US3580974A - Nitrile polymeric blends - Google Patents
Nitrile polymeric blends Download PDFInfo
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- US3580974A US3580974A US788963A US3580974DA US3580974A US 3580974 A US3580974 A US 3580974A US 788963 A US788963 A US 788963A US 3580974D A US3580974D A US 3580974DA US 3580974 A US3580974 A US 3580974A
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- acrylonitrile
- methacrylonitrile
- isobutylene
- copolymer
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/18—Homopolymers or copolymers of nitriles
- C08L33/20—Homopolymers or copolymers of acrylonitrile
Definitions
- copolymers prepared from a major amount of acrylonitrile and a minor amount of an isobutylene monomer have been found to possess many desirable properties such as high chemical resistance, outstanding gas barrier properties (i.e., resistance to oxygen and F nitecl States Patent 0 water vapor permeation), good rigidity and clarity, their 7 commercial applicability has not been as widespread as it might be.
- gas barrier properties i.e., resistance to oxygen and F nitecl States Patent 0 water vapor permeation
- good rigidity and clarity their 7 commercial applicability has not been as widespread as it might be.
- the principal limitations are the difficulty With which this type of resin is molded, extruded or otherwise processed and the undesirable coloration which tends to occur in the products produced therefrom.
- Still another object is to provide novel blends containing an acrylonitrile/isobutylene copolymer from which superior molded and extruded products can be produced conveniently and economically.
- the acrylonitrile copolymer consists essentially of about 65.0 to 95.0 percent of acrylonitrile, about 30.0 to 5.0 percent of an isobutylene monomer and 0 to about 20.0 percent of another monomer copolymerized with the acrylonitrile and isobutylene.
- the methacrylonitrile copolymer consists essentially of about 55.0 to 97.0 percent of methacrylonitrile, about 3.0 to 20.0 percent of an isobutylene monomer, 0 to about 20.0 percent of another monomer copolymerizable with methacrylonitrile and the isobutylene monomer, and 0 to about 20.0 percent of a rubbery polymeric substrate 3,580,974 Patented May 25, 1971 ice uponwhich at least a substantial portion of the methacrylonitrile/isobutylene copolymer is grafted. In all instances, the percentages expressed herein are on a weight basis.
- the blends of the present invention comprise a major amount of an acrylonitrile/isobutylene copolymer and a minor amount of a methacrylonitrile/isobutylene copolymer physically admixed therewith.
- the acrylonitrile polymer may comprise about 55.0 to 90.0 percent of the blend, and preferably the concentration thereof is about 65.0 to 80.0 percent.
- the methacrylonitrile copolymer is about 45.0 to 10.0 percent, and preferably about 35.0 to 20.0 percent, of the weight of the blend.
- other polymers, impact modifiers, inert fillers, stabilizers, plasticizers, pigments, etc. may be incorporated in the blends of the present invention.
- compositions utilize acrylonitrile copolymers containing only acrylonitrile and the isobutylene monomer, interpolymers containing up to about 20.0 percent, and preferably no more than about 15.0 percent by Weight, of a copolymerized monomer may also be employed.
- the monomers which are suitable include other ethylenically unsaturated nitriles (e.g., methacrylonitrile, ethacrylonitrile and propacrylonitrile), monovinylidene' aromatic hydrocarbons (e.g., styrene; ar-alkylstyrenes, such as the 0-, m-, and p-methylstyrenes, 2,4-dimethylstyrene, ar-ethylstyrenes, p-t-butylstyrene, etc.; alpha-alkylstyrenes, such as alpha-methylstyrene, alpha-ethylstyrene, alpha-methyl-p-methylstyrene, etc.; vinyl naphthalene; and mixtures thereof), alkyl(alk) acrylates (e.g., methylacrylate, ethyl acrylate, propyl acrylate, butyl
- the preferred compounds are selected from the group consisting of ethylenically unsaturated nitriles other than acrylonitrile (particularly methacrylonitrile), styrene, alpha-alkyl styrenes (particularly alpha-methylstyrene), ring chlorinated analogs of styrene and alpha-alkyl styrenes, (alk)acrylic acids, (alk)acrylic esters, vinyl esters and mixtures thereof. Particularly good results from the standpoint of processing characteristics are obtained by the use of vinyl esters and acrylic esters. V
- the isobutylene monomer in both the acrylonitrile and the methacrylonitrile copolymers may be isobutylene, diisobutylene, or a mixture thereof.
- diisobutylene is intended to encompass the various isomeric forms of dimers of isobutylene, such as 2,4,4-trimethylpentene-1, and that the phrase isobutylene monomer refers to further polymerizable materials and encompasses the dimers of isobutylene.
- the acrylonitrile copolymers most beneficially employed in the present invention have weight average molecular weights of about 150,000 to 300,000.
- the methacrylonitrile copolymer may contain only methacrylonitrile and the isobutylene monomer or it may be an interpolymer containing up to about 20.0, and preferably no more than about 15.0 percent by weight of another copolymerizable monomer.
- the same group of monomers which is suitable in the acrylonitrile copolymers is also suitable in the methacrylonitrile copolymers, with the exception of the vinyl esters which do not copolymerize to an appreciable extent With methacrylonitrile.
- the class of copolymerizable monomers used in the methacrylonitrile copolymer includes ethylentically unsaturated nitriles other than methacrylonitrile, as is true of the group of monomers used in the acrylonitrile copolymer.
- the methacrylonitrile copolymer may contain up to about 20.0 percent, and preferably not more than about 15.0 percent by weight of a preformed rubbery polymer upon which a portion of the methacrylonitrile, isobutylene and comonomer may be grafted; normally, the minimum elfective amount of such a polymer in the methacrylonitrile copolymer is about 5.0 percent.
- the graft copolymers are produced in accordance with conventional practice by polymerizing the monomeric constituents in the presence of the preformed rubber so as to cause a portion of the interpolymer to graft onto the rubbery polymer backbone or substrate.
- graft substrates are the synthetic diene rubbers, natural rubbers, ethylene-propylene terpolymer rubbers (such as those made with dicyclopentadiene, etc.), other rubbery olefin interpolymers such as ethylene-vinyl acetate and ethyleneoctyl acrylate, other acrylate rubbers (such as butyl acrylate and 2-ethylhexyl acrylate), synthetic isoprene rubbers, and mixtures thereof. It will be appreciated that such rubbers include not only homopolymers of the specifically identified constituents but also interpolymers which may be characterized primarily as the aforementioned rubbers.
- the preferred substrates are diene rubbers (including mixtures with diene rubbers), i.e., any rubbery polymer (a polymer having a second order transition temperature not higher than centigrade, preferably not higher than centigrade, as determined by ASTM Test D746-52T) of one or more of the conjugated 1,3- dienes, e.g., butadiene, isoprene, piperylene, chloroprene', etc.
- diene rubbers including mixtures with diene rubbers
- any rubbery polymer a polymer having a second order transition temperature not higher than centigrade, preferably not higher than centigrade, as determined by ASTM Test D746-52T
- Such rubbers include homopolymers and interpolymers of conjugated 1,3-dienes With up to an equal amount of weight of one or more copolymerizable monoethylenically unsaturated monomers such as monovinylidene aromatic hydrocarbons (e.g., styrene; an ar-alkylstyrene, such as the 0-, mand p-methylstyrenes, 2,4-dimethylstyrene, the ar-ethylstyrenes, p-tertbutylstyrene, etc.; an alphamethylstyrene, alpha-ethylstyrene, alpha-methyl-p-methylstyrene, etc.; vinyl naphthalene, etc.); ar-halo monovinylidene aromatic hydrocarbons (e.g., the o-, mand p-chlorostyrenes, 2,4-dibromostyrene, Z-methyl-4-chlor
- a preferred group of rubbers are those consisting essentially of 650-1000 percent by weight of butadiene and/ or isoprene and up to 35.0 percent by weight of a monomer selected from the group consisting of monovinylidene aromatic hydrocarbons (e.g., styrene), and ethylenically unsaturated nitriles (e.g., acrylonitrile) or mixtures thereof.
- a monomer selected from the group consisting of monovinylidene aromatic hydrocarbons (e.g., styrene), and ethylenically unsaturated nitriles (e.g., acrylonitrile) or mixtures thereof.
- Particularly advantageous substrates are butadiene homopolymers or interpolymers of 75.0-95.0 percent by weight butadiene and 5.025.0 percent by weight of acrylonitrile or styrene.
- copolymers and interpolymers employed in accordance with this invention may be prepared by any suitable method conventionally employed for the production of polymers of that type.
- the polymers may be pre pared en masse, in solution, in suspension, emulsion or by a combined mass/suspension technique; however, the aqueous dispersion techniques are preferred.
- emulsion polymerization process Conventional agents for forming an emulsion of the monomers in water will be employed in the case of an emulsion polymerization process, exemplary of which are the fatty acid soaps, alkali metal or ammonium soaps of high molecular weight alkyl or alkaryl sulfonates and sulfates, etc.
- suitable suspension acids include the alkalimetal salts of organic sulfonic acids, alkyl phenol/polyhydric alcohol condensation products, oil-soluble quaternary ammonium salts, water-soluble cellulose derivatives, etc.
- thermally initiated reactions may be feasible, preferably a small amount of a catalytic initiator is employed.
- Actinic radiation and both water-soluble and monomer-soluble peroxy-type catalysts with or without a reducing agent to form a redox system may be used for the polymerization reaction with variable eflicacy depending upon the particular polymerization technique employed. In some emulsion polymerization processes, it is advantageous to use a redox system since it permits the use of slower catalysts with equivalent conversion periods.
- Exemplary of the water-soluble peroxy catalysts are the alkali metal peroxides; the alkali metal and ammonium persulfates, perborates, peracetates and percarbonates; and hydrogen peroxide.
- Exemplary of the monomersoluble peroxy and perazo compounds are di-tert-butyl peroxide, di-benzoyl peroxide, di-lauroyl peroxide, dioleyl peroxide, di-toluyl peroxide, di-tert-butyl diperphthalate, tert-butyl peracetate, di-tert-butyl perbenzoate, dicumyl peroxide, di-tert-butyl peroxide, di-isopropyl peroxydicarbonate, 2,5 dimethyl 2,5 di(tert-butylperoxy) hexane, 2,5-dimethyl-2,5-di(tert-butylperoxy)hexyne-3, ditert-butyl hydro
- the catalyst is generally included within the range of 0.001 to 2.0 percent by weight, and preferably on the order of 0.005 to 1.0 percent by weight of the polymerizable material, depending upon the monomers, the polymerization technique, and the desired polymerization cycle. An excess of catalyst during the initial'period of polymerization will tend to favor the grafting reaction if a rubbery substrate is included.
- reducing agents which may be employed are alkali metal and ammonium sulfites, hydrosul fites, metabisulfites, thiosulfates, sulfinates, formaldehydesulfoxylates or ascorbic acid, dioxyacetone, dextrose, etc.
- reducing agents for redox systems may also be employed.
- the amount of reducing agent will be about 0.001 to 1.0 percent by weight, and preferably on the order of 0.005 to 0.5 percent by weight, of the polymerizable monomer formulation, depending on the catalyst and the amount thereof.
- minute amounts of activators or promoters such as ferrous salts, cobalt and copper salts may be included.
- Molecular weight regulators may be included in the formulation for the polymerization reaction so as to control the molecular weight and achieve the desired properties.
- exemplary of such molecular weight regulators are the higher alkyl mercaptans and terpenes, specifically ndodecyl mercaptan, terpinolene, d-limonene, etc.
- the blends of the present invention may be comprised solely of the acrylonitrile copolymer and the methacrylonitrile copolymer intimately admixed; however, significant advantages may often be realized when additional components are included in the blends. If the methacrylonitrile copolymer does not contain a rubber component, it may be desirable to admix an impact modifier with the other two components to improve the physical properties of the products produced from the blends.
- the impact modifier may be one of the previously mentioned rubbers evidencing sufficient compatibility, or preferably a graft copolymer such as the ABS (acrylonitrile and styrene grafted upon a rubbery diene substrate) and MBS (methyl methacrylate and styrene grafted upon a rubbery diene substrate).
- a graft copolymer such as the ABS (acrylonitrile and styrene grafted upon a rubbery diene substrate) and MBS (methyl methacrylate and styrene grafted upon a rubbery diene substrate).
- the total amount thereof should not exceed about 20.0 percent of the total weight of the blend; preferably the amount thereof will not be in excess of about 15.0 weight percent.
- additives may be included in the blends of the invention, such as fillers, plasticizers, stabilizers, antioxidants, and lubricants.
- fillers such as plasticizers, stabilizers, antioxidants, and lubricants.
- stabilizers such as sodium bicarbonate
- antioxidants such as sodium bicarbonate
- the final polymer blends may be prepared by admixing the components thereof in any of the customary ways including mill rolling, extrusion blending, high intensity mixing, etc.
- the latices thereof may be admixed and the mixed latex spray dried or coagulated.
- the blends may be formed in the equipment for forming the product to be made therefrom such as an extruder when the resin components are of the desired particulate form.
- Exemplary of the eflicacy of the present invention are the following specific examples wherein all parts andpercentages are on a weight basis unless otherwise specified.
- EXAMPLE 1 initiated suspension polymerization reactions. In both instances a ditertiary butyl peroxide catalyst is used and the reaction is effected at about 125 centigrade to about 85.0 to 90.0 percent completion; this requires approximately eight hours.
- the acrylonitrile copolymer contains about 72.0 percent of acrylonitrile, about 28.0 percent of isobutylene, and about 68.0 parts of this copolymer are admixed with about 32.0 parts of a methacrylonitrile copolymer containing about 93.0 percent of methacrylonitrile and 7.0 percent of isobutylene.
- the admixture is intimately blended in a Banbury mixer, and, after the blend is solidified and finely divided, a portion thereof is subjected to testing in a capillary rheometer.
- the diameter of the capillary used is 0.0495 inch, the length: diameter ratio is :1 and the entrance angle is 90; the temperature of the material during the test is maintained at about 380 Fahrenheit.
- the specimens are tested at three shear rates, i.e., 10, 100 and 1000 secondand the force necessary to maintain these rates is measured. Utilizing this information, the shear stresses and the apparent viscosity of the specimens are determined at each shear rate, and these data are compared with data similarly obtained utilizing specimens of the acrylonitrile/isobutylene copolymer by itself.
- the blend of the acrylonitrile and methacrylonitrile copolymers has significantly lower shear stress and apparent viscosity than the acrylonitrile copolymer alone at each shear rate, indicating the significantly improved level of processability in the blend (the lower the shear stress and apparent viscosity, the better is the processability of the material tested).
- Comparative gas permeation tests are also performed utilizing films formed in a heated hydraulic press from portions of the blend and from the acrylonitrile polymer alone; in no case is the resistance to the passage of gas (i.e., oxygen and water vapor) significantly impaired by the presence of the methacrylonitrile copolymer.
- gas i.e., oxygen and water vapor
- molded articles are tested for chemical resistance by exposure to sulfuric acid; their resistance to attack is found to be substantially equal to that of the acrylonitrile copolymer alone.
- the clarity is very good and the color formation as a result of degradation is noticeably less in the blend than in the acrylonitrile copolymer alone.
- Example 3 The procedures of Example 1 are substantially repeated using interpolymers of different composition. About 80.0 parts of an acrylonitrile interpolymer containing about 75.0 percent of acrylonitrile, about 15.0 percent of isobutylene and about 10.0 percent of vinyl acetate is blended with about 20.0 parts of a methacrylonitrile graft polymer obtained by polymerizing about 83.0 parts methacrylonitrile and about 5.0 parts isobutylene in the presence of about 12.0 percent of a preformed butadiene/ acrylonitrile (/20) rubber.
- a methacrylonitrile graft polymer obtained by polymerizing about 83.0 parts methacrylonitrile and about 5.0 parts isobutylene in the presence of about 12.0 percent of a preformed butadiene/ acrylonitrile (/20) rubber.
- This blend is found to be highly processable and yet to exhibit an improved level of toughness; it also exhibits outstanding resistance to gas permeation and chemical attack, and products molded therefrom are very clear and somewhat improved in coloration as compared to the acrylonitrile copolvmer alone.
- EXAMPLE 4 A blend which exhibits not only improved processing characteristics and maintained physical and chemical properties, but also good stability against deterioration at elevated temperatures is prepared by admixing about 72.0 parts of the acrylonitrile/isobutylene copolymer of Example 1 with about 28.0 parts of an interpolymer of a methacrylonitrile/acrylonitrile/isobutylene combination. This blend is tested in comparison with the blend of Example 1 and is found to have comparable physical, chemical and gas barrier properties; however it can be processed at higher temperatures before evidence of deterioration is encountered therein.
- the present invention provides novel physical blends of acrylonitrile copolymers and methacrylonitrile copolymers having outstanding processing characteristics wherein the balance of physical and chemical properties is very good.
- the desirable processing characteristics are coupled with improved or maintained resistance to gas permeation to provide materials highly advantageous for packaging and other applications, and the blends provided can be molded and extruded conveniently and relatively economically to form superior products with improved optical characteristics.
- a nitrile polymer blend comprising about 55.0 to 90.0 percent of an acrylonitrile copolymer and about 45.0 to 10.0 percent of a methacrylonitrile copolymer; said acrylonitrile copolymer consisting essentially of about 65.0 to 95.0 percent of acrylonitrile, about 30.0 to 5.0 percent of an isobutylene monomer selected from the group consisting of isobutylene, diisobutylene and mixtures thereof, and to about 20.0 percent of another monomer copolyerizable with said acrylonitrile and isobutylene monomer and selected from the group consisting of methacrylonitrile, ethacrylonitrile, propacrylonitrile, monovinylidene aromatic hydrocarbons, ring-chlorinated analogs of styrene and alpha-alkyl styrenes, (alk) acrylic acids, vinyl esters, alkyl (alk) acrylates, acrylamides, N-alkyl
- said monomer copolymerized in said acrylonitrile copolymer is selected from the group consisting of ethylenically unsaturated nitriles, styrene, alpha-alkyl styrenes, ring chlorinated analogs of styrene and alpha-alkyl styrenes, acrylic acids, acrylic esters, vinyl esters, and mixtures thereof.
- said monomer copolymerized in said methacrylonitrile copolymer is selected from the class consisting of copolymerizable ethylenically unsaturated nitriles, styrene, alpha-alkyl styrenes, ring chlorinated analogs of styrene and alpha-allgyl styrenes, acrylic acids, acrylic esters, and mixtures thereof.
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Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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US78896369A | 1969-01-03 | 1969-01-03 |
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US3580974A true US3580974A (en) | 1971-05-25 |
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US788963A Expired - Lifetime US3580974A (en) | 1969-01-03 | 1969-01-03 | Nitrile polymeric blends |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3929710A (en) * | 1970-02-23 | 1975-12-30 | Ici Ltd | Polymer compositions |
US4450254A (en) * | 1980-11-03 | 1984-05-22 | Standard Oil Company | Impact improvement of high nitrile resins |
US4900789A (en) * | 1988-12-22 | 1990-02-13 | Shell Oil Company | Polymer blend of carbon monoxide/olefin copolymer and conjugated alkadiene |
US4956412A (en) * | 1988-11-09 | 1990-09-11 | Shell Oil Company | Polymer blend |
-
1969
- 1969-01-03 US US788963A patent/US3580974A/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3929710A (en) * | 1970-02-23 | 1975-12-30 | Ici Ltd | Polymer compositions |
US4450254A (en) * | 1980-11-03 | 1984-05-22 | Standard Oil Company | Impact improvement of high nitrile resins |
US4956412A (en) * | 1988-11-09 | 1990-09-11 | Shell Oil Company | Polymer blend |
US4900789A (en) * | 1988-12-22 | 1990-02-13 | Shell Oil Company | Polymer blend of carbon monoxide/olefin copolymer and conjugated alkadiene |
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AS | Assignment |
Owner name: HOOVER UNIVERSAL, INC., MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:MONSANTO COMPANY, A CORP. OF MI;REEL/FRAME:004945/0582 Effective date: 19880129 Owner name: HOOVER UNIVERSAL, MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:MONSANTO COMPANY;REEL/FRAME:005094/0335 Effective date: 19880129 Owner name: HOOVER UNIVERSAL, INC., 825 VICTORS WAY, ANN ARBOR Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:MONSANTO COMPANY, A CORP. OF MI;REEL/FRAME:004945/0582 Effective date: 19880129 |