention provides a method for making the shell thickness distribution on the pressure side and the suction side of the hollow blade correspond to the distribution of the effective local heat transfer coefficients along the blade surface in the chordwise direction, i.e., the direction from the leading edge to the trailing edge. According to the method, the temperature at each part of the blade changes almost uniformly even in the case of the transient operation such as starting, stopping, acceleration and deceleration. Therefore, no excessive thermal stresses occur in the blade, and consequently, the durability of the blade constructed by such method is remarkably increased compared with that of the conventional hollow blade which is constructed without taking into consideration the transient operation.
The said effective local heat transfer coefficient a is a constant of proportionality, defined by the following equation,
where q represents heat flux, Tg represents the recovery temperature of a motive fluid and Tb represents the blade surface temperature. In the case of film cooling and transpiration cooling, the local heat transfer coefficient a is expressed as follows,
q 0:(Taw Tb) where Taw represents adiabatic wall temperature of the blade. It will be noted that with the cooling of the turbine blade by secondary fluid, Tg is always higher than Taw. Therefore, from equations (1) and (2) one obtains the relation that a a. This relation means that if (Tg Tb) is introduced as a standard temperature difference even in the case of a film cooling or a transpiration cooling, the value of effective local heat transfer coefficient is lower than the local heat transfer coefficient, whereas the effective local heat transfer coefficient a coincides with the conventional local heat transfer coefficient without secondary air cooling. Therefore, the factors can be taken into account by equation (1) independently of the cooling methods.
In what follows, theoretical background, blade construction and effects of the present invention are given together with the description of the figures.
The blade illustrated in cross-section in FIG. 1 has an outer shell 1 having a lower pressure or suction surface wall and a high pressure or pressure surface wall, the suction side being designated by the numeral 3 and the pressure side being designated by the numeral 4, and a cooling fluid insert or duct 2 is' within the shell 1 and has its outer wall spaced from the inner wall of the shell 1. The insert 2 has an opening 2a for directing cooling fluid against the leading edge portion of the shell 1, and the fluid flows rearwardly of the blade between the outer wall of the insert 2 and the inner wall of the shell 1 and is exhausted through the channel 1a.
Reference numeral 5 designates one of the small elements or portions of the outer shell 1 which is used for the application of numerical calculations. Reference numerals 6 and 7 designate main air flow side and cooling air flow side of the hollow blade respectively.
In FIG. 1, the intersections of the extensions of the wall of the'impingement hole 2a of said insert 2 and the inner surface of the said outer shell 1 is designated by the letter P. Extensions which are 6 50 on both sides of the impingement hole center line and which go through the center of the circle which contains the blade leading edge will intersect the inner surface of the said outer shell 1 at Q. The main flow is divided into two parts, suction side surface flow and pressure side surface flow, at the outer surface stagnation point R. On the other hand, the cooling air impinges on the inner surface stagnation point S which is located at the inner side of the shell 1, and opposite to the point R.
If there occurs a sudden temperature change of the motive fluid impinging on convection cooled turbine blades, such as in FIG. 1, almost all of the heat flow is transferred in the shell thickness direction. Therefore, the heat flow by conduction, both in the chordwise direction and in the spanwise direction, can be neglected. Consequently, non-steady state temperature in said small element 5 is obtained analytically from the fundamental equation for one-dimensional, non-steady state heat conduction, for which the distribution of the local heat transfer coefficients and the temperature distribution in the ambient fluid are needed as boundary conditions. Incidentally, the heat-flow by conduction both in the chordwise direction and in the spanwise direction are neglected in the present calculations, but if these heat flows are also considered in-determining the temperature distribution, an even more effective blade will be realized.
The local heat transfer coefficients a in the main air flow side 6 along the outer surface of the shell 1 and a in the cooling air flow side 7 along the inner surface of the shell 1, in the chordwise direction can be calculated from the empirical equations explained below. The empirical equation on the convective heat transfer is univers'ally described with some dimensionless numbers as follows,
Nut R m P a proper textbook of Heat Transfer, e.g., Heat & Mass Transfer by Eckert, Drake, McGraw-Hill, or Heat Transmission by McAdams', McGraw-Hill, and c, m and n are numerical constants. Then, the local heat transfer coefficient a, can be obtained by substituting Nu, a,-X/)t, and Re, =-UX/v into equation (3) and adopting the values of c, m and n which are suitable to the portion of the blade surface considered, where at represents the heat transfer coefficient, X stands for a representative length, )t represents the thermal conductivity of the fluid, U represents the velocity of fluid and 1/ represents the kinetic viscosity of fluid.
According to this procedure, the values of the heat transfer coefficients are calculated from each empirical equation applied to the blade portion identified hereinafter.
a. Main air flow side (a i. the leading edge stagnation point R and its neiborhood region:
In the case of the turbine blade under consideration, the leading edge region can be considered as a circular cylinder in the'range from the leading edge stagnation point R to 0 Therefore, the following empirical equation by Schmidt and Wenner (see Forschung, 12, (1941)) is used for the heat transfer coefficients along the circumference of a circular cylinder,
(4) with 0 6 s 60, where )t represents a thermal con- Kgusroa X0.5
with
y a60 s60 [U ll where U represents the local velocity of the main air flow, X represents the distance from the leading edge stagnation point along the blade surface in the chordwise direction, a represents a heat transfer coefficient at the point 6 60, and U represents the main air flow velocity at the point 0 60. When the transition point is reached on the blade surface, the following empirical equation is adopted in the rearward direction from the transition point;
This equation is derived from the equation for the turbulent boundary layer along a flat plate. b. Cooling air flow side (01) i. the leading edge stagnation point S and the adjacent region: The heat transfer coefficient a at the leading edge stagnation point S in the cooling air flow side is obwhere S and 5, represent surface heat transfer area in the main air flow side and in the cooling air flow side, respectively. T represents the main air flow inlet temperature and T represents the cooling air inlet temperature. is obtained from equation (4). The value of a is applied to the region from the stagnation point S to the point P shown in FIG. 1.
ii. the region adjacent to the leading edge area:
The stream flow of the cooling air in the region adjacent to the leading edge area can be considered to be equivalent to that of the jet flow which impinges upon a flat plate. Therefore, the following empirical equation is applied to the region from the point P to the point Q shown in FIG. ll:
where U represents the local velocity of the cooling air flow, 1:,- represents the distance in the chordwise direction from the leading edge stagnation point S in the cooling air flow side along the inner surface of the outer shell ll, and U and X are values of U and X at the point P, respectively.
iii. the mid-chord region and trailing edge region:
In the region of the blade which is rearward from the point Q, the empirical equation for the turbulent boundary layer along a flat plate is applied,
where a U and X are values of a U and X at the point Q, respectively. Making use of equations (4) (9), the local heat transfer coefficients a, and a were calculated for the turbine blade shown in FIG. I under the following conditions: turbine inlet temperature T l,l50 C, cooling air inlet temperature T 500 C, main flow inlet velocity U l 14 m/sec and cooling air weight flow ratio Wc/Wg= 2 percent, where We is cooling air weight flow rate and Wg is main air weight flow rate.
FIG. 2 is a graph which shows the distribution of the blade surface local heat transfer coefficients a a using the methods of calculation just described. In this figure the ordinate is the heat transfer coefficient, the abscissa is the distance along the outer blade surface and the origin corresponds to the leading edge stagnation points R and S.
FIG. 3 is a schematic diagram referred to for the calculation of the non-steady state temperature in a small element of the blade, such as the small element 5. Let
the blade shell thickness be I, and assume that the y axis is oriented in the blade shell thickness direction with its origin located at the blade surface in the main air flow side. T, represents the main air flow temperature, and T, represents cooling air flow temperature. T, and T represents the blade surface temperatures at y 0 and y 1 respectively, under steady state conditions. To represents the temperature of the entire region kept in an equilibrium state that is realized before heating or after cooling. Temperature T(y,t) at an arbitrary position and arbitrary time in the small element can be obtained from the following fundamental equation:
where t is the elapsed time after a sudden temperature change of the motive fluid and a represents the thermal diffusivity of the blade material. The analytical solution of equation (10) with the following boundary conditions and initial conditions is already set forth in an article by l. Fujii and N. Isshiki appearing in Vol. 35 No. 271 for March 1969 of the publication TRANSAC- TIONS OF THE J.S.M.E.
Boundary conditions and initial conditions: In the case of heating (H) at y O,
a, (T T(0,t)) ()t6T/8y) y 0 aty=l,
a,.,(T(l,r) T,.) ()t8T/8y) y =1 at I O,
T(y,O) =T0 at t (y A A TB)y/l In the case of cooling (C) at y O,
1( o) y) y 0 at y =1,
WATUJ) o) PAST/ y) y at I O,
(y TA (TA TB )y/l at z where A represents the thermal conductivity of the blade material, and T and T are described as follows,
The results for the non-steady state, one-dimensional temperature distributions are then: In the case of heating (H) where T represents the non-steady term of the temperature, and is expressed as follows,
w T 2 2 (F n Il= 1 a cos (any) K,, sin (a y) (a K )l+ (Kc+ K (01,, KCK (ozn K6 where C C K and K, are constants defined by the following equations,
1 TA 2 (TA T g a /k and K a /A and a is a positive root in the equation:
First of all, the non-steady state temperature at the leading edge (1: O,y O) was calculated under the following conditions: T l, 1 50 C, T,. 500 C, a 4.44 X 10 m /sec., Kcallmh C, a 1,360 Kcallm h C, a 1,520 Kcal/m h C, l 2mm and chord length 32 mm. Then, the calculations were carried out also at the point (x O,y N2) and (x O,y =1) according to the same procedure. These results are plotted in FIG. 4 where the ordinate is dimensionless temperature T T /T T,, the abscissa is elapsed time t, and the symbols (H) and (C) correspond to the case of heating and cooling respectively. As is evident from equations 15) l7) and FIG. 4, the response of temperature T(y,t) is not exactly the same as the first-order response to the step input used in the linear dynamic system, but its trend is very similar. The time constant 1' of the blade temperature T(y,t) is defined by the same method as is used in said first-order response, namely is the elapsed time when 63.2 percent of the value at the steady state, T(y,), is reached.
If the transient temperature response were the same in every part of the blade, thermal stresses which come about under the transient operating conditions can be considerably reduced. In order to reduce the thermal stresses, it is very effective to make the shell thickness 1 along the blade surface so that the time constant 7 may be considered much the same in every part of the blade. Let the arithmetic mean value of time constants calculated at y =0, y =l/2 and y =l of the leading edge be a representative time constant rm. Then, the blade thickness at each position in the chordwise direction is determined so that its time constant will be equal to 1m, where the time constant at each position is also the arithmetic mean value of the three points y O, y [/2 and y l.
The blade thickness distribution in the chordwise direction calculated by the said procedure is shown by the graph of FIG. 5. In this figure, the ordinate is the blade thickness 1, the abscissa is the distance along the blade surface and the origin corresponds to the leading edge. In this case, the representative time constant rm is equal to 2.391 sec.
FIG. 7 and FIG. 8 are graphs illustrating the distribution of non-steady state thermal stresses obtained from non-steady state blade temperature distribution calculated by equations (13) (17). In these figures, the or dinate is the thermal stress aKg/mm the abscissa is the distance along the blade surface, and the elapsed time t is taken as the parameter. FIG. 7 is the result obtained in the case of constant blade thickness that does not take into consideration the desirability of equal time constants. On the other hand, FIG. 8 is a graph of the results obtained by the methods of the present invention which considers the time constants and makes them substantially equal. From these two figures, it is apparent that if the transient response at every part of the blade is taken into consideration, thermal stresses can be remarkably reduced. Then, according to the present invention, crack initiation on the blade surface can be avoided for far longer times than have heretofore been accomplished, and consequently, the blade can sufficiently withstand the frequent starts and stops of the engines including the blades.
Further, in the event that the blade thickness calculated by the methods of the present invention conflict with the blade profile designed on the basis of the aerodynamic performance, especially in the trailing edge region, it is sufficient to make the effective local heat transfer coefficient correspond to the profile desired from the aerodynamic performance and then introducing a film cooling or a transpiration cooling to the relevant region.
FIG. 6 is another embodiment of the turbine blades to which the present invention is applied. The cooling thereof comprises impingement cooling and film cooling at the leading edge, convection cooling in the midchord region and film cooling in the trailing edge region. The outer shell 1 encloses a pair of inserts 2b and 2c. The holes 8 and 9 are made at the leading edge region for film cooling. In this embodiment, the equality of transient response of the various portions of the blade is easily realized within the required blade profile because of the application of the film cooling through the channels or holes 10 and 11 at the trailing edge.
In the embodiment shown in FIG. 1, heat flow by conduction both in the chordwise direction (x) and (-Adspanwise direction (2) is considered negligibly small when the calculation of the non-steady state temperature is carried out. However, if these heat flows are taken into account, then the fundamental equation (10) should be modified in the following manner.
stress does not occur in the blade. For this reason, axial-flow turbine blades constructed in accordance with the present invention are very strong and resistant to frequent heat variations, such as by reason of starts and stops. In other words, the durability of the blade is remarkably increased.
Moreover, in accordance with the present invention, the turbine inlet temperature of the motive fluid can be higher, resulting in improvement of the thermal efficiency of a gas turbine or a steam turbine.
The construction of axial-flow turbine blades in accordance with the present invention is useful not only in aircraft engines, but also in marine turbines, steam turbines, automobile engines, etc. Accordingly, the present invention is extremely useful for industrial purposes.
We claim:
l. A hollow turbine part for use in a hot fluid medium, said part having a pressure surface wall and a suction surface wall and having a leading edge and a trailing edge, said walls having a thickness distribution in the direction from said leading edge to said trailing edge such that, with changes of the temperature of'said fluid, the temperature response at each portion of said walls in substantially the same as the temperature re sponse at the other portions of said walls, whereby the temperature distribution in said walls changes substantially uniformly in response to changes in temperature of said fluid.
2. A hollow turbine part as claimed in claim ll, wherein said part is a hollow blade and wherein said thickness distribution is such that each portion of said walls has a mean temperature time constant which is substantially equal to a predetermined time constant, said mean time constant at each portion of said walls being the mean of the temperature time constants at the outer surface thereof, at the inner surface thereof and at an intermediate point between the surfaces thereof, each of said outer surface, inner surface and intermediate point time constants being determined by replacing the temperature response at said outer surface, said inner surface and said point to a step change of said fluid temperature with approximately a first order response thereto, and said predetermined time constant being substantially equal to the mean time constant at said leading edge of said blade.
3. A hollow turbine part as claimed in claim 1, further comprising means for supplying fluid cooling to at least one of said leading edge and said trailing edge to thereby lower the heat transfer coefficient thereof and modify the thickness thereof required to provide said temperature response therefor.
4. A hollow turbine blade for use in a fluid medium, said blade comprising a pressure surface wall and a suction surface wall and having a leading and trailing edge, said walls having a thickness distribution in the direction from the leading edge to the trailing edge of said blade such that the temperature response at each portion of said walls in substantially the same as the other portions of said walls with changes of the temperature of said fluid and such that the mean temperature time constant is substantially equal to the mean temperature time constant at said leading edge of said blade, said mean time constant at each portion of said walls being the mean of the temperature time constants at the outer surface thereof, at the inner surface thereof and at an intermediate point between the surfaces thereof, each of said outer surface, inner surface and intermediate point time constants being determined by replacing the temperature response at said each point to a step change of said fluid temperature with approximately a first order response thereto, said temperature response at each point being calculated from the following equa trons:
where T(y,t) represents a temperature at an arbitrary position and an arbitrary time in a small element of said wall, 1 represents elapsed time after a sudden temperature change of said motive fluid, a represents thermal diffusivity of the blade material, .and y represents the axis oriented in the blade wall thickness direction with its origin located at the blade surface in the main air flow side;
in the case of heating, the boundary conditions and initial conditions are:
at y 0,
111( PAST/ y) y 0 at y l,
r-A M) 0) (-AfiT/Sy) y =l at t O,
T(y,0) T
at t= 05 2 TA (TA HY/ in the case of cooling, the boundary conditions and initial conditions are:
at y 0,
a,,,(T(0,t) To) (MST/8y) y 0 at y =1,
a,. (T(I,t) T) (-AS'lf/By) y l at t= 0,
om A i B) y/l where in the boundary and initial condition equations T represents the recovery temperature of the fluid, T represents the cooling air flow temperature, To represents the temperature of the entire region kept in an equilibrium state that is realized before heating or after cooling, 1 represents the wall thickness and represents the conductivity of the blade material, and T and T are:
TA 'i" H l/A (I y/ rr/ ux) T8 au cm c n mt 9: e a) m m'/ ux) where or represents an effective local heat transfer co efficient on main air flow side, or represents an effective local heat transfer coefficient on the cooling air flow side; and where, in the case of heating:
03 TN TA (TA HU/I and in the case of cooling:
following equations:
W19 if inm t s where T represents the non-steady state term of the 1 o TA temperagtcure, and is expressed as follows: 5 C2 (TA TB) 2 2 K ne /A, and
a cos (a y) sin (a y) c m/ Q" V K "t and where oz is a positive root in the equation X 1 2 2 n n Sin n l y n 2 C /a, +C K l/a,,cos (a,,l)+C K /a,,C /a,,} wn v a n g where C,, C K and K are constants defined by the TJNHTED STATES PATENT UFFTCE EERTTHQATE M @QRREQTTUN Patent 3,836,283 Dated September 17, 1974 lnventofls) Masakatsu Matsuki and Toyoaki Yoshida It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
In the drawing on the title page and in Fig. 1, add reference numeral ---l-- to designate the blade outer shell.
Col. 3, line 5 "lower should read -low- Col. 4, Equation (4) should read:
0.,4 3 dg 1 l4 (lg/d1)Pr (U dl/vg 1 (6/90) Col 5, line 34 "X (2nd occurrence) should read X Col. 6, Equation (10) should read:
--8'I/8t e a T a The equation in line 29 should read:
The equation in line 32 should read:
-d (T(-1,t)T ()\8T/8y) The equation in line 45 should read:
cont'd/ FORM PO-105O H0459] USCOMM-DC 60376-P69 v u s oovimmsm Pnmnuo OFFICE I969 u-166334 UNITED STATES PATENT OFFICE CERHHQATE @l ECTION Patent No. 3 r 836 r 283 Dat d eptember 17 1974 Page 2 Inventor(s'; Masakatsu Matsuki and 'Tnvnsk-i V'nc'h-i as J rvu-L-LJ. LL
It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Col. 6, The equation in line 48 should read:
-a (T(1,t T W line 65 insert closing parenthesis after (T /T (lst occurrence) Col, 7, line 21 at the beginning of the line "fit" should read -x- The equation in line 30 should read: tan(oc (K K )OL /(OL K K The terms in line 40 should read:
(T T vcr T Lines 60 & 62 "rm" should read --T Col. 8, line 4 "Tm" should read --T line 50 delete "(-l8" and insert in the- Equation (10) should read: BT/St a[(8 T/8x a w a (8 T/8z Col. 9, line 24 "in" should read -is contd/ F ORM PO-105O (IO-69) USCOMM-DC 6O376-P69 U 5 GOVERNMENT PRINHNG DFFICE I969 0*]66-13 UNITED STATES PATENT oEEIcE CERTTHCATE 0F CORRECTTQN Patent No. 3 836,283 Dated September 17, 1974 Inventods') Masakatsu Matsuki and Toyoaki Yoshida Page 5 It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Col. 10, the equation in line 8 should read:
-8T/8t a(8 'I'/8y The equation in line 21 should read:
The equation in line 24 should read:
1 (T( ,o T y) The equation in line 36 should read:
d (T (o,t) T
(l8T/By) The equation in line 39 should read:
x( I o) lines 55-59, the equations should read:
B l (T (OL L 1/[ cont'd/ USCOMM-DC 60376-5369 9 u s covimmznr PRINTING OFFICE 19590-155-334 UNITED STATES PATENT OFFICE tmmtmt @l toEcnN Patent No. 3 836 283 Dated September 17 1974 Inventor) Masakatsu Matsuki and Toyoaki Page 4 It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Col, 11, line 5 "-an t" should read aocit lines 11 & 12, the equation should read:
-xC C 1 ,(C K /oci) 1 sin (ca t) (C K /oc (C /a (c Kgl/oc 1 cos (on l) (C Kg/oz (C /oc Col. 12, line 11 the equation should read:
2 -tan(d 1) (K +K on /(oc -K K and gtalcd tis thirtieth ay of September 1975 [S Arrest" RUTH C. MASON CMARSHALL DANN AIHSIIHX Of'jire Commisxz'onw of Iuremx and Trademarks FORM PO-105O 110-69) USCQMM-DC 60376-P69 n u s covzmmzm PRINTING OFHCE 19690-166434

Claims (4)

1. A hollow turbine part for use in a hot fluid medium, said part having a pressure surface wall and a suction surface wall and having a leading edge and a trailing edge, said walls having a thickness distribution in the direction from said leading edge to said trailing edge such that, with changes of the temperature of said fluid, the temperature response at each portion of said walls in substantially the same as the temperature response at the other portions of said walls, whereby the temperature distribution in said walls changes substantially uniformly in response to changes in temperature of said fluid.
2. A hollow turbine part as claimed in claim 1, wherein said part is a hollow blade and wherein said thickness distribution is such that each portion of said walls has a mean temperature time constant which is substantially equal to a predetermined time constant, said mean time constant at each portion of said walls being the mean of the temperature time constants at the outer surface thereof, at the inner surface thereof and at an intermediate point between the surfaces thereof, each of said outer surface, inner surface and intermediate point time constants being determined by replacing the temperature response at said outer surface, said inner surface and said point to a step change of said fluid temperature with approximately a first order response thereto, and said predetermined time constant being substantially equal to the mean time constant at said leading edge of said blade.
3. A hollow turbine part as claimed in claim 1, further comprising means for supplying fluid cooling to at least one of said leading edge and said trailing edge to thereby lower the heat transfer coefficient thereof and modify the thickness thereof required to provide said temperature response therefor.
4. A hollow turbine blade for use in a fluid medium, said blade comprising a pressure surface wall and a suction surface wall and having a leading and trailing edge, said walls having a thickness distribution in the direction from the leading edge to the trailing edge of said blade such that the temperature response at each portion of said walls in substantially the same as the other portions of said walls with changes of the temperature of said fluid and such that the mean temperature time constant is substantially equal to the mean temperature time constant at said leading edge of said blade, said mean time constant at each portion of said walls being the mean of the temperature time constants at the outer surface thereof, at the inner surface thereof and at an intermediate point between the surfaces thereof, each of said outer surface, inner surface and intermediate point time constants being determined by replacing the temperature response at said each point to a step change of said fluid temperature with approximately a first order response thereto, said temperature response at each point being calculated from the following equations: delta T/ delta t a( delta 2T/ delta y2) where T(y,t) represents a temperature at an arbitrary position and an arbitrary time in a small element of said wall, t represents elapsed time after a sudden temperature change of said motive fluid, a represents thermal diffusivity of the blade material, and y represents the axis oriented in the blAde wall thickness direction with its origin located at the blade surface in the main air flow side; in the case of heating, the boundary conditions and initial conditions are: at y 0, Alpha gx(Tg - T(o,t)) (- lambda delta T/ delta y) y o at y l, Alpha cx(T(l,t) - Tc) (- lambda delta T/y) y l at t 0, T(y,O) To at t Infinity , T(y, Infinity ) TA - (TA - TB) y/l in the case of cooling, the boundary conditions and initial conditions are: at y 0, Alpha gx(T(o,t) - To) ( lambda delta T/ delta y) y o at y l, Alpha cx(T(l,t) - T) (- lambda delta T/ delta y) y l at t 0, T(y,0) TA - (TA - TB) y/l at t Infinity , T(y, Infinity ) To where in the boundary and initial condition equations Tg represents the recovery temperature of the fluid, Tc represents the cooling air flow temperature, To represents the temperature of the entire region kept in an equilibrium state that is realized before heating or after cooling, l represents the wall thickness and lambda represents the conductivity of the blade material, and TA and TB are: TA Tg(1 + Alpha cxl/ lambda + Alpha cx/ Alpha gx Tc/Tg)/(1+ Alpha cxl/ lambda + Alpha cx/ Alpha gx) TB Tg(1 + Alpha cxl/ lambda Tc/Tg + Alpha cx/ Alpha gx Tc/Tg)/(1+ Alpha cxl/ lambda + Alpha cx/ Alpha gx) where Alpha gx represents an effective local heat transfer coefficient on main air flow side, Alpha cx represents an effective local heat transfer coefficient on the cooling air flow side; and where, in the case of heating: T(y,t) TN + TA - (TA -TB)y/l and in the case of cooling: T(y,t) To - TN where TN represents the non-steady state term of the temperature, and is expressed as follows:
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US4183716A (en) * 1977-01-20 1980-01-15 The Director of National Aerospace Laboratory of Science and Technology Agency, Toshio Kawasaki Air-cooled turbine blade
US4456428A (en) * 1979-10-26 1984-06-26 S.N.E.C.M.A. Apparatus for cooling turbine blades
US6050777A (en) * 1997-12-17 2000-04-18 United Technologies Corporation Apparatus and method for cooling an airfoil for a gas turbine engine
US6206637B1 (en) * 1998-07-07 2001-03-27 Mitsubishi Heavy Industries, Ltd. Gas turbine blade
EP1101901A1 (en) * 1999-11-16 2001-05-23 Siemens Aktiengesellschaft Turbine blade and method of manufacture for the same
EP1132574A2 (en) * 2000-03-08 2001-09-12 Mitsubishi Heavy Industries, Ltd. Gas turbine cooled stationary blade
US20100068069A1 (en) * 2006-10-30 2010-03-18 Fathi Ahmad Turbine Blade
US20100250155A1 (en) * 2009-03-30 2010-09-30 General Electric Company Method for quantifying hole flow rates in film cooled parts
EP3808939A1 (en) * 2019-10-14 2021-04-21 Raytheon Technologies Corporation Airfoil vane, baffle for an airfoil vane assembly and method of assembling a ceramic matrix composite airfoil vane

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FR924012A (en) * 1946-02-18 1947-07-24 Const Aeronautiques Du Ct Soc Further development of combustion turbines
GB910400A (en) * 1960-11-23 1962-11-14 Entwicklungsbau Pirna Veb Improvements in or relating to blades for axial flow rotary machines and the like
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Cited By (14)

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Publication number Priority date Publication date Assignee Title
US4183716A (en) * 1977-01-20 1980-01-15 The Director of National Aerospace Laboratory of Science and Technology Agency, Toshio Kawasaki Air-cooled turbine blade
US4456428A (en) * 1979-10-26 1984-06-26 S.N.E.C.M.A. Apparatus for cooling turbine blades
US6050777A (en) * 1997-12-17 2000-04-18 United Technologies Corporation Apparatus and method for cooling an airfoil for a gas turbine engine
US6210112B1 (en) * 1997-12-17 2001-04-03 United Technologies Corporation Apparatus for cooling an airfoil for a gas turbine engine
US6206637B1 (en) * 1998-07-07 2001-03-27 Mitsubishi Heavy Industries, Ltd. Gas turbine blade
WO2001036791A1 (en) * 1999-11-16 2001-05-25 Siemens Aktiengesellschaft Turbine blade and method for production thereof
EP1101901A1 (en) * 1999-11-16 2001-05-23 Siemens Aktiengesellschaft Turbine blade and method of manufacture for the same
EP1132574A2 (en) * 2000-03-08 2001-09-12 Mitsubishi Heavy Industries, Ltd. Gas turbine cooled stationary blade
EP1132574A3 (en) * 2000-03-08 2003-07-16 Mitsubishi Heavy Industries, Ltd. Gas turbine cooled stationary blade
US20100068069A1 (en) * 2006-10-30 2010-03-18 Fathi Ahmad Turbine Blade
US20100250155A1 (en) * 2009-03-30 2010-09-30 General Electric Company Method for quantifying hole flow rates in film cooled parts
US7890274B2 (en) * 2009-03-30 2011-02-15 General Electric Company Method for quantifying hole flow rates in film cooled parts
EP3808939A1 (en) * 2019-10-14 2021-04-21 Raytheon Technologies Corporation Airfoil vane, baffle for an airfoil vane assembly and method of assembling a ceramic matrix composite airfoil vane
US11280201B2 (en) 2019-10-14 2022-03-22 Raytheon Technologies Corporation Baffle with tail

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