US3440520A - Constant current regulator with moving coil transformer - Google Patents

Constant current regulator with moving coil transformer Download PDF

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US3440520A
US3440520A US674079A US3440520DA US3440520A US 3440520 A US3440520 A US 3440520A US 674079 A US674079 A US 674079A US 3440520D A US3440520D A US 3440520DA US 3440520 A US3440520 A US 3440520A
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circuit
voltage
current
auxiliary
resistor
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Howard T Jones
Joe A Nuckolls
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General Electric Co
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General Electric Co
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B39/00Circuit arrangements or apparatus for operating incandescent light sources
    • H05B39/04Controlling
    • H05B39/08Controlling by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices
    • H05B39/083Controlling by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices by the variation-rate of light intensity
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05FSYSTEMS FOR REGULATING ELECTRIC OR MAGNETIC VARIABLES
    • G05F1/00Automatic systems in which deviations of an electric quantity from one or more predetermined values are detected at the output of the system and fed back to a device within the system to restore the detected quantity to its predetermined value or values, i.e. retroactive systems
    • G05F1/10Regulating voltage or current
    • G05F1/12Regulating voltage or current wherein the variable actually regulated by the final control device is ac
    • G05F1/14Regulating voltage or current wherein the variable actually regulated by the final control device is ac using tap transformers or tap changing inductors as final control devices
    • G05F1/16Regulating voltage or current wherein the variable actually regulated by the final control device is ac using tap transformers or tap changing inductors as final control devices combined with discharge tubes or semiconductor devices
    • G05F1/20Regulating voltage or current wherein the variable actually regulated by the final control device is ac using tap transformers or tap changing inductors as final control devices combined with discharge tubes or semiconductor devices semiconductor devices only

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  • Current regulator device comprises a moving coil transformer having a main secondary winding connected to an illuminating load and an auxiliary secondary winding associated with the main secondary winding, and phase control means connected to the auxiliary secondary winding for controlling the current therein and thereby the current in the main secondary winding and the load, the phase control means comprising controlled rectifier switching means and an actuating circuit connected to a stable primary voltage source for controlling the operation of the switching means.
  • the regulator is used in lighting circuits to control lamp brightness.
  • the regulator can be operated from a remote location.
  • the present invention relates to constant current regulators, and more particularly to such regulators used in lighting circuits for supplying selected levels of current to lamps for controlling their brightness.
  • lighting circuits of the above type in which the invention may advantageously be employed are those used for lighting airport runways and in which the lamp brightness is controlled in accordance with visibility conditions at the airport.
  • Another particular object of the invention is to provide a constant current regulator of the above type which incorporates a moving coil transformer in which the load current is varied by means of auxiliary primary and secondary coil circuits associated with the moving coil transformer.
  • a further object of the invention is to provide a remote control arrangement for a constant current regulator of the above type which is of low voltage, low current type and provides satisfactory operation even at long distances from the regulator device.
  • Still another object of the invention is to provide a "Ice constant current regulator of the above type which is relatively low in cost, is compact and lightweight, and is reliable in operation.
  • the present invention in a preferred embodiment, relates to a current regulator device comprising a moving coil constant current transformer having main primary and secondary windings and having terminals connected to the main primary winding for connection to a source of alternating current, load means connected to the main secondary winding, control circuit means associated with the main secondary winding for varying the level of current supplied to the load means comprising an auxiliary secondary winding adjacent the main secondary winding, and phase control means including variable resistance means connected to the auxiliary secondary winding for controlling the current in the latter winding and thereby the current in the main secondary winding and the load means in circuit therewith, and auxiliary primary voltage supply means for providing a stable primary voltage to the phase control means.
  • the latter auxiliary supply means may iin one embodiment comprise an auxiliary primary winding arranged adjacent the main primary winding and connected to the phase control means.
  • FIGURE 1 is a circuit diagram of a constant current regulator arrangement in accordance with the present invention.
  • FIGURE 2 is a circuit diagram of a remote control arrangement which may be employed with the constant current regulator arrangement of FIGURE 1;
  • FIGURE 3 is a circuit diagram of a modified constant current regulator in accordance with the invention.
  • the illuminating means may be constituted by one or more lamps, such as incandescent, gaseous discharge or fluorescent-type lamps.
  • the circuit includes a movable coil constant current transformer 3 comprising a main primary winding 3a connected to terminals 2 of a source of alternating current and a main secondary winding 3b across which load 1 is connected.
  • a movable coil transformer 3 either primary coil 3a or secondary coil 3b may be made movable on the core relative to the other.
  • such a transformer is a variable impedance device that provides a constant output current to a range of load impedances throughout a limited variation in the primary supply voltage, and corrects any variations in output current by changing the variable impedance in series with the load.
  • the output current is constant at a particular level dedepding on the structure of the core and coils and the ampere-turn relationship of the coils.
  • a control de vice is incorporated for varying in stepless fashion the level of the constant output current which would otherwise be fixed.
  • the control device as shown in FIGURE 1 comprises an auxiliary secondary winding 4 adjacent main secondary winding 3b and in fixed spatial relation thereto.
  • Controlled rectifier circuit 5 Connected across auxiliary secondary winding 4 is a controlled rectifier switching circuit 5 which serves to provide a phase controlled current of desired amount in winding 4 to thereby vary the ampere-turns of main secondary coil 3b, and thus resulting in the desired adjustment of the constant current supplied to load 1.
  • Controlled rectifier circuit 5 includes a paralleled pair of oppositely poled controlled rectifiers 7 and 8, which are typically silicon controlled rectifiers (SCR) having control (gate) electrodes 7 and 8' by means of which the SCRs are rendered conductive for unidirectional flow of current when a signal pulse is applied to the respective control electrodes.
  • SCR silicon controlled rectifiers
  • a power semiconductor symmetrical switch could be used to replace the two SCRs.
  • Control electrodes 7' and 8' are connected respectively to secondary windings 9a, 9b of pulse transformer 9.
  • Transformer 9 serves to isolate the controlled rectifier circuit from the trigger pulse generating circuit described below and to provide pulses of the proper polarity and voltage to control electrodes 7' and 8'.
  • the signal generating or actuating circuit 23 comprises a variable resistance 10 in series with a charging capacitor 11 connected across auxiliary secondary winding 4.
  • a discharge loop in actuating circuit 23 for discharging capacitor 11 includes transformer primary 9c and a voltage sensitive device 12, typically neon glow lamp, which is a bi-laterally conducting diode and is also referred to herein as a voltage sensitive symmetrical switch means, which becomes conductive only upon the application of a predetermined voltage thereto.
  • Voltage sensitive switch 12 is connected in parallel with charging capacitor 11 but is effectively connected in series discharge relation therewith and with transformer primary 90 as shown.
  • An auxiliary discharge capacitor 13 is also preferably arranged in series with these components of the discharge loop as shown, so as to provide a residual charge additive to the voltage appearing across capacitor 11 on each half cycle, as more fully explained in the patent to Nuckolls 3,249,807.
  • voltage sensitive switch 12 becomes conductive as a result of the voltage buildup on capacitor 11, capacitor 11 discharges and a signal pulse is applied to the transformer primary 90 which induces a current pulse of a particular duration and at a particular time in the half cycle.
  • the controlled rectifier 7 or 8 which has an anode positive with respect to its cathode will then be triggered into conduction by the pulse current applied to control electrode 7, 8 and the voltage which has built up across the rectifier falls substantially to zero.
  • the control rectifier 7 or 8 then permits a finite amount of current to flow in the auxiliary secondary winding 4 for the remainder of that half cycle.
  • the control rectifier 7 or 8 which was conductive becomes non-conductive and no current is transferred to winding 4 until the signal generating circuit fires the other controlled rectifier.
  • the time in the half cycle at which the rectifier is gated is adjustable by the level of resistance 10.
  • a thyrector 16 or double Zener diode device may be connected in parallel with the rectifiers, as shown.
  • Capacitor 14 and resistor 15 connected in series across SCR circuit 5 serve to limit the rate of change of voltage across the SC Rs and to supply momentary holding current for the turned-on SCR as the current builds up in the auxiliary secondary loop.
  • variable resistance 10 which may be employed as a manually operated local control means for the lighting circuit
  • the current circulating in auxiliary secondary coil 4 may be varied by means of the described SCR phase control device.
  • the change in current thus produced in coil 4 results in variation of the ampere-turns in that coil, which subtract from the ampereturns in main secondary coil 3b, thus effecting a change in the load current in the latter circuit.
  • the voltage supplied from the auxiliary secondary coil 4 to the actuating circuit 23 is synchronized with the current through the SCRs since the latter are connected across coil 4. However, as the current through the SCRs varies during their alternate operation, the current also varies conversely in the load circuit. The voltage across coil 4 therefore also drops, causing the actuating circuit 23 to change the firing angle of the SCR circuit 5 and even to stop operating if the voltage is insufficient to trigger the SCRs.
  • auxiliary circuit 20 associated with the main primary coil 3a of transformer 3 for the purpose of providing a relatively stable source of potential to actuating circuit 23 to ensure proper operation of SCR switching circuit 5.
  • Auxiliary circuit 20 com prises an auxiliary primary coil 21 adjacent and in fixed relation to main primary coil 3a. Thus, if main primary coil 3a is movable, auxiliary primary coil 21 will move together with main primary coil 3a.
  • Auxiliary circuit 20, in the embodiment shown, also comprises transformer 22 and phase-shifting means comprising series-connected capacitor 24 and resistor 25 connected across the secondary of transformer 22. Transformer 22 is used to step-up the voltage to the desired level, e.g. 200 volts which is then reduced to about volts across resistor 25 by the phaseshifting network.
  • transformer 22 may be dispensed with, in which case capacitor 24 and resistor 25 are simply connected in series with auxiliary coil 21.
  • Phase-shifting means other than that shown could be used, such as a reactor and resistor combination.
  • Circuit 20 is connected as shown to a voltage divider network comprising resistors 29 and 30 by means of which the voltage output from auxiliary secondary coil 4 is sampled.
  • the relative resistances of resistors 29, 30 are selected to provide the desired level of voltage to be added to the voltage supplied from auxiliary circuit 20 and to synchronize the phase control voltage with the voltage developed across the auxiliary secondary winding circuit. Generally, optimum conditions are obtained when the voltage across resistance 30 is about equal to that across resistance 25.
  • the combination of the auxiliary circuit 20 and voltage divider network 29, 30 compensates for variations in voltages and wave-shapes in the auxiliary primary and auxiliary secondary circuits and results in providing a relatively constant voltage fed into the phase control circuit.
  • a voltage clamping means such as a double Zener diode 26 is connected, as shown, across a portion of resistor 25.
  • a fixed resistor 27 is preferably placed in series with variable resistance 10 so as to provide a minimum residual resistance in the circuit in the event variable resistance 10 is adjusted to such low resistance that there would be a risk of short circuiting.
  • FIGURE 2 shows a remote control circuit arrangement which may be readily com- -bined with the FIGURE 1 circuit.
  • the remote control circuit includes a pair of conductors 31 and 32 to which is connected an adjustable resistor 33, conductors 31, 32 being as long as necessary to enable adjustable resistor 33 to be placed in a remote location such as the control tower for operating the regulator device of FIGURE 1 at the desired distance.
  • the remaining components of the FIGURE 2 remote control circuit described below are preferably arranged in proximity to the components of the FIGURE 1 regulator circuit.
  • the FIG- URE 2 circuit is connected by means of terminals 34, 35 to terminals 36, 37 in the auxiliary circuit 20 of the FIG- URE 1 regulator circuit for connecting the remote control circuit across primary auxiliary coil 21 so as to provide a source of potential for the remote control circuit.
  • Variable resistor 38 which is arranged in conductor 32 in series with adjustable resistor 33 serves to compensate for the length of conductors 31, 32.
  • a voltage clamping device such as Zener diode 39 for providing a fixed voltage supply to the re mainder of the remote control circuit.
  • Resistor 40 is used to limit the current passing through Zener diode 39.
  • Incandescent lamp 41 is connected across adjustable resistor 33, so that the degree of its brightness may be varied by selective adjustment of resistor 33.
  • the initial brightness level of lamp 41 may be set by means of variable resistor 42 arranged in supply line 31.
  • a light sensitive device 43 such as a cadmium sulfide photoelectric cell, is located adjacent incandescent lamp 41 and preferably enclosed therewith in a light-tight box 44.
  • Photoelectric cell 43 is connected by means of terminals 45, 46 to terminals 47, 48 of variable resistor of the FIGURE 1 regulator device, so that photoelectric cell 43 is connected in parallel with variable resistor 10.
  • Variable resistor 49 in the photoelectric cell circuit may be used to set the level of response of photoelectric cell 43.
  • adjustable resistor 33 is adjusted for the purpose of changing the brightness of lamp load 1.
  • the current through incandescent lamp 41 changes, thus changing the brightness of the latter lamp.
  • This in turn varies the resistance of photoelectric cell 43, and since the latter is connected across variable resistance 10 it affects the operation of actuating circuit 23 of the regulator circuit in substantially the same manner as if variable resistance 10 itself were adjusted, as described above, and accordingly the constant current supplied to lamp load 1 is changed to a dilferent level in the manner explained in connection with the FIGURE 1 regulator circuit.
  • the remote control circuit shown in FIGURE 2 provides a number of advantages. It is a low-cost, static cir cuit device which operates on low voltage and low current, thus avoiding risks of high voltage to operating personnel and being fully operable even with the use of long connecting conductors.
  • the arrangement is such that the FIGURE 1 regulator circuit is effectively isolated from the adjustable remote control resistor, thus avoiding false triggering and the effect of the resistance and capacitance of the connecting leads or faults therein Which might adversely affect the operation of the phase control unit or other parts of the regulator circuit.
  • terminals 2 are connected to a voltage supply of about 2400 volts A.C.
  • auxiliary primary winding has about 60 volts induced therein
  • transformery 22 steps up to the voltage to about 200 volts
  • phase shifting network 24, 25 reduces this to about 75 volts
  • the combination of these voltages are supplied to the actuating circuit 23.
  • resistor 10 is varied from full resistance to minimum resistance
  • the current through coil 4 would vary from zero amperes to about 80 amperes, and the current through 'load 1 would vary from about 6.6 amperes to about 2.8 amperes.
  • FIGURE 3 shows a modified control circuit arrangement for the constant current regulator.
  • terminas of an auxiliary alternating current source are provided for supplying a stable voltage to actuating circuit 23, which source may be the same as the source to which terminals 2 are connected or any independent voltage source which preferably has a phase angle compatible with the voltage applied to main primary coil 3a.
  • One lead 51 from the auxiliary voltage source 50 is connected to actuating circuit 23.
  • the other lead 52 is connected to a tap on auxiliary secondary coil 4 which serves to synchronize the trigger pulse voltage for firing controlled rectifier switch means 5a to the auxiliary winding voltage phase angle over a wide load operating range.
  • the magnitude of voltage thus tapped from auxiliary winding 4 should be sufiicient to provide reliable synchronization, and in practice the tapped voltage is normally about 25% of the source voltage.
  • Circuit 53 includes current transformer 54 arranged in the secondary load circuit, an adjustable voltage divider 55 (also termed a variac) connected across the secondary of current transformer 54, and series-connected incandescent lamp 56 and current limiting resistor 57 connected to voltage divider 55.
  • Lamp 56 is arranged in a light-tight enclosure 58 adjacent to photoelectric cell so that the latter operates in response to the light level of lamp 56.
  • Voltage divider 55 may be adjusted to control the amount of current in feedback circuit 53 and hence the range of light levels of lamp 56.
  • Resistance 57 serves to protect lamp 56 from excessive current.
  • Resistance 59 is connected across the secondary winding of current transformer 54 to provide a voltage output that is directly proportional to the primary current, for the purpose of generating a linear error signal which can be utilized by actuating circuit 23 to effect automatic self-regulation.
  • Photoelectric cell 60 is connected across variable resistor 10 which in combination with series-connected charging capacitor 11 serves to control the time of firing SCR switching circuit 5a via actuating circuit 23.
  • circuit branch comprising series-connected resistance 61 and capacitor 62 connected across charging capacitor 11 and serving to provide increased gating energy over a longer period of time, which may be desirable in order to produce stable firing of large SCRs which may be used in switch circuit 5a.
  • Switching circuit 5a may also be modified as shown in FIGURE 3 by using series-connected resistance 63 and capacitor 64 connected across SCRs 7 and 8, for limiting the rate of voltage rise across the SCRs, and providing holding current once the SCRs are fired.
  • a voltage limiting device 65 such as a voltage sensitive resistor (varistor) is connected between the control electrodes 7', 8' of SCRs 7 and 8 to provide protection for the SCRs against open circuit conditions by limiting the high voltage appearing across the SCRs through nondestructive firing of the latter.
  • Varistor 65 also thereby eliminates the need for high voltage insulation in the secondary winding and circuit of transformer 3 to protect open circuit voltage conditions.
  • small capacitors 66 and 67 are arranged in the gate circuit of the SCRs as shown in FIGURE 3 to block the reverse gate direct current during turn-on, bias the gate for a more positive turn-on, and provide buffering allowing varistor 65 to positively trigger the SCRs when a high voltage appears across them and thus provide the protective function described.
  • Resistors 68, 69 connected across the SCR gate circuits as shown provide a low impedance level to prevent false firing of the SCRs resulting from stray fields or noise.
  • variable resistor 10 along with photoelectric cell 60 and associated components of feedback circuit 53 may be placed at the desired remote location if desired.
  • means such as current transformers may be provided, if desired, in the main secondary circuit to monitor the load current therein for the purpose of operating such devices as an ammeter and an open circuit voltage protector of known type.
  • a threeposition switch (not shown) may be suitably incorporated in the described circuit to enable the circuit to be alternatively operated with local control resistor 10, or remote control resistor 33, or to be switched to an off position.
  • constant current regulator device has been disclosed particularly with respect to its use in an airport lighting system, it will be understood that it may also be found useful for control of other lighting equipment or of other types of apparatus which it is desired to operate at adjustable levels of constant current, as for example electric ovens and other heating devices.
  • Other forms of sensing and self-feedback may be incorporated if desired, e.g., the use of a relative humidity sensor which changes its resistance and causes an increase in secondary current thereby automatically brightening the lights during rain or fog conditions.
  • Current regulator device comprising, in combination, a moving coil constant current transformer having main primary and secondary windings, and having terminals connected to said main primary winding for connection to a source of alternating current, load means connected to said main secondary winding for energization thereby at a substantially constant current, control circuit means associated with said main secondary winding for varying the level of constant current supplied to said load means comprising an auxiliary secondary winding adjacent said main secondary winding, and auxiliary primary voltage supply means for providing a primary voltage to said control circuit means.
  • control circuit means comprising phase control means connected to said auxiliary secondary winding and to said auxiliary primary voltage supply means for controlling the current in said auxiliary secondary winding.
  • said auxiliary primary voltage supply means comprising an auxiliary primary winding arranged adjacent said main primary winding and connected to said phase control means.
  • said auxiliary primary voltage supply means including phase shifting means connected in series with said auxiliary primary winding.
  • said auxiliary primary voltage supply means further comprising step-up transformer means connected between said phase shifting means and said auxiliary primary winding.
  • phase shifting means comprising a capacitor and resistor in series, and voltage control means connected in parallel with said resistor for limiting the voltage supplied by saidauxiliary primary voltage supply means.
  • phase control means comprising bi-directional conducting controlled rectifier means connected across said auxiliary secondary winding and being normally non-conductive to block current flow through said auxiliary secondary winding and having control electrode means to render it conductive in either direction depending on the polarity of the alternating current supply, and means for applying a control signal to said control electrode means including a capacitance and a resistance connected in series, and voltage sensitive switch means and transformer means connected acrloss said capacitance in series discharge relation therewit 9.
  • said auxiliary primary voltage supply means being connected to said auxiliary secondary winding for synchronizing the operation of said phase control means with the voltage phase of said auxiliary primary voltage supply means.
  • a device as defined in claim 2 including feedback means connected to said load means and to said phase control means for controlling the operation of the latter means in response to changes in the operation of said load means.
  • said feedback means comprising current sensitive means connected to said load means, light producing means connected to said current sensitive means and having variable light output m response to variations in current in said current sensitive means, and photosensitive means responsive to said light producing means and connected to said phase control means for controlling the operation thereof in response to the light output of said light producing means.
  • said controlled rectifier means comprising a pair of paralleled oppositely poled controlled rectifiers each having a control electrode, and voltage sensitive resistance means connected between the control electrodes of said pair of controlled rectifiers for limiting the voltage appearing across said rectifiers.
  • a device as defined in claim 8 including a capacitor and a resistor connected in series across said capacitance for increasing the energy applied to said control electrode means for operating said controlled rectifier means.
  • a current regulator device as defined in claim 2 having connected thereto a remote control device comprising a remote adjustable resistor connected across said auxiliary primary voltage supply means, light producing means connected in parallel with said adjustable resistor and being variable in brightness in accordance with varying adjustment of said remote adjustable resistor, photosensitive means arranged in exposure to the light produced by said light producing means, and means connecting said photosensitive means to said phase control means for controlling the operation thereof in accordance with varying adjustment of said remote adjustable resistor.
  • a device as defined in claim 16 including voltage limiting means connected in parallel with said light producing means and said remote adjustable resistor.

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Description

April 22, 1969 H. T. JONES ET AL 3,440,520
CONSTANT CURRENT REGULATOR WITH MOVING COIL TRANSFORMER Filed Sept 26, 1967 Sheet I of 2 Apr-i122, 1969 ONES ETAL 3,440,520
CONSTANT CURRENT REGULATOR WITH MOVING COIL TRANSFORMER Filed Sept. 26, 1967 Sheet g of 2 LORD United States Patent 3,440,520 CONSTANT CURRENT REGULATOR WITH MOVING COIL TRANSFORMER Howard T. Jones, Flat Rock, and Joe A. Nuckolls, Hendersonville, N.C., assignors to General Electric Company, a corporation of New York Continuation-impart of application Ser. No. 594,910, Nov. 16, 1966. This application Sept. 26, 1967, Ser. No. 674,079
Int. Cl. G05f 1/26 U.S. Cl. 3236 17 Claims ABSTRACT OF THE DISCLOSURE Current regulator device comprises a moving coil transformer having a main secondary winding connected to an illuminating load and an auxiliary secondary winding associated with the main secondary winding, and phase control means connected to the auxiliary secondary winding for controlling the current therein and thereby the current in the main secondary winding and the load, the phase control means comprising controlled rectifier switching means and an actuating circuit connected to a stable primary voltage source for controlling the operation of the switching means. The regulator is used in lighting circuits to control lamp brightness. The regulator can be operated from a remote location.
The present application is a continuation-in-part of co-pending application Ser. No. 594,910 filed Nov. 16, 1966, now abandoned, and assigned to the same assignee as the present application.
The present invention relates to constant current regulators, and more particularly to such regulators used in lighting circuits for supplying selected levels of current to lamps for controlling their brightness.
Among lighting circuits of the above type in which the invention may advantageously be employed are those used for lighting airport runways and in which the lamp brightness is controlled in accordance with visibility conditions at the airport.
It is an object of the invention to provide an improved constant current regulator for electrical devices in which the current to the load may be controlled to predetermined levels in continuous or stepless manner.
It is a particularly object of the invention to provide a constant current regulator of the above type in a lighting circuit for controlling the brigtness of the lamps energized by the circuit.
It is still another object of the invention to provide an improved constant current regulator of moving coil transformer type which is readily adjustable in continuous manner to enable desired variation in the level of constant current supplied to the load.
Another particular object of the invention is to provide a constant current regulator of the above type which incorporates a moving coil transformer in which the load current is varied by means of auxiliary primary and secondary coil circuits associated with the moving coil transformer.
It is still another object of the invention to provide a constant current regulator of the above type which is adapted to be adjusted by either local or remote control means.
A further object of the invention is to provide a remote control arrangement for a constant current regulator of the above type which is of low voltage, low current type and provides satisfactory operation even at long distances from the regulator device.
Still another object of the invention is to provide a "Ice constant current regulator of the above type which is relatively low in cost, is compact and lightweight, and is reliable in operation.
Other objects and advantages will become apparent from the following description and the appended claims.
With the above objects in view, the present invention, in a preferred embodiment, relates to a current regulator device comprising a moving coil constant current transformer having main primary and secondary windings and having terminals connected to the main primary winding for connection to a source of alternating current, load means connected to the main secondary winding, control circuit means associated with the main secondary winding for varying the level of current supplied to the load means comprising an auxiliary secondary winding adjacent the main secondary winding, and phase control means including variable resistance means connected to the auxiliary secondary winding for controlling the current in the latter winding and thereby the current in the main secondary winding and the load means in circuit therewith, and auxiliary primary voltage supply means for providing a stable primary voltage to the phase control means. The latter auxiliary supply means may iin one embodiment comprise an auxiliary primary winding arranged adjacent the main primary winding and connected to the phase control means.
The invention will be better understood from the following description taken in conjunction with the accompanying drawings, in which:
FIGURE 1 is a circuit diagram of a constant current regulator arrangement in accordance with the present invention;
FIGURE 2 is a circuit diagram of a remote control arrangement which may be employed with the constant current regulator arrangement of FIGURE 1; and
FIGURE 3 is a circuit diagram of a modified constant current regulator in accordance with the invention.
Referring now to the drawings, and particularly to FIGURE 1, there is shown a circuit arrangement energizing at a constant current a load 1, such as an illuminating means. The illuminating means may be constituted by one or more lamps, such as incandescent, gaseous discharge or fluorescent-type lamps. The circuit includes a movable coil constant current transformer 3 comprising a main primary winding 3a connected to terminals 2 of a source of alternating current and a main secondary winding 3b across which load 1 is connected. In such a movable coil transformer 3, either primary coil 3a or secondary coil 3b may be made movable on the core relative to the other. As well understood in the art, such a transformer is a variable impedance device that provides a constant output current to a range of load impedances throughout a limited variation in the primary supply voltage, and corrects any variations in output current by changing the variable impedance in series with the load. In such a device, the output current is constant at a particular level dedepding on the structure of the core and coils and the ampere-turn relationship of the coils. In the regulator circuit employed in the invention, a control de vice is incorporated for varying in stepless fashion the level of the constant output current which would otherwise be fixed. The control device as shown in FIGURE 1 comprises an auxiliary secondary winding 4 adjacent main secondary winding 3b and in fixed spatial relation thereto. Connected across auxiliary secondary winding 4 is a controlled rectifier switching circuit 5 which serves to provide a phase controlled current of desired amount in winding 4 to thereby vary the ampere-turns of main secondary coil 3b, and thus resulting in the desired adjustment of the constant current supplied to load 1. Controlled rectifier circuit 5 includes a paralleled pair of oppositely poled controlled rectifiers 7 and 8, which are typically silicon controlled rectifiers (SCR) having control (gate) electrodes 7 and 8' by means of which the SCRs are rendered conductive for unidirectional flow of current when a signal pulse is applied to the respective control electrodes. A power semiconductor symmetrical switch could be used to replace the two SCRs.
Control electrodes 7' and 8' are connected respectively to secondary windings 9a, 9b of pulse transformer 9. Transformer 9 serves to isolate the controlled rectifier circuit from the trigger pulse generating circuit described below and to provide pulses of the proper polarity and voltage to control electrodes 7' and 8'. The signal generating or actuating circuit 23 comprises a variable resistance 10 in series with a charging capacitor 11 connected across auxiliary secondary winding 4. A discharge loop in actuating circuit 23 for discharging capacitor 11 includes transformer primary 9c and a voltage sensitive device 12, typically neon glow lamp, which is a bi-laterally conducting diode and is also referred to herein as a voltage sensitive symmetrical switch means, which becomes conductive only upon the application of a predetermined voltage thereto. Other symmetrical switch devices which could alternatively be used are a diac, a symmetrical Shockley device, or the like. Voltage sensitive switch 12 is connected in parallel with charging capacitor 11 but is effectively connected in series discharge relation therewith and with transformer primary 90 as shown. An auxiliary discharge capacitor 13 is also preferably arranged in series with these components of the discharge loop as shown, so as to provide a residual charge additive to the voltage appearing across capacitor 11 on each half cycle, as more fully explained in the patent to Nuckolls 3,249,807.
In the above described circuit arrangement, on each half cycle of the alternating current input derived from auxiliary secondary winding 4, one of the controlled rectifiers 7 and 8 will have a positive anode and the other a positive cathode. Therefore, a control signal applied to control electrodes 7 and 8' will place only one of the control rectifiers in a conduction mode on each half cycle. A delay in the point in the alternating current input cycle at which the control signal impulse is applied to render the rectifier conductive is known as phase control. The characteristics and function of SCR switching circuit 5 and its actuating circuit 23 are more fully described in the aforementioned Nuckolls patent, the disclosure of which is incorporated herein by reference.
As there described, voltage sensitive switch 12 becomes conductive as a result of the voltage buildup on capacitor 11, capacitor 11 discharges and a signal pulse is applied to the transformer primary 90 which induces a current pulse of a particular duration and at a particular time in the half cycle. The controlled rectifier 7 or 8 which has an anode positive with respect to its cathode will then be triggered into conduction by the pulse current applied to control electrode 7, 8 and the voltage which has built up across the rectifier falls substantially to zero. The control rectifier 7 or 8 then permits a finite amount of current to flow in the auxiliary secondary winding 4 for the remainder of that half cycle. On the next half cycle as the anode voltage becomes negative, the control rectifier 7 or 8 which was conductive becomes non-conductive and no current is transferred to winding 4 until the signal generating circuit fires the other controlled rectifier. The time in the half cycle at which the rectifier is gated is adjustable by the level of resistance 10.
For the purpose of protecting the rectifier circuit 5 from transient voltages, a thyrector 16, or double Zener diode device, may be connected in parallel with the rectifiers, as shown. Capacitor 14 and resistor 15 connected in series across SCR circuit 5 serve to limit the rate of change of voltage across the SC Rs and to supply momentary holding current for the turned-on SCR as the current builds up in the auxiliary secondary loop.
By suitable adjustment of variable resistance 10, which may be employed as a manually operated local control means for the lighting circuit, the current circulating in auxiliary secondary coil 4 may be varied by means of the described SCR phase control device. The change in current thus produced in coil 4 results in variation of the ampere-turns in that coil, which subtract from the ampereturns in main secondary coil 3b, thus effecting a change in the load current in the latter circuit.
The voltage supplied from the auxiliary secondary coil 4 to the actuating circuit 23 is synchronized with the current through the SCRs since the latter are connected across coil 4. However, as the current through the SCRs varies during their alternate operation, the current also varies conversely in the load circuit. The voltage across coil 4 therefore also drops, causing the actuating circuit 23 to change the firing angle of the SCR circuit 5 and even to stop operating if the voltage is insufficient to trigger the SCRs.
In order to overcome these difliculties, there is provided in accordance with the invention an auxiliary circuit 20 associated with the main primary coil 3a of transformer 3 for the purpose of providing a relatively stable source of potential to actuating circuit 23 to ensure proper operation of SCR switching circuit 5. Auxiliary circuit 20 com prises an auxiliary primary coil 21 adjacent and in fixed relation to main primary coil 3a. Thus, if main primary coil 3a is movable, auxiliary primary coil 21 will move together with main primary coil 3a.. Auxiliary circuit 20, in the embodiment shown, also comprises transformer 22 and phase-shifting means comprising series-connected capacitor 24 and resistor 25 connected across the secondary of transformer 22. Transformer 22 is used to step-up the voltage to the desired level, e.g. 200 volts which is then reduced to about volts across resistor 25 by the phaseshifting network.
In those cases where a voltage step-up is not necessary, transformer 22 may be dispensed with, in which case capacitor 24 and resistor 25 are simply connected in series with auxiliary coil 21. Phase-shifting means other than that shown could be used, such as a reactor and resistor combination.
Circuit 20 is connected as shown to a voltage divider network comprising resistors 29 and 30 by means of which the voltage output from auxiliary secondary coil 4 is sampled. The relative resistances of resistors 29, 30 are selected to provide the desired level of voltage to be added to the voltage supplied from auxiliary circuit 20 and to synchronize the phase control voltage with the voltage developed across the auxiliary secondary winding circuit. Generally, optimum conditions are obtained when the voltage across resistance 30 is about equal to that across resistance 25. The combination of the auxiliary circuit 20 and voltage divider network 29, 30 compensates for variations in voltages and wave-shapes in the auxiliary primary and auxiliary secondary circuits and results in providing a relatively constant voltage fed into the phase control circuit.
To limit the variations in the voltage supplied by auxiliary circuit 20, a voltage clamping means such as a double Zener diode 26 is connected, as shown, across a portion of resistor 25. A fixed resistor 27 is preferably placed in series with variable resistance 10 so as to provide a minimum residual resistance in the circuit in the event variable resistance 10 is adjusted to such low resistance that there would be a risk of short circuiting.
The constant current regulator thus described is particularly applicable to airport runway lights where brightness levels of the lamps must be adjusted in accordance with visibility conditions. For such application, the quick and reliable adjustment of the lamp brightness from a remote location is essential. FIGURE 2 shows a remote control circuit arrangement which may be readily com- -bined with the FIGURE 1 circuit.
The remote control circuit includes a pair of conductors 31 and 32 to which is connected an adjustable resistor 33, conductors 31, 32 being as long as necessary to enable adjustable resistor 33 to be placed in a remote location such as the control tower for operating the regulator device of FIGURE 1 at the desired distance. The remaining components of the FIGURE 2 remote control circuit described below are preferably arranged in proximity to the components of the FIGURE 1 regulator circuit. The FIG- URE 2 circuit is connected by means of terminals 34, 35 to terminals 36, 37 in the auxiliary circuit 20 of the FIG- URE 1 regulator circuit for connecting the remote control circuit across primary auxiliary coil 21 so as to provide a source of potential for the remote control circuit. Variable resistor 38 which is arranged in conductor 32 in series with adjustable resistor 33 serves to compensate for the length of conductors 31, 32. Connected across terminals 34, 35 is a voltage clamping device such as Zener diode 39 for providing a fixed voltage supply to the re mainder of the remote control circuit. Resistor 40 is used to limit the current passing through Zener diode 39.
Incandescent lamp"41 is connected across adjustable resistor 33, so that the degree of its brightness may be varied by selective adjustment of resistor 33. The initial brightness level of lamp 41 may be set by means of variable resistor 42 arranged in supply line 31. A light sensitive device 43, such as a cadmium sulfide photoelectric cell, is located adjacent incandescent lamp 41 and preferably enclosed therewith in a light-tight box 44. Photoelectric cell 43 is connected by means of terminals 45, 46 to terminals 47, 48 of variable resistor of the FIGURE 1 regulator device, so that photoelectric cell 43 is connected in parallel with variable resistor 10. Variable resistor 49 in the photoelectric cell circuit may be used to set the level of response of photoelectric cell 43.
In the operation of the remote control circuit, e.g., in an airport lighting system, adjustable resistor 33 is adjusted for the purpose of changing the brightness of lamp load 1. By such adjustment, the current through incandescent lamp 41 changes, thus changing the brightness of the latter lamp. This in turn varies the resistance of photoelectric cell 43, and since the latter is connected across variable resistance 10 it affects the operation of actuating circuit 23 of the regulator circuit in substantially the same manner as if variable resistance 10 itself were adjusted, as described above, and accordingly the constant current supplied to lamp load 1 is changed to a dilferent level in the manner explained in connection with the FIGURE 1 regulator circuit.
The remote control circuit shown in FIGURE 2 provides a number of advantages. It is a low-cost, static cir cuit device which operates on low voltage and low current, thus avoiding risks of high voltage to operating personnel and being fully operable even with the use of long connecting conductors. The arrangement is such that the FIGURE 1 regulator circuit is effectively isolated from the adjustable remote control resistor, thus avoiding false triggering and the effect of the resistance and capacitance of the connecting leads or faults therein Which might adversely affect the operation of the phase control unit or other parts of the regulator circuit.
In a typical regulator circuit of the described arrangement used for airport runway lighting, terminals 2 are connected to a voltage supply of about 2400 volts A.C., auxiliary primary winding has about 60 volts induced therein, transformery 22 steps up to the voltage to about 200 volts, phase shifting network 24, 25 reduces this to about 75 volts, and the combination of these voltages are supplied to the actuating circuit 23. As resistor 10 is varied from full resistance to minimum resistance, the current through coil 4 would vary from zero amperes to about 80 amperes, and the current through 'load 1 would vary from about 6.6 amperes to about 2.8 amperes.
The following components in such a circuit would typically have the indicated values:
Resistor 10 ohms 50K Resistor 26 do 2.2K Capacitor 11 mfd 0.1 Capacitor 13 mfd 0.15 Resistor ohms 1K Capacitor 24 mfd 1 Resistor 0hms 10K Resistor 31 do 5.6K Capacitor 14 mfd 1 Resistor 15 ohms 33 Resistor do 200 Resistor 42 do 500 Resistor 33 do 1K Resistor 38 do 200 Resistor 49 do 10K FIGURE 3 shows a modified control circuit arrangement for the constant current regulator. As shown in this embodiment, in which like numerals designate components corresponding to those of the FIGURE 1 circuit, terminas of an auxiliary alternating current source are provided for supplying a stable voltage to actuating circuit 23, which source may be the same as the source to which terminals 2 are connected or any independent voltage source which preferably has a phase angle compatible with the voltage applied to main primary coil 3a. One lead 51 from the auxiliary voltage source 50 is connected to actuating circuit 23. The other lead 52 is connected to a tap on auxiliary secondary coil 4 which serves to synchronize the trigger pulse voltage for firing controlled rectifier switch means 5a to the auxiliary winding voltage phase angle over a wide load operating range. The magnitude of voltage thus tapped from auxiliary winding 4 should be sufiicient to provide reliable synchronization, and in practice the tapped voltage is normally about 25% of the source voltage.
Also incorporated in the FIGURE 3 embodiment is a feedback circuit 53 to provide complete readjustment in the secondary load current due to changes in the impedance of load 1 during operation. Circuit 53 includes current transformer 54 arranged in the secondary load circuit, an adjustable voltage divider 55 (also termed a variac) connected across the secondary of current transformer 54, and series-connected incandescent lamp 56 and current limiting resistor 57 connected to voltage divider 55. Lamp 56 is arranged in a light-tight enclosure 58 adjacent to photoelectric cell so that the latter operates in response to the light level of lamp 56. Voltage divider 55 may be adjusted to control the amount of current in feedback circuit 53 and hence the range of light levels of lamp 56. Resistance 57 serves to protect lamp 56 from excessive current. Resistance 59 is connected across the secondary winding of current transformer 54 to provide a voltage output that is directly proportional to the primary current, for the purpose of generating a linear error signal which can be utilized by actuating circuit 23 to effect automatic self-regulation.
Photoelectric cell 60 is connected across variable resistor 10 which in combination with series-connected charging capacitor 11 serves to control the time of firing SCR switching circuit 5a via actuating circuit 23.
The feedback arrangement described operates as follows. In the event the current in the secondary load circuit increases, such as results from burning out of lamps in load 1, current transformer 54 develops a higher voltage across voltage divider 55, causing a brightening of incandescent lamp 56 and resulting in a decrease in the resistance of photoelectric cell 60. This elfectively decreases the net charging resistance in series with capacitor 11, causing SCR switch 5:: to be fired earlier, and thereby increasing the current in the circuit of auxiliary secondary winding 4 and effecting a proportional decrease in the current in the main secondary winding circuit, as explained above.
It will be understood that other sensing and feedback means could be used in place of current transformer 54 if desired.
Also shown in the FIGURE 3 embodiment is a circuit branch comprising series-connected resistance 61 and capacitor 62 connected across charging capacitor 11 and serving to provide increased gating energy over a longer period of time, which may be desirable in order to produce stable firing of large SCRs which may be used in switch circuit 5a.
Switching circuit 5a may also be modified as shown in FIGURE 3 by using series-connected resistance 63 and capacitor 64 connected across SCRs 7 and 8, for limiting the rate of voltage rise across the SCRs, and providing holding current once the SCRs are fired. In addition, a voltage limiting device 65 such as a voltage sensitive resistor (varistor) is connected between the control electrodes 7', 8' of SCRs 7 and 8 to provide protection for the SCRs against open circuit conditions by limiting the high voltage appearing across the SCRs through nondestructive firing of the latter. Varistor 65 also thereby eliminates the need for high voltage insulation in the secondary winding and circuit of transformer 3 to protect open circuit voltage conditions.
In further modifications, small capacitors 66 and 67 are arranged in the gate circuit of the SCRs as shown in FIGURE 3 to block the reverse gate direct current during turn-on, bias the gate for a more positive turn-on, and provide buffering allowing varistor 65 to positively trigger the SCRs when a high voltage appears across them and thus provide the protective function described.
Resistors 68, 69 connected across the SCR gate circuits as shown provide a low impedance level to prevent false firing of the SCRs resulting from stray fields or noise.
To provide for remote control of the FIGURE 3 current regulator, variable resistor 10 along with photoelectric cell 60 and associated components of feedback circuit 53 may be placed at the desired remote location if desired.
Although not shown, means such as current transformers may be provided, if desired, in the main secondary circuit to monitor the load current therein for the purpose of operating such devices as an ammeter and an open circuit voltage protector of known type. Also, a threeposition switch (not shown) may be suitably incorporated in the described circuit to enable the circuit to be alternatively operated with local control resistor 10, or remote control resistor 33, or to be switched to an off position.
While the described constant current regulator device has been disclosed particularly with respect to its use in an airport lighting system, it will be understood that it may also be found useful for control of other lighting equipment or of other types of apparatus which it is desired to operate at adjustable levels of constant current, as for example electric ovens and other heating devices. Other forms of sensing and self-feedback may be incorporated if desired, e.g., the use of a relative humidity sensor which changes its resistance and causes an increase in secondary current thereby automatically brightening the lights during rain or fog conditions.
While the present invention has been described with reference to particular embodiments thereof it will be understood that numerous modifications may be made by those skilled in the art without actually departing from the scope of the invention. Accordingly, we wish to have it understood that we intend herein to cover all such modifications as fall within the true spirit and scope of our invention.
What we claim is:
1. Current regulator device comprising, in combination, a moving coil constant current transformer having main primary and secondary windings, and having terminals connected to said main primary winding for connection to a source of alternating current, load means connected to said main secondary winding for energization thereby at a substantially constant current, control circuit means associated with said main secondary winding for varying the level of constant current supplied to said load means comprising an auxiliary secondary winding adjacent said main secondary winding, and auxiliary primary voltage supply means for providing a primary voltage to said control circuit means.
2. A device as defined in claim 1, said control circuit means comprising phase control means connected to said auxiliary secondary winding and to said auxiliary primary voltage supply means for controlling the current in said auxiliary secondary winding.
3. A device as defined in claim 2, said auxiliary primary voltage supply means comprising an auxiliary primary winding arranged adjacent said main primary winding and connected to said phase control means.
4. A current regulator device as defined in claim 3, including voltage divider means connected across said auxiliary secondary winding and to said phase control means for supplying to said phase control means a predetermined ratio of the voltage in said auxiliary secondary winding combined with the primary voltage provided by said auxiliary primary voltage supply means.
5. A device as defined in claim 4, said auxiliary primary voltage supply means including phase shifting means connected in series with said auxiliary primary winding.
6. A device as defined in claim 5, said auxiliary primary voltage supply means further comprising step-up transformer means connected between said phase shifting means and said auxiliary primary winding.
7. A device as defined in claim 6, said phase shifting means comprising a capacitor and resistor in series, and voltage control means connected in parallel with said resistor for limiting the voltage supplied by saidauxiliary primary voltage supply means.
8. A device as defined in claim 2, said phase control means comprising bi-directional conducting controlled rectifier means connected across said auxiliary secondary winding and being normally non-conductive to block current flow through said auxiliary secondary winding and having control electrode means to render it conductive in either direction depending on the polarity of the alternating current supply, and means for applying a control signal to said control electrode means including a capacitance and a resistance connected in series, and voltage sensitive switch means and transformer means connected acrloss said capacitance in series discharge relation therewit 9. A device as defined in claim 2, said auxiliary primary voltage supply means being connected to said auxiliary secondary winding for synchronizing the operation of said phase control means with the voltage phase of said auxiliary primary voltage supply means.
10. A device as defined in claim 2, including feedback means connected to said load means and to said phase control means for controlling the operation of the latter means in response to changes in the operation of said load means.
11. A device as defined in claim 10, said feedback means comprising current sensitive means connected to said load means, light producing means connected to said current sensitive means and having variable light output m response to variations in current in said current sensitive means, and photosensitive means responsive to said light producing means and connected to said phase control means for controlling the operation thereof in response to the light output of said light producing means.
12. A device as defined in claim 8, said controlled rectifier means comprising a pair of paralleled oppositely poled controlled rectifiers each having a control electrode, and voltage sensitive resistance means connected between the control electrodes of said pair of controlled rectifiers for limiting the voltage appearing across said rectifiers.
13. A device as defined in claim 8, including a capacitor and a resistor connected in series across said controlled rectifier means for limiting the rate of voltage rise across the same.
14. A device as defined in claim 8, including resistance means connected across said control electrode means for preventing inadvertent operation of said controlled rectifier means.
15. A device as defined in claim 8, including a capacitor and a resistor connected in series across said capacitance for increasing the energy applied to said control electrode means for operating said controlled rectifier means.
16. A current regulator device as defined in claim 2, having connected thereto a remote control device comprising a remote adjustable resistor connected across said auxiliary primary voltage supply means, light producing means connected in parallel with said adjustable resistor and being variable in brightness in accordance with varying adjustment of said remote adjustable resistor, photosensitive means arranged in exposure to the light produced by said light producing means, and means connecting said photosensitive means to said phase control means for controlling the operation thereof in accordance with varying adjustment of said remote adjustable resistor.
17. A device as defined in claim 16, including voltage limiting means connected in parallel with said light producing means and said remote adjustable resistor.
References Cited UNITED STATES PATENTS OTHER REFERENCES G. E. Silicon Controlled Rectifier Manual, third edition, 1964, pp. 37, 38, 43, 139, 257, 258, TK2798G4g.
20 JOHN F. COUCH, Primary Examiner.
A. D. PELLINEN, Assistant Examiner.
US. Cl. X.R.
US674079A 1967-09-26 1967-09-26 Constant current regulator with moving coil transformer Expired - Lifetime US3440520A (en)

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US4209826A (en) * 1978-06-14 1980-06-24 Coilcraft, Inc. Regulated switching mode power supply
US4258295A (en) * 1979-11-05 1981-03-24 Unicorn Electrical Products Timed ballast circuit for sodium vapor lamp
US4847548A (en) * 1988-01-28 1989-07-11 General Signal Corporation Signal conditioner for a linear variable differential transformer

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Publication number Priority date Publication date Assignee Title
US4209826A (en) * 1978-06-14 1980-06-24 Coilcraft, Inc. Regulated switching mode power supply
US4258295A (en) * 1979-11-05 1981-03-24 Unicorn Electrical Products Timed ballast circuit for sodium vapor lamp
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