US3603521A - Web winding apparatus - Google Patents

Web winding apparatus Download PDF

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US3603521A
US3603521A US829485A US3603521DA US3603521A US 3603521 A US3603521 A US 3603521A US 829485 A US829485 A US 829485A US 3603521D A US3603521D A US 3603521DA US 3603521 A US3603521 A US 3603521A
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roll
rewind
signal
clutches
shaft
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US829485A
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Thomas R Ormsby
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Eastman Kodak Co
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Eastman Kodak Co
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/32Details specially adapted for motion-picture projection
    • G03B21/43Driving mechanisms

Definitions

  • a web-winding system is disclosed as employing clutches so ganged on a common drive that wide webs may be wound simultaneously with, and to the same tightness as, narrower webs.
  • the coupling of each such clutch is controlled by a computer which operates by maintaining constant the total end face area of the supply and rewind rolls.
  • the drive speed is also computer-controlled to minimize the heat producing slippage within such clutches.
  • This invention relates in general to web-handling equipment. While one aspect of the invention is directed to the simultaneous winding of plural webs,to the same roll tightness, other aspects of the invention may find usefulness in controlling the winding ofany number of webs.
  • 2,796,222 similarly indicates, in web-handling apparatus, the control of clutch coupling and input speed; and particularly indicates how the problem of disposing of heat generated by overdriving the input of the clutch may be avoided by directly measuring clutch slippage, and employing a signal representing such slip page for purposes of clutch input speed control.
  • the invention is indicated in the environment of a system for slitting a wide web, say of photographic film, which has been peeled from a supply roll thereof, into any number of narrower webs (hereinafter sometimes referred to as rewindwebs) of the same or different widths; and then simultaneously winding all such narrower webs into respective rolls thereof.
  • a system for slitting a wide web, say of photographic film, which has been peeled from a supply roll thereof into any number of narrower webs (hereinafter sometimes referred to as rewindwebs) of the same or different widths; and then simultaneously winding all such narrower webs into respective rolls thereof.
  • the invention proposes l, the
  • the clutches are preferably alike", their respective output members being so dimensionally larger radially (concentrically) than their input members that-web winding necessarily occurs on and about one or more of such output members.
  • web slitting may occur anywhere, and any number of times, across the width ofa wide web, the clutches cooperating in groups to provide wind up torque commensurate with the widths of the respective webs being rewound.
  • Winding thermally nonconductive (photographic) webs on and about clutches requires that heat-producing slippage within such clutches be kept to a minimum.
  • Apparatus according to the present invention not only controls the input speed ofa clutchthereby to minimize its slippage-without sensing rewind-web parameters, but also controls the torque of such clutch as a function of the radius of its respective rewind roll, without actually detecting/ measuring the radial dimension of such roll.
  • Such speed and torque controls are made possible by a computer which operates on the following premise:
  • the total end face area of web supply and rewind rolls will be constant provided the tightness of the supply roll is the same as the tightness of the rewind roll; and such tightnesses will be the same provided the web tension between the rolls is kept constant.
  • the computer provides a signal representing the instantaneous radius of the rewind roll; and by which signal tension'influencing clutch coupling is controlled. Since web-speed is the same for both the supply and rewind rolls, the rotational speed of the rewind roll can be determined from the instantaneous radii of the supply and rewind rolls, and the angular speed of the supply roll.
  • the rewind roll speed is the output speed of the clutch in question; and the input speed to such clutch may be so selected that the clutch slip-speed can be thermally tolerated.
  • the total end face area constant is determined without actually measuring such area.
  • An object of the invention is to provide a way simultaneously to wind into rolls, and by the same drive, webs of different widths; and which rolls will be wound to substantially the same tightness as each other, and throughout.
  • Another object of the invention is to provide, in a system for rewinding a web peeled from a supply roll thereof, apparatus for regulating rewind torque in accordance with a dimension of the rewind roll, and which dimension is determined from data derived from the supply roll.
  • Another object of the invention is to provide an input-speed control for a clutch employed for rewinding a web peeled from a supply roll, the coupling of which clutch is adjusted in accordance with a dimension of the rewind roll, and which speed control obviates the need for feedback devices on or as sociated with the rewind roll.
  • Another object of the invention is to provide speed and/or torque controls for a clutch employed for rewinding a web peeled from a supply roll thereof, which controls are based on the total area of the end faces of the supply and rewind rolls being maintained constant.
  • Another object of the invention is to provide a way for determining the total end face area of supply and rewind rolls without actually measuring such area.
  • Another object of the invention is to provide rewind apparatus embodying any or all of the above-indicated features.
  • FlG. l is a perspective view of a system especially adapted to incorporate the various features of the invention
  • FIG. 2 is a side elevational view, partially in section, of a clutch useful for practicing the invention
  • FIG. 3 is a block diagram indicating a web winding system according to the invention.
  • FIG. 4 illustrates, in block form, a presently preferred web winding system according to the invention, and embodying its various features.
  • a web it) is peeled from a supply roll 12 thereof, and conveyed past slitters 1 2-. While there is no spe cial form of slitter ll-ti necessary to practice the invention, it is a feature of the invention to accommodate web slitting anywhere, and any number of times, across the width of the web 10.
  • the slitters I4 are cutting wheels positionably mounted on and driven by a shaft 16. Alternate narrow webs 18, 20, 22, 24, 26, which may be of any selected width, and which are formed by the slitting operation, are wound by respective drives 28, 30.
  • the drive 28 comprises a motor 32 for driving a shaft 34 to which a plurality of clutches 36 are ganged;
  • the drive 30 comprises a motor 38 for driving a shaft 40 to which a plurality of clutches 42 are ganged.
  • a clutch of the type indicated in FIG. 2 has been found especially useful for practicing the invention:
  • the input member 44 of the clutch 36 is provided with a keyway 46; and which keyway 46 cooperates with a key 48 on the drive shaft 34 to lock the shaft 34 and clutch input member 44 rotationally together.
  • a setscrew 50 accessible through a hole 52 in the clutch output member 54, keeps the clutch from sliding lengthwise of the shaft 34.
  • An electromagnet 56 forming part of the clutch input member 44, receives electrical coupling control signals (via busses 57 disposed on and along the shaft 34) for coupling the clutch input and output members together.
  • the output member 54 of the clutch may be of magnetic material; and such output member has a friction ring 58 for bearing the brunt of the clutch coupling forces.
  • the electrical coupling control signals are provided by a control device 60 which increases the electrical power applied to the electromagnet 56 as the torque requirements of the clutch increase, i.e., as the rewind roll(s) grows in radius; and a speed control device 62 operates to decrease gradually the speed of the drive shaft 34 as the rewind roll(s) grows in radius, thereby to cut slippage within the clutch(es) 36 and prevent its (their) overheating,
  • a web may be slit anywhere, and any number of times, across its width, the rewind apparatus always providing the requisite torque (regardless of web width or roll radius) for producing rewind rolls all of the same tightness:
  • a narrow rewind web e.g. web 18
  • another e.g. web is wound on, and by, half as many clutches as the wider rewind web; but since the rewind rolls in questions similarly grow in radius, their respective clutch couplings are similarly simultaneously increased.
  • FIG. 3 indicates the general scheme of a computer for providing speed and coupling controls without feelers, feedback devices, etc.
  • Components for preforming the various computer functions are well known; and such components may take any of a variety of forms, as indicated, for example, in Electric Analog Computers", Korn and Korn, McGraw Hill Publishing Company, Inc., 1952.
  • the total area of the end faces 64, 66 of supply and rewind rolls 68, 70 will be constant k provided the respective tightnesses of such rolls are the same; and such tightnesses will be substantially the same if the tension in the web 72 between such rolls is kept constant.
  • Web tension may be so maintained by controlling the roll 66 torque as a direct function of the instantaneous radius r of the roll face 66; and such radius may be determined from the instantaneous radius r of the roll face 64 provided the area constant k is known:
  • the area constant is the area of the end face 64 at the start of the winding operation (plus the core area of the rewind roll 70).
  • the instantaneous radius r of the supply roll 68 is determined as follows: A tachometer 74 is driven by the supply roll 68, and provides a signal n, representing the rate of rotation of the roll 68. A roller 76 having a radius p is driven by the web 72; and such roller 76 rotates at a rate dependent upon the lineal speed of the web 72. The roller 76 drives the input of a tachometer 78, thereby to produce a signal n, representing the rotational rate of the roller 76.
  • a signal multiplier e.g. a patentiometer excited by a voltage representing the roll radius p and having its wiper positioned in proportion to the signal n,,
  • the signals V and n representingrespectively the lineal speed of the web 72 as it peels from the roll 68, and the angular speed of the roll 68 are divided by and in a divider 82 to produce the quotient signal r, representing the instantaneous radius of the roll 68.
  • the rewind torque is controlled in proportion to the radius of the rewind rollwithout ever actually measuring/detecting such radius.
  • the roll 70 speed signal n is combined, in a summing device 89 with an overdrive bias signal K, the resultant of which is applied (through an appropriate power control to a motor 90 for driving the input member of the clutch 88.
  • the slip speed of the clutch 88 i.e. the difference between its input and output speeds
  • the signal K is so chosen (e.g. depending on the thermal characteristics of the web being wound on and about the clutch 88) that heat generated within the clutch 88 can be effectively dissipated.
  • the signal K is necessary to convert the system of FIG. 3 from a static system into a dynamic one.
  • FIG. 4 indicates a presently preferred form of computer for practicing the invention; and FIG. 4 also illustrates how a good approximation of the total end face area for supply and rewind rolls may be determined without actually measuring such area.
  • Elements having corresponding parts in FIG. 3 are respectively similarly designated in FIG. 4; but are primed in FIG. 4-.
  • the supply and rewind roll 68' and 70 are provided with cores 92, 94.
  • the roller 76' is disposed to assist in stripping web 72' from the roll 68; and the roller 76 is driven by a motor 96 against the action of a brake 95.
  • the signal r is multiplied by itselfin a multiplier 100 to produce the signal r
  • the signal n is algebraically summed, in a device 102, with a signal representing the total area constant k divided by 11' to produce a signal r and thereafter a square root device 104 converts the signal r to a signal r representing the instantaneous radius of the rewind roll 70. (The manner in which the total area constant-divided by 1ris produced will be discussed later.)
  • the signal r is then applied to control the torque producing coupling of the clutch 88', thereby the keep constant the tension of the web 72.
  • the total end face area constant k is determined without actually measuring same as follows: At the start of the rewind operation-Le. when power is first applied to the system of FIG. 4, by closing ganged switches 120, l22-the roller 76 starts to peel web 72 from the roll 68': Thus the signal r, is immediately available; and since the core 94 radius is a constant R an algebraic summation device 124 immediately produces the signal k/rr. The output signal of the device 124 is, however, only transiently a true representation of the total end face area (divided by 11'). This is because the supply roll radius r, gradually changes as the supply roll decreases in size; and as the size of the rewind roll increases.
  • an AND gate 128 is employed to gate the initial area signal k/rrinto a lhbf d liill storage device lllltl (eg. a motor llJll7-potentiometer 12,9 combination); and such gate circuit 112% is turned on by means of a one-shot circuit 113.2 which holds the gate lllil open for just enough time (after the switch 112?; is closed) to permit a meaningfully representative area signal to be produced and stored.
  • a lhbf d liill storage device lllltl eg. a motor llJll7-potentiometer 12,9 combination
  • the speed control portion of the H0. l system is disabled, thereby to prevent its hunting a continuously changing reference speed. This is effected by inhibiting (inverter Ml), AND gate M2) the application of the roll '70 speed signal :1 to the drive 94). Rewind speed is a function of the overdrive signal l4 during this interval.
  • Apparatus for winding a web of any given width to a prescribed roll tightness; or for simultaneously winding a plurality of webs having respective widths, and which apparatus winds said plural webs all to the same prescribed roll tightness, comprising:
  • signal responsive means cooperative with the variable coupling means of said clutches for simultaneously adjusting the respective couplings of said clutches
  • the apparatus of claim 1 including means for decreasing the speed of said drive in proportion to the radius of a roll being wound.
  • said means for increasing clutch coupling comprises computer means cooperative with the end face areas of the supply roll and a rewind roll for producing a control signal representative of the difference between a constant area and the total end face area of said supply roll and said rewind roll, and means for applying said control signal to said variable coupling means.
  • the system of claim 6 including means for continuously producing a signal representing the instantaneous radius of said supply roll, and wherein said computer means is adapted to produce a signal representing the instantaneous radius of a rewind roll which is necessary to maintain constant the said end face area, said last named signal being applied to control the coupling said clutches.
  • slip clutch means having input and output members and means for varying the coupling of said input and output members
  • the improvement comprising computer means cooperative with the end face areas of the supply roll and a rewind roll for producing a control signal representative of the difference between a constant area and the total end face area of said supply and rewind rolls, and means for applying said control signal to said means for varying the coupling said clutch means.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Winding Of Webs (AREA)

Abstract

A web-winding system is disclosed as employing clutches so ganged on a common drive that wide webs may be wound simultaneously with, and to the same tightness as, narrower webs. The coupling of each such clutch is controlled by a computer which operates by maintaining constant the total end face area of the supply and rewind rolls. The drive speed is also computercontrolled to minimize the heat-producing slippage within such clutches.

Description

nitdl tates Met 2,684,210 7/1954 Conti lnventor Thomas 1 1. Ormsby Moclzmter, NY.
June 2, 11969 Sept. 7, 19711 Eastman Medals Company liter-heater, NY.
Appl. No. lFiled Patented Assignee ill/1111B WMWIDHNG APPARATUS 1111 (I d Mir-awning Figs.
111.5. (III.
int. Cl. B6511 35/02 ll leldl all 1111 Retell-renew Qi'ted UNITED STATES PATENTS 3,010,671 11/1961 Brown 242/569 3,214,110 10/1965 Ross 242/755 X 3,348,107 10/1967 l-lamby. 242/7551 X 3,373,332 3/1968 Olsen 242/7551 X 3,411,055 11/1968 Carter etal 242/75.51 X 3,424,395 1/1969 Schmidt etal. 242/569 X Primary Examiner-Stanley N. Gilreath Assistant Examiner-Werner 1-1. Schroeder Attorneys-Walter O. Hodsdon and Robert F. Cody ABSTRACT: A web-winding system is disclosed as employing clutches so ganged on a common drive that wide webs may be wound simultaneously with, and to the same tightness as, narrower webs. The coupling of each such clutch is controlled by a computer which operates by maintaining constant the total end face area of the supply and rewind rolls. The drive speed is also computer-controlled to minimize the heat producing slippage within such clutches.
PATENTED SEP "H971 $HEET 32 OF H THOMAS fl. ORMSBV INVENTOR.
A TTOR/VEYS PATENTED SEP (19?! SHEET 0F 2 RBI THOMAS H. ORMSBY INVENTOR.
IM T (w IN T CM S A TTOR/VEYS WlEH Wlll lDllN G AlPlPAiRAT US BACKGROUND UP THE INVENTZON ll. Field Of'lhe invention This invention relates in general to web-handling equipment. While one aspect of the invention is directed to the simultaneous winding of plural webs,to the same roll tightness, other aspects of the invention may find usefulness in controlling the winding ofany number of webs.
Description Relative To The Prior Art in the field of web winding, it is well known to increase the torque of winding apparatus as the radius of the web roll in question increases, thereby to control the tightness of such roll. U.S. PAT. No, 2,684,210 particularly points out how this technique may be implemented by use of a slip clutch, the coupling of which is adjusted in relation to roll radius. U.S. PAT. No. 2,684,210 further suggests that the drive input speed of the clutch may be reduced as the radial dimension of the roll increases, thereby to decrease slippage within the clutch, and thus prolong clutch-life. U.S. PAT. No. 2,796,222 similarly indicates, in web-handling apparatus, the control of clutch coupling and input speed; and particularly indicates how the problem of disposing of heat generated by overdriving the input of the clutch may be avoided by directly measuring clutch slippage, and employing a signal representing such slip page for purposes of clutch input speed control.
Where plural webs of different widths are to be wound simultaneously by the same drive, a problem presents itself if all such webs are to be wound to the same tightness: Winding two rolls of the same instantaneous radius, but of different axial dimensions, requires more torque for the wider roll than for the narrower one. if winding is governed by the torque requirements of the narrower roll, the wider roll will be too loosely wound; if winding is governed by the torque require ments of the wider roll, the narrower roll may cinch under its own tightness. Such manifestations are especially bothersome when winding photographic webs, viz because they tend to degrade optically the surfaces of such webs and/or their coatings,
In determining torque requirements as a function of the radial dimension of a web roll, it is frequently desirable to do so without actually detecting/measuring, e.g. by means of a feeler in contact with the roll, the radius of such roll. And, as will appear below, meeting the torque requirements of apparatus adapted to wind plural webs of different widths augmerits the need for controlling clutch input speed, especially where thermally nonconductive photographic webs are to be wound. As in the case of torque control without use of roll feelers, etc, it is often desirable also to control the input speed of a clutch without resort to feedback devices on, or associated with, the roll being wound.
SUMMARY OF THE llNVENTiON The invention is indicated in the environment of a system for slitting a wide web, say of photographic film, which has been peeled from a supply roll thereof, into any number of narrower webs (hereinafter sometimes referred to as rewindwebs) of the same or different widths; and then simultaneously winding all such narrower webs into respective rolls thereof. Such a system illustrates the various problems solved by, and features of, the invention:
To meet the torque requirements of web rolls as functions both of their radii and widths, the invention proposes l, the
use of plural clutches on a common drive shaft -which clutches are so ganged that wider rewind-web rolls are driven by more clutches than narrower rewindweb rolls and 2 the respective coupling of each such clutch in accordance with roll radius, To facilitate such gauging of clutches, the clutches are preferably alike", their respective output members being so dimensionally larger radially (concentrically) than their input members that-web winding necessarily occurs on and about one or more of such output members. Thus, web slitting may occur anywhere, and any number of times, across the width ofa wide web, the clutches cooperating in groups to provide wind up torque commensurate with the widths of the respective webs being rewound.
Winding thermally nonconductive (photographic) webs on and about clutches, in the manner indicated above, requires that heat-producing slippage within such clutches be kept to a minimum. Apparatus according to the present invention not only controls the input speed ofa clutchthereby to minimize its slippage-without sensing rewind-web parameters, but also controls the torque of such clutch as a function of the radius of its respective rewind roll, without actually detecting/ measuring the radial dimension of such roll. Such speed and torque controls are made possible by a computer which operates on the following premise: The total end face area of web supply and rewind rolls will be constant provided the tightness of the supply roll is the same as the tightness of the rewind roll; and such tightnesses will be the same provided the web tension between the rolls is kept constant. Based on such premise, the computer provides a signal representing the instantaneous radius of the rewind roll; and by which signal tension'influencing clutch coupling is controlled. Since web-speed is the same for both the supply and rewind rolls, the rotational speed of the rewind roll can be determined from the instantaneous radii of the supply and rewind rolls, and the angular speed of the supply roll. The rewind roll speed is the output speed of the clutch in question; and the input speed to such clutch may be so selected that the clutch slip-speed can be thermally tolerated.
As will be indicated below, and as presently preferred, the total end face area constant is determined without actually measuring such area.
An object of the invention is to provide a way simultaneously to wind into rolls, and by the same drive, webs of different widths; and which rolls will be wound to substantially the same tightness as each other, and throughout.
Another object of the invention is to provide, in a system for rewinding a web peeled from a supply roll thereof, apparatus for regulating rewind torque in accordance with a dimension of the rewind roll, and which dimension is determined from data derived from the supply roll.
Another object of the invention is to provide an input-speed control for a clutch employed for rewinding a web peeled from a supply roll, the coupling of which clutch is adjusted in accordance with a dimension of the rewind roll, and which speed control obviates the need for feedback devices on or as sociated with the rewind roll.
Another object of the invention is to provide speed and/or torque controls for a clutch employed for rewinding a web peeled from a supply roll thereof, which controls are based on the total area of the end faces of the supply and rewind rolls being maintained constant.
Another object of the invention is to provide a way for determining the total end face area of supply and rewind rolls without actually measuring such area.
Another object of the invention is to provide rewind apparatus embodying any or all of the above-indicated features.
The invention will be described with reference to the figures wherein FlG. l is a perspective view of a system especially adapted to incorporate the various features of the invention,
FIG. 2 is a side elevational view, partially in section, of a clutch useful for practicing the invention,
FIG. 3 is a block diagram indicating a web winding system according to the invention, and
FIG. 4 illustrates, in block form, a presently preferred web winding system according to the invention, and embodying its various features.
Referring to H6. l, a web it) is peeled from a supply roll 12 thereof, and conveyed past slitters 1 2-. While there is no spe cial form of slitter ll-ti necessary to practice the invention, it is a feature of the invention to accommodate web slitting anywhere, and any number of times, across the width of the web 10. For this purpose, the slitters I4 are cutting wheels positionably mounted on and driven by a shaft 16. Alternate narrow webs 18, 20, 22, 24, 26, which may be of any selected width, and which are formed by the slitting operation, are wound by respective drives 28, 30. The drive 28 comprises a motor 32 for driving a shaft 34 to which a plurality of clutches 36 are ganged; the drive 30 comprises a motor 38 for driving a shaft 40 to which a plurality of clutches 42 are ganged.
A clutch of the type indicated in FIG. 2 has been found especially useful for practicing the invention: The input member 44 of the clutch 36 is provided with a keyway 46; and which keyway 46 cooperates with a key 48 on the drive shaft 34 to lock the shaft 34 and clutch input member 44 rotationally together. A setscrew 50, accessible through a hole 52 in the clutch output member 54, keeps the clutch from sliding lengthwise of the shaft 34. An electromagnet 56, forming part of the clutch input member 44, receives electrical coupling control signals (via busses 57 disposed on and along the shaft 34) for coupling the clutch input and output members together. The output member 54 of the clutch may be of magnetic material; and such output member has a friction ring 58 for bearing the brunt of the clutch coupling forces. The electrical coupling control signals are provided by a control device 60 which increases the electrical power applied to the electromagnet 56 as the torque requirements of the clutch increase, i.e., as the rewind roll(s) grows in radius; and a speed control device 62 operates to decrease gradually the speed of the drive shaft 34 as the rewind roll(s) grows in radius, thereby to cut slippage within the clutch(es) 36 and prevent its (their) overheating,
By the above-described apparatus, a web may be slit anywhere, and any number of times, across its width, the rewind apparatus always providing the requisite torque (regardless of web width or roll radius) for producing rewind rolls all of the same tightness: A narrow rewind web e.g. web 18) which is half as wide as another (e.g. web is wound on, and by, half as many clutches as the wider rewind web; but since the rewind rolls in questions similarly grow in radius, their respective clutch couplings are similarly simultaneously increased.
FIG. 3 indicates the general scheme of a computer for providing speed and coupling controls without feelers, feedback devices, etc. Components for preforming the various computer functions are well known; and such components may take any of a variety of forms, as indicated, for example, in Electric Analog Computers", Korn and Korn, McGraw Hill Publishing Company, Inc., 1952.
It should be borne in mind that in the description which follows, the various parameters, and signals corresponding therewith, are respectively similarly designated.
As indicated above, the total area of the end faces 64, 66 of supply and rewind rolls 68, 70 will be constant k provided the respective tightnesses of such rolls are the same; and such tightnesses will be substantially the same if the tension in the web 72 between such rolls is kept constant. Web tension may be so maintained by controlling the roll 66 torque as a direct function of the instantaneous radius r of the roll face 66; and such radius may be determined from the instantaneous radius r of the roll face 64 provided the area constant k is known: The area constant is the area of the end face 64 at the start of the winding operation (plus the core area of the rewind roll 70).
The instantaneous radius r of the supply roll 68 is determined as follows: A tachometer 74 is driven by the supply roll 68, and provides a signal n, representing the rate of rotation of the roll 68. A roller 76 having a radius p is driven by the web 72; and such roller 76 rotates at a rate dependent upon the lineal speed of the web 72. The roller 76 drives the input of a tachometer 78, thereby to produce a signal n, representing the rotational rate of the roller 76. A signal multiplier (e.g. a patentiometer excited by a voltage representing the roll radius p and having its wiper positioned in proportion to the signal n,,)
produces the product signal V. The signals V and n representingrespectively the lineal speed of the web 72 as it peels from the roll 68, and the angular speed of the roll 68 are divided by and in a divider 82 to produce the quotient signal r, representing the instantaneous radius of the roll 68.
Based on the above-mentioned premise, a signal r representing the instantaneous roll (70) radius which is necessary to keep web (72) tension constant is generated by a computer 84 adapted to solve the equation 1Tr +1rr =k for r which signal r; is applied to vary the torque producing coupling of a clutch 88 to hold web tension constant. Thus, the rewind torque is controlled in proportion to the radius of the rewind rollwithout ever actually measuring/detecting such radius.
As the rewind roll 70 rotates to draw web 72 from the supply roll 68, the rotational rates of the two rolls are tied to each other by the expression n r =n r and since signals m, r, and r are available within the computer 84, the requisite speed n for the roll 70 may be determined. The roll 70 speed signal n is combined, in a summing device 89 with an overdrive bias signal K, the resultant of which is applied (through an appropriate power control to a motor 90 for driving the input member of the clutch 88. Thus, the slip speed of the clutch 88 (i.e. the difference between its input and output speeds) is held to a constant represented by the signal K; and the signal K is so chosen (e.g. depending on the thermal characteristics of the web being wound on and about the clutch 88) that heat generated within the clutch 88 can be effectively dissipated.
The signal K is necessary to convert the system of FIG. 3 from a static system into a dynamic one.
Reference should now be had to FIG. 4 which indicates a presently preferred form of computer for practicing the invention; and FIG. 4 also illustrates how a good approximation of the total end face area for supply and rewind rolls may be determined without actually measuring such area. Elements having corresponding parts in FIG. 3 are respectively similarly designated in FIG. 4; but are primed in FIG. 4-.
The supply and rewind roll 68' and 70 are provided with cores 92, 94. The roller 76' is disposed to assist in stripping web 72' from the roll 68; and the roller 76 is driven by a motor 96 against the action of a brake 95. After providing a signal r representing the instantaneous radius of the supply roll 68-in the manner of the system of FIG. 3 the signal r, is multiplied by itselfin a multiplier 100 to produce the signal r The signal n is algebraically summed, in a device 102, with a signal representing the total area constant k divided by 11' to produce a signal r and thereafter a square root device 104 converts the signal r to a signal r representing the instantaneous radius of the rewind roll 70. (The manner in which the total area constant-divided by 1ris produced will be discussed later.) The signal r is then applied to control the torque producing coupling of the clutch 88', thereby the keep constant the tension of the web 72.
The signal V(=r n,) produced by the multiplier is applied to a divider 110, wherein such signal is divided by the signal r to produce the signal n representing that speed for the rewind motor which is necessary if heat-producing clutch slippage is to be kept to an amount represented by the overdrive signal K.
The total end face area constant k is determined without actually measuring same as follows: At the start of the rewind operation-Le. when power is first applied to the system of FIG. 4, by closing ganged switches 120, l22-the roller 76 starts to peel web 72 from the roll 68': Thus the signal r, is immediately available; and since the core 94 radius is a constant R an algebraic summation device 124 immediately produces the signal k/rr. The output signal of the device 124 is, however, only transiently a true representation of the total end face area (divided by 11'). This is because the supply roll radius r, gradually changes as the supply roll decreases in size; and as the size of the rewind roll increases. Accordingly, an AND gate 128 is employed to gate the initial area signal k/rrinto a lhbf d liill storage device lllltl (eg. a motor llJll7-potentiometer 12,9 combination); and such gate circuit 112% is turned on by means of a one-shot circuit 113.2 which holds the gate lllil open for just enough time (after the switch 112?; is closed) to permit a meaningfully representative area signal to be produced and stored.
During the time when the area signal It/rriS being memorized, the speed control portion of the H0. l system is disabled, thereby to prevent its hunting a continuously changing reference speed. This is effected by inhibiting (inverter Ml), AND gate M2) the application of the roll '70 speed signal :1 to the drive 94). Rewind speed is a function of the overdrive signal l4 during this interval.
The invention has been described in detail with particular reference to preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention. For example, it would be within the scope of the. invention to attenuate, gradually and slightly, the computed signal r so that outer roll layers are slightly less tightly wound then inner layers.
1 claim:
l. Apparatus for winding a web of any given width to a prescribed roll tightness; or for simultaneously winding a plurality of webs having respective widths, and which apparatus winds said plural webs all to the same prescribed roll tightness, comprising:
a. shaft means and a drive therefor,
b. a plurality of slip clutches each of which has input and output members and means for varying the coupling there between, said clutches being so mounted on said shaft means that the respective input members of said clutches are all rotationally driven by said shaft means, the output member of each said clutch being dimensionally larger radially than its corresponding input member, the radial dimensions of said output members being alike, and said clutches being further so disposed on said shaft that respective tandem combinations thereof may wind about their respective output members webs of respective widths,
. signal responsive means cooperative with the variable coupling means of said clutches for simultaneously adjusting the respective couplings of said clutches, and
d. means for producing and applying a signal proportional to the radius of a roll being wound by said apparatus to said signal responsive means, thereby to control the said couplings in accordance with said signal.
2. The apparatus of claim 1 including means for decreasing the speed of said drive in proportion to the radius of a roll being wound.
3. in a web handling system for slitting a supply web roll into a plurality of narrower rewind webs of respective widths, and for rewinding said narrower webs into rolls thereof, said rolls having respective end face areas, and which system has:
a. a rewind shaft, and
b. means for driving said shaft the improvement which comprises a plurality of similarly sized slip clutches having respective input and output members, and variable coupling means therebetween, said clutches being mounted on said rewind shaft, means for coupling the respective input members of said clutches to said rewind shaft for simultaneous rotation of said input members by said shaft, the output members of said clutches being dimensionally alike and larger radially than their corresponding input members, whereby wider rewind webs are wound on more clutches than narrower rewind webs.
4. The system of claim 3 including means cooperative with said variable coupling means for increasing the coupling of said clutches in proportion to the radii of the rewind rolls being wound.
5. The system of claim t including means cooperative with said means for driving said shaft for decreasing the speed of said shaft in proportion to the radii of the rewind rolls being wound. I 4
b. The system of claim wherein said means for increasing clutch coupling comprises computer means cooperative with the end face areas of the supply roll and a rewind roll for producing a control signal representative of the difference between a constant area and the total end face area of said supply roll and said rewind roll, and means for applying said control signal to said variable coupling means.
'7. The system of claim 6 including means for continuously producing a signal representing the instantaneous radius of said supply roll, and wherein said computer means is adapted to produce a signal representing the instantaneous radius of a rewind roll which is necessary to maintain constant the said end face area, said last named signal being applied to control the coupling said clutches.
b. The system ofclaim 7 including:
a. means for producing and applying a signal representing the angular rate of rotation of said supply roll to said computer means, said computer means being further adapted to produce a signal representing the angular speed of said rewind shaft which is necessary to maintain constant the lineal travel of said web from its supply roll to its rewind roll,
b. means for producing a signal representing an overdrive constant, and
c. means for algebraically combining said rewind speed signal and said constant signal into a resultant signal, and for applying said resultant signal to said means for driving said shaft.
El. The system of claim 7 including a. means independent of said drive shaft for stripping web from said supply roll thereof, and
b. means for producing and storing a reference signal 1. means for producing a signal representing the lineal speed ofsaid web as it is stripped from said supply roll,
2. means for producing at that time a signal representing the angular rate of rotation of said supply roll,
3. means for defining a predetermined short duration at or'near the start of said web stripping, which duration occurs before said rewind roll grows appreciably,
4-. means for producing a signal representing the quotient of said lineal speed divided by said angular speed, and
5. means cooperative with said last-named means during said predetermined duration for storing thereafter a signal proportional to the square of said quotient signal.
ill In a system for peeling a web offa supply roll thereof and rewinding same into another roll, said rolls having respective end face areas, and which system comprises:
a. slip clutch means having input and output members and means for varying the coupling of said input and output members,
b. means for driving the input member of said clutch, the output member of said clutch being coupled to drive said rewind roll, the improvement comprising computer means cooperative with the end face areas of the supply roll and a rewind roll for producing a control signal representative of the difference between a constant area and the total end face area of said supply and rewind rolls, and means for applying said control signal to said means for varying the coupling said clutch means.
ll. The system of claim ill wherein said computer means includes means for producing a signal representing that angular speed for said rewind roll which is necessary to maintain constant the lineal speed of said web as it is rewound, and wherein said system includes a. means for producing a reference signal,
b. means for algebraically combining said speed and reference signals into a resultant signal, and
c. means for applying said resultant signal to said means for driving the said clutch input member in response thereto.
27 3 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION patent 3,603,521 Dated September 7 1971 Inventor(s) Thomas R. Ormsby It is certified that error appears in the above-identified patent and that said Letters Patent are hereby corrected as shown below:
Column 5, line 47, insert "clutch" before couplings Column 6, line 34, Claim 9 (b), after 'signal" the following line should be inserted proportional to the end face area constant comprising Column 6, line 61, after "coupling insert of Signed and sealed this 9th day of January 1973..
(SEAL) Attest:
EDWARD M.FLETCHER,JR. ROBERT GOTTSCHALK Attesting Officer Commissioner of Patents

Claims (14)

1. Apparatus for winding a web of any given width to a prescribed roll tightness; or for simultaneously winding a plurality of webs having respective widths, and which apparatus winds said plural webs all to the same prescribed roll tightness, comprising: a. shaft means and a drive therefor, b. a plurality of slip clutches each of which has input and output members and means for varying the coupling there Between, said clutches being so mounted on said shaft means that the respective input members of said clutches are all rotationally driven by said shaft means, the output member of each said clutch being dimensionally larger radially than its corresponding input member, the radial dimensions of said output members being alike, and said clutches being further so disposed on said shaft that respective tandem combinations thereof may wind about their respective output members webs of respective widths, c. signal responsive means cooperative with the variable coupling means of said clutches for simultaneously adjusting the respective couplings of said clutches, and d. means for producing and applying a signal proportional to the radius of a roll being wound by said apparatus to said signal responsive means, thereby to control the said couplings in accordance with said signal.
2. The apparatus of claim 1 including means for decreasing the speed of said drive in proportion to the radius of a roll being wound.
2. means for producing at that time a signal representing the angular rate of rotation of said supply roll,
3. means for defining a predetermined short duration at or near the start of said web stripping, which duration occurs before said rewind roll grows appreciably,
3. In a web handling system for slitting a supply web roll into a plurality of narrower rewind webs of respective widths, and for rewinding said narrower webs into rolls thereof, said rolls having respective end face areas, and which system has: a. a rewind shaft, and b. means for driving said shaft the improvement which comprises a plurality of similarly sized slip clutches having respective input and output members, and variable coupling means therebetween, said clutches being mounted on said rewind shaft, means for coupling the respective input members of said clutches to said rewind shaft for simultaneous rotation of said input members by said shaft, the output members of said clutches being dimensionally alike and larger radially than their corresponding input members, whereby wider rewind webs are wound on more clutches than narrower rewind webs.
4. The system of claim 3 including means cooperative with said variable coupling means for increasing the coupling of said clutches in proportion to the radii of the rewind rolls being wound.
4. means for producing a signal representing the quotient of said lineal speed divided by said angular speed, and
5. means cooperative with said last-named means during said predetermined duration for storing thereafter a signal proportional to the square of said quotient signal. 10 In a system for peeling a web off a supply roll thereof and rewinding same into another roll, said rolls having respective end face areas, and which system comprises: a. slip clutch means having input and output members and means for varying the coupling of said input and output members, b. means for driving the input member of said clutch, the output member of said clutch being coupled to drive said rewind roll, the improvement comprising computer means cooperative with the end face areas of the supply roll and a rewind roll for producing a control signal representative of the difference between a constant area and the total end face area of said supply and rewind rolls, and means for applying said control signal to said means for varying the coupling said clutch means.
5. The system of claim 4 including means cooperative with said means for driving said shaft for decreasing the speed of said shaft in proportion to the radii of the rewind rolls being wound.
6. The system of claim 4 wherein said means for increasing clutch coupling comprises computer means cooperative with the end face areas of the supply roll and a rewind roll for producing a control signal representative of the difference between a constant area and the total end face area of said supply roll and said rewind roll, and means for applying said control signal to said variable coupling means.
7. The system of claim 6 including means for continuously producing a signal representing the instantaneous radius of said supply roll, and wherein said computer means is adapted to produce a signal representing the instantaneous radius of a rewind roll which is necessary to maintain constant the said end face area, said last named signal being applied to control the coupling said clutches.
8. The system of claim 7 including: a. means for producing and applying a signal representing the angular rate of rotation of said supply roll to said computer means, said computer means being further adapted to produce a signal representing the angular speed of said rewind shaft which is necessary to maintain constant the lineal travel of said web from its supply roll to its rewind roll, b. means for producing a signal representing an overdrive constant, and c. means for algebraically combining said rewind speed signal and said constant signal into a resultant signal, and for applying said resultant signal to said means for driving said shaft.
9. The system of claim 7 including a. means independent of said drive shaft for stripping web from said supply roll thereof, and b. means for producing and storing a reference signal
11. The system of claim 10 wherein said computer means includes means for producing a signal representing that angular speed for said rewind roll which is necessary to maintain constant the lineal speed of said web as it is rewound, and wherein said system includes a. means for producing a reference signal, b. means for algebraically combining said speed and reference signals into a resultant signal, and c. means for applying said resultant signal to said means for driving the said clutch input member in response thereto.
US829485A 1969-06-02 1969-06-02 Web winding apparatus Expired - Lifetime US3603521A (en)

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Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3712554A (en) * 1971-02-01 1973-01-23 Eastman Kodak Co Apparatus for winding a plurality of web rolls of various widths and radii at a single winding station
US3779475A (en) * 1970-12-16 1973-12-18 Harnden Ltd C Slitting and rewinding machine
US3817468A (en) * 1970-09-30 1974-06-18 Agfa Gevaert Nv Web tensioning device
US4049214A (en) * 1975-07-21 1977-09-20 Nishimura Seisakusho Co., Ltd. Method and apparatus for driving rewinding shafts for slit strips
US4063692A (en) * 1976-06-11 1977-12-20 Vista Developments, Inc. Web winding apparatus
US4181270A (en) * 1977-06-30 1980-01-01 Agfa-Gevaert, Aktiengesellschaft Apparatus for winding webs of photographic paper of the like
US4448366A (en) * 1982-07-08 1984-05-15 Westinghouse Electric Corp. Coil diameter tracking system and tension regulation system using such tracking system
DE3425148A1 (en) * 1983-08-20 1985-03-07 Maschinenfabrik Goebel Gmbh, 6100 Darmstadt Device for winding up a reel
US4512529A (en) * 1982-06-25 1985-04-23 Eberhard Kampf Winding machine
US4895315A (en) * 1981-06-18 1990-01-23 Heinolan Newtec Oy Method for reeling a web of material and an apparatus for it
US5180115A (en) * 1989-04-27 1993-01-19 E. I. Du Pont De Nemours And Company Torque-transmission device
US5478025A (en) * 1994-08-09 1995-12-26 Wang; Shing Tension controlled winding device
US20040108403A1 (en) * 2001-06-21 2004-06-10 Minoru Ueyama Control method for winding
US20060003880A1 (en) * 2004-06-30 2006-01-05 The Procter & Gamble Company Apparatus and method for the concurrent converting of multiple web materials
US20060124229A1 (en) * 2004-12-14 2006-06-15 The Procter & Gamble Company Apparatus and method for the concurrent converting of multiple web materials
US8733687B2 (en) 2010-10-25 2014-05-27 The Procter & Gamble Company Alternative apparatus for reducing web feed rate variations induced by parent roll geometry variations
US8733685B2 (en) 2010-10-25 2014-05-27 The Procter & Gamble Company Apparatus for reducing web feed rate variations induced by parent roll geometry variations
US8733686B2 (en) 2010-10-25 2014-05-27 The Procter & Gamble Company Alternative apparatus for reducing web feed rate variations induced by parent roll geometry variations
US8740130B2 (en) 2010-10-25 2014-06-03 The Procter & Gamble Company Alternative method for reducing web feed rate variations induced by parent roll geometry variations
US8757535B2 (en) 2010-10-25 2014-06-24 The Procter & Gamble Company Method for reducing web feed rate variations induced by parent roll geometry variations
US9434573B2 (en) 2010-10-25 2016-09-06 The Procter & Gamble Company Alternative method for reducing web feed rate variations induced by parent roll geometry variations
US9434572B2 (en) 2010-10-25 2016-09-06 The Procter & Gamble Company Alternative method for reducing web feed rate variations induced by parent roll geometry variations
US20160282799A1 (en) * 2015-03-24 2016-09-29 Fuji Xerox Co., Ltd. Image forming apparatus

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JPS6031733B2 (en) * 1973-07-06 1985-07-24 株式会社片岡機械製作所 Winding tension control device

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US3373332A (en) * 1965-06-25 1968-03-12 John Dusenbery Company Inc Apparatus for automatically controlling the speed of a rewind mandrel
US3411055A (en) * 1965-07-06 1968-11-12 Westinghouse Electric Corp Apparatus for operating as a function of the changing diameter of a rotating roll of traveling strip material
US3424395A (en) * 1965-02-11 1969-01-28 Kalle Ag Method and apparatus for winding up tapes or filaments

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US2684210A (en) * 1952-02-18 1954-07-20 American Viscose Corp Winding machine
US3010671A (en) * 1955-11-30 1961-11-28 Johnson & Johnson Compressed air differential wind mandrel
US3214110A (en) * 1963-02-18 1965-10-26 Westinghouse Electric Corp Speed control apparatus
US3348107A (en) * 1964-07-01 1967-10-17 Reliance Electric & Eng Co Tension controlled web drive
US3424395A (en) * 1965-02-11 1969-01-28 Kalle Ag Method and apparatus for winding up tapes or filaments
US3373332A (en) * 1965-06-25 1968-03-12 John Dusenbery Company Inc Apparatus for automatically controlling the speed of a rewind mandrel
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Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3817468A (en) * 1970-09-30 1974-06-18 Agfa Gevaert Nv Web tensioning device
US3779475A (en) * 1970-12-16 1973-12-18 Harnden Ltd C Slitting and rewinding machine
US3712554A (en) * 1971-02-01 1973-01-23 Eastman Kodak Co Apparatus for winding a plurality of web rolls of various widths and radii at a single winding station
US4049214A (en) * 1975-07-21 1977-09-20 Nishimura Seisakusho Co., Ltd. Method and apparatus for driving rewinding shafts for slit strips
US4063692A (en) * 1976-06-11 1977-12-20 Vista Developments, Inc. Web winding apparatus
US4181270A (en) * 1977-06-30 1980-01-01 Agfa-Gevaert, Aktiengesellschaft Apparatus for winding webs of photographic paper of the like
US4895315A (en) * 1981-06-18 1990-01-23 Heinolan Newtec Oy Method for reeling a web of material and an apparatus for it
US4512529A (en) * 1982-06-25 1985-04-23 Eberhard Kampf Winding machine
EP0097730B1 (en) * 1982-06-25 1985-09-25 Kampf GmbH & Co. Maschinenfabrik Winding machine
US4448366A (en) * 1982-07-08 1984-05-15 Westinghouse Electric Corp. Coil diameter tracking system and tension regulation system using such tracking system
DE3425148A1 (en) * 1983-08-20 1985-03-07 Maschinenfabrik Goebel Gmbh, 6100 Darmstadt Device for winding up a reel
US5180115A (en) * 1989-04-27 1993-01-19 E. I. Du Pont De Nemours And Company Torque-transmission device
US5478025A (en) * 1994-08-09 1995-12-26 Wang; Shing Tension controlled winding device
US20040108403A1 (en) * 2001-06-21 2004-06-10 Minoru Ueyama Control method for winding
US6874723B2 (en) * 2001-06-21 2005-04-05 Fuji Tekko Co., Ltd. Control method for winding
US20060003880A1 (en) * 2004-06-30 2006-01-05 The Procter & Gamble Company Apparatus and method for the concurrent converting of multiple web materials
US7735771B2 (en) 2004-06-30 2010-06-15 The Procter & Gamble Company Apparatus and method for the concurrent converting of multiple web materials
US20060124229A1 (en) * 2004-12-14 2006-06-15 The Procter & Gamble Company Apparatus and method for the concurrent converting of multiple web materials
US8097109B2 (en) 2004-12-14 2012-01-17 The Proctor & Gamble Company Method for the concurrent converting of multiple web materials
US8733687B2 (en) 2010-10-25 2014-05-27 The Procter & Gamble Company Alternative apparatus for reducing web feed rate variations induced by parent roll geometry variations
US8733685B2 (en) 2010-10-25 2014-05-27 The Procter & Gamble Company Apparatus for reducing web feed rate variations induced by parent roll geometry variations
US8733686B2 (en) 2010-10-25 2014-05-27 The Procter & Gamble Company Alternative apparatus for reducing web feed rate variations induced by parent roll geometry variations
US8740130B2 (en) 2010-10-25 2014-06-03 The Procter & Gamble Company Alternative method for reducing web feed rate variations induced by parent roll geometry variations
US8757535B2 (en) 2010-10-25 2014-06-24 The Procter & Gamble Company Method for reducing web feed rate variations induced by parent roll geometry variations
US9434573B2 (en) 2010-10-25 2016-09-06 The Procter & Gamble Company Alternative method for reducing web feed rate variations induced by parent roll geometry variations
US9434572B2 (en) 2010-10-25 2016-09-06 The Procter & Gamble Company Alternative method for reducing web feed rate variations induced by parent roll geometry variations
US20160282799A1 (en) * 2015-03-24 2016-09-29 Fuji Xerox Co., Ltd. Image forming apparatus

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Publication number Publication date
FR2052261A5 (en) 1971-04-09
GB1316804A (en) 1973-05-16

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