US2956946A - Process for removing acids with an ethylene glycol monoalkylamine ether - Google Patents

Process for removing acids with an ethylene glycol monoalkylamine ether Download PDF

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US2956946A
US2956946A US747693A US74769358A US2956946A US 2956946 A US2956946 A US 2956946A US 747693 A US747693 A US 747693A US 74769358 A US74769358 A US 74769358A US 2956946 A US2956946 A US 2956946A
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ether
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glycol
monoalkylamine
acid oils
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Laurence F King
William H White
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ExxonMobil Technology and Engineering Co
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G21/00Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents
    • C10G21/06Refining of hydrocarbon oils, in the absence of hydrogen, by extraction with selective solvents characterised by the solvent used
    • C10G21/12Organic compounds only
    • C10G21/20Nitrogen-containing compounds

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  • the present invention relates to the upgrading of hydrocarbon oils and more particularly relates to an improved solvent extraction process for removing acid oils from petroleum distillates by treating such distillates with ethylene glycol monoalkylamine ethers.
  • the present invention provides a new and improved solvent extraction process for the removal of acid oils from petroleum distillates which avoids the use of caustic and the problems arising therefrom.
  • petroleum distillates substantially free of acid oils and having very low copper numbers and improved odors can be produced by contacting distillates containing acid oils with ethylene glycol monoalkylamine ethers under conditions such that separate extract and raftinate phases are formed and thereafter recovering the hydrocarbons from each phase. It has been found that such treatment, in addition to removing acid oils, also removes sulfur compounds from cracked distillates and takes out small amounts of sludge-inducing nitrogen compounds not removed in conventional solvent extraction processes.
  • the acid oils removed by the ethylene glycol monoalkylamine ethers may readily be recovered and further processed for use as chemical byproducts.
  • the ethylene glycol monoalkylamine ethers have a surprisingly high capacity as solvents and may "ice be readily regenerated to permit their repeated use.
  • triethylene glycol monomethylamine ether triethylene glycol monoethylamine ether, triethylene lycol monopropylamine ether, triethylene glycol monobutylamine ether, triethylene glycol monoamylamine ether, tetraethylene glycol monomethylamine ether, tetraethylene glycol monoethylamine ether, tetraethylene glycol monopropylamine ether, tetraethylene glycol monobutylamine ether and tetraethylene glycol monoamylamine ether.
  • monoethylene glycol monopropylamine ether, diethylene glycol monopropylamine ether, and triethylene glycol monobutylamine ether have been found particularly eifective and are therefore preferred for purposes of the invention. 1
  • the ethylene glycol monoalkylamine ethers which constitute the solvents of the invention are not to be cona fused with glycols which have been employed as solvents tive for the removal of acid oils from petroleum distillates. Such mixtures lack the selectivity necessary to permit their use for purposes of the invention and in addition are extremely difficult to handle because the amine compound is ether leached from the solvent on contact with the hydrocarbon phase or is lost when it is attempted to recover the solvent.
  • the ethylene glycol monoalkylamine ethers are thus singularly adapted forextracting acid oils from petroleum distillates and possess properties which distinguish them from solvents employed in thepast.
  • the ethylene glycol monoalkylamine ethers used in the process of the invention may be employed in either anhydrous or aqueous form.
  • Aqueous solvents contain ing from about 1 to 50% water by weight will selectively extract acid oils from the distillates treated without the removal of aromatics to any appreciable extent. If, however, it is desired to remove aromatics as well as acid oils, an anhydrous solvent may be employed, in which case an aromatic extract useful as a solvent base, as a fuel constituent, or as a starting material in chemicals manufacture can be recovered. In most cases use of the aqueous solvents to permithighly selective extractions of acid oils alone will be preferred.
  • Ethylene glycol monoalkylamine ethers may be employed in accordance with the invention for removing acid oils from a wide variety of. petroleum distillates including naphthas, middle distillates and gas oils boiling up to about 900 F. Such distillates include fractions conventionally employed in the manufacture of gasolines, kerosenes, diesel fuels, turbo-jet engine fuels, heating oils, lubricating oils, transformer oils, hydrocarbon solvents and similar products.
  • the solvents of the invention are especially attractive for the treatment of cracked petroleum distillates, since it has been found that they are effective for the removal of not only acid oils but also sulfur contaminants from such oils. The process thus provides a method for simultaneously sweetening and removing acid oils from cracked distillates.
  • the oil to be treated and the ethylene glycol monoalkylamine ether are contacted under conditions to form separate raffinate and extract phases.
  • this contacting in a countercurrent extraction tower fitted with plates, trays or the like or in one filled with a suitable packing such as Raschig rings or stoneware saddles, other conventional contacting systems are also applicable.
  • the contacting temperature employed in carrying out the process may be varied over a considerable range depending upon whether an aqueous or an anhydrous solvent is employed and further depending upon the extent to which it is desired to extract aromatic hydrocarbons from the feed stream.
  • the contacting temperature will preferably fall in the range between about 60 F. and about 150 F.
  • the anhydrous solvents have been found effective between about 60 and 150 F. but may also be used at somewhat higher temperatures.
  • the contacting temperature used will thus normally range between about 60 and about 300 F.
  • the amount of solvent employed in carrying out the process will generally range between about 0.1 to about 5.0 volumes per volume of oil to be treated. Variations within this range will depend upon the quantity of aromatic extract which it is desired to recover and the extract purity desired. Solvent-to-feed ratios of from about 0.5 to about 2 volumes per volume have been found to be particularly effective and are preferred.
  • the ethylene glycol monoalkylamine ethers employed as solvents in accordance with the invention may be recovered from the extract and raflinate phases formed in treating petroleum distillates by water washing, fractionation or other methods conventionally employed in solvent extraction processes. It is generally preferred to water wash both phases in order to separate the hydrocarbons from the solvent and then remove the water added by flashing it at a temperature between about 220 F. and about 350 F. At these temperatures the solvents are stable and a highly effective separation can be made.
  • the solvents can be periodically or continuously regenerated by vacuum distillation, providing, of course, that there is a sufficient difference between the boiling point of the ethylene glycol monoalkylamine ether used and the initial or final boiling point of the distillate treated.
  • polyethylene glycol monoalkylamine ethers when treating naphthas and to use the monoethylene glycol monoalkylamine ethers for the treating of middle distillates, gas oils and the like.
  • a petroleum distillate containing acid oils and boiling in the range between about F. and about 900 F., a cracked gas oil boiling between 450 F. and 620 F. for example, is introduced into the system through line 1 and into extraction tower 2.
  • Tower 2 is preferably a countercurrent liquid-liquid extraction tower adapted to promote intimate contact between the gas oil feed stream and an anhydrous monoethylene glycol monopropylamine ether stream introduced into the upper portion of the tower through line 3. It is preferred that the tower be fitted with trays of the type conventionally employed in phenol extraction and similar liquid-liquid extraction processes.
  • the gas oil and monoethylene glycol monopropylamine ether streams are introduced into tower 2 at rates to give a solvent to feed ratio of about 1 to l.
  • a rafi'mate phase consisting essentially of gas oil free of acid oils and having entrained and dissolved therein a small amount of ethylene glycol monopropylamine ether is withdrawn overhead from tower 2 through line 4 and passed into washing zone 5.
  • a stream of water is introduced into the upper part of the washing zone through line 6 in order to wash solvent from the oil.
  • Essentially solvent-free product oil is withdrawn from the washing zone through line 7. This stream is free of acid oils, has a substantially better odor than the feed stream, is doctor pass, and contains fewers aromatics than did the gas oil feed.
  • the water used in washing the rafiinate is withdrawn from vessel 5 through line 8.
  • An extract stream consisting of monoethylene glycol monopropylamine ether containing acid oils, aromatics and other materials extracted from the gas oil feed is withdrawn from contacting zone 2 through line 9 and passed into settling zone 10.
  • Water and solvent from line *8 are also introduced into the settling zone. Dilution of the extract phase in settling zone 10 by the wash water introduced through line 8 results in a decreased solubility for aromatic hydrocarbons. Separate aromatic and aqueous solvent phases are therefore formed within the settling zone. It is preferred that the amount of wash water employed in vessel 5 constitute about 25% of the volume of the extract phase withdrawn from the contacting vessel 2. Dilution of the extract phase to this extent will result in the separation of essentially all of the aromatics from the extract.
  • aromatics are withdrawn from the settling zone through line 11 and may subsequently be employed as a fuel constituent, as a solvent base, as a starting material for the manufacture of chemicals or in other applications.
  • Acid oils present in the extract phase remain in the aqueous solvent and therefore the aromatics withdrawn through line 11 have a substantially better odor than did the feed gas oil. This improvement in odor is of great importance if the aromatics are to be used as a fuel constituent or as a solvent base.
  • the aqueous monoethylene glycol monopropylamine layer formed in settling zone 10 is withdrawn from the bottom of the zone through line 12 and introduced into the coil of furnace 13 where it is heated to a temperature of about 350 F.
  • the heated solution is then introduced by means of line 14 into atmospheric distillation column 15.
  • water is flashed from the solvent and taken overhead through line 16.
  • the ethylene glycol monopropylamine which has a boiling point of about 450 F.,, is withdrawn from the" distillation column in an anhydrous state through line 17.
  • this anhydrous solvent is recycled through line 18 and reintroduced into contacting zone 2.
  • a minor proportion of the anhydrous solvent is taken off from line 17 through line 19 and introduced at a temperature of about 320 F. into vacuum tower 20.
  • Tower 20 is operated at a pressure of about 50 mm. of mercury.
  • the monoethylene glycol monopropylamine ether is vaporized and taken overhead through line 21.
  • the overhead stream is condensed in condenser 22 and the condensate is passed through line 23 into line 18 through which it is recycled.
  • Acid oils are withdrawn from vacuum tower 20 as a bottoms product through line 24. This stream may be subsequently separated into phenols, thiophenols, cresols, xylenols and the like by known methods and employed for a variety of purposes.
  • an aqueous solvent containing from about 1 to about 50% water may be contacted with the feed stream at a temperature of from about 150 to about 300 F.
  • the extract layer may be cooled to reduce the solubility for aromatics and precipitate an aromatics layer in the settling zone.
  • the solvent freed of aromatics may then be processed in the manner described above in order to separate out the acid oils.
  • the process may also be carried out so that substantially no aromatic hydrocarbons will be extracted from the distillate treated.
  • Other modifications of the process described above may also be employed and will be obvious to those skilled in the art.
  • EXAMPLE 1 A light cracked gas oil boiling between 376 and 638 F. was extracted with anhydrous monoethylene glycol 6 90% 606 95% 620 FBP, -F 638 Contacting of this gas oil with ethylene glycolmonopropylamine ether was carried out in a single-stage batch extraction vessel. A 1 to 1 solvent-to-feed ratio was used and the contacting temperature was 80 F. Upon separation of the extract and rafiinate phases formed and removal of solvent from these phases, it was found that 9 vol. percent of the feed gas oil had been carried into the extract phase. The rafiinate phase, after removal of the solvent, contained 91 vol. percent of the feed and was found to be essentially free of acid oils, pyrrolenitrogen and mercaptan sulfur.
  • EXAMPLE 2 In order to compare the results obtained in the preceding example with those obtained when conventional solvents are used, an untreated sample of the same gas oil treated in Example 1 was extracted with diethylene glycol. The conditions employed were the same as those in Example 1 except that a solvent-to-oil ratio of 2 to l was used. Despite this use of twice as much of the diethylene glycol as of the monoethylene glycol mono-v propylamine ether, it was found that the diethylene glycol did not extract any more of the aromatics from the feed than did the monoethylene glycol monopropylamine ether. The relative volumes of raffinate and extract recovered were essentially the same as in the former case, 90% and 10% respectively.
  • the monoethylene glycol monopropylamine ether has about .the same selectivity for aromatics as does diethylene glycol but that the capacity of the former is nearly twice that of the. conventional solvent.
  • This surprisingly high capacity constitutes an important advantage for the monoethylene glycol monopropylamine ether over conventional solvents.
  • the acid oils content of the diethylene glycol: treated rafiinate was not appreciably changed and that the raffinate was not doctor pass, indicating that diethylene glycol does not possess the selectivity for acid oils and sulfur compounds which distinguishes the solvents of the invention.
  • EXAMPLE 4 The extract phase obtained by treating a gas oil boiling between 412 F. and 656 F. with anhydrous monoethylene glycol monopropylamine ether as in Example 1 was diluted with about 25 volume percent water in order to separate out the hydrocarbons contained therein. This hydrocarbon phase was recovered and analyzed. It was found that the hydrocarbons in the extract consisted of about 95% aromatics, were free of thiophenols, and contained only traces of phenols. This fraction is an excellent solvent for DDT and similar materials requiring high aromatic solvents and thus forms an attractive by-product of the process of the invention.
  • EXAMPLE 5 Samples of a heavy catalytically cracked naphtha boiling between 350 F. and 433 F. were treated with aqueous solutions of diethylene glycol monopropylamine ether containing from to 30% water by weight. Contacting of the solvent solutions and naphtha was carried out in single stage extraction vessels at temperatures of from 80 to 150 F. and with solvent to feed ratios of from 0.25:1 to 1:1. The acid oils contents of the treated samples were then determined by ultra violet absorption and compared with that of the untreated naphtha. Alkylated phenols, cresols, xylenols and the like were reported together as phenols, while thiophenols were reported separately. A sample treated with diethylene glycol monopropylamine which had been regenerated by vacuum distillation was also tested. The results of these tests are shown in Table 11 below.
  • EXAMPLE 7 A cracked naphtha containing 29 milligrams of mercaptan sulfur per 100 milliliters was treated with a 50 volume percent treat of an aqueous diethylene glycol monopropylamine ether solution containing 30 weight percent water. Analysis of the extract and raflinate phases showed that the raflinate contained only 0.1 milligrams of mercaptan sulfur per 100 milliliters and that the extract contained 62 milligrams per 100 milliliter. The treated distillate was thus considerably better than Doctor Pass, about 0.5 milligrams per 100 milliliters by the potentiometric copper number method employed. The effectiveness of the solvents for sweetening cracked distillates as well as for removing acid oils from such distillates is thus further demonstrated.
  • EXAMPLE 8 A spent solution of aqueous diethylene glycol monopropylamine ether was regenerated by vacuum distillation to remove water, acid oils, and high boiling materials accumulated therein as a result of extended use. Comparative inspections of the fresh and regenerated anhydrous diethylene glycol monopropylamine ether are shown in Table IV.
  • x is a digit from 1 to 4 inclusive and y is a digit from 1 to 5 inclusive.
  • An improved process for removing acid oils from a petroleum distillate boiling between about F. and about 900 F. which comprises contacting said distillate, at a temperature of from about 60 to about 300 F. and under conditions to form separate rafiinate phases, with from about 0.1 to about 5 volumes of an ethylene glycol monoalkylamrine ether having the formula where x is a digit from 1 to 4 inclusive and y is a digit from 1 to 5 inclusive; separating said phases; recovering a hydrocarbon fraction of substantially reduced acid oils content from said raffinate phase; and recovering acid oils from said extract phase.
  • distillate is contacted with from about 0.5 to about 2 volumes of said ether per volume of distillate.
  • a process for removing acid oils from a cracked petroleum naphtha boiling above about 200 F. which comprises treating the same with an aqueous solution of a polyethylene glycol monoalkylamine ether containing from 7 to 13 carbon atoms per molecule in the absence of substantial quantities of caustic.
  • a process for the removal of alkylated phenols, cresols, xylenols and thiophenols from a cracked petroleum fraction boiling between about 200 F. and about 430 F. which comprises contacting said fraction with an aqueous solution of a polyethylene glycol monoalkylamine ether containing from 7 to 13 carbon atoms per molecule in the absence of substantial quantities of caustic.
  • polyethylene glycol monoalkylarnine ether is diethylene glycol monopropylamine ether.
  • a process for the extraction of acid oils from a cracked petroleum naphtha boiling in the range between about 200 F. and about 430 P. which comprises contacting said naphtha in the absence of substantial quantities of caustic with an aqueous solution of diethylene glycol monopropylamine ether containing from 50 to 90% by volume of said ether under conditions to form an extract phase and a raffinate phase, separating said phases, and recovering substantially acid oils-free naphtha from said rafiinate phase.

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Description

L. F. KING ET AL Oct. 18, 1960 PROCESS FOR REMOVING ACIDS WITH AN ETHYLENE GLYCOL MONOALKYLAMINE EITHER Filed July 10, 1958 l! I mu 7 m; 2 I I on t V m. mwsoh w\u zmE $53 k F mm BM: 5 I I zoFo E mmmzwozoo 85.20% i N mzoN wzjtmm EEBIQ 2238 w n 292 355 $9.6m mm ok M23 @259; m I 22356 IE2; w o I 52%; N
Laurence F. King Inventors William H. White United States Patent PROCESS FOR REMOVING ACIDS WITH AN IFEZTI-IgkENE GLYCOL MONOALKYLAMINE Laurence F. King, Mooretown, Ontario, and William H. White, Calgary, Alberta, Canada, assignors to Esso Research and Engineering Company, a corporation of Delaware Filed July '10, 1958, Ser. No. 747,693
28 Claims. (Cl. 20826'3).
The present invention relates to the upgrading of hydrocarbon oils and more particularly relates to an improved solvent extraction process for removing acid oils from petroleum distillates by treating such distillates with ethylene glycol monoalkylamine ethers.
This invention is a continuation-in-part of that described in copending application S.N. 618,793, filed on October 29, 1956.
The removal of acid oils from petroleum distillates has long constituted a serious problem in the refining of hydrocarbon oils. Conventionally these materials, which consist of phenolic compounds such as alkylated phenols, cresols, xylenols, thiophenols and the like and are unrelated to organic and inorganic acids, are removed by caustic treating intended to improve the stability, odor and corrosivity of the distillates. Such processes employing caustic are not entirely satisfactory, however, because of problems in disposing of the resulting spent caustic. Caustic consumed in reactions with acid oils cannot be regenerated by conventional procedures, although mercaptans and other contaminants present in spent caustic can be removed by oxidation or similar treatment. As a result, sodium phenolate, sodium thiophenolate and similar contaminants derived from the reaction of the caustic with acid oils accumulate in the caustic solution until it loses its effectiveness as an extracting agent and tends to form stable emulsions with the oil being treated. At this point it becomes necessary to discard the caustic solution. Because of the voluminous quantities of caustic used for treating stocks containing acid oils and because of the increasing emphasis placed upon preventing stream pollution, disposal of caustic spent in this manner is becoming a serious problem. Much effort has been directed toward the development of caustic regeneration processes which will avoid the necessity for disposing of spent caustic in this manner but to date suitable processes have not been developed.
- The present invention provides a new and improved solvent extraction process for the removal of acid oils from petroleum distillates which avoids the use of caustic and the problems arising therefrom. In accordance with the invention, it has been discovered that petroleum distillates substantially free of acid oils and having very low copper numbers and improved odors can be produced by contacting distillates containing acid oils with ethylene glycol monoalkylamine ethers under conditions such that separate extract and raftinate phases are formed and thereafter recovering the hydrocarbons from each phase. It has been found that such treatment, in addition to removing acid oils, also removes sulfur compounds from cracked distillates and takes out small amounts of sludge-inducing nitrogen compounds not removed in conventional solvent extraction processes. The acid oils removed by the ethylene glycol monoalkylamine ethers, unlike those'extracted with caustic, may readily be recovered and further processed for use as chemical byproducts. The ethylene glycol monoalkylamine ethers have a surprisingly high capacity as solvents and may "ice be readily regenerated to permit their repeated use. The
group and one terminal amino group and have the following general structural formula:
HO- CH CH 0) CH NH where x is a digit from 1 to 4' inclusive and y is a digit- The solvents employed in accord-' from 1 to 5 inclusive. ance' with the invention thus include both monoethylene glycol monoalkylamine ethers and polyethylene glycol monoalkylamine ethers. Compounds within this group are monoethylene glycol monomethylamine ether, monoethylene glycol monoethylamine ether, monoethylene glycol monopropylamine ether, monoethylene glycol mono butylamine ether, monoethylene glycol monoamylamine ether, diethylene glycol monomethylamine ether, diethylene glycol monoethylamine ether, diethylene glycol monopropylamine ether, diethylene glycol monobutyl:
amine ether, diethylene glycol monoamylamine ether,-
triethylene glycol monomethylamine ether, triethylene glycol monoethylamine ether, triethylene lycol monopropylamine ether, triethylene glycol monobutylamine ether, triethylene glycol monoamylamine ether, tetraethylene glycol monomethylamine ether, tetraethylene glycol monoethylamine ether, tetraethylene glycol monopropylamine ether, tetraethylene glycol monobutylamine ether and tetraethylene glycol monoamylamine ether. Of these, monoethylene glycol monopropylamine ether, diethylene glycol monopropylamine ether, and triethylene glycol monobutylamine ether have been found particularly eifective and are therefore preferred for purposes of the invention. 1
The ethylene glycol monoalkylamine ethers which constitute the solvents of the invention are not to be cona fused with glycols which have been employed as solvents tive for the removal of acid oils from petroleum distillates. Such mixtures lack the selectivity necessary to permit their use for purposes of the invention and in addition are extremely difficult to handle because the amine compound is ether leached from the solvent on contact with the hydrocarbon phase or is lost when it is attempted to recover the solvent. The ethylene glycol monoalkylamine ethers are thus singularly adapted forextracting acid oils from petroleum distillates and possess properties which distinguish them from solvents employed in thepast.
The ethylene glycol monoalkylamine ethers used in the process of the invention may be employed in either anhydrous or aqueous form. Aqueous solvents contain ing from about 1 to 50% water by weight will selectively extract acid oils from the distillates treated without the removal of aromatics to any appreciable extent. If, however, it is desired to remove aromatics as well as acid oils, an anhydrous solvent may be employed, in which case an aromatic extract useful as a solvent base, as a fuel constituent, or as a starting material in chemicals manufacture can be recovered. In most cases use of the aqueous solvents to permithighly selective extractions of acid oils alone will be preferred.
' Ethylene glycol monoalkylamine ethers may be employed in accordance with the invention for removing acid oils from a wide variety of. petroleum distillates including naphthas, middle distillates and gas oils boiling up to about 900 F. Such distillates include fractions conventionally employed in the manufacture of gasolines, kerosenes, diesel fuels, turbo-jet engine fuels, heating oils, lubricating oils, transformer oils, hydrocarbon solvents and similar products. The solvents of the invention are especially attractive for the treatment of cracked petroleum distillates, since it has been found that they are effective for the removal of not only acid oils but also sulfur contaminants from such oils. The process thus provides a method for simultaneously sweetening and removing acid oils from cracked distillates.
In carrying out the process of the invention, the oil to be treated and the ethylene glycol monoalkylamine ether are contacted under conditions to form separate raffinate and extract phases. Although it is preferred to carry out this contacting in a countercurrent extraction tower fitted with plates, trays or the like or in one filled with a suitable packing such as Raschig rings or stoneware saddles, other conventional contacting systems are also applicable. In some cases it may, for example, be preferred to carry out the contacting in one or more mixer-settler vessels. The contacting temperature employed in carrying out the process may be varied over a considerable range depending upon whether an aqueous or an anhydrous solvent is employed and further depending upon the extent to which it is desired to extract aromatic hydrocarbons from the feed stream. When aqueous ethylene glycol monoalkylamine ethers are employed and it is desired to effect a highly selective removal of acid oils alone from the distillate being treated, the contacting temperature will preferably fall in the range between about 60 F. and about 150 F. Use of an aqueous solvent at higher temperatures, between about 150 and about 300 F., results in the removal of both acid oils and aromatics. The anhydrous solvents have been found effective between about 60 and 150 F. but may also be used at somewhat higher temperatures. The contacting temperature used will thus normally range between about 60 and about 300 F.
The amount of solvent employed in carrying out the process will generally range between about 0.1 to about 5.0 volumes per volume of oil to be treated. Variations within this range will depend upon the quantity of aromatic extract which it is desired to recover and the extract purity desired. Solvent-to-feed ratios of from about 0.5 to about 2 volumes per volume have been found to be particularly effective and are preferred.
The ethylene glycol monoalkylamine ethers employed as solvents in accordance with the invention may be recovered from the extract and raflinate phases formed in treating petroleum distillates by water washing, fractionation or other methods conventionally employed in solvent extraction processes. It is generally preferred to water wash both phases in order to separate the hydrocarbons from the solvent and then remove the water added by flashing it at a temperature between about 220 F. and about 350 F. At these temperatures the solvents are stable and a highly effective separation can be made. The solvents can be periodically or continuously regenerated by vacuum distillation, providing, of course, that there is a sufficient difference between the boiling point of the ethylene glycol monoalkylamine ether used and the initial or final boiling point of the distillate treated. In order to provide such a difference in boiling points, it is generally preferred to employ the polyethylene glycol monoalkylamine ethers when treating naphthas and to use the monoethylene glycol monoalkylamine ethers for the treating of middle distillates, gas oils and the like.
Other methods for removing impurities from the spent solvents, the use of a second solvent to extract impurities from the ethers, for example, may also be used.
The exact nature and objects of the invention can be more clearly understood by referring to the following detailed description of a preferred embodiment of the process and to the accompanying drawing illustrating that preferred embodiment.
Referring to the drawing, a petroleum distillate containing acid oils and boiling in the range between about F. and about 900 F., a cracked gas oil boiling between 450 F. and 620 F. for example, is introduced into the system through line 1 and into extraction tower 2. Tower 2 is preferably a countercurrent liquid-liquid extraction tower adapted to promote intimate contact between the gas oil feed stream and an anhydrous monoethylene glycol monopropylamine ether stream introduced into the upper portion of the tower through line 3. It is preferred that the tower be fitted with trays of the type conventionally employed in phenol extraction and similar liquid-liquid extraction processes. The gas oil and monoethylene glycol monopropylamine ether streams are introduced into tower 2 at rates to give a solvent to feed ratio of about 1 to l. The gas oil and ether streams flow countercurrently to one another within the contacting tower. A rafi'mate phase consisting essentially of gas oil free of acid oils and having entrained and dissolved therein a small amount of ethylene glycol monopropylamine ether is withdrawn overhead from tower 2 through line 4 and passed into washing zone 5. A stream of water is introduced into the upper part of the washing zone through line 6 in order to wash solvent from the oil. Essentially solvent-free product oil is withdrawn from the washing zone through line 7. This stream is free of acid oils, has a substantially better odor than the feed stream, is doctor pass, and contains fewers aromatics than did the gas oil feed. The water used in washing the rafiinate is withdrawn from vessel 5 through line 8.
An extract stream consisting of monoethylene glycol monopropylamine ether containing acid oils, aromatics and other materials extracted from the gas oil feed is withdrawn from contacting zone 2 through line 9 and passed into settling zone 10. Water and solvent from line *8 are also introduced into the settling zone. Dilution of the extract phase in settling zone 10 by the wash water introduced through line 8 results in a decreased solubility for aromatic hydrocarbons. Separate aromatic and aqueous solvent phases are therefore formed within the settling zone. It is preferred that the amount of wash water employed in vessel 5 constitute about 25% of the volume of the extract phase withdrawn from the contacting vessel 2. Dilution of the extract phase to this extent will result in the separation of essentially all of the aromatics from the extract. These aromatics are withdrawn from the settling zone through line 11 and may subsequently be employed as a fuel constituent, as a solvent base, as a starting material for the manufacture of chemicals or in other applications. Acid oils present in the extract phase remain in the aqueous solvent and therefore the aromatics withdrawn through line 11 have a substantially better odor than did the feed gas oil. This improvement in odor is of great importance if the aromatics are to be used as a fuel constituent or as a solvent base.
The aqueous monoethylene glycol monopropylamine layer formed in settling zone 10 is withdrawn from the bottom of the zone through line 12 and introduced into the coil of furnace 13 where it is heated to a temperature of about 350 F. The heated solution is then introduced by means of line 14 into atmospheric distillation column 15. In column 15 water is flashed from the solvent and taken overhead through line 16. The ethylene glycol monopropylamine, which has a boiling point of about 450 F.,, is withdrawn from the" distillation column in an anhydrous state through line 17. The
major portion of this anhydrous solvent is recycled through line 18 and reintroduced into contacting zone 2. In order to maintain the acid oils content of the solvent at an acceptable level, however, a minor proportion of the anhydrous solvent, about for example, is taken off from line 17 through line 19 and introduced at a temperature of about 320 F. into vacuum tower 20. Tower 20 is operated at a pressure of about 50 mm. of mercury. At this pressure and temperature the monoethylene glycol monopropylamine ether is vaporized and taken overhead through line 21. The overhead stream is condensed in condenser 22 and the condensate is passed through line 23 into line 18 through which it is recycled. Acid oils are withdrawn from vacuum tower 20 as a bottoms product through line 24. This stream may be subsequently separated into phenols, thiophenols, cresols, xylenols and the like by known methods and employed for a variety of purposes.
It will be understood that a number of modifications may be-made in the process described above without departing from the scope of the present invention. In lieu of using an anhydrous solvent, for example, an aqueous solvent containing from about 1 to about 50% water may be contacted with the feed stream at a temperature of from about 150 to about 300 F. Upon separation of the extract and ratfinate phases formed in this contacting step, the extract layer may be cooled to reduce the solubility for aromatics and precipitate an aromatics layer in the settling zone. The solvent freed of aromatics may then be processed in the manner described above in order to separate out the acid oils. By controlling the contacting temperature and water content of the solvent as discussed heretofore, the process may also be carried out so that substantially no aromatic hydrocarbons will be extracted from the distillate treated. Other modifications of the process described above may also be employed and will be obvious to those skilled in the art.
The process of the present invention may be still further illustrated by reference to the following examples.
EXAMPLE 1 A light cracked gas oil boiling between 376 and 638 F. was extracted with anhydrous monoethylene glycol 6 90% 606 95% 620 FBP, -F 638 Contacting of this gas oil with ethylene glycolmonopropylamine ether was carried out in a single-stage batch extraction vessel. A 1 to 1 solvent-to-feed ratio was used and the contacting temperature was 80 F. Upon separation of the extract and rafiinate phases formed and removal of solvent from these phases, it was found that 9 vol. percent of the feed gas oil had been carried into the extract phase. The rafiinate phase, after removal of the solvent, contained 91 vol. percent of the feed and was found to be essentially free of acid oils, pyrrolenitrogen and mercaptan sulfur.
EXAMPLE 2 In order to compare the results obtained in the preceding example with those obtained when conventional solvents are used, an untreated sample of the same gas oil treated in Example 1 was extracted with diethylene glycol. The conditions employed were the same as those in Example 1 except that a solvent-to-oil ratio of 2 to l was used. Despite this use of twice as much of the diethylene glycol as of the monoethylene glycol mono-v propylamine ether, it was found that the diethylene glycol did not extract any more of the aromatics from the feed than did the monoethylene glycol monopropylamine ether. The relative volumes of raffinate and extract recovered were essentially the same as in the former case, 90% and 10% respectively. It thus appears that the monoethylene glycol monopropylamine ether has about .the same selectivity for aromatics as does diethylene glycol but that the capacity of the former is nearly twice that of the. conventional solvent. This surprisingly high capacity constitutes an important advantage for the monoethylene glycol monopropylamine ether over conventional solvents. In addition, it was found that the acid oils content of the diethylene glycol: treated rafiinate was not appreciably changed and that the raffinate was not doctor pass, indicating that diethylene glycol does not possess the selectivity for acid oils and sulfur compounds which distinguishes the solvents of the invention.
nionopropylamine ether in accordance With the inven- EXAMPLE 3 tion. Inspections of the gas oil were as follows: I C b 9 2 The hydrocarbons recovered from the rafiinate phases F i in the preceding examples and the hydrocarbon phase g 9 Per t a 8 obtained by caustic washing of a sample of the same S f percen 39 gas oil were tested for their copper number, their aroa um es matics content and their odor. The odor test was carried ASTM Distillation: out by a 40 member panel and each sample was givena :IBP, F 376 rating based upon an arbitrary scale. The difference in 5% 440 rating necessary for significance was determined statis- 10% 458 tically. The results of these tests and similar tests upon 50% 530 the untreated gas oil are shown in the following table.
. IMPROVEMENT COPPER N0. AND ODOR BY TREATMENT WITH Y SOLVENTS Odor Test Copper Aromat- No. (Poics, V01. Samples tentio- Percent Necessary metric) Aver. Difference Rating Score for Signifisauce 1 Diethylene Glycol Treated on-.- 6.7 48 -0.3a ---"3.'d Caustic Treated Oil 2 53 +0.08 0.31 1st Untreated Oil 9.2 53 +0.28 "1st Monoethylene Glycol Monopropyl amine Ether, Treated Oil 01 49. 5 +0. 1st Caustic Treated Oil 2 53 -0.36 '0. 20 "2nd Untreated Oil 9.2 53 -0.39 2nd At confidence level. 0.1 is limit of accuracy of test.
From the above table it can be seen that the hydrocarbons obtained by treatment of a gas oil with monoethylene glycol monopropylamine ether had a copper number of less than 0.1, as compared to a copper number of 6.7 for the diethylene glycol treated sample, a copper number of 2 for the caustic treated sample and a copper number of 9.2 for the original gas oil. This difference in copper number is significant and clearly indicates that the process of the invention results in a product which is much less corrosive than that obtained in conventional extraction processes. The odor test results show that caustic treating and treatment with diethylene glycol produced a product having an odor little or no better than that of the untreated oil. Extraction with the monoethylene glycol monopropylamine ether, however, resulted in an appreciable improvement in odor. Since the aromatics contents of all of the samples were about the same, it is apparent that the odor improvement obtained by use of the solvent of the invention was due primarily to a more complete extraction of acid oils rather than due merely to the removal of aromatic hydrocarbons.
EXAMPLE 4 The extract phase obtained by treating a gas oil boiling between 412 F. and 656 F. with anhydrous monoethylene glycol monopropylamine ether as in Example 1 was diluted with about 25 volume percent water in order to separate out the hydrocarbons contained therein. This hydrocarbon phase was recovered and analyzed. It was found that the hydrocarbons in the extract consisted of about 95% aromatics, were free of thiophenols, and contained only traces of phenols. This fraction is an excellent solvent for DDT and similar materials requiring high aromatic solvents and thus forms an attractive by-product of the process of the invention.
EXAMPLE 5 Samples of a heavy catalytically cracked naphtha boiling between 350 F. and 433 F. were treated with aqueous solutions of diethylene glycol monopropylamine ether containing from to 30% water by weight. Contacting of the solvent solutions and naphtha was carried out in single stage extraction vessels at temperatures of from 80 to 150 F. and with solvent to feed ratios of from 0.25:1 to 1:1. The acid oils contents of the treated samples were then determined by ultra violet absorption and compared with that of the untreated naphtha. Alkylated phenols, cresols, xylenols and the like were reported together as phenols, while thiophenols were reported separately. A sample treated with diethylene glycol monopropylamine which had been regenerated by vacuum distillation was also tested. The results of these tests are shown in Table 11 below.
ranged between 63 and 96% and that thiophenols were completely removed from the naphtha in every case. The regenerated solvent showed essentially the same aflinity for acid oils as did the fresh solvent under the same treating conditions. The data in the table also show that increasing the contacting temperature does not improve the extraction of acid oils from naphtha and instead results in a slightly decreased affinity of the aqueous solvents for acid oils. Increases in temperature do increase the aflinity of the solvents for aromatic hydrocarbons. It should be understood, however, that acid oils are extracted by the solvents in preference to aromatics regardless of the conditions employed and that aromatics in the extract can therefore be controlled as desired without affecting the selective removal of acid oils. In single batch treats using a solvent-to-feed ratio of 0.5:1 and a temperature of 80 F. it has been found that the arcmatics content of the extract, based upon the feed, will range from about 10 vol. percent when anhydrous diethylene glycol monopropylamine ether is used to about 0.5 vol. percent or less when a solution of diethylene glycol monopropylamine ether containing 30% water by volume is used. The data in Table II also illustrate the efiect of solvent-to-feed ratio in using the solvents for the removal of acid oils.
EXAMPLE 6 Table III REMOVAL or NITROGEN FROM NAPHTHA Total Nitrogen Pyrrole Nitrogen Wt. Percent Optical Percent Percent Reduc- Density 1 Reduction tion Naphtha A 0. 023 1 0. 092 Treated Naphtha A 0. 018 20 0.052 43 Naphtha B 3 0. 47 Treated Naphtha B 0. 31 34 1 Light absorption of the color complex formed by pyrrole compounds with p-dimethyl aminobenzaldehyde in phosphoric-acetic acid solution mgaizlarfdnalt 242 mm. on a Beckman DU-Spectrophotometer.
: u ion.
8 20:1 dilution.
Table II REMOVAL OF PHENOLS AND THIOPHENOLS FROM NAPHTHA H O in Phenols Phenols Thio- Thic- Solvent/ Solvent, 'lernp., Content, Reducphenols phenols Treat Feed Wt. Per- F. Wt. Pertion, Content, Reduc- Ratio cent cent Percent Wt. Per tion,
cent Percent 0.324 0.079 10 80 0. 037 89 Nil 100 10 80 0.015 96 Nil 100 20 80 0.082 Nil 100 30 0.090 71 Nil 30 80 0. 037 89 Nil 100 30 80 0.030 91 N11 100 30 0. 104 68 Nil 100 30 0. 120 63 Nil 100 I (Regen.
Solvent) 1/1 30 80 0.040 88 Nil 100 From the above table it can be seen that the reduc- As shown by the above data, the treatment of petion in phenols, cresols and xylenols, expressed as phenols, 75 troleum distillates with ethylene glycol monoalkylamine 9. ethers in accordance with the invention removes nitrogen compounds, as well as acid oils, from the distillates treated. This removal of nitrogen compounds is of importance, since it is known that such compounds promote the formation of sludge in gasolines and many other petroleum distillate products.
EXAMPLE 7 A cracked naphtha containing 29 milligrams of mercaptan sulfur per 100 milliliters was treated with a 50 volume percent treat of an aqueous diethylene glycol monopropylamine ether solution containing 30 weight percent water. Analysis of the extract and raflinate phases showed that the raflinate contained only 0.1 milligrams of mercaptan sulfur per 100 milliliters and that the extract contained 62 milligrams per 100 milliliter. The treated distillate was thus considerably better than Doctor Pass, about 0.5 milligrams per 100 milliliters by the potentiometric copper number method employed. The effectiveness of the solvents for sweetening cracked distillates as well as for removing acid oils from such distillates is thus further demonstrated.
EXAMPLE 8 A spent solution of aqueous diethylene glycol monopropylamine ether was regenerated by vacuum distillation to remove water, acid oils, and high boiling materials accumulated therein as a result of extended use. Comparative inspections of the fresh and regenerated anhydrous diethylene glycol monopropylamine ether are shown in Table IV.
Table I V INSPECTIONS OF FRESH AND REGENERATED SOLVENT No. of NH: Sp. Gr. Mer- Groups Per R1. at 77 F. oaptan olecule Sulfur Fresh Solvent 1. 02 1. 4653 1.051 Nil Regenerated Solvent 1. O4 1. 4662 1. 050 0.6
where x is a digit from 1 to 4 inclusive and y is a digit from 1 to 5 inclusive.
2. A process as defined by claim 1 wherein said ether is a monoethylene glycol monoalkylamine ether.
3. A process as defined by claim 1 wherein said ether is a polyethylene glycol monoalkylamine ether.
4. A process as defined by claim 1 wherein said distillate is contacted with said ether at a temperature in the range of from about 60 to about 300 F.
5. A process as defined by claim 1 wherein said ether is anhydrous.
6. A process as defined by claim 1 wherein said ether contains from about 1 to about 50% water.
7. A process as defined by claim 1 wherein said distillate is contacted with from about 0.1 to about 5 volumes of said ether per volume of distillate.
8. A process as defined by claim 1 wherein said distillate is a cracked distillate.
9. A process as defined by claim 1 wherein said ether is monoethylene glycol monopropylamine ether.
10. A process as defined by claim 1 wherein said other is diethylene glycol monopropylamine ether.
11. An improved process for removing acid oils from a petroleum distillate boiling between about F. and about 900 F. which comprises contacting said distillate, at a temperature of from about 60 to about 300 F. and under conditions to form separate rafiinate phases, with from about 0.1 to about 5 volumes of an ethylene glycol monoalkylamrine ether having the formula where x is a digit from 1 to 4 inclusive and y is a digit from 1 to 5 inclusive; separating said phases; recovering a hydrocarbon fraction of substantially reduced acid oils content from said raffinate phase; and recovering acid oils from said extract phase.
12. A process as defined by claim 11 wherein said distillate is contacted with from about 0.5 to about 2 volumes of said ether per volume of distillate.
13. A process as defined by claim 11 wherein said distillate is a cracked distillate.
14. A process as defined by claim 11 wherein said distillate is contacted with said ether at a temperature between about 60 and about F.
15. A process as defined by claim 11 wherein said distillate is contacted with an anhydrous solution of said ether and a highly aromatic hydrocarbon fraction is recovered from the extract phase.
16. A process as defined by claim 11 wherein said distillate is contacted with an aqueous solution of said ether containing from about 1 to about 50% water.
17. A process as defined by claim 11 wherein.- said ether is monoethylene glycol monopropylamine ether.
18. A process as defined by claim 11 wherein said ether is diethylene glycol monopropylamine ether.
19. A process as defined by claim 11 wherein said ether is triethylene glycol monobutylamine ether.
20. A process for removing acid oils from a cracked petroleum naphtha boiling above about 200 F. which comprises treating the same with an aqueous solution of a polyethylene glycol monoalkylamine ether containing from 7 to 13 carbon atoms per molecule in the absence of substantial quantities of caustic.
21. A process for the removal of alkylated phenols, cresols, xylenols and thiophenols from a cracked petroleum fraction boiling between about 200 F. and about 430 F. which comprises contacting said fraction with an aqueous solution of a polyethylene glycol monoalkylamine ether containing from 7 to 13 carbon atoms per molecule in the absence of substantial quantities of caustic.
22. A process in accordance with claim 21 wherein said aqueous solution contains from 50 to 90% by volume of polyethylene glycol monoalkylamine ether.
23. A process in accordance with claim 22 wherein said polyethylene glycol monoalkylarnine ether is diethylene glycol monopropylamine ether.
24. A process in accordance with claim 23 wherein said petroleum fraction boils in the range between about 300 F. and about 430 F.
25. A process for the extraction of acid oils from a cracked petroleum naphtha boiling in the range between about 200 F. and about 430 P. which comprises contacting said naphtha in the absence of substantial quantities of caustic with an aqueous solution of diethylene glycol monopropylamine ether containing from 50 to 90% by volume of said ether under conditions to form an extract phase and a raffinate phase, separating said phases, and recovering substantially acid oils-free naphtha from said rafiinate phase.
26. A process in accordance with claim 25 wherein said naphtha fraction is contacted with said aqueous solution at a tempearture in the range between about 60 F. and to about 1 volume of said aqueous solution per volume about 15 0 F. of naphtha.
.27. A process in accordance with claim 26 wherein said naphtha fraction is a catalytically cracked fraction References Clted 1n the file of this P boiling in the range between about 300 F. and about 5 UNITED STAT S PATENTS 430 F.
28. A process in accordance with claim 27 wherein figfi ggf a1 g said naphtha fraction is contacted with from about A

Claims (1)

1. AN IMPROVED PROCESS FOR REMOVING ACID OILS FROM A PETROLEUM DISTILLATE BOILING BETWEEN ABOUT 100* F. AND ABOUT 900* F. WHICH COMPRISES CONTACTING SAID DISTILLATE WITH AN ETHYLENE GLYCOL MONOALKYLAMINE ETHER HAVING THE FORMULA
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FR2015726A1 (en) * 1968-08-15 1970-04-30 Nalco Chemical Co
US3522633A (en) * 1963-03-26 1970-08-04 Colgate Palmolive Co Composite die member
US4272362A (en) * 1980-02-01 1981-06-09 Suntech, Inc. Process to upgrade shale oil
DE3103150A1 (en) * 1980-02-01 1981-12-10 Suntech Inc., 19103 Philadelphia, Pa. METHOD FOR HYDROGENATING A CARBON LIQUID
FR2507200A1 (en) * 1981-06-03 1982-12-10 Cosden Technology PROCESS FOR DESULFURIZING LIQUID HYDROCARBON STREAMS
US4589979A (en) * 1985-08-22 1986-05-20 Nalco Chemical Company Upgrading heavy gas oils
US4752381A (en) * 1987-05-18 1988-06-21 Nalco Chemical Company Upgrading petroleum and petroleum fractions
US4758672A (en) * 1987-05-18 1988-07-19 Nalco Chemical Company Process for preparing naphthenic acid 1,2-imidazolines
US4827033A (en) * 1987-05-18 1989-05-02 Nalco Chemical Company naphthenic acid amides
US5582714A (en) * 1995-03-20 1996-12-10 Uop Process for the removal of sulfur from petroleum fractions
US6641716B1 (en) 2000-04-18 2003-11-04 Exxonmobil Research And Engineering Company Method for isolating enriched source of conducting polymers precursors using monohydroxyl alcohol treating agent
US6642421B1 (en) 2000-04-18 2003-11-04 Exxonmobil Research And Engineering Company Method for isolating enriched source of conducting polymers precursors

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US2546345A (en) * 1950-03-04 1951-03-27 Texas Co Dethiolizing hydrocarbons
US2712978A (en) * 1950-11-10 1955-07-12 Fluor Corp Amino-ether gas treating process

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US2546345A (en) * 1950-03-04 1951-03-27 Texas Co Dethiolizing hydrocarbons
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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3522633A (en) * 1963-03-26 1970-08-04 Colgate Palmolive Co Composite die member
FR2015726A1 (en) * 1968-08-15 1970-04-30 Nalco Chemical Co
US4272362A (en) * 1980-02-01 1981-06-09 Suntech, Inc. Process to upgrade shale oil
DE3103150A1 (en) * 1980-02-01 1981-12-10 Suntech Inc., 19103 Philadelphia, Pa. METHOD FOR HYDROGENATING A CARBON LIQUID
US4353792A (en) * 1980-02-01 1982-10-12 Suntech, Inc. Process to upgrade coal liquids by extraction prior to hydrodenitrogenation
DE3220769A1 (en) * 1981-06-03 1983-01-27 Cosden Technology, Inc., Wilmington, Del. METHOD FOR REMOVING SULFUR COMPOUNDS
FR2507200A1 (en) * 1981-06-03 1982-12-10 Cosden Technology PROCESS FOR DESULFURIZING LIQUID HYDROCARBON STREAMS
US4589979A (en) * 1985-08-22 1986-05-20 Nalco Chemical Company Upgrading heavy gas oils
US4752381A (en) * 1987-05-18 1988-06-21 Nalco Chemical Company Upgrading petroleum and petroleum fractions
US4758672A (en) * 1987-05-18 1988-07-19 Nalco Chemical Company Process for preparing naphthenic acid 1,2-imidazolines
US4827033A (en) * 1987-05-18 1989-05-02 Nalco Chemical Company naphthenic acid amides
US5582714A (en) * 1995-03-20 1996-12-10 Uop Process for the removal of sulfur from petroleum fractions
US6641716B1 (en) 2000-04-18 2003-11-04 Exxonmobil Research And Engineering Company Method for isolating enriched source of conducting polymers precursors using monohydroxyl alcohol treating agent
US6642421B1 (en) 2000-04-18 2003-11-04 Exxonmobil Research And Engineering Company Method for isolating enriched source of conducting polymers precursors

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