US3196945A - Method of forward in situ combustion with water injection - Google Patents
Method of forward in situ combustion with water injection Download PDFInfo
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- US3196945A US3196945A US229193A US22919362A US3196945A US 3196945 A US3196945 A US 3196945A US 229193 A US229193 A US 229193A US 22919362 A US22919362 A US 22919362A US 3196945 A US3196945 A US 3196945A
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- 238000002485 combustion reaction Methods 0.000 title claims description 77
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 69
- 238000002347 injection Methods 0.000 title claims description 48
- 239000007924 injection Substances 0.000 title claims description 48
- 238000000034 method Methods 0.000 title claims description 45
- 238000011065 in-situ storage Methods 0.000 title 1
- 230000008569 process Effects 0.000 claims description 31
- 238000011084 recovery Methods 0.000 claims description 14
- 230000006872 improvement Effects 0.000 claims description 7
- 230000001902 propagating effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-PWCQTSIFSA-N Tritiated water Chemical compound [3H]O[3H] XLYOFNOQVPJJNP-PWCQTSIFSA-N 0.000 claims 1
- 239000003921 oil Substances 0.000 description 53
- 239000007789 gas Substances 0.000 description 16
- 239000011269 tar Substances 0.000 description 10
- 239000012530 fluid Substances 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 239000000047 product Substances 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 7
- 229930195733 hydrocarbon Natural products 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- 239000011275 tar sand Substances 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 230000035699 permeability Effects 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000007423 decrease Effects 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 4
- 230000000977 initiatory effect Effects 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000003208 petroleum Substances 0.000 description 4
- 239000011435 rock Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 241000237858 Gastropoda Species 0.000 description 3
- 239000008186 active pharmaceutical agent Substances 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000003575 carbonaceous material Substances 0.000 description 3
- 238000009841 combustion method Methods 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 241000364021 Tulsa Species 0.000 description 2
- 239000000571 coke Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000003307 slaughter Methods 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 230000008016 vaporization Effects 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/16—Enhanced recovery methods for obtaining hydrocarbons
- E21B43/24—Enhanced recovery methods for obtaining hydrocarbons using heat, e.g. steam injection
- E21B43/243—Combustion in situ
Definitions
- the present invention is concerned with a novel method for conducting underground combustion operations. More specifically, it is directed to a method for carrying out a forward combustion process under conditions requiring less air than is necessary for conventional methods.
- the process of our invention provides for a substantial savings in air compression costs while at the same time securing improved oil recovery over that obtainable by conventional combustion methods.
- a reduction in temperature of the forward combustion front can be obtained by injecting a noncombustible liquid, such as water, together with air or an oxygen-containing gas, or by means of injecting alternate slugs of water and air during forward combustion.
- low effective permeability we refer to a reservoir in which the flow capacity thereof in millidarcy feet is.
- the process of our invention is generally applicable to any reservoir in which an ordinary forward burning process can be conducted.
- the process comprises first igniting the reservoir, after which air or equivalent oxygen-containing gas is injected in an amount sufiicient to establish a definite combustion zone or front.
- temperatures of the order of 800 to 2500" F. are generated.
- water or other suitable condensable fluid is injected into the formation and then contacts the front, whereby the latter is cooled and the resulting vapors are forced on ahead of the front pushing oil along with them.
- the process of our invention finds specific application in tar sands and heavy, viscous oil reservoirs which generally have such low permeability and/ or high oil viscosity initially that they must first be subjected to a reverse combustion step before forward combustion can be carried out with any degree of success.
- oil can be recovered as generally described and claimed in copending application U.S.
- the air-water ratio used is in turn dependent upon the heavy oil or tar content of the reservoir and upon the porosity thereof.
- the amount of waterinjected should be at least in excess of the amount necessary to fill the pore space back of the burning front not filled by said residue.
- air-water ratios such that from about 10 to about 30 percent of the carbonaceous material originally in place is left in the reservoir after completion of the forward burning step.
- the air-water ratio may range from 500 s.c.f. per barrel of water injected to about 3000 s.c.f. per barrel.
- Air-water ratios in excess of about 3000 s.c.f. per barrel of water injected are generally unnecessary, and therefore uneconomical to use, as pointed out above. In fact, higher airwater ratios than afforded by the above-mentioned maximum generally tend to defeat the purpose of our invention since hotter combustion fronts are created, resulting in a decrease in residual carbonaceous material.
- the amount of water generally needed for a particular project should ordinarily range from about 2 to about 10 barrels, or higher, per barrel of oil originally in place, greater quantities of water being required for reservoirs of low porosity and oil saturation.
- well spacing is small, e.g., less than about 300 feet, and the reservoir is thick, e.g., greater than 10 feet
- heat losses are overcome by injecting air into the reservoir at a rate as low as 2000 s.c.f.d./ft. of formation thickness.
- the air injection rate should substantially exceed 2000 s.c.f.d./ft. of formation thickness to combat increased heat losses.
- a suitable hydrocarbon solvent such as, for example, kerosene, which is relatively volatile compared to the oil in place, may be injected prior to the water injection step.
- a suitable hydrocarbon solvent such as, for example, kerosene, which is relatively volatile compared to the oil in place, may be injected prior to the water injection step.
- the subsequent steam bani: formed when water is injected into the hot reservoir operates on a more volatile and mobile solvent bank.
- This combination of steps, accomplished by air injection during or after water injection, is particularly adapted to the recovery of hydrocarbons from tar sands.
- the quantity of such solvent to be employed may range from about 1 to about 10 percent of the reservoir pore space.
- EXAMPLE On a 2 /2 acre spacing, 5 wells are drilled to an approximate depth of 1000 feet in a 5-spot pattern. T bese wells penetrate a 10-foot thick layer of tar sand, the top of which is at a depth of about 945 feet. This sand contains approximately 15 weight percent oil in place, corresponding to about 54,000 barrels in the 2 /2 acres.
- the tar sand in the 4 perimeter wells is ignited and a combustion front is formed by a fiow of air to these wells from the central injection well. Alternatively, this front can be established by carrying out the ignition step after air from the aforesaid injection well has reached the perimeter wells.
- the reverse combustion operation thus initiated is carried out at an air flux sufficient to give a maximum temperature within the main portion of the reservoir during this portion of the process of about 400 F. After the reverse combustion front has reached the central in- 6 saturation in the core in each case is approximately 95 percent. Nitrogen is next injected at the lower end of the cell at a rate of about 25 s.c.f.h. until the oil production rate at the opposite end of the cell declines to ap- 5 proximately 200 cc. per hour. jection well, as evidenced by an increase in temperature At this point, the procedure is varied.
- forward cornbusof runs the cell is flooded with water before forward tion in accordance with our invention is initiated by incombustion is begun.
- forward combusjecting an air-water mixture in which air is present in an tion is initiated after introduction of nitrogen is disconamount varying from 1000 to about 3000 s.c.f. per bar- 10 tinned.
- nitrogen is disconamount varying from 1000 to about 3000 s.c.f. per bar- 10 tinned.
- Waterilooding the core water is fed to the top rel of water used.
- This mixture is injected at a pressure of the cell at an initial rate of about 4 gallons per hour of about 1000 p.s.i.i During the forward combustion and the rate increased as necessary at the start to prostep, the reservoir is observed to reach a maximum temduce a pressure differential across the core of at least perature of1000 F. The front moves toward the perimabout 50 psi. This is continued until the produced eter wells at the rate of about .5 to about 1 foot per water-oil ratio exceeds 100:1. for two consecutive hours. day.
- the temperature of the cell from the inlet end barrels of tar are up to about one-tenth of its length is increased to from produced from the 4 wells, requiring an air-oil ratio of 500 to 600 F.
- the remainder of the cell is held at 7000 s.c.f./bbl.
- the core is under the absence of water, as taught by the process of our ina system pressure of about 500 psi.
- results in one-tenth of the core is raised to a temperature within an air-oil ratio of 25,000 s.c.f./bbl.
- air is introduced at the top at a rate of sult a combustion zone temperature of about 2500 F. is about 10 s.c.f.h.
- a combustion zone temperature of about 2500 F. is about 10 s.c.f.h.
- the air rate is increased to about s.c.f.h. While the present disclosure thus far emphasizes the 25 over a period of about one hour (28 s.c.f.h. air per square applicability of the process of our invention to the recovfoot of core).
- the Combustion front and viscous crudes e.g., having an API gravity of not is allowed to move about one foot away from the inlet more than about 10, the principles taught herein are end of the cell.
- the air and water streams likewise intended to be useful in reservoirs containing 30 are premixed and then introduced into the inlet end of higher gravity oil, e.g., up to about API, having an the cell at the desired rate.
- initial permeability sufiiciently high to permit forward
- the peak combustion zone temperature moves at a rate combustion, as will be shown below. of about 0.2 foot per hour.
- the annulus between the core and gresslrh 5 ohilerved Yvheh the alg'water 15 Intro the casing is packed With 34.13 pounds of sand ground ucfi Sua sum Pressure Top ranges tom about 300 to 400 p.s.1. After to hours, the pressure drop and screened through a 100 mesh sieve. Saturation of across the core decreases lapidly, usually to about 200 the core with the 011 under investigation is carried out by p b L 20 f f CO T1 v gt ⁇ 1, 45 p.s.1., and after about hours may be as low as 50 p.s.1.
- a carbonaceous residue is formed during the forward combustion phase corresponding to from about 10 to about 30 percent of the original material.
- This residue can be readily burned by means of a second forward combustion step under a variety of circumstances.
- a gas of appreciable Btu. content can be prepared by first establishing a hot (2000 to 2500 F.) combustion front and thereafter injecting suflicient steam to bring the temperature of the front down to about 900 F.
- the hot coke and steam react to produce carbon monoxide and hydrogen in amounts comparable to those found in the product produced by the water-gas reaction, however, lower B.t.u. content gas is produced by the use of air-steam mixtures.
- air is then introduced to regenerate a combustion front temperature in the range of about 2500 F., and the above cycle repeated. Owing to the highly permeable nature of the reservoir after completion of the first forward combustion step, gasification of the resulting carbonaceous residue is readily and rapidly accomplished. In this way maximum recovery of valuable products from the reservoir is accomplished.
- carbonaceous is intended to refer to materials comprising either free or combined carbon.
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- Mining & Mineral Resources (AREA)
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- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
Description
United States Patent 0 3,196,945 METHUD 9F FORWARD ZN SITU (ZOMBUSTEUN WETH WATER INJEC KGN Forrest F. tCraig, lira, Karol iL. Hujsalr, and David R.
Parrish, Tulsa, Okla, assignors to Pan American Petroleum Company, Tulsa, (Shim, a corporation of Deiaware No Drawing. iiiied Get. 8, 1962, No. 229,193
13 Claims. (Cl. res-11 The present invention is concerned with a novel method for conducting underground combustion operations. More specifically, it is directed to a method for carrying out a forward combustion process under conditions requiring less air than is necessary for conventional methods.
Briefly, the process of our invention provides for a substantial savings in air compression costs while at the same time securing improved oil recovery over that obtainable by conventional combustion methods. Also, with our invention a reduction in temperature of the forward combustion front can be obtained by injecting a noncombustible liquid, such as water, together with air or an oxygen-containing gas, or by means of injecting alternate slugs of water and air during forward combustion. The details of this operation and an explanation as to how the desired results are secured will be developed in this discussion.
Some of the largest known liquid petroleum deposits in the world are the Athabasca tar sands located in northern Alberta. It has been estimated that this area alone contains approximately three hundred billion barrels of oil. Other huge deposits of a similar nature are to be found in areas of the United States and in Venezuela. Owing, however, to the highly viscous nature of these deposits, their production has presented an extremely difficult problem. Numerous proposals have been made in an effort to recover such material including, for example, processes involving mining the tar sand and thereafter centrifuging it in the presence of certain solvents and surface-active agents to separate the tar from the sand with which it is associated. Also, attempts have been made to recover oil from the tar sand by subjecting the latter to treatment with hot Water and separating the resulting upper oil layer. These and other methods which have been used, however, all require large labor and capital expenditures rendering such procedures economically unattractive.
Forward combustion in oil reservoirs, i.e., an operation in which the combustion zone is propagated from a point near the face of an injection well toward a producing well, as a means of recovering deposits of this type has likewise been suggested. In general, however, the very high differential pressures that must be applied between input and producing wells to recover the oil presents an extremely difficult problem. Frequently, the pressures that must be applied to shallow reservoirs of low permeability, i.e, less than 100 millidarcies, are higher than can be applied economically and/or without causing uncontrolled fracturing of the formation which would lead to channeling and bypassing.
Forward combustion is impossible with heavy, viscous hydrocarbons of the type contemplated herein. This is for the reason that the hot portion of the reservoir rock yielding the heavy oil lies between the injection well and the burning zone. in this zone the viscosity of the oil is at a minimum; however, as the pressure of the system forces the oil toward the producing well, the oil decreases in temperature to that of the unburned portion of the reservoir. Eventually, resistance to flow through the reservoir to the producing well becomes so great that combustion can no longer continue because it is impossible to supply air at a satisfactory rate to the burning zone. Reservoirs of this type have a low effective permeability;
however, they can be made sufficiently permeable to permit forward combustion if the now generally known technique of reverse burning is first applied. By the expression low effective permeability we refer to a reservoir in which the flow capacity thereof in millidarcy feet is.
less than about 30 times the oil viscosity in centipoises. The aforesaid expression, as applied to situations where reverse combustion alone cannot be used to recover oil in commercial quantities, refers to reservoirs where the maximum air injection rate is insufficient to produce a combustion zone temperature of about 800 F.
in all instances where present methods of forward combustion are used in oil recovery from oil reservoirs, very large quantities of air are required in proportion to the oil actually recovered. This is true because the combustion zone in conventional forward burning processes does not move forward from a given location until the fuel supply at that point has been exhausted. In the process, some of the oil is pushed ahead toward the producing well or wells. However, a very substantial amount of oil must be burned. Because the combustion zone in a conventional forward burning process does not move until a fuel supply in that location is no longer available, large quantities of air are necessary to move the front forward. Since air injection costs ordinarily constitute a major item of expense in operations of this kind, it will be apparent that any appreciable reduction in the amount of air necessary for the job increases very substantially the economic incentive for recovering valuable gaseous and liquid products by means of underground combustion.
Accordingly, it is an object of our invention to provide a method whereby the forward combustion process can be effected without the use of the large quantities of air resulting in high air-oil ratios. It is another object of our invention to effect forward combustion in a reservoir under conditions such that the combustion zone can move toward the producing well in the direction of air flow without having to burn all of the residual hydrocarbons. It is a further object of our invention to provide an improved method for conducting forward combustion in a reservoir by first igniting the formation to form a combustion zone, maintaining said combustion zone while forcing it through the reservoir in the same direction as the injected fluid, by either injecting into said reservoir a mixture of air and a noncombustible fluid, such as water, or by alternately injecting air and a suitable fluid. It is still another object of our invention to provide a procedure by which the oil remaining in a previously waterfiooded reservoir can be recovered by means of thermal or underground combustion methods.
The process of our invention is generally applicable to any reservoir in which an ordinary forward burning process can be conducted. The process comprises first igniting the reservoir, after which air or equivalent oxygen-containing gas is injected in an amount sufiicient to establish a definite combustion zone or front. When this front is formed in this type of reservoir, temperatures of the order of 800 to 2500" F. are generated. Thereafter, water or other suitable condensable fluid is injected into the formation and then contacts the front, whereby the latter is cooled and the resulting vapors are forced on ahead of the front pushing oil along with them. These hot vapors moving forward contact cold reservoir rock and condense, thereby heating that portion of the reservoir. Accordingly, after this injection step, air or other oxygen-containing gas is introduced into the reservoir to develop another high-temperature front in the vicinity of the reservoir rock just heated as the result of the aforesaid condensation. Water injection is then resumed and air injection is stopped. These cycles are repeated until the combustion front reaches the producing well or wells.
At this point it should be emphasized that between the injection well or wells and the combustion front an appreciable carbonaceous residue remains, particularly in the case of tar sand and viscous oil reservoirs. The oil actually moved forward through the reservoir by the process of our invention is at least equivalent to that obtained by ordinary forward combustion. The important fact is that such oil is moved through the reservoir by the use of much less air than was formerly required.
The phenomenon involved in our invention can probably be better explained by describing another, and generally preferred, embodiment employing the simultaneous injection of air and a noncombustible fluid. Thus, when a combustion front has been formed, a mixture of air and a fluid such as, for example water, is injected resulting in both vaporization of the water and cooling of the reservoir rock at the point of vaporization. This local reduction in temperature is so substantial that the oxygen present, on contact with the cooled carbonaceous material, does not cause the latter to burn. The steam thus generated, however, moves forward together with vaporized and liquid hydrocarbons through the reservoir. Where this steam condenses, the reservoir is heated. The temperature of this zone never becomes excessive with water present, however, because as the temperature tends to increase the water evaporates at a corresponding rate to remove the heat. Under such conditions, the combustion zone thus formed has its highest temperature at or near the leading edge thereof.
The process of our invention finds specific application in tar sands and heavy, viscous oil reservoirs which generally have such low permeability and/ or high oil viscosity initially that they must first be subjected to a reverse combustion step before forward combustion can be carried out with any degree of success. may be employed under conditions such that little or no oil is produced during this part of the process. This is possible if maximum temperatures do not exceed about 400 F. At such temperatures the viscosity of the oil or tar is reduced enough so that forward combustion can be carried out. If reverse combustion is performed at temperatures above 400 F., e.g., 600 to 800 F., substantial amounts of hydrocarbons are produced during this step. In a subsequent forward combustion operation, oil can be recovered as generally described and claimed in copending application U.S. Serial Number 759,801, filed September 8, 1958, by Frank E. Campion et al, now abandoned. In either case, however, the forward burning step can be modified, in accordance with our invention, to recover at least as much oil as could be obtained by burning forward in the usual fashion. The economics of our process, however, are much more favorable because 10 to 50 percent as much air is used than is required by conventional forward burning methods to obtain the same oil recovery.
In order to obtain the benefits of our invention, it is desirable to control the air-water ratio used. This, of course, is in turn dependent upon the heavy oil or tar content of the reservoir and upon the porosity thereof. As has been previously mentioned, we desire to operate in such a way as to leave a carbonaceous residue between the injection well and combustion front. When this result is produced, it means that the combustion front temperature is lower than normally exists in the case of conventional combustion methods. In order to obtain the advantages of our invention, the amount of waterinjected should be at least in excess of the amount necessary to fill the pore space back of the burning front not filled by said residue. This is true for the reason that in order to maintain the cooler combustion front, water should be present in the vicinity thereof so that steam can be formed and projected ahead of the front while cooling is effected in that portion of the reservoir where the steam is produced. The air used should be at least the minimum required to sustain burning in the presence of any given quantity of water used.
In the case of tar sands or heavy oils, we ordinarily pre- Reverse combustion fer to operate with air-water ratios such that from about 10 to about 30 percent of the carbonaceous material originally in place is left in the reservoir after completion of the forward burning step. This means, in general, that the air-water ratio may range from 500 s.c.f. per barrel of water injected to about 3000 s.c.f. per barrel. Preferably, we usually employ air-water ratios of the order of from about 750 s.c.f. to about 2000 s.c.f. per barrel of water. These ratios not only apply to the heavy oil but also are applicable to higher gravity, e.g., 40 API oils. We have found that at air-water ratios above about 3000 s.c.f. per barrel no carbon residue is left. In such instances the oil recovery is not as good as is obtained with air-water ratios coming within the range we teach. Thus, while we have observed that at air-water ratios in excess of 3000 s.c.f. per barrel no carbon residue is left, there is no advantage in employing such higher ratios because the additional air apparently is used up in consuming the carbonaceous residue (that would otherwise be laid down at the lower air-water ratios taught herein) without any increase in the amount of oil recovered. This means then that with air-water ratios above 3000 s.c.f. per barrel the excess air is wasted. The higher the reservoir temperature prior to forward combustion the less air is required. Air-water ratios in excess of about 3000 s.c.f. per barrel of water injected are generally unnecessary, and therefore uneconomical to use, as pointed out above. In fact, higher airwater ratios than afforded by the above-mentioned maximum generally tend to defeat the purpose of our invention since hotter combustion fronts are created, resulting in a decrease in residual carbonaceous material. Within the above-stated ranges of air-water ratios, the amount of water generally needed for a particular project should ordinarily range from about 2 to about 10 barrels, or higher, per barrel of oil originally in place, greater quantities of water being required for reservoirs of low porosity and oil saturation.
It may be desirable to change injection wells after the reverse combustion step has been completed so that water and air are injected into the well that served as the production well during reverse burning. When well spacing is small, e.g., less than about 300 feet, and the reservoir is thick, e.g., greater than 10 feet, heat losses are overcome by injecting air into the reservoir at a rate as low as 2000 s.c.f.d./ft. of formation thickness. Conversely, when the well spacing is large and the formation is thin, the air injection rate should substantially exceed 2000 s.c.f.d./ft. of formation thickness to combat increased heat losses.
Also, if desired, a suitable hydrocarbon solvent such as, for example, kerosene, which is relatively volatile compared to the oil in place, may be injected prior to the water injection step. In this way, the subsequent steam bani: formed when water is injected into the hot reservoir operates on a more volatile and mobile solvent bank. This combination of steps, accomplished by air injection during or after water injection, is particularly adapted to the recovery of hydrocarbons from tar sands. Generally speaking, the quantity of such solvent to be employed may range from about 1 to about 10 percent of the reservoir pore space.
Our invention may be further illustrated by the following specific example:
EXAMPLE On a 2 /2 acre spacing, 5 wells are drilled to an approximate depth of 1000 feet in a 5-spot pattern. T bese wells penetrate a 10-foot thick layer of tar sand, the top of which is at a depth of about 945 feet. This sand contains approximately 15 weight percent oil in place, corresponding to about 54,000 barrels in the 2 /2 acres. The tar sand in the 4 perimeter wells is ignited and a combustion front is formed by a fiow of air to these wells from the central injection well. Alternatively, this front can be established by carrying out the ignition step after air from the aforesaid injection well has reached the perimeter wells. The reverse combustion operation thus initiated is carried out at an air flux sufficient to give a maximum temperature within the main portion of the reservoir during this portion of the process of about 400 F. After the reverse combustion front has reached the central in- 6 saturation in the core in each case is approximately 95 percent. Nitrogen is next injected at the lower end of the cell at a rate of about 25 s.c.f.h. until the oil production rate at the opposite end of the cell declines to ap- 5 proximately 200 cc. per hour. jection well, as evidenced by an increase in temperature At this point, the procedure is varied. In one group in the latter well opposite the tar sand, forward cornbusof runs, the cell is flooded with water before forward tion in accordance with our invention is initiated by incombustion is begun. In the other run, forward combusjecting an air-water mixture in which air is present in an tion is initiated after introduction of nitrogen is disconamount varying from 1000 to about 3000 s.c.f. per bar- 10 tinned. In Waterilooding the core, water is fed to the top rel of water used. This mixture is injected at a pressure of the cell at an initial rate of about 4 gallons per hour of about 1000 p.s.i.i During the forward combustion and the rate increased as necessary at the start to prostep, the reservoir is observed to reach a maximum temduce a pressure differential across the core of at least perature of1000 F. The front moves toward the perimabout 50 psi. This is continued until the produced eter wells at the rate of about .5 to about 1 foot per water-oil ratio exceeds 100:1. for two consecutive hours. day. At the conclusion of the operation about 38,000 Thereafter, the temperature of the cell from the inlet end barrels of tar, corresponding to a 70 percent recovery, are up to about one-tenth of its length is increased to from produced from the 4 wells, requiring an air-oil ratio of 500 to 600 F. The remainder of the cell is held at 7000 s.c.f./bbl. Employment of forward combustion in room temperature, i.e. below 90 F. The core is under the absence of water, as taught by the process of our ina system pressure of about 500 psi. When the upper vention, under the above reservoir conditions, results in one-tenth of the core is raised to a temperature within an air-oil ratio of 25,000 s.c.f./bbl. In obtaining this rethe above range, air is introduced at the top at a rate of sult a combustion zone temperature of about 2500 F. is about 10 s.c.f.h. When forward combustion has begun produced to recover about 27,000 barrels of tar. in the cell, the air rate is increased to about s.c.f.h. While the present disclosure thus far emphasizes the 25 over a period of about one hour (28 s.c.f.h. air per square applicability of the process of our invention to the recovfoot of core). ery of oil from underground reservoirs of petroleum tars Before Water 1111660011 18 Started, the Combustion front and viscous crudes, e.g., having an API gravity of not is allowed to move about one foot away from the inlet more than about 10, the principles taught herein are end of the cell. At that time, the air and water streams likewise intended to be useful in reservoirs containing 30 are premixed and then introduced into the inlet end of higher gravity oil, e.g., up to about API, having an the cell at the desired rate. initial permeability sufiiciently high to permit forward The peak combustion zone temperature moves at a rate combustion, as will be shown below. of about 0.2 foot per hour. This operation is continued In carrying out a series of runs in which a sandstone until the peak temperature reaches the exit end of the core 1 foot in diameter and 11 feet long is enclosed in 35 cell and decreases to about 400 F., after which the cell casing 12.75 inches 0.13. and 11.25 feet in length, the is depressured to atmospheric Pressure The pressure core is saturated with a crude oil of the type designated encountered durms these s vanes y' n y, below. The complete combustion cell is equipped with Prhssure drop across the Core lhcfeases to 200 300 P- suitably located thermocouples and the unit is placed in Soon f the start of operahohs- Further h h m a vertical position. The annulus between the core and gresslrh 5 ohilerved Yvheh the alg'water 15 Intro the casing is packed With 34.13 pounds of sand ground ucfi Sua sum Pressure Top ranges tom about 300 to 400 p.s.1. After to hours, the pressure drop and screened through a 100 mesh sieve. Saturation of across the core decreases lapidly, usually to about 200 the core with the 011 under investigation is carried out by p b L 20 f f CO T1 v gt {1, 45 p.s.1., and after about hours may be as low as 50 p.s.1. i mg i 0 f f The carbonaceous residue remaining after our process C611 15 evacuatecl a out 0 0 111616111? a so u e is carried out is determined by further introduction of pressure- The 011 is then Pumped mm the bottom of the air into the reheated core until CO is no longer detected core at a rate of from about 5 to 7 gallons per hourin the effluent flushing 2 from systeml{ntll about 3 gahQflS 0f 50 In employing the above described procedure with the oil are pr d m the PP The n Oil designated crudes, the following results are obtained:
Table Source Core Satura- Oil Recovery tion After Injected Air- Crude Oil Gas Drive, Water Ratio,
Field Formation Percent of s.c.f./bb1. Liquid Combustion Carbon Pore Volume Products, Residue,
Percent Percent Percent Fourbear Fourbear Field, Tensleep 69.7 1,550 92.5 7.5 1 1.4
Wyoming. Do t1o do 72.6 2,300 88.2 9.9 2.2 Slaughter 1 Sl%ughter Field, San Andres 61. 7 1, 720 92. 0 7. 6 36 6X33. Shannon Shannon Field, Shannon 79.4 1,700 93.8 5.8 .41
Wyoming. Sloss Slcss Field, Ne- Muddy J 25.6 3,180 64.6 36.2 None braslra.
Avg. Oz Content Crude Oil Time, Hrs. Maximum Press, Maximum Temp. Gallons of Oil Air-Oil Ratio 2 in Vent Gas Bcp.s.i. F. in Place s.t.c. bbl. fore Breakthrough, mol. percent Fourbear 980 830 14. 8 5, 400 0. 65 o as 980 900 15.2 0, 000 1.00 Slaughter as 550 950 13. 7 3, 900 2. 50 Shannon 60 515 850 10. 9 3, 500 1.00 Sloss 1 37 550 900 5. 3 12, 900 1. 00
1 Core wateriioodcd prior to combustion. 1 Based on reacted O While a number of conclusions can be drawn from the data in the above table, the fact is demonstrated that at an air-water ratio substantially in excess of 3000 s.c.f./ bbl., i.e., 3180 s.c.f./bbl. no coke or carbon is laid down and the percent oil recovery is much poorer than is found in cases where such ratio is below 3000 s.c.f./bbl. With higher air-water ratios more of the oil is burned as is reflected by the fact that in the Sloss crude run, 36 percent of the petroleum was converted to gaseous products.
In view of the foregoing description a number of variations will be apparent to those skilled in the art without departing from the scope of our invention. For example, we have previously pointed out that in carrying out the process of our invention a carbonaceous residue is formed during the forward combustion phase corresponding to from about 10 to about 30 percent of the original material. This residue can be readily burned by means of a second forward combustion step under a variety of circumstances. For example, a gas of appreciable Btu. content can be prepared by first establishing a hot (2000 to 2500 F.) combustion front and thereafter injecting suflicient steam to bring the temperature of the front down to about 900 F. The hot coke and steam react to produce carbon monoxide and hydrogen in amounts comparable to those found in the product produced by the water-gas reaction, however, lower B.t.u. content gas is produced by the use of air-steam mixtures. After the temperature has decreased to about 900 F., air is then introduced to regenerate a combustion front temperature in the range of about 2500 F., and the above cycle repeated. Owing to the highly permeable nature of the reservoir after completion of the first forward combustion step, gasification of the resulting carbonaceous residue is readily and rapidly accomplished. In this way maximum recovery of valuable products from the reservoir is accomplished.
The term carbonaceous, as used herein, is intended to refer to materials comprising either free or combined carbon.
This is a continuation-in-part of our copending application Serial No. 79,135, filed December 29, 1960, now abandoned.
We claim:
1. In a process for the underground combustion of a carbonaceous deposit, said deposit being penetrated at spaced points by an injection well and a producing well, the improvement which comprises initiating a zone of combustion therein at a point adjoining said producing well, thereafter supplying air through said injection well to said zone to maintain said zone and to propagate it through said deposit toward said injection well until said zone has reached an area adjacent the injection well, subsequently further introducing air and water into said deposit through said injection well in a ratio of from about 500 to about 3000 s.c.f. of air per barrel of water, whereby the course of said zone is reversed and travels concurrently with the injected air and water mixture toward said producing well, and recovering fluids resulting therefrom through said producing well.
2. The process of claim 1 in which the air injection rate during the reverse combustion step is such that the maximum temperature reached in the main portion of said deposit during such step is about 400 F.
3. The process of claim 1 in which the air and water are injected as a mixture.
4. The process of claim 1 in which the oxygen-containing gas and water are injected in the form of alternate slugs during the forward combustion step whereby said gas and water travel through said deposit in the same direction as said front.
5. In a process for the underground combustion of a carbonaceous deposit, said deposit being penetrated at spaced points by an injection well and a producing well, the improvement which comprises initiating a zone of combustion therein at a point adjoining said producing well, thereafter supplying air through said injection well to said zone to maintain said zone and to propagate it through said deposit toward said injection well until said zone has reached an area adjacent the injection well, subsequently further introducing air and water into said deposit through said injection well in a ratio of from about 750 to 2000 s.c.f. of air per barrel of water, whe eby the course of said zone is reverse and travels concurrently with the injected air and water mixture toward said producing well, and recovering fluids resulting therefrom through said producing well.
6. In a process for the underground combustion of a carbonaceous deposit being penetrated at spaced points by an injection well and a producing well and having been first subjected to a waterflooding operation to produce at least some product therefrom, the improvement which comprises injecting air into said deposit via said injection well, initiating a zone of combustion therein at a point adjoining said injection well, thereafter supplyir'ig air and water in a ratio of from about 500 to 3000 s.c.f. of air per barrel of water through said injection well to said zone to maintain said zone and to propagate it through said deposit toward said producing well, and recovering fluids resulting therefrom through said producing well.
'7. In a process for the recovery of oil from a hydrocarbon reservoir, said reservoir being penetrated at spaced points by an injection well and a producing well, the improvement which comprises injecting water into said reservoir via said injection well to flood said reservoir in accordance with known methods, recovering oil from said reservoir via said producing well, thereafter initiating a zone of combustion in said reservoir at the face of said injection well, next propagating said zone through said reservoir by injecting therein via said injection Well an oxygen-containing gas and water in a ratio of from about 500 to about 3000 s.c.f. of said gas per barrel of water, and recovering oil from said reservoir via said producing well.
8. The process of claim 7 in which air is the oxygencontaining gas.
9. The process of claim 8 in which the air-water ratio ranges from about 750 to about 2000 s.c.f. per barrel of water.
10. In a process for the recovery of valuable products from a carbonaceous deposit in which forward combustion can be effected without further treatment, said deposit being penetrated at spaced points by an injection well and a producing well, the improvement which comprises igniting said deposit adjacent the face of said injection well to form a combustion front, thereafter propagating the resulting combustion front through said deposit by injecting therein via said injection well air and water in a ratio of from about 500 to about 3000 s.c.f. of air per barrel of water, and recovering valuable products from said producing well.
11. The process of claim 10 in which the oxygen-containing gas and Water are introduced as a mixture.
12. The process of claim 10 in which the oxygen-containing gas and water are injected in the form of alternate slugs during the forward combustion step whereby said gas and water travel through said deposit in the same direction as said front.
13. In a process for the recovery of valuable products from a carbonaceous deposit in which forward combustion can be effected without further treatment, said deposit being penetrated at spaced points by an injection well and a producing well, the improvement which comprises bringing said deposit at the face of said injection well to ignition temperature followed by the injection of air to establish a combustion front at the face of said injection well, propagating the resulting combustion front through said deposit by injecting through said injection well air and water in a ratio of from about 500 to about 9 10 3000 s.c.f. of air per barrel of Water whereby products 2,917,112 12/59 Trantham etal. l6611 of said deposit are forced toward said producing Well 2,954,218 9/60 Dew et a1 166-11 X leaving a carbonaeeous residue in the wake of seid front, 3,044 545 7 2 Tooke 5 and recovenng flulds resulting from the combustwn proc- 3,110,345 11/63 Reed et a1 166 11 685 through Bald Producing Well- 5 3,127,935 4/64 Poettman et a1 a- 16611 References Cited by the Examiner OTHER REFERENCES UNITED STATES PATENTS Morse, R. A.: Trends in Oil Recovery, Producers 2 42 943 53 Smith y, February 1960, PP- 2,7s0,449 2/57 Fisher 166-11 X 2,788,071 4/57 Feller 166 11 BENJAMIN HERSH, Primary Exammer.
2,796,132 6/57 Bruce 16639 CHARLES E. OCONNELL, Examiner.
Claims (1)
10. IN A PROCESS FOR THE RECOVERY OF VALUABLE PRODUCTS FROM A CARBONACEOUS DEPOSIT IN WHICH OFRWARD COMBUSTION CAN BE EFFECTED WITHOUT FURTHER TREATMENT, SAID DEPOSTI BEING PENETRATED AT SPACED POINTS BY AN INJECTION WELL AND A PRODUCING WELL, THE IMPROVEMENT WHICH COMPRISES IGNITING SAID DEPOSIT ADJACENT THE FACE OF SAID INJECTION WELL TO FORM A COMBUSTION FRONT, THEREAFTER PROPAGATING THE RESULTING COMBUSTION FRONT THROUGH SAID DEPOSIT BY INJECTING THEREIN VIA SAID INJECTION WELL AIR AND WATER IN A RATION OF FROM ABOUT 500 TO ABOUT 3000 S.C.F. OF AIR PER BARREL OF WATER, AND RECOVERING VALUABLE PRODUCTS FROM SAID PRODUCING WELL.
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US229193A US3196945A (en) | 1962-10-08 | 1962-10-08 | Method of forward in situ combustion with water injection |
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Cited By (29)
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US3316962A (en) * | 1965-04-13 | 1967-05-02 | Deutsche Erdoel Ag | In situ combustion method for residualoil recovery from petroleum deposits |
US3346048A (en) * | 1964-12-17 | 1967-10-10 | Mobil Oil Corp | Thermal recovery method for oil sands |
US3409077A (en) * | 1966-01-17 | 1968-11-05 | Shell Oil Co | Thermal method of recovering hydrocarbons from an underground hydrocarbon-containing formation |
US3448807A (en) * | 1967-12-08 | 1969-06-10 | Shell Oil Co | Process for the thermal recovery of hydrocarbons from an underground formation |
US3451478A (en) * | 1965-11-01 | 1969-06-24 | Pan American Petroleum Corp | Nuclear fracturing and heating in water flooding |
US3482630A (en) * | 1967-12-26 | 1969-12-09 | Marathon Oil Co | In situ steam generation and combustion recovery |
US3680634A (en) * | 1970-04-10 | 1972-08-01 | Phillips Petroleum Co | Aiding auto-ignition in tar sand formation |
US3727686A (en) * | 1971-03-15 | 1973-04-17 | Shell Oil Co | Oil recovery by overlying combustion and hot water drives |
US3872924A (en) * | 1973-09-25 | 1975-03-25 | Phillips Petroleum Co | Gas cap stimulation for oil recovery |
US3976137A (en) * | 1974-06-21 | 1976-08-24 | Texaco Inc. | Recovery of oil by a combination of low temperature oxidation and hot water or steam injection |
US3978920A (en) * | 1975-10-24 | 1976-09-07 | Cities Service Company | In situ combustion process for multi-stratum reservoirs |
US3986556A (en) * | 1975-01-06 | 1976-10-19 | Haynes Charles A | Hydrocarbon recovery from earth strata |
US3987851A (en) * | 1975-06-02 | 1976-10-26 | Shell Oil Company | Serially burning and pyrolyzing to produce shale oil from a subterranean oil shale |
US3993132A (en) * | 1975-06-18 | 1976-11-23 | Texaco Exploration Canada Ltd. | Thermal recovery of hydrocarbons from tar sands |
US3999606A (en) * | 1975-10-06 | 1976-12-28 | Cities Service Company | Oil recovery rate by throttling production wells during combustion drive |
US4036299A (en) * | 1974-07-26 | 1977-07-19 | Occidental Oil Shale, Inc. | Enriching off gas from oil shale retort |
US4042027A (en) * | 1973-03-23 | 1977-08-16 | Texaco Inc. | Recovery of petroleum from viscous asphaltic petroleum containing formations including tar sand deposits |
US4046195A (en) * | 1975-06-18 | 1977-09-06 | Texaco Exploration Canada Ltd. | Thermal recovery of hydrocarbons from tar sands |
US4059152A (en) * | 1974-09-23 | 1977-11-22 | Texaco Inc. | Thermal recovery method |
US4089375A (en) * | 1976-10-04 | 1978-05-16 | Occidental Oil Shale, Inc. | In situ retorting with water vaporized in situ |
US4178039A (en) * | 1978-01-30 | 1979-12-11 | Occidental Oil Shale, Inc. | Water treatment and heating in spent shale oil retort |
EP0030430A1 (en) * | 1979-11-28 | 1981-06-17 | The University Of Newcastle Research Associates Limited | Underground gasification of coal |
US4415031A (en) * | 1982-03-12 | 1983-11-15 | Mobil Oil Corporation | Use of recycled combustion gas during termination of an in-situ combustion oil recovery method |
US4509595A (en) * | 1981-01-28 | 1985-04-09 | Canadian Liquid Air Ltd/Air Liquide | In situ combustion for oil recovery |
US4690215A (en) * | 1986-05-16 | 1987-09-01 | Air Products And Chemicals, Inc. | Enhanced crude oil recovery |
US4778010A (en) * | 1987-03-18 | 1988-10-18 | Union Carbide Corporation | Process for injection of oxidant and liquid into a well |
US4834178A (en) * | 1987-03-18 | 1989-05-30 | Union Carbide Corporation | Process for injection of oxidant and liquid into a well |
US20090178806A1 (en) * | 2008-01-11 | 2009-07-16 | Michael Fraim | Combined miscible drive for heavy oil production |
WO2010081239A1 (en) | 2009-01-16 | 2010-07-22 | Fred Schneider | Apparatus and method for downhole steam generation and enhanced oil recovery |
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US3346048A (en) * | 1964-12-17 | 1967-10-10 | Mobil Oil Corp | Thermal recovery method for oil sands |
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US3451478A (en) * | 1965-11-01 | 1969-06-24 | Pan American Petroleum Corp | Nuclear fracturing and heating in water flooding |
US3409077A (en) * | 1966-01-17 | 1968-11-05 | Shell Oil Co | Thermal method of recovering hydrocarbons from an underground hydrocarbon-containing formation |
US3448807A (en) * | 1967-12-08 | 1969-06-10 | Shell Oil Co | Process for the thermal recovery of hydrocarbons from an underground formation |
US3482630A (en) * | 1967-12-26 | 1969-12-09 | Marathon Oil Co | In situ steam generation and combustion recovery |
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US3727686A (en) * | 1971-03-15 | 1973-04-17 | Shell Oil Co | Oil recovery by overlying combustion and hot water drives |
US4042027A (en) * | 1973-03-23 | 1977-08-16 | Texaco Inc. | Recovery of petroleum from viscous asphaltic petroleum containing formations including tar sand deposits |
US3872924A (en) * | 1973-09-25 | 1975-03-25 | Phillips Petroleum Co | Gas cap stimulation for oil recovery |
US3976137A (en) * | 1974-06-21 | 1976-08-24 | Texaco Inc. | Recovery of oil by a combination of low temperature oxidation and hot water or steam injection |
US4036299A (en) * | 1974-07-26 | 1977-07-19 | Occidental Oil Shale, Inc. | Enriching off gas from oil shale retort |
US4059152A (en) * | 1974-09-23 | 1977-11-22 | Texaco Inc. | Thermal recovery method |
US3986556A (en) * | 1975-01-06 | 1976-10-19 | Haynes Charles A | Hydrocarbon recovery from earth strata |
US3987851A (en) * | 1975-06-02 | 1976-10-26 | Shell Oil Company | Serially burning and pyrolyzing to produce shale oil from a subterranean oil shale |
US3993132A (en) * | 1975-06-18 | 1976-11-23 | Texaco Exploration Canada Ltd. | Thermal recovery of hydrocarbons from tar sands |
US4046195A (en) * | 1975-06-18 | 1977-09-06 | Texaco Exploration Canada Ltd. | Thermal recovery of hydrocarbons from tar sands |
US3999606A (en) * | 1975-10-06 | 1976-12-28 | Cities Service Company | Oil recovery rate by throttling production wells during combustion drive |
US3978920A (en) * | 1975-10-24 | 1976-09-07 | Cities Service Company | In situ combustion process for multi-stratum reservoirs |
US4089375A (en) * | 1976-10-04 | 1978-05-16 | Occidental Oil Shale, Inc. | In situ retorting with water vaporized in situ |
US4178039A (en) * | 1978-01-30 | 1979-12-11 | Occidental Oil Shale, Inc. | Water treatment and heating in spent shale oil retort |
EP0030430A1 (en) * | 1979-11-28 | 1981-06-17 | The University Of Newcastle Research Associates Limited | Underground gasification of coal |
US4509595A (en) * | 1981-01-28 | 1985-04-09 | Canadian Liquid Air Ltd/Air Liquide | In situ combustion for oil recovery |
US4415031A (en) * | 1982-03-12 | 1983-11-15 | Mobil Oil Corporation | Use of recycled combustion gas during termination of an in-situ combustion oil recovery method |
US4690215A (en) * | 1986-05-16 | 1987-09-01 | Air Products And Chemicals, Inc. | Enhanced crude oil recovery |
US4778010A (en) * | 1987-03-18 | 1988-10-18 | Union Carbide Corporation | Process for injection of oxidant and liquid into a well |
US4834178A (en) * | 1987-03-18 | 1989-05-30 | Union Carbide Corporation | Process for injection of oxidant and liquid into a well |
US20090178806A1 (en) * | 2008-01-11 | 2009-07-16 | Michael Fraim | Combined miscible drive for heavy oil production |
US7882893B2 (en) | 2008-01-11 | 2011-02-08 | Legacy Energy | Combined miscible drive for heavy oil production |
WO2010081239A1 (en) | 2009-01-16 | 2010-07-22 | Fred Schneider | Apparatus and method for downhole steam generation and enhanced oil recovery |
US20100181069A1 (en) * | 2009-01-16 | 2010-07-22 | Resource Innovations Inc. | Apparatus and method for downhole steam generation and enhanced oil recovery |
CN102282337A (en) * | 2009-01-16 | 2011-12-14 | 弗瑞德·施奈德 | Apparatus and method for downhole steam generation and enhanced oil recovery |
US8333239B2 (en) | 2009-01-16 | 2012-12-18 | Resource Innovations Inc. | Apparatus and method for downhole steam generation and enhanced oil recovery |
CN102282337B (en) * | 2009-01-16 | 2016-06-22 | 资源创新(国际)有限公司 | Produce for underground steam and strengthen the apparatus and method recovered the oil |
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