US3722114A - Epicyclic self-loading mechanism for a scraper - Google Patents

Epicyclic self-loading mechanism for a scraper Download PDF

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Publication number
US3722114A
US3722114A US00042214A US3722114DA US3722114A US 3722114 A US3722114 A US 3722114A US 00042214 A US00042214 A US 00042214A US 3722114D A US3722114D A US 3722114DA US 3722114 A US3722114 A US 3722114A
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United States
Prior art keywords
carrier
gear
axis
sun gear
bowl
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US00042214A
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H Knell
R Smith
J Olthoff
B Scoggin
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Caterpillar Inc
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Caterpillar Tractor Co
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Assigned to CATERPILLAR INC., A CORP. OF DE. reassignment CATERPILLAR INC., A CORP. OF DE. ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: CATERPILLAR TRACTOR CO., A CORP. OF CALIF.
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/64Buckets cars, i.e. having scraper bowls
    • E02F3/65Component parts, e.g. drives, control devices
    • E02F3/654Scraper bowls and components mounted on them
    • E02F3/655Loading or elevator mechanisms
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/64Buckets cars, i.e. having scraper bowls
    • E02F3/6454Towed (i.e. pulled or pushed) scrapers

Definitions

  • a loading device which consists of two or more blades which orbit around an axis of rotation situated above the cutting edge in parallel relationship therewith and which are maintained in a more or less upright position in the course of the orbiting motion whereby the blades cyclically sweep past the cutting edge and up into the forward portion of the bowl.
  • Such an orbiting blade mechanism is capable of a more forcible loading action and, within limits, acts to push rocks or the like into the bowl rather than presenting an 0bstacle to the loading of such material.
  • the present invention provides a compact, reliable and efficient mechanism for supporting and driving orbiting blades in a scraper self-loading mechanism of the kind discussed above.
  • the invention provides for supporting the blades on the planetary gear carrier of an epicyclic gear system in which the sun gear defines the orbit axis and the driven gears are coupled to the blade.
  • the planetary carrier is revolved by powered means to orbit the blades around the sun gear and to revolve the blades about the axes of the driven gears. Blade inclination is determined by the ratio of the pitch radii of the gears.
  • the blades may be maintained upright throughout the orbital motion while in another form each blade may revolve once in the course of each orbit, with the blade being upright as it passes near the cutting edge and being horizontal as it passes around the high point of the orbit. Still other variations of blade motion hereinafter described are obtainable with the epicyclic drive structure.
  • FIG. 1 is a side elevation view of a scraper with a portion of the bowl sidewall broken out to expose selfloading mechanism in accordance with the invention
  • FIG. 2 is a partially broken out view of the forward portion of the bowl region of the scraper of FIG. 1 further illustrating the self-loading mechanism thereof;
  • FIG. 3 is a section view of the mechanism of FIG. 2 taken along line III-III thereof;
  • FIG. 4 is a cross-sectional view of the self-loading mechanism of FIG. 2 taken along line IV--IV thereof;
  • FIG. 5 is a broken out view of the forward portion of a scraper having a second form of self-loading mechanism mounted thereon;
  • FIG. 6 is a cross section view of the mechanism of FIG. 5 taken along line VI-VI thereof;
  • FIG. 7 is a broken out view of the forward portion of the bowl of a scraper having a third form of self-loading mechanism mounted therein;
  • FIG. 8 is a cross sectional view of the self-loading mechanism of FIG. 7 taken along line VIII-VIII thereof;
  • FIG. 9 is a broken out view of a forward portion of a scraper having a fourth form of the self-loading mechanism mounted thereon;
  • FIG. 10 is a broken out view of a forward portion of a scraper showing a fifth form of self-loading mechanism in accordance with the invention.
  • FIG. 11 is a view of gear mechanism utilized in the scraper of FIG. 10;
  • FIG. 12 is a broken out view of a forward portion of a scraper embodying still another modification of the self-loading mechanism; and FIG. 13 is a plan section view taken along line XIIIXIII of FIG. 12.
  • FIG. 1 there is shown a typical scraper ll of the kind to which the invention is applicable.
  • a scraper 11 has a bowl 12 with an open forward end 13 with a cutting edge 14 at the lower portion thereof for guiding a layer of earth upward into the bowl as the scraper moves forward.
  • Bowl 12 is supported at the back end by a frame 16 riding on rear wheels 17 and is supported at the forward end by draft arms 18 connecting with two wheel tractor unit 21 through a gooseneck 19.
  • lift jacks 22 are coupled between goose-neck I9 and the forward end of the bowl.
  • the cutting edge 14 may be lowered in to engagement with the ground, as the tractor 21 pulls the scraper forwardly to load earth. Under most conditions, a certain amount of earth can be loaded into the bowl 12 by relying on the tractive power of the tractor unit 21 alone. As the bowl fills, the pressure of the material therein resists the entrance of additional earth over the cutting edge 14 thereby tending to limit the capacity of the scraper. To avoid this problem, the invention provides a self-loading mechanism 23 which acts to force material over cutting edge 14 and up into the bowl.
  • the self-loading mechanism 23 has a pair of substantially rectangular blades 24 and 24 which are driven in an orbital motion about an axis defined by the center line of a shaft 26 which is parallel to the cutting edge 14 and situated above and slightly forward therefrom.
  • each of the blades 24 and 24' travels around the circular orbit 27, centered on shaft 26, while also being continually revolved about a parallel axis of rotation coincident with the center line of the blade whereby the blade has an upright orientation as it sweeps rearwardly above the cutting edge 14 and has a horizontal orientation as it moves forwardly at the top of orbit 27.
  • blade 24 is shown in the upright position at the bottom of the orbit while blade 24' is shown in the level orientation at the orbit high point, the dashed outlines 24" illustrating the various intermediate positions which each blade assumes around the orbit 27.
  • This motion forcibly and efficiently moves earth back into the bowl and exerts a slight lifting action to relieve some of the back pressure against new earth entering over cutting edge 14.
  • the blades 24 and 24 are supported on a pair of arms 28 and 29 situated within bowl 12 and each having a back end pivoted to the bowl sidewalls above and to the rear of the cutting edge 14.
  • the two arms have different constructions.
  • one arm 29 may be a flat plate member having the back end fastened to the sidewall of bowl 12 through a pivot pin 31.
  • the other arm 28 is of thicker construction and is hollow to receive and enclose a drive chain 32.
  • Arm 28 is pivoted to the adjacent sidewall of bowl 12 by a hollow cylindrical axle 33 through which a drive shaft 34 extends to drive a gear 36 on which one end of chain 32 is engaged.
  • drive axle 34 is operated by a hydraulic motor 37 mounted on the outside of the bowl sidewall in coaxial relationship to the drive axle.
  • a short crankarm 38 extends upwardly from the back end of arm 29, and a fluid jack 39 is fastened to bowl 12 forwardly from the crankarm and has an extensible rod 41 pivotably coupled to the upper end thereof.
  • planetary gear carrier 42 having a hollow cylindrical shaft portion 43 disposed coaxially with respect to shaft 26 and journaled thereon by suitable bearing means 44.
  • Adjacent arm 28 the carrier 42 has two flat portions 46 which extend radially outwardly from shaft 43 in opposite directions. Each portion 46 rotatably supports an end of an associated one of a pair of blade support axles 47 and 48.
  • Adjacent arm 29 the carrier 42 has thicker hollow portions 49 which similarly extend in opposite radial directions from shaft 43 to receive and rotatably support the other ends of the blade axles 47 and 48.
  • a gear 51 is situated within arm 28 and is engaged by the previously described drive chain 32, the gear being coaxial with shaft 26 and rigidly secured to shaft portion 43 of the carrier.
  • operation of the previously described fluid motor 37 turns the carrier 42 about the axis of rotation defined by shaft 26.
  • Axles 48 and 47 extend through the center of blades 24 and 24 respectively, and are fixedly attached thereto whereby rotation of each axle revolves the associated blade.
  • a sun gear 52 is secured to shaft 26 and is engaged by a pair of planetary gears 53 which are rotatably supported within carrier portions 49 on opposite sides of the sun gear.
  • Planetary gears 53 in turn engage driven gears 54 secured to the ends of blade axle shafts 47 and 48 within carrier portion 49.
  • gears 52, 53 and 54 constitute an epicyclic gearing system which acts to revolve blades 24 and 24' about the axes of shafts 48 and 47 respectively, as the carrier 42 is rotated about shaft 26, as previously described.
  • the rate of revolution of the blades 24 and 24' relative to the rate or orbital motion is dependent on the relative pitch radii of sun gear 52 and driven gears 54.
  • sun gear 52 has a pitch radius equal to onehalf of that of the driven gears 54.
  • a fixed wiper plate 56 extends between upward projections 57 of arms 28 and 29 in a position where the surface of each blade 24 and 24 scrapes along the lower edge of the wiper plate at the top of the blade orbit 27. It may be observed that opposite surfaces of each blade 24 and 24' are cleaned in this manner during alternate orbits as each blade rotates only l about its axle shaft 47 or 48 in the course of making a complete orbit around shaft 26.
  • the scraper 11 may be equipped with a conventional apron for the purpose of retaining earth in the bowl once it is filled, this is generally unnecessary as the loading mechanism 23 may be operated to position one of the blades 24 or 24' in its lower upright position and jacks 41 may be operated to lower such blade to a level immediately above the cutting edge 14. In situations where this does not provide adequate retention of material in the bowl 12 during the carry phase of the scraper cycle, the loading assist mechanism 23 may be operated continuously 'at this time for the purpose of preventing loss of material.
  • FIGS. 5 and 6 there is shown a second embodiment of the invention wherein two orbiting loading blades 58 are arranged to remain upright at all portions of the orbit.
  • support arms 61 and 61 are attached to the side walls of a scraper bowl 62 and may be pivoted by means of a jack 63.
  • Blades 58 are again mounted between epicyclic gear carrier members 64 by means of axle shafts 66 and the carrier is rotatably mounted on the arms 61 and 61' on a transverse shaft 67 extending therebetween.
  • Carrier 64 may be rotated about shaft 67 by means of a drive chain 68 situated within arm 61 and engaging a gear 69 rigidly fixed to the carrier.
  • Chain 68 is again driven by a fluid motor 71 coupled to a gear 72 within the back end of arm 61.
  • each blade 58 revolves 360 about its associated axle shaft 76 as the blade makes a full 360 orbit about support shaft 67. Accordingly, both blades 58 remain upright throughout the orbital motion.
  • FIGS. 7 and 8 a third embodiment of the invention is shown which combines the blade motion patterns of the two previously described embodiments to achieve certain highly desirable results.
  • the embodiment of FIGS. 7 and 8 provides for more positive retention of the contents of the bowl at the upper region thereof.
  • the arms 78 t which support the self-loading mechanism 79 are angled and pivoted to the side walls of bowl 81 at the angle whereby each has an upper sub-arm 82 which extends in a generally forward direction from the pivot point 83 and a lower subarm 84 extending forward and downward therefrom.
  • a fluid jack 86 is connected between the bowl side wall and a crank projection 87 of one arm 78 to selectively pivot the arms and the associated self-loading mechanism 79.
  • An epicyclic gear carrier 88 is rotatable about a fixed shaft 89 which extends between the forward ends of the lower sub-arms 84 and rotatably supports the axle shafts 91 of a pair of blades 92 in a manner similar to that previously described with reference to the embodiment of FIGS. 1 to Each axle shaft 91 has a driven gear 93 mounted thereon which engages an associated planetary gear 94 journalled to carrier 88. Planetary gears 94 in turn engage a sun gear 96 secured to support shaft 89.
  • Epicyclic gear carrier 88 is' again driven by means of a drive chain 97, within one sub-arm 84,
  • gears 93 have pitch radii twice the pitch radius of sun gear 96 whereby each blade is substantially upright at the bottommost portion of the orbit and is horizontal at the top point of the orbit.
  • the upper sub-arm 82 carries a pair of blades 99 arranged for the pattern of movement previously described with respect to the embodiment of FIGS. 5 and 6.
  • a planetary carrier 101 is arranged for rotation about a fixed shaft 102 extending between the upper sub-arms 82 and is driven by a drive chain 103 within a sub-arm 82 which engages a gear 104 secured to the carrier.
  • Blades 99 are each supported by an axle shaft 106 journalled in opposite ends of carrier member 101 and each has a driven gear 107 secured to the associated axle shaft.
  • Driven gears 107 are engaged by planetary gears 108, mounted on carrier 101, which engage a sun gear 109 fixed to support shaft 108 within sub-arm 82.
  • Sun gear 109 and driven gears 107 have equal pitch radii whereby blades 99 are maintained upright at all times as carrier 101 is rotated.
  • the lower blades 92 tend to move earth both backwardly and upwardly over the cutting edge 111 while the upper blades 99 act to hold earth within the bowl at the upper forward region thereof.
  • the two components of the loading mechanism 79 whereby the lower edges of upper blades 99 cyclically sweep along the surface of the lower blades 92 at the top of the lower blade orbit, a highly efficient cleaning action for the lower blades is realized.
  • FIG. 9 illustrates a further embodiment of the invention wherein an advantageous blade oscillation is superimposed upon an orbiting motion which is basically of the type hereinbefore described with reference to the embodiment of FIGS. 5 and 6.
  • the loading mechanism 59 may include a planetary carrier 64' rotatable about a support shaft 67' carried by arms 61 and 61' having back ends pivoted to the side walls of bowl 62, all as previously described with reference to the embodiment of FIGS. 5 and 6.
  • a pair of loading blades 58' are supported on carrier 64' by axle shafts 66 journalled thereto and each has a driven gear 74' on the axle shaft.
  • Driven gears 74 engage planetary gears 77 in the carrier, which in turn engage a sun gear 73 mounted on support shaft 67 for oscillation thereon.
  • Sun gear 73' has the same pitch radius as driven gears 74'.
  • a chain 113 driven by gear 114 on carrier 64, drives gear 115 supported on a bracket 116 extending upward from arm 61', and rotates a crank arm 117.
  • a second crank arm 118 projects radially from the sun gear 73' and is coupled to the first crank arm 117 by a link 119 through pivot joints at each end of the link.
  • FIGS. 10 and 11 of the drawing illustrate still another means for superimposing a somewhat similar oscillatory movement upon an orbiting motion of the blades of a self-loading mechanism wherein the epicyclic gearing is formed by eccentric gear elements.
  • the supporting structure for a pair of blades 121 and 122 may again be essentially similar to that previously described for the embodiment of FIGS. and 6, and as shown in FIG. 10, includes support arms 123 which are pivoted to the inner sidewalls 124 of the scraper by pivot joints 126 situated above and slightly to the rear of the cutting edge 127 of the scraper bowl 128. At least one of the support arms 123 has a short angled crank extension 129 and a hydraulic jack 131 is coupled between extension 129 and the bowl sidewall 124 to control the pivoting of arm 123 about the axis of pivot connection 126.
  • Blades 121 and 122 are again mounted on an epicyclic gear carrier 143 by transverse axle shafts 133 and the carrier is rotatable about a transverse support shaft 134 carried by arms 123 and extending parallel to axle shafts 133 midway therebetween.
  • Carrier 132 may be rotated about as previously described, and thus the loading blades 121 and 122 are caused to orbit about the axis of shaft 134 to assist the loading of material.
  • a sun gear 136 is mounted on shaft 134 within carrier 132.
  • Sun gear 136 is secured to shaft 134 to be nonrotatable relative thereto and the shaft is, in turn, secured to arm 123 in a non-rotatable manner so that the sun gear does not turn with the carrier.
  • a driven gear 137 is mounted on each axle 133 and is secured thereto whereby rotation of the driven gear turns the axle and thus revolves the associated loading blade 121 or 122.
  • Driven gears 137 engage planetary gears 138, which in turn engage the sun gear 136, the planetary gears being journalled to carrier 132 by axles 139.
  • Sun gear 136, planetary gears 138 and driven gears 137 have equal pitch radii, and thus as described to this point, the embodiment of FIG. is basically similar to that previously described with reference to FIGS. 5 and 6 in that the blades 121 and 122 make one full revolution about the axles 133 in the course of one full orbiting movement about support shaft 134. Thus, in the absence of further provisions, the blades would remain upright throughout the orbiting motion.
  • each of the epicyclic gears 136, 138 and 137 is eccentrically disposing each of the epicyclic gears 136, 138 and 137 with respect to the associated shaft.
  • each such gear is circular but the geometrical center of the gear is displaced from the axis of the associated shaft.
  • the geometrical center 136' of sun gear 136 is situated slightly above the axis of shaft 134 so that the sun gear is eccentrically positioned relative to the axis of rotation of the carrier.
  • the geometrical centers 138' and 137' of planetary gears 138 and driven gears 137, respectively are also upwardly displaced from the axis of the associated shafts 139 and 133, respectively.
  • the mechanism has been herein described in a construction where the blades 121 and 122 reach a substantially upright position at the top and the bottom of the orbit. In instances where it may be desirable that the upright position be reached at some other orbital position, this is readily arranged for by merely rotating the sun gear 136 an appropriate amount and refastening the gear to support shaft 134. Similarly, the degree to which the blades 121 and 122 deviate from an upright position in the course of the orbit may be controlled by providing differentamounts of displacement of the geometric centers of gears 136, 138 and 137 from the axes of the associated shafts. An essentially similar action to that of the embodiment of FIGS. 10 and 11 may be realized by utilizing non-circular eccentric gears but the use of circular gears, with displaced axes of rotation as herein described, is preferable from the standpoint of reduced manufacturing cost.
  • FIGS. 12 and 13 illustrate still another modification of the mechanism for realizing a variation in .blade attitude in the course of the orbiting motion.
  • the selfloading mechanism 142 is again carried on pivotal support arms 143 and 143' having back ends pivoted to the inner sidewalls 144 of a scraper bowl 146 by pivot couplings 147 and having a crank arm 148 coupled to the bowl sidewall by a fluid jack 149 to adjust the height of the loading mechanism relative to the scraper cutting edge 151.
  • An epicyclic gear carrier 152 is rotatably supported between arms 143 and 143, the hollow shaft 153 situated along the rotary axis of the carrier being extended into arm 143 for this purpose and a short axle 153' being secured to the other arm 143 to support the opposite side of the carrier.
  • Drive means 155 which may be similar to that previously described, are situated within arm 143 to turn the carrier 152.
  • a pair of loading blades 158 and 159 are supported by carrier 152, each being on an opposite side of shaft 153 and each being coupled to the carrier by axles 161 whereby each blade may turn relative to the carrier while being orbited around shaft 153 by the rotary motion of the carrier itself.
  • the loading blades 158 and 159 are of less vertical extent, the axles 161 being situated adjacent the top edge of each blade.
  • a circular sun gear 162 is fixed to axle 153' and thus does not rotate when the carrier 152 turns.
  • the geometrical center 163 of sun gear 162 is spaced rearwardly from the axis of shaft 153 whereby the sun gear is eccentric with respect to the axis of rotation of the carrier 152.
  • Each planetary gear 164 engage sun gear 162 and are situated on opposite sides thereof. Each such planetary gear 164 is held in engagement with the sun gear 162 by a link 166 which extends from the center of that particular planetary gear to the geometrical center of the sun gear, the link being coupled to the center of each gear by a pin 167 which extends axially from the gear. Thus, each of the planetary gears 164 may orbit around sun gear 162, but may not move out of the engagement therewith.
  • a separate driven gear 168 engages with each of the planetary gears 166 and is coaxially secured to the axle 161 of an associated one of the loading blades 158 and 159, the two driven gears 168 being equidistant from the axis of carrier 152 and situated on opposite sides thereof.
  • Driven gears 168 are spaced from sun gear 162 a distance less than the diameter of planetary gears 166 which are offset from a line extending through the geometrical centers of gears 162 and 168 for reasons which will hereinafter be apparent.
  • One of a pair of links 169 extends between the axle 161 of each driven gear 168 and the pin 167 of the adjacent planetary gear 164 to hold the gears in engagement.
  • the sun gear 162, planetary gears 164 and driven gears 168 all have equal pitch radii and thus if the sun gear were not eccentrically positioned, the gearing system would maintain the loading blades 158 and 159 in a constant attitude during the course of orbital motion about shaft 153.
  • the effect of the eccentric relationship of the sun gear 162 to the axis of the orbit described by driven gears 168 is to vary the effective pitch diameter of the sun gear at different portions of the orbit.
  • the effective pitch diameter of the sun gear 162 relative to a particular planetary gear 164 decreases during the top half of the planetary gear orbit and increases during the bottom of the orbit.
  • each loading blade 158 or 159 causes the lower edge of each loading blade 158 or 159 to swing forward relative to the top edge of the blade during the top portion of the orbit of the adjacent planetary gear 164 and to swing back during the bottom portion of the planetary gear orbit.
  • Each loading blade orbits in advance of the associated planetary gear 164, due to the continuously varying angle formed by links 166 and 169.
  • the reversal of the swinging movement of the loading blades does not occur when the driven gears 168 first enter the top and bottom halves of the orbit,- but is delayed an amount determined by the length of links 166 and 169 in relation to the diameters of the gears.
  • these reversals of swinging movement occur at 119 and 313 if the highest position of the blade is considered to be 0.
  • the amplitude of the swinging movement is determined by the amount of offset of sun gear 162 from the rotary axis of carrier 152.
  • the position in the orbit at which the blades 158 and 159 assume a vertical alignment which is 0 and 180 in the present example, may be changed by shifting sun gear 162 angularly about the geometrical center 163 of the gear.
  • a self-loading mechanism comprising:
  • arm means comprising arms locating said mechanism in said bowl and pivoted to said bowl, one of said arms being hollow and containing drive means, one end of which is operatively connected to motor means,
  • epicyclic gear means mounted in a carrier assembly at the side of said bowl opposite said hollow arm, having a sun gear means attached to a non-rotating shaft extending between said arms and defining a first axis of rotation about which said carrier rotates, said carrier being operatively connected to said drive means by a hollow shaft coaxial with said non-rotating shaft and being rotatably connected to said arms,
  • At least one loading blade rotatably attached to said carrier by attaching means and defining a second axis of rotation spaced from and parallel to said first axis
  • blade orientation controlling gear means operatively connected to said sun gear and said attaching means of said one blade including planetary gear means revolving around said sun gear and driven by a gear attached to said attaching means.
  • said arm means comprises a blade wiper member secured to said arms and positioned thereon to sweep a surface of said blade as said blade orbits about said first axis and revolves about said second axis.
  • said sun gear means comprises means imparting a limited angular oscillation to said sun gear about said first axis of rotation as said carrier revolves therearound.
  • a scraper having a bowl with an open end, a cutting edge at said open end, mechanism for assisting the movement of material into said bowl comprising:
  • an epicyclic gear carrier rotatably supported by a non-rotating shaft between the ends of said support arms for revolution about a first axis of rotation which extends therebetween in parallel relationship to said cutting edge, said carrier having members adjacent each arm which extend radially with respect to said first axis in opposite directions,
  • axle means extending from said radially projecting members of said carrier on opposite sides of said first axis and in parallel relation thereto,
  • sun gear disposed about said non-rotating shaft along said first axis of rotation, said sun gear being adjacent a first of said support arms
  • a pair of driven gears mounted on said carrier, each engaging a separate one of said planetary gears and each being coupled to said axle means of a separate one of said blades for revolving said axle means and said blades about a second axis of rotation defined by said axle means as said carrier revolves about said first axis of rotation.
  • each epicyclic gear means having a sun gear attached to a non-rotating shaft extending between said arm means and defining upper and lower first axes of rotation about which said carriers rotate, said carriers being operatively connected to said drive means by hollow shafts coaxial with said non-rotating shafts and being rotatably connected to said arm means,
  • At least one loading blade rotatably attached to each of said carrier assemblies and defining upper and lower second axes of rotation spaced from and parallel to said respective first axes of rotation
  • blade orientation controlling gear means operatively connected to each of said sun gears and said attaching means of each of said one blades, including planetary gear means revolving around said sun gears and driven by a gear attached to said attaching means.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
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  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
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Abstract

Movement of earth over the cutting edge of a scraper is assisted by a pair of blades which orbit about an axis of rotation which is parallel to the cutting edge and situated between the blades. Each blade also turns about an axis spaced from the orbit axis to provide a preferred inclination at each portion of the orbit. The blades are supported by the planetary gear carrier of an epicyclic gear set which drives the blades and which has a nonrotating sun gear at the orbit axis.

Description

United States-Patent 91 Knell et al.
[4 1 Mar. 27, 1973 [54] EPICYCLIC SELF-LOADING MECHANISM FOR A SCRAPER [75] Inventors: Harvey A. Knell, Joliet; James A.
Olthoff, South Holland; Barry A. Scoggin, Plainfield; Roger M. Smith,
Joliet, all of I11.
[73] Assignee: Caterpillar Tractor Co., Peoria, Ill.
[22] Filed: June 1, 1970 [21] Appl. No.: 42,214
[52] U.S. C1. ..37/4, 37/43 D, 37/ 126 AA, 37/189, 37/DIG. 5, 299/85 [51] Int. Cl. .Q ..E02f 3/04 [58] Field of Search....37/4, 20, 24, 66, 87, 124-126, 37/129, 9, 93, 95, 96; 299/85, 86; 198/9, 10, 212; 172/21, 545, 546
3,486,251 12/ 1969 Carston ..37/129 2,994,139 8/1961 Carston ..37/126 3,143,090 8/1964 Cecil et a1. ..172/21 3,288,536 11/1966 Galis et a1 ..299/86 3,305,271 2/1967 Galis et al.. ..299/86 3,148,737 9/ 1964 Lunsford ....172/546 FOREIGN PATENTS OR APPLICATIONS 485,073 12/ 1917 France ..37/93 632,71 1 v 6/ 1936 Germany ..96/
Primary Examiner-Robert E. Pulfrey Assistant Examiner-C. W. l-lanor Att0meyFryer, Tjensvold, Feix, Phillips & Lempio ABSTRACT Movement of earth over the cutting edge of a scraper is assisted by a pair of blades which orbit about an axis of rotation which is parallel to the cutting edge andsituated between the blades. Each blade also turns about an axis spaced from the orbit axis to provide a preferred inclination at each portion of the orbit. The blades are supported by the planetary gear carrier of an epicyclic gear set which drives the blades and which has a non-rotating sun gear at the orbit axis.
9 Claims, 13 Drawing Figures PATENTEDMAR27 I975 INVENTORS HARVEY JAMES v y ROGER A. 'A. BARRY A. M.
KNELL OLIHOFF SCOGGIN SMITH v INVENT HARVEY A .KNELL VJAMESY A, OLTH ARRY A. SCOGGIN GER M. SMITH PATENTFDmzn: 1
sum 03% 12 ,BY 7 .14 I A FTO Y5- PATENTEUNARZ? 191s SHEET UH [1F 12 1 INVENTORS v HARVEY A. KNELL JAMES A. OLTHOFF BARRY A. scoccm BY ROGER 'M. SMITH K (-2 4 i I ?.E (a 4 *.T'IORI JEY.S
PATENTEDHARZ'HQH SHEET USGF 12 KNELL A. OLTHOFF A.
. INVENTORS HARVEY A. JAMES BARRY SCOGGlN ROGER SMlTH PATi-INTEUMAR 27mm v 3 722,114
' sum um 12 OLTHOFF SCOGGIN SMITH INVENTORS HARVEY A. KNELL JAMES BARRY ROGER A A. M
PATENIEUmzmn 4 3,722,114
' v sum 08QF12 vim . INVENTORS HARVEY A. KNELL JAMES A. OLTHOFF BARRY A. scoccm ROGER M. SMITH ATTOEY PATENTEDHARZYIQYS SHEET USUF 12 INVENTORS HARVEY A. KNELL A. OLTHOFF A. SCOGGIN M. SMITH EYS JAMES BARRY BY ROGER 2.. ATTO PATEP-ITFEHARZTUYS ,722,114
sum 10m 12 I m (.0 2 E3 INVENTORS HARVEY A. KNELL JAMES A. OLTHOFF BARRY A. SCOGGIN ROGER M. SMITH I J w ATTORNEYS TPATENT DuA-Rm'mm I 3,722,114
sum 12m 12 1 v C) LD W '5 Q. E I r\ 9 g I .3
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y N Q eh m 2 M 3 39 1% INVENTORS HARVEY. A. KNELL. JAMES A OLTHOFF BARRY A. scoccm ROGER M. SMITH BY K "W 7) W 01 ms EPICYCLIC SELF-LOADING MECHANISM FOR A SCRAPER BACKGROUND OF THE INVENTION Powered scrapers of the type having a tractive unit 0 and a bowl with a cutting edge along an open forward face cannot be fully loaded under many working conditions unless supplementary traction is provided during the final portion of the loading cycle. The use of pusher tractors for this purpose is often necessary as the contents of a partially loaded bowl tends to resist the entrance of additional material. To avoid the need for pusher tractors, a variety of self-loading mechanisms have been developed for the purpose of forcing earth back over the cutting edge and up into the bowl. The most commonly used apparatus of this kind is a chain and flight elevator.
While elevator equipped scrapers have proven highly useful, the load carrying capacity of such a scraper is undesirably low and there are other operating disadvantages as well. An elevator does not force material back into the bowl as strongly as would be desirable and is easily stopped or damaged by large rocks or other irregular objects which may be present at certain work sites. To resolve these difficulties, still other forms of powered self-loading mechanisms have been proposed.
It has heretofore been proposed, for example, to utilize a loading device which consists of two or more blades which orbit around an axis of rotation situated above the cutting edge in parallel relationship therewith and which are maintained in a more or less upright position in the course of the orbiting motion whereby the blades cyclically sweep past the cutting edge and up into the forward portion of the bowl. Such an orbiting blade mechanism is capable of a more forcible loading action and, within limits, acts to push rocks or the like into the bowl rather than presenting an 0bstacle to the loading of such material.
As heretofore designed, orbiting blade loading mechanisms have tended to be bulky, complex and heavy. To support and drive the blades and to maintain the blades in the upright orientation in the course of the orbiting movement, very large gears and other complicated mechanisms have been required.
SUMMARY OF THE INVENTION The present invention provides a compact, reliable and efficient mechanism for supporting and driving orbiting blades in a scraper self-loading mechanism of the kind discussed above. In particular, the invention provides for supporting the blades on the planetary gear carrier of an epicyclic gear system in which the sun gear defines the orbit axis and the driven gears are coupled to the blade. The planetary carrier is revolved by powered means to orbit the blades around the sun gear and to revolve the blades about the axes of the driven gears. Blade inclination is determined by the ratio of the pitch radii of the gears. In one form of the invention, the blades may be maintained upright throughout the orbital motion while in another form each blade may revolve once in the course of each orbit, with the blade being upright as it passes near the cutting edge and being horizontal as it passes around the high point of the orbit. Still other variations of blade motion hereinafter described are obtainable with the epicyclic drive structure.
Accordingly, it is an object of this invention to provide more efficient self-loading mechanism for a scraper.
It is another object of the invention to provide more compact and reliable mechanism for supporting, driving and controlling orbiting blades in a scraper loading mechanism.
It is still another object of the invention to provide orbiting blade self-loading mechanism in a scraper wherein the blades have a self-cleaning action.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a side elevation view of a scraper with a portion of the bowl sidewall broken out to expose selfloading mechanism in accordance with the invention;
FIG. 2 is a partially broken out view of the forward portion of the bowl region of the scraper of FIG. 1 further illustrating the self-loading mechanism thereof;
FIG. 3 is a section view of the mechanism of FIG. 2 taken along line III-III thereof;
FIG. 4 is a cross-sectional view of the self-loading mechanism of FIG. 2 taken along line IV--IV thereof;
FIG. 5 is a broken out view of the forward portion of a scraper having a second form of self-loading mechanism mounted thereon;
FIG. 6 is a cross section view of the mechanism of FIG. 5 taken along line VI-VI thereof;
FIG. 7 is a broken out view of the forward portion of the bowl of a scraper having a third form of self-loading mechanism mounted therein;
FIG. 8 is a cross sectional view of the self-loading mechanism of FIG. 7 taken along line VIII-VIII thereof;
FIG. 9 is a broken out view of a forward portion of a scraper having a fourth form of the self-loading mechanism mounted thereon;
FIG. 10 is a broken out view of a forward portion of a scraper showing a fifth form of self-loading mechanism in accordance with the invention;
FIG. 11 is a view of gear mechanism utilized in the scraper of FIG. 10;
FIG. 12 is a broken out view of a forward portion of a scraper embodying still another modification of the self-loading mechanism; and FIG. 13 is a plan section view taken along line XIIIXIII of FIG. 12.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring now to the drawing and more particularly to FIG. 1 thereof, there is shown a typical scraper ll of the kind to which the invention is applicable. Such a scraper 11 has a bowl 12 with an open forward end 13 with a cutting edge 14 at the lower portion thereof for guiding a layer of earth upward into the bowl as the scraper moves forward.
Bowl 12 is supported at the back end by a frame 16 riding on rear wheels 17 and is supported at the forward end by draft arms 18 connecting with two wheel tractor unit 21 through a gooseneck 19. To provide for raising and lowering of the bowl 12, lift jacks 22 are coupled between goose-neck I9 and the forward end of the bowl.
By operating jacks 22, the cutting edge 14 may be lowered in to engagement with the ground, as the tractor 21 pulls the scraper forwardly to load earth. Under most conditions, a certain amount of earth can be loaded into the bowl 12 by relying on the tractive power of the tractor unit 21 alone. As the bowl fills, the pressure of the material therein resists the entrance of additional earth over the cutting edge 14 thereby tending to limit the capacity of the scraper. To avoid this problem, the invention provides a self-loading mechanism 23 which acts to force material over cutting edge 14 and up into the bowl.
Referring now to FIGS. 2 and 3 in conjunction, the self-loading mechanism 23 has a pair of substantially rectangular blades 24 and 24 which are driven in an orbital motion about an axis defined by the center line of a shaft 26 which is parallel to the cutting edge 14 and situated above and slightly forward therefrom. By mechanism which will be described in more detail, each of the blades 24 and 24' travels around the circular orbit 27, centered on shaft 26, while also being continually revolved about a parallel axis of rotation coincident with the center line of the blade whereby the blade has an upright orientation as it sweeps rearwardly above the cutting edge 14 and has a horizontal orientation as it moves forwardly at the top of orbit 27. In FIG. 2, blade 24 is shown in the upright position at the bottom of the orbit while blade 24' is shown in the level orientation at the orbit high point, the dashed outlines 24" illustrating the various intermediate positions which each blade assumes around the orbit 27. This motion forcibly and efficiently moves earth back into the bowl and exerts a slight lifting action to relieve some of the back pressure against new earth entering over cutting edge 14.
The blades 24 and 24 are supported on a pair of arms 28 and 29 situated within bowl 12 and each having a back end pivoted to the bowl sidewalls above and to the rear of the cutting edge 14. As the blades 24 are driven by means situated within arm 28 while arm 29 provides simply for support and positioning of the blades, the two arms have different constructions. In particular, one arm 29 may be a flat plate member having the back end fastened to the sidewall of bowl 12 through a pivot pin 31. The other arm 28 is of thicker construction and is hollow to receive and enclose a drive chain 32. Arm 28 is pivoted to the adjacent sidewall of bowl 12 by a hollow cylindrical axle 33 through which a drive shaft 34 extends to drive a gear 36 on which one end of chain 32 is engaged. Referring now to FIG. 1 in combination with FIG. 3, drive axle 34 is operated by a hydraulic motor 37 mounted on the outside of the bowl sidewall in coaxial relationship to the drive axle.
To provide for controlled pivoting of the arms 28 and 29, to adjust the position of loading mechanism 23 with respect to the cutting edge 14, a short crankarm 38 extends upwardly from the back end of arm 29, and a fluid jack 39 is fastened to bowl 12 forwardly from the crankarm and has an extensible rod 41 pivotably coupled to the upper end thereof. Thus, extension of jack 39 raises the loading mechanism 23 while contraction of the jack lowers the mechanism towards the cutting edge.
Referring now to FIGS. 2 and 4 in combination, the
shaft 26 about which the blades 24 and 24' orbit extends between the forward ends of arms 28 and 29 and is fixed thereto. Mounted for rotation on shaft 26 is a planetary gear carrier 42 having a hollow cylindrical shaft portion 43 disposed coaxially with respect to shaft 26 and journaled thereon by suitable bearing means 44. Adjacent arm 28 the carrier 42 has two flat portions 46 which extend radially outwardly from shaft 43 in opposite directions. Each portion 46 rotatably supports an end of an associated one of a pair of blade support axles 47 and 48. Adjacent arm 29 the carrier 42 has thicker hollow portions 49 which similarly extend in opposite radial directions from shaft 43 to receive and rotatably support the other ends of the blade axles 47 and 48.
To revolve the carrier 42 on shaft 26, a gear 51 is situated within arm 28 and is engaged by the previously described drive chain 32, the gear being coaxial with shaft 26 and rigidly secured to shaft portion 43 of the carrier. Thus, operation of the previously described fluid motor 37 turns the carrier 42 about the axis of rotation defined by shaft 26.
Axles 48 and 47 extend through the center of blades 24 and 24 respectively, and are fixedly attached thereto whereby rotation of each axle revolves the associated blade. To revolve the blades, a sun gear 52 is secured to shaft 26 and is engaged by a pair of planetary gears 53 which are rotatably supported within carrier portions 49 on opposite sides of the sun gear. Planetary gears 53 in turn engage driven gears 54 secured to the ends of blade axle shafts 47 and 48 within carrier portion 49. Thus, gears 52, 53 and 54 constitute an epicyclic gearing system which acts to revolve blades 24 and 24' about the axes of shafts 48 and 47 respectively, as the carrier 42 is rotated about shaft 26, as previously described.
The rate of revolution of the blades 24 and 24' relative to the rate or orbital motion is dependent on the relative pitch radii of sun gear 52 and driven gears 54.
To realize the particular pattern of blade movement.
which was previously described and which is illustrated in FIG. 2, sun gear 52 has a pitch radius equal to onehalf of that of the driven gears 54.
The effectiveness of the self-loading mechanism 23 is reduced if any sizable quantity of earth sticks to the blades 24 and 24' and accumulates thereon. To avoid this problem, a fixed wiper plate 56 extends between upward projections 57 of arms 28 and 29 in a position where the surface of each blade 24 and 24 scrapes along the lower edge of the wiper plate at the top of the blade orbit 27. It may be observed that opposite surfaces of each blade 24 and 24' are cleaned in this manner during alternate orbits as each blade rotates only l about its axle shaft 47 or 48 in the course of making a complete orbit around shaft 26.
While the scraper 11 may be equipped with a conventional apron for the purpose of retaining earth in the bowl once it is filled, this is generally unnecessary as the loading mechanism 23 may be operated to position one of the blades 24 or 24' in its lower upright position and jacks 41 may be operated to lower such blade to a level immediately above the cutting edge 14. In situations where this does not provide adequate retention of material in the bowl 12 during the carry phase of the scraper cycle, the loading assist mechanism 23 may be operated continuously 'at this time for the purpose of preventing loss of material.
Depending on the type of material being worked, as well as other factors, modified patterns of blade movement may be preferable. Referring now to FIGS. 5 and 6 in conjunction, there is shown a second embodiment of the invention wherein two orbiting loading blades 58 are arranged to remain upright at all portions of the orbit.
Much of the structure of the loading assist mechanism 59 of this embodiment may be essentially similar to that previously described. Thus, support arms 61 and 61 are attached to the side walls of a scraper bowl 62 and may be pivoted by means of a jack 63. Blades 58 are again mounted between epicyclic gear carrier members 64 by means of axle shafts 66 and the carrier is rotatably mounted on the arms 61 and 61' on a transverse shaft 67 extending therebetween. Carrier 64 may be rotated about shaft 67 by means of a drive chain 68 situated within arm 61 and engaging a gear 69 rigidly fixed to the carrier. Chain 68 is again driven by a fluid motor 71 coupled to a gear 72 within the back end of arm 61.
A significant difference between the present embodiment and that previously described is that the sun gear 73 within carrier 64, which is coupled to driven gears 74 of the blade axle shafts 66 through planetary gears 77, has the same pitch radius as the driven gear. The relative pitch radius of the planetary gears 77 is immaterial insofar as the pattern of movement of the blades is concerned. Thus, as shown in FIG. 5 in particular, each blade 58 revolves 360 about its associated axle shaft 76 as the blade makes a full 360 orbit about support shaft 67. Accordingly, both blades 58 remain upright throughout the orbital motion.
Referring now to FIGS. 7 and 8 in combination, a third embodiment of the invention is shown which combines the blade motion patterns of the two previously described embodiments to achieve certain highly desirable results. In particular, the embodiment of FIGS. 7 and 8 provides for more positive retention of the contents of the bowl at the upper region thereof.
In this embodiment of the invention, the arms 78 t which support the self-loading mechanism 79 are angled and pivoted to the side walls of bowl 81 at the angle whereby each has an upper sub-arm 82 which extends in a generally forward direction from the pivot point 83 and a lower subarm 84 extending forward and downward therefrom. As in the previous cases, a fluid jack 86 is connected between the bowl side wall and a crank projection 87 of one arm 78 to selectively pivot the arms and the associated self-loading mechanism 79.
An epicyclic gear carrier 88 is rotatable about a fixed shaft 89 which extends between the forward ends of the lower sub-arms 84 and rotatably supports the axle shafts 91 of a pair of blades 92 in a manner similar to that previously described with reference to the embodiment of FIGS. 1 to Each axle shaft 91 has a driven gear 93 mounted thereon which engages an associated planetary gear 94 journalled to carrier 88. Planetary gears 94 in turn engage a sun gear 96 secured to support shaft 89. Epicyclic gear carrier 88 is' again driven by means of a drive chain 97, within one sub-arm 84,
- which engages a gear 98 secured to the carrier and situated coaxially with respect to support shaft 89. Ac
cordingly, as the carrier 88 is revolved about support shaft 89, blades 92 revolve about axle shafts 91. Driven gears 93 have pitch radii twice the pitch radius of sun gear 96 whereby each blade is substantially upright at the bottommost portion of the orbit and is horizontal at the top point of the orbit.
The upper sub-arm 82 carries a pair of blades 99 arranged for the pattern of movement previously described with respect to the embodiment of FIGS. 5 and 6. In particular, a planetary carrier 101 is arranged for rotation about a fixed shaft 102 extending between the upper sub-arms 82 and is driven by a drive chain 103 within a sub-arm 82 which engages a gear 104 secured to the carrier. Blades 99 are each supported by an axle shaft 106 journalled in opposite ends of carrier member 101 and each has a driven gear 107 secured to the associated axle shaft.
Driven gears 107 are engaged by planetary gears 108, mounted on carrier 101, which engage a sun gear 109 fixed to support shaft 108 within sub-arm 82. Sun gear 109 and driven gears 107 have equal pitch radii whereby blades 99 are maintained upright at all times as carrier 101 is rotated.
Thus in operation, the lower blades 92 tend to move earth both backwardly and upwardly over the cutting edge 111 while the upper blades 99 act to hold earth within the bowl at the upper forward region thereof. By proportioning the two components of the loading mechanism 79 whereby the lower edges of upper blades 99 cyclically sweep along the surface of the lower blades 92 at the top of the lower blade orbit, a highly efficient cleaning action for the lower blades is realized.
In any of the above-described self-loading mechanisms, still more complex blade motions may be provided for where necessary. FIG. 9, for example, illustrates a further embodiment of the invention wherein an advantageous blade oscillation is superimposed upon an orbiting motion which is basically of the type hereinbefore described with reference to the embodiment of FIGS. 5 and 6. Referring now to FIG. 9, the loading mechanism 59 may include a planetary carrier 64' rotatable about a support shaft 67' carried by arms 61 and 61' having back ends pivoted to the side walls of bowl 62, all as previously described with reference to the embodiment of FIGS. 5 and 6. As in the previous instance, a pair of loading blades 58' are supported on carrier 64' by axle shafts 66 journalled thereto and each has a driven gear 74' on the axle shaft. Driven gears 74 engage planetary gears 77 in the carrier, which in turn engage a sun gear 73 mounted on support shaft 67 for oscillation thereon. Sun gear 73' has the same pitch radius as driven gears 74'. Thus, if the sun gear were fixed with respect to support shaft 67', the blades 58 would be maintained in a strictly upright position as the blades orbit about the axis of support shaft 67 as in the case of the embodiment of FIGS. 5 and 6.
To aid in the penetration of the blades 58' into material immediately above the cutting edge 112 and to increase the horizontal sweep of the blades in the region above the cutting edge, oscillatory motion is superimposed upon the basic orbiting motion as described above. A chain 113, driven by gear 114 on carrier 64, drives gear 115 supported on a bracket 116 extending upward from arm 61', and rotates a crank arm 117. A second crank arm 118 projects radially from the sun gear 73' and is coupled to the first crank arm 117 by a link 119 through pivot joints at each end of the link. Thus, as chain 113 rotates arm 117, the sun gear 73' is oscillated angularly on support shaft 67. This in turn imparts an oscillatory motion to both blades 58, which is superimposed on the basic orbiting movement as described above. In most instances, it is preferable to proportion the linkage and gearing whereby the blades 58' are in a substantially perpendicular position at the lowermost portion of the orbit and are oscillated to remain in alignment with a radius of the orbit during the subsequent 45 of orbital motion before returning to an upright position at the top of the orbit.
FIGS. 10 and 11 of the drawing illustrate still another means for superimposing a somewhat similar oscillatory movement upon an orbiting motion of the blades of a self-loading mechanism wherein the epicyclic gearing is formed by eccentric gear elements.
The supporting structure for a pair of blades 121 and 122 may again be essentially similar to that previously described for the embodiment of FIGS. and 6, and as shown in FIG. 10, includes support arms 123 which are pivoted to the inner sidewalls 124 of the scraper by pivot joints 126 situated above and slightly to the rear of the cutting edge 127 of the scraper bowl 128. At least one of the support arms 123 has a short angled crank extension 129 and a hydraulic jack 131 is coupled between extension 129 and the bowl sidewall 124 to control the pivoting of arm 123 about the axis of pivot connection 126. Blades 121 and 122 are again mounted on an epicyclic gear carrier 143 by transverse axle shafts 133 and the carrier is rotatable about a transverse support shaft 134 carried by arms 123 and extending parallel to axle shafts 133 midway therebetween. Carrier 132 may be rotated about as previously described, and thus the loading blades 121 and 122 are caused to orbit about the axis of shaft 134 to assist the loading of material.
Considering now means for varying the attitude of the loading blades 121 and 122 in an optimum manner in the course of the orbiting motion described above, a sun gear 136 is mounted on shaft 134 within carrier 132. Sun gear 136 is secured to shaft 134 to be nonrotatable relative thereto and the shaft is, in turn, secured to arm 123 in a non-rotatable manner so that the sun gear does not turn with the carrier. A driven gear 137 is mounted on each axle 133 and is secured thereto whereby rotation of the driven gear turns the axle and thus revolves the associated loading blade 121 or 122. Driven gears 137 engage planetary gears 138, which in turn engage the sun gear 136, the planetary gears being journalled to carrier 132 by axles 139.
Sun gear 136, planetary gears 138 and driven gears 137 have equal pitch radii, and thus as described to this point, the embodiment of FIG. is basically similar to that previously described with reference to FIGS. 5 and 6 in that the blades 121 and 122 make one full revolution about the axles 133 in the course of one full orbiting movement about support shaft 134. Thus, in the absence of further provisions, the blades would remain upright throughout the orbiting motion.
As previously discussed, optimum performance is realized if the attitude of the blades 121 and 122 is varied in the course of the orbiting motion whereby the lower edge of each blade is swung forward, relative to the top edge, during the upper portion of each orbit and rearward during the lower portion of the orbit. In other words, the rate of revolution of each blade about its axle 133 should not be uniform throughout the orbiting motion, but should be relatively fast at the top of the orbit and relatively slow at the bottom thereof. Referring now to FIG. 11, this is accomplished in the present embodiment by eccentrically disposing each of the epicyclic gears 136, 138 and 137 with respect to the associated shaft. In particular, each such gear is circular but the geometrical center of the gear is displaced from the axis of the associated shaft. Thus, with the carrier 132 in its vertical position wherein shafts and axles 134, 139 and 133 are all in a vertical plane, the geometrical center 136' of sun gear 136 is situated slightly above the axis of shaft 134 so that the sun gear is eccentrically positioned relative to the axis of rotation of the carrier. Similarly, the geometrical centers 138' and 137' of planetary gears 138 and driven gears 137, respectively, are also upwardly displaced from the axis of the associated shafts 139 and 133, respectively.
Thus, as carrier 132 rotates about shaft 134, the effective pitch radius of sun gear 136 relative to a particular driven gear 137 decreases as the driven gear descends while the effective radius of the driven gear increases. An opposite effect occurs as the particular driven gear 137 ascends during the second half of the orbit. Thus, the rate of rotary motion of each blade 121 or 122 about its own axle 133 decreases asthe blade descends and increases as the blade ascends, thereby producing the desired change in blade attitude illustrated by dashed blade outlines 121 in FIG. 10.
The mechanism has been herein described in a construction where the blades 121 and 122 reach a substantially upright position at the top and the bottom of the orbit. In instances where it may be desirable that the upright position be reached at some other orbital position, this is readily arranged for by merely rotating the sun gear 136 an appropriate amount and refastening the gear to support shaft 134. Similarly, the degree to which the blades 121 and 122 deviate from an upright position in the course of the orbit may be controlled by providing differentamounts of displacement of the geometric centers of gears 136, 138 and 137 from the axes of the associated shafts. An essentially similar action to that of the embodiment of FIGS. 10 and 11 may be realized by utilizing non-circular eccentric gears but the use of circular gears, with displaced axes of rotation as herein described, is preferable from the standpoint of reduced manufacturing cost.
FIGS. 12 and 13 illustrate still another modification of the mechanism for realizing a variation in .blade attitude in the course of the orbiting motion. The selfloading mechanism 142 is again carried on pivotal support arms 143 and 143' having back ends pivoted to the inner sidewalls 144 of a scraper bowl 146 by pivot couplings 147 and having a crank arm 148 coupled to the bowl sidewall by a fluid jack 149 to adjust the height of the loading mechanism relative to the scraper cutting edge 151.
An epicyclic gear carrier 152 is rotatably supported between arms 143 and 143, the hollow shaft 153 situated along the rotary axis of the carrier being extended into arm 143 for this purpose and a short axle 153' being secured to the other arm 143 to support the opposite side of the carrier. Drive means 155, which may be similar to that previously described, are situated within arm 143 to turn the carrier 152. A pair of loading blades 158 and 159 are supported by carrier 152, each being on an opposite side of shaft 153 and each being coupled to the carrier by axles 161 whereby each blade may turn relative to the carrier while being orbited around shaft 153 by the rotary motion of the carrier itself. In this embodiment of the invention, the loading blades 158 and 159 are of less vertical extent, the axles 161 being situated adjacent the top edge of each blade.
Considering now the modified mechanism by which the attitude of the blades 158 and 159 is varied in the course of the orbital motion, a circular sun gear 162 is fixed to axle 153' and thus does not rotate when the carrier 152 turns. The geometrical center 163 of sun gear 162 is spaced rearwardly from the axis of shaft 153 whereby the sun gear is eccentric with respect to the axis of rotation of the carrier 152.
Two planetary gears 164 engage sun gear 162 and are situated on opposite sides thereof. Each such planetary gear 164 is held in engagement with the sun gear 162 by a link 166 which extends from the center of that particular planetary gear to the geometrical center of the sun gear, the link being coupled to the center of each gear by a pin 167 which extends axially from the gear. Thus, each of the planetary gears 164 may orbit around sun gear 162, but may not move out of the engagement therewith. A separate driven gear 168 engages with each of the planetary gears 166 and is coaxially secured to the axle 161 of an associated one of the loading blades 158 and 159, the two driven gears 168 being equidistant from the axis of carrier 152 and situated on opposite sides thereof. Driven gears 168 are spaced from sun gear 162 a distance less than the diameter of planetary gears 166 which are offset from a line extending through the geometrical centers of gears 162 and 168 for reasons which will hereinafter be apparent. One of a pair of links 169 extends between the axle 161 of each driven gear 168 and the pin 167 of the adjacent planetary gear 164 to hold the gears in engagement.
As the sun gear 163 if fixed to arm 143 through axle 153', turning of the carrier 152 as previously described causes planetary gears 164 to ride around the sun gear and to revolve about their own axle pins 167 while doing so. The rotational movement of the planetary gears 164 about their axle pins 167, is, in turn, imparted to driven gears 168 which also turn as the carrier revolves.
The sun gear 162, planetary gears 164 and driven gears 168 all have equal pitch radii and thus if the sun gear were not eccentrically positioned, the gearing system would maintain the loading blades 158 and 159 in a constant attitude during the course of orbital motion about shaft 153.
However, the effect of the eccentric relationship of the sun gear 162 to the axis of the orbit described by driven gears 168 is to vary the effective pitch diameter of the sun gear at different portions of the orbit. in particular, the effective pitch diameter of the sun gear 162 relative to a particular planetary gear 164 decreases during the top half of the planetary gear orbit and increases during the bottom of the orbit. This, in turn,
causes the lower edge of each loading blade 158 or 159 to swing forward relative to the top edge of the blade during the top portion of the orbit of the adjacent planetary gear 164 and to swing back during the bottom portion of the planetary gear orbit.
Each loading blade orbits in advance of the associated planetary gear 164, due to the continuously varying angle formed by links 166 and 169. Thus, the reversal of the swinging movement of the loading blades does not occur when the driven gears 168 first enter the top and bottom halves of the orbit,- but is delayed an amount determined by the length of links 166 and 169 in relation to the diameters of the gears. In a scraper proportioned as shown in FIGS. 12 and 13, these reversals of swinging movement occur at 119 and 313 if the highest position of the blade is considered to be 0. The amplitude of the swinging movement is determined by the amount of offset of sun gear 162 from the rotary axis of carrier 152. As in the previously described embodiment, the position in the orbit at which the blades 158 and 159 assume a vertical alignment, which is 0 and 180 in the present example, may be changed by shifting sun gear 162 angularly about the geometrical center 163 of the gear.
It will be apparent that various other combinations of the above-described blade motions are possible through appropriate modifications in the structure wherein the basic pattern of movement is determined by epicyclic gearing.
What is claimed is:
1. In combination with a scraper having a bowl with an opening receiving material therein, a self-loading mechanism comprising:
a. arm means comprising arms locating said mechanism in said bowl and pivoted to said bowl, one of said arms being hollow and containing drive means, one end of which is operatively connected to motor means,
. epicyclic gear means mounted in a carrier assembly at the side of said bowl opposite said hollow arm, having a sun gear means attached to a non-rotating shaft extending between said arms and defining a first axis of rotation about which said carrier rotates, said carrier being operatively connected to said drive means by a hollow shaft coaxial with said non-rotating shaft and being rotatably connected to said arms,
. at least one loading blade rotatably attached to said carrier by attaching means and defining a second axis of rotation spaced from and parallel to said first axis,
. blade orientation controlling gear means operatively connected to said sun gear and said attaching means of said one blade including planetary gear means revolving around said sun gear and driven by a gear attached to said attaching means.
2. The combination defined in claim 1 wherein said carrier includes a housing substantially enclosing said epicyclic gear means.
3. The combination defined in claim 2 wherein said sun gear and said driven gear have equal pitch radii whereby said blade remains at a single predetermined attitude as said carrier revolves about said first axis.
4. The combination defined in claim 1 wherein the pitch radius of said driven gear is twice the pitch radius of said sun gear whereby said blade undergoes substantially one-half of a full revolution about said second axis as said carrier undergoes a complete revolution about said first axis.
5. The combination defined in claim 4 wherein said arm means comprises a blade wiper member secured to said arms and positioned thereon to sweep a surface of said blade as said blade orbits about said first axis and revolves about said second axis.
6. The combination defined in claim 1 wherein said sun gear means comprises means imparting a limited angular oscillation to said sun gear about said first axis of rotation as said carrier revolves therearound.
7. In a scraper having a bowl with an open end, a cutting edge at said open end, mechanism for assisting the movement of material into said bowl comprising:
a pair of support arms each being pivoted to a separate side of said bowl and extending into said open end thereof, one of said arms being hollow,
an epicyclic gear carrier rotatably supported by a non-rotating shaft between the ends of said support arms for revolution about a first axis of rotation which extends therebetween in parallel relationship to said cutting edge, said carrier having members adjacent each arm which extend radially with respect to said first axis in opposite directions,
axle means extending from said radially projecting members of said carrier on opposite sides of said first axis and in parallel relation thereto,
a pair of blades disposed between said carrier members on opposite sides of said axis of rotation, said blades being supported by said axle means means for revolving said carrier about said first axis, said means being contained in said hollow arm, and being operatively connected to motor means, a hollow drive shaft rotatably mounted between said arms for rotation about said first axis, said drive shaft being connected to said carrier and to said means for revolving said carrier,
a sun gear disposed about said non-rotating shaft along said first axis of rotation, said sun gear being adjacent a first of said support arms,
a pair of planetary gears mounted on said carrier and engaged with said sun gear and disposed on opposite sides thereof, said planetary gears being orbited around said sun gear by said revolving of said carrier, and
a pair of driven gears mounted on said carrier, each engaging a separate one of said planetary gears and each being coupled to said axle means of a separate one of said blades for revolving said axle means and said blades about a second axis of rotation defined by said axle means as said carrier revolves about said first axis of rotation.
8. In a scraper having a bowl with an opening and a cutting edge thereat, self-loading mechanism comprising:
a. plural arm means locating said mechanism in said bowl and pivoted to said bowl, one of said arm means being hollow and containing drive means operatively connected and to motor means,
. plural epicyclic gear means mounted in carrier assemblies at the side of said bowl opposite said hollow arm means, each epicyclic gear means having a sun gear attached to a non-rotating shaft extending between said arm means and defining upper and lower first axes of rotation about which said carriers rotate, said carriers being operatively connected to said drive means by hollow shafts coaxial with said non-rotating shafts and being rotatably connected to said arm means,
0. at least one loading blade rotatably attached to each of said carrier assemblies and defining upper and lower second axes of rotation spaced from and parallel to said respective first axes of rotation,
d. blade orientation controlling gear means operatively connected to each of said sun gears and said attaching means of each of said one blades, including planetary gear means revolving around said sun gears and driven by a gear attached to said attaching means.
9. The combination of claim 8, wherein said gear attached to said attaching means in said lower epicyclic gear means has a pitch radius of twice that of the sun gear in said lower epicyclic gear means and wherein the gear attached to said attaching means in said upper epicyclic gear means has a pitch radius equal to that of the sun gear of said upper epicyclic gear means.

Claims (9)

1. In combination with a scraper having a bowl with an opening receiving material therein, a self-loading mechanism comprising: a. arm means comprising arms locating said mechanism in said bowl and pivoted to said bowl, one of said arms being hollow and containing drive means, one end of which is operatively connected to motor means, b. epicyclic gear means mounted in a carrier assembly at the side of said bowl opposite said hollow arm, having a sun gear means attached to a non-rotating shaft extending between said arms and defining a first axis of rotation about which said carrier rotates, said carrier being operatively connected to said drive means by a hollow shaft coaxial with said nonrotating shaft and being rotatably connected to said arms, c. at least one loading blade rotatably attached to said carrier by attaching means and defining a second axis of rotation spaced from and parallel to said first axis, d. blade orientation controlling gear means operatively connected to said sun gear and said attaching means of said one blade including planetary gear means revolving around said sun gear and driven by a gear attached to said attaching means.
2. The combination defined in claim 1 wherein said carrier includes a housing substantially enclosing said epicyclic gear means.
3. The combination defined in claim 2 wherein said sun gear and said driven gear have equal pitch radii whereby said blade remains at a single predetermined attitude as said carrier revolves about said first axis.
4. The combination defined in claim 1 wherein the pitch radius of said driven gear is twice the pitch radius of said sun gear whereby said blade undergoes substantially one-half of a full revolution about said second axis as said carrier undergoes a complete revolution about said first axis.
5. The combination defined in claim 4 wherein said arm means comprises a blade wiper member secured to said arms and positioned thereon to sweep a surface of said blade as said blade orbits about said first axis and revolves about said second axis.
6. The combination defined in claim 1 wherein said sun gear means comprises means imparting a limited angular oscillation to said sun gear about said first axis of rotation as said carrier revolves therearound.
7. In a scraper having a bowl with an open end, a cutting edge at said open end, mechanism for assisting the movement of material into said bowl comprising: a pair of support arms each being pivoted to a separate siDe of said bowl and extending into said open end thereof, one of said arms being hollow, an epicyclic gear carrier rotatably supported by a non-rotating shaft between the ends of said support arms for revolution about a first axis of rotation which extends therebetween in parallel relationship to said cutting edge, said carrier having members adjacent each arm which extend radially with respect to said first axis in opposite directions, axle means extending from said radially projecting members of said carrier on opposite sides of said first axis and in parallel relation thereto, a pair of blades disposed between said carrier members on opposite sides of said axis of rotation, said blades being supported by said axle means means for revolving said carrier about said first axis, said means being contained in said hollow arm, and being operatively connected to motor means, a hollow drive shaft rotatably mounted between said arms for rotation about said first axis, said drive shaft being connected to said carrier and to said means for revolving said carrier, a sun gear disposed about said non-rotating shaft along said first axis of rotation, said sun gear being adjacent a first of said support arms, a pair of planetary gears mounted on said carrier and engaged with said sun gear and disposed on opposite sides thereof, said planetary gears being orbited around said sun gear by said revolving of said carrier, and a pair of driven gears mounted on said carrier, each engaging a separate one of said planetary gears and each being coupled to said axle means of a separate one of said blades for revolving said axle means and said blades about a second axis of rotation defined by said axle means as said carrier revolves about said first axis of rotation.
8. In a scraper having a bowl with an opening and a cutting edge thereat, self-loading mechanism comprising: a. plural arm means locating said mechanism in said bowl and pivoted to said bowl, one of said arm means being hollow and containing drive means operatively connected and to motor means, b. plural epicyclic gear means mounted in carrier assemblies at the side of said bowl opposite said hollow arm means, each epicyclic gear means having a sun gear attached to a non-rotating shaft extending between said arm means and defining upper and lower first axes of rotation about which said carriers rotate, said carriers being operatively connected to said drive means by hollow shafts coaxial with said non-rotating shafts and being rotatably connected to said arm means, c. at least one loading blade rotatably attached to each of said carrier assemblies and defining upper and lower second axes of rotation spaced from and parallel to said respective first axes of rotation, d. blade orientation controlling gear means operatively connected to each of said sun gears and said attaching means of each of said one blades, including planetary gear means revolving around said sun gears and driven by a gear attached to said attaching means.
9. The combination of claim 8, wherein said gear attached to said attaching means in said lower epicyclic gear means has a pitch radius of twice that of the sun gear in said lower epicyclic gear means and wherein the gear attached to said attaching means in said upper epicyclic gear means has a pitch radius equal to that of the sun gear of said upper epicyclic gear means.
US00042214A 1970-06-01 1970-06-01 Epicyclic self-loading mechanism for a scraper Expired - Lifetime US3722114A (en)

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US4185698A (en) * 1978-02-27 1980-01-29 J. I. Case Company Adjustable auger dozer
US4217000A (en) * 1978-06-23 1980-08-12 Watanabe Kaitai Kogyo K.K. Cutter device for breaking and crushing reinforced concrete
WO1985005139A1 (en) * 1984-04-30 1985-11-21 Caterpillar Tractor Co. Material directing device for an auger scraper
US5955113A (en) * 1996-07-10 1999-09-21 Jacino; Gerald Kit and method for repairing a break in the lens of an automobile light bulb housing

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US3148737A (en) * 1963-09-13 1964-09-15 Grant Roy Aerator
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US3305271A (en) * 1963-07-16 1967-02-21 Galis Mfg Company Mining machine having cutting head with rotated and orbited cutters
US3340627A (en) * 1964-10-19 1967-09-12 Mechanical Excavators Inc Wheel type excavating apparatus
US3486251A (en) * 1968-04-29 1969-12-30 Walter Carston Earth moving machine incorporating power off-loading system
US3605296A (en) * 1968-09-20 1971-09-20 Wetland Engineering Co Amphibious ditch excavator
US3643355A (en) * 1969-11-25 1972-02-22 Gen Motors Corp Self-loading scraper with cleaning shield for the blades

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US3143090A (en) * 1962-05-04 1964-08-04 Robert D Cecil Soil treating apparatus
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4185698A (en) * 1978-02-27 1980-01-29 J. I. Case Company Adjustable auger dozer
US4217000A (en) * 1978-06-23 1980-08-12 Watanabe Kaitai Kogyo K.K. Cutter device for breaking and crushing reinforced concrete
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US4575959A (en) * 1984-04-30 1986-03-18 Caterpillar Tractor Co. Material directing device for an auger scraper
GB2170840A (en) * 1984-04-30 1986-08-13 Caterpillar Tractor Co Material directing device for an auger scraper
US5955113A (en) * 1996-07-10 1999-09-21 Jacino; Gerald Kit and method for repairing a break in the lens of an automobile light bulb housing

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