US3024201A - Corrosion inhibiting composition and method - Google Patents

Corrosion inhibiting composition and method Download PDF

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US3024201A
US3024201A US589018A US58901856A US3024201A US 3024201 A US3024201 A US 3024201A US 589018 A US589018 A US 589018A US 58901856 A US58901856 A US 58901856A US 3024201 A US3024201 A US 3024201A
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corrosion
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Jacob I Bregman
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ChampionX LLC
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Nalco Chemical Co
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids
    • C23F11/18Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids using inorganic inhibitors
    • C23F11/187Mixtures of inorganic inhibitors

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  • This invention relates to new and improved corrosion inhibiting compositions and to a new and improved method of inhibiting corrosion.
  • the invention is particularly concerned with corrosion inhibiting compositions for preventing or inhibiting underwater corrosion in systems where water is moving, as through condensers, engine jackets, spray or cooling towers and distribution systems.
  • the invention is especially valuable in inhibiting corrosion of ferrous metals, including iron and steel, and also in inhibiting the corrosion of non-ferrous metals, such as copper and admiralty metal (yellow brass containing about 1% tin).
  • One of the objects of the present invention is to provide a new and improved chromium containing inhibitor which is more effective than chromate type inhibitors previously proposed.
  • Another object is to provide a new and improved synergistic composition of chemical components which produces new and improved results in preventing corrosion, especially in cooling tower systems such as the systems employed in conjunction with catalytic petroleum cracking units. Other objects will appear hereinafter.
  • compositions of the invention are preferably prepared in the form of solid compositions containing the active essential components.
  • the following general formula is given to illustrate compositions which represent the best mode contemplated for the practice of the invention.
  • ingredients A and B are essential components of the compositions of the invention.
  • Ingredient C is an optional but highly desirable additional component which very substantially improves the corrosion inhibiting effect of compositions composed of ingredients A and B.
  • the weight ratios of A and B remain the same regardless of whether they are used in conjunction with ingredient C.
  • weight ratios of A:B:C may be varied between 1:(0.02-0.3):(0.033- 0.80).
  • composition illustrates a preferred specific formula for the practice of the invention:
  • the polyphosphate and the sodium acid sulfate are optional ingredients.
  • the polyphosphate is added for the purpose of stabilizing calcium carbonate which may be present in the water to be treated. If calcium carbonate does not present a problem in the water to be treated the polyphosphate is omitted. However, since its presence does not adversely affect the use of the composition in any case it is preferable to incorporate it into the corrosion inhibiting composition in an amount such that the treated water will contain from 0.5 to 2 ppm. (parts per million), expressed as PO of a polyphosphate and preferably about 1 ppm.
  • concentrated solutions of the corrosion inhibiting compositions containing 1% to 5% by weight of the active essential ingredients can be made by incorporating in the normally solid corrosion inhibiting compositions an acid compound such as sodium hydrogen sulfate (NaHSO or sulfamic acid (NH SO H), so as to produce a pH of 3.5 to in the resulting solution.
  • an acid compound such as sodium hydrogen sulfate (NaHSO or sulfamic acid (NH SO H)
  • the quantity of the corrosion inhibiting composition added to a liquid to inhibit corrosion of metals thereby is subject to variation but in general the range is from 3 to 75 parts (calculated as CrO of the corrosion inhibiting composition per million parts by weight of the liquid being treated.
  • a preferred range is around 5 to 50 p.p.m. of the composition, calculated on the basis of the CrO therein, and an optimum range in most cases is to 40 p.p.m. of the composition, calculated on the basis of the CrO therein.
  • the pH of the liquid being treated is preferably within the range of 5.5-8.5 and, in order to mitigate scale, a pH within the range from 6.5 to 7.5 is preferred.
  • Example I A composition of the previously described specific formula was added to a cooling tower water having the following analysis:
  • test coupons at the pump discharge showed an average corrosion rate of 1.6 m.p.y., at the end of the third week 1.3 m.p.y., and at the end of the fourth week 1.0 m.p.y.
  • the corrosion rate at the pump return was 2.5 m.p.y. at the end of the first week, 1.7 m.p.y. at the end of the second week, 1.4 m.p.y. at the end of the third week, and 0.9 m.p.y. at the end of the fourth week.
  • composition A of the present invention was more effective at dosages containing to /2 as much CrO than the commercial chromate type composition.
  • test apparatus used in the following examples consisted of a 2.5 liter vessel fitted with a cover adapted to hold the coupons which were of cold rolled mild steel (SAE 1020).
  • SAE 1020 cold rolled mild steel
  • the test water unless otherwise stated, had the following composition:
  • Composition B is a composition of Composition B:
  • Example III The next step was to add a small amount of zinc to Composition B tested as previously described in connection with the test results given in Table 111.
  • two p.p.m. of zinc 5.5 p.p.m. ZnSO .H O
  • a 6 pronounced improvement in corrosion inhibition was obtained not only on ferrous metals but also on copper and on admiralty metal as shown by the following test results:
  • Example IV Tests were then made to determine the efiect of adding 2 p.p.m. of metals other than zinc to the composition used in tests 28 to 34 and the following results were observed with the standard'test Water at a pH of 7.0 to 7.5 under the test conditions previously described.
  • Example V When a composition such as that used in test 36, supra, is employed a rather difiicultly soluble material results due to the reaction of the zinc compounds with the chromate and/or molybdate in the formula. It was found that this could be overcome by adding a minor amount, preferably about 5% of sodium bisulfate. This also made the pH of a concentrated solution sufficiently acid to permit the ready preparation of a 5% solution of the corrosion inhibiting composition in water. The addition of the bisulfate did not appear to affect the corrosion inhibition as shown by the following test results at a pH of 7 to 7.5 on the standard test water under the standard conditions previously given:
  • Composition mate as after Test N 0. tion dosage CrOi p.p.m. p.p.m.
  • compositions C, D, E and F contain the following ingredients:
  • Example VI Tests were then made on a number of different waters using composition A at various dosages with the following results:
  • Example VII Tests were made using a composition consisting of sodium chromate and the sodium polyphosphate of composition A on the standard test water under the standard test conditions with the results given in Table X:
  • test results with the chromate and phosphate alone are inferior to those obtained with the water using a composition of the present invention as shown by test 27 in Table III and test 45 in Table VI.
  • the pH ranges shown above are those which are used with these chromate-polyphosphate compositions in actual practice. They are chosen so as to minimize phosphate sludge formation.
  • the invention is susceptible to some variation and modification in the manner of its practical application. It is generally desirable to employ the anionic ingredients of the corrosion inhibiting composition in the form of their alkali metal salts, e.g., sodium and potassium. It will be understood, however, that such ingredients can be employed in the form of other Water soluble compounds.
  • the CrO ion can be supplied as ammonium chromate or dischromate or chromic acid.
  • the molybdenum and tungsten compounds can be supplied as their ammonium salts or as the acids.
  • compositions within the scope of the invention may be afforded by using the several heavy metal ions herein described in the form of cations of either the hexavalent chromium, molybdenum and tungsten compounds.
  • zinc chromate, dichromate, molybdate and tungstate may be employed.
  • zinc salts such compounds as nickel molybdate, chromic molybdate, mercuric molybdate, nickel chromate, chromic tugnstate, and nickel tungstate may be used.
  • the necessary solubility can be achieved by proper pH control.
  • the amount of heavy metal ion necessary to afiord synergistic activity would, of course, remain within the ranges specified.
  • the heavy metal salts may be omitted as a separate component of the several preferred formulations herein shown.
  • any of the ionizable water soluble to difiicultly soluble polyphosphate compounds can be used in accordance with the practice set forth in Fink and Richardson, US. 2,358,222 in amounts up to about 9 parts per million parts by weight of aqueous solution.
  • polyphosphates which are suitable for this purpose are any one or more of the following: sodium acid pyrophosphate, tetrasodium pyrophosphate, sodium tripolyphosphate (Na P O sodium tetraphosphate (Na P O calcium acid pyrophosphate, sodium trithiotetraphosphate (Na P O S any of the water soluble polyphosphate glasses or so-called molecularly dehydrated phosphates in which the ratio of Na O to P 0 may be variable, including those known as sodium hexametaphosphate and glassy septaphosphate, as well as complexes containing calcium and sodium, magnesium and sodium and aluminum and sodium.
  • the invention is especially valuable in inhibiting corrosion of ferrous metals, as well as certain non-ferrous metals such as copper and admiralty metal by adding the compositions of the invention to the corrosive medium. Exceptionally good results have been obtained in inhibiting corrosion in cooling towers and other distribution systems in which water is moving.
  • the corrosion inhibiting composition may be prepared in the form of a liquid concentrate prior to its addition to the corrosive medium and added by means of a proportioning pump or in any other suitable manner. It is usually preferable to add the corrosion inhibiting composition in an amount such that it is more than adequate to prevent corrosions initially and then to reduce the amount until the optimum results are obtained at a dosage.
  • One procedure for example, is to add composition A to cooling tower water at a dosage of 20 p.p.m.
  • the quantity of molybdate or tungstate ion employed in conjunction with the chromate is normally sufiicient to improve the corrosion inhibition as compared with the chromate alone at the same dosage.
  • the quantity of other heavy metal ions such as zinc, cobalt, nickel, mercury and/ or trivalent chromium is normally suificient to enhance corrosion inhibition of the corrosion inhibiting composition as a whole when compared With the results obtained with the combined use of the hexavalent chromium and hexavalent molybdenum and/or tungsten ions.
  • a corrosion inhibiting composition consisting essentially of (A) 50 to 98 weight percent, calculated as Na Cr O .2H O, of an ionizable hexavalent chromium compound, (B) 2 to 15 weight percent, calculated as Na MoO .2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds and (C) 3 to 40 weight percent, calculated as ZnSO .H O, of an ionizable compound from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium compounds, the weight ratio of A:B:C being Within the range of l:0.02;3:0.0330.80.
  • a corrosion inhibiting composition consisting essentially of (A) 55 to 95 weight percent, calculated as Na Cr O- .2H O, of an ionizable hexavalent chromium compound, (B) 4 to 15 weight percent, calculated as Na MoO 2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) 8 to 30 weight percent, calculated as ZnSO .H O, of an ionizable compound from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium compounds, the weight ratio of A:B:C being within the range of 3.
  • a corrosion inhibiting composition consisting essentially of (A) 60 to 75 weight percent, calculated as NflzCI'zOq-ZHzO, of an ionizable hexavalent chromium compound, (B) 4 to 12 weight percent, calculated as N-a MoO .2I-I O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) to 25 weight percent, calculated as ZnSO .H O, of an ionizable compound from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium compounds, the weight ratio of A:B:C being within the general range of 1:(0.02-0.3) :(0.033O.80)
  • a corrosion inhibiting composition consisting essentially of the following:
  • Zinc sulfate (calculated as ZnSO .H O) 10-25 10 and containing a sufficient amount of sodium acid sulfate to prevent the formation of insoluble zinc compounds in a 5 percent by weight aqueous solution of said composition.
  • a process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of (A) 50 to 98 weight percent, calculated as Na2Cr207-2H20, of an ionizable hexavalent chromium compound and (B) 2 to 15 weight percent, calculated as Na M0O .2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, the weight ratio of (A) to (B) being within the range from 1:0.02 to 1:03
  • a process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of (A) 50 to 98 weight percent, calculated as Na Cr O .2H O, of an ionizable hexavalent chromium compound, (B) 2 to 15 weight percent, calculated as Na MoO4.2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds and (C) 3 to 40 weight percent, calculated as ZnSO .H O, of an ionizable compound of a metal from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium, the weight ratio of A:B:C being within the range of l:(0.020.3):(0.033-0.).
  • a process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of (A) 55 to weight percent, calculated as Na Cr O 2H O, of an ionizable hexavalent chromium compound, (B) 4 to 15 weight percent, calculated as Na MoO .2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) 8 to 30 weight percent, calculated as ZnSO .H O, of an ionizable compound of a metal from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium, the weight ratio of A:B:C being within the range of 1 (0.02-0.3) (0.0334180).
  • a process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition comsisting essentially of (A) 60 to 75 weight percent, calculated as Na Cr O 2H O, of an ionizable hexavalent chromium compound, (B) 4 to 12 weight percent, calculated as Na M0O 2I-I O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) 10 to 25 weight percent, calculated as ZnSO .H O, of an ionizable compound of a metal from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium, the weight ratio of A:B:C being within the general range of 1:(0.()2-0.3) :(0.033-0.80).
  • a process of inhibiting the corrosion of ferrous metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of the following:
  • composition being added to water in proportions of 1,565,043 Avls 1925 3 to 75 p.p.m. calculated as CrO 5 2,147,409 Lfamprey 14, 1939 10.

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Description

United States Patent Office 3,024,201 Patented Mar. 6, 1962 3,024,201 CORROSION INHIBITING COMPOSITION AND lVIETHOD Jacob I. Bregman, Park Forest, 11]., assignor to Nalco Chemical Company, a corporation of Delaware No Drawing. Filed June 4, 1956, Ser. No. 589,018 Claims. (Cl. 252-387) This invention relates to new and improved corrosion inhibiting compositions and to a new and improved method of inhibiting corrosion. The invention is particularly concerned with corrosion inhibiting compositions for preventing or inhibiting underwater corrosion in systems where water is moving, as through condensers, engine jackets, spray or cooling towers and distribution systems. The invention is especially valuable in inhibiting corrosion of ferrous metals, including iron and steel, and also in inhibiting the corrosion of non-ferrous metals, such as copper and admiralty metal (yellow brass containing about 1% tin).
It is known that various types of chromates have been used as corrosion inhibitors. Certain types of phosphates have also been employed for this purpose and combinations of phosphates and chromates have been used.
One of the objects of the present invention is to provide a new and improved chromium containing inhibitor which is more effective than chromate type inhibitors previously proposed.
Another object is to provide a new and improved synergistic composition of chemical components which produces new and improved results in preventing corrosion, especially in cooling tower systems such as the systems employed in conjunction with catalytic petroleum cracking units. Other objects will appear hereinafter.
In accomplishing these objects in accordance with the invention it has been found that new and improved results in preventing or inhibiting corrosion in ferrous and non-ferrous metals in contact with a corrosive medium containing water are obtained by dissolving in the corrosive medium a composition containing a soluble hexavalent chromium compound and a soluble hexavalent molybdenum or tungsten compound, and preferably also a compound capable of producing in aqueous solution a heavy metal cation from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium. These heavy metals are preferably employed as their water soluble salts or bases. They can also be used in the form of oil soluble ionizable salts where the corrosive medium is oily or contains an oil.
Especially advantageous results in the practice of the invention have been obtained by the employment of compounds which liberate a zinc ion in aqueous solution. Excellent results have also been obtained by the employ ment of compounds which liberate a nickel or cobalt ion in aqueous solution. The use of zinc compounds is preferred, however, particularly from the economic standpoint.
The compositions of the invention are preferably prepared in the form of solid compositions containing the active essential components. The following general formula is given to illustrate compositions which represent the best mode contemplated for the practice of the invention. In this formula it will be understood that ingredients A and B are essential components of the compositions of the invention. Ingredient C is an optional but highly desirable additional component which very substantially improves the corrosion inhibiting effect of compositions composed of ingredients A and B. The weight ratios of A and B remain the same regardless of whether they are used in conjunction with ingredient C.
GENERAL FORMULA Percent by weight hexavalent chromium com- Ingredients- (A) Ionizable pound, expressed as sodium dichromate (Na2Cl'207.2H20) I (1) General range -98 (2) Preferred range -95 (3) Optimum range -75 (B) 'Ionizable hexavalent molybdenum or tungsten compound, expressed as sodium molybdate (Na MoO .2H O):
In the foregoing general formula the weight ratios of A:B:C may be varied between 1:(0.02-0.3):(0.033- 0.80).
The following composition illustrates a preferred specific formula for the practice of the invention:
SPECIFIC FORMULA Composition A:
Ingredients- Percent by weight Sodium dichromate (Na Cr O- .2H O) 64.7 Sodium molybate (Na MoO 6 Glassy sodium polyphosphate (containing 35.9% Na O and 64.1% P 0 by weight) 3.6 Zinc sulfate (ZnSO .H O) 20.4 Sodium acid sulfate (NaHSO 5.3
In the above specific formula the polyphosphate and the sodium acid sulfate are optional ingredients. The polyphosphate is added for the purpose of stabilizing calcium carbonate which may be present in the water to be treated. If calcium carbonate does not present a problem in the water to be treated the polyphosphate is omitted. However, since its presence does not adversely affect the use of the composition in any case it is preferable to incorporate it into the corrosion inhibiting composition in an amount such that the treated water will contain from 0.5 to 2 ppm. (parts per million), expressed as PO of a polyphosphate and preferably about 1 ppm.
In order to adjust the pH of the system being treated it is sometimes desirable to include in the solid corrosion inhibiting composition a substance which will alter the normal pH of the composition. Thus, concentrated solutions of the corrosion inhibiting compositions containing 1% to 5% by weight of the active essential ingredients can be made by incorporating in the normally solid corrosion inhibiting compositions an acid compound such as sodium hydrogen sulfate (NaHSO or sulfamic acid (NH SO H), so as to produce a pH of 3.5 to in the resulting solution.
The quantity of the corrosion inhibiting composition added to a liquid to inhibit corrosion of metals thereby is subject to variation but in general the range is from 3 to 75 parts (calculated as CrO of the corrosion inhibiting composition per million parts by weight of the liquid being treated. A preferred range is around 5 to 50 p.p.m. of the composition, calculated on the basis of the CrO therein, and an optimum range in most cases is to 40 p.p.m. of the composition, calculated on the basis of the CrO therein. The pH of the liquid being treated is preferably within the range of 5.5-8.5 and, in order to mitigate scale, a pH within the range from 6.5 to 7.5 is preferred.
The invention will be illustrated but is not limited by the following examples in which the quantities are stated in parts by weight unless otherwise indicated.
Example I A composition of the previously described specific formula was added to a cooling tower water having the following analysis:
Ingredients: Parts per million Total dissolved solids (as CaCO 1700 Chloride (as NaCl) 300 Calcium (as CaCO 650 Silica (as S102) 24 Magnesium (as CaCO 600 Sulfate (S0 (as Na SO 1300 This Water was pumped through the tower and the cold water had a temperature around 60 F. The increase in temperature during the cooling operation was about 10 F. Steel test coupons were placed at the discharge end of the pump through which the water was pumped into the tower and also in the return line to the pump. A dosage of 20 p.p.m. of composition A previously described, calculated as Cr0 was initially added to the cooling water. After the first week the test coupons showed a corrosion rate of 2.3 m.p.y. (mils per year) at the pump discharge. At the end of the second week the test coupons at the pump discharge showed an average corrosion rate of 1.6 m.p.y., at the end of the third week 1.3 m.p.y., and at the end of the fourth week 1.0 m.p.y. The corrosion rate at the pump return was 2.5 m.p.y. at the end of the first week, 1.7 m.p.y. at the end of the second week, 1.4 m.p.y. at the end of the third week, and 0.9 m.p.y. at the end of the fourth week.
For the sake of comparison, a comparable test was run with 10 p.p.m. of a composition consisting essentially of 29% of the glassy sodium polyphosphate of composition A, the remainder being sulfonated lignin, tannin, dextrine, sodium hydroxide and water and 40 to 60 p.p.m., expressed as CrO of a commercial chromate type inhibitor containing 30% anhydrous sodium chromate, 30% anhydrous sodium dichromate and the remainder borax, sodium nitrate, dextrine and water. At the end of the first week the corrosion rate with these two combined compositions was approximately twice the corrosion rate with the composition of the present invention at both the pump discharge and the pump return. Even after four weeks the corrosion rate with the combined commercial formulas was still higher than the corrosion rate with composition A of the present invention at the pump discharge and more than twice as high at the pump return. Thus, composition A of the present invention was more effective at dosages containing to /2 as much CrO than the commercial chromate type composition.
The following examples are given to illustrate the corrosion inhibiting eifects under varying test conditions with various combinations of ingredients.
The test apparatus used in the following examples consisted of a 2.5 liter vessel fitted with a cover adapted to hold the coupons which were of cold rolled mild steel (SAE 1020). The test water, unless otherwise stated, had the following composition:
Ingredients: Parts per million Total hardness (as CaCO 400 Calcium hardness (as CaCO 250 Magnesium hardness (as CaCO 150 Chloride (as NaCl) 500 Sulfate (as Na SO 1400 Example 11 The first step was to determine the corrosion inhibition of sodium chromate at a pH of 7.0-7.5. The following results were obtained:
TABLE I Corrosion rate (m.p.y.) after following Doasgc p.p.m. number of days Test No. as CrOi 0.0 (blank). 0. 7
Various additional ingredients were then added to sodium chromate in the test waters under the same conditions with the following results, the concentration of sodium chromate, expressed as CrO the test waters being 10 p.p.m.:
TABLE II Corrosion rate (m.p.y.)
after following num- Test Additive Dosage her or days No. p.p.m.
8 N0 additive (except 10 14.2 11.5 9.0
p.p.m. (M04). 9 NaBO; 50 25.6 21.7 15.1 10 Sodium ferrocyanide 50 18.0 12.5 8.3 11 do 25 19. 0 12.8 8.1 12 a 50 17.9 16.2 10.2 13 Sodium persuliatc. 1 14.6 .3 14 o 5 16.0 15 Sodium benzoate. 25 18.7 16 35% by Weight silica sol 19.2 17. NaNOg 100 13.5 18- NazMoot, expressed as 1 11.4
It will be observed from Table II that the addition of the sodium molybdate gave a very pronounced improvement in the corrosion rate after three days even though only 1 p.p.m. of the sodium molybdate, as M00 was added to the test water containing 10 p.p.m. of CrO The use of 5 p.p.m. of the sodium molybdate as M00 under the same conditions did not appear to substantially improve the corrosion inhibiting effect.
In a third series of tests corrosion inhibition was determined on steel test coupons and the standard test water under the same pH conditions of 7.0-7.5 with compositions containing a chromate and a molybdate as the essential components with or without the addition of the polyphosphate of composition A with the following results:
It will be observed again that excellent results were obtained by using a combination of a chromate and a molybdate. In the last composition in the table which also contained 1 p.p.m. of a polyphosphate very good results were obtained. However, from other tests it did not appear that there was any noticeable effect on the corrosion rate due to the presence of the polyphosphate.
Tests were then run with the standard test water containing various additional components using as the corrosion inhibiting composition the last composition in Table III which had the following formula:
Composition B:
Ingredients- Percent by weight Sodium dichromate dihydrate 84.8 Sodium polyphosphate shown in composition A 5.2 Sodium molybdate dihydrate 10.0
These tests were made (A) at a pH of 7.0-7.5 with the standard test water to which had been added various additional components and (B) at varying pHs with the results shown in the following table:
1 Same CazMg ratio as in standard test Water.
The addition of SiO' to the test water appeared to give a slight reduction in one day corrosion results but made no difference after seven days. The reduction of the S and the total hardness contents both appeared to have improved corrosion inhibition. The tests with various pH variations indicated that in the range of pH 6-8 the effectiveness of this composition was definitely increased with increasing pH.
Example III The next step was to add a small amount of zinc to Composition B tested as previously described in connection with the test results given in Table 111. When two p.p.m. of zinc (5.5 p.p.m. ZnSO .H O) was added to the water and tested at a pH of 7.0 to 7.5 on the standard test water under the test conditions previously noted a 6 pronounced improvement in corrosion inhibition was obtained not only on ferrous metals but also on copper and on admiralty metal as shown by the following test results:
TABLE V Corrosion rate (m.p.y.)
Test Composition 1 day 4 days Fe Cu Admi- Fe Cu Admiralty ralty 35 CompositionB 10.4 2.6 2.3 8.2 1.8 1.6 CompositionB+2 5.3 2.9 2.5 2.2 1.1 0.8
p.p.m. Zn (Added as ZI1S04.H20). 37 Nollnhibitor 95.7 8.1 8.4 46.6 4.3 6.4
A series of tests was then run with various combinations on the standard test water at a pH of 7.0 to 7.5 under the standard test conditions previously described with the results shown in the following table:
TABLE VI Corrosion rate Chro- Molyb- Polyphos- Zinc (m.p.y.) after- Test mate as date as phate as as Zn No. 010 M004, P04, p.p.m.
p.p.m. p.p.m. p.p.m 1 7 13 day days days 15 1. 0. 25 10. 7 15 1. 0.50 7. 2 l5 1. 1.0 5. 2 l5 1. 2.0 5. 9 l5 1. 3.0 6. 7 15 1. 5. 0 6. 3 15 2.0 11. 9 15 1 2.0 6.5 15 1.0 2. 0 9. 7 15 1. 1.0 2.0 5.8 15 2. 1.0 2.0 5. 5 10 1. 1.0 2.0 9.3 15 0. 1.0 2.0 7. 0 15 0. 1. 0 2. 0 7. 2 15 1. 1. 0 2. 0 7. 5 15 1. 1. 0 1. 5 5. 2
It will be observed in the foregoing table that in test 44 the additive composition contained 15 p.p.m. of CIO.; and 2 p.p.m. of zinc without the molybdate and the resultant corrosion rate was relatively high as compared with the rate in test 45 where the molybdate was present.
Example IV Tests were then made to determine the efiect of adding 2 p.p.m. of metals other than zinc to the composition used in tests 28 to 34 and the following results were observed with the standard'test Water at a pH of 7.0 to 7.5 under the test conditions previously described.
TABLE VII Corrosion Rate (m.p.y.) Test Metal aiter 1 day 7 days 15 days Composition B (blank) 10.8 4. 7 Cadmium (OdClg) 12. 4 Manganese (M1180 13.3 Lead (Pb(NOa)2) 17.1 Copper (CuSOQ. 12.8 Cobalt (COSO4). 4.8 2. 5 1. 6 Nickel (NiSO4)- 5. 2 1. 7 1. 7 Mercury (HgC12) 8. 5 3. 3 2. 4 Chromium (CrC 6. 6 2. 7 1. 8
It will be observed from the results of the foregoing tests that the cadmium, manganese, lead and copper salts all gave results showing no improvement over composition B whereas the cobalt, nickel, mercuric and chromic salts all produced a substantial improvement in corrosion inhibition as compared with composition B.
7 Example V When a composition such as that used in test 36, supra, is employed a rather difiicultly soluble material results due to the reaction of the zinc compounds with the chromate and/or molybdate in the formula. It was found that this could be overcome by adding a minor amount, preferably about 5% of sodium bisulfate. This also made the pH of a concentrated solution sufficiently acid to permit the ready preparation of a 5% solution of the corrosion inhibiting composition in water. The addition of the bisulfate did not appear to affect the corrosion inhibition as shown by the following test results at a pH of 7 to 7.5 on the standard test water under the standard conditions previously given:
TABLE VIII Composi- Chro- CorrosionRates (m.p.y.)
Composition mate as after Test N 0. tion dosage CrOi p.p.m. p.p.m.
1 day 7 days 15 days In Table VIII the composition, C, D, E and F contain the following ingredients:
Ingredients C D E F Na2CrzO7.2HzO 58. 5 8. 5 61. 6 NazCrOi 38.9 KaCrzO7 65. 3 NaaMoOr (anhydrous, technical 5.9 6. 7 4. 7 6.2
grade).
Sotdiurnl polyphosphate of composi- 3.6 4. 0 2.8 3.8
ion
ZDSO4JH2O 27.0 21. 6 28. 4
The results in Table VIII show that the sulfate and bisulfate additions have no substantial effect on the corrosion inhibiting properties of the compositions of the invention.
Example VI Tests were then made on a number of different waters using composition A at various dosages with the following results:
In the foregoing test waters the compositions of the waters were as follows:
Parts per Million \Vnter A B C D Total hardness as CaCOa 1,250 1,400 840 138 Calcium as CaCO; 650 800 640 110 Magnesium as 051003. 6510 600 250 28 Chloride as NaCl 275 263 275 210 S04 as NflzSO; 1,310 1,490 1,404 325 These waters simulate actual waters at several locations in the United States.
Example VII Tests were made using a composition consisting of sodium chromate and the sodium polyphosphate of composition A on the standard test water under the standard test conditions with the results given in Table X:
TABLE X Corrosion rate (m.p.y.) Chromite Polyphosafter- Test as CrO4, photo as piI No. ppm. PO4,1').p.rn.
1 2 3 5 day days days days It will be observed that the test results with the chromate and phosphate alone are inferior to those obtained with the water using a composition of the present invention as shown by test 27 in Table III and test 45 in Table VI. The pH ranges shown above are those which are used with these chromate-polyphosphate compositions in actual practice. They are chosen so as to minimize phosphate sludge formation.
It will be recognized that the invention is susceptible to some variation and modification in the manner of its practical application. It is generally desirable to employ the anionic ingredients of the corrosion inhibiting composition in the form of their alkali metal salts, e.g., sodium and potassium. It will be understood, however, that such ingredients can be employed in the form of other Water soluble compounds. For example, the CrO ion can be supplied as ammonium chromate or dischromate or chromic acid. The molybdenum and tungsten compounds can be supplied as their ammonium salts or as the acids.
Other compositions within the scope of the invention may be afforded by using the several heavy metal ions herein described in the form of cations of either the hexavalent chromium, molybdenum and tungsten compounds. Thus, zinc chromate, dichromate, molybdate and tungstate may be employed. In addition to the zinc salts such compounds as nickel molybdate, chromic molybdate, mercuric molybdate, nickel chromate, chromic tugnstate, and nickel tungstate may be used. The necessary solubility can be achieved by proper pH control. The amount of heavy metal ion necessary to afiord synergistic activity would, of course, remain within the ranges specified. By using these compounds the heavy metal salts may be omitted as a separate component of the several preferred formulations herein shown.
If a polyphosphate is employed as a part of the corrosion inhibiting composition or added separately to the liquid being treated in order to stabilize water against scale or incrustation any of the ionizable water soluble to difiicultly soluble polyphosphate compounds can be used in accordance with the practice set forth in Fink and Richardson, US. 2,358,222 in amounts up to about 9 parts per million parts by weight of aqueous solution. Examples of polyphosphates which are suitable for this purpose are any one or more of the following: sodium acid pyrophosphate, tetrasodium pyrophosphate, sodium tripolyphosphate (Na P O sodium tetraphosphate (Na P O calcium acid pyrophosphate, sodium trithiotetraphosphate (Na P O S any of the water soluble polyphosphate glasses or so-called molecularly dehydrated phosphates in which the ratio of Na O to P 0 may be variable, including those known as sodium hexametaphosphate and glassy septaphosphate, as well as complexes containing calcium and sodium, magnesium and sodium and aluminum and sodium.
The invention is especially valuable in inhibiting corrosion of ferrous metals, as well as certain non-ferrous metals such as copper and admiralty metal by adding the compositions of the invention to the corrosive medium. Exceptionally good results have been obtained in inhibiting corrosion in cooling towers and other distribution systems in which water is moving. The corrosion inhibiting composition may be prepared in the form of a liquid concentrate prior to its addition to the corrosive medium and added by means of a proportioning pump or in any other suitable manner. It is usually preferable to add the corrosion inhibiting composition in an amount such that it is more than adequate to prevent corrosions initially and then to reduce the amount until the optimum results are obtained at a dosage. One procedure, for example, is to add composition A to cooling tower water at a dosage of 20 p.p.m. (as CrO and then reduce the dosage to 10 p.p.m. The quantity of molybdate or tungstate ion employed in conjunction with the chromate is normally sufiicient to improve the corrosion inhibition as compared with the chromate alone at the same dosage. The quantity of other heavy metal ions such as zinc, cobalt, nickel, mercury and/ or trivalent chromium is normally suificient to enhance corrosion inhibition of the corrosion inhibiting composition as a whole when compared With the results obtained with the combined use of the hexavalent chromium and hexavalent molybdenum and/or tungsten ions.
The invention is hereby claimed as follows:
1. A corrosion inhibiting composition consisting essentially of (A) 50 to 98 weight percent, calculated as Na Cr O .2H O, of an ionizable hexavalent chromium compound, (B) 2 to 15 weight percent, calculated as Na MoO .2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds and (C) 3 to 40 weight percent, calculated as ZnSO .H O, of an ionizable compound from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium compounds, the weight ratio of A:B:C being Within the range of l:0.02;3:0.0330.80.
2. A corrosion inhibiting composition consisting essentially of (A) 55 to 95 weight percent, calculated as Na Cr O- .2H O, of an ionizable hexavalent chromium compound, (B) 4 to 15 weight percent, calculated as Na MoO 2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) 8 to 30 weight percent, calculated as ZnSO .H O, of an ionizable compound from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium compounds, the weight ratio of A:B:C being within the range of 3. A corrosion inhibiting composition consisting essentially of (A) 60 to 75 weight percent, calculated as NflzCI'zOq-ZHzO, of an ionizable hexavalent chromium compound, (B) 4 to 12 weight percent, calculated as N-a MoO .2I-I O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) to 25 weight percent, calculated as ZnSO .H O, of an ionizable compound from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium compounds, the weight ratio of A:B:C being within the general range of 1:(0.02-0.3) :(0.033O.80)
4. A corrosion inhibiting composition consisting essentially of the following:
Zinc sulfate (calculated as ZnSO .H O) 10-25 10 and containing a sufficient amount of sodium acid sulfate to prevent the formation of insoluble zinc compounds in a 5 percent by weight aqueous solution of said composition.
5. A process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of (A) 50 to 98 weight percent, calculated as Na2Cr207-2H20, of an ionizable hexavalent chromium compound and (B) 2 to 15 weight percent, calculated as Na M0O .2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, the weight ratio of (A) to (B) being within the range from 1:0.02 to 1:03
6. A process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of (A) 50 to 98 weight percent, calculated as Na Cr O .2H O, of an ionizable hexavalent chromium compound, (B) 2 to 15 weight percent, calculated as Na MoO4.2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds and (C) 3 to 40 weight percent, calculated as ZnSO .H O, of an ionizable compound of a metal from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium, the weight ratio of A:B:C being within the range of l:(0.020.3):(0.033-0.).
7. A process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of (A) 55 to weight percent, calculated as Na Cr O 2H O, of an ionizable hexavalent chromium compound, (B) 4 to 15 weight percent, calculated as Na MoO .2H O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) 8 to 30 weight percent, calculated as ZnSO .H O, of an ionizable compound of a metal from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium, the weight ratio of A:B:C being within the range of 1 (0.02-0.3) (0.0334180).
8. A process of inhibiting the corrosion of metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition comsisting essentially of (A) 60 to 75 weight percent, calculated as Na Cr O 2H O, of an ionizable hexavalent chromium compound, (B) 4 to 12 weight percent, calculated as Na M0O 2I-I O, of an ionizable compound from the group consisting of hexavalent molybdenum and hexavalent tungsten compounds, and (C) 10 to 25 weight percent, calculated as ZnSO .H O, of an ionizable compound of a metal from the group consisting of zinc, cobalt, nickel, mercury and trivalent chromium, the weight ratio of A:B:C being within the general range of 1:(0.()2-0.3) :(0.033-0.80).
9. A process of inhibiting the corrosion of ferrous metals in contact with a corrosive medium containing water which comprises dissolving in said medium a corrosion inhibiting composition consisting essentially of the following:
Ingredients- Percent by weight Sodium dichromate (calculated as Na CI'2O7.2H2O') Sodium molybdate (calculaled as N32M0O4-2H20) Zinc sulfate (calculated as ZnSO .H O) l0 -25 and containing a sufficient amount of sodium acid sulfate to prevent the formation of insoluble zinc compounds in 11 12 a 5 percent by weight aqueous solution of said composi- References Cited in the file of this patent tion, and a sufficient amount of an ionizable polyphos- UNITED STATES PATENTS phate to produce a PG, content in Water of 0.5 to 9 p.p.m.,
said composition being added to water in proportions of 1,565,043 Avls 1925 3 to 75 p.p.m. calculated as CrO 5 2,147,409 Lfamprey 14, 1939 10. A process of inhibiting the corrosion of ferrous 2,358,222 f et SePt- 1944 metals in contact with a corrosive medium containing 2,695,876 Fanss 1954 Water which consists essentially of dissolving in said 2,711,391 Kahler June 1955 medium 5 to 50 p.p.m., calculated as CrO of (A) an 2,755,170 Stubblefield July 1956 ionizable hexavalent chromium compound, (B) a quantity 10 2,872,281 Kahler et 3, 1959 of an ionizable compound from the group consisting of 2,900,222 Kahler et a1 18, 1959 hexavalent molybdenum and hexavalent tungsten com- FOREIGN PATENTS pounds, and (C) a quantity of an ionizable compound 736 215 Great Britain Sept 7 1955 of a metal from the group consisting of zinc, cobalt, Y nickel, mercury and trivalent chromium, the weight ratio 15 OTHER EFERENCES of calculated z 2 7- 2 to calmllated Robertson: Molybdate and Tungstate as Corrosion In- 2M Q4- 2 t0 calculated as 2115041120, hibitors and the Mechanism of Inhibition, article in Jour. being within the range of 1:(0.0.020.3) :(0.0.80), and of the Electro-chemical Society, March 1951, vol. 98, No. the pH being Within the range of 5.5 to 8.5. 3, pages 94 to 100.
UNITED STATES'PATENT OFFICE CERTIFICATE OF CORRECTION Patent No, 3,024,201 March 6, 1962 Jacob I Bregman It is hereby certified that error appears in the above numbered pat ent requiring correction and that the said Letters Patent should read as corrected below.
Column 4, TABLE I, in the heading to column 2 thereof, for "Do'asge" read Dosage -5 column 6, TABLE VI, columns land 8, line 2 thereof, strike out "3,O and "2,3", respect1vely; column 8, line 39, for "dischromate" read dichromate line 49, for "tugnstate" read tungstate column 11,
line 18 for "1:;(o,o.o2-0,3):(0,0.a0)@. read f O 9 (moss-6.80) 2 0,3) I
Signed and sealed this 24th day of July 1962,,
(SEAL) Attest ERNEST w. SWIDER DAVID LADD Attesting Officer Commissioner of Patents UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3,024,201 March 6, 1962 Jacob I Bregman It is hereby certified that error appears in the above numbered patent requiring correction and that the said Letters Patent should read as corrected below.
Column 4, TABLE I, in the heading to column 2 thereof,
for "Doasge" read Dosage column 6, TABLE VI columns 7 and 8, line 2 thereof strike out "3.0" and "2.3", respectively; column 8, line 39, for "dischromate" read dichromate line 49, for "tugnstate" read tungstate column 11,
line 18, for "l (0.0.020.3) (0.0.80) read l (0.02-0.23) (0.033O.80)
Signed and sealed this 24th day of July 1962.
(SEAL) Attest:
ERNEST W. SWIDER DAVID L. LADD Atteating Officer 0 Commissioner of Patents

Claims (1)

  1. 5. A PROCESS OF INHIBITING THE CORROSION OF METALS IN CONTACTS WITH A CORROSIVE MEDIUM CONTAINING WATER WHICH COMPRISES DISSOLVING IN SAID MEDIUM A CORROSION INHIBITING COMPOSITION CONSISTING ESSENTIALLY OF (A) 50 TO 98 WEIGHT PERCENT, CALCULATED AS NA2CR2O7.2H2O. OF AN IONIZABLE HEXAVALENT CHROMIUM COMPOUND AND (B) 2 TO 15 WEIGHT PERCENT, CALCUALTED AS NA2CR2O7,2H2O, OF AN AN IONIZABLE COMPOUND FROM THE GROUP CONSISTING OF HEXAVALENT MOYBDENUM AND HEXAVALENT TUNGSTEN COMPOUNDS, THE WEIGHT RATIO OF (A) TO (B) BEING WITHIN THE RANGE FROM 1:0,02 TO 1:093
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Cited By (16)

* Cited by examiner, † Cited by third party
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US3130002A (en) * 1961-10-05 1964-04-21 Fmc Corp Sodium phosphate glasses
US3156551A (en) * 1960-06-09 1964-11-10 Ici Ltd Herbicidal composition of reduced tendency to corrode iron and zinc
US3272588A (en) * 1962-03-27 1966-09-13 Fmc Corp Method of inhibiting corrosion with slowly soluble phosphate glasses
US3445400A (en) * 1965-12-27 1969-05-20 Midwest Chem & Processing Co I Chromate corrosion inhibiting composition containing surface-active agents
US4116629A (en) * 1977-05-31 1978-09-26 Allied Chemical Corporation Corrosion inhibition of stainless steel exposed to hot carbonates
US4324684A (en) * 1979-10-29 1982-04-13 Betz Laboratories, Inc. Stable compositions for use as corrosion inhibitors
US4759900A (en) * 1986-08-27 1988-07-26 General Electric Company Inhibition of radioactive cobalt deposition in water-cooled nuclear reactors
US4950449A (en) * 1986-08-27 1990-08-21 General Electric Company Inhibition of radioactive cobalt deposition in water-cooled nuclear reactors
US11484651B2 (en) 2015-08-21 2022-11-01 Medtronic Minimed, Inc. Personalized parameter modeling methods and related devices and systems
US11534086B2 (en) 2020-10-30 2022-12-27 Medtronic Minimed, Inc. Low-profile wearable medical device
US11540750B2 (en) 2018-12-19 2023-01-03 Medtronic Minimed, Inc Systems and methods for physiological characteristic monitoring
US11547357B2 (en) 2016-04-08 2023-01-10 Medtronic Minimed, Inc. Insertion device
US11571515B2 (en) 2019-08-29 2023-02-07 Medtronic Minimed, Inc. Controlling medical device operation and features based on detected patient sleeping status
US11583631B2 (en) 2020-04-23 2023-02-21 Medtronic Minimed, Inc. Intuitive user interface features and related functionality for a therapy delivery system
US11628250B2 (en) 2012-08-30 2023-04-18 Medtronic Minimed, Inc. Temporary target glucose values for temporary reductions in fluid delivery
US11676734B2 (en) 2017-11-15 2023-06-13 Medtronic Minimed, Inc. Patient therapy management system that leverages aggregated patient population data

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US2147409A (en) * 1937-06-12 1939-02-14 Carbide & Carbon Chem Corp Noncorrosive antifreeze liquid
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US2147409A (en) * 1937-06-12 1939-02-14 Carbide & Carbon Chem Corp Noncorrosive antifreeze liquid
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US2695876A (en) * 1951-04-27 1954-11-30 Texas Co Prevention of corrosion of iron by aqueous brines
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US3156551A (en) * 1960-06-09 1964-11-10 Ici Ltd Herbicidal composition of reduced tendency to corrode iron and zinc
US3130002A (en) * 1961-10-05 1964-04-21 Fmc Corp Sodium phosphate glasses
US3272588A (en) * 1962-03-27 1966-09-13 Fmc Corp Method of inhibiting corrosion with slowly soluble phosphate glasses
US3445400A (en) * 1965-12-27 1969-05-20 Midwest Chem & Processing Co I Chromate corrosion inhibiting composition containing surface-active agents
US4116629A (en) * 1977-05-31 1978-09-26 Allied Chemical Corporation Corrosion inhibition of stainless steel exposed to hot carbonates
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US4759900A (en) * 1986-08-27 1988-07-26 General Electric Company Inhibition of radioactive cobalt deposition in water-cooled nuclear reactors
US4950449A (en) * 1986-08-27 1990-08-21 General Electric Company Inhibition of radioactive cobalt deposition in water-cooled nuclear reactors
US11628250B2 (en) 2012-08-30 2023-04-18 Medtronic Minimed, Inc. Temporary target glucose values for temporary reductions in fluid delivery
US11484651B2 (en) 2015-08-21 2022-11-01 Medtronic Minimed, Inc. Personalized parameter modeling methods and related devices and systems
US11547357B2 (en) 2016-04-08 2023-01-10 Medtronic Minimed, Inc. Insertion device
US11676734B2 (en) 2017-11-15 2023-06-13 Medtronic Minimed, Inc. Patient therapy management system that leverages aggregated patient population data
US11540750B2 (en) 2018-12-19 2023-01-03 Medtronic Minimed, Inc Systems and methods for physiological characteristic monitoring
US11571515B2 (en) 2019-08-29 2023-02-07 Medtronic Minimed, Inc. Controlling medical device operation and features based on detected patient sleeping status
US11583631B2 (en) 2020-04-23 2023-02-21 Medtronic Minimed, Inc. Intuitive user interface features and related functionality for a therapy delivery system
US11534086B2 (en) 2020-10-30 2022-12-27 Medtronic Minimed, Inc. Low-profile wearable medical device

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