US2976713A - Apparatus for coloring textile materials - Google Patents
Apparatus for coloring textile materials Download PDFInfo
- Publication number
- US2976713A US2976713A US676763A US67676357A US2976713A US 2976713 A US2976713 A US 2976713A US 676763 A US676763 A US 676763A US 67676357 A US67676357 A US 67676357A US 2976713 A US2976713 A US 2976713A
- Authority
- US
- United States
- Prior art keywords
- dye
- dyes
- fabric
- acid
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title description 33
- 239000004753 textile Substances 0.000 title description 12
- 238000004040 coloring Methods 0.000 title description 11
- 239000000975 dye Substances 0.000 description 95
- 239000004744 fabric Substances 0.000 description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 239000000987 azo dye Substances 0.000 description 22
- 229920002301 cellulose acetate Polymers 0.000 description 22
- 239000007788 liquid Substances 0.000 description 21
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 20
- 229910052804 chromium Inorganic materials 0.000 description 20
- 239000011651 chromium Substances 0.000 description 20
- 239000002253 acid Substances 0.000 description 17
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 14
- 210000002268 wool Anatomy 0.000 description 13
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 12
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 125000004432 carbon atom Chemical group C* 0.000 description 8
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- 229910017052 cobalt Inorganic materials 0.000 description 7
- 239000010941 cobalt Substances 0.000 description 7
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 7
- 150000002191 fatty alcohols Chemical class 0.000 description 7
- 235000019253 formic acid Nutrition 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 7
- 239000001117 sulphuric acid Substances 0.000 description 7
- 235000011149 sulphuric acid Nutrition 0.000 description 7
- 238000005406 washing Methods 0.000 description 7
- 235000014113 dietary fatty acids Nutrition 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 238000004043 dyeing Methods 0.000 description 6
- 239000000194 fatty acid Substances 0.000 description 6
- 229930195729 fatty acid Natural products 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- VLZVIIYRNMWPSN-UHFFFAOYSA-N 2-Amino-4-nitrophenol Chemical compound NC1=CC([N+]([O-])=O)=CC=C1O VLZVIIYRNMWPSN-UHFFFAOYSA-N 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 5
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 5
- -1 isopropyl alcohols Chemical class 0.000 description 5
- JWAZRIHNYRIHIV-UHFFFAOYSA-N 2-naphthol Chemical compound C1=CC=CC2=CC(O)=CC=C21 JWAZRIHNYRIHIV-UHFFFAOYSA-N 0.000 description 4
- 230000009471 action Effects 0.000 description 4
- SWXVUIWOUIDPGS-UHFFFAOYSA-N diacetone alcohol Chemical compound CC(=O)CC(C)(C)O SWXVUIWOUIDPGS-UHFFFAOYSA-N 0.000 description 4
- 229940124530 sulfonamide Drugs 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 150000002170 ethers Chemical class 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000004627 regenerated cellulose Substances 0.000 description 3
- ZTFYJIXFKGPCHV-UHFFFAOYSA-N 2-propan-2-ylnaphthalene-1-sulfonic acid Chemical compound C1=CC=CC2=C(S(O)(=O)=O)C(C(C)C)=CC=C21 ZTFYJIXFKGPCHV-UHFFFAOYSA-N 0.000 description 2
- NHLAPJMCARJFOG-UHFFFAOYSA-N 3-methyl-1,4-dihydropyrazol-5-one Chemical compound CC1=NNC(=O)C1 NHLAPJMCARJFOG-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- OWYWGLHRNBIFJP-UHFFFAOYSA-N Ipazine Chemical compound CCN(CC)C1=NC(Cl)=NC(NC(C)C)=N1 OWYWGLHRNBIFJP-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 229920002292 Nylon 6 Polymers 0.000 description 2
- 229920002302 Nylon 6,6 Polymers 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- DYRDKSSFIWVSNM-UHFFFAOYSA-N acetoacetanilide Chemical compound CC(=O)CC(=O)NC1=CC=CC=C1 DYRDKSSFIWVSNM-UHFFFAOYSA-N 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- RWZYAGGXGHYGMB-UHFFFAOYSA-N anthranilic acid Chemical compound NC1=CC=CC=C1C(O)=O RWZYAGGXGHYGMB-UHFFFAOYSA-N 0.000 description 2
- 229950011260 betanaphthol Drugs 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- YCMOBGSVZYLYBZ-UHFFFAOYSA-L disodium 5-[[4-[4-[(2-amino-8-hydroxy-6-sulfonatonaphthalen-1-yl)diazenyl]phenyl]phenyl]diazenyl]-2-hydroxybenzoate Chemical compound NC1=CC=C2C=C(C=C(O)C2=C1N=NC1=CC=C(C=C1)C1=CC=C(C=C1)N=NC1=CC=C(O)C(=C1)C(=O)O[Na])S(=O)(=O)O[Na] YCMOBGSVZYLYBZ-UHFFFAOYSA-L 0.000 description 2
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- SMQUZDBALVYZAC-UHFFFAOYSA-N salicylaldehyde Chemical compound OC1=CC=CC=C1C=O SMQUZDBALVYZAC-UHFFFAOYSA-N 0.000 description 2
- NZYOAGBNMCVQIV-UHFFFAOYSA-N sodium;chloro-(4-methylphenyl)sulfonylazanide;trihydrate Chemical compound O.O.O.[Na+].CC1=CC=C(S(=O)(=O)[N-]Cl)C=C1 NZYOAGBNMCVQIV-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910021653 sulphate ion Inorganic materials 0.000 description 2
- 239000000080 wetting agent Substances 0.000 description 2
- PPKPKFIWDXDAGC-IHWYPQMZSA-N (z)-1,2-dichloroprop-1-ene Chemical compound C\C(Cl)=C\Cl PPKPKFIWDXDAGC-IHWYPQMZSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- SWFNPENEBHAHEB-UHFFFAOYSA-N 2-amino-4-chlorophenol Chemical compound NC1=CC(Cl)=CC=C1O SWFNPENEBHAHEB-UHFFFAOYSA-N 0.000 description 1
- ZMXYNJXDULEQCK-UHFFFAOYSA-N 2-amino-p-cresol Chemical compound CC1=CC=C(O)C(N)=C1 ZMXYNJXDULEQCK-UHFFFAOYSA-N 0.000 description 1
- CDAWCLOXVUBKRW-UHFFFAOYSA-N 2-aminophenol Chemical compound NC1=CC=CC=C1O CDAWCLOXVUBKRW-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- HXDLWJWIAHWIKI-UHFFFAOYSA-N 2-hydroxyethyl acetate Chemical compound CC(=O)OCCO HXDLWJWIAHWIKI-UHFFFAOYSA-N 0.000 description 1
- SOFRHZUTPGJWAM-UHFFFAOYSA-N 3-hydroxy-4-[(2-methoxy-5-nitrophenyl)diazenyl]-N-(3-nitrophenyl)naphthalene-2-carboxamide Chemical compound COc1ccc(cc1N=Nc1c(O)c(cc2ccccc12)C(=O)Nc1cccc(c1)[N+]([O-])=O)[N+]([O-])=O SOFRHZUTPGJWAM-UHFFFAOYSA-N 0.000 description 1
- QFVHZQCOUORWEI-UHFFFAOYSA-N 4-[(4-anilino-5-sulfonaphthalen-1-yl)diazenyl]-5-hydroxynaphthalene-2,7-disulfonic acid Chemical compound C=12C(O)=CC(S(O)(=O)=O)=CC2=CC(S(O)(=O)=O)=CC=1N=NC(C1=CC=CC(=C11)S(O)(=O)=O)=CC=C1NC1=CC=CC=C1 QFVHZQCOUORWEI-UHFFFAOYSA-N 0.000 description 1
- PIEQFSVTZMAUJA-UHFFFAOYSA-N 7-hydroxy-8-{[4-(phenyldiazenyl)phenyl]diazenyl}naphthalene-1,3-disulfonic acid Chemical compound OC1=CC=C2C=C(S(O)(=O)=O)C=C(S(O)(=O)=O)C2=C1N=NC(C=C1)=CC=C1N=NC1=CC=CC=C1 PIEQFSVTZMAUJA-UHFFFAOYSA-N 0.000 description 1
- WDJHALXBUFZDSR-UHFFFAOYSA-N Acetoacetic acid Natural products CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 description 1
- RGCKGOZRHPZPFP-UHFFFAOYSA-N Alizarin Natural products C1=CC=C2C(=O)C3=C(O)C(O)=CC=C3C(=O)C2=C1 RGCKGOZRHPZPFP-UHFFFAOYSA-N 0.000 description 1
- 229920013683 Celanese Polymers 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000005749 Copper compound Substances 0.000 description 1
- 238000006424 Flood reaction Methods 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000000980 acid dye Substances 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- HFVAFDPGUJEFBQ-UHFFFAOYSA-M alizarin red S Chemical compound [Na+].O=C1C2=CC=CC=C2C(=O)C2=C1C=C(S([O-])(=O)=O)C(O)=C2O HFVAFDPGUJEFBQ-UHFFFAOYSA-M 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- ZJRCIQAMTAINCB-UHFFFAOYSA-N benzoylacetonitrile Chemical compound N#CCC(=O)C1=CC=CC=C1 ZJRCIQAMTAINCB-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 150000001880 copper compounds Chemical class 0.000 description 1
- WOWBFOBYOAGEEA-UHFFFAOYSA-N diafenthiuron Chemical compound CC(C)C1=C(NC(=S)NC(C)(C)C)C(C(C)C)=CC(OC=2C=CC=CC=2)=C1 WOWBFOBYOAGEEA-UHFFFAOYSA-N 0.000 description 1
- 239000000986 disperse dye Substances 0.000 description 1
- QELUYTUMUWHWMC-UHFFFAOYSA-N edaravone Chemical compound O=C1CC(C)=NN1C1=CC=CC=C1 QELUYTUMUWHWMC-UHFFFAOYSA-N 0.000 description 1
- 150000002085 enols Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 229940116333 ethyl lactate Drugs 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- NYGZLYXAPMMJTE-UHFFFAOYSA-M metanil yellow Chemical group [Na+].[O-]S(=O)(=O)C1=CC=CC(N=NC=2C=CC(NC=3C=CC=CC=3)=CC=2)=C1 NYGZLYXAPMMJTE-UHFFFAOYSA-M 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000008149 soap solution Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000000565 sulfonamide group Chemical group 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 239000000984 vat dye Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/09—Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid
Definitions
- This invention relates to the colouring of textile material consisting of or containing cellulose acetate fibres.
- the cellulose acetate content of textile materials comprising fibres of cellulose acetate can very satisfactorily be coloured with any of a large range of dyes by a relatively short contact with a solution of the dye in a mixture comprising water, a lower fatty alcohol and a lower fatty acid in suitable proportions. Sulphuric acid or hydrochloric acid or other strong mineral acid may also be present. Following the relatively short contact between the dye solution and the material, the latter should be washed with water and then may be dried.
- the dyes may be such as display little or no affinity for the cellulose acetate when presented thereto in the form of conventional aqueous baths.
- direct cotton dyes acid wool dyes, sulphonated metallised dyes and unsulphonated metallised dyes, including both unsuiphonated metallised dyes substantially insoluble in water, and unsulphonated metallised dyes which are soluble in water and dye wool from neutral or slightly acid baths.
- the dye liquids may contain sulphuric acid, this being particularly useful when sulphonated dyes are employed.
- lower fatty alcohol we mean methyl, ethyl, normal-propyl and isopropyl alcohols.
- lower fatty acid we mean formic acid or acetic acid.
- the alcohol content of the dye liquor may be 100-250 grams per litre, especially 120- 160 grams per litre, the lower fatty acid content 150-- 250 grams per litre, particularly 170-220 grams per litre, and the sulphuric acid content where employed, up to 6 or 8 grams e.g. 2-6 grams per litre.
- the content thereof does not exceed 160 or 180 grams per litre, but formic acid is advantageously present to the extent of at least 100 grams per litre. It is preferred that the content of lower fatty alcohol and lower fatty acid together should not exceed 400 or 450 grams per litre.
- the concentrations of the lower fatty alcohols and the lower fatty acids may be such as would, at the temperature employed and if the action of the dye liquor were continued for as long as 15 minutes or 30 minutes, so plasticise the material as to render manipulation on a commercial scale very difficult or even impossible.
- the dye liquids may with advantage contain a small proportion of a wetting agent, for example isopropyl naphthalene sulphonic acid or an acid sulphate of a fatty alcohol containing 8 or more carbon atoms.
- a wetting agent for example isopropyl naphthalene sulphonic acid or an acid sulphate of a fatty alcohol containing 8 or more carbon atoms.
- a very suitable wetting agent is the acid sulphate mixture obtained by the action of sulphuric acid on a mixture of aliphatic monounsaturated hydrocarbons containing from about 8 to about 14 carbon atoms in the molecule.
- a dye liquid-very suitable for the purposes of the present invention comprises the dye and water and contains ice 200 ccs. per litre of isopropyl alcohol (86% strength by weight), 120 ccs. per litre of formic acid (85% strength by weight), ccs. per litre of acetic acid (98% strength by weight), 4.5 grams per litre of sulphuric acid (98% strength by weight) together with, if desired, 2 ccs. per litre of Teepol 530.
- Such a bath contains about 138 grams per litre of isopropyl alcohol, 122 grams per litre of formic acid, 83 grams per litre of acetic acid and 4.4 grams per litre of sulphuric acid all calculated as anhydrous substances.
- the time of contact between the dye liquid and textile material may be from 5 to 60 seconds and in general very satisfactory results can be obtained with mixtures containing the above specified proportions of ingredients by using a time of contact of 10 to 30 seconds.
- the time 'of contact need not exceed about 2- minutes but may be longer.
- Thedye liquids may be employed at temperatures in the neighborhood of that of the atmosphere, e.g. at 20 to 35 C. and particularly 25 to 35 C.
- the cellulose acetate may be in the form of continuous filaments or in the form of staple fibres.
- the materials may be woven or knitted fabrics (including carpets), yarns, bundles or tows of continuous filaments, rovings, slivers, laps or loose staple fibre.
- the textile material may consist wholly of cellulose acetate fibres or they may be in part of these fibres and part of fibres of other substances, for example fibres of natural or regenerated cellulose, wool or other animal fibres, or fibres of fibre-forming polyamides, such as the wellknown nylon 6 or nylon 66. In general when colouring such mixed material, fibres of natural or regenerated cellulose remain substantially uncoloured. Wool likewise undergoes little coloration, but fibres of nylon 6 or nylon 66 are usually strongly coloured and often to substantially the same degree as the cellulose acetate fibres.
- the material may then be, passed from the padding mangle directly to a washing device in which it is washed with water; the rate of travel of the material and the path of the material from the point at which it first meets the dye liquor, should be such as to afford the requisite time of contact.
- the material is flooded with dye liquor only at the outset of the period of contact.
- the arrangements for contacting the travelling material with the dye liquor are such that the latter floods the fabric at a point well along its path, for example at least half-way along its path, while in contact with the dye liquor.
- the material maybe run through a bodyof the dye liquor so that it is in contact with:the latter for at least half the total timepf contact desired,
- a fabric may run through the dye liquor in a tank the latter containing guide rolls providng for the fabric a path of say feet or more.
- a fabric may be passed down one limb and up the other limb of a U-shaped container having the dye liquor therein, or it may be passed horizontally through a shallow tray containing the dye liquor.
- the fabric may be passed through squeeze rolls and thereafter led to a device for washing the fabric with water and, if necessary, for neutralising any residual acid.
- the dye liquor content of the tank, U-shaped container, or tray should remain substantially constant while the fabric is being passed through it. To this end the necessary make-up dye liquor is fed continuously to the container, preferably at or near the point at which the fabric leaves the latter.
- Bundles or tows of continuous filaments or other products having suificient strength may be treated similarly. Again loose staple fibre may be coloured by passing it through the dye liquor as a layer on a suitable support, for example a band of wire mesh.
- the necessary make-up liquor is advantageously fed to the final body, the earlier bodies being maintained by overflow from later bodies counter to the travel of the fabric;
- the point at which final flooding of the fabric with the dye liquor is effected is preferably at least half-way along the path of the fabric while in contact with dye liquor.
- three bodies of dye liquor following passage through these the fabric may be squeezed to a predetermined liquor content and then forwarded directly into water.
- the same principle may be used when processing textile materials other than fabrics.
- FIG 2 is a similar view of a washing apparatus suitable for use in conjunction with the apparatus of Figure l.
- the dyeing apparatus comprises a series of upper rollers 10, 1'1, 12, 13, preferably driven, and a series of lower rollers 14, 15, 16 which are respectively at least partly within troughs 17, 18, 19 adapted to contain dye liquo'r each trough advantageously fits closely around part of the circumference of the associated roller; preferably the clearance between the lower part of the roller and the trough is not substantially more than the minimum desirable for easy passage of the fabric beneath the rollers, e.g. inch.
- Using a 3 inch diameter roller 40 inches long the volume of liquid required to fill the trough up to the axis of the roller may be as little as 2 litres, representing 4 lbs. or so of dye liquor and need not be more than 3 or 4 litres.
- the fabric enters the device via forwarding rollers 20, 21, passes over the first upper roller 10, travels down and under the lower roller 14, through the associated trough 17, up and over the next upper roller 11 and so on through the series of rollers and troughs.
- the fabric leaves over the upper roller 13 which preferably co-acts with a further roller 22 to squeeze the fabric so that the latter continues forward carrying a predetermined proportion of dye liquor.
- means are provided for feeding dye liquor to the last trough '19 from which it overflows to the preceding trough 18 and so on, thus maintaining the levels in all the troughs.
- the feed to the last trough 19 is controlled by the level of liquid in the first trough 17.
- a feed line 24 from a supply tank 25 protrudes into a chamber 60.
- a valve 61 is adapted to fit into the end of the feed line 24, the valve being connected to one end of a lever 62 pivoted at 63; the other end of the lever 62 is connected to a rod 64 which extends vertically downwards towards a float 65 in chamber 66.
- This chamber 66 is directly connected by a pipe 67 to trough 17 so that when the level of liquor in trough 17 reaches a predetermined point the float 65 lifts rod 64 and so tips the lever 62 about its pivot 63 to force valve 61 into the end of the feed line 24 thus cutting off the liquor supply in the main feed line 23.
- any other device for attaining the same end may be employed. It is desirable that the liquid fed to the last trough should extend uniformly along the length of the trough, that is parallel to the width of the fabric. To this end the liquid may be fed from line 23 to a small trough 26 disposed above and parallel to the trough 19 and permitted to overflow into the latter.
- the whole series of upper and lower rollers may be enclosed in a suitable casing 27 in order to minimise loss by evaporation of components of the dye liquor.
- the troughs 17, 18 and 19 may be provided with a Water jacket 28 for temperature control purposes.
- a convenient washer is one of the kind in which a fabric is carried vertically downwards into a body of water by the flow of water over two weirs, one being disposed on each side of the fabric.
- Such an apparatus is shown in Fig. 2 and comprises a tank 29, a roller 30 above said tank and a trough 31 below the roller and extending parallel thereto across the tank 29.
- a pair of weirs 32 extend lengthwise within said trough and their lower ends terminate at or below the edges of a slot 33 in the bottom of the trough, with which edges they form a liquid-tight joint.
- Perforated pipes 34 for feeding water into the trough 31 extend along the latter, one on each side of the weirs 32. Below the trough 31 a pair of baflies 35 extend vertically downwards into the tank towards a roller 36 disposed near the bottom of the latter. A third roller 37 above the tank is provided to guide away the fabric 38 fed downwardly between the weirs and under the bottom roller.
- Spray pipes 39 may be provided for spraying water on to the two sides of the fabric immediately'above the water level in the tank.
- An overflow 40 for water is provided in the side of the tank remote from the spray pipes 39.
- the dyes employed in our new colouring process may be acid wool dyes.
- examples of such dyes are, for instance, A'zo Rubinol 3 GP, Croceine Scarlet 3B, Coomassie Blue GL, Artol Blue B, Carbolan Yellow 4 GS, Carbolan Crimson 3 BS and Alizarin Brilliant Green G.
- direct cotton dyes may be employed, for example .Chlorazol Fast Red F, or cellulose acetate disperse dyes.
- the new process is however of especial value for the application of metallised dyes to cellulose acetate materials.
- the metallised dyes form a well known class of dyes and are compounds of dyes of mordant dyeing character with metals such as chromium, copper, cobalt, nickel, and certain other metals, particularly those of atomic weight between 50 and 66.
- metals such as chromium, copper, cobalt, nickel, and certain other metals, particularly those of atomic weight between 50 and 66.
- the most useful products seem to be those derived from chromium or cobalt.
- the metal is in complex combination, that is to say the metallised dye does not, with water, yield ions of the metal.
- the parent dyes are usually azo dyes, particularly azo dyes in which an azo group unites two carbon atoms one of which is directly attached to a carbon atom carrying a hydroxyl group while the other is directly attached to a carbon atom which carries a hydroxyl group, an amino group, a carboxyl group, or a carboxymethoxy group, OCHgCOOH but preferably a hydroxyl group.
- the carbon atoms attached to the azo group and the adjacent carbon atoms carrying the hydroxyls or other groups referred to above may form part of benzene or heterocyclicrings or of open chains.
- Such azo dyes may be of the kind obtainable by coupling a diazotised orthoaminophenol with 2-rraphth0l or a nuclear substitution product thereof having the l-position free for coupling or a l-naphthol which couples in the 2-position or with a para-alkyl phenol or with a 3-methyl-5-pyrazolone or with an arylamide of acetoacetic acid.
- the metal is attached to the dye molecule via the groups carried by the carbon atoms adjacent to those united by the azo group and probably also via the azo group itself.
- Such azomethine dyes may be obtained by condensing ortho-aminophenols with ortho-hydroxy aromatic aldehydes.
- the parent dyes contain sulphonic groups the products are water-soluble (as alkali metal salts) and dye wool from aqueous baths though the latter must usually be strongly acid. It on the other hand the parent dye is free from sulphonic groups and the metallising is efiected with about 1 atomic proportion of metal to each molecule of monoazo dye or azomethine dye, products of little or no water-solubility are in general obtained. Products which are water-soluble as alkali metal salts can however be obtained by metallising 2 molecular proportions of a suitable unsulphonated dye with suitable metal;,in this way products can be obtained which dye wool from neutral or weakly acid baths.
- Such 2:1 dye/metal complexes may be derived from two molecular proportions of a single dye 'or from one molecular proportion of each of two different dyes.
- the water-solubility of such products can be enhanced without loss of the property of dyeing from a neutral or weakly acid bath, by including inthe molecule of the dye suitable groups,.for example sulphonamide groups eg SO NH or SO NR R where R and R are alkyl groups, sulphone groups e.g. SO CH or hydroxyl groups, the said hydroxyl groups being so disposed with' respect to other groups as not to invite combination with the metallising metal.
- sulphonamide groups eg SO NH or SO NR R
- R and R are alkyl groups
- sulphone groups e.g. SO CH or hydroxyl groups
- Neolan sulphonated products which dye wool from strongly acid baths
- Cibalan Cibalan
- Irgalan irgalan
- 'Ag'ain products soluble in organic liquids such as alcohol and acetone but in the main insoluble in water aresold under the trade names Orasol (Ciba), Irgacet (Geigy), and Zapon (B.A.S.F.).
- Cibalan.Yellow lZBRL Yellow GRL, Scarlet GL, Blue BL, Brown 2GL.
- OrasoL-Yellow 3R, Orange RW, Red 2B, Navy Blue RB OrasoL-Yellow 3R, Orange RW, Red 2B, Navy Blue RB.
- the textile materials may contain fibres other than cellulose acetate.
- Such other fibers may be coloured with appropriate dyes before or after the colouring of the cellulose acetate component in accordance with the invention.
- cotton or regenerated cellulose fibers may be coloured with vat dyes before the cellulose acetate is coloured, or with direct cotton dyes after the cellulose acetate has been coloured.
- the direct cotton dyes may be such as may have their washing fastness improved by an after-treatment with a copper compound.
- a content of wool may be coloured by means of acid wool dyes, sulphonafed metallised dyes applied from strongly acid baths, or by water-soluble unsulphon ated metallised dyes such as can be applied from neutral or weakly acid baths.
- an acid dye or a sulphonated metallised dye or unsulphonated m'etallised dye carried by the material and not taken up by the cellulose acetate.
- the material carrying the dye liquor used for colouring the cellulose acetate according to the invention may, for instance, be
- the invention is illustrated by the following example.
- Isopropyl alcohol (86% strength byweight) cc 200 Formic acid (85% strength by weight) cc 120 Acetic acid (98% strength by weight) cc 80 Sulphuric acid (98% strength by weight) g 4.5 Teepol 530 cc 2 Orasol Red 23 g 3 Water to make 1 litre.
- anycgiv'en'partof the fabric first makes contact with dye "liquor and the moment when the same part meets the water in the washer.
- the fabric is then scoured in 1 g./l. soap solution for 10 minutes at 50 C., rinsed, and dried.
- a blilish' red shade is obtained on both the cellulose acetate and the nylon '66, the viscose remaining uncoloured.
- the Teepol 530 may be omitted or replaced by l g./1 'of the sodium salt of isopropyl naphthalene sulphonic acid.
- the Orasol Red 2B may be replaced by any of the following dyes: Azorubinol 3 GP, Cibalan Brown 2 GL, Chlorazol Fast Red F, and the metallised dyes numbered 3 and 10in the list given above.
- the cellulose acetate component of a fabric woven wholly'from yarns spun from a 50:50 mixture of acetonesoluble cellulose acetate staple fibres and viscose staple fibres may becoloured similarly.
- the lower fatty alcohol is replaced, wholly or in part, by another neutral water-miscible organic liquid which, in admixture with water, constitutes a swelling agent for the cellulose acetate.
- Such other liquids include acetone, diacetonealcohol, and ethyl lactate.
- Still other liquids which may be employed are the water-miscible ethers, esters or ether-esters of glycol, glycerol or diethylene glycol. In these others or esters the etherifying group is preferably a C -C alkyl group while the 'esterifying radical is preferably that of acetic or formic acid.
- 'ethers, esters, and ether esters are glycol monomethyl ether, glycol monoethyl ether, glycol monoethyl ether acetate, glycol monoacetate and diethylene glycol monoor diacetate.
- liquids are solvents for acetone-soluble cellulose acetate and it may be desirable to employ them in proportions of which the maxima are less than those specified above in the case of the lower fatty alcohols, for example one-third to two-thirds of those proportions; further, the content of the liquid and lower fatty acid together should preferably not exceed 300 or 350 g./1. These remarks apply, for instance, to diacetone alcohol.
- the alcohol may be replaced by acetone in amount less than 167 g. per litre.
- the 200 cc. per litre of isopropyl alcohol in the composition specified in the above example may be replaced by to 200 cc. per litre of commercial acetone containing about 3% by weight of water with very similar results.
- Apparatus for treatment of textile fabrics with a dye liquor comprising a series of driven upper rolls, a series of lower rollers, means for feeding a fabric over the upper rollers in succession with intervening passage under a lower roller, a roller ctr-acting with the last of the upper rollers to squeeze liquid from fabric passing over the latter, a series of troughs, one for each lower roller, each fitting closely around the lower portion of the associated lower roller, means for causing liquid fed into the last trough to overflow into and fill the pre ceding troughs in turn, a conduit for feeding dye liquor into the last trough, and a valve in said conduit, said valve being operated by means responsive to the level of the liquid in the first trough whereby said level may be maintained substantially constant.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
Description
March 28, 1961 R. J- MANN ETAL APPARATUS FOR COLORING TEXTILE MATERIALS Filed Aug. 7, 1957 United States Patent i 2,976,713 APPARATUS FOR COLORING TEXTILE MATERIALS Ralph James Mann, Spondon, near Derby, and James Adam Grant, Wollaton Park, Nottingham, England, assignors to British Celanese Limited, a corporation of Great Britain Filed Aug. 7, 1957, Ser. No. 676,763
Claims priority, application Great Britain Aug. 23, 1956 1 Claim. (Cl. 68-22) This invention relates to the colouring of textile material consisting of or containing cellulose acetate fibres.
We have found that the cellulose acetate content of textile materials comprising fibres of cellulose acetate can very satisfactorily be coloured with any of a large range of dyes by a relatively short contact with a solution of the dye in a mixture comprising water, a lower fatty alcohol and a lower fatty acid in suitable proportions. Sulphuric acid or hydrochloric acid or other strong mineral acid may also be present. Following the relatively short contact between the dye solution and the material, the latter should be washed with water and then may be dried.
The dyes may be such as display little or no affinity for the cellulose acetate when presented thereto in the form of conventional aqueous baths. Thus we may use direct cotton dyes, acid wool dyes, sulphonated metallised dyes and unsulphonated metallised dyes, including both unsuiphonated metallised dyes substantially insoluble in water, and unsulphonated metallised dyes which are soluble in water and dye wool from neutral or slightly acid baths. As mentioned above, the dye liquids may contain sulphuric acid, this being particularly useful when sulphonated dyes are employed. By the new process it is possible to obtain on cellulose acetate dyeings of extremely good resistance to washing or similar wet treatment. 7
By the term lower fatty alcohol we mean methyl, ethyl, normal-propyl and isopropyl alcohols. By the term lower fatty acid we mean formic acid or acetic acid.
In the case of colouring textile material of acetonesoluble cellulose acetate, the alcohol content of the dye liquor may be 100-250 grams per litre, especially 120- 160 grams per litre, the lower fatty acid content 150-- 250 grams per litre, particularly 170-220 grams per litre, and the sulphuric acid content where employed, up to 6 or 8 grams e.g. 2-6 grams per litre. Preferably, when formic acid is present, the content thereof does not exceed 160 or 180 grams per litre, but formic acid is advantageously present to the extent of at least 100 grams per litre. It is preferred that the content of lower fatty alcohol and lower fatty acid together should not exceed 400 or 450 grams per litre.
The concentrations of the lower fatty alcohols and the lower fatty acids may be such as would, at the temperature employed and if the action of the dye liquor were continued for as long as 15 minutes or 30 minutes, so plasticise the material as to render manipulation on a commercial scale very difficult or even impossible.
The dye liquids may with advantage contain a small proportion of a wetting agent, for example isopropyl naphthalene sulphonic acid or an acid sulphate of a fatty alcohol containing 8 or more carbon atoms. A very suitable wetting agent is the acid sulphate mixture obtained by the action of sulphuric acid on a mixture of aliphatic monounsaturated hydrocarbons containing from about 8 to about 14 carbon atoms in the molecule.
A dye liquid-very suitable for the purposes of the present invention comprises the dye and water and contains ice 200 ccs. per litre of isopropyl alcohol (86% strength by weight), 120 ccs. per litre of formic acid (85% strength by weight), ccs. per litre of acetic acid (98% strength by weight), 4.5 grams per litre of sulphuric acid (98% strength by weight) together with, if desired, 2 ccs. per litre of Teepol 530. Such a bath contains about 138 grams per litre of isopropyl alcohol, 122 grams per litre of formic acid, 83 grams per litre of acetic acid and 4.4 grams per litre of sulphuric acid all calculated as anhydrous substances.
The time of contact between the dye liquid and textile material may be from 5 to 60 seconds and in general very satisfactory results can be obtained with mixtures containing the above specified proportions of ingredients by using a time of contact of 10 to 30 seconds. The time 'of contact need not exceed about 2- minutes but may be longer.
Thedye liquids may be employed at temperatures in the neighborhood of that of the atmosphere, e.g. at 20 to 35 C. and particularly 25 to 35 C.
Following the contact between the material and dye liquor, the action of the latter on the material is conviently terminated by washing the material with water.
In the textile materials coloured according to the new process, the cellulose acetate may be in the form of continuous filaments or in the form of staple fibres. The materials may be woven or knitted fabrics (including carpets), yarns, bundles or tows of continuous filaments, rovings, slivers, laps or loose staple fibre. The textile material may consist wholly of cellulose acetate fibres or they may be in part of these fibres and part of fibres of other substances, for example fibres of natural or regenerated cellulose, wool or other animal fibres, or fibres of fibre-forming polyamides, such as the wellknown nylon 6 or nylon 66. In general when colouring such mixed material, fibres of natural or regenerated cellulose remain substantially uncoloured. Wool likewise undergoes little coloration, but fibres of nylon 6 or nylon 66 are usually strongly coloured and often to substantially the same degree as the cellulose acetate fibres.
,is given a short passage through the dye liquor and is then squeezed between rollers so as to leave a predetermined proportion of dye liquid thereon; the material may then be, passed from the padding mangle directly to a washing device in which it is washed with water; the rate of travel of the material and the path of the material from the point at which it first meets the dye liquor, should be such as to afford the requisite time of contact.
If a time of contact of 20 seconds or more is required and say a speed of 10 yards per minute is employed, 'a conventional padding mangle being used, the material is flooded with dye liquor only at the outset of the period of contact. We have found that from the point of view of uniformity and penetration much better results can be obtained if the arrangements for contacting the travelling material with the dye liquor are such that the latter floods the fabric at a point well along its path, for example at least half-way along its path, while in contact with the dye liquor. To this end the material maybe run through a bodyof the dye liquor so that it is in contact with:the latter for at least half the total timepf contact desired,
For instance, a fabric may run through the dye liquor in a tank the latter containing guide rolls providng for the fabric a path of say feet or more. Again a fabric may be passed down one limb and up the other limb of a U-shaped container having the dye liquor therein, or it may be passed horizontally through a shallow tray containing the dye liquor. At the exit end the fabric may be passed through squeeze rolls and thereafter led to a device for washing the fabric with water and, if necessary, for neutralising any residual acid. The dye liquor content of the tank, U-shaped container, or tray, should remain substantially constant while the fabric is being passed through it. To this end the necessary make-up dye liquor is fed continuously to the container, preferably at or near the point at which the fabric leaves the latter. It is advantageous to distribute the inflowing dye liquor more or less uniformly across the width of the fabric. Bundles or tows of continuous filaments or other products having suificient strength may be treated similarly. Again loose staple fibre may be coloured by passing it through the dye liquor as a layer on a suitable support, for example a band of wire mesh.
It is in practice difficult to devise continuous-treatment devices of the foregoing types in which the liquid content of the container (in relation to the rate of passage of material) is sufliciently small for the economical colouring of small batches of material, say 100 lbs. or less. It will be appreciated that the tank or other container must hold its full charge of dye liquor up to the end of processing if uniform colouring is to achieved, and this amount of liquor represents a serious loss when a small batch of material only is processed. Thus a tray 10 feet long, 40 inches wide and 1 inch deep, such as would be desirable when processing 40 inch wide fabric at 30 feet per minute with a second time of immersion, would contain a standing charge of the order of 150 lbs. of dye liquid; this quantity would be suflicient, if it could all be used up, to process approximately 150 lb. of fabric or say 600 yards if the fabric weighed 4 ounces per square yard.
We have found that, without sacrificing speed and uniformity of dyeing, a very great reduction in the minimum quantity or standing charge of dye liquor required to proc ess a fabric of given width can be effected if the fabric is given 2 or more very short passes through bodies of dye liquid with an intervening run or runs through air to make up the desired total time of contact between the material and the liquor. In this way for instance, the standing charge may be reduced to a small fraction of that otherwise necessary, eg to one-fifth or one-tenth or less. This renders possible the economical processing of correspondingly smaller batches of fabric. As the fabric passes through the bodies of dye liquor the necessary make-up liquor is advantageously fed to the final body, the earlier bodies being maintained by overflow from later bodies counter to the travel of the fabric; The point at which final flooding of the fabric with the dye liquor is effected is preferably at least half-way along the path of the fabric while in contact with dye liquor. In practice it has been found convenient and effective to use three bodies of dye liquor; following passage through these the fabric may be squeezed to a predetermined liquor content and then forwarded directly into water. The same principle may be used when processing textile materials other than fabrics.
A form of apparatus in accordance with 'thisinven'tion is shown in the accompanying drawing in which Figure 1 is an end view of the dyeing apparatus, and
Figure 2 is a similar view of a washing apparatus suitable for use in conjunction with the apparatus of Figure l.
The dyeing apparatus comprises a series of upper rollers 10, 1'1, 12, 13, preferably driven, and a series of lower rollers 14, 15, 16 which are respectively at least partly within troughs 17, 18, 19 adapted to contain dye liquo'r each trough advantageously fits closely around part of the circumference of the associated roller; preferably the clearance between the lower part of the roller and the trough is not substantially more than the minimum desirable for easy passage of the fabric beneath the rollers, e.g. inch. Using a 3 inch diameter roller 40 inches long the volume of liquid required to fill the trough up to the axis of the roller may be as little as 2 litres, representing 4 lbs. or so of dye liquor and need not be more than 3 or 4 litres. The fabric enters the device via forwarding rollers 20, 21, passes over the first upper roller 10, travels down and under the lower roller 14, through the associated trough 17, up and over the next upper roller 11 and so on through the series of rollers and troughs. The fabric leaves over the upper roller 13 which preferably co-acts with a further roller 22 to squeeze the fabric so that the latter continues forward carrying a predetermined proportion of dye liquor. In order to maintain the level of liquor in the troughs means are provided for feeding dye liquor to the last trough '19 from which it overflows to the preceding trough 18 and so on, thus maintaining the levels in all the troughs. Conveniently the feed to the last trough 19 is controlled by the level of liquid in the first trough 17. Thus, a feed line 24 from a supply tank 25 protrudes into a chamber 60. A valve 61 is adapted to fit into the end of the feed line 24, the valve being connected to one end of a lever 62 pivoted at 63; the other end of the lever 62 is connected to a rod 64 which extends vertically downwards towards a float 65 in chamber 66. This chamber 66 is directly connected by a pipe 67 to trough 17 so that when the level of liquor in trough 17 reaches a predetermined point the float 65 lifts rod 64 and so tips the lever 62 about its pivot 63 to force valve 61 into the end of the feed line 24 thus cutting off the liquor supply in the main feed line 23. In place of the float-operated valve any other device for attaining the same end may be employed. It is desirable that the liquid fed to the last trough should extend uniformly along the length of the trough, that is parallel to the width of the fabric. To this end the liquid may be fed from line 23 to a small trough 26 disposed above and parallel to the trough 19 and permitted to overflow into the latter. The whole series of upper and lower rollers may be enclosed in a suitable casing 27 in order to minimise loss by evaporation of components of the dye liquor. The troughs 17, 18 and 19 may be provided with a Water jacket 28 for temperature control purposes.
As already indicated, the action of the dye liquor on the fabric or other material is conveniently and advantageously terminated by washing the material with water. For use in conjunction with the roller and trough device described above, a convenient washer is one of the kind in which a fabric is carried vertically downwards into a body of water by the flow of water over two weirs, one being disposed on each side of the fabric. Such an apparatus is shown in Fig. 2 and comprises a tank 29, a roller 30 above said tank and a trough 31 below the roller and extending parallel thereto across the tank 29. A pair of weirs 32 extend lengthwise within said trough and their lower ends terminate at or below the edges of a slot 33 in the bottom of the trough, with which edges they form a liquid-tight joint. Perforated pipes 34 for feeding water into the trough 31 extend along the latter, one on each side of the weirs 32. Below the trough 31 a pair of baflies 35 extend vertically downwards into the tank towards a roller 36 disposed near the bottom of the latter. A third roller 37 above the tank is provided to guide away the fabric 38 fed downwardly between the weirs and under the bottom roller. Spray pipes 39 may be provided for spraying water on to the two sides of the fabric immediately'above the water level in the tank. An overflow 40 for water is provided in the side of the tank remote from the spray pipes 39.
As already mentioned, the dyes employed in our new colouring process may be acid wool dyes. Examples of such dyes are, for instance, A'zo Rubinol 3 GP, Croceine Scarlet 3B, Coomassie Blue GL, Artol Blue B, Carbolan Yellow 4 GS, Carbolan Crimson 3 BS and Alizarin Brilliant Green G. Again direct cotton dyes may be employed, for example .Chlorazol Fast Red F, or cellulose acetate disperse dyes. The new process is however of especial value for the application of metallised dyes to cellulose acetate materials.
The metallised dyes form a well known class of dyes and are compounds of dyes of mordant dyeing character with metals such as chromium, copper, cobalt, nickel, and certain other metals, particularly those of atomic weight between 50 and 66. The most useful products seem to be those derived from chromium or cobalt. In the metallised dye the metal is in complex combination, that is to say the metallised dye does not, with water, yield ions of the metal. The parent dyes are usually azo dyes, particularly azo dyes in which an azo group unites two carbon atoms one of which is directly attached to a carbon atom carrying a hydroxyl group while the other is directly attached to a carbon atom which carries a hydroxyl group, an amino group, a carboxyl group, or a carboxymethoxy group, OCHgCOOH but preferably a hydroxyl group. The carbon atoms attached to the azo group and the adjacent carbon atoms carrying the hydroxyls or other groups referred to above may form part of benzene or heterocyclicrings or of open chains. Such azo dyes may be of the kind obtainable by coupling a diazotised orthoaminophenol with 2-rraphth0l or a nuclear substitution product thereof having the l-position free for coupling or a l-naphthol which couples in the 2-position or with a para-alkyl phenol or with a 3-methyl-5-pyrazolone or with an arylamide of acetoacetic acid. In the metallised products, the metal is attached to the dye molecule via the groups carried by the carbon atoms adjacent to those united by the azo group and probably also via the azo group itself. Metallised dyes may also be derived from dyes similar to the azo dyes referred to above but in which the azo group is replaced by an azomethine group N=CH. Such azomethine dyes may be obtained by condensing ortho-aminophenols with ortho-hydroxy aromatic aldehydes.
If the parent dyes contain sulphonic groups the products are water-soluble (as alkali metal salts) and dye wool from aqueous baths though the latter must usually be strongly acid. It on the other hand the parent dye is free from sulphonic groups and the metallising is efiected with about 1 atomic proportion of metal to each molecule of monoazo dye or azomethine dye, products of little or no water-solubility are in general obtained. Products which are water-soluble as alkali metal salts can however be obtained by metallising 2 molecular proportions of a suitable unsulphonated dye with suitable metal;,in this way products can be obtained which dye wool from neutral or weakly acid baths. Such 2:1 dye/metal complexes may be derived from two molecular proportions of a single dye 'or from one molecular proportion of each of two different dyes.: The water-solubility of such products can be enhanced without loss of the property of dyeing from a neutral or weakly acid bath, by including inthe molecule of the dye suitable groups,.for example sulphonamide groups eg SO NH or SO NR R where R and R are alkyl groups, sulphone groups e.g. SO CH or hydroxyl groups, the said hydroxyl groups being so disposed with' respect to other groups as not to invite combination with the metallising metal. An account of some such metallised azo dyes which dye wool from neutral or weakly acid baths is given by Schetty in the Journal of the Society of Dyers and Colourists, December 1955,
pages 705-724.
A large number of metallised dyes are commercially available. Thus sulphonated products which dye wool from strongly acid baths are sold under the trade name Neolan (Ciba) while products which dye wool'from neutral or slightly acid baths are sold under the trade names Cibalan (Ciba) and Irgalan (Geigy). 'Ag'ain products soluble in organic liquids such as alcohol and acetone but in the main insoluble in water aresold under the trade names Orasol (Ciba), Irgacet (Geigy), and Zapon (B.A.S.F.).
The following are illustrative of the metallised dyes which can be employed in accordance with the invention and in particular in the procedures outlined above.
(1) Product obtained by metallising with one atomic proportion of chromium, one molecular proportion of the azo dye from diazotised 4-nitro-2-aminophenol and 2-naphthol (brown).
(2) Product obtained by metallising with one atomic proportion of chromium or cobalt, one molecular proportion of the azo dye from diazotised 4nitro-2-aminophenol and 1-phenyl-3-methyl-5-pyrazolone (red-orange .or orange). 4
(3) Product obtained by metallising with one atomi proportion of chromium, one molecular proportion of the azo dye from diazotised 4-nitro-2-amino-phenol and acetoacetic anilide (yellow).
(4) Product obtained by metallising with one atomic proportion of chromium, one molecular proportion of the azo dye from one molecular proportion of diazotised 4-nitro-2-aminophenol and one molecular proportion o 1:S-dihydroxy-naphthalene (violet).
(5) Product obtained by metallising with one atomic proportion of chromium one molecular proportion of the azo dye from diazotised 4-nitro-2-amino-phenol and l- (meta-sulphonamido-phenyl)3-methyl-5-pyrazolone (orange).
(6) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised 4-methyl-2-amino-phenol and p-cresol (reddish violet).
(7) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised 2-aminophe'nol and Z-naph- 4o vthol (violet).
' (8) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised 2-aminophenol-4-sulphonamide and 5:8-dichlor-1-naphthol (reddish blue).
(9) Product obtained by metallising with one atomic proportion of cobalt, two molecular proportions of the azo dye from diazotised 2-aminophenol-4-sulphonamide and 5 8 -dichlor-1-naphthol (bordeaux) (10) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised 2 aminophenol-5-methylsulphone and 1phenyl-3methyl-S-pyrazolone (yellowishred). (11) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised 2-aminophenol-4-methylsulphone and acetoacetic anilide (red-yellow).
12) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised Z-aminophenol-S-sulphonamide and 1-phenyl-3methyl-S-pyrazolone (scarlet).
(13) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised 2-aminophenol-4-sulpbon amide and benzoyl-acetonitrile (brown-red).
(14) Produce obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo dye from diazotised anthranilic acid and 1-(2':6' dimethylphenyl 3-methyl-S-pyrazolone (yellow).
(15) Product obtained by metallising with one atomic proportion of chromium or cobalt, two molecular proper? tions of the azo dye from 2amino-phenol-4-sulphomor pholide and 5:8-dichlor-l-naphthol (chromium, con} pound-dull violet; cobalt compound-red violet)."l
l6) Product obtained by metallising with one atomic proportion of chromium, two molecula r proportionsoi the azo dye from diazoti'sed 4-chlor-2-aminophenol and 2- napht hol 6-sulphonamide (violet).
"(17) Product obtained by metallising with one atomic proportion of chomiilm, two molecular proportions of the azo-methine compound from 2-aminophenol-4-sulphonar'nide and 3 dichlor 2 hydroxy benzaldehiyde (yellow).
(18) Product obtained by metallising with one atomic proportion of cobalt, one molecular proportion of the 'a'Zo-methine compound from S-nitrosalicyl-aldehyde and Z-aminophenol.
(19) Product obtained by metallising with one atomic proportion of chromium, two molecular proportions of the azo-rnethine compound from salicyl aldehyde and 2- aminoph'enol.
(2.0) Product obtained by metallising with one atomic proportion of chromium one molecular proportion of the azo dye from diazotised 1-arnirlo-2-naphthol-4-sulphonic acid and 1- or 2-rlaphthol (blue).
Commercial products N eolan.0ran'ge G, Green BL.
Cibalan.Yellow lZBRL, Yellow GRL, Scarlet GL, Blue BL, Brown 2GL.
OrasoL-Yellow 3R, Orange RW, Red 2B, Navy Blue RB.
Jrgczct Oiainge RL, Red 3G, Bordeaux 2BL, Brown ZRL, Brown 3BL, Grey BL.
Zapon.-Fast Yellow G, Fast Yellow R, Fast Bordeaux B.
As already indicated, the textile materials may contain fibres other than cellulose acetate. Such other fibers may be coloured with appropriate dyes before or after the colouring of the cellulose acetate component in accordance with the invention. Thus cotton or regenerated cellulose fibers may be coloured with vat dyes before the cellulose acetate is coloured, or with direct cotton dyes after the cellulose acetate has been coloured. The direct cotton dyes may be such as may have their washing fastness improved by an after-treatment with a copper compound. Again a content of wool may be coloured by means of acid wool dyes, sulphonafed metallised dyes applied from strongly acid baths, or by water-soluble unsulphon ated metallised dyes such as can be applied from neutral or weakly acid baths. To this end use may be made of an acid dye or a sulphonated metallised dye or unsulphonated m'etallised dye carried by the material and not taken up by the cellulose acetate. The material carrying the dye liquor used for colouring the cellulose acetate according to the invention may, for instance, be
run into water and processed therein for such time and at such temperature and with such additions as are desirable to enable the wool to take up the residual acid or metalli'sed dye. V
The invention is illustrated by the following example.
The troughs of the roller and trough machine described above with reference to Fig. 1 of the drawings are charged with dye liquor of the following composition:
Isopropyl alcohol (86% strength byweight) cc 200 Formic acid (85% strength by weight) cc 120 Acetic acid (98% strength by weight) cc 80 Sulphuric acid (98% strength by weight) g 4.5 Teepol 530 cc 2 Orasol Red 23 g 3 Water to make 1 litre.
anycgiv'en'partof the fabric first makes contact with dye "liquor and the moment when the same part meets the water in the washer. The fabric is then scoured in 1 g./l. soap solution for 10 minutes at 50 C., rinsed, and dried. A blilish' red shade is obtained on both the cellulose acetate and the nylon '66, the viscose remaining uncoloured.
In this example the Teepol 530 may be omitted or replaced by l g./1 'of the sodium salt of isopropyl naphthalene sulphonic acid. The Orasol Red 2B may be replaced by any of the following dyes: Azorubinol 3 GP, Cibalan Brown 2 GL, Chlorazol Fast Red F, and the metallised dyes numbered 3 and 10in the list given above.
The cellulose acetate component of a fabric woven wholly'from yarns spun from a 50:50 mixture of acetonesoluble cellulose acetate staple fibres and viscose staple fibres may becoloured similarly.
According to a further feature of our invention the lower fatty alcohol is replaced, wholly or in part, by another neutral water-miscible organic liquid which, in admixture with water, constitutes a swelling agent for the cellulose acetate. Such other liquids include acetone, diacetonealcohol, and ethyl lactate. Still other liquids which may be employed are the water-miscible ethers, esters or ether-esters of glycol, glycerol or diethylene glycol. In these others or esters the etherifying group is preferably a C -C alkyl group while the 'esterifying radical is preferably that of acetic or formic acid. 'Specific example of such 'ethers, esters, and ether esters are glycol monomethyl ether, glycol monoethyl ether, glycol monoethyl ether acetate, glycol monoacetate and diethylene glycol monoor diacetate.
Some of these liquids are solvents for acetone-soluble cellulose acetate and it may be desirable to employ them in proportions of which the maxima are less than those specified above in the case of the lower fatty alcohols, for example one-third to two-thirds of those proportions; further, the content of the liquid and lower fatty acid together should preferably not exceed 300 or 350 g./1. These remarks apply, for instance, to diacetone alcohol.
Thus the alcohol may be replaced by acetone in amount less than 167 g. per litre. By way of example the 200 cc. per litre of isopropyl alcohol in the composition specified in the above example may be replaced by to 200 cc. per litre of commercial acetone containing about 3% by weight of water with very similar results.
Having described our invention, what we desire to secure by Letters Patent is:
Apparatus for treatment of textile fabrics with a dye liquor, said apparatus comprising a series of driven upper rolls, a series of lower rollers, means for feeding a fabric over the upper rollers in succession with intervening passage under a lower roller, a roller ctr-acting with the last of the upper rollers to squeeze liquid from fabric passing over the latter, a series of troughs, one for each lower roller, each fitting closely around the lower portion of the associated lower roller, means for causing liquid fed into the last trough to overflow into and fill the pre ceding troughs in turn, a conduit for feeding dye liquor into the last trough, and a valve in said conduit, said valve being operated by means responsive to the level of the liquid in the first trough whereby said level may be maintained substantially constant.
References Cited in the file of this patent UNITED STATES PATENTS 850,657 Klein -l Apr. 16, 1907 1,037,280 Matter Sept. 3, 1912 1,497,075 Elliott June 10, 1924 1,357,111 Macadam May 3, 1932 2,267,117 Mann -s Dec. 23, 1941 2,517,751 Woodiufi Aug. 8, 1950 2,552,897 Normand May 15, 1951 i64L1I Belcher, June 9, 19 53 2,779,183 Ferment Jan. 29, 1957
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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GB2976713X | 1956-08-23 |
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US2976713A true US2976713A (en) | 1961-03-28 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US676763A Expired - Lifetime US2976713A (en) | 1956-08-23 | 1957-08-07 | Apparatus for coloring textile materials |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3438071A (en) * | 1967-07-27 | 1969-04-15 | Tee Pak Inc | Dyeing of cellulose casing |
US3505835A (en) * | 1965-12-10 | 1970-04-14 | Reggiani Spa | Apparatus for the continuous liquid treatment of fabrics |
Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US850657A (en) * | 1906-02-23 | 1907-04-16 | William B Klein | Pulp-washing apparatus. |
US1037280A (en) * | 1908-10-26 | 1912-09-03 | Julius Matter | Apparatus for removing lye from fabrics. |
US1497075A (en) * | 1923-08-31 | 1924-06-10 | Butterworth H W & Sons Co | Machine for lixiviating textile fabrics |
US1857111A (en) * | 1927-12-19 | 1932-05-03 | Bancroft & Sons Co J | Dyeing machine |
US2267117A (en) * | 1938-04-09 | 1941-12-23 | Celanese Corp | Treatment of textile fabrics |
US2517751A (en) * | 1946-04-16 | 1950-08-08 | American Viscose Corp | Dyeing of cellulose acetate with acid dyes in an aqueous solution containing a mixture of swelling agents |
US2552807A (en) * | 1947-10-07 | 1951-05-15 | Celanese Corp | Dyeing spun cellulose derivative staple fibers in alcoholic solutions and then skying |
US2641121A (en) * | 1945-08-02 | 1953-06-09 | Rodney Hunt Machine Co | Apparatus for dyeing |
US2779183A (en) * | 1955-02-18 | 1957-01-29 | Fornelli Domenico | Apparatus for liquid treatment of a web of fabric |
-
1957
- 1957-08-07 US US676763A patent/US2976713A/en not_active Expired - Lifetime
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US850657A (en) * | 1906-02-23 | 1907-04-16 | William B Klein | Pulp-washing apparatus. |
US1037280A (en) * | 1908-10-26 | 1912-09-03 | Julius Matter | Apparatus for removing lye from fabrics. |
US1497075A (en) * | 1923-08-31 | 1924-06-10 | Butterworth H W & Sons Co | Machine for lixiviating textile fabrics |
US1857111A (en) * | 1927-12-19 | 1932-05-03 | Bancroft & Sons Co J | Dyeing machine |
US2267117A (en) * | 1938-04-09 | 1941-12-23 | Celanese Corp | Treatment of textile fabrics |
US2641121A (en) * | 1945-08-02 | 1953-06-09 | Rodney Hunt Machine Co | Apparatus for dyeing |
US2517751A (en) * | 1946-04-16 | 1950-08-08 | American Viscose Corp | Dyeing of cellulose acetate with acid dyes in an aqueous solution containing a mixture of swelling agents |
US2552807A (en) * | 1947-10-07 | 1951-05-15 | Celanese Corp | Dyeing spun cellulose derivative staple fibers in alcoholic solutions and then skying |
US2779183A (en) * | 1955-02-18 | 1957-01-29 | Fornelli Domenico | Apparatus for liquid treatment of a web of fabric |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3505835A (en) * | 1965-12-10 | 1970-04-14 | Reggiani Spa | Apparatus for the continuous liquid treatment of fabrics |
US3438071A (en) * | 1967-07-27 | 1969-04-15 | Tee Pak Inc | Dyeing of cellulose casing |
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