US3412545A - Pneumatic cleaner for roving frames and the like - Google Patents

Description

Nov. 26, 1968 E. o. LIPPUNER PNEUMATIC CLEANER FOR ROVING FRAMES AND THE LIKE Filed May 22, 1967 INVENTOR EMIL OSCAR LIPPUNER f il/K r AT TORNEY.

United States Patent M 3,412,545 PNEUMATIC CLEANER FOR ROVING FRAMES AND THE LIKE Emii Oscar Lippuner, Wetzikon, Switzerland, assignor t0 Luwa Ltd., Zurich, witzerland, a corporation of Switzerland Filed May 22, 1967, Ser. No. 646,071 6 Claims. (Cl. 5756) ABSTRACT OF THE DISCLOSURE In combination with yarn processing textile machinery having flyers such as roving frames, or the like, an enclosure surrounding the fiyer equipment, and an enclosure surrounding the path of travel of the yarn to the fiyer equipment, with suction plenums arranged in communication with said enclosures with scavenging air intake openings into the enclosure to establish air flow paths in the fiyer enclosure which pierce the curtain normally established by the rotation of the flyers, and in the second enclosure, which serves to clear the top wall of said fiyer enclosure to prevent the admission of foreign matter to the fiyer enclosure.

Background of the invention This invention relates to an improvement in yarn processing equipment in which flyers are positioned to rotate with respect to a spindle on which a yarn take-up bobbin is positioned to wind the yarn onto the bobbin and simultaneously twist the yarn. Such fiyer-type arrangements are commonly used in connection with roving frames, though it will be apparent to those skilled in the art that the inventive concept may be employed in connection with an fiyer-type textile processing equip ment.

As in connection with all textile processing equipment, so in connection with roving frames it is desirable to minimize the possbility of breaks in the yarn end, as well as minimizing the production of lint, fly, and the like foreign matter in the ambient atmosphere. With increased speeds of yarn movement, such as is now available on improved textile processing equipment, there is an increased production of fly and the like foreign matter. In addition to the required increase in cleaning with a concomitant increase in costs, other problems arise in that this increased production of fly and accumulations of foreign matter in the fiyer vicinity serves to increase the rate of breakage of yarn at the pressure fingers on the flyers.

It has previously been proposed in the prior art to apply suction cleaning systems to roving frames. Thus, in British Patent 1,013,072, stationary suction openings are arranged directly below a point on the locus of rotation of the flyers to pick up any broken yarn ends. Aside from the fact that this serves to pick up yarn ends at only a single point on the circular path of the flyers, in view of the high speed of the fiyer which tends to establish a curtain of air, such arrangements are generally found unsuccessful. Further, the creation of a single flow path for the pick-up stream tends to interfere with the smooth flow of yarn from the fiyer to the bobbins.

It has additionally been proposed to provide individual suction orifices at the level of the flyers. Such arrangements have also proven unsatisfactory due to the air curtain established by the rapid rotation of flyers.

Summary It is with the above considerations in mind that the present improved pneumatic cleaning system for roving frames has been evolved, a system providing for con- 3,412,545 Patented Nov. 26, 1968 tinuous cleaning throughout the fiyer zone or other zone of a rapidly rotating member of a textile machine, with cleaning air paths established which pierce any curtains established by the rotation of the machine components.

It is, accordingly, among the primary objects of this invention to provide improved pneumatic cleaning means for removing lint, fly, and other foreign matter from rapidly rotating members such as flyers on textile machinery, such as roving frames.

Another object of the invention is to provide improved pneumatic cleaning means for use in conjunction with rapidly rotating members such as flyers on roving frames in which the curtain of air produced by the rotation of the member does not interfere with the cleaning operation.

These and other objects of the invention, which will become hereafter apparent, are achieved by providing a roving frame with a hood-like enclosure or casing extending along the machine and covering the spindles, flyers and spindle rail within a first chamber here referred to as a fiyer chamber. A suction duct is arranged in communication with said fiyer chamber, With appropriate discharge orifices between the chamber and the suction duct so as to permit the passage of air from the chamber to the duct. Scavenging air inlet openings are provided in the fiyer chamber on the side thereof, remote from its connection to the suction duct, with said scavenging openings being arranged to provide the shortest direct line between a scavenging air inlet open ing and a discharge orifice which passes through the fiyer zone, with the discharge openings being lower than the scavenging air inlet openings.

An additional chamber enclosing the drafting zone of the yarn fed to the fiyer zone is provided to clean the yarn and the top of the fiyer chamber.

A feature of the invention resides in the fact that by arranging the scavenging air opening above the level of the discharge orifice from the chamber, it becomes possible to provide a cleaning air stream which passes through the flyer zone, in an effective cleaning fashion without substantial interference by the air curtain produced by the rotation of the fiyer.

Another feature resides in the shaping of the flyers into a fan shape to minimize the air curtain normally provided.

Brief description of the drawing The specific details of the invention, and their mode of functioning will be particularly pointed out in clear, concise and exact terms in conjunction with the accompanying drawings wherein:

FIG. 1 is a schematic cross sectional elevational view through the fiyer zone and drafting zone of a roving frame made in accordance with the teachings of this invention;

FIG. 2 is an enlarged detail plan view of the upper surface of the fiyer zone chamber enclosure shown in FIG.

FIG. 3 is a cross sectional view taken on line IIIIII through a fiyer, as shown in FIG. 1',

FIG. 4 illustrates another embodiment of the inventive concept similar to that of FIG. 1, but provided with an auxiliary blower at the bottom of the chambers surrounding the fiyer zone;

FIG. 5 is a front elevational view of the apparatus shown in FIG. 4.

Description of the preferred embodiments Referring now more particularly to the drawings, like numerals in the various figures will be employed to designate like parts.

In the embodiment of the invention illustrated in FIGS.

1-3, as seen in FIG. 1, the roving frame is shown as provided with drafting rolls 11 between which the yarn end or roving 12 is drawn in its passage to the fiyers 13 via flyer heads 14 in conventional fashion. As will be understood by those skilled in the art, the flyer arms 15 having pressure fingers 16, act to wind the roving onto the bobbins 17.

Casing 18 encloses the conventional spindle rail supporting spindles 19, on which the bobibns are mounted for rotation. The casing 18 moves with the spindle rail from the solid line position shown at 18 to the dotted line position shown at 18a in conventional fashion.

In accordance with the teachings of this invention, the flyer zone is enclosed in a box-like chamber or enclosure having a vertically slidable front wall portion 21) which is preferably formed of a transparent material. Plexiglas is found particularly suitable for forming the movable front wall 20. Slidable front wall 20 is mounted for sliding with respect to a stationary lower front wall portion 21 in slideway 22.

The rear wall of the flyer zone enclosure or chamber is formed by a wall 23 which in the illustrated embodiment serves as the front wall of a suction duct 24, seen to the left in FIG. 1.

The bottom wall of the flyer zone enclosure is formed by spindle rail casing 18 which is provided with sealing lips 25 to eifect a relatively airtight seal at the bottom of the flyer zone enclosure.

The top wall 26 of the flyer zone enclosure, as shown in partial plan view in FIG. 2 rests on the upper edge of rear wall 23 and the upper edge of movable part 20 of the front wall. This top wall 26 is formed with rounded openings 27 dimensioned to accommodate the fiyer heads 14, and tapered slots 28 extend from these openings 27 to accommodate the passage of the roving 12 to the flyer head. This top wall 26 serves to separate the drafting zone from the flyer zone, and is formed integrally with a top cover plate 29 which serves to enclose the drafting zone. Top cover plate 29 is formed with an inspection window 30 and is pivotally secured at 31 to the frame of the roving frame. It is thus seen that the combination of wall 26 with plate 29 defines a second chamber enclosing the drafting zone of the machine. Handle 32 on the cover 30 provides a manual grip to implement movement of the walls 29 and 26 (which in the FIG. 1 embodiment are formed integrally) to a position exposing the drafting zone and fiyer zone when necessary. It is preferred to provide a suitable mechanical or hydraulic linkage between the cover 29 and the support for the movable wall 20 such that upon raising the cover 29, the movable wall 20 will be moved down.

Discharge orifice 33 in the flyer chamber is formed in rear wall 23 between the fiyer chamber and suction duct 24, and a scavenging air intake 34 is formed in front wall 20 of the flyer chamber to admit scavenging air to the flyer chamber. As best seen from FIG. 1, discharge orifice 33 is arranged at a point between the uppermost position of the spindle rail and the lower end of the flyer arms 15. These discharge orifices 33 may be formed as a plurality of spaced openings, or as a continuous slot. As will be understood by those skilled in the art, though the suction manifold 24 is shown as immediately adjacent and defined by the rear wall 23 of the flyer chamber, the suction duct 24 may be formed as a separate duct with appropriate manifolds between the suction duct 24 and the flyer chamber discharge orifices 33. The scavenging air intake openings 34 are arranged approximately on a level with the flyer heads 14, with said openings formed either as a plurality of spaced openings, or as a continuous slot. This opening 34 may be provided by arranging the movable front wall portion 20 in a partially closed position so as to leave an opening between the top of wall 20 and upper flying chamber wall 26.

In forming the openings in the flyer casing, the scavenging air intake oepnings 34 are preferably positioned at the upper end of the casing, while the discharge openings 33 are positioned at the lower end of the casing in a fashion such that the air flowing into the scavenging air intake opening 34 moves through the chamber in a downward diagonal direction, and by adjusting the speed of the flyers, and the air pressure at the chamber outlet 33, it is found possible to pierce the air curtain set up by the rotation of the fiyers. The air stream moves through the chamber in a downward direction as does the roving so as not to interfere with the spinning process.

A second pneumatic system is provided as a supplement to the aforedescribed flyer chamber system. The second pneumatic system lies above the top wall 26 of the flyer chamber and serves to avoid the deposit of foreign matter on the top wall 26, and to control the passage of air through the openings 27 and 28 into the flyer chamber. In the illustrated embodiment, this second pneumatic system is provided in a chamber enclosing the drafting zone of the roving frame. Air flow into this drafting zone chamber is provided by intake orifices 35 formed in the cover wall 29 of the drafting zone chamber. Intake orifices 35 may be formed of a plurality of spaced openings, or as a continuous slot. This scavenging air taken in via openings 35, is passed through the drafting chamber and discharged through discharge opening 36 into the suction duct 24 to entrain any foreign matter in the drafting zone. The scavenging air intake opening 35 into the drafting zone chamber sets up air fiow over the guide plate 37 (beneath drafting roll 11) into the discharge orifice 36 which is below the drafting rolls 11 and acts to conduct any fly produced at the drafting rolls and possibly stripped therefrom into the suction duct 24.

In order to prevent the accumulations of foreign matter at the flyer heads, particularly at the transition between the heads 14 and the fiyer arms 15, the flyer arms 15, as best seen in FIG. 3, are formed as fan blades by bevelling flyer arm as at 38 in a direction facing the direction of rotation.

According to the embodiment of the invention illustrated in FIGS. 4 and 5, a construction is provided to implement the control of air flow into the flyer chamber.

This is accomplished by forming a spindle rail plenum 41 having a blower opening 42, which opening may be formed of a variety of shapes, but is preferably developed as a longitudinal slot. The lower end of plenum 41 is connected to a flexible hose 43 connected to an appropriate blower (not shown).

Instead of the single suction duct 24 of the FIG. 1 embodiment, flyer chamber discharge orifice 33a and drafting chamber discharge orifice 36a are connected to independent suction ducts 44 and 45 respectively, which makes it possible to maintain different vacuums in the two chambers. It is preferred that the vacuum in duct 44 be at a lower pressure than that in duct 45.

In order to keep the flyer heads free of dirt, tubular scavenging air ducts 46 and 47, as best seen in FIG. 5, are arranged adjacent the upper wall 29a of the flyer chamber. These ducts 46 and 47 are connected to the openings 49 and in the cover 29, as best seen in FIG. 4 and terminate in the vicinity of the corresponding flyer heads to bring clean air conditioned air from the ambient surroundings directly to each flyer head in response to the pressure differential between opening 36a and opening 49.

As best seen in FIG. 4, plenum 41 is connected to rail casing 48 to slide therewith.

In FIG. 5, it is shown how the casing parts which are to be opened for inspection and maintenance, can be subdivided in sections along the machine. Section 50 shows the casing in closed position and section 51 in open position. In addition, scavenging air intake openings 52 are provided to make it possible to keep the part-s of the flyer chamber top wall 26 clear of foreign matter.

The suction ducts 24, 44, and 45 extend along the textile machine and are preferably connected on the suction side with one or more air handling and material separating devices. Where a separate filter box-blower is used for each machine, it is preferably arranged at the center of the machine so that the manifold length need be only half the length of the machine, thus implementing the handling of air. Instead of forming the upper flyer chamber wall 26 integrally with cover 29, it is also possible to form these covers separately and to connect the cover 26 at its rear edge by a hinge to rear wall 23.

Operation In use, the aforedescribed equipment is employed by actuating the appropriate fans to establish air flow through the various ducts and plenums described.

In the fiyers zone, scavening air is drawn into scavenging air intake opening 34 from which it moves in a downward diagonal direction through the flyer chamber out through discharge opening 33 into suction duct 24 in the FIG. 1 embodiment (or suction duct 44 in the FIG. 4 embodiment). Additional air is drawn in through openings 27 and 28 into the flyer chamber, as a result of which a stream of air extending generally downwardly and in a direction towards the discharge opening 33 is provided which air stream is positively superimposed on the air curtain produced by the rotating fiyers. This super imposed stream of air extends substantially in the same direction as the roving so that the spinning process is not impaired. Any fly, or other foreign material, is entrained and carried to the discharge opening 33, or it is passed into the suction duct 24 for removal.

The ambient air from the mill atmosphere is thus continuously fed to the flyer zone, this air being preferably precleaned by the conventionally employed air conditioning system and brought to desired temperature and humidity levels. It has been empirically determined that the passage of the scavenging air through the flyer zone in a direction substantially parallel to that of the movement of the roving results in substantial piercing of the air curtain set up by the rotating fiyers, a result which was not heretofore obtainable since previous air cleaning system directed the air stream perpendicular to the axis of the fiyers, and the air curtain established by the flyers substantially minimized the cleaning effects.

The additional supplementary cleaning provided in the drafting zone by means of the drafting zone chamber above the flyer chamber, also as will be apparent to those skilled in the art, results in a substantial improvement in quality of the produced yarn.

The above disclosure has been given by way of illustration and elucidation, and not by way of limitation, and it is desired to protect all embodiments of the herein disclosed inventive concept within the scope of the appended claims.

What is claimed is:

1. In textile machinery having fiyers, a pneumatic cleaner comprising an enclosure surrounding the fiyers, said enclosure having scavenging air intake openings, and air discharge openings, said intake and discharge openings being provided on dilferent Walls of said enclosure along a line extending through the flyer zone, said discharge openings being in a plane beneath that of said intake openings.

2. A pneumatic cleaner, as in claim 1, having a blower plenum arranged beneath the flyer enclosure with an opening between the blower plenum and the flyer enclosure through which air is directed in a direction parallel to the bottom wall of said flyer enclosure.

3. A pneumatic cleaner, as in claim 1, in which the clean-er is applied to a roving frame having a drafting zone and flyer zone; an enclosure around said drafting zone separated from said flyer zone enclosure.

4. A pneumatic cleaner, as in claim 3, having a top wall provided with V shaped openings above the fiyers.

5. A pneumatic cleaner, as in claim 1, having air ducts extending from a scavenging air inlet to a point adjacent the flyer heads.

6. A pneumatic cleaner, as in claim 1, in which the flyer is formed with fan shaped blade arms.

References Cited UNITED STATES PATENTS 2,128,207 8/1938 Hodge 5756 2,140,420 12/1938 Eaddy 5756 XR 2,924,063 2/1960 Da'twyler 5756 3,073,106 1/1963 Tsuzuki 57-36 3,306,024 2/1967 Breuning 5756 XR FOREIGN PATENTS 926,426 5/ 1963 Great Britain.

STANLEY N. GILREATH, Primary Examiner. W. H. SCHROEDER, Assistant Examiner.

UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,412,545 November 26, 19

Emil Oscar Lippuner It is certified that error appears in the above identified patent and that said Letters Patent are hereby corrected as shown below:

In the heading to the printed specification, after line 7, insert Claims priority application Switzerland, June 6, 1966 8136/66 Signed and sealed this 17th day of March 1970.

(SEAL) Attest:

WILLIAM E. SCHUYLER, JR.

Commissioner of Patents Edward M. Fletcher, Jr. Attesting Officer

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