US2927588A - Method of producing tobacco foils - Google Patents
Method of producing tobacco foils Download PDFInfo
- Publication number
- US2927588A US2927588A US701710A US70171057A US2927588A US 2927588 A US2927588 A US 2927588A US 701710 A US701710 A US 701710A US 70171057 A US70171057 A US 70171057A US 2927588 A US2927588 A US 2927588A
- Authority
- US
- United States
- Prior art keywords
- foils
- tobacco
- phosphoric acid
- foil
- mixture
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000011888 foil Substances 0.000 title claims description 27
- 241000208125 Nicotiana Species 0.000 title claims description 24
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims description 24
- 238000000034 method Methods 0.000 title claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 30
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 3
- 235000011007 phosphoric acid Nutrition 0.000 description 14
- 229920000609 methyl cellulose Polymers 0.000 description 11
- 239000001923 methylcellulose Substances 0.000 description 11
- 235000010981 methylcellulose Nutrition 0.000 description 11
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 3
- 229940073584 methylene chloride Drugs 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- -1 hydrocarbon chlorides Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 244000265913 Crataegus laevigata Species 0.000 description 1
- 206010013911 Dysgeusia Diseases 0.000 description 1
- 241000233866 Fungi Species 0.000 description 1
- SMEGJBVQLJJKKX-HOTMZDKISA-N [(2R,3S,4S,5R,6R)-5-acetyloxy-3,4,6-trihydroxyoxan-2-yl]methyl acetate Chemical compound CC(=O)OC[C@@H]1[C@H]([C@@H]([C@H]([C@@H](O1)O)OC(=O)C)O)O SMEGJBVQLJJKKX-HOTMZDKISA-N 0.000 description 1
- 229940081735 acetylcellulose Drugs 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000011872 intimate mixture Substances 0.000 description 1
- LBDROUOCQSGOFI-UHFFFAOYSA-N methanol;phosphoric acid Chemical compound OC.OP(O)(O)=O LBDROUOCQSGOFI-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B15/00—Chemical features or treatment of tobacco; Tobacco substitutes, e.g. in liquid form
- A24B15/10—Chemical features of tobacco products or tobacco substitutes
- A24B15/12—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco
- A24B15/14—Chemical features of tobacco products or tobacco substitutes of reconstituted tobacco made of tobacco and a binding agent not derived from tobacco
Definitions
- the present invention relates to a method of producing tobacco foils, particularly for use as cover leaves or wrappers as a substitute for natural tobacco leaves.
- Such tobacco foils have previously been made by mixing pulverized tobacco with cellulose derivatives which are soluble in organic solvents, for example, acetyl cellulose, in the presence of a solvent, such as acetone, ether, or alcohol, and by then spreading the doughy mass into foil shape.
- cellulose derivatives which are soluble in organic solvents, for example, acetyl cellulose
- a solvent such as acetone, ether, or alcohol
- This object may be attained according to the invention by adding orthophosphoric acid (90%) to the anhydrous solution of cellulose derivatives.
- orthophosphoric acid is of particular advantage for the formation of the foils themselves and also improves the mechanical properties of the finished foils.
- methyl cellulose with a high methoxy group constituent in a mixture of low alcohols such as methanol, ethanol, propanol or isopropanol and highly volatile hydrocarbon chlorides such as methylenechloride, chloroform, or di-, trior perchlorethylcne.
- the proportion of approximately 90% phosphoric acid used with the methyl cellulose preferably amounts to 15 to 30% of the added methyl cellulose.
- phosphoric acid has the surprising result that the resistance of the tobacco foils to tearing, their resistance to water, and their stability in storage are improved to such an extent that they can be manipulated without difiiculty either by hand or by machines despite their high tobacco content which may amount to as much as 90 to 95%.
- the phosphoric acid of a foil which is produced according to the invention can no longer be dissolved therefrom by water, except in traces of free acid or its salts.
- a part of the free hydroxyl groups of the methyl cellulose together with the phosphoric acid will form an ester, and a certain cross-linking of the individual molecules wiill occur.
- the phosphoric acid in such a quantity that a part thereof will not be esterified, but remain in the foil in the form of free phosphoric acid. Due to its hygroscopicity, the phosphoric acid, better than any organic polyvalent alcohol, prevents the foil from becoming too brittle and it also absolutely prevents the formation of mold fungi and bacteria in the foils.
- the foils according to the invention do not require any addition of preservatives which might be harmful or alfect the taste of the tobacco smoke. Because of their high resistance towater, they may be used not only as cover leaves but also as wrappers and, when out up, as an addition to the tobacco in cigars, cigarillos, cigarettes, stogies, and the like, or as an addition to pipe tobacco.
- the ground tobacco with a particle size of less than 0.1 mm. is introduced into the above quantity of methylenechloride and well stirred. Then the methylcellulose with a methoxy value of at least 1.6 is added and the phosphoric acid introduced with steady stirring. As soon as an intimate mixture is obtained, the methyl alcohol is allowed to run in slowly with continuous stirring. In the resulting methylenechloride-rnethylalcohol solution through the swelling of the methylcellulose the tobacco becomes capable of being poured. It is advantageous to allow the mass to stand for 36 hours.
- a method of producing tobacco foils comprising the steps of mixing a mixture comprising finely pulververized tobacco and an anhydrous viscous solution of methylcellulose with phosphoric acid, then shaping the resulting mixture into foils, and drying the said foils.
- a method of producing tobacco foils comprising the steps of adding finely pulverized tobacco to an anhydrous solution of methyl cellulose having a high methoxy group content in a mixture of lower alcohols and highly volatile hydrocarbon chlorides, then adding a substantially 90% phosphoric acid in an amount of substantially 15 to 30% of the methyl cellulose content, then shaping the mixture into foils, and drying the said foils.
- a tobacco foil comprising a dried sheet formed of a mixture of finely pulverized tobacco with reaction product of methylcellulose with orthophosphoric acid.
- a foil as claimed in claim 3 containing free phosphoric acid 4.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacture Of Tobacco Products (AREA)
Description
United States atent Qfi rce 2,927,588 Fatented Mar. 8, 1989 METHOD OF PRODUiIiNG TOBACCD FGILS No Drawing. Application December 10, 1957 Serial No. 701,710
Claims priority, application Germany February 1, 1957 4 Claims. (Cl. 131-15) The present invention relates to a method of producing tobacco foils, particularly for use as cover leaves or wrappers as a substitute for natural tobacco leaves.
Such tobacco foils have previously been made by mixing pulverized tobacco with cellulose derivatives which are soluble in organic solvents, for example, acetyl cellulose, in the presence of a solvent, such as acetone, ether, or alcohol, and by then spreading the doughy mass into foil shape. However, apart from the fact that even during the manufacture of such tobacco foils unsurmountable ditficulties often occurred, they were not able to withstand the stresses of being handled by machinery or by hand and were also practically useless because of their bad taste.
It is an object of the present invention to overcome these disadvantages and to provide a tobacco foil which likewise consists of pulverized tobacco and cellulose derivatives, but can fully serve as an adequate substitute of natural tobacco leaves. This object may be attained according to the invention by adding orthophosphoric acid (90%) to the anhydrous solution of cellulose derivatives. Such addition of phosphoric acid is of particular advantage for the formation of the foils themselves and also improves the mechanical properties of the finished foils. It has proved especially advantageous when used with an anhydrous solution of methyl cellulose with a high methoxy group constituent in a mixture of low alcohols such as methanol, ethanol, propanol or isopropanol and highly volatile hydrocarbon chlorides such as methylenechloride, chloroform, or di-, trior perchlorethylcne. The proportion of approximately 90% phosphoric acid used with the methyl cellulose preferably amounts to 15 to 30% of the added methyl cellulose.
The addition of phosphoric acid has the surprising result that the resistance of the tobacco foils to tearing, their resistance to water, and their stability in storage are improved to such an extent that they can be manipulated without difiiculty either by hand or by machines despite their high tobacco content which may amount to as much as 90 to 95%.
The phosphoric acid of a foil which is produced according to the invention can no longer be dissolved therefrom by water, except in traces of free acid or its salts. During the drying process of the foil which is carried out at a temperature of about 40 to 60 C., a part of the free hydroxyl groups of the methyl cellulose together with the phosphoric acid will form an ester, and a certain cross-linking of the individual molecules wiill occur.
It is of advantage to add the phosphoric acid in such a quantity that a part thereof will not be esterified, but remain in the foil in the form of free phosphoric acid. Due to its hygroscopicity, the phosphoric acid, better than any organic polyvalent alcohol, prevents the foil from becoming too brittle and it also absolutely prevents the formation of mold fungi and bacteria in the foils.
The foils according to the invention do not require any addition of preservatives which might be harmful or alfect the taste of the tobacco smoke. Because of their high resistance towater, they may be used not only as cover leaves but also as wrappers and, when out up, as an addition to the tobacco in cigars, cigarillos, cigarettes, stogies, and the like, or as an addition to pipe tobacco.
The following is an example of the production of a foil in accordance with the invention:
The quantities of ingredients used are as follows:
Methylcellulose (highly methylated) 22 Finely ground tobacco Methylenechloride 685 Methanol Orthophosphoric acid (90%) 3 Total 1,000
The ground tobacco with a particle size of less than 0.1 mm. is introduced into the above quantity of methylenechloride and well stirred. Then the methylcellulose with a methoxy value of at least 1.6 is added and the phosphoric acid introduced with steady stirring. As soon as an intimate mixture is obtained, the methyl alcohol is allowed to run in slowly with continuous stirring. In the resulting methylenechloride-rnethylalcohol solution through the swelling of the methylcellulose the tobacco becomes capable of being poured. It is advantageous to allow the mass to stand for 36 hours.
Although our invention has been illustrated and described with reference to the preferred embodiments thereof, we wish to have it understood that it is in no way limited to the details of such embodiments, but is capable of numerous modifications within the scope of the appended claims.
Having thus fully disclosed our invention, what we claim is:
1. A method of producing tobacco foils comprising the steps of mixing a mixture comprising finely pulververized tobacco and an anhydrous viscous solution of methylcellulose with phosphoric acid, then shaping the resulting mixture into foils, and drying the said foils.
2. A method of producing tobacco foils comprising the steps of adding finely pulverized tobacco to an anhydrous solution of methyl cellulose having a high methoxy group content in a mixture of lower alcohols and highly volatile hydrocarbon chlorides, then adding a substantially 90% phosphoric acid in an amount of substantially 15 to 30% of the methyl cellulose content, then shaping the mixture into foils, and drying the said foils.
3. A tobacco foil comprising a dried sheet formed of a mixture of finely pulverized tobacco with reaction product of methylcellulose with orthophosphoric acid.
4. A foil as claimed in claim 3 containing free phosphoric acid.
References Cited in the file of this patent UNITED STATES PATENTS 1,716,250 Thiele June 4, 1929 2,002,811 Hagedorn et al May 28, 1935 2,580,610 Schur Ian. 1, 1952 2,613,673 Sartoretto et al. Oct. 14, 1952 2,798,009 Gault July 2, 1957 FOREIGN PATENTS 282,369 Great Britain June 20, 1928 692,271 Great Britain June 3, 1953 OTHER REFERENCES Condensed Chemical Dictionary, page 519, published 1950 by Reinhold Publishing Corporation, New York, NY.
Claims (1)
1. A METHOD OF PRODUCING TOBACCO FOILS COMPRISING THE STEPS OF MIXING A MIXTURE COMPRISING FINELY PULVERIZED TOBACCO AND A ANHYDROUS VISCOUS SOLUTION OF METHYLCELLOUSE WITH PHOSPHORIC ACID, THEN SHAPING THE RESULTING MIXTURE INTO FOILS, AND DRYING THE SAID FOILS.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE2927588X | 1957-02-01 |
Publications (1)
Publication Number | Publication Date |
---|---|
US2927588A true US2927588A (en) | 1960-03-08 |
Family
ID=8001511
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US701710A Expired - Lifetime US2927588A (en) | 1957-02-01 | 1957-12-10 | Method of producing tobacco foils |
Country Status (1)
Country | Link |
---|---|
US (1) | US2927588A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3310057A (en) * | 1964-04-30 | 1967-03-21 | Dow Chemical Co | Stabilized reconstituted tobacco foil |
US3322130A (en) * | 1964-03-03 | 1967-05-30 | American Mach & Foundry | Tobacco composition |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB282369A (en) * | ||||
US1716250A (en) * | 1926-05-31 | 1929-06-04 | Thiele Werner | Manufacturing cigars |
US2002811A (en) * | 1927-04-25 | 1935-05-28 | Ig Farbenindustrie Ag | Cellulose derivatives containing an inorganic substituent |
US2580610A (en) * | 1951-05-29 | 1952-01-01 | Ecusta Paper Corp | Cigarette paper |
US2613673A (en) * | 1946-07-11 | 1952-10-14 | Int Cigar Mach Co | Tobacco sheet material and method of producing the same |
GB692271A (en) * | 1949-08-29 | 1953-06-03 | Hivag Handels U Ind Verwaltung | A process for manufacturing cellulose containing wrappers for tobacco goods |
US2798009A (en) * | 1954-06-07 | 1957-07-02 | Hercules Powder Co Ltd | Coating composition for metals |
-
1957
- 1957-12-10 US US701710A patent/US2927588A/en not_active Expired - Lifetime
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB282369A (en) * | ||||
US1716250A (en) * | 1926-05-31 | 1929-06-04 | Thiele Werner | Manufacturing cigars |
US2002811A (en) * | 1927-04-25 | 1935-05-28 | Ig Farbenindustrie Ag | Cellulose derivatives containing an inorganic substituent |
US2613673A (en) * | 1946-07-11 | 1952-10-14 | Int Cigar Mach Co | Tobacco sheet material and method of producing the same |
GB692271A (en) * | 1949-08-29 | 1953-06-03 | Hivag Handels U Ind Verwaltung | A process for manufacturing cellulose containing wrappers for tobacco goods |
US2580610A (en) * | 1951-05-29 | 1952-01-01 | Ecusta Paper Corp | Cigarette paper |
US2798009A (en) * | 1954-06-07 | 1957-07-02 | Hercules Powder Co Ltd | Coating composition for metals |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3322130A (en) * | 1964-03-03 | 1967-05-30 | American Mach & Foundry | Tobacco composition |
US3310057A (en) * | 1964-04-30 | 1967-03-21 | Dow Chemical Co | Stabilized reconstituted tobacco foil |
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