US3759010A - Screw jet pack for textile fibers - Google Patents
Screw jet pack for textile fibers Download PDFInfo
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- US3759010A US3759010A US00107386A US3759010DA US3759010A US 3759010 A US3759010 A US 3759010A US 00107386 A US00107386 A US 00107386A US 3759010D A US3759010D A US 3759010DA US 3759010 A US3759010 A US 3759010A
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- fluid
- yarn
- tube
- screw
- compression tube
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- 239000000835 fiber Substances 0.000 title description 15
- 230000006835 compression Effects 0.000 claims abstract description 97
- 238000007906 compression Methods 0.000 claims abstract description 97
- 239000012530 fluid Substances 0.000 claims description 95
- 239000000463 material Substances 0.000 claims description 56
- 238000004806 packaging method and process Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 3
- 239000004033 plastic Substances 0.000 abstract description 4
- 229920003023 plastic Polymers 0.000 abstract description 4
- 238000009751 slip forming Methods 0.000 abstract description 2
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- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
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- 229920000573 polyethylene Polymers 0.000 description 2
- 229920001059 synthetic polymer Polymers 0.000 description 2
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- 101000804879 Homo sapiens 5'-3' exoribonuclease 1 Proteins 0.000 description 1
- 239000005041 Mylar™ Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/10—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers
- B65H54/16—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers for making packages of specified shapes or on specified types of bobbins, tubes, cores, or formers forming bottle bobbin packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/76—Depositing materials in cans or receptacles
- B65H54/80—Apparatus in which the depositing device or the receptacle is rotated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- Yarn is injected into the area exposed at the trailing edge of the screw and compressed and moved forward in a compression chamber by the feeding of the screw.
- a plastic tube is continuously formed around the compression chamber to receive the yarn mass as it discharges, thus forming a tube of indefinite unlimited length and from /4 to 4 inches or larger in diameter.
- the tube may contain a single end or multiple ends of yarn.
- the yarn can be removed from the tube at high speeds by simply slitting the plastic as the yarn is pulled from the package.
- FIG. 4 SHEEI 1 0F 3 FIG. WIND F161 2 U/VWl/VD INVENTOR. Beryl A. Boggs ATTORNEY PATENTEU SEP1 8 1973 sum 3 0r 3 FIG. 4
- This invention is a textile yarn, or other material that can be conveyed with fluid through a conduit, packaging system capable of high speeds and large package size utilizing an integral jet and screw compressor feeding yarn to a compression tube and a formed film tube enclosure.
- the textile yarn take-up and packaging apparatus comprises the combination of a pressurized fluid supply means connected to a fluid jet assembly which receives air from the fluid supply means and receives yarn from the yarn supply means.
- the fluid jet assembly is constructed to move the yarn along with the fluid from the fluid jet through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight.
- the screw is rotatably mounted in a compression tube which receives yarn from the nozzle and discharges a continuous wad of compressed yarn into the package.
- film is supplied to a tube former mounted around the compression tube so that a tube of the film forms around the compression tube to form a long tube of film containing the yarn.
- the yarn is continuously compressed into the tube of film from the compression tube as a continuous compressed wad.
- the continuous wad is formed by a continuous strand or strands of the yarn or staple or other fluid conveyable material. being blown into the compression tube from'the nozzle.
- the first flight of the rotating screw pushes the continuous yarn wad from the compression tube into the long tube of film.
- the screw can rotate at any operable speed, but from 20 to 2,000 rpm is preferred, and 500 to 1,000 rpm is particularly preferred. Alternatively, the screw could be stationary while the compression tube is rotated, when mounted coaxially.
- the pressurized fluid may be air at 20 to 150 psi.
- the pressurized fluid can also be heated, such as steam or heated air.
- the fluid jet assembly may have a Venturi opening to blow yarn which enters below the Venturi outlet so that the yarn and the air blow through a conduit to the nozzle.
- the screw and screw assembly are preferably mounted coaxially in the compression tube so that the continuous wad of yarn is urged into the tube of film without any angle, however, it could be mounted at a right angle or any other angle in the stuffer tube.
- the compression tube is cylindrically shaped; however, it is possible to have square or other geometric shapes so long as the screw will urge the wad through the compression tube.
- the film which is formed into a tubular package can be any type of film, but is preferably a sealable film, and even more particularly preferable heat sealable film, such as nylon, mylar, or polyethylene. Polyethylene is particularly attractive because of low cost.
- sealable is meant film which may be glued, pasted, taped, heat-sealed, or sealed by any means to close edges of the film into tube, such as jointly crimping overlapping edges.
- the screw clearance should be zero, with special sealing means at the bearing surface.
- the preferable screw clearance depends on the denier per filament of yarn being processed. The clearance should be greater than the thickness of the individual filaments so that the filaments are not wedged into the clearance between screw and compression tube, i.e., the filaments blown into the clearance have enough "room to come back out.
- this screw clearance is preferably from about 0.002 to about 0.003 inch radially.
- holes may be drilled or slots made in the screw flight to permit air to escape after discharge. With these orifices in the screw, the clearance could be zero, with special sealing means at the bearing surface.
- the screw pitch can be any pitch which will move the wad of yarn as it is laid down by the nozzle.
- screw pitch is determined by tube diameter to provide optimum lead angle (angle of incline) on the screw flight.
- lead angle is de termined along the outside diameter of the screw.
- Optimurn lead anglei s fror n abouTfiabout l0fi Successful runs were completed using a 1% inch compression tube with screw having inch pitch, lead angle 350; inch pitch, 545 lead angle; and 92 inch pitch, 740 lead angle.
- Also important to the effectiveness of moving the compressed wad of yarn is the surface finish or coating on the 'face of the screw flight and inner surface of the compression tube.
- Preferred surface characteristics can be determined for the type of yarn being processed, bulk density desired, size and pitch of screw and other factors.
- the bulk density is also controlled by the tension on the tube of film as it contacts the continuous compressed wad of yarn as the yarn wad exits the compression tube. Increased tension on the newly formed film tube compresses the yarn to increase bulk density.
- This tension can be controlled by a friction drag weight on the film roll, such as a weighted strap -'draped over the top of the roll or by causing drag on the film as it passes through guide rolls prior to forming the tube.
- Braking means on either the film roll axle or the guide rolls could be used.
- the braking means can also stop movement of the tube when the apparatus is shut off so that the compressed yarn does not urge the film downward to an unsealed portion at the bottom of the compression tube.
- the achievable range of bulk density varies with the type of yarn being processed. Heavy yarns such as glass or metal would necessarily have high bulk density, while the natural and synthetic polymers would vary according to their polymer density, denier, fiber characteristics such as crimp, twist, entanglement and other texture factors.
- method and package of this invention can be used to take-up and package any material that can be conveyed by fluid through a'conduit.
- any material that can be conveyed by fluid through a'conduit.
- tape, fabric, ribbon, twine, rope, string, gauze, split film, fibers from split film and many other conveyable articles can be taken-up and packaged with this invention.
- Particularly interesting is packaging sterilized gauze into a sterile package of film by means of this invention. Whenever yarn or textile yarn is described in this specification these other fluid conveyablematerials are also applicable.
- the textile fibers processed and packaged are any of the known textile fibers.
- the fibers may be either natural, such as cotton and wool, synthetic polymers such as polyamide, polyester, acrylic, modified acrylic or inorganic such as glass and metal fibers. Any fiber can be moved with pressurized fluid can be used, whether continuous filament, spun yarn, or even staple.
- the package of this invention is a package of unlimited length of textile fibers or other fluid conveyable material comprising a continuous core of yarn compactly folded within each convolution of a substantially uniform helically, compactly wound convoluted mass of yarn. This yarn is compressed within a long tube of flexible impervious material. The compacted, folded and helically wound mass of yarn is compressed in the tube so that the mass of the yarn expands after removal of the tube film from about the mass.
- the length of the package is unlimited. Practically, the length is limited only by feasibility of means to handle the packages.
- the diameter of the package corresponds to the compression tube diameter, about A inch to 4 inches or larger.
- the bulk density of this mass of yarn varies between 0.001 pound per cubic inch to 0.04 pound per cubic inch, for yarns of synthetic or natural fiber and up to 0.05 for other yarn.
- Another advantage of this invention is that the package can be unwound from either end, that is, yarn first put into the package can be first taken off. In the present commercial yarn packages the first-wound yarn must the last yarn unwound.
- the package of this invention permits processing yarn, i.e., drawing, texturizing, twisting, etc., in the same order as it was spun, permitting improved mergability.
- the method of this invention is taking up and packaging textile yarn by moving the yarn with a moving fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then discharging the yarn and fluid in a compression tube so that the yarn is folded and compacted, while rotating the screw so that the folded compacted yarn is laid down in a helically wound convolution within the compression tube.
- the convolutions of folded yarn form a compact mass of yarn.
- the screw moves the compact mass of yarn through the compression tube as the first flight of the screw rotates.
- the compression tube could rotate as the screw remains stationary.
- the compact mass of yarn is discharged from the compression tube into a confining tube of film material so that a long tube of the flexible material containing the compact, compressed and folded within each convolution of helically wound yarn results.
- the yarn is moved with a fluid which is discharged from ajet. Fluid is preferably air at a preferably pressure of 10 to psi.
- the apparatus, method and package of this invention can be used on single ends of yarn or mutiple ends of yarn.
- the diameter of the tubing and compression tube can be from as small as A inch or smaller and as large as practically feasible, but preferably about 4 inches. Doffing of the package is performed without interrupting the packaging process by simply cutting off a piece of the package.
- Yarn can be packaged with this method at spinning take-up, drawing take-up, texturizing takeup, coupled spin-draw, spin-draw texturize, or drawtexturize take-up, or finally yarn packaging for shipment.
- the resulting package of this invention can be used as a sales package for tufting or other applications or for an implant package for conveying the doffed packages between processing positions.
- This invention can be used for multiple end take-up with or without provision for separating ends.
- the film of this package protects the yarn during lag time from atmospheric effects on yarn properties. Thus, humidity control can be achieved without air-conditioning operating areas. Yarn is also protected from dirt and other environmental hazards.
- the package of this invention can also be used as a Nystock container for shipment to the customer, thus improving Nystock packaging froma bail to a package.
- the new package of this invention can also be used as a yarn scrap container for depolymerization processing.
- the yarn fed to the take-up and packaging system of this invention can be textured, entangled or flat. Yarn characteristics are substantially unchanged by this invention, i.e., no crimp or other texture is imparted by the take-up or package, so that flat yarn remains untextured and textured yarn receives no further discemable texture.
- the resulting package of this invention has a hollow continuous core when continuous filament yarn is taken-up.
- This hollow continuous core is formed as the yarn is continuously compactly folded when it exits the nozzle in the screw, then the compactly folded yarn is urged into a helical winding or convolution by the action of the screw rotating, leaving the internal portion of continuous core hollow and urging the previously formed helix of compactly folded yarn forward in the stuffer tube.
- the compressive force is entirely longitudinal, i.e., along the axis or long direction of the package. There is no sidewise, lateral or radial compressive force. In fact, the typical package has some slack film around the circumference.
- the continuous wad of helically wound compressed yarn is radially self-supporting much like a coiled helical spring.
- the package of this invention resembles a continuous sausage in that yarn is packed into a long tube of flexible film.
- This sausage of compacted yarn can be received in any convenient method as it is formed. Since the yarn is protected in the package, it could just be left to randomly pile up wherever it falls, but preferably the continuous"sausage" would randomly pile or piddle into a container for easy transportation to subsequent processing areas, storage or sale.
- FIG. 1 is a partially schematic elevation view showing FIG. 4 is an isometric view of the screw assembly.
- FIG. I shows the elevation view of a preferred embodiment of this invention.
- Air enters from air supply 1 connected to jet assembly 2 where yarn 16 is fed at an angle as shown.
- the entry of air and yarn could be from the same tube or from reversed positions of air entrance at the side, yarn from the top.
- Air and yarn 'travel through yarn conduit 8 to compression tube 4 while film 11 from film roll travels through guide rolls 12 to film former 5 where it is formed into a tube around the outside portion of compression tube 4 and sealed by heat sealer 6 and subsequently cooled by seal cooler 7.
- Yarn package 9 forms below compression tube 4 as shown.
- Screw drive pulley 3 rotates pivot shaft 28 shown in FIG. 3. Screw drive pulley 3 is moved by means not shown.
- FIG. 1A shows the alternative embodiment where the drive pulley 3a is attached to the compression tube 4, so that compression tube 4 rotates and yarn conduit 8 and screw assembly 26 are held stationary.
- FIG. 2 shows how a package formed as in FIG. 1 can be unwound.
- the tube stripper consists of knife edge 46 which slits plastic film package 43 as stripping rolls 44 pull the plastic-film over tube 47, and out of former 41. Knife edge 46 can be replaced by a heated wire when the film is thermoplastic. Simultaneously yarn 48 is pulled away by means not shown at a constant rate. A yarn level 42 is maintained upstream of slitting by regulating the rate at which the film is removed by rolls 44. By moving rolls 44 closer to tube 47, former 41 can be eliminated. Slit film 45 can be accumulated as waste.
- Conduit 8 is rigidly mounted in linking arm 13 by set screw 14.
- Linking arm 13 has a slot at the end not shown, so that arm 13 is mounted with the slot on a rigid pivot point not shown to allow arm 13 to reciprocate and rotate slightly as conduit 8 revolves along the circumference of compression tube 4.
- Conduit 8 is also mounted in bearing 15 so that screw assembly 26 can rotate about conduit 8. Note that conduit 8 should not rotate when yarn 16 is supplied at the side of jet assembly 2 for yarn 16 would undesirably be wound around jet assembly 2 unless conduit 8 is rotatably mounted in jet assembly 2.
- Pivot shaft 28 is in turn mounted in bearing 29 in housing 31. Screw assembly 26 is rigidly mounted in pivot shaft 28 with set screw 32, seated on key 33, in keyway 34. Pivot shaft 28 is rotated by pulleys shown in FIG. 1 by power means not shown. Thus, conduit 8 revolves but does not rotate in pivot shalt 28 and pivot shaft 28 rotates within housing 31 providing the rotation for the screw assembly 26.
- FIG. 3a shows air jet assembly 2 which extends so that conduit 8 is an integral part as shown by identical points A in FIGS. 3 and 3a.
- Yarn l6 enters through yarn entry tube 21. Air enters through air supply line 1 and impinges on yam 16 through air jet 22 thus urging yarn 16 through yarn conduit 8. It is the impetus of air through jet 22 which folds yarn 16 in convolutions as it exits from yarn nozzle outlet 23.
- FIG. 4 shows screw assembly 26, with screw 24 having orifices 35 to permit escape of fluid as it exits from nozzle outlet 23, shown in FIG. 3.
- Arrow 36 shows direction of rotation of screw 24 when in use.
- yam packages were formed as follows. Air pressure was kept between and pounds, preferably controlled at ,60 psi. The screw jet revolved at 560 rpm. The screw pitch was '/4 inch, lead angle was 350, and the tube diameter was 1% inches. The screw clearance was about 0.0025 inch. A series of holes were drilled in the first flight of the screw to allow passage of air after it exits from the yarn nozzle outlet. The following yarns were packaged in 1% inches continuous packages at the yarn speeds shown.
- a textile yarn take-up and packaging apparatus comprising in combination a. pressurized fluid supply means connected to b. a fluid jet assembly which receives fluid from said fluid supply means and yarn from a c. yarn supply means said fluid jet assembly constructed to move said yarn along with said fluid from said fluid jet through a d. conduit to a e. nozzle having an outlet set eccentrically in the first flight of a f. screw having at least one flight, said screw being rotatably mounted in a g. compression tube, to receive and discharge said yarn h. means to rotate said screw in said compression tube, i. film supply means, supplying film to a j. tube former mounted around said compression tube so that a k. tube of said film forms around said compression tube so that a long tube of said film containing said yarn is formed, said yarn being urged into said tube of film from said compression tube.
- a textile yarn take-up and packaging apparatus comprising in combination a. pressurized fluid supply means connected to b. a fluid jet assembly which receives fluid from said fluid supply means and yarn from a c. yarn supply means said fluid jet assembly constructed to move said yarn along with said fluid from said fluid jet through a d. conduit to a e. nozzle having an outlet set eccentrically in the first flight of a f. screw having at least one flight, said screw being coaxially mounted in a g. compression tube to receive and discharge said.
- said compression tube being rotatably mounted
- i. film supply means supplying film to a j. tube former mounted around said compression tube so that a k. tube of said film forms around said compression tube so that a long tube of said film containing said yarn is formed, said yarn being urged into said tube of film from said compression tube.
- a method of taking up and packaging fluid conveyable material comprising a. moving said fluid conveyable material with a moving fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then b. discharging said fluid conveyable material and said fluid in a compression tube so that it is compacted and folded, while c.,rotating said screw so that said compacted folded fluid conveyable material is laid down in helically wound convolutions within said compression tube, said convolutions of a folded fluid conveyable material forming a compact mass of fluid conveyable material,
- a method of taking up and packaging fluid conveyable materials comprising a. moving said fluid conveyable material with a mov- 1 ing fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then b. discharging said fluid conveyable material and said fluid in a compression tube so that it is compacted and folded, while c. rotating said compression tube so that said compacted, folded fluid conveyable material is laid down in helically wound convolutions within said compression tube, said convolutions of folded fluid conveyable material forming a compact mass of fluid conveyable material,
Landscapes
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
This high speed yarn take-up system consists of a pneumatic injector nozzle rotatably mounted off-center of a single flighted rotating screw. Yarn is injected into the area exposed at the trailing edge of the screw and compressed and moved forward in a compression chamber by the feeding of the screw. A plastic tube is continuously formed around the compression chamber to receive the yarn mass as it discharges, thus forming a tube of indefinite unlimited length and from 1/4 to 4 inches or larger in diameter. The tube may contain a single end or multiple ends of yarn. The yarn can be removed from the tube at high speeds by simply slitting the plastic as the yarn is pulled from the package.
Description
United States Patent [1 1 Boggs [451 Sept. 18, 1973 SCREW JET PACK FOR TEXTILE FIBERS [75] Inventor:
[73] Assignee: Allied Chemical Corporation, New
York, N.Y.
[22] Filed: Jan. 18, 1971 [21] Appl. No.: 107,386
Beryl Aaron Boggs, Chester, Va.
[56] References Cited UNITED STATES PATENTS 10/1955 Hookinson et a1 141/67 X 1,353,613 9/1920 Renton 141/67 X 3,057,129 10/1962 Meissner 53/28 3,606,726 9/1971 Spertus et a1. 53/28 5/1967 Russo 28/21 9/1966 Tillou 28/21 X Primary Examiner-Robert C. Riordon AMFMKEMQM -E- D tne td 5 7] ABSTRACT This high speed yarn takeup system consists of a pneumatic injector nozzle rotatably mounted off-center of a single flighted rotating screw. Yarn is injected into the area exposed at the trailing edge of the screw and compressed and moved forward in a compression chamber by the feeding of the screw. A plastic tube is continuously formed around the compression chamber to receive the yarn mass as it discharges, thus forming a tube of indefinite unlimited length and from /4 to 4 inches or larger in diameter. The tube may contain a single end or multiple ends of yarn. The yarn can be removed from the tube at high speeds by simply slitting the plastic as the yarn is pulled from the package.
12 Claims, 6 Drawing Figures PATENTEDSEPIBIQB 3.759.010
SHEEI 1 0F 3 FIG. WIND F161 2 U/VWl/VD INVENTOR. Beryl A. Boggs ATTORNEY PATENTEU SEP1 8 1973 sum 3 0r 3 FIG. 4
INVENTOR. Beryl A. Boggs F KM ATTOEWE Y 1 SCREW JET PACK FOR TEXTILE FIBERS BACKGROUND OF THE INVENTION This invention relates to a take-up method, apparatus and package for continuous textile fibers.
At present all commercial packaging of yarn is done by rotating a tube, cone, or bobbin and winding yarn on it as the yarn is traversed back and forth from one end of the package to the other. In the patent literature, four U.S. Pats. to Russo et al., Nos. 2,960,729, 3,000,059, 3,027,108, and 3,058,690, disclose apparatus, method and package using a stuffer crimper to lay crimped fiber into a tube of plastic film. These four patents are distinguished from applicant's invention in that the Russo patents disclose that a stuffer crimper must be used prior to packaging the yarn; the yarn heat is set in the package, and the yarn is allowed to lay in an open gap between the stuffer box and the film tube before the package is made. Thus, these prior art Russo patents show no way to compress or pack the yarn into the package. The yarn compressed as in applicant's invention would pop out of the gap between the stuffer box and the film tube package in the prior art method. Also, in order to use the Russo et al. invention, the yarn must be crimped. Applicant does not crimp the material being packaged.
SUMMARY OF THE INVENTION This invention is a textile yarn, or other material that can be conveyed with fluid through a conduit, packaging system capable of high speeds and large package size utilizing an integral jet and screw compressor feeding yarn to a compression tube and a formed film tube enclosure. The textile yarn take-up and packaging apparatus comprises the combination of a pressurized fluid supply means connected to a fluid jet assembly which receives air from the fluid supply means and receives yarn from the yarn supply means. The fluid jet assembly is constructed to move the yarn along with the fluid from the fluid jet through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight. The screw is rotatably mounted in a compression tube which receives yarn from the nozzle and discharges a continuous wad of compressed yarn into the package. As the screw is rotated in the compression tube, and yarn is fed into it, film is supplied to a tube former mounted around the compression tube so that a tube of the film forms around the compression tube to form a long tube of film containing the yarn. The yarn is continuously compressed into the tube of film from the compression tube as a continuous compressed wad. The continuous wad is formed by a continuous strand or strands of the yarn or staple or other fluid conveyable material. being blown into the compression tube from'the nozzle. The first flight of the rotating screw pushes the continuous yarn wad from the compression tube into the long tube of film. The screw can rotate at any operable speed, but from 20 to 2,000 rpm is preferred, and 500 to 1,000 rpm is particularly preferred. Alternatively, the screw could be stationary while the compression tube is rotated, when mounted coaxially. The pressurized fluid may be air at 20 to 150 psi. The pressurized fluid. can also be heated, such as steam or heated air. The fluid jet assembly may have a Venturi opening to blow yarn which enters below the Venturi outlet so that the yarn and the air blow through a conduit to the nozzle. The
screw and screw assembly are preferably mounted coaxially in the compression tube so that the continuous wad of yarn is urged into the tube of film without any angle, however, it could be mounted at a right angle or any other angle in the stuffer tube. Preferably the compression tube is cylindrically shaped; however, it is possible to have square or other geometric shapes so long as the screw will urge the wad through the compression tube. The film which is formed into a tubular package can be any type of film, but is preferably a sealable film, and even more particularly preferable heat sealable film, such as nylon, mylar, or polyethylene. Polyethylene is particularly attractive because of low cost.
By sealable is meant film which may be glued, pasted, taped, heat-sealed, or sealed by any means to close edges of the film into tube, such as jointly crimping overlapping edges.
Preferably, there should be clearance between the screw and the compression tube in order for the fluid, such as air, to escape as it discharges from the nozzle outlet. The preferable screw clearance depends on the denier per filament of yarn being processed. The clearance should be greater than the thickness of the individual filaments so that the filaments are not wedged into the clearance between screw and compression tube, i.e., the filaments blown into the clearance have enough "room to come back out. For 1,125 denier, 70 filament yarn, this screw clearance is preferably from about 0.002 to about 0.003 inch radially. Also, holes may be drilled or slots made in the screw flight to permit air to escape after discharge. With these orifices in the screw, the clearance could be zero, with special sealing means at the bearing surface.
The screw pitch can be any pitch which will move the wad of yarn as it is laid down by the nozzle. Preferably screw pitch is determined by tube diameter to provide optimum lead angle (angle of incline) on the screw flight. For purposes of this discussion, lead angle is de termined along the outside diameter of the screw. Optimurn lead anglei s fror n abouTfiabout l0fi Successful runs were completed using a 1% inch compression tube with screw having inch pitch, lead angle 350; inch pitch, 545 lead angle; and 92 inch pitch, 740 lead angle. Also important to the effectiveness of moving the compressed wad of yarn is the surface finish or coating on the 'face of the screw flight and inner surface of the compression tube. Preferred surface characteristics can be determined for the type of yarn being processed, bulk density desired, size and pitch of screw and other factors. The bulk density is also controlled by the tension on the tube of film as it contacts the continuous compressed wad of yarn as the yarn wad exits the compression tube. Increased tension on the newly formed film tube compresses the yarn to increase bulk density. This tension can be controlled by a friction drag weight on the film roll, such as a weighted strap -'draped over the top of the roll or by causing drag on the film as it passes through guide rolls prior to forming the tube. Braking means on either the film roll axle or the guide rolls could be used. The braking means can also stop movement of the tube when the apparatus is shut off so that the compressed yarn does not urge the film downward to an unsealed portion at the bottom of the compression tube. The achievable range of bulk density varies with the type of yarn being processed. Heavy yarns such as glass or metal would necessarily have high bulk density, while the natural and synthetic polymers would vary according to their polymer density, denier, fiber characteristics such as crimp, twist, entanglement and other texture factors.
In addition to yarn or textile fibers, the apparatus,
method and package of this invention can be used to take-up and package any material that can be conveyed by fluid through a'conduit. For example, tape, fabric, ribbon, twine, rope, string, gauze, split film, fibers from split film and many other conveyable articles can be taken-up and packaged with this invention. Particularly interesting is packaging sterilized gauze into a sterile package of film by means of this invention. Whenever yarn or textile yarn is described in this specification these other fluid conveyablematerials are also applicable.
For this invention, the textile fibers processed and packaged are any of the known textile fibers. The fibers may be either natural, such as cotton and wool, synthetic polymers such as polyamide, polyester, acrylic, modified acrylic or inorganic such as glass and metal fibers. Any fiber can be moved with pressurized fluid can be used, whether continuous filament, spun yarn, or even staple.
The package of this invention is a package of unlimited length of textile fibers or other fluid conveyable material comprising a continuous core of yarn compactly folded within each convolution of a substantially uniform helically, compactly wound convoluted mass of yarn. This yarn is compressed within a long tube of flexible impervious material. The compacted, folded and helically wound mass of yarn is compressed in the tube so that the mass of the yarn expands after removal of the tube film from about the mass. The length of the package is unlimited. Practically, the length is limited only by feasibility of means to handle the packages. Preferably, the diameter of the package corresponds to the compression tube diameter, about A inch to 4 inches or larger. Preferably the bulk density of this mass of yarn varies between 0.001 pound per cubic inch to 0.04 pound per cubic inch, for yarns of synthetic or natural fiber and up to 0.05 for other yarn. Another advantage of this invention is that the package can be unwound from either end, that is, yarn first put into the package can be first taken off. In the present commercial yarn packages the first-wound yarn must the last yarn unwound. Thus, the package of this invention permits processing yarn, i.e., drawing, texturizing, twisting, etc., in the same order as it was spun, permitting improved mergability.
The method of this invention is taking up and packaging textile yarn by moving the yarn with a moving fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then discharging the yarn and fluid in a compression tube so that the yarn is folded and compacted, while rotating the screw so that the folded compacted yarn is laid down in a helically wound convolution within the compression tube. The convolutions of folded yarn form a compact mass of yarn. The screw moves the compact mass of yarn through the compression tube as the first flight of the screw rotates. Alternatively, the compression tube could rotate as the screw remains stationary. The compact mass of yarn is discharged from the compression tube into a confining tube of film material so that a long tube of the flexible material containing the compact, compressed and folded within each convolution of helically wound yarn results. Preferably, the yarn is moved with a fluid which is discharged from ajet. Fluid is preferably air at a preferably pressure of 10 to psi.
The apparatus, method and package of this invention can be used on single ends of yarn or mutiple ends of yarn. The diameter of the tubing and compression tube can be from as small as A inch or smaller and as large as practically feasible, but preferably about 4 inches. Doffing of the package is performed without interrupting the packaging process by simply cutting off a piece of the package. Yarn can be packaged with this method at spinning take-up, drawing take-up, texturizing takeup, coupled spin-draw, spin-draw texturize, or drawtexturize take-up, or finally yarn packaging for shipment.
The resulting package of this invention can be used as a sales package for tufting or other applications or for an implant package for conveying the doffed packages between processing positions. This invention can be used for multiple end take-up with or without provision for separating ends. The film of this package protects the yarn during lag time from atmospheric effects on yarn properties. Thus, humidity control can be achieved without air-conditioning operating areas. Yarn is also protected from dirt and other environmental hazards. The package of this invention can also be used as a Nystock container for shipment to the customer, thus improving Nystock packaging froma bail to a package. The new package of this invention can also be used as a yarn scrap container for depolymerization processing.
The yarn fed to the take-up and packaging system of this invention can be textured, entangled or flat. Yarn characteristics are substantially unchanged by this invention, i.e., no crimp or other texture is imparted by the take-up or package, so that flat yarn remains untextured and textured yarn receives no further discemable texture.
The resulting package of this invention has a hollow continuous core when continuous filament yarn is taken-up. This hollow continuous core is formed as the yarn is continuously compactly folded when it exits the nozzle in the screw, then the compactly folded yarn is urged into a helical winding or convolution by the action of the screw rotating, leaving the internal portion of continuous core hollow and urging the previously formed helix of compactly folded yarn forward in the stuffer tube. A unique feature of this package is that the compressive force is entirely longitudinal, i.e., along the axis or long direction of the package. There is no sidewise, lateral or radial compressive force. In fact, the typical package has some slack film around the circumference. The continuous wad of helically wound compressed yarn is radially self-supporting much like a coiled helical spring.
The package of this invention resembles a continuous sausage in that yarn is packed into a long tube of flexible film. This sausage of compacted yarn can be received in any convenient method as it is formed. Since the yarn is protected in the package, it could just be left to randomly pile up wherever it falls, but preferably the continuous"sausage" would randomly pile or piddle into a container for easy transportation to subsequent processing areas, storage or sale.
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a partially schematic elevation view showing FIG. 4 is an isometric view of the screw assembly. I
DEsmfibfip" m'sastaiaisi EMBODIMENTS FIG. I shows the elevation view of a preferred embodiment of this invention. Air enters from air supply 1 connected to jet assembly 2 where yarn 16 is fed at an angle as shown. Alternatively, the entry of air and yarn could be from the same tube or from reversed positions of air entrance at the side, yarn from the top. Air and yarn 'travel through yarn conduit 8 to compression tube 4 while film 11 from film roll travels through guide rolls 12 to film former 5 where it is formed into a tube around the outside portion of compression tube 4 and sealed by heat sealer 6 and subsequently cooled by seal cooler 7. Yarn package 9 forms below compression tube 4 as shown. Screw drive pulley 3 rotates pivot shaft 28 shown in FIG. 3. Screw drive pulley 3 is moved by means not shown. FIG. 1A shows the alternative embodiment where the drive pulley 3a is attached to the compression tube 4, so that compression tube 4 rotates and yarn conduit 8 and screw assembly 26 are held stationary.
FIG. 2 shows how a package formed as in FIG. 1 can be unwound. The tube stripper consists of knife edge 46 which slits plastic film package 43 as stripping rolls 44 pull the plastic-film over tube 47, and out of former 41. Knife edge 46 can be replaced by a heated wire when the film is thermoplastic. Simultaneously yarn 48 is pulled away by means not shown at a constant rate. A yarn level 42 is maintained upstream of slitting by regulating the rate at which the film is removed by rolls 44. By moving rolls 44 closer to tube 47, former 41 can be eliminated. Slit film 45 can be accumulated as waste.
In FIG. 3 yarn and air travel through conduit 8 to exit I at yarn nozzle outlet '23 into compression tube 4. Yarn is laid down in folds at a high rate of speed on top of 8 is mounted within screw assembly 26 as shown. Compression tube 4 is mounted by means of adapter 27 in tube mount 25. Yarn conduit 8 is mounted in bearing 30 eccentrically in pivot shaft 28.
FIG. 3a shows air jet assembly 2 which extends so that conduit 8 is an integral part as shown by identical points A in FIGS. 3 and 3a. Yarn l6 enters through yarn entry tube 21. Air enters through air supply line 1 and impinges on yam 16 through air jet 22 thus urging yarn 16 through yarn conduit 8. It is the impetus of air through jet 22 which folds yarn 16 in convolutions as it exits from yarn nozzle outlet 23.
FIG. 4 shows screw assembly 26, with screw 24 having orifices 35 to permit escape of fluid as it exits from nozzle outlet 23, shown in FIG. 3. Arrow 36 shows direction of rotation of screw 24 when in use.
EXAMPLE Using apparatus shown in FIGS. 1 and 3, yam packages were formed as follows. Air pressure was kept between and pounds, preferably controlled at ,60 psi. The screw jet revolved at 560 rpm. The screw pitch was '/4 inch, lead angle was 350, and the tube diameter was 1% inches. The screw clearance was about 0.0025 inch. A series of holes were drilled in the first flight of the screw to allow passage of air after it exits from the yarn nozzle outlet. The following yarns were packaged in 1% inches continuous packages at the yarn speeds shown.
Yarn denier 2250 2250 3300 3375 Yarn state drawndrawn drawn drawnundrawn drawntextured textured textured Yarn speed, ft./min. 2100 2100 I800 I800 I200 1200 Number of ends I I 2 2 l 3 Number of filaments per end 70 70 70 70 210 70 the continuous waab'r yam iri conipie fssion tube 4: Tliis folded, convoluted yarn forms a helix as screw 24 turns, urging forward the wad of yarn in compression tube 4. Also, as screw 24 turns, yarn nozzle outlet 23 revolves within the circumference of compression tube 4 to form the helix of folded convoluted yarn within compression tube 4. Thus, it can be seen that yarn is injected into the area exposed by the trailing edge of screw 24, then compressed and urged through the compression tube by the feeding of screw 24. Rotation of screw 24 and revolution of yarn conduit 8 is by means of screw drive pulley 3 shown in FIG. 1. Yarn conduit successful packages were produce of all the above yarns.
I claim:
1. A textile yarn take-up and packaging apparatus comprising in combination a. pressurized fluid supply means connected to b. a fluid jet assembly which receives fluid from said fluid supply means and yarn from a c. yarn supply means said fluid jet assembly constructed to move said yarn along with said fluid from said fluid jet through a d. conduit to a e. nozzle having an outlet set eccentrically in the first flight of a f. screw having at least one flight, said screw being rotatably mounted in a g. compression tube, to receive and discharge said yarn h. means to rotate said screw in said compression tube, i. film supply means, supplying film to a j. tube former mounted around said compression tube so that a k. tube of said film forms around said compression tube so that a long tube of said film containing said yarn is formed, said yarn being urged into said tube of film from said compression tube.
2. A textile yarn take-up and packaging apparatus comprising in combination a. pressurized fluid supply means connected to b. a fluid jet assembly which receives fluid from said fluid supply means and yarn from a c. yarn supply means said fluid jet assembly constructed to move said yarn along with said fluid from said fluid jet through a d. conduit to a e. nozzle having an outlet set eccentrically in the first flight of a f. screw having at least one flight, said screw being coaxially mounted in a g. compression tube to receive and discharge said.
yarn, said compression tube being rotatably mounted,
h. means to rotate said compression tube so that said screw flight will urge said yarn through said compression tube, i
i. film supply means, supplying film to a j. tube former mounted around said compression tube so that a k. tube of said film forms around said compression tube so that a long tube of said film containing said yarn is formed, said yarn being urged into said tube of film from said compression tube.
3. The appratus of claim 1 wherein the fluid is air, said conduit is mounted with axis parallel to said compression tube axis, said screw is coaxially mounted in said compression tube, and said compression tube is cylindrical.
4. The apparatus of claim 3 wherein said conduit is also mounted so that said conduit revolves about the circumference of said compression tube without rotating about the axis of said conduit.
5. The apparatus of claim 1 wherein said film is sealable, and said apparatus also contains in combination sealing means to seal said tube of scalable film.
6. The apparatus of claim 1 wherein the clearance between said screw and said compression tube is greater than the diameter of the largest filament being processed and the diameter of the compression tube is from about V: to about 4 inches.
7. The apparatus of claim I wherein the screw flight has orifices to permit escape of air as it exits said nozzle outlet.
8. The apparatus of claim 1 wherein said screw has a lead angle of from about 19 to about 10, measured at the outside diameter-of said screw.
9. The apparatus of claim 1 wherein the combination also has braking means on said film supply means so that tension is created on said tube of said film.
10. A method of taking up and packaging fluid conveyable material comprising a. moving said fluid conveyable material with a moving fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then b. discharging said fluid conveyable material and said fluid in a compression tube so that it is compacted and folded, while c.,rotating said screw so that said compacted folded fluid conveyable material is laid down in helically wound convolutions within said compression tube, said convolutions of a folded fluid conveyable material forming a compact mass of fluid conveyable material,
d. moving said compact mass of fluid conveyable material through said compression tube with the first flight of said screw as said screw rotates and e. discharging said compact mass of conveyable material from said compression tube into a confining tube of flexible material so that a long tube of flexible material containing compact compressed folded helically wound fluid conveyable material results, said folds being within each convolution of said helically wound material.
11. A method of taking up and packaging fluid conveyable materials comprising a. moving said fluid conveyable material with a mov- 1 ing fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then b. discharging said fluid conveyable material and said fluid in a compression tube so that it is compacted and folded, while c. rotating said compression tube so that said compacted, folded fluid conveyable material is laid down in helically wound convolutions within said compression tube, said convolutions of folded fluid conveyable material forming a compact mass of fluid conveyable material,
d. moving said compact mass of fluid conveyable material through said compression tube with the first flight of said screw as said compression tube rotates, and
e. discharging said compact mass of fluid conveyable material from said compression tube into a confining tube of. flexible material so that a long tube of said flexible material containing compact, compressed and folded helically wound fluid conveyable material I results, said folds being within each convolution of said helically wound material.
12. The method of claim 10 wherein said fluid is projected from a jet.
i t i
Claims (12)
1. A textile yarn take-up and packaging apparatus comprising in combination a. pressurized fluid supply means connected to b. a fluid jet assembly which receives fluid from said fluid supply means and yarn from a c. yarn supply means said fluid jet assembly constructed to move said yarn along with said fluid from said fluid jet through a d. conduit to a e. nozzle having an outlet set eccentrically in the first flight of a f. screw having at least one flight, said screw being rotatably mounted in a g. compression tube, to receive and discharge said yarn h. means to rotate said screw in said compression tube, i. film supply means, supplying film to a j. tube former mounted around said compression tube so that a k. tube of said film forms around said compression tube so that a long tube of said film containing said yarn is formed, said yarn being urged into said tube of film from said compression tube.
2. A textile yarn take-up and packaging apparatus comprising in combination a. pressurized fluid supply means connected to b. a fluid jet assembly which receives fluid from said fluid supply means and yarn from a c. yarn supply means said fluid jet assembly constructed to move said yarn along with said fluid from said fluid jet through a d. conduit to a e. nozzle having an outlet set eccentrically in the first flight of a f. screw having at least one flight, said screw being coaxially mounted in a g. compression tube to receive and discharge said yarn, said compression tube being rotatably mounted, h. means to rotate said compression tube so that said screw flight will urge said yarn through said compression tube, i. film supply means, supplying film to a j. tube former mounted around said compression tube so that a k. tube of said film forms around said compression tube so that a long tube of said film containing said yarn is formed, said yarn being urged into said tube of film from said compression tube.
3. The appratus of claim 1 wherein the fluid is air, said conduit is mounted with axis parallel to said compression tube axis, said screw is coaxially mounted in said compression tube, and said compression tube is cylindrical.
4. The apparatus of claim 3 wherein said conduit is also mounted so that said conduit revolves about the circumference of said compression tube without rotating about the axis of said conduit.
5. The apparatus of claim 1 wherein said film is sealable, and said apparatus also contains in combination sealing means to seal said tube of sealable film.
6. The apparatus of claim 1 wherein the clearance between said screw and said compression tube is greater than the diameter of the largest filament being processed and the diameter of the compression tube is from about 1/4 to about 4 inches.
7. The apparatus of cLaim 1 wherein the screw flight has orifices to permit escape of air as it exits said nozzle outlet.
8. The apparatus of claim 1 wherein said screw has a lead angle of from about 1/2 * to about 10*, measured at the outside diameter of said screw.
9. The apparatus of claim 1 wherein the combination also has braking means on said film supply means so that tension is created on said tube of said film.
10. A method of taking up and packaging fluid conveyable material comprising a. moving said fluid conveyable material with a moving fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then b. discharging said fluid conveyable material and said fluid in a compression tube so that it is compacted and folded, while c. rotating said screw so that said compacted folded fluid conveyable material is laid down in helically wound convolutions within said compression tube, said convolutions of a folded fluid conveyable material forming a compact mass of fluid conveyable material, d. moving said compact mass of fluid conveyable material through said compression tube with the first flight of said screw as said screw rotates and e. discharging said compact mass of conveyable material from said compression tube into a confining tube of flexible material so that a long tube of flexible material containing compact compressed folded helically wound fluid conveyable material results, said folds being within each convolution of said helically wound material.
11. A method of taking up and packaging fluid conveyable materials comprising a. moving said fluid conveyable material with a moving fluid through a conduit to a nozzle having an outlet set eccentrically in the first flight of a screw having at least one flight, then b. discharging said fluid conveyable material and said fluid in a compression tube so that it is compacted and folded, while c. rotating said compression tube so that said compacted, folded fluid conveyable material is laid down in helically wound convolutions within said compression tube, said convolutions of folded fluid conveyable material forming a compact mass of fluid conveyable material, d. moving said compact mass of fluid conveyable material through said compression tube with the first flight of said screw as said compression tube rotates, and e. discharging said compact mass of fluid conveyable material from said compression tube into a confining tube of flexible material so that a long tube of said flexible material containing compact, compressed and folded helically wound fluid conveyable material results, said folds being within each convolution of said helically wound material.
12. The method of claim 10 wherein said fluid is projected from a jet.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10738671A | 1971-01-18 | 1971-01-18 |
Publications (1)
Publication Number | Publication Date |
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US3759010A true US3759010A (en) | 1973-09-18 |
Family
ID=22316381
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00107386A Expired - Lifetime US3759010A (en) | 1971-01-18 | 1971-01-18 | Screw jet pack for textile fibers |
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US (1) | US3759010A (en) |
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US4372101A (en) * | 1979-02-17 | 1983-02-08 | Hans Fleissner | Apparatus and process for packaging synthetic fibers in bales |
US20050150778A1 (en) * | 2002-11-18 | 2005-07-14 | Lewis Nathan S. | Use of basic polymers in carbon black composite vapor detectors to obtain enhanced sensitivity and classification performance for volatile fatty acids |
US10023330B2 (en) | 2012-08-14 | 2018-07-17 | Invista North America S.A.R.L. | Yarn packaging and delivery system |
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US3057129A (en) * | 1957-12-02 | 1962-10-09 | American Viscose Corp | Packaging method |
US3270977A (en) * | 1964-05-06 | 1966-09-06 | Western Electric Co | Strand distributing device for open-top containers |
US3316609A (en) * | 1964-04-16 | 1967-05-02 | Bancroft & Sons Co J | Apparatus for producing a yarn package |
US3606726A (en) * | 1969-08-07 | 1971-09-21 | Intercraft Ind Corp | Method and machine for making dunnage devices |
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US1353613A (en) * | 1919-04-23 | 1920-09-21 | James H Renton | Cop-making apparatus |
US2721371A (en) * | 1952-02-01 | 1955-10-25 | Ici Ltd | Packaging of yarns and filaments |
US3057129A (en) * | 1957-12-02 | 1962-10-09 | American Viscose Corp | Packaging method |
US3316609A (en) * | 1964-04-16 | 1967-05-02 | Bancroft & Sons Co J | Apparatus for producing a yarn package |
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US4372101A (en) * | 1979-02-17 | 1983-02-08 | Hans Fleissner | Apparatus and process for packaging synthetic fibers in bales |
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US10023330B2 (en) | 2012-08-14 | 2018-07-17 | Invista North America S.A.R.L. | Yarn packaging and delivery system |
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