US3615373A - Alloy for papermaking wire - Google Patents
Alloy for papermaking wire Download PDFInfo
- Publication number
- US3615373A US3615373A US831989A US3615373DA US3615373A US 3615373 A US3615373 A US 3615373A US 831989 A US831989 A US 831989A US 3615373D A US3615373D A US 3615373DA US 3615373 A US3615373 A US 3615373A
- Authority
- US
- United States
- Prior art keywords
- alloy
- wire
- wires
- percent
- papermaking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 18
- 239000000956 alloy Substances 0.000 title claims abstract description 18
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 15
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 11
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000004744 fabric Substances 0.000 claims abstract description 10
- 229910052718 tin Inorganic materials 0.000 claims abstract description 10
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 9
- 239000011574 phosphorus Substances 0.000 claims abstract description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 8
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052802 copper Inorganic materials 0.000 claims abstract description 8
- 239000010949 copper Substances 0.000 claims abstract description 8
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 8
- 239000011572 manganese Substances 0.000 claims abstract description 8
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 8
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 5
- 239000010703 silicon Substances 0.000 claims abstract description 5
- 239000000203 mixture Substances 0.000 claims description 7
- 229910001092 metal group alloy Inorganic materials 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 14
- 239000011135 tin Substances 0.000 abstract description 9
- 229910052742 iron Inorganic materials 0.000 abstract description 7
- 238000005299 abrasion Methods 0.000 abstract description 3
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 229910000906 Bronze Inorganic materials 0.000 description 3
- 239000010974 bronze Substances 0.000 description 3
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 1
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011253 protective coating Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/10—Wire-cloths
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S162/00—Paper making and fiber liberation
- Y10S162/903—Paper forming member, e.g. fourdrinier, sheet forming member
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12431—Foil or filament smaller than 6 mils
Definitions
- This invention relates to metal wires for use on papermaking machines, and it more specifically relates to warp wires composed of a particular alloy.
- the wire belts in modern papermaking machines are subject to severe deteriorating forces. There is rapid flexing of the wire, leading to fatigue failures, as well as a considerable amount of abrasion on the wire, and chemical attack by the more or less corrosive solutions which are used in the papermaking. Failure of the wire in such belts is therefore common, and a great many attempts have been made to improve the wire by forming it of different types of alloys, or by adding a protective coating of some sort to the wire.
- An object of this invention is to provide a new alloy which has special utility in the formation of warp wires for papermaking machines.
- Another object is to provide a new wire cloth for use in papermaking machines.
- Still another object is to provide an alloy of good flexibility and abrasion resistance which is resistant to corrosion by the chemicals found in the papermaking process.
- an improved alloy for use in wires of paperrnaking machines is formed of an alloy of copper, tin, phosphorus, nickel, either manganese or iron or both and, optionally, a small proportion of silicon.
- Nickel Copper Also suitable is a composition containing 0.1 to 1.0 percent of iron. This alloy has the formula:
- iron or manganese can either be present in the alloy, it is also possible for both to be present in the formula at the same time.
- Such an alloy has the formulation:
- the alloys above are used for the formation of the warp wires of the cloth only.
- the weft or "shute wires, which run across the belt, are not subjected to the same degree to the harmful influences exerted on the warp wires, and it is therefore not necessary that they have the same degree of resistance as the warp wires.
- the weft wires can therefore be of any desired alloy known to the prior art. Copper-zinc alloys having a minimum of 75 percent copper, and optionally tin or other similar materials in quantities of under 1.0 percent, have proven themselves well.
- warp wires formed of alloys of my invention in all types of belts for papermaking machinery, regardless of the type of machine, the type of weave, or the shape of the wire. It is to be understood that the warp wires may be used in a regular weave wire cloth, or in such other known weaves as semitwill, full-twill, or any other weave of wire cloth. Likewise, the wires can be round, flat, elliptical, or of any other shape which is usable for the production of a water laid fibrous web.
- the warp wires in a screen may vary from 0.005 inch to 0.020 inch, and the weft wires from 0.006 inch to 0.020 inch. Wires in this size range have been used in various combinations of warp and weft wire sizes from I00 mesh to 24 mesh.
- a typical construction would be a cloth having 70 warp wires per inch of 0.0078 inch diameter and 56 weft wires per inch of 0.0085 inch diameter. Many combinations of warp and weft giving both square and rectangular mesh openings can be used.
- a wire cloth for papermaking machines comprising warp wires of the alloy of the formula of claim 1.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
- Woven Fabrics (AREA)
Abstract
Wire cloth for papermaking machines of improved abrasion and corrosion resistance is formed by using warp wires of an alloy comprising tin, phosphorus, nickel, copper, either manganese or iron or both, and, optionally, silicon.
Description
United States Patent Inventor Lothar Bangert Reutiingen, Germany Appl. No. 831,989 Filed June 10, 1969 Patented Oct. 26, 1971 Assignee Hermann Wangner Reutlingen, Germany Priority June 14, 1968 Germany P 17 58 501.2
ALLOY FOR PAPERMAKING WIRE 3 Claims, No Drawings 11.8. C1 75/154, 29/183, 139/425, 162/348, 245/8 1nt. Cl C22c 9/02, B211" 27/00 lEieid 01 Search 75/153,
[56] References Cited UNITED STATES PATENTS 1,656,696 1/1928 Deeter 2,129,197 9/1938 Bryant..... 2,918,094 12/1959 Freynikm 3,279,899 10/1966 Bangert i. 3,392,017 7/1968' Quaas et a1.
FOREIGN PATENTS 1,096,220 12/1967 Great Britain frimary Examiner-Charles N. Lovell Attorney- Plumley, Tyner & Sandt 75/154 X 75/154 75/154 X 75/154 X 75/154 icon.
BACKGROUND OF THE INVENTION This invention relates to metal wires for use on papermaking machines, and it more specifically relates to warp wires composed of a particular alloy.
Various types of papermaking machines rely upon the use of continuous forarninous metallic belts or wires as the surface for deposition of fibers in the water-laying process. Fourdrinier machines, cylinder machines, inver-form machines, verti-form machines, and others make use of such belts of woven wire or perforated sheets. The metals most commonly used for such belts are Phosphor Bronze, bronze, brass, stainless steel and others. In the Fourdrinier machine, deposition of the fibers onto the screen is accomplished by depositing a suspension of paper fibers from a head box onto the rapidly moving wire belt. The open spaces in the wire permit the moisture from the fibers to drain through the interstices, leaving a web of paper on the wire to be delivered to a pressing section of the machine. Drainage and formation of the web are accelerated by table rolls and suction boxes over which the wire slides, so that the dryest possible paper web is formed before arriving at the pressing part of the machine. Paper of good quality can be efficiently produced only if the wire belt is smooth and uniform, and provides maximum drainage through the interstices.
The wire belts in modern papermaking machines are subject to severe deteriorating forces. There is rapid flexing of the wire, leading to fatigue failures, as well as a considerable amount of abrasion on the wire, and chemical attack by the more or less corrosive solutions which are used in the papermaking. Failure of the wire in such belts is therefore common, and a great many attempts have been made to improve the wire by forming it of different types of alloys, or by adding a protective coating of some sort to the wire.
The most common warp wire used in papermaking belts for many years has been a Grade C Phosphor Bronze with the fol lowing nominal composition:
Copper 92.5% Tin 7.5% Phosphorus 0.30%.
However, other alloys have been proposed, such as cobaltchrome-nickel and various types of stainless steels. Additionally, it has been proposed to chromeplate the wires, and to coat them with various synthetic resins. However, none of these proposed wires has been entirely satisfactory.
An object of this invention is to provide a new alloy which has special utility in the formation of warp wires for papermaking machines.
Another object is to provide a new wire cloth for use in papermaking machines.
Still another object is to provide an alloy of good flexibility and abrasion resistance which is resistant to corrosion by the chemicals found in the papermaking process.
STATEMENT OF THE INVENTION According to the invention, an improved alloy for use in wires of paperrnaking machines is formed of an alloy of copper, tin, phosphorus, nickel, either manganese or iron or both and, optionally, a small proportion of silicon.
PREFERRED EMBODIMENTS OF THE INVENTION The alloy most preferred in the practice of my invention has the following composition:
Tin 4 to 12% Phosphorus 0.l to 0.7% Manganese 0.l to 2.0%
Nickel Copper Also suitable is a composition containing 0.1 to 1.0 percent of iron. This alloy has the formula:
Tin 4 to l2% Phosphorus 0.] to 0.7% Iron 0.! to 1.0% Nickel l to 25% Copper Remainder.
Although, as indicated above, iron or manganese can either be present in the alloy, it is also possible for both to be present in the formula at the same time. Such an alloy has the formulation:
Tin 4 to 12% Phosphorus 0.1 to 0.7% Manganese 0.l to 2.0% Iron 0.1 to 1.0% Nickel l to 25% Copper Remainder.
The properties of all of the above alloys are even further improved if they contain additionally 0.2 to 0.8 percent silicon, provided a suitable heat treatment is provided after formation of the wires.
In the preferred embodiment of my invention, the alloys above are used for the formation of the warp wires of the cloth only. The weft or "shute wires, which run across the belt, are not subjected to the same degree to the harmful influences exerted on the warp wires, and it is therefore not necessary that they have the same degree of resistance as the warp wires. The weft wires can therefore be of any desired alloy known to the prior art. Copper-zinc alloys having a minimum of 75 percent copper, and optionally tin or other similar materials in quantities of under 1.0 percent, have proven themselves well.
I contemplate the use of the warp wires formed of alloys of my invention in all types of belts for papermaking machinery, regardless of the type of machine, the type of weave, or the shape of the wire. It is to be understood that the warp wires may be used in a regular weave wire cloth, or in such other known weaves as semitwill, full-twill, or any other weave of wire cloth. Likewise, the wires can be round, flat, elliptical, or of any other shape which is usable for the production of a water laid fibrous web.
By way of example only, the warp wires in a screen may vary from 0.005 inch to 0.020 inch, and the weft wires from 0.006 inch to 0.020 inch. Wires in this size range have been used in various combinations of warp and weft wire sizes from I00 mesh to 24 mesh. A typical construction would be a cloth having 70 warp wires per inch of 0.0078 inch diameter and 56 weft wires per inch of 0.0085 inch diameter. Many combinations of warp and weft giving both square and rectangular mesh openings can be used.
What is claimed is:
l. A metal alloy having the composition:
Tin 4 to 12% Phosphorus 0.l to 0.7% Manganese 0.l to 2.0% Iron 0.l to 1.0% Nickel 1 to 25% Copper Remainder.
2. A wire cloth for papermaking machines, comprising warp wires of the alloy of the formula of claim 1.
3. A wire cloth for papermaking machines comprising warp wires of a metal alloy having the composition tin 4-12 percent, phosphorus 0.l-0.7 percent, manganese 0.l-2.0 percent, nickel l-l5 percent, 0.20.8 percent silicon and the balance copper.
Claims (2)
- 2. A wire cloth for papermaking machines, comprising warp wires of the alloy of the formula of claim 1.
- 3. A wire cloth for papermaking machines comprising warp wires of a metal alloy having the composition tin 4-12 percent, phosphorus 0.1-0.7 percent, manganese 0.1-2.0 percent, nickel 1-15 percent, 0.2-0.8 percent silicon and the balance copper.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19681758501 DE1758501A1 (en) | 1968-06-14 | 1968-06-14 | Paper machine screen |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3615373A true US3615373A (en) | 1971-10-26 |
Family
ID=5695069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US831989A Expired - Lifetime US3615373A (en) | 1968-06-14 | 1969-06-10 | Alloy for papermaking wire |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US3615373A (en) |
| DE (1) | DE1758501A1 (en) |
| FR (1) | FR2011938A1 (en) |
| GB (1) | GB1216157A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4824381A (en) * | 1985-12-23 | 1989-04-25 | Perstorp Ab | Circuit board containing a metal net |
| EP1063310A1 (en) * | 1999-06-21 | 2000-12-27 | Wieland-Werke AG | Use of a tin rich copper-tin-iron alloy |
| US6346215B1 (en) | 1997-12-19 | 2002-02-12 | Wieland-Werke Ag | Copper-tin alloys and uses thereof |
| US20160032526A1 (en) * | 2013-02-08 | 2016-02-04 | Jörg Scheffler | Transport device for paper, and paper processing device |
| CN115233030A (en) * | 2022-06-27 | 2022-10-25 | 宁波博威合金材料股份有限公司 | Copper alloy with excellent welding performance and preparation method thereof |
-
1968
- 1968-06-14 DE DE19681758501 patent/DE1758501A1/en active Pending
-
1969
- 1969-06-10 US US831989A patent/US3615373A/en not_active Expired - Lifetime
- 1969-06-13 GB GB30088/69A patent/GB1216157A/en not_active Expired
- 1969-06-13 FR FR6919639A patent/FR2011938A1/fr not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4824381A (en) * | 1985-12-23 | 1989-04-25 | Perstorp Ab | Circuit board containing a metal net |
| US6346215B1 (en) | 1997-12-19 | 2002-02-12 | Wieland-Werke Ag | Copper-tin alloys and uses thereof |
| EP1063310A1 (en) * | 1999-06-21 | 2000-12-27 | Wieland-Werke AG | Use of a tin rich copper-tin-iron alloy |
| US20160032526A1 (en) * | 2013-02-08 | 2016-02-04 | Jörg Scheffler | Transport device for paper, and paper processing device |
| US9725851B2 (en) * | 2013-02-08 | 2017-08-08 | Jörg Scheffler | Transport device for paper, and paper processing device |
| CN115233030A (en) * | 2022-06-27 | 2022-10-25 | 宁波博威合金材料股份有限公司 | Copper alloy with excellent welding performance and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| GB1216157A (en) | 1970-12-16 |
| DE1758501A1 (en) | 1971-01-21 |
| FR2011938A1 (en) | 1970-03-13 |
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