US2995415A - Tanning with lignin sulfonic acid-chromium compound reaction product - Google Patents
Tanning with lignin sulfonic acid-chromium compound reaction product Download PDFInfo
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- US2995415A US2995415A US26675A US2667560A US2995415A US 2995415 A US2995415 A US 2995415A US 26675 A US26675 A US 26675A US 2667560 A US2667560 A US 2667560A US 2995415 A US2995415 A US 2995415A
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- tanning
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- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
- C14C3/08—Chemical tanning by organic agents
- C14C3/24—Chemical tanning by organic agents using lignin derivatives, e.g. sulfate liquor
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- This invention relates to a new and improved process for the tanning of leather and more particularly relates to a new and improved leather tanning process which. utihas a chromium-containing tanning composition.
- chrome tanning is the speed with which the tanning is effected.
- chrome tanned leather exhibits good wear and abrasion resistant properties.
- principal disadvantages of conventionally chrome tanned leather, especially when used as sole leather, are that it is susceptible to distortion and at times is slippery on wet surfaces.
- the principal object of the present invention to provide an improved leather, especially sole leather, characterized by a maximum of the desirable properties of vegetable-tanned leather as well as those of chrome-tanned leather, while minimizing the disadvantages of both tanning techniques.
- a further object of the present invention is to provide a new and improved tanning process by means of which this improved leather can be produced.
- the present invention envisions a tanning process which utilizes a predominantly non-ionic, chromium-containing composition to produce a leather characterized by good color, solidity, fullness, workability, and excellent abrasion and water resistance.
- Such tanning composition is obtained by chemically reacting lignin sulfonic acid with at least sufiicient of a hexavalent chromium compound to produce a predominantly non-ionic, chromium-containing material.
- the amount of hexavalent chromium compound employed must not be less than about 25% by weight of the lignin sulfonic acid, expressed in terms of lignin solids used in preparing the lignin sulfonic acid. Moreover, it has been found that the amount of hexavalent chromium compound employed should not exceed about by weight of the lignin sulfonic acid, again expressed in terms of lignin solids. It will, of course, be understood that the hexavalent chromium compound may be chromic acid or an alkali metal bichromate, the term alkali me referring to sodium, potassium, lithium, rubidium and cesium.
- the preferred hexavalent chromium compounds are the alkali metal bichromates, of which sodium bichromate is the most preferred. For this reason, hereinafter particular reference will be made to sodium bichromate as the source of hexavalent chromium.
- lignin sulfonic aci as used throughout the specification and claims is intended to refer to lignin sulfonic acid obtained from neutralized sulfite waste liquors.
- these liquors formed as a by product from the cooking of wood fibers in the paper industry, are generally neutralized with calcium or magnesium salts and the resulting liquors used as such or spray dried to obtain a crude water-soluble lignin sulfonate, generally calcium sulfcnates, or as termed herein, lignin solids.
- Goulac One commercially available product of this type is termed Goulac.”
- the water-soluble solids can be dissolved in water and acidified prior to use in the practice of this invention, or, if desired, may be formed in situ during the preparation of the composition embodying the present invention.
- Goulac lignin solids
- the term non-ionic as applied to chromium throughout the specification and claims is intended to refer to chromium, the major part of which has substantially no electrical charge as detectable by ion exchange techniques.
- the chromium-containing taming composition used in the present method comprises chromium in a non-ionic form as a major ingredient, i.e., an amount of at least 50% by weight. Attention is now directed more specifically to the various aspects of the invention, notably the tanning composition, its preparation and use in tanning.
- the tanning composition of this invention comprises the chemical reaction product of a major proportion of lignin sulfonic acid, e.g., prepared by the acidification of dissolved lignin solids, with a minor proportion of a hexavalent chromium compound, e.g., an alkali metal bichromate, preferably sodium bichromate, in the amount of at least 25% by weight of the lignin solids, which amount is suflicient to produce a predominantly nonionic, chromium-containing reaction product in which the content of non-ionic chromium is at least 50% by weight.
- This composition is desirably partially neutralized to an acid pH within the range from about 3.0 to 4.5, 4.0 being preferred.
- the proportion of the reactants which are employed is critical, in that the minimum amount of the hexavalent chromium compound, especially sodium bichromate, which is to be used, must be at least 25% by weight of the lignin solids, which amount is suflicient so that the reducible hexavalent chromium present is converted in the reaction product to a predominantly non-ionic form in the amount of at least 50% by weight.
- the maximum amount of hexavalent chromium compound to be employed is found to be about 50% by weight of the lignin solids inasmuch as when greater amounts are used, the product does not contain a predominant proportion of non-ionic chromium.
- an amount of sodium bichromate greater than 50% by weight of the lignin solids is used, the reaction mixture gels and becomes virtually impossible to work with.
- the reaction product is partially neutralized to reduce its otherwise extremely low pH to a higher, but still acid pH of about 3.0 to 4.5, as pointed out hereinabove.
- the reaction product may be used as such, without further treatment, as a solution or may be concentrated or dried.
- the reaction product is spray dried at an elevated temperature.
- the desired amount of water-soluble lignin solids is dissolved in water, with agitation, and the resultant solution is acidified using a mineral acid, such as hydrochloric or sulfuric acid, the latter of which is preferred.
- the amount of sulfuric acid used is preferably about 35% by weight of the lignin solids.
- an aqueous solution of lignin sulfonic acid may be employed. In either case, to the resultant lignin sulfonic acid solution with continuous agitation, is added an aqueous solution of a hexavalent chromium compound.
- an alkali metal bichromate and especially sodium bichromate typically as a 50% by weight solution.
- the rate of addition of this solution is such that in combination with the agitation, the formation of lumps or gel particles is avoided.
- the addition time is at least one hour, 1-2 hours being preferred.
- This solution is added in the amount of at least 25 by weight as sodium bichromate, of the lignin solids, and not in excess of 50% by weight as sodium bichromate, of the lignin solids. Continuous agitation is effected until the chemical reaction and dissolution are complete.
- the resultant solution may be used as such in'those applications wherein extremely acid material is not objectionable.
- alkali e.g., sodium hydroxide, sodium bicarbonate or other alkaline substance
- the sodium hydroxide is added in an amount of about 11% by. weight of the lignin solids used.
- the partially neutralized solution then may be used as such or, depending upon the application, may be concentrated or dried.
- An especially advantageous treatment constitutes spray drying of the material at an elevated temperature.
- Typical spray drying conditions involve adjusting the desiccating chamber of the drier so as to provide an air inlet temperature of about 300 to 500 F., preferably about 400 F., and an air outlet temperature of about 200 to 250 F., preferably 210 to 230 F.
- the practice of the present invention in respect to tanning of leather involves subjecting the hides to be tanned, after conventional soaking or washing, fleshing, dehairing, bating and pickling, to an aqueous solution of a predominantly non-ionic, chromium-containing reaction product obtained by chemically reacting lignin sulfonic acid with the hexavalent chromium compound in the amount of at least 25% by weight of the lignin solids in the lignin sulfonic acid, at an elevated temperature for a period of time sufiicient to effect the desired tanning.
- an alkali metal halide notably sodium chloride, e.g., in a l-l5% by weight sodium chloride solution.
- tanning is preferably carried out attemperatures above ordinary room temperature, e.g., from about to F. and preferably about 100 F., although it will be appreciated that in some applications higher tanning temperatures, i.e., to about F. may be used, the upper temperature limit generally being dictated by the quality of leather which is required.
- a minimum practicable tanning solution temperature generally is about 85 F. but is, of course, dictated by the time available for tanning.
- shrink temperature is meant the elevated temperature at which shrinkage of the leather in water, or a glycerine-water mixture, first is observed, which temperature is used as a measure of tanning effectiveness, a shrink temperature of 200 F. or higher indicating a satisfactorily tanned leather.
- shrink temperature it is desirable to subject the hides to the tanning solution of the present invention for a period of at least 1 hour, typically l-10 hours and preferably about 8 hours at the temperatures indicated hereinabove. In this manner, shrink temperatures of 200 F. or higher are readily obtained.
- the concentration of the tanning solutions may also be varied, it generally being desired to use a tanning solution containing about 20-35% solids, 30% solids being especially preferred, based on the weight of the wet hides to be tanned. Moreover, the amount of the tanning solution used is generally about 60-120% by weight of the wet hides to be tanned.
- the thus-tanned hide may, if desired, advantageously be retained with a vegetable tanning material, a conventional chrome-tanning material or, with the predominantly nonionic tanning composition of the present invention or a combination of chrome and vegetable retans.
- the leather may be used without further treatment or, it may, be fat liquored and/or waterproofed prior to usage with or without any of the aforementioned retannings.
- This material can be employed either as a liquid or spray dried, advantageously with the desiccating chamber of the dryer adjusted so as to provide an inlet air temperature of about 400 F. and an outlet air temperature of about 210 to 230 F., during the drying operation.
- EXAMPLE 2 Stock, comsisting of pickled steer hides, is floated in a tanning drum in a 10% sodium chloride solution for a period of '10 minutes, the amount of sodium chloride solution being equal to the weight of the stock. To the thus-treated stock is added the liquid tan prepared in Example 1 in the amount of 50% by weight of the stock. Tanning is carried out for 2 hours at 100 F. after which time an additional quantity of the liquid tan in the amount of 50% by weight of the stock is added and tanning is continued for a total of 4 hours. Thereafter, a 5% aqueous solution of sodium bicarbonate is added to the tanning drum in the amount of 3% by weight of the stock so as to raise the pH of the tanning solution to 5.0.
- Tanning is continued for a total tanning time of 8 hours, after which time a shrink temperature of 200 F. is obtained.
- the stock is then horsed up overnight and washed with water until a clear eflluent is obtained.
- the thus-tanned leather may be employed as such or may be subjected to further treatment as indicated in the following examples.
- EXAMPLE 4 Stock produced in accordance with Example 2. is retanned with a vegetable tan. 2 to 4% of a fat liquor is added to the vegetable tan after .6 hour of the tanning run. Using this procedure an excellent leather is obtained.
- the leather produced in accordance with Examples 2 and 3 is fat liquored using a 2% solution of Ncutrolene 7A (a cationic-non-ionic animal type fat liquor) in an amount equal to the weight of the stock to be fat liquored, at F. Using this procedure, a complete take up of the fat liquor by the stock is elfected.
- Advantageous fat liquoring can also be effected using a fat liquor comprising raw neats-foot oil and an emulsifier therefor such as the various cationic emulsifying materials.
- leather treated in accordance with the present invention may be rendered even more water-repellant by further treatment with a water repellant, such as silicone resins, e.g., Dow Corning Silicone 1109 or Qgilon (stearato chrome complex in isopropyl alcohol EXAMPLE 6
- a water repellant such as silicone resins, e.g., Dow Corning Silicone 1109 or Qgilon (stearato chrome complex in isopropyl alcohol EXAMPLE 6
- silicone resins e.g., Dow Corning Silicone 1109 or Qgilon (stearato chrome complex in isopropyl alcohol EXAMPLE 6
- leather tanned in accordance with the procedure set forth in Example 2 is subjected to water absorption tests in which a weighed specimen 0f leather is immersed in distilled water for periods of 30 minutes and 120 minutes, any gain in weight being calculated as a percentage gain of the conditioned weight of the sample. Additionally, the leather is subjected to an abrasion test usinga US.
- leather tanned in accordance with the present invention i.e., in accordance with the method of Example 2, and retanned and fat liquored in accordance with the methods of Examples 3 and 5, respectively, exhibits good resistance to water absorption.
- increased resistance to water absorption can be obtained by subjecting the thus-tanned leather to further treatment, such as with a silicone resin, e.g., Dow Corning Silicone 1109.
- Test 2 Abrasion Percent Water Cycles, Absorption Silicone, percent 0.10 5 Inches 0.5 Hrs. 2.0 Hrs.
- the waterproofness of the leathers prepared in accordance with the present method is increased by treatment with a silicone resin and, additionally, that even where no silicone resin is added to the leather, the abrasion and water absorption resistance is still greater than that of leather tanned using a chromium-containing tanning materialprepared by reacting li-gnin sulfonic acid with only 20% sodium bichromate by weight of the lignin solids.
- EXAMPLE 9 To demonstrate the analysis involved in determining the form of chrome in various reaction products of sodium bichromate and lignin sulfonic acid, a sample is prepared using sodium bichromate in the amount of 25% by weight, based on the lignin sulfonic acid content. An aliquot of this sample, in the form of an aqueous solution, is then passed through a cation exchange column filled with chloride-free Dowex 50-X1, and a different aliquot is passed through an anion exchange column, filled with sodium-free Dowex 1-X1. Th'e efiiuent from each column is analyzed for chromium and the percentage of non-ionic, anionic and cationic chromium calculated. The results of such test is set forth in the following table:
- the further step which comprises retanning the thus-treated material with a vegetable tan.
- the further step which comprises retanning th'e thustreated material with a vegetable tan and fat liquoring the resultant leather.
- the further step which comprises retanning the thustreated material with a chrome tan.
- the further step which comprises fat liquoring the thustreated material.
- the process of tanning leather which comprises subjecting a pickled hide to a liquid composition comprising the reaction product obtained by chemically reacting a solution of lignin sulfonic acid prepared by mineral acid acidification of an aqueous solution of water-soluble lignin solids with a solution of at least 25 and not more than about 50% by weight of sodium bichromate based on the lignin solids content, at an elevated temperature until the desired tanning is effected and thereafter adding alkali partially to neutralize the stock to a higher acid pH and thereafter washing the thus-tanned leather.
- the method of tanning which comprises floating a pickled hide in an alkali metal chloride solution and adding thereto a liquid tanning composition comprising the reaction product of lignin sulfonic acid and a hexavalent chromium compound in anamount within the range of 25 to about 50% by weight of the lignin sulfonic acid expressed as lignin solids to produce a predominantly non-ionic, chromium-containing, tanning composition, for about 2 hours at a temperature of about F., thereafter adding an alkali metal bicarbonate solution to raise the pH of the solution to a higher acid pH and continuing the tanning until a shrink temperature of about 200 F. is obtained, and thereafter washing the thus-treated leather.
- the method of tanning which comprises floating a. pickled hide in an. alkali metal chloride solution and adding thereto a liquid tanning composition comprising the reaction product of lignin sulfonic acid and a hexavalent chromium compound in an amount within the range of 25% to about 50% by weight of the lignin sulfonic acid expressed as lignin solids to produce a predominantly non-ionic, chromium-containing, tanning composition, for about 8 hours at a temperature of about 90? to F., thereafter adding an alkali metal bicarbonate solution partially to raise the pH of the solution to a higher acid pH and continuing the tanning until a shrink temperature of about 200 F. is obtained, and thereafter washing the thus-treated leather.
- the method of tanning which comprises subjecting a hide to an aqueous solution of the reaction product obtained by chemically reacting a major proportion of lignin sulfonic acid as prepared by dissolving the lignin solids in water and acidifying the resultant solution, with a lesser proportion of a hexavalent chromium compound, the amount of hexavalent chromium compound being within the range of 25% to 50% by weight of the lignin solids to produce a predominantly non-ionic, chromiumcontaining reaction product, for a time suflicient to obtain a high leather shrink temperature and thereafter neutralizing and washing the thus-prepared leather.
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Description
5 415 TANNING WITH SULFONIC ACID-CHRO- Ohio, a corporation No Drawing. Filed May 4, 1960, Ser. No. 26,675 12 Claims. (Cl. 8-94.26)
This invention relates to a new and improved process for the tanning of leather and more particularly relates to a new and improved leather tanning process which. utihas a chromium-containing tanning composition.
This application is a continuation-in-part of our cc- 1957, now abandoned.
At the present time, two recognized types of tanning procedures have been accepted and widely-practiced in tages which hasjustified its continued use despite other somewhat serious disadvantages, which at the present time, have not been completely overcome. For example, vegetable tanning produces leather and particularly sole leather of an excellent color, having wear properties and waterproofness which are generally quite satisfactory. However, vegetable tanning is an extremely slow process and hence, despite the advantage of producing a so-called full leather of good color, the slowness of vegetable tanning has precluded its use in many applications where it otherwise would be highly desirable.
0n the other hand, the outstanding advantage of chrome tanning is the speed with which the tanning is effected. Moreover, chrome tanned leather exhibits good wear and abrasion resistant properties. However, the principal disadvantages of conventionally chrome tanned leather, especially when used as sole leather, are that it is susceptible to distortion and at times is slippery on wet surfaces.
In an effort to overcome the recognized disadvantages of vegetable and chrome tanning, prior workers in the art have proposed several variations in tanning procedure. For example, it has been suggested that leather first be tanned with a vegetable tanning material and then retanned with a cationic chromium-containing tanning composition, i.e., the conventional type of chrome tanning composition. Advantages of such a procedure are that a higher shrinkage temperature is obtained, together with increased abrasion resistance, especially in sole leather so prepared. However, it has been found that leather thusproduced frequently has a poor color. Moreover, since such a procedure involves additional treatment, inevitably there is-an increase in cost involved. In addition, the extremely slow vegetable tanning process, used as a first step, still is encountered.
' Alternatively, prior workers in the art also have proposed first to chrome tan leather and then to use a vegetable tanning composition as a retan. However, this technique has not been found to be the complete answer to the problem either, because a heavy vegetable tan frequently is required to obtain a satisfactory leather 'color. Inasmuch, as the desired wear properties of the leather generally decrease with an increase in the amount of vegetable tanning effected. this procedure has resulted in a leather, and particularly sole leather, having poor United States Patent 0 pending application Serial No. 650,825, filed April 5,
2,995,415 Patented Aug. 8, 1961 ice 2 Accordingly, itwillbeappreciated thatup to the present time no completely satisfactory tanning technique has been available for the tanning of leather, particularly ,leather destined for application as sole leather.
It is, therefore, the principal object of the present invention to provide an improved leather, especially sole leather, characterized by a maximum of the desirable properties of vegetable-tanned leather as well as those of chrome-tanned leather, while minimizing the disadvantages of both tanning techniques.
A further object of the present invention is to provide a new and improved tanning process by means of which this improved leather can be produced.
These and other objects of the present invention will become apparent'to those skilled in the art from the description of the invention which follows.
The present invention envisions a tanning process which utilizes a predominantly non-ionic, chromium-containing composition to produce a leather characterized by good color, solidity, fullness, workability, and excellent abrasion and water resistance. Such tanning composition is obtained by chemically reacting lignin sulfonic acid with at least sufiicient of a hexavalent chromium compound to produce a predominantly non-ionic, chromium-containing material.
In preparing this non-ionic, chromium-containing composition, the amount of hexavalent chromium compound employed must not be less than about 25% by weight of the lignin sulfonic acid, expressed in terms of lignin solids used in preparing the lignin sulfonic acid. Moreover, it has been found that the amount of hexavalent chromium compound employed should not exceed about by weight of the lignin sulfonic acid, again expressed in terms of lignin solids. It will, of course, be understood that the hexavalent chromium compound may be chromic acid or an alkali metal bichromate, the term alkali me referring to sodium, potassium, lithium, rubidium and cesium. However, because of its low cost and ready availability, the preferred hexavalent chromium compounds are the alkali metal bichromates, of which sodium bichromate is the most preferred. For this reason, hereinafter particular reference will be made to sodium bichromate as the source of hexavalent chromium.
The expression lignin sulfonic aci as used throughout the specification and claims is intended to refer to lignin sulfonic acid obtained from neutralized sulfite waste liquors. In practice, these liquors, formed as a by product from the cooking of wood fibers in the paper industry, are generally neutralized with calcium or magnesium salts and the resulting liquors used as such or spray dried to obtain a crude water-soluble lignin sulfonate, generally calcium sulfcnates, or as termed herein, lignin solids. One commercially available product of this type is termed Goulac." The water-soluble solids can be dissolved in water and acidified prior to use in the practice of this invention, or, if desired, may be formed in situ during the preparation of the composition embodying the present invention.
A typical commercially available Goulac (lignin solids) has the following analysis:
The term non-ionic as applied to chromium throughout the specification and claims is intended to refer to chromium, the major part of which has substantially no electrical charge as detectable by ion exchange techniques. Thus, the chromium-containing taming composition used in the present method comprises chromium in a non-ionic form as a major ingredient, i.e., an amount of at least 50% by weight. Attention is now directed more specifically to the various aspects of the invention, notably the tanning composition, its preparation and use in tanning.
The tanning composition of this invention comprises the chemical reaction product of a major proportion of lignin sulfonic acid, e.g., prepared by the acidification of dissolved lignin solids, with a minor proportion of a hexavalent chromium compound, e.g., an alkali metal bichromate, preferably sodium bichromate, in the amount of at least 25% by weight of the lignin solids, which amount is suflicient to produce a predominantly nonionic, chromium-containing reaction product in which the content of non-ionic chromium is at least 50% by weight. This composition is desirably partially neutralized to an acid pH within the range from about 3.0 to 4.5, 4.0 being preferred.
The proportion of the reactants which are employed is critical, in that the minimum amount of the hexavalent chromium compound, especially sodium bichromate, which is to be used, must be at least 25% by weight of the lignin solids, which amount is suflicient so that the reducible hexavalent chromium present is converted in the reaction product to a predominantly non-ionic form in the amount of at least 50% by weight. Moreover, the maximum amount of hexavalent chromium compound to be employed is found to be about 50% by weight of the lignin solids inasmuch as when greater amounts are used, the product does not contain a predominant proportion of non-ionic chromium. Additionally, if an amount of sodium bichromate greater than 50% by weight of the lignin solids is used, the reaction mixture gels and becomes virtually impossible to work with.
Preferably, the reaction product is partially neutralized to reduce its otherwise extremely low pH to a higher, but still acid pH of about 3.0 to 4.5, as pointed out hereinabove. The reaction product may be used as such, without further treatment, as a solution or may be concentrated or dried. Preferably, the reaction product is spray dried at an elevated temperature.
In practice, the desired amount of water-soluble lignin solids is dissolved in water, with agitation, and the resultant solution is acidified using a mineral acid, such as hydrochloric or sulfuric acid, the latter of which is preferred. The amount of sulfuric acid used is preferably about 35% by weight of the lignin solids. Alternatively to in situ formation of the lignin sulfonic acid, an aqueous solution of lignin sulfonic acid may be employed. In either case, to the resultant lignin sulfonic acid solution with continuous agitation, is added an aqueous solution of a hexavalent chromium compound. Preferably an alkali metal bichromate and especially sodium bichromate, typically as a 50% by weight solution. The rate of addition of this solution is such that in combination with the agitation, the formation of lumps or gel particles is avoided. Typically, in a commerical operation, the addition time is at least one hour, 1-2 hours being preferred. This solution is added in the amount of at least 25 by weight as sodium bichromate, of the lignin solids, and not in excess of 50% by weight as sodium bichromate, of the lignin solids. Continuous agitation is effected until the chemical reaction and dissolution are complete.
The resultant solution, generally having a pH of about 2, may be used as such in'those applications wherein extremely acid material is not objectionable. However, it generally is desirable and is preferred, partially to neutralize this solution by addition of alkali, e.g., sodium hydroxide, sodium bicarbonate or other alkaline substance, to raise the pH to a value of about 3.0 to 4.5, preferably about 4.0. Generally, the sodium hydroxide is added in an amount of about 11% by. weight of the lignin solids used.
The partially neutralized solution then may be used as such or, depending upon the application, may be concentrated or dried. An especially advantageous treatment constitutes spray drying of the material at an elevated temperature. Typical spray drying conditions involve adjusting the desiccating chamber of the drier so as to provide an air inlet temperature of about 300 to 500 F., preferably about 400 F., and an air outlet temperature of about 200 to 250 F., preferably 210 to 230 F.
The practice of the present invention in respect to tanning of leather involves subjecting the hides to be tanned, after conventional soaking or washing, fleshing, dehairing, bating and pickling, to an aqueous solution of a predominantly non-ionic, chromium-containing reaction product obtained by chemically reacting lignin sulfonic acid with the hexavalent chromium compound in the amount of at least 25% by weight of the lignin solids in the lignin sulfonic acid, at an elevated temperature for a period of time sufiicient to effect the desired tanning. In many instances, it is advantageous to soak the stock immediately prior to tanning, in an aqueous solution of an alkali metal halide, notably sodium chloride, e.g., in a l-l5% by weight sodium chloride solution.
In the carrying out of tanning in accordance with this invention, it is desirable to maintain the pH of the tanning solution within the range of about 4.0 to 6.0, 5.0 being the specifically preferred pH. Additionally, tanning is preferably carried out attemperatures above ordinary room temperature, e.g., from about to F. and preferably about 100 F., although it will be appreciated that in some applications higher tanning temperatures, i.e., to about F. may be used, the upper temperature limit generally being dictated by the quality of leather which is required. Conversely, a minimum practicable tanning solution temperature generally is about 85 F. but is, of course, dictated by the time available for tanning.
The time required for tanning in accordance with the practice of the present invention depends on a large number of variables, including the type of stock, thickness, prior treatments, and effect desired, so that a satisfactory shrink temperature can be obtained. It is understood that by shrink temperature is meant the elevated temperature at which shrinkage of the leather in water, or a glycerine-water mixture, first is observed, which temperature is used as a measure of tanning effectiveness, a shrink temperature of 200 F. or higher indicating a satisfactorily tanned leather. As a general guide, however, it is desirable to subject the hides to the tanning solution of the present invention for a period of at least 1 hour, typically l-10 hours and preferably about 8 hours at the temperatures indicated hereinabove. In this manner, shrink temperatures of 200 F. or higher are readily obtained.
The concentration of the tanning solutions may also be varied, it generally being desired to use a tanning solution containing about 20-35% solids, 30% solids being especially preferred, based on the weight of the wet hides to be tanned. Moreover, the amount of the tanning solution used is generally about 60-120% by weight of the wet hides to be tanned. Following this tanning procedure, the thus-tanned hide may, if desired, advantageously be retained with a vegetable tanning material, a conventional chrome-tanning material or, with the predominantly nonionic tanning composition of the present invention or a combination of chrome and vegetable retans. Alternatively, the leather may be used without further treatment or, it may, be fat liquored and/or waterproofed prior to usage with or without any of the aforementioned retannings.
- In order that those skilled in the art may better under stand the method of the present invention and the manner in which it may be practiced, the following specific examples are given. It is to be understood, of course, that the examples are not to be constituted as limiting the invention but are intended merely to be illustrative thereof.
EIAMPLEI One hundred lbs. of Goulac (lignin solids) is dissolved in 250 lbs. (30 gallons) of water and 35 lbs. of 95% by weight sulfuric acid is added thereto and the resulting mass is agitated for 1 hour, during which time SO, fumes are evolved. Twenty-five lbs. of Na=Cr O-;.2H= as a 50% by weight solution is then added slowly with continuous and vigorous agitation to avoid formation of any chrome-lignin gel lumps. After all the bichromate solution is added, the mass is agitated for 2 hours after which time 5.5 lbs. of sodium'hydroxide is added, as a 25% solution, with continuing vigorous agitation. The resultant mixture is allowed to stand overnight, after which time another 5.5 lbs. of sodium hydroxide, as a 25% solution, is added with vigorous agitation and suflicient water is then added to make a total volume of 50 gallons. The pH of the resultant liquid tanning solution is 4.0. Chemical analysis of the liquid tan so prepared is as follows:
Percent by weight Solids 28.6 C130, 2.52 Anionic chromium 23.9 Non-ionic chromium 70.7 Cationic chr m 5.4
This material can be employed either as a liquid or spray dried, advantageously with the desiccating chamber of the dryer adjusted so as to provide an inlet air temperature of about 400 F. and an outlet air temperature of about 210 to 230 F., during the drying operation.
EXAMPLE 2 Stock, comsisting of pickled steer hides, is floated in a tanning drum in a 10% sodium chloride solution for a period of '10 minutes, the amount of sodium chloride solution being equal to the weight of the stock. To the thus-treated stock is added the liquid tan prepared in Example 1 in the amount of 50% by weight of the stock. Tanning is carried out for 2 hours at 100 F. after which time an additional quantity of the liquid tan in the amount of 50% by weight of the stock is added and tanning is continued for a total of 4 hours. Thereafter, a 5% aqueous solution of sodium bicarbonate is added to the tanning drum in the amount of 3% by weight of the stock so as to raise the pH of the tanning solution to 5.0. Tanning is continued for a total tanning time of 8 hours, after which time a shrink temperature of 200 F. is obtained. The stock is then horsed up overnight and washed with water until a clear eflluent is obtained. The thus-tanned leather may be employed as such or may be subjected to further treatment as indicated in the following examples.
EXAMPLE 3 cno, n.0, Basiclty Percent Percent Percent 23.5 1.0 ss-ss procedure, an excellent leather is obtained.
EXAMPLE 4 Stock produced in accordance with Example 2. is retanned with a vegetable tan. 2 to 4% of a fat liquor is added to the vegetable tan after .6 hour of the tanning run. Using this procedure an excellent leather is obtained.
' EXAMPLE 5 The leather produced in accordance with Examples 2 and 3 is fat liquored using a 2% solution of Ncutrolene 7A (a cationic-non-ionic animal type fat liquor) in an amount equal to the weight of the stock to be fat liquored, at F. Using this procedure, a complete take up of the fat liquor by the stock is elfected. Advantageous fat liquoring can also be effected using a fat liquor comprising raw neats-foot oil and an emulsifier therefor such as the various cationic emulsifying materials.
Leather treated in accordance with the present invention, if desired, may be rendered even more water-repellant by further treatment with a water repellant, such as silicone resins, e.g., Dow Corning Silicone 1109 or Qgilon (stearato chrome complex in isopropyl alcohol EXAMPLE 6 To illustrate the excellent properties of leather obtained by the practice of the present invention, leather tanned in accordance with the procedure set forth in Example 2 is subjected to water absorption tests in which a weighed specimen 0f leather is immersed in distilled water for periods of 30 minutes and 120 minutes, any gain in weight being calculated as a percentage gain of the conditioned weight of the sample. Additionally, the leather is subjected to an abrasion test usinga US. Bureau of Standards abrasion testing machine in which the wear loss in thickness is measured against a standard sole leather and the results reported in the number of cycles necessary to wear away 0.05 inch and 0.10 inch using 1 x 1 inch test pieces with 3M No. 2 /2 garnet paper. In these tests, leather tanned using the chromium tanning composition prepared in accordance with Example 1 is compared to leather tanned with a composition prepared in the same manner with the exception that the amount of sodium bichromate used is only 20% by weight of the lignin solids rather than 25% by weight. Additionally, two tests are made using leather tanned with a tanning composition prepared by reacting the lignin sulfonic acid with 35% and 40% sodium bichromate by weight of the lignin solids. The results of these tests are as follows:
Sodium 181- Abrasion Cycles Percent Water chromate/ Absorption Test No. Llg'nln Solids Ratio 0.05 In. 0.10 In. 0.5 hours 2.0 hours 0. 25 1, 700 2, 617 6 I 0. 20 2,017 3, 033 21. 6 31. 8 0. 25 2, 592 4, 558 19. 3 32. 0 7 0. 20 942 1, 217 31. 2 52. 8 0. 25 1, 378 1, 708 30. 5 47. 0 8 0. 20 1. 208 1, 825 19. 0 37. 5 0.25 2, 123 4.317 14.0 27.0 9 0. 20 3, 6. 933 8. 5 19. 1 0. 25 4, 10, 133 15. 5 28. 3 m 0. 20 3, 910 8, 225 6. 3 11. 4 0. 25 3, 872 9, 783 5. 5 10. 1 u 0. 20 1, 013 1. 487 11. 8 20. 8 0.25 3,038 3,642 11.2 19.8 12 0. 35 2, 467 5, 167 12. 1 21. 5 13 0. 40 2, 943 6, 5. 6 10. 7
It is seen from the above data that leather tanned using the predominantly non-ionic, chromium-containing composition prepared in accordance with the method of the present invention by reacting lignin sulfonic acid with between 25-50% sodium bichromate by weight of the lignin solids, is markedly more resistant to abrasion and water absorption than leather tanned with a chromiumcontaining tanning composition prepared by reacting only 20% sodium bichromate by weight of the lignin solids. This clearly shows the superior properties of leather tanned in accordance with the present invention.
To further show the superiority of leather tanned in accordance with the present method, various commercially available vegetable tanned sole leathers are subjected to the abrasion and water absorption described hereinabove. The results of these tests are as follows:
- From these results it is clearly seen that leather tanned in accordance with the present method has greatly su perior resistance to abrasion than commercially available vegetable tanned sole leather.
Moreover, it will be appreciated that leather tanned in accordance with the present invention, i.e., in accordance with the method of Example 2, and retanned and fat liquored in accordance with the methods of Examples 3 and 5, respectively, exhibits good resistance to water absorption. However, as set forth hereinabove, increased resistance to water absorption can be obtained by subjecting the thus-tanned leather to further treatment, such as with a silicone resin, e.g., Dow Corning Silicone 1109. To show the etlects of such further treatment, as well as to substantiate the fact that the superior abrasion resistance obtained by leathers tanned in accordance with the present invention is not due to the addition of a silicone resin, leathers produced in accordance with the method of Example 2 and then treated with varying amounts of the Dow Corning Silicone 1109, i.e., -15 by weight, are subjected to the abrasion and water absorption test described hereinabove. The results of these tests are as follows:
Test 1.
Test 2 Abrasion Percent Water Cycles, Absorption Silicone, percent 0.10 5 Inches 0.5 Hrs. 2.0 Hrs.
s. o 17. 5 o. 2 13. 7 18.0 27. 3 5. 5 11. 6 5. 5 13. 8 9. 3 16.8
From this data, it is clearly seen that the waterproofness of the leathers prepared in accordance with the present method is increased by treatment with a silicone resin and, additionally, that even where no silicone resin is added to the leather, the abrasion and water absorption resistance is still greater than that of leather tanned using a chromium-containing tanning materialprepared by reacting li-gnin sulfonic acid with only 20% sodium bichromate by weight of the lignin solids.
EXAMPLE 7 To further demonstrate the advantage of leather tanned in accordance with the present invention, a series of actual field tests of leather is carried out by resoling one shoe of each of three pairs andobserving the actual wear obtained in use. By this procedure, the following data are obtained.
Con o! soles are good quality conventional vegetable tanned leather soles, all control soles being at least as thick as the experimental soles. All experimental soles were water-proofed with Dow Corning Silicone No. 1109.
In carrying out the above tests, it is found that the experimental soles give better traction on dry floors and pavement. Tests were concluded when the uppers are completely worn out, thus demonstrating that the sole should last the life of the shoe under fairly hard service.
Abrasion Percent Water Cycles, Absorption EXAMPLE 8 Silicone, percent 3$;
ms. 20 Hrs Further to illustrate the practice of the present invention with respect to the eifect of vegetable retanning and. 7,533 m 1L4 chrome retanning of leather produced in accordance 2.3g 3-; lg-g with the present invention a series of chemical analyses 2:117 and strength tests were carried out and indexed com- 6.383 paratively in the following table, the data reported heing based on the weight of the tanned'leather as is:
Per- Per- Per- Percent Stitch Tensile Sample cent cent cent Grease Hide pH Tear, Strength,
m0 Ono, Ash Substance l/In. illn.
A ma 2.10 ass 8.2a eas 4.41 can see Aplus TanolinR Retan 17.5 4.18 4.82 5.15 61.6 as! 851 2.138 Aplus Vegetable Betan---.--- 15.9 Lee 223 0.04 64.9 3.91 ass 2,910
1 Tanned with composition produced by reaction oi 25% sodium bichromate with llgnin solids.
' 9 The above data demonstrates that it is possible further to improve the strength of the strong, firm leathers obtained in accordance with the practice of this invention by proper retanning.
EXAMPLE 9 To demonstrate the analysis involved in determining the form of chrome in various reaction products of sodium bichromate and lignin sulfonic acid, a sample is prepared using sodium bichromate in the amount of 25% by weight, based on the lignin sulfonic acid content. An aliquot of this sample, in the form of an aqueous solution, is then passed through a cation exchange column filled with chloride-free Dowex 50-X1, and a different aliquot is passed through an anion exchange column, filled with sodium-free Dowex 1-X1. Th'e efiiuent from each column is analyzed for chromium and the percentage of non-ionic, anionic and cationic chromium calculated. The results of such test is set forth in the following table:
Percent Percent Percent Percent Sodium Anionic Cationic Non-ionic Bichromate Chromium Chromium Chromium 7 the full intended scope of this invention as defined by the appended claims.
What is claimed is: 1. In the tanning of leather the method which com prises the step of subjecting the material to be tanned to an aqueous solution of a predominantly non-ionic, chromium-containing reaction product obtained by chemically reacting lignin sulfonic' acid with a hexavalent chromium compound in an amount within the range of 25 to about 50% by weight of the lignin sulfonic acid expressed as lignin solids, to obtain a reaction product con taining a major proportion of non-ionic chromium.
2. In the tanning of leather according to claim 1 the further step which comprises retanning the thus-treated material with a vegetable tan.
3. In the tanning of leather in accordance with claim 1 the further step which comprises retanning th'e thustreated material with a vegetable tan and fat liquoring the resultant leather.
4. In the tanning of leather in accordance with claim 7 1 the additional steps which comprise retanning the thustreated material with a vegetable tan and subsequently fat liquoring and waterproofing the resultant leather.
5. In the tanning, of leather in accordance with claim 1 the additional steps which comprise retanning the thustreated material with a chrome tan and subsequently fat liquoring and waterproofing the resultant leather.
6. In the tanning of leather in accordance with claim 1 the further step which comprises retanning the thustreated material with a chrome tan.
7. In the tanning of leather in accordance with claim 6 the further step ,which comprises fat liquoring the thustreated material.
8. The process of tanning leather which comprises subjecting a pickled hide to a liquid composition comprising the reaction product obtained by chemically reacting a solution of lignin sulfonic acid prepared by mineral acid acidification of an aqueous solution of water-soluble lignin solids with a solution of at least 25 and not more than about 50% by weight of sodium bichromate based on the lignin solids content, at an elevated temperature until the desired tanning is effected and thereafter adding alkali partially to neutralize the stock to a higher acid pH and thereafter washing the thus-tanned leather.
9. The method of tanning which comprises floating a pickled hide in an alkali metal chloride solution and adding thereto a liquid tanning composition comprising the reaction product of lignin sulfonic acid and a hexavalent chromium compound in anamount within the range of 25 to about 50% by weight of the lignin sulfonic acid expressed as lignin solids to produce a predominantly non-ionic, chromium-containing, tanning composition, for about 2 hours at a temperature of about F., thereafter adding an alkali metal bicarbonate solution to raise the pH of the solution to a higher acid pH and continuing the tanning until a shrink temperature of about 200 F. is obtained, and thereafter washing the thus-treated leather.
10. A process according to claim 9 wherein the thustreated leather is retanned.
11. The method of tanning which comprises floating a. pickled hide in an. alkali metal chloride solution and adding thereto a liquid tanning composition comprising the reaction product of lignin sulfonic acid and a hexavalent chromium compound in an amount within the range of 25% to about 50% by weight of the lignin sulfonic acid expressed as lignin solids to produce a predominantly non-ionic, chromium-containing, tanning composition, for about 8 hours at a temperature of about 90? to F., thereafter adding an alkali metal bicarbonate solution partially to raise the pH of the solution to a higher acid pH and continuing the tanning until a shrink temperature of about 200 F. is obtained, and thereafter washing the thus-treated leather.
12. The method of tanning which comprises subjecting a hide to an aqueous solution of the reaction product obtained by chemically reacting a major proportion of lignin sulfonic acid as prepared by dissolving the lignin solids in water and acidifying the resultant solution, with a lesser proportion of a hexavalent chromium compound, the amount of hexavalent chromium compound being within the range of 25% to 50% by weight of the lignin solids to produce a predominantly non-ionic, chromiumcontaining reaction product, for a time suflicient to obtain a high leather shrink temperature and thereafter neutralizing and washing the thus-prepared leather.
References Cited in the file of this patent UNlTED STATES PATENTS 1,316,742 Robeson Sept. 23, 1919 1,553,220 Cross Sept. 8, 1925 2,117,343 Merritt May 17, 1938' 2,437,044 Robinson et al. Mar. 2, 1948 2,766,098 Perrin Oct. 9, 1956
Claims (1)
1. IN THE TANNING OF LEATHER THE METHOD WHICH COMPRISES THE STEP OF SUBJECTING THE MATERIAL TO BE TANNED TO AN AQUEOUS SOLUTION OF A PREDOMINANTLY NON-IONIC, CHROMIUM-CONTAINING REACTION PRODUCT OBTAINED BY CHEMICALLY REACTING LIGNIN SULFONIC ACID WITH A HEXAVALENT CHROMIUM COMPOUND IN AN AMOUNT WITHIN THE RANGE OF 25% TO ABOUT 50% BY WEIGHT OF THE LIGNIN SULFONIC ACID EXPRESSED AS LIGNIN SOLIDS, TO OBTAIN A REACTION PRODUCT CONTAINING A MAJOR PROPORTION OF NON-IONIC CHROMIUM.
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US26675A US2995415A (en) | 1960-05-04 | 1960-05-04 | Tanning with lignin sulfonic acid-chromium compound reaction product |
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US26675A US2995415A (en) | 1960-05-04 | 1960-05-04 | Tanning with lignin sulfonic acid-chromium compound reaction product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3092436A (en) * | 1961-04-26 | 1963-06-04 | Diamond Alkali Co | Tanning with lignin sulfonic acid-chromium reaction product and fatty acid salts |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1316742A (en) * | 1919-09-23 | Jacob s | ||
US1553220A (en) * | 1923-03-09 | 1925-09-08 | Cross Charles Frederick | Manufacture of new lignone derivatives |
US2117343A (en) * | 1936-04-16 | 1938-05-17 | Tanning Process Co | Tanning of hides and skins |
US2437044A (en) * | 1941-11-21 | 1948-03-02 | Nopco Chem Co | Process of tanning with chromiates of lignin sulfonic acids |
US2766098A (en) * | 1952-11-19 | 1956-10-09 | Diamond Alkali Co | Method of obtaining a chromiumcontaining tanning substance |
-
1960
- 1960-05-04 US US26675A patent/US2995415A/en not_active Expired - Lifetime
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1316742A (en) * | 1919-09-23 | Jacob s | ||
US1553220A (en) * | 1923-03-09 | 1925-09-08 | Cross Charles Frederick | Manufacture of new lignone derivatives |
US2117343A (en) * | 1936-04-16 | 1938-05-17 | Tanning Process Co | Tanning of hides and skins |
US2437044A (en) * | 1941-11-21 | 1948-03-02 | Nopco Chem Co | Process of tanning with chromiates of lignin sulfonic acids |
US2766098A (en) * | 1952-11-19 | 1956-10-09 | Diamond Alkali Co | Method of obtaining a chromiumcontaining tanning substance |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3092436A (en) * | 1961-04-26 | 1963-06-04 | Diamond Alkali Co | Tanning with lignin sulfonic acid-chromium reaction product and fatty acid salts |
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