US3245751A - Textile fibers having improved dyeability and method of preparing same - Google Patents

Textile fibers having improved dyeability and method of preparing same Download PDF

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US3245751A
US3245751A US281829A US28182963A US3245751A US 3245751 A US3245751 A US 3245751A US 281829 A US281829 A US 281829A US 28182963 A US28182963 A US 28182963A US 3245751 A US3245751 A US 3245751A
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fibers
dyes
textile fibers
acid
preparing same
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US281829A
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Bonvicini Alberto
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Montedison SpA
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Montedison SpA
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/79Polyolefins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/02Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D01F6/04Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
    • D01F6/06Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins from polypropylene
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/5214Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
    • D06P1/5228Polyalkenyl alcohols, e.g. PVA
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/22Effecting variation of dye affinity on textile material by chemical means that react with the fibre
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S8/00Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
    • Y10S8/09Polyolefin

Definitions

  • the present invention relates to the preparation of textile fibers and of films, tapes, shaped articles and the like, from polyolefins consisting essentially of isotactic macromolecules and obtained by low pressure polymerization with stereospecific catalysts, which fibers are unusually receptive to various types of dyes.
  • the present invention relates to the preparation of dyeable textile fibers by the extrusion of a mixture of a polyolefin and a basic nitrogen polycondensate, and to the post-treatment of the resulting fibers.
  • the polyolefin is obtained by the stereospecific polymerization of a monomer of the formula in which R is an alkyl or aryl group or a hydrogen atom.
  • suitable polyolefins include polyethylene, propylene, polybutene-l, polypentene-1, poly-4-methylpentene, polystyrene and the like.
  • a preferred polyolefin is polypropylene, obtained by the stereospecific polymerization of propylene and consisting essentially of isotactic macromolecules, e.g., as defined by Natta, US. Patent 2,882,- 263.
  • the present invention provides a process for preparing fibers of polyolefins, which fibers exhibit unusual receptivity to dyes and a remarkable dye fastness.
  • textile fibers having an affinity for dyes and being obtained by extruding a mixture of polyolefin with from about 1 to 25% by Weight of a basic nitrogen polycondensate are rendered particularly receptive and exhibit a remarkable color fast- Patented Apr. 12, 1966 thereof with a solution of polyvinyl alcohol and an aldeyde.
  • the solutions used according to this invention should desirably have a concentration of polyvinyl alcohol from 0.1 to 10% by weight, and an aldehyde concentration of from about 0.2 to 20% by weight.
  • the method of the present invention is generally applied to polyolefin fibers modified by the addition of a basic nitrogen compound.
  • the method is preferably applied to fibers of polypropylene modified by the addition (before spinning) of basic polycondensates of epichlorohydrin, such as octadecylamine/epichlorohydrin/piperazine polycondensates and the like, as well as polycondensates of diglycidylamines with amines and diamines, of dihalogen-derivatives with bis-secondary diamines, etc.
  • Other basic nitrogen compounds which can be employed include polyalkylenimines, and polyvinylpyridines.
  • the treatment of the present invention may be carried out before or after stretching. Such treatment is carried out at a temperature of from about room temperature to C., for a period of time of from about 2-3 seconds to a few hours.
  • Suitable aldehydes include formaldehyde, acetaldehyde, propionaldehyde, acrylaldehyde, butyraldehyde, and the like.
  • the fibers and the other manufactured articles can also be subjected to an acid treatment, more particularly with sulfuric acid, which further improves their dyeability and their color fastness.
  • the fibers obtained by virtue of the present invention exhibit a remarkable receptivity to acid dyes, metallized dyes, and disperse dyes. They also exhibit a good afiinity for basic dyes and vat dyes.
  • control dyeing tests were carried out for 1 hour and a half at the boiling point, in baths containing 2.5% of dye by Weight of the fibers, with a fiber/bath ratio of 1:40.
  • Dyeing with acid and metallized dyes was carried out in the presence of 3% ammonium acetate (calculated on the fiber weight) and of 1% of a surface-active agent, for example, the condensation product of ethylene oxide with octylphenol having a molecular weight of about 450.
  • a surface-active agent for example, the condensation product of ethylene oxide with octylphenol having a molecular weight of about 450.
  • the fibers were rinsed with running water, and exhibited intense colors with acid, metallized and disperse dyes.
  • a method of improving the dye receptivity .and dye fastness of fibers obtained by molten mass extrusion of a mixture of a polyolefin and a basic nitrogen compound comprising treating said fibers with a solution containing polyvinyl alcohol and an aldehyde for a time of from about 2-3 seconds to 24 hours at a temperature of from about room temperature to the boiling point of the solvent for said polyvinyl alcohol and aldehyde.
  • polyolefin is polypropylene prepared with the aid of stereospecific catalysts and consisting essentially of isotactic macromolecules.
  • aldehyde is selected from the group consisting of formaldehyde, acetaldehyde, propionaldehyde, acrylalde-hyde, and butyraldehyde.
  • nitrogen polycondensate is prepared by the reaction of epichlorohydrin, piperazine and dodecylamine.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Coloring (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Artificial Filaments (AREA)

Description

United States Patent 3,245,751 TEXTILE FIBERS HAVING IMPROVED DYEABIL- ITY AND METHOD OF PREPARING SAME Alberto Bonvicini, Terni, Italy, assignor to Montecatini Societa Generale per llndustria Mineraria e Chimica, Milan, Italy No Drawing. Filed May 20, 1963, Ser. No. 281,829 Claims priority, application Italy, May 24, 1962, 10,342/ 62 Claims. (Cl. 8-100) The present invention relates to the preparation of textile fibers and of films, tapes, shaped articles and the like, from polyolefins consisting essentially of isotactic macromolecules and obtained by low pressure polymerization with stereospecific catalysts, which fibers are unusually receptive to various types of dyes.
More particularly, the present invention relates to the preparation of dyeable textile fibers by the extrusion of a mixture of a polyolefin and a basic nitrogen polycondensate, and to the post-treatment of the resulting fibers.
The polyolefin is obtained by the stereospecific polymerization of a monomer of the formula in which R is an alkyl or aryl group or a hydrogen atom. Thus suitable polyolefins include polyethylene, propylene, polybutene-l, polypentene-1, poly-4-methylpentene, polystyrene and the like. A preferred polyolefin is polypropylene, obtained by the stereospecific polymerization of propylene and consisting essentially of isotactic macromolecules, e.g., as defined by Natta, US. Patent 2,882,- 263.
Various processes for preparing fibers from polyolefins have been described heretofore. These fibers have remarkable mechanical characteristics but do not exhibit a very high receptivity for dyes.
The present invention provides a process for preparing fibers of polyolefins, which fibers exhibit unusual receptivity to dyes and a remarkable dye fastness.
I 'have surprisingly found that textile fibers having an affinity for dyes and being obtained by extruding a mixture of polyolefin with from about 1 to 25% by Weight of a basic nitrogen polycondensate, are rendered particularly receptive and exhibit a remarkable color fast- Patented Apr. 12, 1966 thereof with a solution of polyvinyl alcohol and an aldeyde.
The solutions used according to this invention should desirably have a concentration of polyvinyl alcohol from 0.1 to 10% by weight, and an aldehyde concentration of from about 0.2 to 20% by weight.
The method of the present invention is generally applied to polyolefin fibers modified by the addition of a basic nitrogen compound. The method is preferably applied to fibers of polypropylene modified by the addition (before spinning) of basic polycondensates of epichlorohydrin, such as octadecylamine/epichlorohydrin/piperazine polycondensates and the like, as well as polycondensates of diglycidylamines with amines and diamines, of dihalogen-derivatives with bis-secondary diamines, etc. Other basic nitrogen compounds which can be employed include polyalkylenimines, and polyvinylpyridines.
The treatment of the present invention may be carried out before or after stretching. Such treatment is carried out at a temperature of from about room temperature to C., for a period of time of from about 2-3 seconds to a few hours.
Suitable aldehydes include formaldehyde, acetaldehyde, propionaldehyde, acrylaldehyde, butyraldehyde, and the like.
The fibers and the other manufactured articles can also be subjected to an acid treatment, more particularly with sulfuric acid, which further improves their dyeability and their color fastness.
The fibers obtained by virtue of the present invention exhibit a remarkable receptivity to acid dyes, metallized dyes, and disperse dyes. They also exhibit a good afiinity for basic dyes and vat dyes.
The control dyeing tests were carried out for 1 hour and a half at the boiling point, in baths containing 2.5% of dye by Weight of the fibers, with a fiber/bath ratio of 1:40.
Dyeing with acid and metallized dyes was carried out in the presence of 3% ammonium acetate (calculated on the fiber weight) and of 1% of a surface-active agent, for example, the condensation product of ethylene oxide with octylphenol having a molecular weight of about 450.
After 30 minutes from the commencement of the boiling 2% (calculated on the fiber weight) of a 20% acetic acid solution was added in order to improve the exhausr ness, particularly to washing and rubbing, by treatment n f th bath TABLE Ex. 1 Ex. 2 Ex. 3
Composition of the stretched fibers:
Polypropylene, [1,]=1.51; ash content=0.Q1%; residue after heptane extractlon=97.2% 96.7%. 0ctadcylaminelepichlorohydrin/piperazme polycondensate (mol ratio=0.3l1.3/1) [1;.v]=0.31; M.P.
62 Dodecylamlneleplehlorohydrln/piperazlne polycondensate (0.3/1.3/1) [mp]=0.30; M.P.=54 O Epiehlorohydrin/piperazine polycondensate (1/1) [1;,p]=0.40; M.P.=172 C 3.3%. Finishing treatment:
Immersion at 25 C. for 1 minute in a bath containing- Polyvinyl alcohol 1% 0.5%. Formaldehy 3.5% 2%. Immersion at 95 C. for 5 minutes in a bath containing- Polyvinylalcohol... 1.5% Formaldehyde r 3.5% Dyeing 30/l10 C--- 307110 C--. 30lll0" C. Dyeing with acid dyes:
Allzarlne yellow 2G (01. Mordant yellow 1) Wool red B (0.1. acid red Alizarine red S (01. mordant red 3) Alizarine blue SE (Cl. acid blue 43) Acid black JV S (0.1. acid black 1) Dyeing with metallized dyes:
Lanasyn yellow GLN (0.1. acid yellow 112) Lanasyn red GL (0.1. acid red 216) Lanasyn brown 3RL (Cl. brown 30). Dyeing with disperse dyes:
Setacyl yellow 30 (0.1. disperse yellow 20) Cibacet scarlet BR (0.1. disperse red 18)- Brilliant setacyl blue B G (0.1. disperse blue 3):
Fastness to washing and rubbing of colors obtained with acid dyes Fastness to washing and rubbing of colors obtained with metallized dye Fastness to washing and rubbing of colors obtained with disperse dyes Dyeing with disperse dyes was carried out in the presence of 2% of the same surface active agent as above, by weight of the fiber.
After dyeing, the fibers were rinsed with running water, and exhibited intense colors with acid, metallized and disperse dyes.
The color fastness to light, washing and rubbing was very satisfactory.
Variations and modifications can, of course, be made without departing from the spirit and the scope of the invention.
The examples shown above will further illustrate the invention. In these examples ['27] indicates the polymer intrinsic viscosity measured in tetralin at 135 (3.; [11 p] the specific viscosity of the condensate, determined on a 5% benzene solution of the condensate at 25 C. in a viscosirneter of the 100 Fenske type; and MP. the melting point of the condensate.
Having thus described the invention, What is desired to be secured and claimed by Letters Patent is:
1. A method of improving the dye receptivity .and dye fastness of fibers obtained by molten mass extrusion of a mixture of a polyolefin and a basic nitrogen compound, this method comprising treating said fibers with a solution containing polyvinyl alcohol and an aldehyde for a time of from about 2-3 seconds to 24 hours at a temperature of from about room temperature to the boiling point of the solvent for said polyvinyl alcohol and aldehyde.
2. The method of claim 1 wherein said treatment is effected by immersing said fibers in said solution.
3. The method of claim 1 wherein saidpolyolefin is polypropylene prepared with the aid of stereospecific catalysts and consisting essentially of isotactic macromolecules.
4. The method of claim 1 wherein said aldehyde is selected from the group consisting of formaldehyde, acetaldehyde, propionaldehyde, acrylalde-hyde, and butyraldehyde.
5. Textile fibers in the form of monoand plurifilaments, staple fibers, simple and bulky yarns, films, tapes, and other shaped articles, obtained by the method of claim 1.
6. The method of claim 1 wherein the amount of basic nitrogen compound in said mixture is from about 1 to 25% by weight of said mixture and wherein said basic nitrogen compound is a polycondensate of epichlorohydrin with an amine.
7. The method of claim 6 wherein said basic nitrogen polycondensate is prepared by the reaction of epichlorohydrin with piperazine.
8. The method of claim 7 wherein said basic nitrogen polycondensate is prepared by the reaction of epichlorohydrin piperazine, and another amine.
9. The method of claim 8 wherein said nitrogen polycondensate is prepared by the reaction of epichlorohydrin, piperazine, and octadecylamine.
10. The method of claim 8 wherein said nitrogen polycondensate is prepared by the reaction of epichlorohydrin, piperazine and dodecylamine.
References Cited by the Examiner UNITED STATES PATENTS 2,234,905 3/1941 Tallis 8--100 2,418,696 4/1947 Cameron et al. 8-100 3,090,769 5/1963 Coover et al 8-100 X 3,107,228 10/ 1963 Cappuccio et a1 260-455 3,151,928 10/ 1964 Cappuccio et al.
NORMAN G. TORCHIN, Primary Examiner.

Claims (1)

1. A METHOD OF IMPROVING THE DYE RECEPTIVITY AND DYE FASTNESS OF FIBERS OBTAINED BY MOLTEN MASS EXTGRUSION OF A MIXTURE OF A POLYOLEFIN AND A BSIC NITROGEN COMPOUND, THIS METHOD COMPRISING TREATING SAID FIBERS WITH A SOLUTION CONTAINING POLYVINYL ALCOHOL AND AN ALDEHYDE FOR A TIME OF FROM ABOUT 2-3 SECONDS TO 24 HOURS AT A TEMPERATURE OF FROM ABOUT ROOM TEMPERATURE TO THE BOILING POINT OF THE SOLVENT FOR SAID POLYVINVYL ALCOHOL AND ALDEHYDE.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3501371A (en) * 1966-05-13 1970-03-17 Montedison Spa Dyeable polyolefin bulk textile fibers and process for their preparation
US4490494A (en) * 1971-12-13 1984-12-25 Phillips Petroleum Company Dyeable polymer alloy fibers containing a polymeric dye-receptor and a metal salt of a carboxylic acid

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2329783A1 (en) * 1973-06-12 1975-01-09 Hoechst Ag SYNTHETIC PAPER
IT1006878B (en) * 1974-01-11 1976-10-20 Montedison Spa PROCEDURE TO IMPROVE THE CHARACTERISTICS OF USE OF OLEFIN FLES IN THE PREPARATION OF AQUEOUS PASTES FOR SYNTHETIC PAPER

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2234905A (en) * 1941-03-11 Dyeing of cellulosic textile
US2418696A (en) * 1942-03-09 1947-04-08 Courtaulds Ltd Modifying the dyeing properties of cellulose or cellulose derivative textile materials
US3090769A (en) * 1960-02-04 1963-05-21 Eastman Kodak Co Dyeable polypropylene fibers containing polyvinyl acetal resins
US3107228A (en) * 1956-12-12 1963-10-15 Montecatimi Societa Generale P Polypropylene containing a dye-receptive modifier which comprises polyal-kyleneimine or mixztures thereof with an epoxy resin
US3151928A (en) * 1960-05-05 1964-10-06 Montedison Spa Process for improving the tinctorial characteristics of polyolefin fibres

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2234905A (en) * 1941-03-11 Dyeing of cellulosic textile
US2418696A (en) * 1942-03-09 1947-04-08 Courtaulds Ltd Modifying the dyeing properties of cellulose or cellulose derivative textile materials
US3107228A (en) * 1956-12-12 1963-10-15 Montecatimi Societa Generale P Polypropylene containing a dye-receptive modifier which comprises polyal-kyleneimine or mixztures thereof with an epoxy resin
US3090769A (en) * 1960-02-04 1963-05-21 Eastman Kodak Co Dyeable polypropylene fibers containing polyvinyl acetal resins
US3151928A (en) * 1960-05-05 1964-10-06 Montedison Spa Process for improving the tinctorial characteristics of polyolefin fibres

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3501371A (en) * 1966-05-13 1970-03-17 Montedison Spa Dyeable polyolefin bulk textile fibers and process for their preparation
US4490494A (en) * 1971-12-13 1984-12-25 Phillips Petroleum Company Dyeable polymer alloy fibers containing a polymeric dye-receptor and a metal salt of a carboxylic acid

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GB1009616A (en) 1965-11-10
DE1223494B (en) 1966-08-25

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