US3589469A - Exhaust gas muffler means - Google Patents

Exhaust gas muffler means Download PDF

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US3589469A
US3589469A US782607A US3589469DA US3589469A US 3589469 A US3589469 A US 3589469A US 782607 A US782607 A US 782607A US 3589469D A US3589469D A US 3589469DA US 3589469 A US3589469 A US 3589469A
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exhaust gas
pipe
buffing
chamber
outer casing
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US782607A
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Hiroshi Hasui
Eizo Suyama
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Marelli Corp
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Nihon Radiator Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • F01N1/02Silencing apparatus characterised by method of silencing by using resonance
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N1/00Silencing apparatus characterised by method of silencing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N2490/00Structure, disposition or shape of gas-chambers
    • F01N2490/20Chambers being formed inside the exhaust pipe without enlargement of the cross section of the pipe, e.g. resonance chambers

Definitions

  • the exhaust sound generated by the exhaust of the internal combustion engine and the like is roughly divided into two classes.
  • the first one is the pressure waves of rather low frequency accompanied by the exhaust gas burnt in and exhausted from the cylinders of the engine.
  • the other is the acoustic waves of rather high frequency generated by the expansion of the exhausted gas, as shown in FIG. 2
  • the pressure waves A are of range of from 30 to 200 cycles per second depending upon the rotation of the engine and characterized by the small negative pressure.
  • the acoustic waves B are mixed waves of a range of from 100 to 5000 cycles per second of which the positive pressure and the negative pressure are evenly distributed.
  • the pressure waves A are more than times of the acoustic waves in energy level. In case of the ex haust sound of the internal combustion engine, energy of the pressure waves is substantially larger than that of the acoustic waves which is extremely small.
  • a muffler is such that a cavity having a larger diameter than an exhaust pipe is formed in a suitable location in the pipe and divided into several chambers having suitable volumes by baffle plates. These chambers are communicated with one after another on the basis of the acoustic theory of plane waves so as to function as an expanding chamber, a resonant chamber, an interfering chamber, and an absorbing chamber (which may be filled with a sound absorbing material) and thus intended to damp out sounds mainly of high frequency.
  • One object of this invention is to provide an exhaust gas muffler means, in which the pulsative dynamic pressure of intermittent flow of gases accompanying such pressure waves as causing the low frequency sounds is introduced into a buffing chamber, in which the pressure is buffed and absorbed by adiabatic compression by virtue of elasticity of the gases, so as to reduce low frequency sounds generated secondarily at the tailpipes.
  • Another object of this invention is to provide an exhaust gas muffler means, which may be mass-produced from an inexpensive metal pipe and have alight and strong structure and in which the weight is longitudinally evenly distributed.
  • Still another object of this invention is to provide an exhaust gas muffler means, in which it is possible to damp low frequency acoustic waves and pressure waves by virtue of an exhaust pipe of which the length is several times substantially while appearing compact, so that the same is suitable to fit an exhausting system having a relatively short exhaust pipe.
  • a still further object of this invention is to provide an exhaust gas muffler means, which may be useful independently or in combination with the conventional muffler.
  • a still further object of this invention is to provide an exhaust gas muffler means, which may be easily standardized by virtue of a minimized number of parts thereof, so that another SUMMARY OF THE INVENTION
  • an exhaust gas muffler means which may be easily standardized by virtue of a minimized number of parts thereof, so that another SUMMARY OF THE INVENTION
  • an exhaust gas muffler means adapted to be provided in a gas exhaust pipe of the internal combustion engine and the like, comprising a series of buffing elements arranged in and along the gas exhaust pipe.
  • Each of the buffing elements comprises a blind buffing chamber having at least a throat and a plurality of outlets.
  • the exhaust gas is introduced into the buffing chamber through the throat and expelled out of the buffing chamber through the outlets communicated with the throat of the subsequently arranged buffing element exclusive of the foremost throat and the hindmost outlets.
  • the outlets are positioned so as to direct the exhaust gas sidewise in connection with the direction of the incoming exhaust gas.
  • the efficiency in the buffing chamber depends mainly upon the volume thereof and the total sum of the areas of the outlets.
  • the larger the volume of the buffing chamber the larger the buffing action against the pressure waves becomes, and the negative effect of a large total area of the outlets is reduced by thus enlarged volume.
  • the resistance to the exhaust gas flow is increased. Under these circumstances, it is necessary to select suitable values for these variations in view of still further conditions.
  • a plain pipe having a length of the conventional muffler used for a conventional automobile was connected with an engine for measuring the pressure distribution of the exhaust gas of the engine, resulting in to find that the pressure distribution became a constant state by a usual operation of the engine and that only several nodes and loops existed along the pipe. Therefore, it is possible to amplify the effect of the buffing element by mounting the same at the node, where the pressure of the pressure waves is peaked, upon detection of such nodes.
  • f t e resonance oscillation frequency of the buffing chamber
  • 3 represents the acceleration of gravity or 980 cm./sec.
  • W represents the absolute pressure subjected to the buffing chamber from the throat by the pressure waves and the intermittent flow of the exhaust gas (in unit of kg./cm.
  • FIG. 1 is a plan view of an example of a conventional muffler for the automobile
  • FIG. 2 is a graph indicating a property of an exhaust sound of an internal combustion engine
  • FIG. 3 is a plan view of an embodiment of the exhaust gas muffler means in accordance with this invention.
  • FIG. 4 is a plan view of another embodiment of the exhaust gas muffler means in accordance with this invention.
  • FIG. 5 is a perspective view of a buffing element provided in the embodiment shown in FIG. 3, showing the structure of the buffing element;
  • FIGS. 6 and 7 are perspective views showingmoditication's of the buffing element shown in FIG. 3, respectively;
  • FIGS. 8, 9, 10 and 11 are axially sectional views of further embodiments of the buffing element shown in FIG. 4, respectively;
  • FIG. 12 is a perspective view of a guide shown in FIG. 11;
  • FIGS. l3, 14, 15 and 16 are axially sectional views of still further embodiments of the buffing element shown in FIG. 4,
  • FIGS. 17, 19 and 21 are axially sectional views of still further embodiments of the bufiing elements which constitute appreciable lengths of the gas exhaust pipe in accordance with this invention, respectively;
  • FIGS. 18, and 22 are cross-sectional views of the buffing elements shown in FIGS. 17, 19 and 21, respectively.
  • a buffing element 21 shown in FIG. 5 comprises three parts: a big pipe 24 and a thin pipe 25 are connected with each other intermediate a frustoconical pipe 26.
  • the big pipe 24 is fit and joined inside the exhaust pipe 20.
  • the head end 27 is opened.
  • the tail end 28 is closed.
  • a plurality of perforations 29 are perforated through the head part of the thin pipe 25.
  • the interior of the thin pipe 25 between the perforations 29 and the closed tail and 28 functions as a butting chamber.
  • a buffing element 21 shown in FIG. 6 comprises also three parts: a big pipe 30 and a thin pipe 31 are connected with each other intermediate a frustoconical pipe32.
  • the big pipe 30 is fit and joined inside the exhaust pipe 20.
  • the tail end 34 of the big pipe 30 is opened.
  • the head end 33 oi the thin pipe 31 is closed.
  • a plurality of perforations 35 are perforated through the head part of the tubular wall of the thin pipe 3!.
  • a longitudinally tubular space between the wall of the exhaust pipe 20 and the wall of the thin pipe 31 extending from the perforations 35 to the frustoconical pipe 32 functions as a buffing chamber.
  • a butting element Mshown in FIG. 7 is appreciably different from theabove two embodiments, which comprises a length of pipe 36 fit and joined inside the exhaust pipe 20.
  • the wall of the inside pipe 36 is formed with some longitudinal in tcrnally fluted parts 37 so as to form longitudinal troughs inside the wall of the exhaust pipe 20. Therefore, if the number of such troughs 37 is four, the cross section of the inside pipe 36 is cruciform. The head end 38 of the inside pipe 36 is opened and the tail end 39 thereof is closed. The troughs 37 are open at both ends. The interior of the inside pipe 36 functions as a buffing chamber. I
  • FIG. 8 an embodiment of the buffing element 23 shown in FIG. 4 is illustrated.
  • the buffing element 23 shown in FIG. 8 comprises a part of the exhaust pipe 22 pinched into closure 40.
  • the wall of the exhaust pipe 22 is circumferentially partly cut into two parts: a front part 41 and a rear part 42.
  • the tail end of the front part 41 is closed as above
  • the head end'43 of the rear pipe 42 is opened externally.
  • the front pipe 41 is formed with a'plurality of perforations 44 lying somewhere short of the closure 40.
  • An outer tubular casing 45 is jointed with the tail part of the front pipe 41 and the head part of the rear pipe 42 so as to cover the perforations 44 and some length of the head part of the rear pipe 42.
  • Two blind spaces, one 46 in the front pipe 41 and the other 47 outside the rear pipe 42 serve as buffing chambers.
  • FIG. 9 another embodiment of the buffing element 23 shown in FIG. 4 is illustrated.
  • This buffing element 23 is located at the rear end of a front exhaust pipe 48.
  • The'head end 49 of a big pipe 50 is jointed with the big end of a reducer 51, of which the thin end 52 is jointed with the tail end of the front exhaust pipe 48.
  • a rear exhaust pipe 53 having the same diameter with the front exhaust pipe 48 is inserted into the tail end 54 of the big pipe 50.
  • the tail end 54 is jointed with the rear exhaust pipe 53 by means of another reducer 55.
  • the head end 56 of the rear exhaust pipe 53 is extended to the head end 49 of the big pipe 50 and somewhat reduced.
  • the head end 56 is surrounded at a distance by a gas guide 57 of a semispherical wall which is supported in place by a suitable means inside the reducer 51.
  • the exhaust gas departing from the front exhaust pipe 48 is guided by the guide 57 into the tubular blind space 58 formed between the big pipe 50 and the rear exhaust pipe 53, whence the same is introduced into the rear exhaust-pipe 53 through the annular space between the guide 57 and the head end 56 of the rear exhaust pipe 53.
  • the tubular blind space 58 functions as a buffing chamber.
  • the exhaust gas once compressed in the buffing chamber 58 is reactively expanded, borne by the guide 57, and deflected into the head end 56 of the rear exhaustpipe 53.
  • the head end 56 is reduced from a diameter to a less diameter whereby the resistance subjected to the exhaust gas stream is reduced.
  • the buffing element 23 shown in FIG. 9 may be bent in whole to an extent as shown in FIG. 10, so as to facilitate its arrangement in a case.
  • a buffing element 23 shown in FIG. 11 is somewhat similar to that shown in FIG. 9.
  • the buffing element comprises a big pipe 60 of which both ends are reduced, the head end 61 being adapted to be closely inserted into the tail end 62 of the front exhaust pipe 63 and the tail end 64 of the big pipe 60 being adapted to be closely inserted into the head end 65 of the rear exhaust pipe 66.
  • Another pipe 67, of which the tail end 68 is closely inserted into the tail end 64 of the big pipe 60 is extended inside the big pipe 60 ahead to a guide 69.
  • the guide 69 comprises a semispheroidal wall having three axial ribs 70 which are adapted to fit closely in the big pipe 60 so as to form three trisected annular passages 74', as shown in FIG. 12.
  • the head end 71 of the inside another pipe 67 is engaged with and in the guide 69 and fixed thereby in place.
  • Several axial slots 72 are formed in the head end 71 of the inside another pipe 67.
  • the exhaust gas departing from the front exhaust pipe 63 is guided by the guide 65 through the three trisected annular passages 74 into a tubular blind space 73 formed between the rear part of the big pipe 69 and the inside another pipe 67, whence the gas is admitted inside the inner another pipe 67 communicated with the rear exhaust pipe 66, through the interiors of the three ribs 70 and the slots 72 of the inner another pipe 67.
  • a buffing element 23 embodying this invention as shown in FIG. 13 comprises the tail end of the front exhaust pipe 75.
  • the tail end is expanded into a buffing chamber '76 and surrounded at a distance from and by a big pipe 77 together with a throat 78 positioned in front of the buffing chamber 76 and several perforations 79 formed in the wall of the front exhaust pipe 75.
  • the exhaust gas gone right on in the front exhaust pipe is once compressed in the buffing chamber 76, whence admitted into the big pipe 77 through the perforations 79.
  • the big pipe 77 serves as a supporting member for the whole structure.
  • Another buffing element 23 shown in FIG. 14 differs from the preceding embodiment in that the tail end 80 of. the front exhaust pipe 88 is opened inside a buffing chamber 81 formed by a big pipe 82, a front partition 83 and a rear partition 84, and that a rear exhaust pipe 85 is extended through the buffing chamber 81 into a front chamber 86 in front of the buffing chamber 81 and terminated with an open head end 87.
  • the perforations 89 and the throat 90 are formed and positioned similarly to the preceding embodiment.
  • Still another buffing element 23 shown in FIG. is quite similar to the preceding embodiment in accordance with this invention except that the tail end 91 of the front exhaust pipe 92 is closed so that the interior'of the closed end 91 constitutes a buffing chamber 92 by itself.
  • FIG. 16 illustrates a buffing element 100, which is spheroidal in shape.
  • the tail end 101 of the front exhaust pipe 102 is opened and protruded inside a spheroidal chamber 103 which is a blind buffing chamber.
  • a larger spheroidal casing 104 surrounds at a distance the smaller spheroidal chamber 103 and is communicated with the front exhaust pipe 102 by several perforations 105 formed in the wall of the front exhaust pipe 102 between the head end of the larger spheroidal casing 104 and the smaller spheroidal chamber 103.
  • the larger spheroidal casing 104 is extended into a rear exhaust pipe 106 from the tail end of the casing 104.
  • the tail end 101 of the front exhaust pipe 102 is the throat of the buffing chamber 103.
  • FIGS. 17 to 22 there are further three embodiments of this invention which are appreciably different from the preceding embodiments in appearance, as shown in FIGS. 17 to 22, inclusive.
  • these embodiments belong to the series of the buffing elements 21 shown in FIGS. 3, S, 6 and 7.
  • the buffing chamber is arranged concentrically to the exhaust pipe, while in the embodiments shown in FIGS. 17 to 22, the buffing chamber is arranged eccentrically to and inside the exhaust pipe.
  • the buffing chambers in the former embodiments are intermittently arranged in and along an exhaust pipe, while those in the latter embodiments are continuously arranged in and along an exhaust pipe.
  • an exhaust pipe 110 which is longitudinally bisected by a longitudinal partition 111 so as to form two longitudinal compartments having semicircular cross sections, respectively. These longitudinal compartments are divided into unit compartments similarly with each other by radial partitions 112. However, these radial partitions 112 of the two longitudinal compartments are zigzag arranged so that the unit compartments are also zigzag arranged. There are several, for example, four perforations 113 formed in the longitudinal partition 111 in the proximity of the head end of each unit compartment so as to communicate one of the one side unit compartments with one of the other side unit compartments. Because these unit compartments are zigzag arranged, all unit compartments are communicated successively one after another.
  • the location of the perforation 113 in a unit compartment is the proximity of the head end thereof and a part somewhat rearwards from the longitudinal center, which corresponds to the head end of the next unit compartment belonging to the other side, so that there is formed a blind chamber 114 between the said part and the tail end of the unit compartment.
  • This individual blind chamber 114 functions as a buff ng chamber.
  • These zigzag arranged buffing chambers 114 may be continuously arranged longitudinally in the exhaust pipe 110 as long as desired.
  • FIGS. 19 and illustrate an exhaust pipe 120 formed with a series of unit compartments defined by radial partitions 121 similarly to the preceding embodiment.
  • this exhaust pipe 120 is longitudinally trisected by the longitudinal partitions 122 and the radial partitions 121 are arranged in such a manner that between any adjoining two belonging to a longitudinal compartment are positioned one radial partition of another longitudinal compartment and one radial partition of still another longitudinal compartment, and the order is repeated. Accordingly, it is deemed that the exhaust gas is passed through a substantially coiled path.
  • FIGS. 21 and 22 illustrates another exhaust pipe which is quite similar to that shown in FIGS. 19 and 20 except the quartered cross section of the exhaust pipe 130 substituted for the trisected cross section of the corresponding pipe 120.
  • At least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, the elastic coefiicient being adjusted so as to effectively damp and absorb the energy of the pulsative dynamic pressure of the pressure waves and intermittent exhaust gas flow, by designing so as to satisfy the following formula:
  • f represents the resonance oscillation frequency of the buffing chamber
  • g represents the acceleration of gravity or 980 crn./sec.
  • W represents the absolutepressure subjected to the buffing chamber from the throat by the pressure waves and the intermittent flow of the exhaust gas (in unit of kg./cm.
  • K represents the elastic coefficient of the buffing chamber, or KAkP,,S/H, in which A is the proportional constant, k is the polytropic index, P is the pressure inside the buffing chamber, S is the cross-sectional area of the throat, and H, is the lateral length of the buffing chamber.
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
  • said outer casing being jointed and communicated with a rear exhaust pipe
  • said inner chamber being a blind buffing chamber communicated with said exhaust gas incoming pipe through said throat only, and
  • said exhaust gas incoming pipe being provided with a plurality of perforations, through which the same is communicated with the interior of said outer casing.
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
  • said outer casing being a part of said exhaust gas incoming pipe
  • said inner chamber being a blind buffing chamber formed by a thin pipe having a closed tail end and arranged concentrically to said exhaust gas incoming pipe, and
  • said thin pipe having a plurality of perforations at a part in the proximity of its opened head end forming said outlets and jointed with the tail end of a frustoconical through pipe by which said exhaust gas incoming pipe is checked.
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
  • said outer casing being a part of said exhaust gas incoming pipe
  • said inner chamber being a blind buffing chamber formed by a longitudinally tubular space between said outer casing and a thin pipe having an opened tail end jointed which said-exhaust-gas incoming pipe is-checked, and said thin pipe having a piuralityof perforations forming said 'outletsat a part in the proximity of its closed head end and being arranged concentrically to said exhaust gas incoming pipe.
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a part of said exhaust gas incoming pipe, a I said inner chamber being a blindbuffing' chamber formed by an inside pipe arranged concentrically to.said exhaust gas incoming pipe and having a closed tail end,
  • said pa'rt being divided into a front pipe and a rear pipe, said front pipe having a plurality of perforations in x the proximity of its opened head end and a closed 'tail end so as to form a blind bu'fflng chamber, and said rear pipe having an opened head end an opened tail end, so that another blind butting chamber is formed in the form of a tube between said rear pipe and the rear part of said outer casing.
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a laterally expanded frontward extension of a rear exhaust pipe having a closed head end, said lnncrchambcr being a blind buffing chamber formed by an cxpandbd part having a closed tail end, of said exhsust gas incoming pipe extended into said outer casing, and said exhaust gas incoming pipe having a plurality of perforations between said closed head end and said expanded part.
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer csslng,-sn inner chamber, and an exhaust gas incoming pipe,
  • said outer casing comprising a front chamber and a blind buffing chamber in which said exhaust gas incoming pipe extended through said front chamber has an opened tail and,
  • said inner chsmbcr being said blind buffing chamber
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming plpc, said outer casing comprising a front chamber, ssldlnncr chamber being a blind buffing chamber comprising a blind tall and of said exhaust gas incoming plpc extended through said front chamber and out thereof, and
  • said exhaust gas incoming pipe having a plurality of .per-
  • a buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
  • said outer casing being a spheroidal chamber extended from a rear pipe
  • said inner chamber being a blind buffing chamber arranged inside said spheroidal chamber
  • said exhaust gas incoming pipe being extended into said inner chamber and provided with an opened tail end in said inner chamber and aplurality of perforations in said spheroidal chamber so as to communicate with a said rear pipe.
  • each of said parts being formed by dividing a length of said exhaust gas pipe into some longitudinal compartments by longitudinal partitions and then dividing each of said longitudinal compartments into a series of subcompartments by lateral partitions extended only within said respective compartment, said lateral partition of any compartment being zigzag arranged to another lateral partition ofany other compartment, and said longitudinal partition of any subcompartment being provided with several perforations serving as said throat for said subcompartment and as said outlets for an adjoining subcompartment and another several perforations serving as said outlets for the first-named subcompartment and as said throat for another adjoining subcompartment, whereby. said ex' haust gas is passed through said part along generally coiled passage.
  • lnan exhaust gas muffler means at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through saidoutletaand said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, said buffing element including an outer casing, an inner chamber, an exhaust gas incoming pipe, and a semispherical gas guide,
  • said outer casing being arranged concentrically to said exhaust gas incoming pipe and jointed with the rear end thereof intermediate a reducer and a rear exhaust pipe intermediate another reducer,
  • said inner chamber being a blind buffing chamber formed between said outer casing and a frontward extension of said rear exhaust pipe
  • said semispherical gas guide being arranged inside the firstnamed reducer in such a manner that an opened head end of said frontward extension forming said outlets is partially covered thereby and that said exhaust gas incoming pipe is communicated with said inner chamber outside said gas guide andsaid inner chamber is communicated with said opened head end inside gas guide.
  • At least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, said buffing element comprising an outer casing, an inner chamber, an exhaust gas incoming pipe, and a semispheroidal gas guide,
  • said outer casing being arranged concentrically to saidex- I haust gas incoming pipe and having a head reduced part jointed with the rear end of said exhaust gas incoming pipe and a tail reduced part jointed with a rear exhaust P p v
  • said inner chamber being a blind buffing chamber formed between the rear half of said outer casing and an inner pipe having an opened tail end and jointed with said tail reduced part
  • said semispheroidal gas guide having several axial ribs jointed with said outer casing in such a manner that an opened head end of said inner pipe forming said outlets in partially covered thereby and that said exhaust gas incoming pipe is communicated with said inner chamber outside said gas guide and said inner chamber is communicated with said opened head end inside said gas guide.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)

Abstract

An exhaust gas muffler means adapted to be provided in a gas exhaust pipe of the internal combustion engine and the like, comprising a series of buffing elements arranged in and along the gas exhaust pipe. Each buffing element comprises a blind chamber, a throat and a plurality of outlets. The buffing elements are communicated with one after another intermediate a part of the gas exhaust pipe or directly. Not only the barking sounds but also low frequency noise are damped and deadened.

Description

United States Patent Inventors Hiroshi lhsui;
Eizo Suylrna, both of Tokyo, Japan 782,607
Dec. 10, 1968 June 29, 197 1 Nikon Radiator Co., Ltd.
Tokyo, Japan Appl. No. Filed Patented Assignee izxiuus'r GAS MUFFLER MEANS 17 Claims, 22 Drawing Figs US. Cl 181/36, 181/54,181/59 Int. Cl F011: 1/02, FQln 1/Q8, F01n 7/08 Fieldoisearch 18l/53,54, 36, 36.2, 48, 59
[56] References Cited UNITED STATES PATENTS 1,084,290 1/1914 Pelletier 181/53 X 2,576,522 11/1951 Kyfi'm 181/59 X FOREIGN PATENTS 33,932 11/1964 Germany 181/53 839,063 12/1938 France 181/54 Primary Examiner-Robert S. Ward, Jr. Att0rneySteinberg and Blake ABSTRACT: An exhaust gas mufiler means adapted to be provided in a gas exhaust pipe of the internal combustion engine and the like, comprising a series of buffing elements arranged in and along the gas exhaust pipe. Each buffing element comprises a blind chamber, a throat and a plurality of outlets. The buffing elements are communicated with one after another intennediate a part of the gas exhaust pipe or directly. Not only the barking sounds but also low frequency noise are'damped and deadened.
PATENTEI] me m V 3.589 A69 SHEET 2 [1F 3 INVENTORS, H/ROSH/ 11 /13 0/ f 12/20 1/ YA MA ZICLWL g 1/ W PATENTEU JUN29 19?:
SHEET 3 UF 3 F g- 2 l LL L-L-L I NVENTORS S #0 Y B v'l aig EXHAUST GAS MUFFLER MEANS BACKGROUND OF THE INVENTION 1. Field of the Invention The field of art to which this invention pertains is a device through which the exhaust gases from an internal combustion engine and the like are passed to suppress the audible vibrations.
2. Description of the Prior Art The exhaust sound generated by the exhaust of the internal combustion engine and the like is roughly divided into two classes. The first one is the pressure waves of rather low frequency accompanied by the exhaust gas burnt in and exhausted from the cylinders of the engine. The other is the acoustic waves of rather high frequency generated by the expansion of the exhausted gas, as shown in FIG. 2 The pressure waves A are of range of from 30 to 200 cycles per second depending upon the rotation of the engine and characterized by the small negative pressure. The acoustic waves B are mixed waves of a range of from 100 to 5000 cycles per second of which the positive pressure and the negative pressure are evenly distributed. The pressure waves A are more than times of the acoustic waves in energy level. In case of the ex haust sound of the internal combustion engine, energy of the pressure waves is substantially larger than that of the acoustic waves which is extremely small.
I-Ieretofore, a muffler is such that a cavity having a larger diameter than an exhaust pipe is formed in a suitable location in the pipe and divided into several chambers having suitable volumes by baffle plates. These chambers are communicated with one after another on the basis of the acoustic theory of plane waves so as to function as an expanding chamber, a resonant chamber, an interfering chamber, and an absorbing chamber (which may be filled with a sound absorbing material) and thus intended to damp out sounds mainly of high frequency. Such noise as accompanying pulsative dynamic pressure of pressure waves and intermittent flow of gases, of which energy is 10 times of that of sound waves, as produced by the piston type internal combustion engine, the compressor, and the like is subsidiarily depressed and rectified by impedance among the above-mentioned expanding chamber, resonant chamber, interfering chamber and absorbing chamber as far as the prior art concerns. In addition, it has been difficult to deaden sounds of low frequencies caused by the pulsative dynamic pressure of pressure waves and intermittent flow of gases, by the conventional muffler due to a restriction in the setting position and the size thereof, particularly in an automobile.
One object of this invention is to provide an exhaust gas muffler means, in which the pulsative dynamic pressure of intermittent flow of gases accompanying such pressure waves as causing the low frequency sounds is introduced into a buffing chamber, in which the pressure is buffed and absorbed by adiabatic compression by virtue of elasticity of the gases, so as to reduce low frequency sounds generated secondarily at the tailpipes.
Another object of this invention is to provide an exhaust gas muffler means, which may be mass-produced from an inexpensive metal pipe and have alight and strong structure and in which the weight is longitudinally evenly distributed.
Still another object of this invention is to provide an exhaust gas muffler means, in which it is possible to damp low frequency acoustic waves and pressure waves by virtue of an exhaust pipe of which the length is several times substantially while appearing compact, so that the same is suitable to fit an exhausting system having a relatively short exhaust pipe.
A still further object of this invention is to provide an exhaust gas muffler means, which may be useful independently or in combination with the conventional muffler.
A still further object of this invention is to provide an exhaust gas muffler means, which may be easily standardized by virtue of a minimized number of parts thereof, so that another SUMMARY OF THE INVENTION In accordance with they general feature of this invention,
there is an exhaust gas muffler means adapted to be provided in a gas exhaust pipe of the internal combustion engine and the like, comprising a series of buffing elements arranged in and along the gas exhaust pipe. Each of the buffing elements comprises a blind buffing chamber having at least a throat and a plurality of outlets. The exhaust gas is introduced into the buffing chamber through the throat and expelled out of the buffing chamber through the outlets communicated with the throat of the subsequently arranged buffing element exclusive of the foremost throat and the hindmost outlets. And the outlets are positioned so as to direct the exhaust gas sidewise in connection with the direction of the incoming exhaust gas.
The efficiency in the buffing chamber depends mainly upon the volume thereof and the total sum of the areas of the outlets. In general, the larger the volume of the buffing chamber, the larger the buffing action against the pressure waves becomes, and the negative effect of a large total area of the outlets is reduced by thus enlarged volume. However, if it is intended to enlarge the effect for damping action by means of reduced total area of the outlets, the resistance to the exhaust gas flow is increased. Under these circumstances, it is necessary to select suitable values for these variations in view of still further conditions.
A plain pipe having a length of the conventional muffler used for a conventional automobile was connected with an engine for measuring the pressure distribution of the exhaust gas of the engine, resulting in to find that the pressure distribution became a constant state by a usual operation of the engine and that only several nodes and loops existed along the pipe. Therefore, it is possible to amplify the effect of the buffing element by mounting the same at the node, where the pressure of the pressure waves is peaked, upon detection of such nodes. However, it is not preferred to increase the number of the buffing elements beyond an extent, because the resistance to the exhaust gas flow is increased as the number increases.
In order to design the buffing element, of which elastic coefficient has been adjusted so as to effectively damp and absorb the energy of the pulsative dynamic pressure of the pressure waves and intermittent exhaust gas flow, it is preferred to satisfy the following formula:
wherein f represents t e resonance oscillation frequency of the buffing chamber, 3 represents the acceleration of gravity or 980 cm./sec. W represents the absolute pressure subjected to the buffing chamber from the throat by the pressure waves and the intermittent flow of the exhaust gas (in unit of kg./cm. and K represents the elastic coefficient of the buffing chamber, of K=AkP,,S/H,, in which A is the proportional constant, k is the polytropic index, P is the pressure inside the buffing chamber, S is the cross-sectional area of the throat, and H is the lateral length of the buffing chamber.
BRIEF DESCRIPTION OF THE DRAWING The invention will be better understood and other objects and additional advantages of the invention will become apparent upon perusal of the following description taken in connection with the drawings, in which:
FIG. 1 is a plan view of an example of a conventional muffler for the automobile;
FIG. 2 is a graph indicating a property of an exhaust sound of an internal combustion engine;
FIG. 3 is a plan view of an embodiment of the exhaust gas muffler means in accordance with this invention;
FIG. 4 is a plan view of another embodiment of the exhaust gas muffler means in accordance with this invention;
FIG. 5 is a perspective view of a buffing element provided in the embodiment shown in FIG. 3, showing the structure of the buffing element;
FIGS. 6 and 7 are perspective views showingmoditication's of the buffing element shown in FIG. 3, respectively;
FIGS. 8, 9, 10 and 11 are axially sectional views of further embodiments of the buffing element shown in FIG. 4, respectively;
FIG. 12 is a perspective view of a guide shown in FIG. 11;
FIGS. l3, 14, 15 and 16 are axially sectional views of still further embodiments of the buffing element shown in FIG. 4,
respectively;
FIGS. 17, 19 and 21 are axially sectional views of still further embodiments of the bufiing elements which constitute appreciable lengths of the gas exhaust pipe in accordance with this invention, respectively; and
FIGS. 18, and 22 are cross-sectional views of the buffing elements shown in FIGS. 17, 19 and 21, respectively.
DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring more particularly to the drawings, the preferred embodiments of this invention will now be described; however, this description will be understood to be illustrative of the invention and not as limiting it to the particular constructions shown and described. An exhaust pipe is provided with a plurality of buffing elementsQAn exhaust pipe 20 is provided is protruded outside the exhaust pipe 22 so that it is possible to make the pipe 22 thin, but the buffing element 23 is rather big. In view of these facts, it is preferred that either of the above two types is selected or they are suitably combined with each other considering, for example, ground clearance of an automobile.
In FIGS. 5 to 7, inclusive three embodiments of the buffing element 21 are illustrated. A buffing element 21 shown in FIG. 5 comprises three parts: a big pipe 24 and a thin pipe 25 are connected with each other intermediate a frustoconical pipe 26. The big pipe 24 is fit and joined inside the exhaust pipe 20. The head end 27 is opened. The tail end 28 is closed. A plurality of perforations 29 are perforated through the head part of the thin pipe 25. The interior of the thin pipe 25 between the perforations 29 and the closed tail and 28 functions as a butting chamber.
A buffing element 21 shown in FIG. 6 comprises also three parts: a big pipe 30 and a thin pipe 31 are connected with each other intermediate a frustoconical pipe32. The big pipe 30 is fit and joined inside the exhaust pipe 20. The tail end 34 of the big pipe 30 is opened. The head end 33 oi the thin pipe 31 is closed. A plurality of perforations 35 are perforated through the head part of the tubular wall of the thin pipe 3!. A longitudinally tubular space between the wall of the exhaust pipe 20 and the wall of the thin pipe 31 extending from the perforations 35 to the frustoconical pipe 32 functions as a buffing chamber.
A butting element Mshown in FIG. 7 is appreciably different from theabove two embodiments, which comprises a length of pipe 36 fit and joined inside the exhaust pipe 20. The
wall of the inside pipe 36 is formed with some longitudinal in tcrnally fluted parts 37 so as to form longitudinal troughs inside the wall of the exhaust pipe 20. Therefore, if the number of such troughs 37 is four, the cross section of the inside pipe 36 is cruciform. The head end 38 of the inside pipe 36 is opened and the tail end 39 thereof is closed. The troughs 37 are open at both ends. The interior of the inside pipe 36 functions as a buffing chamber. I
In FIG. 8 an embodiment of the buffing element 23 shown in FIG. 4 is illustrated. The buffing element 23 shown in FIG. 8 comprises a part of the exhaust pipe 22 pinched into closure 40. The wall of the exhaust pipe 22 is circumferentially partly cut into two parts: a front part 41 and a rear part 42. The tail end of the front part 41 is closed as above The head end'43 of the rear pipe 42 is opened externally. The front pipe 41 is formed with a'plurality of perforations 44 lying somewhere short of the closure 40. An outer tubular casing 45 is jointed with the tail part of the front pipe 41 and the head part of the rear pipe 42 so as to cover the perforations 44 and some length of the head part of the rear pipe 42. Two blind spaces, one 46 in the front pipe 41 and the other 47 outside the rear pipe 42, serve as buffing chambers.
In FIG. 9 another embodiment of the buffing element 23 shown in FIG. 4 is illustrated. This buffing element 23 is located at the rear end of a front exhaust pipe 48. The'head end 49 of a big pipe 50 is jointed with the big end of a reducer 51, of which the thin end 52 is jointed with the tail end of the front exhaust pipe 48. A rear exhaust pipe 53 having the same diameter with the front exhaust pipe 48 is inserted into the tail end 54 of the big pipe 50. The tail end 54 is jointed with the rear exhaust pipe 53 by means of another reducer 55. The head end 56 of the rear exhaust pipe 53.is extended to the head end 49 of the big pipe 50 and somewhat reduced. The head end 56 is surrounded at a distance by a gas guide 57 of a semispherical wall which is supported in place by a suitable means inside the reducer 51.
In operation of this embodiment, the exhaust gas departing from the front exhaust pipe 48 is guided by the guide 57 into the tubular blind space 58 formed between the big pipe 50 and the rear exhaust pipe 53, whence the same is introduced into the rear exhaust-pipe 53 through the annular space between the guide 57 and the head end 56 of the rear exhaust pipe 53. The tubular blind space 58 functions as a buffing chamber.
The exhaust gas once compressed in the buffing chamber 58 is reactively expanded, borne by the guide 57, and deflected into the head end 56 of the rear exhaustpipe 53. The head end 56 is reduced from a diameter to a less diameter whereby the resistance subjected to the exhaust gas stream is reduced.
The buffing element 23 shown in FIG. 9 may be bent in whole to an extent as shown in FIG. 10, so as to facilitate its arrangement in a case.
A buffing element 23 shown in FIG. 11 is somewhat similar to that shown in FIG. 9. The buffing element comprises a big pipe 60 of which both ends are reduced, the head end 61 being adapted to be closely inserted into the tail end 62 of the front exhaust pipe 63 and the tail end 64 of the big pipe 60 being adapted to be closely inserted into the head end 65 of the rear exhaust pipe 66. Another pipe 67, of which the tail end 68 is closely inserted into the tail end 64 of the big pipe 60, is extended inside the big pipe 60 ahead to a guide 69.. The guide 69 comprises a semispheroidal wall having three axial ribs 70 which are adapted to fit closely in the big pipe 60 so as to form three trisected annular passages 74', as shown in FIG. 12. The head end 71 of the inside another pipe 67 is engaged with and in the guide 69 and fixed thereby in place. Several axial slots 72 are formed in the head end 71 of the inside another pipe 67.
In operation of this embodiment, the exhaust gas departing from the front exhaust pipe 63 is guided by the guide 65 through the three trisected annular passages 74 into a tubular blind space 73 formed between the rear part of the big pipe 69 and the inside another pipe 67, whence the gas is admitted inside the inner another pipe 67 communicated with the rear exhaust pipe 66, through the interiors of the three ribs 70 and the slots 72 of the inner another pipe 67.
A buffing element 23 embodying this invention as shown in FIG. 13 comprises the tail end of the front exhaust pipe 75. The tail end is expanded into a buffing chamber '76 and surrounded at a distance from and by a big pipe 77 together with a throat 78 positioned in front of the buffing chamber 76 and several perforations 79 formed in the wall of the front exhaust pipe 75. The exhaust gas gone right on in the front exhaust pipe is once compressed in the buffing chamber 76, whence admitted into the big pipe 77 through the perforations 79. Of course, the big pipe 77 serves as a supporting member for the whole structure.
Another buffing element 23 shown in FIG. 14 differs from the preceding embodiment in that the tail end 80 of. the front exhaust pipe 88 is opened inside a buffing chamber 81 formed by a big pipe 82, a front partition 83 and a rear partition 84, and that a rear exhaust pipe 85 is extended through the buffing chamber 81 into a front chamber 86 in front of the buffing chamber 81 and terminated with an open head end 87. The perforations 89 and the throat 90 are formed and positioned similarly to the preceding embodiment.
Still another buffing element 23 shown in FIG. is quite similar to the preceding embodiment in accordance with this invention except that the tail end 91 of the front exhaust pipe 92 is closed so that the interior'of the closed end 91 constitutes a buffing chamber 92 by itself.
The preceding embodiments of the buffing elements 21 and 23 in accordance with this invention are all cylindrical in shape, but it is not necessary to shape so. FIG. 16 illustrates a buffing element 100, which is spheroidal in shape. The tail end 101 of the front exhaust pipe 102 is opened and protruded inside a spheroidal chamber 103 which is a blind buffing chamber. A larger spheroidal casing 104 surrounds at a distance the smaller spheroidal chamber 103 and is communicated with the front exhaust pipe 102 by several perforations 105 formed in the wall of the front exhaust pipe 102 between the head end of the larger spheroidal casing 104 and the smaller spheroidal chamber 103. The larger spheroidal casing 104 is extended into a rear exhaust pipe 106 from the tail end of the casing 104. The tail end 101 of the front exhaust pipe 102 is the throat of the buffing chamber 103.
Now there are further three embodiments of this invention which are appreciably different from the preceding embodiments in appearance, as shown in FIGS. 17 to 22, inclusive. However, these embodiments belong to the series of the buffing elements 21 shown in FIGS. 3, S, 6 and 7. In the embodiments shown in FIGS. 3, 5, 6 and 7, the buffing chamber is arranged concentrically to the exhaust pipe, while in the embodiments shown in FIGS. 17 to 22, the buffing chamber is arranged eccentrically to and inside the exhaust pipe. The buffing chambers in the former embodiments are intermittently arranged in and along an exhaust pipe, while those in the latter embodiments are continuously arranged in and along an exhaust pipe.
In an embodiment shown in FIGS. 17 and 18, there is an exhaust pipe 110 which is longitudinally bisected by a longitudinal partition 111 so as to form two longitudinal compartments having semicircular cross sections, respectively. These longitudinal compartments are divided into unit compartments similarly with each other by radial partitions 112. However, these radial partitions 112 of the two longitudinal compartments are zigzag arranged so that the unit compartments are also zigzag arranged. There are several, for example, four perforations 113 formed in the longitudinal partition 111 in the proximity of the head end of each unit compartment so as to communicate one of the one side unit compartments with one of the other side unit compartments. Because these unit compartments are zigzag arranged, all unit compartments are communicated successively one after another. The location of the perforation 113 in a unit compartment is the proximity of the head end thereof and a part somewhat rearwards from the longitudinal center, which corresponds to the head end of the next unit compartment belonging to the other side, so that there is formed a blind chamber 114 between the said part and the tail end of the unit compartment. This individual blind chamber 114 functions as a buff ng chamber. These zigzag arranged buffing chambers 114 may be continuously arranged longitudinally in the exhaust pipe 110 as long as desired.
FIGS. 19 and illustrate an exhaust pipe 120 formed with a series of unit compartments defined by radial partitions 121 similarly to the preceding embodiment. However, this exhaust pipe 120 is longitudinally trisected by the longitudinal partitions 122 and the radial partitions 121 are arranged in such a manner that between any adjoining two belonging to a longitudinal compartment are positioned one radial partition of another longitudinal compartment and one radial partition of still another longitudinal compartment, and the order is repeated. Accordingly, it is deemed that the exhaust gas is passed through a substantially coiled path.
FIGS. 21 and 22 illustrates another exhaust pipe which is quite similar to that shown in FIGS. 19 and 20 except the quartered cross section of the exhaust pipe 130 substituted for the trisected cross section of the corresponding pipe 120.
While particular embodiments of the invention have been illustrated and described, modifications thereof will readily occur to those skilled in the art. It should be understood therefore that the invention is not limited to the particular arrangements and structures disclosed but that the appended claims are intended to cover all modifications which do not depart from the true spirit and scope of the invention.
What we claim as new and desired to be secured by Letters Patent of the United States is:
1. In an exhaust gas muffler means, at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, the elastic coefiicient being adjusted so as to effectively damp and absorb the energy of the pulsative dynamic pressure of the pressure waves and intermittent exhaust gas flow, by designing so as to satisfy the following formula:
wherein f represents the resonance oscillation frequency of the buffing chamber, g represents the acceleration of gravity or 980 crn./sec. W represents the absolutepressure subjected to the buffing chamber from the throat by the pressure waves and the intermittent flow of the exhaust gas (in unit of kg./cm. and K represents the elastic coefficient of the buffing chamber, or KAkP,,S/H,, in which A is the proportional constant, k is the polytropic index, P is the pressure inside the buffing chamber, S is the cross-sectional area of the throat, and H, is the lateral length of the buffing chamber.
2. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
said outer casing being jointed and communicated with a rear exhaust pipe,
said inner chamber being a blind buffing chamber communicated with said exhaust gas incoming pipe through said throat only, and
said exhaust gas incoming pipe being provided with a plurality of perforations, through which the same is communicated with the interior of said outer casing.
3. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
said outer casing being a part of said exhaust gas incoming pipe,
said inner chamber being a blind buffing chamber formed by a thin pipe having a closed tail end and arranged concentrically to said exhaust gas incoming pipe, and
said thin pipe having a plurality of perforations at a part in the proximity of its opened head end forming said outlets and jointed with the tail end of a frustoconical through pipe by which said exhaust gas incoming pipe is checked.
4. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
said outer casing being a part of said exhaust gas incoming pipe,
said inner chamber being a blind buffing chamber formed by a longitudinally tubular space between said outer casing and a thin pipe having an opened tail end jointed which said-exhaust-gas incoming pipe is-checked, and said thin pipe having a piuralityof perforations forming said 'outletsat a part in the proximity of its closed head end and being arranged concentrically to said exhaust gas incoming pipe.
5. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a part of said exhaust gas incoming pipe, a I said inner chamber being a blindbuffing' chamber formed by an inside pipe arranged concentrically to.said exhaust gas incoming pipe and having a closed tail end,
and said inside pipe being circumferentially partly jointed with'and circumferentially partly disengaged from the inside of said exhaust gas incoming pipe so as to form several longitudinally through troughs between said in- A side pipe and said exhaust gas incoming pipe. 6. A buffing element as a component of said exhaust gas fmuffle r means as claimed in claim 1, comprising anouter casing, an inner chamber, and an exhaust gas incoming pipe, a said outer casing being arranged concentrically to and.
around a part of said exhaust gas incoming pipe and having arcduced head end and a reduced tail end so as I to joint with said part, a a
. said pa'rtbeing divided into a front pipe and a rear pipe, said front pipe having a plurality of perforations in x the proximity of its opened head end and a closed 'tail end so as to form a blind bu'fflng chamber, and said rear pipe having an opened head end an opened tail end, so that another blind butting chamber is formed in the form of a tube between said rear pipe and the rear part of said outer casing. 7. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a laterally expanded frontward extension of a rear exhaust pipe having a closed head end, said lnncrchambcr being a blind buffing chamber formed by an cxpandbd part having a closed tail end, of said exhsust gas incoming pipe extended into said outer casing, and said exhaust gas incoming pipe having a plurality of perforations between said closed head end and said expanded part. 8. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer csslng,-sn inner chamber, and an exhaust gas incoming pipe,
said outer casing comprising a front chamber and a blind buffing chamber in which said exhaust gas incoming pipe extended through said front chamber has an opened tail and,
said inner chsmbcr being said blind buffing chamber, and
said exhaust gas incoming pipe having a plurality of perforstlons in its part arranged in said front chamber so as to communicate with a rear exhaust pipe which has an opened head end in said front chamber. 9. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming plpc, said outer casing comprising a front chamber, ssldlnncr chamber being a blind buffing chamber comprising a blind tall and of said exhaust gas incoming plpc extended through said front chamber and out thereof, and
said exhaust gas incoming pipe having a plurality of .per-
forations in its part arranged in said front chamber so as 'to communicate with a rear exhaust pipe which has an opened head end in said front chamber.
10. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe,
said outer casing being a spheroidal chamber extended from a rear pipe,
said inner chamber being a blind buffing chamber arranged inside said spheroidal chamber, and
said exhaust gas incoming pipe being extended into said inner chamber and provided with an opened tail end in said inner chamber and aplurality of perforations in said spheroidal chamber so as to communicate with a said rear pipe.
' 11. A group of buffing elements as components of said exhaust gas muffler means as claimed in claim 1, comprising parts of said exhaust gas pipe itself, a
each of said parts being formed by dividing a length of said exhaust gas pipe into some longitudinal compartments by longitudinal partitions and then dividing each of said longitudinal compartments into a series of subcompartments by lateral partitions extended only within said respective compartment, said lateral partition of any compartment being zigzag arranged to another lateral partition ofany other compartment, and said longitudinal partition of any subcompartment being provided with several perforations serving as said throat for said subcompartment and as said outlets for an adjoining subcompartment and another several perforations serving as said outlets for the first-named subcompartment and as said throat for another adjoining subcompartment, whereby. said ex' haust gas is passed through said part along generally coiled passage. 12. A group of buffing elements as claimed in claim 11, in
which said longitudinal compartments are two.
13. A group of buffing elements as claimed in claim 1 1,,in which said longitudinal compartments are three.
, 14. A group of buffing elements as claimed in claim. 11, in which said longitudinal compartments are four.
15. lnan exhaust gas muffler means, at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through saidoutletaand said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, said buffing element including an outer casing, an inner chamber, an exhaust gas incoming pipe, and a semispherical gas guide,
, said outer casing being arranged concentrically to said exhaust gas incoming pipe and jointed with the rear end thereof intermediate a reducer and a rear exhaust pipe intermediate another reducer,
said inner chamber being a blind buffing chamber formed between said outer casing and a frontward extension of said rear exhaust pipe, and
said semispherical gas guide being arranged inside the firstnamed reducer in such a manner that an opened head end of said frontward extension forming said outlets is partially covered thereby and that said exhaust gas incoming pipe is communicated with said inner chamber outside said gas guide andsaid inner chamber is communicated with said opened head end inside gas guide.
16. A buffing element as a component of said exhaust gas muffler means as claimed in claim 15, which is bent in whole in accordance with a curved longitudinal axis.
17. in an exhaust gas muffler means, at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, said buffing element comprising an outer casing, an inner chamber, an exhaust gas incoming pipe, and a semispheroidal gas guide,
said outer casing being arranged concentrically to saidex- I haust gas incoming pipe and having a head reduced part jointed with the rear end of said exhaust gas incoming pipe and a tail reduced part jointed with a rear exhaust P p v said inner chamber being a blind buffing chamber formed between the rear half of said outer casing and an inner pipe having an opened tail end and jointed with said tail reduced part, and
said semispheroidal gas guide having several axial ribs jointed with said outer casing in such a manner that an opened head end of said inner pipe forming said outlets in partially covered thereby and that said exhaust gas incoming pipe is communicated with said inner chamber outside said gas guide and said inner chamber is communicated with said opened head end inside said gas guide.

Claims (17)

1. In an exhaust gas muffler means, at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, the elastic coefficient being adjusted so as to effectively damp and absorb the energy of the pulsative dynamic pressure of the pressure waves and intermittent exhaust gas flow, by designing so as to satisfy the following formula: f ( K X g/w) X (1/2) wherein f represents the resonance oscillation frequency of the buffing chamber, g represents the acceleration of gravity or 980 cm./sec.2, W represents the absolute pressure subjected to the buffing chamber from the throAt by the pressure waves and the intermittent flow of the exhaust gas (in unit of kg./cm.2), and K represents the elastic coefficient of the buffing chamber, or KAkPoS/Ho in which A is the proportional constant, k is the polytropic index, Po is the pressure inside the buffing chamber, S is the cross-sectional area of the throat, and Ho is the lateral length of the buffing chamber.
2. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being jointed and communicated with a rear exhaust pipe, said inner chamber being a blind buffing chamber communicated with said exhaust gas incoming pipe through said throat only, and said exhaust gas incoming pipe being provided with a plurality of perforations, through which the same is communicated with the interior of said outer casing.
3. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a part of said exhaust gas incoming pipe, said inner chamber being a blind buffing chamber formed by a thin pipe having a closed tail end and arranged concentrically to said exhaust gas incoming pipe, and said thin pipe having a plurality of perforations at a part in the proximity of its opened head end forming said outlets and jointed with the tail end of a frustoconical through pipe by which said exhaust gas incoming pipe is checked.
4. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a part of said exhaust gas incoming pipe, said inner chamber being a blind buffing chamber formed by a longitudinally tubular space between said outer casing and a thin pipe having an opened tail end jointed with the head end of a frustoconical through pipe, by which said exhaust gas incoming pipe is checked, and said thin pipe having a plurality of perforations forming said outlets at a part in the proximity of its closed head end and being arranged concentrically to said exhaust gas incoming pipe.
5. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a part of said exhaust gas incoming pipe, said inner chamber being a blind buffing chamber formed by an inside pipe arranged concentrically to said exhaust gas incoming pipe and having a closed tail end, and said inside pipe being circumferentially partly jointed with and circumferentially partly disengaged from the inside of said exhaust gas incoming pipe so as to form several longitudinally through troughs between said inside pipe and said exhaust gas incoming pipe.
6. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being arranged concentrically to and around a part of said exhaust gas incoming pipe and having a reduced head end and a reduced tail end so as to joint with said part, said part being divided into a front pipe and a rear pipe, said front pipe having a plurality of perforations in the proximity of its opened head end and a closed tail end so as to form a blind buffing chamber, and said rear pipe having an opened head end an opened tail end, so that another blind buffing chamber is formed in the form of a tube between said rear pipe and the rear part of said outer casing.
7. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an innEr chamber, and an exhaust gas incoming pipe, said outer casing being a laterally expanded frontward extension of a rear exhaust pipe having a closed head end, said inner chamber being a blind buffing chamber formed by an expanded part having a closed tail end, of said exhaust gas incoming pipe extended into said outer casing, and said exhaust gas incoming pipe having a plurality of perforations between said closed head end and said expanded part.
8. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing comprising a front chamber and a blind buffing chamber in which said exhaust gas incoming pipe extended through said front chamber has an opened tail end, said inner chamber being said blind buffing chamber, and said exhaust gas incoming pipe having a plurality of perforations in its part arranged in said front chamber so as to communicate with a rear exhaust pipe which has an opened head end in said front chamber.
9. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing comprising a front chamber, said inner chamber being a blind buffing chamber comprising a blind tail end of said exhaust gas incoming pipe extended through said front chamber and out thereof, and said exhaust gas incoming pipe having a plurality of perforations in its part arranged in said front chamber so as to communicate with a rear exhaust pipe which has an opened head end in said front chamber.
10. A buffing element as a component of said exhaust gas muffler means as claimed in claim 1, comprising an outer casing, an inner chamber, and an exhaust gas incoming pipe, said outer casing being a spheroidal chamber extended from a rear pipe, said inner chamber being a blind buffing chamber arranged inside said spheroidal chamber, and said exhaust gas incoming pipe being extended into said inner chamber and provided with an opened tail end in said inner chamber and a plurality of perforations in said spheroidal chamber so as to communicate with said rear pipe.
11. A group of buffing elements as components of said exhaust gas muffler means as claimed in claim 1, comprising parts of said exhaust gas pipe itself, each of said parts being formed by dividing a length of said exhaust gas pipe into some longitudinal compartments by longitudinal partitions and then dividing each of said longitudinal compartments into a series of subcompartments by lateral partitions extended only within said respective compartment, said lateral partition of any compartment being zigzag arranged to another lateral partition of any other compartment, and said longitudinal partition of any subcompartment being provided with several perforations serving as said throat for said subcompartment and as said outlets for an adjoining subcompartment and another several perforations serving as said outlets for the first-named subcompartment and as said throat for another adjoining subcompartment, whereby said exhaust gas is passed through said part along a generally coiled passage.
12. A group of buffing elements as claimed in claim 11, in which said longitudinal compartments are two.
13. A group of buffing elements as claimed in claim 11, in which said longitudinal compartments are three.
14. A group of buffing elements as claimed in claim 11, in which said longitudinal compartments are four.
15. In an exhaust gas muffler means, at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, said buffing element including an outer casing, an inner chamber, an exhaust gas incoming pipe, and a semispherical gas guide, said outer casing being arranged concentrically to said exhaust gas incoming pipe and jointed with the rear end thereof intermediate a reducer and a rear exhaust pipe intermediate another reducer, said inner chamber being a blind buffing chamber formed between said outer casing and a frontward extension of said rear exhaust pipe, and said semispherical gas guide being arranged inside the first-named reducer in such a manner that an opened head end of said frontward extension forming said outlets is partially covered thereby and that said exhaust gas incoming pipe is communicated with said inner chamber outside said gas guide and said inner chamber is communicated with said opened head end inside gas guide.
16. A buffing element as a component of said exhaust gas muffler means as claimed in claim 15, which is bent in whole in accordance with a curved longitudinal axis.
17. In an exhaust gas muffler means, at least one buffing element comprising a blind buffing chamber having at least a throat and a plurality of outlets, exhaust gas being introduced into said buffing chamber through said throat and expelled out of said buffing chamber through said outlets, and said outlets being positioned so as to direct said exhaust gas sidewise in connection with the direction of the incoming exhaust gas, said buffing element comprising an outer casing, an inner chamber, an exhaust gas incoming pipe, and a semispheroidal gas guide, said outer casing being arranged concentrically to said exhaust gas incoming pipe and having a head reduced part jointed with the rear end of said exhaust gas incoming pipe and a tail reduced part jointed with a rear exhaust pipe, said inner chamber being a blind buffing chamber formed between the rear half of said outer casing and an inner pipe having an opened tail end and jointed with said tail reduced part, and said semispheroidal gas guide having several axial ribs jointed with said outer casing in such a manner that an opened head end of said inner pipe forming said outlets in partially covered thereby and that said exhaust gas incoming pipe is communicated with said inner chamber outside said gas guide and said inner chamber is communicated with said opened head end inside said gas guide.
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3987868A (en) * 1971-02-23 1976-10-26 Betts William M Silencing device for internal combustion engines
US4111279A (en) * 1976-07-26 1978-09-05 Tenneco Inc. Louver flow muffler
US4192401A (en) * 1976-07-26 1980-03-11 Tenneco Inc. Complete louver flow muffler
US4267899A (en) * 1979-08-31 1981-05-19 Donaldson Company, Inc. Muffler assembly
US6776257B1 (en) * 2003-05-13 2004-08-17 Silent Exhaust Systems Ltd. Sound-attenuating muffler having reduced back pressure
US20040163886A1 (en) * 2002-02-15 2004-08-26 Sutera Anthony J. Air turbine for combustion engine
US20060011409A1 (en) * 2004-07-16 2006-01-19 Tomoki Mabuchi Exhaust system of a turbo-charged engine
US20080010979A1 (en) * 2006-07-13 2008-01-17 Ting-Chi Kao Exhaust Gas Purification Apparatus for Engine
US20080035419A1 (en) * 2006-05-09 2008-02-14 Justin Moore Muffler diffuser
US20100300799A1 (en) * 2007-09-06 2010-12-02 Toyota Jidosha Kabushiki Kaisha Exhaust silencer device for internal combustion engine
US20170159520A1 (en) * 2015-12-07 2017-06-08 Eberspächer Exhaust Technology GmbH & Co. KG Muffler and method for manufacturing same

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US1084290A (en) * 1912-08-21 1914-01-13 Emil H Fickinger Muffler for gas-engines.
FR839063A (en) * 1937-12-02 1939-03-23 Citroen Sa Andre Exhaust silencer improvements
US2576522A (en) * 1946-12-28 1951-11-27 Kyffin Frank Hankinson Engine silencer with transverse baffle structure

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DD33932A (en) *
US1084290A (en) * 1912-08-21 1914-01-13 Emil H Fickinger Muffler for gas-engines.
FR839063A (en) * 1937-12-02 1939-03-23 Citroen Sa Andre Exhaust silencer improvements
US2576522A (en) * 1946-12-28 1951-11-27 Kyffin Frank Hankinson Engine silencer with transverse baffle structure

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3987868A (en) * 1971-02-23 1976-10-26 Betts William M Silencing device for internal combustion engines
US4111279A (en) * 1976-07-26 1978-09-05 Tenneco Inc. Louver flow muffler
US4192401A (en) * 1976-07-26 1980-03-11 Tenneco Inc. Complete louver flow muffler
US4267899A (en) * 1979-08-31 1981-05-19 Donaldson Company, Inc. Muffler assembly
US20040163886A1 (en) * 2002-02-15 2004-08-26 Sutera Anthony J. Air turbine for combustion engine
US6776257B1 (en) * 2003-05-13 2004-08-17 Silent Exhaust Systems Ltd. Sound-attenuating muffler having reduced back pressure
US20060011409A1 (en) * 2004-07-16 2006-01-19 Tomoki Mabuchi Exhaust system of a turbo-charged engine
US20080035419A1 (en) * 2006-05-09 2008-02-14 Justin Moore Muffler diffuser
US20080010979A1 (en) * 2006-07-13 2008-01-17 Ting-Chi Kao Exhaust Gas Purification Apparatus for Engine
US20100300799A1 (en) * 2007-09-06 2010-12-02 Toyota Jidosha Kabushiki Kaisha Exhaust silencer device for internal combustion engine
US8136627B2 (en) * 2007-09-06 2012-03-20 Toyota Jidosha Kabushiki Kaisha Exhaust silencer device for internal combustion engine
US20170159520A1 (en) * 2015-12-07 2017-06-08 Eberspächer Exhaust Technology GmbH & Co. KG Muffler and method for manufacturing same
US10174654B2 (en) * 2015-12-07 2019-01-08 Eberspächer Exhaust Technology GmbH & Co. KG Muffler and method for manufacturing same

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