US3744477A - Fireplace unity with thin rear firebox wall - Google Patents
Fireplace unity with thin rear firebox wall Download PDFInfo
- Publication number
- US3744477A US3744477A US00188052A US3744477DA US3744477A US 3744477 A US3744477 A US 3744477A US 00188052 A US00188052 A US 00188052A US 3744477D A US3744477D A US 3744477DA US 3744477 A US3744477 A US 3744477A
- Authority
- US
- United States
- Prior art keywords
- wall
- space
- air
- walls
- hood
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002485 combustion reaction Methods 0.000 claims abstract description 20
- 229910052751 metal Inorganic materials 0.000 claims abstract description 13
- 239000002184 metal Substances 0.000 claims abstract description 13
- 238000009434 installation Methods 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 5
- 125000006850 spacer group Chemical group 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 239000010965 430 stainless steel Substances 0.000 description 1
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- 241000220317 Rosa Species 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000000788 chromium alloy Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24B—DOMESTIC STOVES OR RANGES FOR SOLID FUELS; IMPLEMENTS FOR USE IN CONNECTION WITH STOVES OR RANGES
- F24B1/00—Stoves or ranges
- F24B1/18—Stoves with open fires, e.g. fireplaces
Definitions
- ABSTRACT A fireplace unit adapted for permanent, fully enclosed installation wherein the rear wall of the firebox or combustion chamber is of thin, sheet metal. Passageways are provided outside the combustion chamber for the flow of cooling air to substantially eliminate the possibility of damage to the rear wall due to the intense heat concentrated thereon.
- the present invention relates to prefabricated fireplace units and, more particularly, to a construction of such units wherein the rear wall of the combustion chamber may be of a relatively light gage metal.
- the area of highest heat concentration is the rear wall of the combustion chamber. This is due to the fact that as the air within the combustion chamber is heated and rises through the flue, additional air is drawn in through the open front of the fireplace, passing over, around and under (when the usual grate is provided) the flames in a rearward direction and thence up the rear surface of the combustion chamber. It has therefore been necessary to construct the rear wall of materials which can withstand very high temperatures without damage which would require frequent repair or replacement. This is the case with sO-called prefabricated or factorybuilt fireplaces which are installed in a permanent manner (i.e. fully encased with little or no clearance to combustible material), as well as those which are constructed integrally with the building. That is, while some free-standing room fireplaces of a decorative type intended to enclose only relatively small fires may be constructed of lighter, less durable materials, the permanently encased fireplace has required a rear wall of refractory material, or heavy steel plate.
- the present invention has as a principal object the provision of a permanently installed fireplace which may have a relatively light gage sheet metal as a rear wall for the combustion chamber. This is made possible through the novel construction disclosed herein, which ensures that a sufficient amount of cooling air will be directed over the rear or inner surface of the rear wall to offset the intense heat on the forward surface sufficiently to prevent damage.
- This has the obvious advantage of eliminating the heavy rear wall of refractory or plate metal, thus being especially advantageous in factory-built fireplace units by simplifying and saving on fabrication, packing, shipping and installation.
- a further object is to provide a prefabricated fireplace structure which may be permanently installed with little or no clearance to combustible materials, a circulation system for cooling air being provided hehind, as well as in front of the rear wall of the combustion chamber.
- the object of the invention is to provide a fireplace unit which is faster and cheaper to make and install than previous units of similar size and design.
- FIG. 1 is a front elevational view of the fireplace unit of the invention, with portions broken away;
- FIG. 2 is a side elevational view in section on the line 22 of FIG. 1;
- FIG. 3 is a top plan view, partly in section
- FIG. 4 is an enlarged detail of a portion of FIG. 3;
- FIG. 5 is a perspective view of certain elements of the unit with portions broken away;
- FIG. 6 is an elevational view of one of the elements of FIG. 5;
- FIG. 7 is a rear elevation of a portion of the unit.
- FIG. 8 is a plan view taken on the line 8-8 of FIG. 7.
- the exterior of the fireplace unit includes outer hood 10, comprising inner and outer layers of sheet metal enclosing a layer of insulation 12.
- An air space is provided between the inner layer of outer hood l0 and inner hood 14, having a system of louvers 16 in the upper portion thereof.
- Adjustable damper 15 is provided in the usual manner with chain 17 having an end portion or handle manually accessible at the front of the fireplace.
- the lower portion is enclosed on the front by outer shell 18 on the top and sides of the combustion chamber opening.
- Upper and lower hearth covers 20'andj22, respectively, are provided on the lower front side of the unit and cooperate to form an opening for the entry of room air, as best seen in FIG.
- the unit rests on a steel frame or skid 24 and is enclosed on the bottom by sheet metal skid cover 26.
- Hearth 30 serves as the floor of the firebox or combusion chamber, resting on hearth supports 28, and is formed of the usual cast refractory material.
- the hearth supports are generally V-shaped in front view with the central part open to permit rearward flow of air through as well as around the supports. Forward edges 32 of the hearth supports are sloped rearwardly, as shown in FIG. 2, to support lower hearth cover 22.
- Wing panels 34 and liner 36 form the side and rear walls, respectively, of the combustion chamber.
- An embossed brick pattern on both the wind panels and liner provides a decorative effect and enhances structural rigidity.
- Wing panels 34 are attached by sheet metal screws along their forward edges to inner shell 38. The rear edges of the wind panels are bent over, as best seen in FIG. 4, to provide flange 40 which holds the wing panel apart from the inner shell, thereby absorbing the most intense heat on a separate, more easily replaceable element rather than the inner shell itself.
- the enlarged detail of FIG. 4 also shows how liner 36 is attached to liner control shield 42, which in turn is affixed to inner shell 38. Thus, an air space is provided between liner 36 and control shield 42 and between the control shield and the rear portion of inner shell 38.
- a further air space is provided, as seen in FIG. 2, between inner shell 38 and the inner metal layer of outer shell 44.
- the latter comprises inner and outer metal sheets with a layer of insulation therebetween, as in the structure of outer hood 10.
- outer shell 44 extends along the sides, as well as the rear of the fireplace unit.
- a pair of vertically disposed, L-shaped spacer brackets 46 (FIG. 5) are affixed to inner shell 38, one on each side, at the center of the rear portion thereof, to maintain the proper spacing between the inner shell and control shield 42 on one side,and the inner layer of outer shell 44 on the other side.
- Control shield 42 is shown separately in FIG. 6.
- a system of louvered openings 48 are provided in the lower portion of the shield and are directed downwardly toward the rear, i.e., the side facing inner shell 38.
- a second system of louvered openings 50 are provided in the upper portion and are directed upwardly toward the rear.
- the louvers are not shown in FIG. 5 in order to simplify the drawing, but may be seen in FIG. 2.
- FIGS. 7 and 8 illustrate the attachment, preferably by welding, of three V-shaped spacers 52 to the rear surface of liner 36. These maintain the proper spacing between the liner and control shield 42.
- the louvers of both the upper and lower groups of control shield 42 are arranged in four vertically disposed rows; the edges of spacers 52 are arranged to contact the control shield in the spaces between each row of louvers.
- the air flow which maintains the temperatures of the various elements at a satisfactory level is indicated by arrows.
- the heated air and smoke rise through inner hood 14 to the chimney outlet.
- the air is replaced by room air drawn in through the open front of the fireplace.
- Liner 36 will thus be heated very rapidly since the air being drawn into the fireplace is moving rearwardly, thereby directing the flames and hottest air onto the rear surface of the combustion chamber.
- the air behind liner 36 will also be heated and tend to rise. As it does so, it must pass out of upper louvers 50 to the space between control shield 42 and inner shell 38. This air is replaced by air passing through lower louvers 48 which enters the space between the control shield and inner shell from the bottom after passing under hearth 30.
- the air which has risen between inner shell 38 and the inner layer of outer shell 44 passes over the back of upper extension 55 of the inner shell and also around the sides of inner hood 14.
- This air enters through louvers 16 for exhaust through the chimney and has a distinct cooling effect on the inner hood as it passes over the outer surface thereof.
- the air entering the inner hood through louvers 56 also has a cooling effect on the lower rear portion of the hood; although this air has picked up a considerable amount of heat in passing behind the liner and control shield, it is still cooler than the air inside the hood which is rising directly from the combustion chamber.
- the structure and combination of the various elements provides a fireplace unit which has sufficient cooling air in passageways outside the combustion chamber to permit the use of a relatively thin, sheet metal rear wall.
- the material of liner 36 is preferably a chromium alloy steel, e.g., ASTM type 430 stainless steel, or other corrosion resistant steel, which may be 0.020 inches in thickness.
- At least the rear part of inner hood '14 is also preferably of stainless steel.
- spacers 52 insure that the necessary space is maintained behind liner 36, when such space might otherwise be impaired by deformation of liner 36 due to being bumped by logs, a grate, etc.
- an open front combustion chamber having a hearth floor, side and rear walls and a flue for exhaust of combustion products
- said hearth floor being raised from the supporting structure to provide a passage for air thereunder;
- a second wall substantially parallel to and spaced rearwardly from said rear wall to define therebetween a space enclosed at the top, bottom and sides;
- a third wall substantially parallel to and spaced rearwardly from said second wall to define therebetween a space open at the bottom to communicate with said passage, whereby air may pass directly from said passage into the space between said second and third walls;
- e. means defining a plurality of openings in said second wall to allow air to pass between the space between said second and third walls, and the space between said second and rear walls.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
Description
Claims (7)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US18805271A | 1971-10-12 | 1971-10-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3744477A true US3744477A (en) | 1973-07-10 |
Family
ID=22691604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US00188052A Expired - Lifetime US3744477A (en) | 1971-10-12 | 1971-10-12 | Fireplace unity with thin rear firebox wall |
Country Status (1)
Country | Link |
---|---|
US (1) | US3744477A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3926174A (en) * | 1974-02-21 | 1975-12-16 | Ralph E Bell | Fireplace structure |
US4013059A (en) * | 1975-07-07 | 1977-03-22 | Vega Industries, Inc. | Factory-built fireplace with flush hearth installation |
US4015579A (en) * | 1975-08-25 | 1977-04-05 | Autocrat Corporation | Space heater |
US4060068A (en) * | 1975-11-28 | 1977-11-29 | Fireplace Corporation Of America | Air cooled freestanding fireplace |
USRE30725E (en) * | 1980-02-26 | 1981-09-01 | Fireplace grate | |
US4305374A (en) * | 1979-06-25 | 1981-12-15 | Vega Industries, Inc. | Removable fireplace hearth floor and method for using same |
-
1971
- 1971-10-12 US US00188052A patent/US3744477A/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3926174A (en) * | 1974-02-21 | 1975-12-16 | Ralph E Bell | Fireplace structure |
US4013059A (en) * | 1975-07-07 | 1977-03-22 | Vega Industries, Inc. | Factory-built fireplace with flush hearth installation |
US4015579A (en) * | 1975-08-25 | 1977-04-05 | Autocrat Corporation | Space heater |
US4060068A (en) * | 1975-11-28 | 1977-11-29 | Fireplace Corporation Of America | Air cooled freestanding fireplace |
US4305374A (en) * | 1979-06-25 | 1981-12-15 | Vega Industries, Inc. | Removable fireplace hearth floor and method for using same |
USRE30725E (en) * | 1980-02-26 | 1981-09-01 | Fireplace grate |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: VEGA INDUSTRIES, INC. Free format text: RELEASED BY SECURED PARTY;ASSIGNORS:BANKERS TRUST COMPANY;IRVING TRUST COMPANY;MERCHANTS NATIONAL BANK & TRUST COMPANY OF SYRACUSE THE;AND OTHERS;REEL/FRAME:003935/0386 Effective date: 19810508 Owner name: HEATILATOR, INC.; 4725 MERLE HAY RD., DES MOINES, Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:VEGA INDUSTRIES, INC.;REEL/FRAME:003935/0389 Effective date: 19810608 |
|
AS | Assignment |
Owner name: VEGA INDUSTRIES, INC. Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:BANKERS TRUST COMPANY;REEL/FRAME:003945/0811 Effective date: 19811210 Owner name: HEATILATOR, INC. Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:VEGA INDUSTRIES, INC.;REEL/FRAME:003945/0808 Effective date: 19811221 |