US3670790A - Veneer machine roller pressure bar assembly - Google Patents

Veneer machine roller pressure bar assembly Download PDF

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US3670790A
US3670790A US112144A US3670790DA US3670790A US 3670790 A US3670790 A US 3670790A US 112144 A US112144 A US 112144A US 3670790D A US3670790D A US 3670790DA US 3670790 A US3670790 A US 3670790A
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roller
pockets
pressure bar
lubricant
bearing surface
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US112144A
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Andrew W Porter
John L Sanders
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Canadian Patents and Development Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27LREMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
    • B27L5/00Manufacture of veneer ; Preparatory processing therefor
    • B27L5/02Cutting strips from a rotating trunk or piece; Veneer lathes
    • B27L5/025Nose-bars; Back-up rolls

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  • ABSTRACT A veneer pressure but assembly is provided wherein the pressure bet or backup rollen for the pressure bar are supported by hydmttatic lubricafion in a housing.
  • the lubricant which may be oil, water, all and water, or air is fed to at least three slot lhlped pockets extending along two path along the hon in; (at least one alot along one path and at least two along the other pith) on each side of the resultant force on the roller being lubricated.
  • VENEER MACHINE ROLLER PRESSURE BAR ASSEMBLY This invention relates to a veneer machine roller pressure bar assembly.
  • a flat pressure bar In use is known as a flat pressure bar, and this comprises a flat bar with the wood bearing surface inclined at an angle of approximately 14 to a tangent to the log. The inclined surface is arranged to receive and compress the wood as it approaches the knife.
  • a modified fonn of the flat pressure bar known as the double-surfaced nosebar, has the inclined surface cut away adjacent to the knife to form an inclined surface lying more or less along the face of the knife.
  • roller pressure bar assemblies In order to overcome the disadvantages of flat pressure bars, roller pressure bar assemblies have been used, one form of roller pressure bar assembly comprises a single roller, which is rotatably held within a housing by two lips on the housing. Adjusting screws behind the roller pressure bar permit the distance between the lips to be adjusted, so that there is sufficient clearance between the roller pressure bar and the block for the roller pressure bar to be rotatable.
  • Lubricant which may be water or oil, or a mixture of both, is introduced at ap proximately two feet intervals along the length of the bar.
  • Such a lubricating system has failed to prevent high frictional forces from being developed along the upper and lower lips. For. this reason a driving mechanism has been used for rotating the roller pressure bar in approximate synchronism with the cutting speed of the veneer.
  • Driving the roller pressure bar necessitates a. driving gear on the end of the roller pressure bar, and this limits the minimum diameter of the log core remaining, after the veneer has been cut from it, to about 1.5 inches above the diameter of the log chucks, this is wasteful.
  • roller pressure bar assembly To reduce loss in veneer yield associated with a single roller pressure bar, another form of pressure bar assembly known as a double roller bar assembly has been used.
  • a roller pressure bar In the double roller bar assembly a roller pressure bar is rotated by means of a driven back-up roller disposed in the block and behind the roller pressure bar.
  • the back-up roller is driven through a gear and motor assembly and the roller pressure bar is driven by frictional contact with the back-up roller.
  • the roller pressure bar and back-up roller are made from dissimilar materials, usually phosphor bronze, silicon bronze or manganese bronze for the roller pressure bar, and steel for the back-up roller.
  • Another object of the invention is to eliminate the drive system in a roller bar assembly, for rotating the roller bar and also to eliminate the means for synchronizing the roller bar surface speed with that of the veneer being produced.
  • a veneer machine roller pressure bar assembly comprising a housing having a longitudinally extending roller retaining, generally arcuate shaped cavity providing a roller bar bearing surface with lubricating pockets, said lubricating pockets each being separately bounded by said bearing surface, a roller rotatably supported in said cavity for substantially the load bearing length of said roller and as a sliding fit with said bearing surface, fluid restrictor means connected to fluid inlets to said pockets, and means for delivering lubricant fluid via said fluid restrictor means to said pockets at approximately a constant pressure to maintain a film of escaping lubricant fluid between said bearing surface and said roller, for hydrostatic lubrication of said roller, and wherein said lubricating pockets are in the form of slots, at least one of said pockets extends along a first longitudinal path along said cavity, at least two of said pockets extend along a second longitudinal path of said cavity, said first and said second paths are parallel to and circum ferentially spaced on either side of the resultant force on said roller when it is in
  • the purpose of the fluid restrictor means is to provide the bearing with stifi'ness, so that it may accommodate changes in the applied load.
  • the operating characteristics of the bearing depends on the manner of fluid restriction. Generally the order of increasing stiffness is as follows:
  • FIG. 1 is a perspective view of a veneer machine roller pressure bar housing
  • FIG. 2 is a perspective view of a roller pressure bar for the housing shown in FIG. 1,
  • FIG. 3 is a sectional end view III-III, FIG. 1 with the roller pressure bar shown in FIG. 2 in position,
  • FIG. 4 is a flow diagram for supplying water, as a lubricant, to the housing shown in FIG. 1,
  • FIG. 5 is asectional end view similar to that shown in FIG. 3, but of a different roller pressure bar assembly thereto,
  • FIG. 6 is a perspective view of a different roller pressure bar housing to that shown in FIG. 1.
  • FIG. 7 is a perspective view of a further different roller pressure bar housing to that shown in FIG. 1.
  • FIG. 8 is a sectional end view of a roller pressure bar assembly wherein the roller pressure bar is supported by two back-up rollers.
  • FIGS. 1 to 3 there is shown a housing 1, a roller pressure bar 2 of the same length as the housing, and a cutting blade 20.
  • the housing 1 has a longitudinally extending roller retaining, generally arcuate shaped cavity 3 providing a roller bar hearing surface 4.
  • the roller bearing surface 4 has lubricating pockets 5 to 8 each separately bounded by the bearing surface 4.
  • the roller 2 is rotatably mounted in the cavity 3 as a sliding fit with the bearing surface 4, with the pockets 5 to 8 each having a lubricant passage 9 to 12 respec tively leading to them (see FIG. 4.)
  • the pockets 5 to l are symetrically disposed at 0 45 in this particular instance, although the angle 0 may be within the range 10' to In FIG. 4, each of the passages 9 to 12 have means for delivering lubricant to the pockets 5 to 8 at an approximately constant pressure, after first passing through fluid restrictors 13 to 16 respectively, and are connected to pressure gauges 17 to 20 respectively.
  • the fluid restrictors may be orifices, capillaries, needles valves or pressure sensing valves.
  • Water from a water supply 22 is delivered by a pump 23, as a lubricant for the pockets 5 to 8, via water filter 24.
  • a relief valve 25, surge tank 26, a pressure gauge 27, and two pulsation dampening accumulators 28 and 29 are connected to the delivery from the water supply 22 to the needle valves 13 to 16, which are used in this embodiment.
  • FIGS. 1 to 4 The apparatus shown in FIGS. 1 to 4 was arranged as shown in an experimental veneer lathe, which used a pressure roller bar 5 inches in length. This lathe is capable of peeling wood disks, 4 inches long and up to 16 inches in diameter, at an infinitely variable rate of speed of between and 40 feet per minute. A horse power hydraulic motor in conjunction with a 50:1 speed reducer is used in this lathe-to rotate the wood disk and advance them into the stationary cutting blade 2a.
  • the pump 23 used was a two-cylinder piston type pump with a rated output of 2 G.P.M. at 500 psi.
  • the pulsation dampening accumulators 28 and 29 were to reduce pressure pulsations from the pump 23.
  • the filter 24 was a 4011. water filter, and was used to prevent plugging of the restrictors 13 to 16. For these tests, needle valves were used as restrictors 13 to 16.
  • the four pressure gauges 17 to 20 were calibrated from 0 to 400 psi, and were used to monitor the pressures in the four pockets 5 to 8.
  • the roller bar 2 (FIGS. 1 to 3) used was 0.750 inches in diameter, constructed of mild steel, and rotated in a steel housing 1 having a 0.375 inch radius cavity 3.
  • the roller bar 2 and housing 1 were purposely made of the same material to accentuate any possible seizing which might occur.
  • the land width was maintained constant at 0.165 inch, and tests were carried out with pockets 5 to 8 of depths of 1/ 16, 56 and V4 inch each for a wide range of water supply pressures to the pockets 5 to 8 and water flow conditions.
  • the primary observation during the tests was to determine if seizing of the roller bar 2 occurred under relatively low water pressure and flow conditions. Measurements of the average water pressures in the pockets 5 to 8 were recorded, and the quality of the veneer was assessed by measuring the veneer roughness, the veneer thickness variation, and the average lathe-check depth.
  • Feed is the forward advance of the disk into the knife per revolution of the disk.
  • H is the horizontal roller bar opening (see FIG. 3).
  • V is the vertical roller bar opening (see FIG. 3).
  • Supply pressure is the water pressure indicated by the gauge P,
  • P P and P are the water pressures in the pockets 5 to 8 respectively as indicated by the gauges 17 to 20 respectively.
  • t avg is the average thickness of the veneer produced.
  • t std. dev. is the standard deviation of the readings of veneer thickness.
  • Roughness is defined interms of the reference standard maintained at the Vancouver Forest Products Laboratory, Vancouver, British Columbia. The scale of roughness is from (smooth) to 9 (very rough) in units of0.005 inch.
  • Lathe-Check depth is the percentage thickness of the veneer to which the majority of the lathe checks penetrate.
  • the quality of the veneer was not afiected by changes in the depth of the pockets 5 to 8, and it will be noted that in the tests the standard deviation of the thickness variation was generally less than 0.003 inch. It was observed during the tests that sub stantially perfect synchronization occurred between the veneer velocity and the roller pressure bar peripheral velocity. From this it would appear that shear stresses along the upper surface (that is the surface contacted by the roller pressure bar) will be less with the invention than with known types of roller pressure bar assemblies, and this should be reflected in an improvement in the quality of the veneer.
  • FIG. 6 there is shown a housing 32 having three pockets 33 to 35 dis osed in an arcuate cavity 36 bounded by a bearing surface 37.
  • the three pockets 33 to 35 have lubricating passages 39 to 41 respectively, which are connected to a similar lubricating system to that shown in FIG. 4.
  • a roller pressure bar of the type shown in FIG, 2 is fitted in the cavity 36 and the pressure bar assembly thus provided functions in the same manner as that described with reference to FIGS. 1 to 4.
  • the housing 32 may be used inverted from the position shown in FIG. 6.
  • the pockets 33 to 35 may also be disposed symmetrically about and axis; at an angle a as shown in FIG. 5.
  • FIG. 7 shows a roller pressure bar 60 inches long and 54 inches in diameter which was successfully tested in the pressure bar housing 42 which flows of 3 G.P.M. at 500 psi using water as the lubricant.
  • the housing 42 has eight pockets 44 to 51 which are equal in length.
  • the pockets 45, 46, 49 and 50 are only partly shown because the housing is shown broken at the center.
  • Each of the pockets 44 to 51 has a lubricating passage, four of which are shown and designated 54 to 57 for the pockets 44, 47, 48 and 51 respectively.
  • These pockets are connected to a similar lubricating system as that shown in FIG. 4, except that the pump capacity was increased to 5 GPM.
  • the housing 42 with the roller pressure bar assembled therein functions in a similar manner to the assembly shown in FIG. 3.
  • the pockets 44 to 51 may be disposed symmetrically about an axis at an angle a to the horizontal as shown in FIG. 5.
  • needle valves 13 to 16 were used in the experiments, other types of fluid restrictors such as constant flow control valves, pressure sensing valves, orifices, or capillary tubes may also be used.
  • FIG. 8 there is shown a housing 60, a roller pressure bar 61, two back-up rollers 62 and 63, and an outline of a cutting blade 64.
  • the housing 60 is composed of two parts 66 and 67 held together by bolts 68 and 69 which are screwed into threaded holes 70 and 71 respectively, in part 66.
  • the roller pressure bar 61 and back-up rollers 62 and 63 are rotatably held captive between the two parts 66 and 67.
  • the arcuate shaped cavities 68 and 69 containing, the rollers 62 and 63 respectively, are provided with pockets 70 to 73 which are similar to the pockets 5 to 8 (FIGS. 1 to 5).
  • the pockets 70 and 71 are symetrically disposed about a centerline passing through the axis of rollers 61 and 62 at an angle B 30".
  • The. pockets 72 and 73 are symmetrically disposed at the same angle [3 about a centerline passing through the axis of rollers 61 and 63.
  • the angle B may be within the range 15 to 60.
  • the assembly shown in cross-section in FIGS may have the pockets 70 to 73 in any one of the configurations shown in FIGS. 1, 6 or 7 and they are connected to a hydraulic system similar to that shown in FIG. 4.
  • the pockets need not be of equal length.
  • the peripheral speed of the pressure bar roller is substantially the same as the speed of the veneer without the need of the complex and expensive electrical feedback loops with tachometer followers and do motors of other pressure bar assemblies.
  • the roller bars are supported for substantially their entire lengths by the bearing surfaces in the cavities.
  • the load bearing lengths 'of the rollers that is the length compressing the veneer bolt, in each of the embodiments described is nearly the total length of the roller, however, if the load bearing length was less than the total length of the roller, then substantially all of the load bearing length alone need be supported by the bearing surface.
  • the pocket lengths that is the total length of the pockets or length of a pocket along any one path along the bearing surface in each of the embodiment is a major portion of the length of the bearing surface.
  • the lubricant may be any fluid, such as water, a water and oil mixture, or a gas, such as air.
  • the lubricant pressures in the pockets may be at a pressure within the range 10 to 10,000 lbs/square inch.
  • hydrostatic lubrication is intended to have the generally accepted meaning, and is also intended to include lubrication in the same manner by a gas.
  • a veneer machine roller pressure bar assembly comprising a housing having a longitudinally extending roller retaining, generally arcuate shaped cavity providing a roller bar bearing surface with lubricating pockets, said lubricating pockets each being separately bounded by said bearing surface, a roller rotatably supported in said cavity for substantially the load bearing length of said roller and as a sliding fit with said bearing surface, fluid restrictor means connected to fluid inlets to said pockets, and means for delivering lubricant fluid via said fluid restrictor means to said pockets at approximately a constant pressure to maintain a film of escaping lubricant fluid between said bearing surface and said roller, for hydrostatic lubrication of said roller, and wherein said lubricating pockets are in the form of slots, at least one of said pockets extends along a first longitudinal path along said cavity at least two of said pockets extend along a second longitudinal path of said cavity, said first and said second paths are parallel to and circumferentially spaced on either side of the resultant force on said roller when it is in operation, and the pocket lengths occupy
  • said means for delivering lubricant delivers a lubricant selected from the group water, oil, a water and oil mixture and air.
  • said generally arcuate shaped cavity is one of two similar generally arcuate shaped cavities having said pockets
  • said roller is one of two similar rollers forming back-up rollers disposed side-by-side in said cavities
  • said housing rotatably houses a pressure bar roller in contact with and supported by said back-up rollers.
  • said means for delivering lubricant to said pockets comprises a lubricant pump, and for each pocket the same type of fluid restrictor selected from the group comprising a needle valve, orifice, capillary, pressure sensing valve, a constant flow control valve connects the lubricant outlet from a lubricant pump to that pocket.

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Magnetic Bearings And Hydrostatic Bearings (AREA)

Abstract

A veneer pressure bar assembly is provided wherein the pressure bar or back-up rollers for the pressure bar are supported by hydrostatic lubrication in a housing. The lubricant which may be oil, water, oil and water, or air is fed to at least three slot shaped pockets extending along two paths along the housing (at least one slot along one path and at least two along the other path) on each side of the resultant force on the roller being lubricated. The slot or slots along each path occupy a major portion of that path.

Description

United States Patent Porter et a]. 1 June 20, 1972 154] VENEER MACHINE ROLLER [56] References Clted PRESSURE BAR ASSEMBLY uNmzD STATES PATENTS 721 Inventors: Andm w. m; 1m 1,. m, a, 138,901 5/1373 Leslie a a1 ..144 213 of Vancouver, B.C., Cmgda 3,055,406 9/l962 Elford......... M412] 3 s 7 44 2 [73] Sign: C M De t 3 s 1 844 6/19 1 Carlton 1 13 0mm. Cm Primary Drummer-Donald R. Schnn 221 Filed: Feb. 3, 1971 M- R. s
Appl. No.: 112,144
Foreign Application P. f'tlty Dela March 5, I970 Clnadl ..076573 US. Cl. 144/213 Int. C1. .3271 5/ Flddolsemh ..l44I209-2l3 [57) ABSTRACT A veneer pressure but assembly is provided wherein the pressure bet or backup rollen for the pressure bar are supported by hydmttatic lubricafion in a housing. The lubricant which may be oil, water, all and water, or air is fed to at least three slot lhlped pockets extending along two path along the hon in; (at least one alot along one path and at least two along the other pith) on each side of the resultant force on the roller being lubricated. The slot or lot: elong each path occupy a majorponion ofthat path.
VENEER MACHINE ROLLER PRESSURE BAR ASSEMBLY This invention relates to a veneer machine roller pressure bar assembly.
The introduction of a wedge-shaped knife into a rotating log, as in veneer peeling results in a complex stress pattern in the wood which can lead to failure in the wood being peeled by either tension, compression or shear stresses therein. Each failure brings with it some machining defect, such as veneer lathe checks, thickness variation of the veneer, or torn grain in the veneer.
In veneer peeling, it has been found desirable to modify the stress pattern in the wood being peeled by introducing a pressure bar next to the knife edge. Experience has shown, however, that such a bar is subject to excessive wear, which results in high maintenance costs.
One type of pressure bar in use is known as a flat pressure bar, and this comprises a flat bar with the wood bearing surface inclined at an angle of approximately 14 to a tangent to the log. The inclined surface is arranged to receive and compress the wood as it approaches the knife. A modified fonn of the flat pressure bar, known as the double-surfaced nosebar, has the inclined surface cut away adjacent to the knife to form an inclined surface lying more or less along the face of the knife.
Flat pressure bars have a disadvantage in that slivers of wood tend to accumulate between the pressure bar and the log, which results in the veneer having a scoured surface or the veneer being over-compressed.
In order to overcome the disadvantages of flat pressure bars, roller pressure bar assemblies have been used, one form of roller pressure bar assembly comprises a single roller, which is rotatably held within a housing by two lips on the housing. Adjusting screws behind the roller pressure bar permit the distance between the lips to be adjusted, so that there is sufficient clearance between the roller pressure bar and the block for the roller pressure bar to be rotatable. Lubricant, which may be water or oil, or a mixture of both, is introduced at ap proximately two feet intervals along the length of the bar. Such a lubricating system has failed to prevent high frictional forces from being developed along the upper and lower lips. For. this reason a driving mechanism has been used for rotating the roller pressure bar in approximate synchronism with the cutting speed of the veneer. Driving the roller pressure bar necessitates a. driving gear on the end of the roller pressure bar, and this limits the minimum diameter of the log core remaining, after the veneer has been cut from it, to about 1.5 inches above the diameter of the log chucks, this is wasteful.
To reduce loss in veneer yield associated with a single roller pressure bar, another form of pressure bar assembly known as a double roller bar assembly has been used. In the double roller bar assembly a roller pressure bar is rotated by means of a driven back-up roller disposed in the block and behind the roller pressure bar. The back-up roller is driven through a gear and motor assembly and the roller pressure bar is driven by frictional contact with the back-up roller. To prevent galling, the roller pressure bar and back-up roller are made from dissimilar materials, usually phosphor bronze, silicon bronze or manganese bronze for the roller pressure bar, and steel for the back-up roller. Although the advantages of a back-up roller are well recognized, a major problem still exists in that, under normal West Coast mill conditions, the rate of wear of the roller pressure bar is still so great that the roller pressure bar should be replaced about every 2 weeks. This necessitates a considerable annual maintenance cost in labor and material.
It is an object of the invention to provide a veneer machine roller pressure bar assembly in which wear on the roller pressure bar is reduced and thus the annual maintenance cost in labor and material are also reduced.
It is a further object of this invention to provide a roller bar assembly in which the roller bar will rotate substantially in synchronization with the veneer being peeled.
Another object of the invention is to eliminate the drive system in a roller bar assembly, for rotating the roller bar and also to eliminate the means for synchronizing the roller bar surface speed with that of the veneer being produced.
According to the invention, there is provided a veneer machine roller pressure bar assembly, comprising a housing having a longitudinally extending roller retaining, generally arcuate shaped cavity providing a roller bar bearing surface with lubricating pockets, said lubricating pockets each being separately bounded by said bearing surface, a roller rotatably supported in said cavity for substantially the load bearing length of said roller and as a sliding fit with said bearing surface, fluid restrictor means connected to fluid inlets to said pockets, and means for delivering lubricant fluid via said fluid restrictor means to said pockets at approximately a constant pressure to maintain a film of escaping lubricant fluid between said bearing surface and said roller, for hydrostatic lubrication of said roller, and wherein said lubricating pockets are in the form of slots, at least one of said pockets extends along a first longitudinal path along said cavity, at least two of said pockets extend along a second longitudinal path of said cavity, said first and said second paths are parallel to and circum ferentially spaced on either side of the resultant force on said roller when it is in operation, and the pocket lengths occupy a major portion of the length of the bearing surface.
The purpose of the fluid restrictor means is to provide the bearing with stifi'ness, so that it may accommodate changes in the applied load. The operating characteristics of the bearing depends on the manner of fluid restriction. Generally the order of increasing stiffness is as follows:
Capillaries and needle valves Constant flow valves Pressure sensing valves Furthermore, the stiffness of the bearing increases as the ratio of supply pressure to pocket pressure increases. Ideally this ratio is maintained greater than 1 and is suitably chosen as 2, although higher values are sometimes used if the pumping capacity is available.
In the accompanying drawings which illustrate, by way of example, embodiments of the invention,
FIG. 1 is a perspective view of a veneer machine roller pressure bar housing,
FIG. 2 is a perspective view of a roller pressure bar for the housing shown in FIG. 1,
FIG. 3 is a sectional end view III-III, FIG. 1 with the roller pressure bar shown in FIG. 2 in position,
FIG. 4 is a flow diagram for supplying water, as a lubricant, to the housing shown in FIG. 1,
FIG. 5 is asectional end view similar to that shown in FIG. 3, but of a different roller pressure bar assembly thereto,
FIG. 6 is a perspective view of a different roller pressure bar housing to that shown in FIG. 1.
FIG. 7 is a perspective view of a further different roller pressure bar housing to that shown in FIG. 1., and
FIG. 8 is a sectional end view of a roller pressure bar assembly wherein the roller pressure bar is supported by two back-up rollers.
IN FIGS. 1 to 3 there is shown a housing 1, a roller pressure bar 2 of the same length as the housing, and a cutting blade 20. The housing 1 has a longitudinally extending roller retaining, generally arcuate shaped cavity 3 providing a roller bar hearing surface 4. The roller bearing surface 4 has lubricating pockets 5 to 8 each separately bounded by the bearing surface 4.
As shown in FIG. 3, the roller 2 is rotatably mounted in the cavity 3 as a sliding fit with the bearing surface 4, with the pockets 5 to 8 each having a lubricant passage 9 to 12 respec tively leading to them (see FIG. 4.) The pockets 5 to l are symetrically disposed at 0 45 in this particular instance, although the angle 0 may be within the range 10' to In FIG. 4, each of the passages 9 to 12 have means for delivering lubricant to the pockets 5 to 8 at an approximately constant pressure, after first passing through fluid restrictors 13 to 16 respectively, and are connected to pressure gauges 17 to 20 respectively. The fluid restrictors may be orifices, capillaries, needles valves or pressure sensing valves. Water from a water supply 22 is delivered by a pump 23, as a lubricant for the pockets 5 to 8, via water filter 24. A relief valve 25, surge tank 26, a pressure gauge 27, and two pulsation dampening accumulators 28 and 29 are connected to the delivery from the water supply 22 to the needle valves 13 to 16, which are used in this embodiment.
The apparatus shown in FIGS. 1 to 4 was arranged as shown in an experimental veneer lathe, which used a pressure roller bar 5 inches in length. This lathe is capable of peeling wood disks, 4 inches long and up to 16 inches in diameter, at an infinitely variable rate of speed of between and 40 feet per minute. A horse power hydraulic motor in conjunction with a 50:1 speed reducer is used in this lathe-to rotate the wood disk and advance them into the stationary cutting blade 2a.
The pump 23 used was a two-cylinder piston type pump with a rated output of 2 G.P.M. at 500 psi. The pulsation dampening accumulators 28 and 29 were to reduce pressure pulsations from the pump 23. The filter 24 was a 4011. water filter, and was used to prevent plugging of the restrictors 13 to 16. For these tests, needle valves were used as restrictors 13 to 16.
The four pressure gauges 17 to 20 were calibrated from 0 to 400 psi, and were used to monitor the pressures in the four pockets 5 to 8.
The roller bar 2 (FIGS. 1 to 3) used was 0.750 inches in diameter, constructed of mild steel, and rotated in a steel housing 1 having a 0.375 inch radius cavity 3. The roller bar 2 and housing 1 were purposely made of the same material to accentuate any possible seizing which might occur. The land width was maintained constant at 0.165 inch, and tests were carried out with pockets 5 to 8 of depths of 1/ 16, 56 and V4 inch each for a wide range of water supply pressures to the pockets 5 to 8 and water flow conditions.
The primary observation during the tests was to determine if seizing of the roller bar 2 occurred under relatively low water pressure and flow conditions. Measurements of the average water pressures in the pockets 5 to 8 were recorded, and the quality of the veneer was assessed by measuring the veneer roughness, the veneer thickness variation, and the average lathe-check depth.
20 A minimum of two wood disks was used to obtain data for any one set of conditions. Measurements were not taken until four complete cutting revolutions of the wood disk were completed to ensure that a dynamic cutting equilibrium had been obtained.
TABLE l.-RESUL'IS OF TESTS ON HYDROSTATIC ROLLER BAR 1 WITH }o-INCH-DEEP POCKETS Lathe settings Observed pocket pressures Lathe-check Supply Flow per Roughness, depth, 1 H, V, pressure, pocket, P1, P1, Pa, P4, in: MM. 1 unit=.005 percent of Feed, in. in. in. p.s.i. ml./sec. p.s.i. p.s.i. p.s.i. p.s.i. in. X10- in. in. thickness 200 5. 0 60 60 30 0607 195 2 10 200 10.0 60 100 100 60 0633 134 2 15 A6 .054 094 300 10. 0 75 100 100 75 .0616 .184 2 10 400 5. 0 30 85 85 3O 0629 137 2 10 400 10.0 70 110 100 70 .0623 170 2 10 1f; 106 086 300 7. 5 40 110 110 .1215 .435 2 30 200 5. O 30 70 80 40 2500 052 2 I 231 200 10. 0 110 90 70 2485 190 2 70 r 400 5. 0 30 110 100 40 2489 166 2 70 400 10. 0 120 110 75 2503 195 2 a0 No'rE.-Satisfaetory operation, no wear occurred under test condition.
TABLE 2 [Results of tests on hydrostatic roller bar 2 with 1 -inch-deep pockets] Lathe Rough- Lethescttings, Observed pocket ness, check, in. Supply Flow per pressures, p.s.i. 1 unit depth,
pressure, pocket, wtequals percent of Food, in. 11 V p.s.i. m1./scc. P P P P4 in. Xm-2 in. .005 in. thickness Remarks M .054 .007 200 2. 5 10 10 10 0 .0671 .401 1 10 Bar revolved intermittently.
200 5. 0 40 60 60 40 0610 275 2 15 Satisfactory operation, no wear. 200 10.0 60 80 70 .0622 .554 3 15 Satisfactory operation, no wear. 300 10.0 75 100 110 100 .0636 .671 2 15 Satisfactory operation, no wear. 400 2. 5 0 20 20 0 .0671 .886 2 15 Bar revolved intermittently. 400 5. 0 30 75 75 30 .0636 .173 2 20 Satisfactory operation, no wear. 400 10.0 70 100 110 0634 .776 2 15 Satisfactory operation, no wear. .106 .086 300 7. 5 60 120 120 60 .1274 .384 2 40 Satisfactory operation, no wear. .231 .122 200 5.0 40 80 80 50 .2486 .332 2 80 Satisfactory operation, no wear. 200 10.5 60 105 120 70 .2480 .277 2 60 Satisfactory operation, no wear. 400 5.0 40 105 120 30 2409 .316 2 60 Satisfactory operation, no wear. 400 10.0 50 100 110 40 2496 .319 2 70 Satisfactory operation, no wear.
N OTE; Satisfactory operation; wear occurred only with 2.5 mL/sec. flow rate, when bar revolved intermittently.
TABLE 3 [Results of tests on hydrostatic roller bar 3 with li-inch-dcep pockets] Rough- Lathe- Lntho Flow Observed pocket ness, 1 check settings, in. Presper pressures, p.s.i. unit depth, Fecd, sure, pocket, in: tha equals percent of inches 11 V p.s.l. ml./sec. P1 P2 P3 P in X|o2 in. .005 in. thickness No'rn.-Satis1actory operation, no wear occurred under test condition.
The results of the tests are set out in the following tables 1 to 3 where:
Feed is the forward advance of the disk into the knife per revolution of the disk.
H is the horizontal roller bar opening (see FIG. 3).
V is the vertical roller bar opening (see FIG. 3).
Supply pressure is the water pressure indicated by the gauge P,, P P and P are the water pressures in the pockets 5 to 8 respectively as indicated by the gauges 17 to 20 respectively.
t avg is the average thickness of the veneer produced.
t std. dev. is the standard deviation of the readings of veneer thickness.
Roughness is defined interms of the reference standard maintained at the Vancouver Forest Products Laboratory, Vancouver, British Columbia. The scale of roughness is from (smooth) to 9 (very rough) in units of0.005 inch.
Lathe-Check depth is the percentage thickness of the veneer to which the majority of the lathe checks penetrate.
It will be seen that satisfactory operation of this short, inch long pressure bar 1 was obtained with all of the tests except those where the water flow rate was 2.5 ml/sec. At this small flow rate, the thickness of the film of water between the roller pressure bar 2 and the bearing surface 4 was less than the surface roughness of the roller bar housing 1 and so intermittent abrasion occurred of the roller pressure bar 2. The test results show that when water flow rates of 5.0 ml/sec and greater are used, satisfactory operation of the roller pressure bar 2 was achieved at water supply pressures ranging between 200 and 400 psi. Thus the proper water flow rate for any given machine will be a compromise between a large film of water thickness between the roller pressure bar 2 and bearing surface 4, the available pump capacity of the pump 23, and the adequacy of drainage conditions around the veneer lathe.
The quality of the veneer was not afiected by changes in the depth of the pockets 5 to 8, and it will be noted that in the tests the standard deviation of the thickness variation was generally less than 0.003 inch. It was observed during the tests that sub stantially perfect synchronization occurred between the veneer velocity and the roller pressure bar peripheral velocity. From this it would appear that shear stresses along the upper surface (that is the surface contacted by the roller pressure bar) will be less with the invention than with known types of roller pressure bar assemblies, and this should be reflected in an improvement in the quality of the veneer.
It will be observed from the tests that the water pressure in thetwo lower pockets 5 and 6 always exceeded that in the two upper pockets 7 and 8. In fact for the V4 inch thick layer veneer the ratio of pressures in the two lower pockets 5 and 6 to those in the two upper pockets 7 and 8 was approximately 1.75 to L00. This can possibly be due to the resultant force R on the roller pressure bar 2 acting not horizontally but at an angle as shown in FIG. 5.
Referring now to FIG. 5, where parts similar to those shown in FIGS. 1 to 4 are given the same reference numerals, tests were carried out to determine whether equal water pressures in the four pockets could be achieved by symmetrically placing the pockets at an angle to the resultant force R acting on the pockets. The resultant, R, acts at an angle a with the horizontal. It was found that the water pressures in the four pockets were substantially equal when 0 37 and a and from this can probably be assumed that the resultant force R on the roller pressure bar 2 was applied at this angle a. However, 9 may be within the range 10 to 70 and or within the range 0 to 45.
Although these tests were made on bars inch in diameter, other tests were made with 1% and 2 inch diameter roller bars. Again no evidence of wear was found and the bars rotated in what appeared to be perfect speed synchronization with the veneer being peeled.
In FIG. 6 there is shown a housing 32 having three pockets 33 to 35 dis osed in an arcuate cavity 36 bounded by a bearing surface 37. The three pockets 33 to 35 have lubricating passages 39 to 41 respectively, which are connected to a similar lubricating system to that shown in FIG. 4.
A roller pressure bar of the type shown in FIG, 2 is fitted in the cavity 36 and the pressure bar assembly thus provided functions in the same manner as that described with reference to FIGS. 1 to 4.
In a different embodiment to that shown in FIG. 6 thepositions of the pocket 33 and the pockets 34 and 35 are reversed, in other words the housing 32 may be used inverted from the position shown in FIG. 6. The pockets 33 to 35 may also be disposed symmetrically about and axis; at an angle a as shown in FIG. 5.
FIG. 7 shows a roller pressure bar 60 inches long and 54 inches in diameter which was successfully tested in the pressure bar housing 42 which flows of 3 G.P.M. at 500 psi using water as the lubricant. The housing 42 has eight pockets 44 to 51 which are equal in length. The pockets 45, 46, 49 and 50 are only partly shown because the housing is shown broken at the center. Each of the pockets 44 to 51 has a lubricating passage, four of which are shown and designated 54 to 57 for the pockets 44, 47, 48 and 51 respectively. These pockets are connected to a similar lubricating system as that shown in FIG. 4, except that the pump capacity was increased to 5 GPM.
The housing 42 with the roller pressure bar assembled therein functions in a similar manner to the assembly shown in FIG. 3.
If desired the pockets 44 to 51 may be disposed symmetrically about an axis at an angle a to the horizontal as shown in FIG. 5.
While needle valves 13 to 16 were used in the experiments, other types of fluid restrictors such as constant flow control valves, pressure sensing valves, orifices, or capillary tubes may also be used.
In FIG. 8 there is shown a housing 60, a roller pressure bar 61, two back-up rollers 62 and 63, and an outline of a cutting blade 64. The housing 60 is composed of two parts 66 and 67 held together by bolts 68 and 69 which are screwed into threaded holes 70 and 71 respectively, in part 66. The roller pressure bar 61 and back-up rollers 62 and 63 are rotatably held captive between the two parts 66 and 67. The arcuate shaped cavities 68 and 69 containing, the rollers 62 and 63 respectively, are provided with pockets 70 to 73 which are similar to the pockets 5 to 8 (FIGS. 1 to 5). The pockets 70 and 71 are symetrically disposed about a centerline passing through the axis of rollers 61 and 62 at an angle B 30". The. pockets 72 and 73 are symmetrically disposed at the same angle [3 about a centerline passing through the axis of rollers 61 and 63. The angle B may be within the range 15 to 60.
The assembly shown in cross-section in FIGS may have the pockets 70 to 73 in any one of the configurations shown in FIGS. 1, 6 or 7 and they are connected to a hydraulic system similar to that shown in FIG. 4.
It will be appreciated that in any of the embodiments the pockets need not be of equal length.
Advantages of veneer pressure bar assemblies of the invention are:
I. There is a significant reduction in the wear of the roller or rollers during operation in comparison with known pressure bar assemblies.
2. The peripheral speed of the pressure bar roller is substantially the same as the speed of the veneer without the need of the complex and expensive electrical feedback loops with tachometer followers and do motors of other pressure bar assemblies.
3. The drive system for rotating the roller bar is eliminated.
It will be noted that in FIGS. 1 to 7, the roller bars are supported for substantially their entire lengths by the bearing surfaces in the cavities. The load bearing lengths 'of the rollers, that is the length compressing the veneer bolt, in each of the embodiments described is nearly the total length of the roller, however, if the load bearing length was less than the total length of the roller, then substantially all of the load bearing length alone need be supported by the bearing surface.
It will be noted that the pocket lengths, that is the total length of the pockets or length of a pocket along any one path along the bearing surface in each of the embodiment is a major portion of the length of the bearing surface. For example, the sum of the lengths of pockets 34 and 35 (FIG. 6), i.e. the pocket length along one path, is a major portion of the length of bearing surface 37, similarly the length of pocket 33 Le. the pocket length along another path is also a major portion of the lengths of the bearing surface 37.
The lubricant may be any fluid, such as water, a water and oil mixture, or a gas, such as air. The lubricant pressures in the pockets may be at a pressure within the range 10 to 10,000 lbs/square inch.
In this specification hydrostatic lubrication" is intended to have the generally accepted meaning, and is also intended to include lubrication in the same manner by a gas.
We claim:
I. A veneer machine roller pressure bar assembly, comprising a housing having a longitudinally extending roller retaining, generally arcuate shaped cavity providing a roller bar bearing surface with lubricating pockets, said lubricating pockets each being separately bounded by said bearing surface, a roller rotatably supported in said cavity for substantially the load bearing length of said roller and as a sliding fit with said bearing surface, fluid restrictor means connected to fluid inlets to said pockets, and means for delivering lubricant fluid via said fluid restrictor means to said pockets at approximately a constant pressure to maintain a film of escaping lubricant fluid between said bearing surface and said roller, for hydrostatic lubrication of said roller, and wherein said lubricating pockets are in the form of slots, at least one of said pockets extends along a first longitudinal path along said cavity at least two of said pockets extend along a second longitudinal path of said cavity, said first and said second paths are parallel to and circumferentially spaced on either side of the resultant force on said roller when it is in operation, and the pocket lengths occupy a major portion of the length of the bearing surface.
2. An assembly according to claim 1, wherein said pockets are symmetrically placed at an angle within the range 10 to 70 on either side of the resultant force on said roller of the applied forces on said roller when the assembly is in operation.
3. An assembly according to claim 2, wherein said upper pockets are placed at an angle of substantially 37 on either side of said resultant force.
4. An assembly according to claim 1, wherein there are an even number of said pockets disposed with one half of said number along one of said longitudinal paths, and the other half along the other said path.
5. An assembly according to claim 1, wherein said means for delivering lubricant delivers a lubricant selected from the group water, oil, a water and oil mixture and air.
6. An assembly according to claim 1, wherein said generally arcuate shaped cavity is one of two similar generally arcuate shaped cavities having said pockets, said roller is one of two similar rollers forming back-up rollers disposed side-by-side in said cavities, and said housing rotatably houses a pressure bar roller in contact with and supported by said back-up rollers.
7. An assembly according to claim 1, wherein said means for delivering lubricant to said pockets comprises a lubricant pump, and for each pocket the same type of fluid restrictor selected from the group comprising a needle valve, orifice, capillary, pressure sensing valve, a constant flow control valve connects the lubricant outlet from a lubricant pump to that pocket.

Claims (7)

1. A veneer machine roller pressure bar assembly, comprising a housing having a longitudinally extending roller retaining, generally arcuate shaped cavity providing a roller bar bearing surface with lubricating pockets, said lubricating pockets each being separately bounded by said bearing surface, a roller rotatably supported in said cavity for substantially the load bearing length of said roller and as a sliding fit with said bearing surface, fluid restrictor means connected to fluid inlets to said pockets, and means for delivering lubricant fluid via said fluid restrictor means to said pockets at approximately a constant pressure to maintain a film of escaping lubricant fluid between said bearing surface and said roller, for hydrostatic lubrication of said roller, and wherein said lubricating pockets are in the form of slots, at least one of said pockets extends along a first longitudinal path along said cavity at least two of said pockets extend along a second longitudinal path of said cavity, said first and said second paths are parallel to and circumferentially spaced on either side of the resultant force on said roller when it is in operation, and the pocket lengths occupy a major portion of the length of the bearing surface.
2. An assembly according to claim 1, wherein said pockets are symmetrically placed at an angle within the range 10* to 70* on either side of the resultant force on said roller of the applied forces on said roller when the assembly is in operation.
3. An assembly according to claim 2, wherein said upper pockets are placed at an angle of substantially 37* on either side of said resultant force.
4. An assembly according to claim 1, wherein there are an even number of said pockets disposed with one half of said number along one of said longitudinal paths, and the other half along the other said path.
5. An assembly according to claim 1, wherein said means for delivering lubricant delivers a lubricant selected from the group water, oil, a water and oil mixture and air.
6. An assembly according to claim 1, wherein said generally arcuate shaped cavity is one of two similar generally arcuate shaped cavities having said pockets, said roller is one of two similar rollers forming back-up rollers disposed Side-by-side in said cavities, and said housing rotatably houses a pressure bar roller in contact with and supported by said back-up rollers.
8. An assembly according to claim 1, wherein said means for delivering lubricant to said pockets comprises a lubricant pump, and for each pocket the same type of fluid restrictor selected from the group comprising a needle valve, orifice, capillary, pressure sensing valve, a constant flow control valve connects the lubricant outlet from a lubricant pump to that pocket.
US112144A 1970-03-05 1971-02-03 Veneer machine roller pressure bar assembly Expired - Lifetime US3670790A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4396049A (en) * 1981-02-05 1983-08-02 Calvert Manufacturing, Inc. Backup roll arrangement for wood veneer lathe
US4602663A (en) * 1984-08-07 1986-07-29 The Coe Manufacturing Co. Veneer lathe with powered nose bar roll of large diameter
US5971045A (en) * 1997-07-29 1999-10-26 Meinan Machinery Works, Inc. Veneer lathe

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US138901A (en) * 1873-05-13 Improvement in veneer-cutting machines
US3055406A (en) * 1960-02-15 1962-09-25 Elford Plywood Machinery Inc Veneer pressure bar
US3581844A (en) * 1969-03-28 1971-06-01 Terry A Carlton Veneer lathe oiler

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US138901A (en) * 1873-05-13 Improvement in veneer-cutting machines
US3055406A (en) * 1960-02-15 1962-09-25 Elford Plywood Machinery Inc Veneer pressure bar
US3581844A (en) * 1969-03-28 1971-06-01 Terry A Carlton Veneer lathe oiler

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4396049A (en) * 1981-02-05 1983-08-02 Calvert Manufacturing, Inc. Backup roll arrangement for wood veneer lathe
US4602663A (en) * 1984-08-07 1986-07-29 The Coe Manufacturing Co. Veneer lathe with powered nose bar roll of large diameter
US5971045A (en) * 1997-07-29 1999-10-26 Meinan Machinery Works, Inc. Veneer lathe

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