US3264729A - Method for closing the ends of pipes - Google Patents

Method for closing the ends of pipes Download PDF

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Publication number
US3264729A
US3264729A US448226A US44822665A US3264729A US 3264729 A US3264729 A US 3264729A US 448226 A US448226 A US 448226A US 44822665 A US44822665 A US 44822665A US 3264729 A US3264729 A US 3264729A
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Prior art keywords
pipe
closing
pipe section
head
section
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US448226A
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Bowman Dudley
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GAS APPLIANCE SUPPLY CORP
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GAS APPLIANCE SUPPLY CORP
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Priority claimed from US203235A external-priority patent/US3225998A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/04Reducing; Closing
    • B21D41/045Closing

Definitions

  • This invention relates to a method for swaging the end portion of a section of pipe to form a closed end.
  • Sections of pipe having a closed end of this type are used primarily as feed manifolds for gas ranges and also have other uses in industry.
  • One of the primary objectives of the present invention has been to provide a method for closing the end of a pipe section, whereby the pipe section remains stationary during the swaging or closing operation, while the swaging tools rotate in an orbit with respect to the end portion of the pipe, as distinguished from the apparatus which requires the pipe to be spun during the swaging operation.
  • the apparatus is adapted to act upon pipe sections whichare not straight but which may be configura'ted to curved or angular configuration prior to the closing operation.
  • the section since the pipe section is not rotated or spun during the closing operation, but remains stationary, the section may be pre-formed to the desired configuration, then closed so as to avoid disrupting the closed end through subsequent pipe bending or other forming operations.
  • the section of pipe to be, closed is firmly clamped against rotation in a fixture which is mounted upon a shiftable carriage. The carriage, with the pipe clamped in it, is then advanced axially toward a rotating pipe closing head, with the axis of the stationary pipe located upon the axis of rotation of the head. The pipe enters the head with its the past.
  • one preferred form of apparatus including a pipe closing head with a rotatable closing disk which is mounted for radial motion relative to the axis of rotation of the head from a retracted position toward and beyond the axis of rotation of the head.
  • the closing disk rotates in an orbit with the head about the heated plastic end portion of the pipe and is progressively advanced radially toward and beyond its axis of rotation, which is common to the axis of the stationary pipe.
  • the disk thus tracks upon the periphery of the pipe in a spiral path in a fiat plane and progressively constricts the plastic wall of the pipe.
  • the disk finally reduces the end portion of the cylindrical wall to the form of an end wall which forms a gas tight closure.
  • a further objective of the invention has been to provide a method which forms a flat end wall on the pipe section, which is disposed at right angles to the axis of the pipe, as distinguished from the rounded ends produced by the pipe spinning apparatus and methods utilized in
  • a series of tapped holes are formed along the length of the pipe section to receive the nipples or fittings for threading in the burners of the gas range.
  • the fiat or square end provided by the present apparatus thus permits the endwise nipple to be located closer to the closed end of the pipe, thus reducing the length of the manifold required for a given range size.
  • a further objective of the invention has been to provide a method which can utilize a simplified machine for closing the end of successive pipe sections in a rapid eflicient manner.
  • the rotating closing head is provided with back-up rollers which track against the stationary pipe along one side to support the pipe against the force developed by the closing disk, which acts upon the opposite side of the pipe during the closing cycle.
  • the back-up rollers and the closing disk are shifted along their radial paths of motion by means of cams and links while rotating with the head.
  • the cams are actuated in time with one another by an axially shiftable actuating ring which rotates with the closing head.
  • the axial motion is imparted to the actuating ring by a fluid operated cylinder which is connected to the ring.
  • the pipe clamping fixture which rigidly clamps the pipe section, and the carriage which shifts the clamping fixture and pipe section into operative relationship with the closing head, are also actuated by respective fluid operated cylinders. Accordingly, the several components of the machine are operated rapidly in proper sequence with one another to clamp the individual pipe section, advance it into the closing head, perform the closing operation, then to withdraw the finished pipe from the head for delivery from the machine in a rapid efficient manner.
  • Another important objective of the invention is to provide a method of forming an enclosure on a pipe section by utilizing the steps of heating the end portion until it reaches a plastic state, rotating a pipe-closing element in an orbit about the heated section and advancing the pipe-closing element across the longitudinal axis of the pipe section in a manner causing the element to progressively constrict the heated plastic section to thus form a closure.
  • FIGURE 1 is a general side view of a pipe closing machine illustrating the principles of the present invention.
  • FIGURE 2 is a top plan view of the machine shown in FIGURE 1.
  • FIGURE 3 is an enlarged fragmentary side view taken from; FIGURE 1, illustrating the headstock of the machine.
  • FIGURE 4 is a cross sectional view, taken along-line 4-4 of FIGURE 1, detailing the pipe clamping mechanism.
  • FIGURE 5 is a fragmentary end view of the clamping head, as projected from FIGURE 4.
  • FIGURE 6 is a face view of the pipe closing or ending head as viewed along line 66 of FIGURE 3, the operat.
  • FIGURE 9 is a sectional view taken along line 9-9 of FIGURE 8, further detailing the pipe closing mechanism.
  • FIGURES 10-13 are diagrammatic views illustrating the motion of the pipe closing or ending disk with respect to the end portion of the pipe during the closing or pipe ending cycle.
  • FIGURE 14 is a perspective view illustrating a typical piece .of scrap which issevered from the pipe during the pipe closing cycle.
  • the machine which has been selected to illustrate the principles of this invention, is generally similar to a metalturning lathe, with parts suitably modified to adapt the machine to the pipe closing or ending operation.
  • the machine shown generally in FIGURES 1 and 2 is adapted to be controlled manually, that is, an operator feeds each. length of pipe manually into the machine, then initiates the pipe closing cycle. Thereafter, the machine runs through. its cycle in an automatic manner, then the operator removes the finished pipe and loads in the next pipe section to repeat the cycle. It will be understood, ,however, that it is contemplated to provide the machine with an automatic feeding apparatus, whereby the lengths of pipe are successively heated to the required working temperature, fed individually to the machine,
  • the machine comprises a bed, indicated generally at 1, including ways 2 slidably supporting a carriage, indicated generally at 3.
  • a headstock, indicated generally at 4, is mounted upon one end portion of the bed and may represent a conventional speed change, gear-type lathe head-stock, suitably modified, as explained below.
  • the headstock is driven by a motor 5 which is mounted directly on the headstock and in driving connection with the headstock spindle (not shown).
  • the headstock speed change lever When equipped with a gear-type speed change transmission, the headstock speed change lever (not shown) is shifted to a selected speed for a given run of pipe (usually in the neighborhood of 400 r.p.m.). Other runs of pipe, due to the type of metal, the diameter of the pipe, or other factors, may require a different spindle speed, which may be selected by operating the speed selector lever. Since the speed change transmission of the headstock does not form an essential part of the invention, it has been omitted from the disclosure. It will be understood that the speed change headstock gearing may be omitted simply by providing a variable speedmotor which is belted directly toithe spindle, orby providing.
  • V-belt pulley system in direct driving connection between the spindle and motor.
  • the headstock spindle includes a face plate 6 upon which is mounted the pipe closing or ending head,.in-
  • the pipe ending head 7 rotates with the face plate during the operating cycle and includes a pip ending disk and back-up rollers which act upon the-end portion of the pipe towform the closed end, as explained later.
  • an operating cylinderyindicated. generally at 8 (FIGURE 1), which is preferably air operated, and which includes a ,piston rod 10 connected with the components of the closing head, as explained later.
  • Thecylinder 8 (FIGURES l and,3) is mounted upon a vertical post :11. rising from the floor andis braced by a backet 121depending downwardly 1 froma horizontal support bar 13, which spans the headstock 4 and post 11. Bar 13 is arranged to resist the force generatediby the cylinder 8.
  • the headstock spindle includes an axial bore through which the piston rod 10. passes, its forward end being ro-, t tatably connected to the pipe closing headmechanism 7,
  • a protective shield 14 (FIGURES 1 and 2) which rises from the floor and surrounds the closing head 7.
  • Shield 14 preferably is formed of wire mesh of a suitable grade, the
  • the piston structure being generally in thex-form of an inverted U straddling the lathe bed and having its lower ends secured to thefloor;
  • the shiftable, carriage, previously indicated at 3, in-' cludes a pipe clamp fixturezindicated. generally at 15 (FIGURES 1 and 4), into which the sections of pipe are introduced at the beginning ,of each'cycle.
  • the pipe clamp includes a power-operated jaw which engages the pipe and positions it in'axial alignment with the axis of rotation of the closing head 7,,with the heated end of the pipe spaced outwardly from the head at the.
  • a piston rod 20 connected as at 21 to the carriage 3, arrangedto shift the carriage, and pipe clamp to the retracted and advanced positions along the ways 2 of the bed.
  • Cylinder being supplied to the rearward end .of the'cylinder by way of theconduit 22 to shift the carriage to its advanced and includes a pistonrod 25 ;whichis connected to the movable jaw 23.
  • A-similar conduit (not shown) is in communication with the forward end of the cylinder and arranged to shift'the piston and jaw 23 to the openorretracted position shown in FIGURE 4.
  • the carriage 3 includes a pipe gauge indicated generally at 28, which provides an abutment surface engageable with the rearward end of the section of pipe when it is placed in the clamp fixture 15. Since the stroke of the clamp fixture 15 is fixed, and the pieces of pipe to be closed are of uniform length, the heated forward end portion of each pipe section is properly located with respect to the closing head when the pipe clamp is shifted from the retracted to the advanced working position.
  • the pipe gauge 28 comprises a horizontal bar 30 extending in cantilever fashion from a vertical bracket 31 which includes a cross piece or foot 32 attached to the rearward portion of the carriage 3.
  • the horizontal bar 30 includes an adjustable gauge block 33 slidably mounted on bar 30 and including a clamping screw 29 adapted to clamp the block 33 in its adjusted position along the bar 30.
  • a rod 34 projects forwardly from the gauge block 33 and the outer end of rod 34 includes a head 35 which forms a gauge surface for the rearward end of the length of pipe 27.
  • the upper surface of the horizontal bar 30 is located vertically in a plane to support and align the length of pipe 27 axially with respect to the axis of rotation of the pipe closing head 7.
  • the clamp block 33 is adjusted along the horizontal bar 30 to accommodate for the pipe length.
  • the parts are so adjusted that the forward heated end of the pipe is spaced outwardly from the head 17 a distance corresponding to the forward stroke of the carriage (with the carriage retracted, FIGURE 1).
  • the set-up is such that the end portion of the pipe is properly related to the closing mechanism when the carriage and the pipe section are shifted to the advanced working position.
  • the closed end is formed on the successive pipe sections at the same point so as to produce closed pipe sections of uniform length in the successive cycles of operation.
  • the control circuit includes electrically operated valves which respond to the tripping of the limit switches, the valves being arranged to admit air pressure to the actuating cylinders 8, 16 and 24 during the cycle of operation.
  • the control system does not form an essential part of the invention; therefore, it has been omitted from this disclosure. It will be understood that the operation of the several cylinders can be regulated manually if desired, in which case the control system is omitted.
  • the main motor 5 is energized continuously during the operation of the machine so as to avoid stopping and starting the pipe closing head 7 during each cycle. It will be understood that the end portion of each pipe section,
  • the heating process preferably is carried out by an induction heating apparatus, although it is also contemplated to heat the pipes in a gas-fired furnace.
  • the mode of heating the pipes does not form a part of the present invention.
  • the carriage When the carriage reaches its advanced position, it trips a second limit switch (not shown) of the control circuit and causes air pressure to be applied to the cylinder 8, which regulates the advancement of the back-up rollers and closing disk of the closing head 7, causing the heated end portion 38 of the pipe to be closed, as explained later, thus completing. the cycle.
  • a second push button 36a of the manual switch may be depressed by the operator to retract the components of the closing head 7 (cylinder 8).
  • the carriage 3 is then retracted (cylinder 16) so as to withdraw the closed pipe from the closing head 7.
  • the clamp jaw 23 is retracted (cylinder 24) to release the finished pipe section 27, thereby conditioning the machine for the next cycle of operation.
  • the carriage 3 comprises a one-piece rigid casting of conventional design, having V-shaped grooves 40 formed in it lower surface slidably interfitting the upper surface of the ways 2 of the bed.
  • the upper surface of the carriage is provided with a dovetail rail 41 extending transversely of the bed, a cross slide 42 being slidably interfitted upon the dovetail 41 and held rigidly in adjusted position by clamping means (not shown).
  • the cross slide 42 also includes a dovetail rail 43, parallel with the rail 41 and slidably supporting a clamp block 44 upon which is mounted the pipe clamp fixture, previously indicated at 15.
  • the clamp block 44 is rigidly clamped in centered position with respect to the cross slide 42.
  • the pipe fixture 15 is bolted to the clamp block 44 and comprises a base section 45 including lugs 46 seated upon the clamp block 44 and secured thereto by screws 47.
  • the base section 45 includes a dovetail rail 48, and the fixed clamp jaw 37 interfits the rail 48 and is secured rigidly in place by screws 49.
  • the fixed jaw 37 includes, in its clamping face, an arcuate groove 50, the radius of which corresponds to the radius of the pipe section 27.
  • the upper portion of the jaw has an outwardly inclined section 51 leading to the groove 50 to facilitate the insertion of the pipe into the clamp. If the machine is set up for a run of pipe having a different diameter, then the fixed jaw 37 may be replaced with one having a groove radius matching the new pipe size.
  • the fixed jaw 37 is located transversely as to the carriage so as to align the axis of the pipe section with the axis of rotation of the pipe closing head 7.
  • the movable clamp jaw 23 is slidably mounted upon the dovetail rail 48 and is provided with a working face corresponding to the fixed jaw, including the groove 50 and inclined portion 51.
  • the piston rod 25 includes a threaded portion 52 engaged in a bore formed in the movable jaw, the piston rod being locked in place by a nut 53 threaded on the rod portion 52.
  • the forward portion of the cylinder is provided with a pair of lugs 54 interfitting a mating pair of lugs 55 rising from the rear-z wardportion of the basesection 45.- A screw 56 passes through the lugs so as to anchor the cylinder to the base section.
  • movable jaw 23 may also be interchanged to suit the various pipe diameters by removing the cylinder and attaching a jaw 23 on the piston rod which has a groove 50 of the proper radius.
  • FIGURE 3 which is clamped as at 64 at an adjusted position along the length of piston rod 10.
  • the lower end of bar 63 includes a U-shaped bracket 65 having vertical switch actuating arms 66-66.
  • the lower portion of each arm includes an adjustment screw 67 arranged .to engage and tripthe stems 68-68 of the switches 60 and 61.
  • the pipe closing head includes a cylindrical collar 70 which is permanently attached to the face plate 7 concentric with the axis of rotation of the face plate.
  • the outer end of the cylindrical collar 70 includes a circular mounting plate 71 which is secured by screws 72 (FIGUREG) to I the end of collar 70.
  • the pipe closing disk 73 is carried by the plate ,71 for rotary and orbital motionwith the plate 71 and is arranged to shift radially relative to the axis of the plate, as explained later.
  • the disk 73 resides in the retracted position shown in FIGURE 6 relative to I the length of pipe 27 at the start of the cycle.
  • Back-up rollers 74-'-74 are carried by plate 71 for orbital motion and rotation adjacent one another on the side of the pipe opposite the disk 73.
  • the back-up rollers 74'74 also reside in the retracted position of FIGURE 6 at the start.
  • the actuating ring 75 is interconnected by means of links and cams with the closing disk 731and back-up rollers 74, as explained later.
  • the actuating ring (FIGURE 3) is connected to the piston rod 10 by a yoke orcrosshead 76 extending diametrically through the cylindrical collar 70 and having 'o-uter endwise portions slidably I passing through .slots 77 formed in the collar 70.
  • the actuating ring 75 (FIGURE 7) is provided with a pair of pivot'blocks' 78-78 attached by screws 80 to. the ring .75.
  • the pivot blocks are located at diametrically opposite sides of the ring along a linedisposed at rightangles to the crosshead 76.
  • Respective pairs of links 81 are. pivotallyconnected as at 82-to each of thepivot blocks 78; The pairs of links. are arranged to actuate the cams which shift the closing disk and back-up rollers in-response to the axial motion of piston rod 10, as explained in detail below.
  • the face plate 6 is rotated continuously during the successive pipe closing operations.
  • cylindrical collar 70 including the crosshead 76 and other components of the closingheacLalso rotate as a unit with the faceplate 6.
  • head 76 is adapted to rotate relative to the piston rod 10.
  • the forward portion ofthepiston rod is counter-turned as at 83 (FIGURE 9) to provide a journal rotatably passing'through the. crosshead v76.
  • the cross-- head is confined endwisely upon :the piston'rod by anut 84, the crosshead bearing is loosely engaged between the nut 84 and the shoulder 85 whichiis delineated by the counterturned portion of the piston rod- 10.
  • the back-up rollers 74 (FIGURES 8 and 9) are Io-i tatably mounted upon [respective screws 8686 which i pass through a flange 87projecting from the inner end.
  • the slide block 88 is shiftably confined ina bearing block 91 which is generally U-shaped in cross sectionzwith its base section 92 seated against and .secured to the circular mounting plate 71 by screws 93.
  • the slide block 88 is confined in the bearing block 91 by a pair of retainer. plates -94--94,- whichare.
  • cam 95 is'pivotally mounted as at 96 in .a forked bracket 97 which'is secured to'the circular mounting plate 71.
  • cam- 95 The outer portion of cam- 95 is pivotally connected as at 98 *to the link 81 which, as previously noted, isconnected to the actuating ring 75;
  • the block--l03 seats against a replaceable shim 104 engaged against the. outer. end of the slide block 88. It will'be understood that if the machine .is set up to operate upon pipe sec-ti-ons'having a diameter greater than that-shown inFIGURES 6-9,:a shim having a thickness less than that shown is. installed in the slide block 88.
  • the dwell recess 100 of cam 95 locates the back-up rollers 74 in a slightly retracted position, providing the clearance 105 (FIGURES 6 and 7) when the actuating ring 75 is in the retracted position shown.
  • the portion of the cam 95 leading from the dwell recess 100 preferably is concentric as at 106 to the pivot pin 96, such that the back-up rollers simply move forward a sufiicient distance to engage the periphery of the pipe as the actuating ring 75 moves forwardly from the position of FIGURE 7 to the position of FIGURE 9.
  • the back-up rollers 74 remain stationary after in tially engaging the periphery of the pipe, while the pipe closing disk 74 progressively advances across the diameter of the pipe during the outward motion of the actuating ring.
  • the closing disk 73 is rotatably mounted as at 109 in a slide block 107, which is generally similar to the slide block 88 of the back-up rollers.
  • Slide block 107 is slotted as at 108 (FIGURE 9) to receive the closing disk 73', with a portion 110 of the disk projecting outwardly beyond the inner end of the block and arranged to act upon the pipe.
  • a scraper plate 111 is attached to the outer face of slide block 107 and is slotted to accommodate the outer portion of the closing disk 73.
  • the opposite sides of the slot slidably embrace the opposite flat faces of the disk to provide a wiping action with respect to the rotating disk. The wiping action removes the scale which forms on the heated end portion 38 of the pipe section and which tends to adhere to the opposed faces of the disk.
  • the slide block 107 is shiftably confined for radial motion relative to the axis of head 7 in a bearing block 112, generally similar to the bearing block 91 of the backup rollers.
  • the bearing block 112 is generally U-shaped in cross section with its base portion 113 (FIGURE 9) seated against the mounting plate 71 and secured in place by screws 114.
  • the slide block 107 is slidably confined within the bearing block by a retainer plate 115 which is also secured to the bearing block by the screws 114.
  • the retainer plate 115 includes, at its leading edge, a V-shaped notch 116, which provides clearance for the portion 110 of the disk as the disk passes through the heated end portion 38 of the pipe during the closing cycle.
  • the slide block 107 is shifted along its radial path from the retracted position (FIGURES 6 and 7) to the advanced position (FIG- URES 8 and 9) by a cam 117 which is also operated by the actuating ring 75.
  • Cam 117 is pivotally mounted as at 118 in a forked bracket 120, which is secured to mounting plate 71, similar to the bracket 97, previously described.
  • the outer portion of cam 117 is pivotally connected as at 121 to the second link 81 of the actuating ring 75 in the manner described earlier with reference to the back-up roller structure.
  • the cam 117 includes an eccentric working surface 122 which acts upon a cam roller 123.
  • Roller 123 is rotatably mounted upon a pin 124 projecting through the rearward portion of the slide block 107. This portion of the slide block is slotted as at 125 to accommodate the roller 123.
  • the recessed dwell portion of the back-up roller cam 95 swings out of nested relationship to its roller 101, to shift the back-up rollers from the retracted position (FIGURE 6) to the advanced position (FIG- URE 8) engaging the periphery of the pipe.
  • the rollers remain in this position throughout the remainder of the stroke of ring 75 by virtue of the concentric working face 106 of the cam 95, as noted earlier.
  • the cam 117 During continued forward motion of the actuating ring, the cam 117, by virtue of its working face 122, which is eccentric to the pivot rod 118, progressively advances the closing disk 73 toward and across the axis of the stationary pipe 27 until the disk 73 reaches its limit of travel shown in FIGURE 9, at which point the closed end 126 is formed on the pipe (FIGURE 13).
  • the backup rollers 74 which remain in tracking engagement with the periphery of the stationary pipe, sustain the pipe against the force of the closing disk as it progressively acts upon the opposite side of the pipe.
  • Both the back-up rollers and closing disk rotate about their own centers while in tracking engagement with the pipe and while moving in an orbit about the central axis of the stationary P P
  • the action of the closing disk 73 and back-up rollers 74 is disclosed diagrammatically in FIGURES 10-l3.
  • the position of the parts in FIGURE 10 represents the initial portion of the cycle, wherein the back-up rollers 74 have bee-n moved into tracking engagement with the heated end portion 38 of the stationary pipe section 27, while rotating in an orbit about the axis of the stationary pipe.
  • the closing disk 73 also moving in an orbit in unison with the back-up rollers, approaches the periphery of the pipe.
  • Continued radial motion of the disk 73 brings the working edge of the disk into tracking engagement with the periphery of the heated, endwise portion 38 of the pipe.
  • the disk engages the pipe it begins to rotate while moving in a spiral path in a flat plane toward the central axis of the pipe, thus progressively constricting the end portion, as indicated at 127 (FIGURE 11).
  • the working edge of the closing disk is curved as at 128, as viewed in profile, providing a sharp edge 129 along one side of the disk.
  • the edge 129 severs the constricted portion 127, to form a slug 130 (FIGURES l2 and 14) which drops from the machine.
  • the method of forming an end closure on a pipe section comprising the steps of heating an end portion of the pipe section to a temperature sufliciently high to reduce the pipe wall to a substantially plastic state, rotating a pipe closing element in an orbit about the heated end portion of the pipe in a plane passing through the heated end portion of the pipe section, and advancing said l l pipe closing element toward and across thelongitudinal axisof the pipe section in said plane while said element is rotating in said orbit, whereby said closing element progressively constricts the heated plastic portion of the pipe section and forms said end closure.
  • the method of forming an end, closure on a pipe section comprising the steps of heating an end portion of the pipe section to a temperature sufiiciently high to reduce the pipe wall to a substantially plastic state,clamping said pipe'section against rotary motion, rotating a pipe closing element in a spiral path about and toward a center, generally common to the longitudinal axis of the pipe section in a plane passing through the heated end portion thereof, and continuing the motion of the closing element in said spiral path; through the said heated end portion and across the longitudinal axis of the pipe section, thereby to progressively constrict the heated plastic portion of the pipe section and to ,form said end closure.
  • the method of forming an end closure on a pipe section comprising the steps of reducing an end portion of the pipe section to asu'bstantially plastic state,.holding said pipe section against rotary motion, rotatinga pipeclosing element in an orbit about the plastichend portionof the pipe section and about a center substantially common to the longitudinal r axis of the pipe section in a plane passing through said plastic end portion and disposed substantially at right angles to the longitudinal axis of the pipe section, andadvancin-g said pipe closing elementtoward and across the longitudinalaxis of the pipe section in said plane, whereby the said closing element moves in a spiral path relative to the longitudinal axis of the pipe section to progressively constrict the plas+ tic portion of the pipe. section and to form said end closure.
  • a pipe closing head which rotates about an (axis generally common to thelongitudinal axis of the pipe section :to bring the heated plastic end portion of the pipe sectiontoa fixed plane adjacent the pipe closing head, said closing head having apipe closing element mounted thereon for orbital motion about the pipe sectionrinia plane passing through the heated end portion thereof, moving the pipe closingelement rela-.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)

Description

Aug. 9, 1966 D. BOWMAN METHOD FOR CLOSING THE ENDS OF PIPES 7 Shets-Sheet 1 Original Filed June 18, 1962 A TTOZA/EY.
Aug. 9, 1966 D. Baw'MAN 3,26 9
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Aug. 9, 1966 D. BOWMAN fifi y' METHOD FOR CLOSING THE ENDS OF PIPES Original Filed June 18, 1962 7 Sheets-Sheet 7 United States Patent 6 Claims. (31. 29-475 The present invention is a division of the co-pending application of Dudley Bowman for Apparatus for Closing the Ends of Pipes, S.N. 203,235, filed June 18, 1962.
This invention relates to a method for swaging the end portion of a section of pipe to form a closed end. Sections of pipe having a closed end of this type are used primarily as feed manifolds for gas ranges and also have other uses in industry.
In the past, two methods have been utilized in fabricating manifolds of this character. In one case, the end portion of the pipe is threaded externally and a closure cap is screwed tightly upon the threaded portion of the pipe. In another method, the end portion of the pipe is closed by a spinning operation, as disclosed in the patent to Winford L. Enghauser, No. 1,939,770, issued on December 19, 1933. In general, this machine operates upon the principle of forcing a swaging tool into frictional engagement with the end portion of the pipe which is spinning at a high rate of speed. The heat developed by the frictional engagement of the swaging tool renders the end portion of the pipe sufficiently malleable to allow the metal of the pipe wall to be swaged to the form of a rounded end wall which is gas tight.
In a later apparatus developed by Winford L. Enghauser, disclosed in Patent No. 2,754,705, issued on July 17, 1956, two pipe sections, each having a closed end are fabricated from a single length of pipe. In this apparatus the central portion of the pipe section is heated to a plastic state, then the pipe section is placed between a pair of rotatable swaging dies which include lobes arranged to constrict the heated portion of the pipe section during rotation of the swaging dies, while the pipe is rotated at relatively high speed. During this operation, the heated central portion of the pipe is progressively constricted and finally pinched oif so as to form two 4 lengths of pipe, each having a rounded end which is formed by the swaging action of the dies.
One of the primary objectives of the present invention has been to provide a method for closing the end of a pipe section, whereby the pipe section remains stationary during the swaging or closing operation, while the swaging tools rotate in an orbit with respect to the end portion of the pipe, as distinguished from the apparatus which requires the pipe to be spun during the swaging operation.
By virtue of this principle, the apparatus is adapted to act upon pipe sections whichare not straight but which may be configura'ted to curved or angular configuration prior to the closing operation. In other words, since the pipe section is not rotated or spun during the closing operation, but remains stationary, the section may be pre-formed to the desired configuration, then closed so as to avoid disrupting the closed end through subsequent pipe bending or other forming operations. According to this aspect of the invention, the section of pipe to be, closed is firmly clamped against rotation in a fixture which is mounted upon a shiftable carriage. The carriage, with the pipe clamped in it, is then advanced axially toward a rotating pipe closing head, with the axis of the stationary pipe located upon the axis of rotation of the head. The pipe enters the head with its the past.
3,264,729 Patented August 9, 1966 ice endwise portion heated to a temperature sufficiently high to reduce the pipe wall to a plastic state.
For accomplishing the method, one preferred form of apparatus is described including a pipe closing head with a rotatable closing disk which is mounted for radial motion relative to the axis of rotation of the head from a retracted position toward and beyond the axis of rotation of the head. During the pipe closing cycle, the closing disk rotates in an orbit with the head about the heated plastic end portion of the pipe and is progressively advanced radially toward and beyond its axis of rotation, which is common to the axis of the stationary pipe. The disk thus tracks upon the periphery of the pipe in a spiral path in a fiat plane and progressively constricts the plastic wall of the pipe. The disk finally reduces the end portion of the cylindrical wall to the form of an end wall which forms a gas tight closure.
A further objective of the invention has been to provide a method which forms a flat end wall on the pipe section, which is disposed at right angles to the axis of the pipe, as distinguished from the rounded ends produced by the pipe spinning apparatus and methods utilized in In the normal usage of the manifolds for gas ranges, a series of tapped holes are formed along the length of the pipe section to receive the nipples or fittings for threading in the burners of the gas range. The fiat or square end provided by the present apparatus thus permits the endwise nipple to be located closer to the closed end of the pipe, thus reducing the length of the manifold required for a given range size.
A further objective of the invention has been to provide a method which can utilize a simplified machine for closing the end of successive pipe sections in a rapid eflicient manner. According to this aspect of the invention, the rotating closing head is provided with back-up rollers which track against the stationary pipe along one side to support the pipe against the force developed by the closing disk, which acts upon the opposite side of the pipe during the closing cycle. The back-up rollers and the closing disk, are shifted along their radial paths of motion by means of cams and links while rotating with the head. The cams are actuated in time with one another by an axially shiftable actuating ring which rotates with the closing head. The axial motion is imparted to the actuating ring by a fluid operated cylinder which is connected to the ring. The pipe clamping fixture, which rigidly clamps the pipe section, and the carriage which shifts the clamping fixture and pipe section into operative relationship with the closing head, are also actuated by respective fluid operated cylinders. Accordingly, the several components of the machine are operated rapidly in proper sequence with one another to clamp the individual pipe section, advance it into the closing head, perform the closing operation, then to withdraw the finished pipe from the head for delivery from the machine in a rapid efficient manner.
Another important objective of the invention is to provide a method of forming an enclosure on a pipe section by utilizing the steps of heating the end portion until it reaches a plastic state, rotating a pipe-closing element in an orbit about the heated section and advancing the pipe-closing element across the longitudinal axis of the pipe section in a manner causing the element to progressively constrict the heated plastic section to thus form a closure.
The various features and advantages of the invention will be more clearly apparent to those skilled in the art from the following description taken in conjunction with the attached drawings.
In the drawings:
FIGURE 1 is a general side view of a pipe closing machine illustrating the principles of the present invention.
FIGURE 2 is a top plan view of the machine shown in FIGURE 1.
FIGURE 3 is an enlarged fragmentary side view taken from; FIGURE 1, illustrating the headstock of the machine.
FIGURE 4 is a cross sectional view, taken along-line 4-4 of FIGURE 1, detailing the pipe clamping mechanism.
FIGURE 5 is a fragmentary end view of the clamping head, as projected from FIGURE 4.
FIGURE 6 is a face view of the pipe closing or ending head as viewed along line 66 of FIGURE 3, the operat.
FIGURE 9 is a sectional view taken along line 9-9 of FIGURE 8, further detailing the pipe closing mechanism.
FIGURES 10-13 are diagrammatic views illustrating the motion of the pipe closing or ending disk with respect to the end portion of the pipe during the closing or pipe ending cycle.
FIGURE 14 is a perspective view illustrating a typical piece .of scrap which issevered from the pipe during the pipe closing cycle.
General arrangement of the machine The machine which has been selected to illustrate the principles of this invention, is generally similar to a metalturning lathe, with parts suitably modified to adapt the machine to the pipe closing or ending operation. The machine shown generally in FIGURES 1 and 2 is adapted to be controlled manually, that is, an operator feeds each. length of pipe manually into the machine, then initiates the pipe closing cycle. Thereafter, the machine runs through. its cycle in an automatic manner, then the operator removes the finished pipe and loads in the next pipe section to repeat the cycle. It will be understood, ,however, that it is contemplated to provide the machine with an automatic feeding apparatus, whereby the lengths of pipe are successively heated to the required working temperature, fed individually to the machine,
then discharged after the pipe closing operation is com-.
pleted, thereby providing complete automatic operation of the machine.
Describedwith reference to FIGURES 1 and 2, the machine comprises a bed, indicated generally at 1, including ways 2 slidably supporting a carriage, indicated generally at 3. A headstock, indicated generally at 4, is mounted upon one end portion of the bed and may represent a conventional speed change, gear-type lathe head-stock, suitably modified, as explained below. As viewed in FIGURE 2, the headstock is driven by a motor 5 which is mounted directly on the headstock and in driving connection with the headstock spindle (not shown).
When equipped with a gear-type speed change transmission, the headstock speed change lever (not shown) is shifted to a selected speed for a given run of pipe (usually in the neighborhood of 400 r.p.m.). Other runs of pipe, due to the type of metal, the diameter of the pipe, or other factors, may require a different spindle speed, which may be selected by operating the speed selector lever. Since the speed change transmission of the headstock does not form an essential part of the invention, it has been omitted from the disclosure. It will be understood that the speed change headstock gearing may be omitted simply by providing a variable speedmotor which is belted directly toithe spindle, orby providing.
a variable speed V-belt pulley system in direct driving connection between the spindle and motor.
The headstock spindle includes a face plate 6 upon which is mounted the pipe closing or ending head,.in-
dicated generally at 7. As explained later, the pipe ending head 7 rotates with the face plate during the operating cycle and includes a pip ending disk and back-up rollers which act upon the-end portion of the pipe towform the closed end, as explained later. In order to actuate the disk and rollers duringthe pipe closing cycle, there is provided an operating cylinderyindicated. generally at 8 (FIGURE 1), which is preferably air operated, and which includes a ,piston rod 10 connected with the components of the closing head, as explained later.
Thecylinder 8 (FIGURES l and,3) is mounted upon a vertical post :11. rising from the floor andis braced by a backet 121depending downwardly 1 froma horizontal support bar 13, which spans the headstock 4 and post 11. Bar 13 is arranged to resist the force generatediby the cylinder 8. In order to accommodate the piston rod 10; the headstock spindle includes an axial bore through which the piston rod 10. passes, its forward end being ro-, t tatably connected to the pipe closing headmechanism 7,
adapting the closing rod. 1 a
In' order to protect; the operator, and to prevent metallic slugs from being thrown from the rotating closing head 7 during the cycle of operation, there is provided a protective shield 14 (FIGURES 1 and 2) which rises from the floor and surrounds the closing head 7. Shield 14 preferably is formed of wire mesh of a suitable grade, the
head to rotate relative to ;the piston structure being generally in thex-form of an inverted U straddling the lathe bed and having its lower ends secured to thefloor;
The shiftable, carriage, previously indicated at 3, in-' cludes a pipe clamp fixturezindicated. generally at 15 (FIGURES 1 and 4), into which the sections of pipe are introduced at the beginning ,of each'cycle. As explained later, the pipe clamp includes a power-operated jaw which engages the pipe and positions it in'axial alignment with the axis of rotation of the closing head 7,,with the heated end of the pipe spaced outwardly from the head at the.
start of the-cycle, as. in FIGURE 1.
After :the cycle is initiated, the carriage 3 and pipe ,clampfixture 15, as a unit, is shifted. axially toward the closing head, so as to,
locate the heated endportion of the pipe in ,the operating zone of the pipe closing, head 7.
In order to shift the carriage and pipe clamp from the retracted position shown-in FIGURE 1 to the extended working position (FIGURE 7), there is provided'a power cylinder 16 pivotally connected as .at=17 to a bracket 18 rising from the bedl. The foward end of cylinder:16
includes a piston rod 20 connected as at 21 to the carriage 3, arrangedto shift the carriage, and pipe clamp to the retracted and advanced positions along the ways 2 of the bed. Cylinder being supplied to the rearward end .of the'cylinder by way of theconduit 22 to shift the carriage to its advanced and includes a pistonrod 25 ;whichis connected to the movable jaw 23. Air pressure-is supplied to cylinder 24 by way of a conduit 26 for shifting the jaw in clamping direction; A-similar conduit (not shown) is in communication with the forward end of the cylinder and arranged to shift'the piston and jaw 23 to the openorretracted position shown in FIGURE 4. I
16 is also air operated, air pressure The stroke of the carriage and pipe clamp fixture, as a unit to its retracted and advanced positions is fixed. Therefore, in order to locate the end portion of the pipe axially with respect to the pipe closing head 7, the length of pipe, indicated at 27 in FIGURE 1, must be located axially with respect to the pipe clamp fixture 15 when the length of pipe is placed in the machine. For this purpose, the carriage 3 includes a pipe gauge indicated generally at 28, which provides an abutment surface engageable with the rearward end of the section of pipe when it is placed in the clamp fixture 15. Since the stroke of the clamp fixture 15 is fixed, and the pieces of pipe to be closed are of uniform length, the heated forward end portion of each pipe section is properly located with respect to the closing head when the pipe clamp is shifted from the retracted to the advanced working position.
As best shown in FIGURES 1 and 2, the pipe gauge 28 comprises a horizontal bar 30 extending in cantilever fashion from a vertical bracket 31 which includes a cross piece or foot 32 attached to the rearward portion of the carriage 3. The horizontal bar 30 includes an adjustable gauge block 33 slidably mounted on bar 30 and including a clamping screw 29 adapted to clamp the block 33 in its adjusted position along the bar 30. A rod 34 projects forwardly from the gauge block 33 and the outer end of rod 34 includes a head 35 which forms a gauge surface for the rearward end of the length of pipe 27. The upper surface of the horizontal bar 30 is located vertically in a plane to support and align the length of pipe 27 axially with respect to the axis of rotation of the pipe closing head 7.
In setting up the machine for pipe sections of a given length, the clamp block 33 is adjusted along the horizontal bar 30 to accommodate for the pipe length. In other words, the parts are so adjusted that the forward heated end of the pipe is spaced outwardly from the head 17 a distance corresponding to the forward stroke of the carriage (with the carriage retracted, FIGURE 1). The set-up is such that the end portion of the pipe is properly related to the closing mechanism when the carriage and the pipe section are shifted to the advanced working position. Thus, after the gauging device is properly adjusted for a given pipe length, the closed end is formed on the successive pipe sections at the same point so as to produce closed pipe sections of uniform length in the successive cycles of operation.
Cycle operation As noted above, the carriage 3 resides in the retracted position shown in FIGURE 1 at the end of each cycle of operation, with the shiftable clamp jaw 23 shifted to the open position shown in FIGURE 4. At the start of the cycle the operator places the section of pipe 27 upon the gauge bar 30 with its rearward end in abutment with the gauge head 35, as noted above. Thereafter, the operator depresses a manually operated push button 36 (FIG- URE 2) which initiates the cycle of operation. The push button switch is interconnected in an electrical control circuit, including limit switches which are shifted in response to the operation of the carriage 3, pipe closing head 7, and shiftable jaw 23 to provide operation of these parts in proper sequence. The control circuit includes electrically operated valves which respond to the tripping of the limit switches, the valves being arranged to admit air pressure to the actuating cylinders 8, 16 and 24 during the cycle of operation. The control system does not form an essential part of the invention; therefore, it has been omitted from this disclosure. It will be understood that the operation of the several cylinders can be regulated manually if desired, in which case the control system is omitted.
The main motor 5 is energized continuously during the operation of the machine so as to avoid stopping and starting the pipe closing head 7 during each cycle. It will be understood that the end portion of each pipe section,
which is to be closed, is heated to a temperature in the neighborhood of l800-2000 R, which has been found to reduce the metal to a suitable plastic condition for the forming or forging action carried out by the closing head 7. The heating process preferably is carried out by an induction heating apparatus, although it is also contemplated to heat the pipes in a gas-fired furnace. The mode of heating the pipes does not form a part of the present invention.
Assuming that the machine cycle is regulated by the electrical control system, operation of the push button 36 by the operator energizes the clamp piston 24, causing the movable jaw to be shifted into clamping engagement with the pipe section 27 which is positioned axially by the gauge head 35 and laterally by the fixed jaw 37 (FIGURE 4). Upon reaching its clamping position, jaw 23 trips a limit switch (not shown) which energizes the carriage cylinder 16, causing the carriage, with the clamped pipe section, to be shifted from the retracted position to the advanced position of FIGURE 7, thereby bringing the heated end portion 38 of the pipe axially into the working zone of the closing head 7.
When the carriage reaches its advanced position, it trips a second limit switch (not shown) of the control circuit and causes air pressure to be applied to the cylinder 8, which regulates the advancement of the back-up rollers and closing disk of the closing head 7, causing the heated end portion 38 of the pipe to be closed, as explained later, thus completing. the cycle. At this point, a second push button 36a of the manual switch may be depressed by the operator to retract the components of the closing head 7 (cylinder 8). The carriage 3 is then retracted (cylinder 16) so as to withdraw the closed pipe from the closing head 7. Thereafter, the clamp jaw 23 is retracted (cylinder 24) to release the finished pipe section 27, thereby conditioning the machine for the next cycle of operation.
Carriage and pipe clamping fixture Described in detail with reference to FIGURES 4 and 5, the carriage 3 comprises a one-piece rigid casting of conventional design, having V-shaped grooves 40 formed in it lower surface slidably interfitting the upper surface of the ways 2 of the bed. The upper surface of the carriage is provided with a dovetail rail 41 extending transversely of the bed, a cross slide 42 being slidably interfitted upon the dovetail 41 and held rigidly in adjusted position by clamping means (not shown). The cross slide 42 also includes a dovetail rail 43, parallel with the rail 41 and slidably supporting a clamp block 44 upon which is mounted the pipe clamp fixture, previously indicated at 15. The clamp block 44 is rigidly clamped in centered position with respect to the cross slide 42.
The pipe fixture 15 is bolted to the clamp block 44 and comprises a base section 45 including lugs 46 seated upon the clamp block 44 and secured thereto by screws 47. The base section 45 includes a dovetail rail 48, and the fixed clamp jaw 37 interfits the rail 48 and is secured rigidly in place by screws 49. The fixed jaw 37 includes, in its clamping face, an arcuate groove 50, the radius of which corresponds to the radius of the pipe section 27. The upper portion of the jaw has an outwardly inclined section 51 leading to the groove 50 to facilitate the insertion of the pipe into the clamp. If the machine is set up for a run of pipe having a different diameter, then the fixed jaw 37 may be replaced with one having a groove radius matching the new pipe size. The fixed jaw 37 is located transversely as to the carriage so as to align the axis of the pipe section with the axis of rotation of the pipe closing head 7.
The movable clamp jaw 23 is slidably mounted upon the dovetail rail 48 and is provided with a working face corresponding to the fixed jaw, including the groove 50 and inclined portion 51. In order to connect the clamp cylinder 24 to jaw 23, the piston rod 25 includes a threaded portion 52 engaged in a bore formed in the movable jaw, the piston rod being locked in place bya nut 53 threaded on the rod portion 52. In ordertoconnect the cylinder 24 to the base section 45, the forward portion of the cylinder is provided with a pair of lugs 54 interfitting a mating pair of lugs 55 rising from the rear-z wardportion of the basesection 45.- A screw 56 passes through the lugs so as to anchor the cylinder to the base section. It will be understood that movable jaw 23 may also be interchanged to suit the various pipe diameters by removing the cylinder and attaching a jaw 23 on the piston rod which has a groove 50 of the proper radius.
Pipe closing head As noted earlier, the closing head 7 (FIGURE 3) is mounted upon the face plate 6 of the headstock 4. Dur
ing .the closing cycle, thecomponents of the pipe closing head are shifted through the operating cycle by' the .cylin-,
der 8 by way of a piston rod 10, which passes through the hollow spindle of the headstock. The range of motion.
(FIGURE 3) which is clamped as at 64 at an adjusted position along the length of piston rod 10. The lower end of bar 63 includes a U-shaped bracket 65 having vertical switch actuating arms 66-66. The lower portion of each arm includes an adjustment screw 67 arranged .to engage and tripthe stems 68-68 of the switches 60 and 61. After the operator initates the cycle of operation (by depressing the push button 36), and the carriage 3 shifts the clamped pipe section axially into the pipe closing head 7, then the control system applies air pressure .to the rearward end of cylinder 8 to shift the pipe closing components of the head through the pipe closing stroke. When the limit of forward motion is reached (FIGURE 13), the left hand adjustment screw 67 (FIGURE 3) trips the stem 68 of switch 61 (FIGURE 3) to limit the motion of the closing head components. When the operator de-. presses push button 36a to retract the components, the
system applies air pressure to the forward end of-cylinder 8, causing the pipe closing mechanism to be retracted to thenormal position shown in FIGURE'6. When the components of the closing head 7 are thus fully retracted,
the right hand adjustment screw 67 trips the stern of switch to deenergize the cylinder 8 with the components retracted.
Described in detail (FIGURES 3 and 6-9), the pipe closing head includes a cylindrical collar 70 which is permanently attached to the face plate 7 concentric with the axis of rotation of the face plate. The outer end of the cylindrical collar 70 includes a circular mounting plate 71 which is secured by screws 72 (FIGUREG) to I the end of collar 70. The pipe closing disk 73 is carried by the plate ,71 for rotary and orbital motionwith the plate 71 and is arranged to shift radially relative to the axis of the plate, as explained later. The disk 73 resides in the retracted position shown in FIGURE 6 relative to I the length of pipe 27 at the start of the cycle. Back-up rollers 74-'-74 are carried by plate 71 for orbital motion and rotation adjacent one another on the side of the pipe opposite the disk 73. The back-up rollers 74'74 also reside in the retracted position of FIGURE 6 at the start.
The closing disk 73 and back-up rollers 74--74 a re shifted during the pipe closing cycle from the positionof FIGURE 6 to the position of FIGURE 7 by an actuating 85 ring 75 which slidably encircles the cylindrical collar 70. The actuating ring 75 is interconnected by means of links and cams with the closing disk 731and back-up rollers 74, as explained later. The actuating ring (FIGURE 3) is connected to the piston rod 10 by a yoke orcrosshead 76 extending diametrically through the cylindrical collar 70 and having 'o-uter endwise portions slidably I passing through .slots 77 formed in the collar 70. The portions of they crosshead 76=which project. beyond the: periphery of the collar70 are attached as at=79 (FIGURES) to the actuating ring atdiametrically oppositesides.
In order to shiftthe closing. disk .73 and back-up rollers 74 relative .to the pipe section: 37', the actuating ring 75 (FIGURE 7) is provided with a pair of pivot'blocks' 78-78 attached by screws 80 to. the ring .75. The pivot blocks are located at diametrically opposite sides of the ring along a linedisposed at rightangles to the crosshead 76. Respective pairs of links 81 are. pivotallyconnected as at 82-to each of thepivot blocks 78; The pairs of links. are arranged to actuate the cams which shift the closing disk and back-up rollers in-response to the axial motion of piston rod 10, as explained in detail below.
Asnoted earlier, the face plate 6 is rotated continuously during the successive pipe closing operations. The
cylindrical collar 70, including the crosshead 76 and other components of the closingheacLalso rotate as a unit with the faceplate 6. head 76 is adapted to rotate relative to the piston rod 10.
For this purpose, the forward portion ofthepiston rod is counter-turned as at 83 (FIGURE 9) to provide a journal rotatably passing'through the. crosshead v76. The cross-- head is confined endwisely upon :the piston'rod by anut 84, the crosshead bearing is loosely engaged between the nut 84 and the shoulder 85 whichiis delineated by the counterturned portion of the piston rod- 10.
The back-up rollers 74 (FIGURES 8 and 9) are Io-i tatably mounted upon [respective screws 8686 which i pass through a flange 87projecting from the inner end.
of a slide block 88. Thezscrews 86 are locked in adjusted position by respectivenuts' 90. The slide block 88 is shiftably confined ina bearing block 91 which is generally U-shaped in cross sectionzwith its base section 92 seated against and .secured to the circular mounting plate 71 by screws 93. The slide block 88 is confined in the bearing block 91 by a pair of retainer. plates -94--94,- whichare.
also secured by the screws 93;? I
The slide block 88 and its back-up rollers 74 are shifted along a line radial to the axis of rotation of the; closing head from the retractedposition (FIGURES 6 and 7) to the advanced position (FIGURES 8 and 9) by the cam 95, which is rocked by the actuating ring 75'.- As best shown in FIGURE 7, cam 95 is'pivotally mounted as at 96 in .a forked bracket 97 which'is secured to'the circular mounting plate 71. The outer portion of cam- 95 is pivotally connected as at 98 *to the link 81 which, as previously noted, isconnected to the actuating ring 75; The cam 95 includes a recessed dwell portion 100 which normally nests with a roller 101 in=the retracted position of the back-up rollers, as shown in FIGURES 6 and. 7.
As shown in FIGURES 8'and 9, the roller-101' isrotat-v ably mounted as at 102 in=-a bearing block 103 which is attached to the outer end portion of the slide block:88. In order to.accornmodate for the diameter of the pipe section 27, the block--l03 seats against a replaceable shim 104 engaged against the. outer. end of the slide block 88. It will'be understood that if the machine .is set up to operate upon pipe sec-ti-ons'having a diameter greater than that-shown inFIGURES 6-9,:a shim having a thickness less than that shown is. installed in the slide block 88.
On the other hand if the ,pipe :sections have a smaller bearingblock 91.
In the: present-arrangement,- the cross 1 It will be understood that the dwell recess 100 of cam 95 locates the back-up rollers 74 in a slightly retracted position, providing the clearance 105 (FIGURES 6 and 7) when the actuating ring 75 is in the retracted position shown. The portion of the cam 95 leading from the dwell recess 100 preferably is concentric as at 106 to the pivot pin 96, such that the back-up rollers simply move forward a sufiicient distance to engage the periphery of the pipe as the actuating ring 75 moves forwardly from the position of FIGURE 7 to the position of FIGURE 9. In other words, the back-up rollers 74 remain stationary after in tially engaging the periphery of the pipe, while the pipe closing disk 74 progressively advances across the diameter of the pipe during the outward motion of the actuating ring.
As best shown in FIGURES 8 and 9, the closing disk 73 is rotatably mounted as at 109 in a slide block 107, which is generally similar to the slide block 88 of the back-up rollers. Slide block 107 is slotted as at 108 (FIGURE 9) to receive the closing disk 73', with a portion 110 of the disk projecting outwardly beyond the inner end of the block and arranged to act upon the pipe. A scraper plate 111 is attached to the outer face of slide block 107 and is slotted to accommodate the outer portion of the closing disk 73. The opposite sides of the slot slidably embrace the opposite flat faces of the disk to provide a wiping action with respect to the rotating disk. The wiping action removes the scale which forms on the heated end portion 38 of the pipe section and which tends to adhere to the opposed faces of the disk.
The slide block 107 is shiftably confined for radial motion relative to the axis of head 7 in a bearing block 112, generally similar to the bearing block 91 of the backup rollers. The bearing block 112 is generally U-shaped in cross section with its base portion 113 (FIGURE 9) seated against the mounting plate 71 and secured in place by screws 114. The slide block 107 is slidably confined within the bearing block by a retainer plate 115 which is also secured to the bearing block by the screws 114. As viewed in FIGURE 6, the retainer plate 115 includes, at its leading edge, a V-shaped notch 116, which provides clearance for the portion 110 of the disk as the disk passes through the heated end portion 38 of the pipe during the closing cycle.
The slide block 107, with its rotatable closing disk 73, is shifted along its radial path from the retracted position (FIGURES 6 and 7) to the advanced position (FIG- URES 8 and 9) by a cam 117 which is also operated by the actuating ring 75. Cam 117 is pivotally mounted as at 118 in a forked bracket 120, which is secured to mounting plate 71, similar to the bracket 97, previously described. The outer portion of cam 117 is pivotally connected as at 121 to the second link 81 of the actuating ring 75 in the manner described earlier with reference to the back-up roller structure. The cam 117 includes an eccentric working surface 122 which acts upon a cam roller 123. Roller 123 is rotatably mounted upon a pin 124 projecting through the rearward portion of the slide block 107. This portion of the slide block is slotted as at 125 to accommodate the roller 123.
Operation of closing head As noted earlier, the closing head 7 and its components rotate continuously while the machine is in operation. Centrifugal force, which is generated by this rotary motion, acts upon the slide blocks 88 and 107, and their associated parts, thus forcing these elements normally to the retracted position shown in FIGURES 6 and 7. When air pressure is applied to the rearward end of cylinder 8 to force the actuating ring 75 forwardly, the slide blocks are forced inwardly toward one another counter to the centrifugal force, as indicated by the arrows in FIGURE 9.
During the initial forward motion of the actuating ring 75, the recessed dwell portion of the back-up roller cam 95 swings out of nested relationship to its roller 101, to shift the back-up rollers from the retracted position (FIGURE 6) to the advanced position (FIG- URE 8) engaging the periphery of the pipe. The rollers remain in this position throughout the remainder of the stroke of ring 75 by virtue of the concentric working face 106 of the cam 95, as noted earlier. During continued forward motion of the actuating ring, the cam 117, by virtue of its working face 122, which is eccentric to the pivot rod 118, progressively advances the closing disk 73 toward and across the axis of the stationary pipe 27 until the disk 73 reaches its limit of travel shown in FIGURE 9, at which point the closed end 126 is formed on the pipe (FIGURE 13). It will be understood that the backup rollers 74, which remain in tracking engagement with the periphery of the stationary pipe, sustain the pipe against the force of the closing disk as it progressively acts upon the opposite side of the pipe. Both the back-up rollers and closing disk rotate about their own centers while in tracking engagement with the pipe and while moving in an orbit about the central axis of the stationary P P The action of the closing disk 73 and back-up rollers 74 is disclosed diagrammatically in FIGURES 10-l3. The position of the parts in FIGURE 10 represents the initial portion of the cycle, wherein the back-up rollers 74 have bee-n moved into tracking engagement with the heated end portion 38 of the stationary pipe section 27, while rotating in an orbit about the axis of the stationary pipe. At this time, the closing disk 73 also moving in an orbit in unison with the back-up rollers, approaches the periphery of the pipe. Continued radial motion of the disk 73 (FIGURE 11) brings the working edge of the disk into tracking engagement with the periphery of the heated, endwise portion 38 of the pipe.
As the disk engages the pipe it begins to rotate while moving in a spiral path in a flat plane toward the central axis of the pipe, thus progressively constricting the end portion, as indicated at 127 (FIGURE 11). It will be noted that the working edge of the closing disk is curved as at 128, as viewed in profile, providing a sharp edge 129 along one side of the disk. As the edge of the disk approaches the axis of the pipe, which is common to the axis of rotation of the closing head 7, the edge 129 severs the constricted portion 127, to form a slug 130 (FIGURES l2 and 14) which drops from the machine.
At this state (FIGURE 12) the plastic portion 38 of the pipe has been swaged to form the closed end 126, which is slightly convex, as indicated at 132. Continued motion of the working edge of the disk across and beyond the axis 133 of the pipe (FIGURE 13) causes the curved edge 128 and flat face 134 of the disk to create a wiping action with respect to the closed end so as to flatten the end, as indicated at in FIGURE 13, thus completing the cycle. Thereafter, the disk 73 and back-up rollers 74 are retracted, as indicated by the arrows, the finished pipe is withdrawn from the closing head as described earlier.
There has been described a method of closing the ends of tubular conduits including the steps of heating the end portion of a pipe section until it reaches a plastic state, securing the pipe against rotation, rotating apipeclosing instrument about the heated portion and moving such an orbiting instrument through the heated portion in a plane transverse to the axis of the pipe, whereby the end of the pipe is gradually constricted until closed.
Having described my invention, I claim:
1. The method of forming an end closure on a pipe section comprising the steps of heating an end portion of the pipe section to a temperature sufliciently high to reduce the pipe wall to a substantially plastic state, rotating a pipe closing element in an orbit about the heated end portion of the pipe in a plane passing through the heated end portion of the pipe section, and advancing said l l pipe closing element toward and across thelongitudinal axisof the pipe section in said plane while said element is rotating in said orbit, whereby said closing element progressively constricts the heated plastic portion of the pipe section and forms said end closure.
2., The method of forming an end, closure on a pipe section comprising the steps of heating an end portion of the pipe section to a temperature sufiiciently high to reduce the pipe wall to a substantially plastic state,clamping said pipe'section against rotary motion, rotating a pipe closing element in a spiral path about and toward a center, generally common to the longitudinal axis of the pipe section in a plane passing through the heated end portion thereof, and continuing the motion of the closing element in said spiral path; through the said heated end portion and across the longitudinal axis of the pipe section, thereby to progressively constrict the heated plastic portion of the pipe section and to ,form said end closure.
3.The method of forming an end closure on a pipe section comprising the steps of reducing an end portion of the pipe section to asu'bstantially plastic state,.holding said pipe section against rotary motion, rotatinga pipeclosing element in an orbit about the plastichend portionof the pipe section and about a center substantially common to the longitudinal r axis of the pipe section in a plane passing through said plastic end portion and disposed substantially at right angles to the longitudinal axis of the pipe section, andadvancin-g said pipe closing elementtoward and across the longitudinalaxis of the pipe section in said plane, whereby the said closing element moves in a spiral path relative to the longitudinal axis of the pipe section to progressively constrict the plas+ tic portion of the pipe. section and to form said end closure.
4. The method of forminga flat end closure wall on a pipe section, said wall being disposedat right angles to the longitudinal axis of pipe section, said method comprising the steps of heating anfend portion ofthe. pipe section to a temperature sufliciently high to reducethe pipe Wall substantially toa plastic state, clamping said.
pipe section in a fixture which holds the pipe section against rotary motion, rotating a pipe closing element in an orbit about the heated end portion of the pipe and about a center substantially common to the longitudinal axis of the pipe section in a plane passing through the heated end portion and disposed substantially at right angles to the longitudinal-axis of the pipe section, and advancing said pipe closing element toward and across the longitudinal axis of the pipe section in said plane at right angles to the longitudinal axis of the pipe section, whereby said closing element progressively constricts the heated plastic end portion of the pipe section to form a substantially flat end closure wall disposed in a plane sub,
stantially at right anglesitothe longitudinal axis ofthe pipe section.
5.-The method of forming a flat end closure wall on a pipesection, said end wall being disposed at right angles to the longitudinal axis of=pipe section, ,said method comprising the steps of' heating anendportion of the .pipe= section to a temperature, .sufliciently high to reduce the pipe wallisubstantially'to a plasticstate, clamping said pipe section inra fixturewhich holds :the pipe section against rotary motion, rotating: a back-up element in an: orbit in tracking engagement with the peripheryxof the,
pipe section adjacent the heated end portionthereof to supportthey pipetsection transversely, rotating a pipe closing element in an orbitpabout the heated end portion of thepipe on the side oppositethe said back-up ele'ment,
and advancing said pipe [closing element through the' heated end portion;thereof toward and beyondthezlongitudinal axis of the pipe section; whereby the said closing elementprogressively constn'cts the :heated plastic end portion of the .pipe'section towforma substantially flat end closure wall disposed in a plane substantially at right anglesto the longitudinal axis ofthe pipe section.
tudinal axis of-the" pipe toward a pipe closing head which rotates about an (axis generally common to thelongitudinal axis of the pipe section :to bring the heated plastic end portion of the pipe sectiontoa fixed plane adjacent the pipe closing head, said closing head having apipe closing element mounted thereon for orbital motion about the pipe sectionrinia plane passing through the heated end portion thereof, moving the pipe closingelement rela-.
tive to the closing head along a line generally radialto the axis of rotation of the head, whereby the closing ele-\ ment engages the heated, plastic .walll of the pipe to progressively constrict the same, and continuing said motion until the said closing element advances to and beyond the axis otthe stationary pipe section, thereby to-form a fiat end wall thereon which isidisposed in a plane substantially at rightvangles to the :axis of the pipe section.
References Cited by theEx'aminer UNITEDvSTATES PATENTS 2,400,059 JOHN -F. CAMPBELL, Primary Examiner;
8/1946 Burch 228 XR

Claims (1)

1. THE METHOD OF FORMING AN END CLOSURE ON A PIPE SECTION COMPRISING THE STEPS OF HEATING AN END PORTION OF THE PIPE SECTION TO A TEMPERATURE SUFFICIENTLY HIGH TO REDUCE THE PIPE WALL TO A SUBSTANTIALLY PLASTIC STATE, ROTATING A PIPE CLOSING ELEMENT IN AN ORBIT ABOUT THE HEATED END PORTION OF THE PIPE IN A PLANE PASSING THROUGH THE HEATED END PORTION OF THE PIPE SECTION, AND ADVANCING SAID PIPE CLOSING ELEMENT TOWARD AND ACROSS THE LONGITUDINAL AXIS OF THE PIPE SECTION IN SAID PLANE WHILE SAID ELEMENT IS ROTATING IN SAID ORBIT, WHEREBY SAID CLOSING ELEMENT PROGRESSIVELY CONSTRICTS THE HEATED PLASTIC PORTION OF THE PIPE SECTION AND FORMS SAID END CLOSURE.
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0769337A1 (en) * 1995-10-18 1997-04-23 MAGNETI MARELLI CLIMATIZZAZIONE S.r.l. A method of closing an end of a metal pipe
US6154961A (en) * 1998-05-22 2000-12-05 Ah-U Co., Ltd. Method for manufacturing an water hammer arrester
EP1488870A1 (en) * 2003-06-19 2004-12-22 S.P.I.C.E. Group S.R.L. Method and apparatus for sealing a pipe that conveys gases or liquids
CN102319817A (en) * 2011-08-17 2012-01-18 天津赛瑞机器设备有限公司 Tube end closing method for dope tube
US20150223979A1 (en) * 2012-08-28 2015-08-13 Mani, Inc. Vitreous body surgical probe and method of manufacturing same
US10105746B1 (en) 2015-09-14 2018-10-23 Shoals Tubular Products, Inc. Tube end sealing method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US172443A (en) * 1876-01-18 Improvement in machines for welding the ends of tubes
US2400059A (en) * 1931-09-15 1946-05-07 Radford Lawrence Instrument for measuring range and altitude

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US172443A (en) * 1876-01-18 Improvement in machines for welding the ends of tubes
US2400059A (en) * 1931-09-15 1946-05-07 Radford Lawrence Instrument for measuring range and altitude

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0769337A1 (en) * 1995-10-18 1997-04-23 MAGNETI MARELLI CLIMATIZZAZIONE S.r.l. A method of closing an end of a metal pipe
US6154961A (en) * 1998-05-22 2000-12-05 Ah-U Co., Ltd. Method for manufacturing an water hammer arrester
EP1488870A1 (en) * 2003-06-19 2004-12-22 S.P.I.C.E. Group S.R.L. Method and apparatus for sealing a pipe that conveys gases or liquids
CN102319817A (en) * 2011-08-17 2012-01-18 天津赛瑞机器设备有限公司 Tube end closing method for dope tube
CN102319817B (en) * 2011-08-17 2013-08-21 天津赛瑞机器设备有限公司 Tube end closing method for dope tube
US20150223979A1 (en) * 2012-08-28 2015-08-13 Mani, Inc. Vitreous body surgical probe and method of manufacturing same
US10105746B1 (en) 2015-09-14 2018-10-23 Shoals Tubular Products, Inc. Tube end sealing method

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