US2924430A - Air hoist - Google Patents

Air hoist Download PDF

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Publication number
US2924430A
US2924430A US636169A US63616957A US2924430A US 2924430 A US2924430 A US 2924430A US 636169 A US636169 A US 636169A US 63616957 A US63616957 A US 63616957A US 2924430 A US2924430 A US 2924430A
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Prior art keywords
hoist
load
reel
motor
shaft
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US636169A
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Ralph E Smith
Lawrence H Workman
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Gardner Denver Inc
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Gardner Denver Inc
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D3/00Portable or mobile lifting or hauling appliances
    • B66D3/18Power-operated hoists
    • B66D3/24Applications of limit switches
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S254/00Implements or apparatus for applying pushing or pulling force
    • Y10S254/903Yieldable, constant engagement, friction coupling, e.g. slip clutch in drive for cable pulling drum

Definitions

  • the present invention relates to hoists and moreparticularly to a light-duty hoist as illustrated in the said copending application, with a-load brake embodied in the unit.
  • an object of the present invention to provide an improved hoist in which the power unit, together with its associated hook, is suspended at the lower end of a fixedly anchored supporting cable, the hoist being referred to herein for convenience as of the inverted type. It is another object of the invention to provide a hoist of the above type which is ideally suited for picking up loads under manual guidance which are relatively small, say, on the order of ten pounds to about two hundred pounds and for enabling such loads to be swung from the point of overhead support laterally through a useful range. It is a related object to provide a hoist in which the load may be easily controlled in its vertical movement and guided horizontally for accurate placement as required in the lifting of work pieces from the floor or platform to a position on a bench or a machine. It is still another object to provide a hoist which enables one hand to be used both for guiding and for determining direction and rate of lifting or lowering, the other hand being free to control other parts or machinery.
  • a related object is to provide load brake means for preventing the load from overrunning the motor, for example, during the operation of lowering a load with the hoist. More specifically, it is an object of the invention to provide a load brakeparticularly'suited for'an inverted type hoist, employing a reactionJprinciple for preventing slip of the hoist under load.
  • Figure 1 is a general view of a hoist constructed in accordance with the present invention and showing the manner in which the hoist and load are manipulated in use.
  • Fig. 2 is an elevation of the hoist of Figure 1 together with its associated cable and conduit.
  • Fig. 3 is a diagram, partially schematic, for facilitating understanding of the internal mechanism.
  • Fig. 4. is a vertical section taken along the line 4 4 in Fig. 2.
  • Fig. 6 is a fragmentary view showing the position of the hook and associated latch when a load is applied.
  • Fig. 7 is an exploded perspective of the main elements in the reel driving mechanism.
  • Fig. 8 is a fragmentary view, partially schematic, of the motor and air supply conduits.
  • Fig. 9 is a section taken through the motor along the line 99 in Fig. 8 showing the motor inlet and exhaust passages.
  • Fig. is a section taken through the handle along the line 10-10 in Fig. 2, showing the details of the valve construction.
  • Fig. 11 is a fragmentary view of the handle taken along the line 11--11 in Fig; 10.
  • Fig. 12 is a vertical section like that of Fig. 4 showing an alternative means for driving the hoist reel and embodying a load brake;
  • Fig. 13 is a fragmentary section showing details of the load brake.
  • a hoist constructed in accordance with the present invention having a body 20.
  • a hook 21 for supporting a load 22.
  • a supporting cable 23 Extending upwardly from the hoist body and in line with the hook 21 is a supporting cable 23 having a hook 24 for engagement with a fixed overhead support 25.
  • a conduit 30 is provided encircling the cable 23.
  • the conduit is in the form of an air hose coupled to the hoist body at its lower end by a suitable fitting 31 and anchored to the upper end of the cable by a clamp or the like 32. Air is fed into the conduit 30 from any suitable high pressure source which preferably includes means for imparting lubricant to the air stream.
  • Fig. 4 is a vertical section in the plane of the motor drive shaft; however, it will be helpful in referring to Fig. 4 to keep in mind Fig. 3 which illustrates the operation diagrammatically and Fig. 7 which shows some of the parts in perspective.
  • Fig. 3 which illustrates the operation diagrammatically
  • Fig. 7 which shows some of the parts in perspective.
  • the motor is of conventional rotary vane type. For the present, it will sufiice to say that it includes a cylinder 43 mounting end plates 44 and 45, which plates carry bearings 46, 47 respectively, supporting the motor shaft 42.
  • the rotor is of the usual slotted construction having blades 51, 56 (Fig.
  • the reel 60 is of a disk shape having a relatively narrow slot 60a just slightly larger than thediameter of the cable so that the cable is wound upon the reel in spiral formation.
  • an annular guide or fair-lead 61 is provided which is substantially centered over the reel 60 as shown in Fig. 4.
  • a circular guide or roller 62 is provided having a slot 63, the root of which is aligned with the center of the fair-lead 61. Consequently, the cable tends to be fed into the fair-lead in aligned position regardless of the amount of cable stored on the reel 60.
  • the invention in this form also contemplates, in association with the above, friction means for inhibiting the paying out of cable when the driving train is in its freewheeling condition so that the body of the hoist is supported in fixed position on the cable, while permitting the hoist to be drawn quickly downward by light manual effort preparatory to engaging the load.
  • the speed-reducing gearing employed between the motor shaft and the reel 60 is of the differential type and is indicated generally at 70.
  • the gearing includes what may be termed, for convenience, a fixed ring gear 71 and a rotatable ring'gear 72, the rotatable ring gear being mounted inside an annular sleeve 72' which is integral with the reel 60 as shown.
  • Such ring gears are arranged side by side with the teeth thereof spanned and in mesh with a pair of planetary or idler pinions 73, 74 mounted in a rotatable cage 75.
  • the motor shaft 42 is centrally arranged within the cage 75 and includes a drive pinion 76 at its outer end for meshing with the idler pinions 73, 74.
  • the annular sleeve 72' is rotatably mounted within the annular member 72" which surrounds the sleeve.
  • a bushing 72" which is held .within the annular member, allows the annular sleeve to turn with a minimum of friction and, as shown, the fixed ring gear 71 is formed inside the annular member but spacedaxially of the bushing.
  • each of the idler pinions consists of two integral portions of unlike diameter arranged side by side, the two portions in the case of the idler pinion 73 being designated at 73a and 73b, respectively.
  • the pitch diameter of the two ring gears correspondingly differs by a small amount.
  • the pitch diameter of the fixed ring gear 71 may be 2.100 incheswhile the pitch diameter of the movable ring gear 72 is 2.033 inches.
  • a friction drag is applied to the annular member 72 and thus tothe fixed ring gear 71.
  • a friction shoe 8% is used, received in the wall of the hoist body as shown in Fig. 4 and riding on the periphery 81 of the annular member 72".
  • a coil spring 82 is provided having an adjusting screw 83.
  • Such clutching means in the present instance includes a looking plunger 85 for locking the annular member 72" and thus the fixed ring gear 71 in place, the plunger having a lug 86 which registers with spaced teeth 87 projecting from the face of the annularrnember.
  • the lockingplunger 85 is mountedfor limited vertical movement and is normally urged to the upper or disengaged position by means of a coil spring 88. Since the load hook 21 is secured to the lower end of the locking plunger 85, applying a load to the hook causes the locking member to be drawn downwardly into the position shown in Fig.
  • Thepresence of the friction shoe 8t ⁇ establishes an intermediate condition, i.e, the gearing is locked in place forsn i'all values of transmitted torque but yields when a predetermined torque is exceeded.
  • suflicient reaction torque is transmitted to the reel 60 so that the body of the hoist is suspended at a hired position relative to its supporting cable 23.
  • the friction is adjusted by turning the adjusting screw 83 so that only light manual pressure is required in order to overcome the frictional drag and to move the body of the hoist downwardly relative to the cable for engagement of a load by the hook.
  • Such unlockingiis generally b o h abg Y eras n he rs t n of e e e y the valving to be described below, whereupon the hoist is lowered for depositingof the load on a suitable support.
  • the guiding ar angement includes a"horizon tally arranged handle .1llll"which is laterally spaced from the body of the hoist, being connected thereto by an integralfarm or extension 101, the handle and armbeing arranged at approximately right angles to form an elbow 102.
  • air control valves1(l3, 104) are air control valves1(l3, 104.
  • Bothofthese valves are supplied with compressed air from the helical conduit 30%, the air beingfed into the body of the hoist through a passage 105 (Fig. 4) which is c r1ne cted to a,passa'ge '106 provided centrally within the arm 1:01
  • a passage 105 FIG. 4
  • the yalve fltti has 'its' outlet 107 connected .tol a motor inlet portlii via apassage 109.
  • the valve .104 has its outlet 117 connected to'inlet port 118 onthe motor'via a passage 119.
  • the valvesiilfi, 104 are controlled by 'buttonsl23, 124
  • valves are so arranged that the amount of air supplied to the motor is dependent'upon the degreexto which the valve but tons 123, 124 .are depressed against the force of return springs 103a, 1041;, respectively.
  • the non-pressurized one of the two inlet ports is vented to provide what is termed in the art secondary exhaust.
  • the primary exhaust from the motor 40 is vented into the bodyof the hoist through a vent opening 125 (Fig. 9) formed in the motor housing.
  • the pressurized exhaust air emitted from the motor into the hoist body contains finely vaporized lubricant which is dispersed throughout the interior of the hoist body, effectively lubricating all of the Working parts.
  • the exhaust air also serves to keep the hoist and its working parts cool even where used on a continuous basis, the exhaust air finally escaping through ports 126 (Fig. 4) provided in the side wall.
  • the hoist will normally be stored in an upraised position out of the way of the operator but with the handle easily accessible.
  • a load for example, a box of machine parts
  • the operator simply grasps the handle, pulling the body 20 of the hoist downwardly as rapidly as desired. This requires only a light force determined by the adjustment of the friction drag 83.
  • This downward, free-wheeling movement is accomplished without applying power to the motor.
  • the operator may follow his natural impulse to reach quickly to the floor to raise the object without the hoist oifcring any impediment. The feel of the hoist under such conditions is just as though the hoist were accurately counterbalanced.
  • the hook is quickly engaged with the load simply by pushing the body of the hoist a small amount laterally.
  • the load may, if desired, be located at a distance of several feet from the point of suspension, the light weight of the hoist making it possible to swing the hoist pendulum-wise into engagement with the load.
  • the raise button 123 is depressed. As -we have seen above, this causes the hook to be shifted outwardly relative to the body ofthe hoist through a short distance and causes automatic engagement of the positive lock permitting transmission of the torque 'to the reel 60 which proceeds to', wind up the cable ,23 at a rate which is under the control of the operator.
  • the speed may be easily controlled at the same time that the hand of the operator is guiding thebody of the hoist to a position where the load is to he deposited. If necessary, the combined hoist and load may be swung pendulumwise to the final location, ⁇ with the freehand of the operator being used to either guide the load on to the position or to operate other parts or mechanisms.
  • the effectiyeness of the one controlt is brought out by the fact that the hoist may be eificiently andsafely operated evenwhen the operator is disabled andlacks the use of a second hand.
  • the lower'button124 is depressed which-allows the load to settle into final position thereby free'ingtheh ook Zl.
  • the hoist remains constantly "in a condition "of balance, with the hookaligiied withthe cable at all times and regardless of the amount oficable which remains on the reel, and regardless or the amount of loading.
  • the cable since it is loaded by the weight of the hoist body, keeps taut, but, even in the event of momentary slackening, the turns on the reel maintain the desired spiral relationship for unwinding in orderly fashion.
  • FIG. 12 An alternative form of drive for the hoist illustrated generally in Figs. 1 and 2, and embodying a load brake particularly suited for an inverted type hoist, is shown in Figs. 12 and 13.
  • the source of motive power and drive gearing is the same in this form of the invention as in the form illustrated in detail in Figs.39 and described above.
  • Fig. 12 the pertinent portion of the drive for the hoist is shown incorporating a motor shaft 42 rotatably journalled in hoist body from which the load would be suspended as by a hook (not shown) in the manner depicted in Figure 1.
  • this motor shaft turns a reel 60 for receiving a cable by means of a speed reducing drive.
  • the speedreducing gearing employed between the motorshaft 42 and the reel 60 is of the differential type and is indicated generally at 70.
  • the gearing includes a rotatable ring gear 72 made integral with the reel 60 and a fixed ring gear 71 non-rotatably mounted within the hoist body 20.
  • Such ring gears are arrayed side by side with the teeth thereof spanned and in mesh with a pair of planetary or idler pinions 73, 74 mounted in a rotatable cage 75.
  • these pinions 73, 74 have portions of unlike diameter, with the two ring gears 72, 71 having pitch diameters correspondingly different by a small amount.
  • the motor shaft 42 is coaxially arranged within the cage 75 and includes a drive pinion 130 at its outer end.
  • the drive pinion 130 is part of an internally threaded spindle 131 which is mounted on a region of the motor shaft 42 having external threads 132 for coupling the shaft and spindle together.- During both hoisting and lowering, the motor shaft 42 rotates the drive pinion 130, which, in turn, being in mesh with the idler pinions 73, 74 rotates the same'to turn the rotatable ring gear 72 in the same direction but with high torque. This movement of the ring gear 72 causes the reel 60 to turn, and depending upon the direction of movement, winds or unwinds the cable on the reel.
  • a load-responsive clutch 135 1s provided in the gear train, interposed between the motor shaft 42 and a hub 136 on the rotatable idler gear carrler or cage 75.
  • the clutch the invention employs is a roller type, as shown in Figs. 12 and 13. This clutch is arranged so as to couple the drive shaft and the idler gear cage whenever the hoist slips, so that reaction forces are developed in the gear drive to prevent unwinding movement ofthe reel.
  • the clutch 135 provides a secondary coupling be tween the motor shaft 42' and the idler gear cage 75, offering a different gear ratio than is employed in the path of transmission of power to the reel 60 and embodying the drive pinion 130 carried by the motor shaft and the idlers 73, 74 mounted in the idler gear cage.
  • the load-responsive clutch 135 is engaged to couple the hub 136 of the idler gear cage 75 and the motor shaft 42.
  • This coupling offers a unitarygear ratio and as will be observed, the speed reducing drive couples these same members by means of the pinion 130 and the idlers 73, 74 at a predetermined gear ratio greater than 1:1.
  • the load brake in the form illustrated incorporates a clutch having a roller cage 137 rotatably journalled on the motor drive shaft 42 between a brake flange 138 pinned on the end of the shaft and the threaded spindle 131 carrying the drive pinion 130.
  • the roller cage 137 has on its periphery a plurality of camming slots 141 for rollers 142, which, when urged into the shallow portions of the slots wedge against the inside of the idler gear cagehub 1 36 carried by the idler cage 75.
  • the roller cage 137 has portions of reduced diameter on both sides on which washers 143, 144 may be press fit, covering the ends of the camming slots.
  • the threaded spindle 131 is coupled to the motor shaft 42 by means of its internal threads and the external threads 132 on the shaft, and these cooperating threads are of such hand as to advance the spindle 131 to bring the same into engagement with the clutch 135 during periods of positive drive by the hoist motor to raise a load.
  • the external threads 132 on the motor shaft 42 are of right hand, when viewed from the left in Fig. 12, and the spindle 131 is provided internally with threads of the same hand.
  • the motor shaft 42 rotates counterclockwise (viewed from the left in Fig. '12) which has the result of moving the threaded spindle 131 to the right with great force against the roller cage 137.
  • the threaded spindle 131 at the instant is stopped from further advancing movement and is effectively rigid with the shaft. Turning, it transmits motion and power by means of the drive pinion to turn the idlers 73, 74 in the idler cage 75.
  • the spindle 131 forces the roller cage 137 against the brake flange 138 pinned to the shaft, and friction causes the roller cage 137 to rotate with the motor shaft.
  • roller cage 137 turns counterclockwise.
  • Such movement of the roller cage as will be noted from Fig. 13 urges the rollers into the deep portions of the slots, and, consequently, the roller clutch is free-wheeling and disengaged.
  • Such movement engages the load-responsive clutch by urging the rollers 142 into the shallower camming portions of the slots 141 in the periphery of the roller cage, which movement results in the rollers wedging against the inside of the hub 136 on the idler cage 75.' Due to the weight of the load and the load-responsive clutch 135, .the idler gear cage 75 thus is effectively coupled directly to the motor shaft 42 by means of the wedged rollers and roller cage interposed between these elements. In order for the reel 60 to turn and unwind the cable, however, it is necessary that the motor shaft 42 turn. The motor shaft 42, however, is effectively prevented from turning by virtue of the engaged roller clutch which jams the gear train. Slip 9 t r e s. translat s istb. saet o er es wh ch P- pose in the gear train to. vent further movement.
  • suehmovement has the effect of turning the drive pinion 130 faster than the shaft 42, causing the threaded spindle 131 to advance into contact with the roller cage 137. Since the rollers 142 are then jammed and the roller cage is turning with the idler cage as just above described, friction produced between the threadedspindle 13 1 and the roller cage 137 prevents such overrunning movement;
  • the load brake thus has the efiectof controlling or governing the rate ofdescent of the hoist, when it bears load, to accord with the rate the drive motor is driven. If, during the course of lowering the hoist, the drive motor is shut off, the load brake prevents further unwinding movement of the reel.
  • the arrangement described is particularly effective for machine operations and the like requiring the lifting of loads in the range of twenty to one hundred pounds are conventionally handled by a machine operator, as wellas loads somewhat greater than this for which the machine operator would normally have to call for assistance. It is feasible for the first time to install a hoist directly at a machine or work station, reducing operator fatigue and making it possible for women to handle jobs normally requiring the services of a man.
  • the invention has been described above as embodied in an air hoist, air being let in through the helically arranged conduit or air hose 30.
  • a coiled spring 130 of steel or other suitable metal may be threaded into the hose.
  • Such spring not only supports the hose itself, but may also provide additional counterbalancing for the body of the hoist.
  • a motor may be used which is driven by other motive power without departing from the invention.
  • the conduit 30 may, for example, be an electric conduit supported and reinforced by a coiled spring 130. In any event the upper end of the conduit is desirably anchored to the upper end of the cable 23.
  • hoist body The complete combination of hoist body, cable and conduit, therefore forms an easy, transportable unit weighing but a few pounds which may be carried from one work station to another simply by unhooking the hook 24. So arranged, the conduit is out of the way, yet forms a barrier to warn others of the presence of the relatively thin steel cable when the hoist is in its lowered position.
  • hook has been used for convenience, and it will be understood that it is intended to cover any equivalent load-engaging means.
  • cable is also intended to be generic to a flexible tension member of any well-known type.
  • a hoist having a shaft driven by power actuated means in forward and reverse directions, a reel for receiving a load bearing cable, and a step-down drive means for transmitting power from the shaft to the reel to wind and unwind the cable
  • said drive means including drive members coupled together for relative movement at predetermined speeds, a load brake for preventing slip of said reel due to load
  • said load brake comprising in combination, a normally disengaged clutch connected between certain drive members of said drive means and effective, when engaged, to couple said drive members against rela- 1O tive movement at said predetermined speeds, and means for engaging said clutchupon slip of the reel'dueto load, so that opposing reaction forces develop in the drive msafi amsiis tha am t Prvfif un'windifig er ment ofthe'reel.
  • a hoist having a shaft driven by power actuated means, a reel for receiving a load bearing cable and a step-down"gear train for transmitting power from the shaft to the'reel to rotate the latter and wind and unwind the cable, a load brake for preventing slip of said reel due to load, said load brake comprising in combination, a normally disengaged clutch connected between said shaft and one f the'gears of said gear train and coupling the same against relative movement, and means for engaging said clutch upon slip of said reel due to load, for develop ing opposed reaction forces in the gear train jamming the gears to prevent unwinding movement of the reel.
  • a load brake for preventing slip of said reel due to load
  • said lead brake comprising in combination, a normally disengaged clutch connected between said shaft and one o'f the elements of said gear train and effective, when engaged, to couple said shaft and said one element against relative movement, and means for engaging said clutch upen slip of said reel due to load, for jamming the gear trainto prevent unwinding movement of the reel.
  • an inverted hoist having a drive shaft driven by powerf actuated means, a' reel for receiving a load bearing cable for connection to a fixed overhead support, and a gear train having di'ive elements for transmitting power from the shaft to the reel to rotate the latter and wind and unwind the cable, a load brake for preventing slip of said reel due to load, said load brake comprising in combination, a normally disengaged clutch connected between elements of said gear train for coupling said drive shaft to said reel by means of a secondary connection including said clutch offering a different speed ratio than said gear train, and means for engaging said clutch upon slip of said reel due to load, effectively jamming said gear train.
  • an inverted hoist having a drive shaft operated by power actuated means, a reel for receiving a load hearing cable for connection to a fixed overhead support, and gear power means for transmitting drive from the shaft to the reel to wind and unwind the cable including a drive gear driven by said shaft, an idler gear meshing therewith, and drive elements coupling said idler gear to the reel, a load brake for preventing slip of said reel due load, said load brake comprising in combination, a normally disengaged clutch connected to said drive gear and one of said drive elements in said gear drive means for providing a secondary coupling between said drive and idler gears, and means for engaging said clutch upon slip of said reel, for jamming said drive and idler gears against relative movement to prevent unwinding movement of the reel.
  • a hoist having a hoist body, a reel rotatably mounted therein and a motor mounted in said hoist body to one side of said reel, said motor having a motor shaft mounted coaxially of the reel and having one end extending to the other side thereof, a step-down drive connection between the said one end of the motor shaft and the reel for rotating said reel, said drive connection comprising in combination, idler gears and a cage for supporting said idler gears with said motor shaft coaxially arranged in said cage, a drive gear for coupling said one end of the shaft to said idler gears for driving the latter, and a load brake for preventing slipping movement of said reel due to load, comprising a clutch actuable upon such movement for connecting said cage and said shaft,
  • a hoist having a hoist body, a reel rotatably mounted therein, and a motor mounted in said hoist body, a step-down drive connection for rotating said reel, said drive connection comprosing in combination, idler gears coupled for moving said reel, a cage for supporting said idler gears, a drive shaft coaXially arranged in said reel, a pinion carried by the drive shaft and meshing with said idler gears, means coupling said pinion and drive shaft, said drive shaft being positively driven by said motor in forward and reverse directions to rotate the reel and raise and lower a load, a load brake for preventing slipping movement of said reel due to load, comprising a clutch for connecting said drive shaft and said cage, and means actuable upon such slipping movement of said reel for engaging said clutch to directly connect said cage and said drive shaft and effectively jam said drive connection to prevent movement of said reel.
  • a hoist comprising, a hoist body, a reel rotatably mounted therein, a motor mounted in said hoist body, a step-down drive connection providing a primary coupling for rotating said reel, said drive connection comprising a shaft, said shaft being positively driven by said motor in forward and reverse directions, step-down gearing between said shaft and said reel to rotate the same and raise and lower a load, a load brake for preventing slipping movement of said reel due to load, comprising a clutch for connecting elements of said step down gearing, and means actuable upon such slipping movement engage said clutch to provide a secondary coupling offering a different gear ratio from said primary coupling and effectively jam said primary coupling to prevent movement of said reel.
  • a hoist body having a hook on the underside of said body for carrying a load, a reel rotatably mounted therein,'a cable having, one end wound about saidreel and having its other end arranged for connection to a fixed overhead support, a motor mounted in said hoist body to one side of said reel and having a step-down drive connection for rotating said reel, said drive connection comprising a fixed ring gear and a movable ring'gear of slightly different diameter arranged adjacently and to the other side of said reel in said hoist body, said movable ring gear being coupled to said reel for movement therewith and said fixed ring gear being mounted in the hoist body as a differential member, idler gears spanning said ring gears and having portions of unlike diameters meshing therewith, a cage for supporting said idler gears, a shaft coaxially arranged in said reel and said cage for coupling said motor and said idler gears, and a load brake in said drive connec tion for

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Description

Feb. 9, 1960 R. E. SMITH ETAL AIR HOIST 4 Sheets-Sheet 1 Filed Jan. 24, 1957 Max eg Feb. 9, 1960 RE. SMITH ET AL 2,924,430
AIR HOIST Filed Jan. 24, 1957 4 Sheets-Sheet 2 a 7 72 /OS\ Feb. 9, 1960 R. E. SMITH ET AL 2,924,430
AIR HOIST Filed Jan. 24, 1957 4 Sheets-Sheet 3 urskimz zw CO UFLED Feb. 9, 1960 R. E. SMITH ET 2,924,430
AIR HOIST Filed Jan. 24, 1957 v 4 Sheets-Sheet 4 AIR HOIST Ralph'ESmith, Spring Lake, andLawrence H. Workman, MiiskegonQMich, assignors-to Gardner-Denver Company, Quincy, "11]., acorporafion of Delaware Application January 24, 1957, Serial No. 636,169 9 Claims. (11. 254-463 This is a continuation-in part of co-pending application Serial No. 513,126, filed June 3, 1955, of Ralph E. Smith.
The present invention relates to hoists and moreparticularly to a light-duty hoist as illustrated in the said copending application, with a-load brake embodied in the unit.
lit is an object of the present invention to provide an improved hoist in which the power unit, together with its associated hook, is suspended at the lower end of a fixedly anchored supporting cable, the hoist being referred to herein for convenience as of the inverted type. It is another object of the invention to provide a hoist of the above type which is ideally suited for picking up loads under manual guidance which are relatively small, say, on the order of ten pounds to about two hundred pounds and for enabling such loads to be swung from the point of overhead support laterally through a useful range. It is a related object to provide a hoist in which the load may be easily controlled in its vertical movement and guided horizontally for accurate placement as required in the lifting of work pieces from the floor or platform to a position on a bench or a machine. It is still another object to provide a hoist which enables one hand to be used both for guiding and for determining direction and rate of lifting or lowering, the other hand being free to control other parts or machinery.
It is a further object to provide a hoist which is especially useful for repetitious operations involving the picking up and putting down of loads formerly requiring the services of a husky workman. It is a related object to provide a hoist which enables women to take care of production jobs formerly requiring men'and which enables either a man or woman to work more comfortably and without fatigue.
It is a still further object .to provide a hoist which may be drawn downwardly by application of light manual pressure for hooking on to a load and which makes use of the natural bending and lifting motion of the body without, however, requiring the normal lifting effort, permitting the operator to follow his natural impulse to reach down quickly to pick up a work piece. It is an object to provide a manually manipulated hoist of the inverted type, i.e., having a combined .hook and power unit, which may be drawn downwardly without applying motive power and with an easy free-wheeling action simulating a condition of perfect counterbalance.
It is an important object of the present invention to provide an inverted hoist which may free-wheel downwardly into a load engaging position but which causes positive lifting of the load simply by pressing the raise control button and without any intentional clutching or engaging action on the part of the operator. It is another object to provide an inverted hoist in which power engagement is not only automatic but direct and positive, insuring against reversion to the free-wheeling condition or dropping of load. For this and other reasons which will be apparent as the discussion proceedsit is an object of the ice invention to provide a hoist which is safe and foolproof in operation and which may be manipulated safely by an operator without training or skill. It is yet another object of the invention, related to the foregoing, to provide a hoist in which the cable remains taut at all times and under all conditions thereby avoiding the diificulties of snarling which so frequently accompany use ofa cable-typehoist by inexperienced hands.
It is furthermore an objectto provide a hoist which is light and compact and which is sufficiently inexpensive as to justify use by a single operator'at a single working position at a bench, machine, or station-in a production line. It is an object to-provide a hoist of the above type which makes use of an efficient high-speed motor and in which speed reduction to normal andsafe" liftingspeeds is brought about by a novel arrangement of speed reducing elements having aminimurn numberof parts. It is an object .to provide a hoist which is not only rapid and eificient in operation but which is easy to'install, requiring no overhead tracks or the like, and which may be easily and quickly transferred or. removed for bench work when servicing becomes necessary.
It is another object of'the invention to provide a hoist having a load brake operative to sustain the load when the motor is off, or when the load exceeds the power available from the motor when the motor is on. A related object is to provide load brake means for preventing the load from overrunning the motor, for example, during the operation of lowering a load with the hoist. More specifically, it is an object of the invention to provide a load brakeparticularly'suited for'an inverted type hoist, employing a reactionJprinciple for preventing slip of the hoist under load.
In one of its aspects, it is an object of the invention to provide a hoist particularly suited for powering by a compressed air motor and in which the airline is constructed andarranged to follow the power unit of the hoist while remaining in an out-'of-the-way position free of damage or entanglement with nearby objects. In this connection it is also an object to provide an air-operated hoist which requires little 'or no maintenance and in which all the parts are arranged for effective lubrication by oil in the exhaustzair-and in which'the noise 'level is substantially lower than ithat normally associated with hoistsof the airdriventype. R i
It is an-objectof the present invention to provide an improved hoist of the inverted type which remains in balance under all conditions andregardless of'the amount of cable which hasbeen payed out.
Other objects and advantages of the invention willbecome apparent upon reference to the attached detailed description and upon studying the drawings, in which:
Figure 1 is a general view of a hoist constructed in accordance with the present invention and showing the manner in which the hoist and load are manipulated in use.
Fig. 2 is an elevation of the hoist of Figure 1 together with its associated cable and conduit.
Fig. 3 is a diagram, partially schematic, for facilitating understanding of the internal mechanism.
Fig. 4.is a vertical section taken along the line 4 4 in Fig. 2.
Fig. 6 is a fragmentary view showing the position of the hook and associated latch when a load is applied.
Fig. 7 is an exploded perspective of the main elements in the reel driving mechanism. i
Fig. 8 is a fragmentary view, partially schematic, of the motor and air supply conduits.
Fig. 9 is a section taken through the motor along the line 99 in Fig. 8 showing the motor inlet and exhaust passages.
Fig. is a section taken through the handle along the line 10-10 in Fig. 2, showing the details of the valve construction. I
Fig. 11 is a fragmentary view of the handle taken along the line 11--11 in Fig; 10.
Fig. 12 is a vertical section like that of Fig. 4 showing an alternative means for driving the hoist reel and embodying a load brake; and
Fig. 13 is a fragmentary section showing details of the load brake.
'While the invention has been discussed in connection with the' preferred embodiment, it will be understood we do not intend to limit the invention thereto but intend to cover all alternative constructions falling within the spirit and scope of the appended claims.'
Turning to the drawings and particularly Figs. 1 and 2, there is shown a hoist constructed in accordance with the present invention having a body 20. Arranged at the bottom of the hoist body is a hook 21 for supporting a load 22. Extending upwardly from the hoist body and in line with the hook 21 is a supporting cable 23 having a hook 24 for engagement with a fixed overhead support 25. For the purpose of supplying power to the hoist body 20 a conduit 30 is provided encircling the cable 23. In the present instance the conduit is in the form of an air hose coupled to the hoist body at its lower end by a suitable fitting 31 and anchored to the upper end of the cable by a clamp or the like 32. Air is fed into the conduit 30 from any suitable high pressure source which preferably includes means for imparting lubricant to the air stream.
The internal mechanism of the hoist is shown in Fig. 4 which is a vertical section in the plane of the motor drive shaft; however, it will be helpful in referring to Fig. 4 to keep in mind Fig. 3 which illustrates the operation diagrammatically and Fig. 7 which shows some of the parts in perspective. Arranged at one side of the hoist body is an air motor 40 having a rotor 41 and shaft 42. The motor is of conventional rotary vane type. For the present, it will sufiice to say that it includes a cylinder 43 mounting end plates 44 and 45, which plates carry bearings 46, 47 respectively, supporting the motor shaft 42. The rotor is of the usual slotted construction having blades 51, 56 (Fig. 8), the outer ends of which engage the eccentric inner surface 43a of the cylinder 43. More detailed reference will be made at a later point to the means for admitting air to and exhausting air from the motor. It will be understood by one skilled in the art that the air is admitted between the rotor and cylinder at a point where the inter-blade space is a minimum. and the pressure, acting differentially on the blades, urges the rotor around to a point where the air is exhausted, the glades acting in concert to rotate the shaft 42 at high spee Prior to discussing the speed reduction gearing, reference may be made to the reel 6% on which the cable 23 is wound. In accordance with one of the aspects of the present invention, the reel 60 is of a disk shape having a relatively narrow slot 60a just slightly larger than thediameter of the cable so that the cable is wound upon the reel in spiral formation. For the purpose of leading the cable 23 from the hoist body, an annular guide or fair-lead 61 is provided which is substantially centered over the reel 60 as shown in Fig. 4. For maintaining the cable centered in the opposite direction a circular guide or roller 62 is provided having a slot 63, the root of which is aligned with the center of the fair-lead 61. Consequently, the cable tends to be fed into the fair-lead in aligned position regardless of the amount of cable stored on the reel 60.
. In accordance with one of the important aspects of wheeling of the reel together with means responsive to the presence of a load on the hook for automatically engaging the clutch to permit raising of the load. The invention in this form also contemplates, in association with the above, friction means for inhibiting the paying out of cable when the driving train is in its freewheeling condition so that the body of the hoist is supported in fixed position on the cable, while permitting the hoist to be drawn quickly downward by light manual effort preparatory to engaging the load. In the present instance, the speed-reducing gearing employed between the motor shaft and the reel 60 is of the differential type and is indicated generally at 70. The gearing includes what may be termed, for convenience, a fixed ring gear 71 and a rotatable ring'gear 72, the rotatable ring gear being mounted inside an annular sleeve 72' which is integral with the reel 60 as shown. Such ring gears are arranged side by side with the teeth thereof spanned and in mesh with a pair of planetary or idler pinions 73, 74 mounted in a rotatable cage 75. The motor shaft 42 is centrally arranged within the cage 75 and includes a drive pinion 76 at its outer end for meshing with the idler pinions 73, 74. The annular sleeve 72' is rotatably mounted within the annular member 72" which surrounds the sleeve. In the present instance a bushing 72" which is held .within the annular member, allows the annular sleeve to turn with a minimum of friction and, as shown, the fixed ring gear 71 is formed inside the annular member but spacedaxially of the bushing.
To bring about the desired high ratio of speed reduction each of the idler pinions consists of two integral portions of unlike diameter arranged side by side, the two portions in the case of the idler pinion 73 being designated at 73a and 73b, respectively. The pitch diameter of the two ring gears correspondingly differs by a small amount. In a practical case, the pitch diameter of the fixed ring gear 71 may be 2.100 incheswhile the pitch diameter of the movable ring gear 72 is 2.033 inches. Upon rotation of the motor shaft in a given direction, the movable ring gear will tend to turn very slowly but with high torque in the same direction, provided that the fixed ring gear 71 remains fixed in position relative to the body of the hoist. i
For the purpose of applying the controlled frictional drag to the cable under the free-wheeling condition so as to permit paying out of the cable when the hoist body is drawn manually downward, a friction drag is applied to the annular member 72 and thus tothe fixed ring gear 71. In the present instance, a friction shoe 8% is used, received in the wall of the hoist body as shown in Fig. 4 and riding on the periphery 81 of the annular member 72". To adjust the amount of friction a coil spring 82 is provided having an adjusting screw 83. Since the driving train is non-reversible, i.e., non-retrograde, drawing the hoist body downwardly against the force of friction is accompanied by bodily rotation of the driving train including the two ring gears "I'll, '72-, the differential cage 75 and rotor 41 of the motor.
In practicing the invention, means are further provided, as stated above, for positively clutching the driving train incident to applying a load to the hook 21. Such clutching means in the present instance includes a looking plunger 85 for locking the annular member 72" and thus the fixed ring gear 71 in place, the plunger having a lug 86 which registers with spaced teeth 87 projecting from the face of the annularrnember. As shown in Fig. 4, the lockingplunger 85 is mountedfor limited vertical movement and is normally urged to the upper or disengaged position by means of a coil spring 88. Since the load hook 21 is secured to the lower end of the locking plunger 85, applying a load to the hook causes the locking member to be drawn downwardly into the position shown in Fig. 6, thereby causing'thc lug 86 to move into blocking relation with respect to one of the teeth 87 on the annular member. Withthe-ring gear 71 locked .in place, the path of power transfer is complete. Thus, rotatioh of the motor 1shaft 4'2 causes planetary mama of the idler .pinions 73, '74 relative to the fined ring gear 71 And because of the .difierence in diameter of the two ring gears, the movable ring gear 72 is slowly advanced to reel in or pay out the cable depending upon .direetion of rotation of the motor.
In analyzing "the opei ation of the driving tra n, it is helpful to consider it as a difierential having aninput element in the form of the motor shaft 42, an"output element in the form of the movable ring gear 72 and a control element in the form of the annular member 72" and the fixed ring gear 71. When the fixed ring gear is lock ed in place, the path of powerfiow'is complete androtation of the motor shaft causes slow positive rotation of the reel. However, if the fixed ring gear ill were permitted'to spin freely, .rotation of the iOtor shaft would simply cause idle rotation of the gearing and no torque would be applied to the reel. Thepresence of the friction shoe 8t} establishes an intermediate condition, i.e, the gearing is locked in place forsn i'all values of transmitted torque but yields when a predetermined torque is exceeded. Thus, whenno power is applied .to the motor 49 and with the gearing stationary, suflicient reaction torque is transmitted to the reel 60 so that the body of the hoist is suspended at a hired position relative to its supporting cable 23. The friction is adjusted by turning the adjusting screw 83 so that only light manual pressure is required in order to overcome the frictional drag and to move the body of the hoist downwardly relative to the cable for engagement of a load by the hook. Starting the motor to raise the hoist body is accompanied by "moyement of the lug 86 "into locking position between the teeth 87 so that from that point on the fixedring gear is pqsitively locked .in place relative to the body of the hoist. Continued rotationof. the motor is -thus eifective, acting through the rednction gearing, to rotate the reel 66, thus winding up the cable 23'to raisepthe load. It will be apparent that with 'the ring gear 71 locked by the presence of the load, 'itwill be impossible to. restore the driving train .to the unlocked condition until the load is removed from the .hook. Such unlockingiis generally b o h abg Y eras n he rs t n of e e e y the valving to be described below, whereupon the hoist is lowered for depositingof the load on a suitable support.
it is to be particularly noted that locking of the control element (ring gear 71) .occurs automatically upon application of the load, thereby taking over control from the friction .shoeand no intentional locking movement is.1equired on thepart of the operator.
It is part 'ofthe present invention to provide a novel guiding and valving arrangement thereby permitting the hoist .to becompletely controlled-and positioned, both vertically and horizontally, "by one hand of the operator leaving the other hand free to control "the load itself'or to control associated parts or machinery. In the present instance, the guiding ar angement includes a"horizon tally arranged handle .1llll"which is laterally spaced from the body of the hoist, being connected thereto by an integralfarm or extension 101, the handle and armbeing arranged at approximately right angles to form an elbow 102. Located at one end of the handle, in the" present instance at the felhow Th2, are air control valves1(l3, 104. Bothofthese valves are supplied with compressed air from the helical conduit 30%, the air beingfed into the body of the hoist through a passage 105 (Fig. 4) which is c r1ne cted to a,passa'ge '106 provided centrally within the arm 1:01 For rotation of the motor the r e direction the yalve flttihas 'its' outlet 107 connected .tol a motor inlet portlii via apassage 109. 'In similar fashion, the valve .104 has its outlet 117 connected to'inlet port 118 onthe motor'via a passage 119. The valvesiilfi, 104 are controlled by 'buttonsl23, 124
(Fig. 10). The specific valve construction does not per se form a part of the presentinvention. For one skilled in the art it will suflice to say that the valves are so arranged that the amount of air supplied to the motor is dependent'upon the degreexto which the valve but tons 123, 124 .are depressed against the force of return springs 103a, 1041;, respectively. Preferably also, the non-pressurized one of the two inlet ports is vented to provide what is termed in the art secondary exhaust.
In carrying out the invention, the primary exhaust from the motor 40 is vented into the bodyof the hoist through a vent opening 125 (Fig. 9) formed in the motor housing. In view of the turbulence and throttling effect which occurs at the motor, the pressurized exhaust air emitted from the motor into the hoist body contains finely vaporized lubricant which is dispersed throughout the interior of the hoist body, effectively lubricating all of the Working parts. The exhaust air also serves to keep the hoist and its working parts cool even where used on a continuous basis, the exhaust air finally escaping through ports 126 (Fig. 4) provided in the side wall. It is found that one important by-product of the present arrangement is that the tortuous path through which the exhaust air must flow acts to mufiie the sound of the air escaping from the motor so that the hoist operates much more quietly than conventional air hoists or other conventional air-operated devices.
The advantages of the above construction will be apparent upon considering a typical cycle of operation. The hoist will normally be stored in an upraised position out of the way of the operator but with the handle easily accessible. In order to .raise a load, for example, a box of machine parts, from the floor or a pallet, the operator simply grasps the handle, pulling the body 20 of the hoist downwardly as rapidly as desired. This requires only a light force determined by the adjustment of the friction drag 83. This downward, free-wheeling movement is accomplished without applying power to the motor. The operator may follow his natural impulse to reach quickly to the floor to raise the object without the hoist oifcring any impediment. The feel of the hoist under such conditions is just as though the hoist were accurately counterbalanced. The hook is quickly engaged with the load simply by pushing the body of the hoist a small amount laterally. The load may, if desired, be located at a distance of several feet from the point of suspension, the light weight of the hoist making it possible to swing the hoist pendulum-wise into engagement with the load. Following this, the raise button 123 is depressed. As -we have seen above, this causes the hook to be shifted outwardly relative to the body ofthe hoist through a short distance and causes automatic engagement of the positive lock permitting transmission of the torque 'to the reel 60 which proceeds to', wind up the cable ,23 at a rate which is under the control of the operator. The speed may be easily controlled at the same time that the hand of the operator is guiding thebody of the hoist to a position where the load is to he deposited. If necessary, the combined hoist and load may be swung pendulumwise to the final location, {with the freehand of the operator being used to either guide the load on to the position or to operate other parts or mechanisms. The effectiyeness of the one controltis brought out by the fact that the hoist may be eificiently andsafely operated evenwhen the operator is disabled andlacks the use of a second hand. After the load has been raised to the desired height, the lower'button124 is depressed which-allows the load to settle into final position thereby free'ingtheh ook Zl. I
Having understood the construction and operation, it will be apparent that the hoist remains constantly "in a condition "of balance, with the hookaligiied withthe cable at all times and regardless of the amount oficable which remains on the reel, and regardless or the amount of loading. Nor is there an tendency for the cable to snare as in conventional hoists. The cable, since it is loaded by the weight of the hoist body, keeps taut, but, even in the event of momentary slackening, the turns on the reel maintain the desired spiral relationship for unwinding in orderly fashion.
An alternative form of drive for the hoist illustrated generally in Figs. 1 and 2, and embodying a load brake particularly suited for an inverted type hoist, is shown in Figs. 12 and 13. In general, the source of motive power and drive gearing is the same in this form of the invention as in the form illustrated in detail in Figs.39 and described above. Accordingly, employing the same reference numerals where appropriate, in Fig. 12 the pertinent portion of the drive for the hoist is shown incorporating a motor shaft 42 rotatably journalled in hoist body from which the load would be suspended as by a hook (not shown) in the manner depicted in Figure 1. As described above, this motor shaft turns a reel 60 for receiving a cable by means of a speed reducing drive. While in the form of the invention illustrated above a clutch was embodied for enabling freewheeling of the 'wheel, in the present instance this provision has been dispensed with. Thus here, the speedreducing gearing employed between the motorshaft 42 and the reel 60 is of the differential type and is indicated generally at 70. The gearing includes a rotatable ring gear 72 made integral with the reel 60 and a fixed ring gear 71 non-rotatably mounted within the hoist body 20. Such ring gears, moreover, are arrayed side by side with the teeth thereof spanned and in mesh with a pair of planetary or idler pinions 73, 74 mounted in a rotatable cage 75. As in the above-described form of the invention, these pinions 73, 74 have portions of unlike diameter, with the two ring gears 72, 71 having pitch diameters correspondingly different by a small amount. Here, to drive the idler pinions, the motor shaft 42 is coaxially arranged within the cage 75 and includes a drive pinion 130 at its outer end. In the present Instance, however, the drive pinion 130 is part of an internally threaded spindle 131 which is mounted on a region of the motor shaft 42 having external threads 132 for coupling the shaft and spindle together.- During both hoisting and lowering, the motor shaft 42 rotates the drive pinion 130, which, in turn, being in mesh with the idler pinions 73, 74 rotates the same'to turn the rotatable ring gear 72 in the same direction but with high torque. This movement of the ring gear 72 causes the reel 60 to turn, and depending upon the direction of movement, winds or unwinds the cable on the reel.
For the purpose of providing a load brake, to prevent slipping of the hoist due to load, a load-responsive clutch 135 1s provided in the gear train, interposed between the motor shaft 42 and a hub 136 on the rotatable idler gear carrler or cage 75. In the present instance, the clutch the invention employs is a roller type, as shown in Figs. 12 and 13. This clutch is arranged so as to couple the drive shaft and the idler gear cage whenever the hoist slips, so that reaction forces are developed in the gear drive to prevent unwinding movement ofthe reel. As illustrated, when the load brake functions to sustain the load, the clutch 135 provides a secondary coupling be tween the motor shaft 42' and the idler gear cage 75, offering a different gear ratio than is employed in the path of transmission of power to the reel 60 and embodying the drive pinion 130 carried by the motor shaft and the idlers 73, 74 mounted in the idler gear cage. In the present instance when the load brake is effective, the load-responsive clutch 135 is engaged to couple the hub 136 of the idler gear cage 75 and the motor shaft 42. This coupling offers a unitarygear ratio and as will be observed, the speed reducing drive couples these same members by means of the pinion 130 and the idlers 73, 74 at a predetermined gear ratio greater than 1:1. Ac-
- cordingly, relative movement between these elements is effectively prevented at the instant of engagement of the clutch, and these elements are jammed at the position then existent. Furthermore, during such engagement, reaction forces are developed in opposite directions in the gear train and independently of any stationary part such as the hoist body, which effect is particularly suited for a load brake in an inverted type hoist for preventing reverse movement of the hoist reel. or slip.
Referring specifically to Figs. 12 and 13, the load brake in the form illustrated incorporates a clutch having a roller cage 137 rotatably journalled on the motor drive shaft 42 between a brake flange 138 pinned on the end of the shaft and the threaded spindle 131 carrying the drive pinion 130. As shown in Fig. 13, the roller cage 137 has on its periphery a plurality of camming slots 141 for rollers 142, which, when urged into the shallow portions of the slots wedge against the inside of the idler gear cagehub 1 36 carried by the idler cage 75. To prevent escape of these rollers, the roller cage 137 has portions of reduced diameter on both sides on which washers 143, 144 may be press fit, covering the ends of the camming slots. As mentioned hereinbefore, the threaded spindle 131 is coupled to the motor shaft 42 by means of its internal threads and the external threads 132 on the shaft, and these cooperating threads are of such hand as to advance the spindle 131 to bring the same into engagement with the clutch 135 during periods of positive drive by the hoist motor to raise a load. For this purpose, the external threads 132 on the motor shaft 42 are of right hand, when viewed from the left in Fig. 12, and the spindle 131 is provided internally with threads of the same hand.
In the operation of the load brake, when operated in the hoisting direction the motor shaft 42 rotates counterclockwise (viewed from the left in Fig. '12) which has the result of moving the threaded spindle 131 to the right with great force against the roller cage 137. The threaded spindle 131 at the instant is stopped from further advancing movement and is effectively rigid with the shaft. Turning, it transmits motion and power by means of the drive pinion to turn the idlers 73, 74 in the idler cage 75. Moreover, the spindle 131 forces the roller cage 137 against the brake flange 138 pinned to the shaft, and friction causes the roller cage 137 to rotate with the motor shaft. Accordingly, with the motor shaft 42 rotating counterclockwise to raise the hoist and load, the roller cage 137 turns counterclockwise. Such movement of the roller cage as will be noted from Fig. 13, urges the rollers into the deep portions of the slots, and, consequently, the roller clutch is free-wheeling and disengaged.
Movement of the motor shaft to raise the load rotates the rotatable ring gear 72, the idler gears 73, 74 and the idler cage 75 in one direction. Upon stopping the motor shaft, the load acting through the reel 60 tends to rotate these parts in the opposite direction. Such slipping movement of the reel 60 due to load occurring after the motor is off," or in the event the load exceeds the power available from the motor when it is on, causes the idler gear cage 75 to rotate slightly in a counter clockwise direction as viewed in Fig. 13, relative to the motor shaft 42. Such movement engages the load-responsive clutch by urging the rollers 142 into the shallower camming portions of the slots 141 in the periphery of the roller cage, which movement results in the rollers wedging against the inside of the hub 136 on the idler cage 75.' Due to the weight of the load and the load-responsive clutch 135, .the idler gear cage 75 thus is effectively coupled directly to the motor shaft 42 by means of the wedged rollers and roller cage interposed between these elements. In order for the reel 60 to turn and unwind the cable, however, it is necessary that the motor shaft 42 turn. The motor shaft 42, however, is effectively prevented from turning by virtue of the engaged roller clutch which jams the gear train. Slip 9 t r e s. translat s istb. saet o er es wh ch P- pose in the gear train to. vent further movement.
To lower the hoist the n or shaft 42 is turned clockwise (viewed from the left in Fig. 12 To transmit i motion of the shaft 42 t the idlers 73, 74, the threaded spindle 1 3,1 retracts until stopped by a peripheral fiange' 14 5, on the shaft. During such clockwise movement of the, shaft, clutch rollers 142 are maintainedin the. shallow carnrning portions of the slots on the roller cage 13,7 peripheryand the roller cage turns with the. idler cage 75,, However, since the roller cage is free, to turn on the. shaft 42 it offers no braking force. B t 99 the el 0 r n h m ter du ts lea during lowering of the hoist, suehmovementhas the effect of turning the drive pinion 130 faster than the shaft 42, causing the threaded spindle 131 to advance into contact with the roller cage 137. Since the rollers 142 are then jammed and the roller cage is turning with the idler cage as just above described, friction produced between the threadedspindle 13 1 and the roller cage 137 prevents such overrunning movement; The load brake thus has the efiectof controlling or governing the rate ofdescent of the hoist, when it bears load, to accord with the rate the drive motor is driven. If, during the course of lowering the hoist, the drive motor is shut off, the load brake prevents further unwinding movement of the reel.
The arrangement described is particularly effective for machine operations and the like requiring the lifting of loads in the range of twenty to one hundred pounds are conventionally handled by a machine operator, as wellas loads somewhat greater than this for which the machine operator would normally have to call for assistance. It is feasible for the first time to install a hoist directly at a machine or work station, reducing operator fatigue and making it possible for women to handle jobs normally requiring the services of a man.
The invention has been described above as embodied in an air hoist, air being let in through the helically arranged conduit or air hose 30. For the purpose of supporting the air hose with its convolutions spaced uniformly apart, a coiled spring 130 of steel or other suitable metal may be threaded into the hose. Such spring not only supports the hose itself, but may also provide additional counterbalancing for the body of the hoist. It will be apparent to one skilled in the art that a motor may be used which is driven by other motive power without departing from the invention. The conduit 30 may, for example, be an electric conduit supported and reinforced by a coiled spring 130. In any event the upper end of the conduit is desirably anchored to the upper end of the cable 23. The complete combination of hoist body, cable and conduit, therefore forms an easy, transportable unit weighing but a few pounds which may be carried from one work station to another simply by unhooking the hook 24. So arranged, the conduit is out of the way, yet forms a barrier to warn others of the presence of the relatively thin steel cable when the hoist is in its lowered position.
In the following claims the term hook has been used for convenience, and it will be understood that it is intended to cover any equivalent load-engaging means. The term cable is also intended to be generic to a flexible tension member of any well-known type.
We claim as our invention:
1. In a hoist having a shaft driven by power actuated means in forward and reverse directions, a reel for receiving a load bearing cable, and a step-down drive means for transmitting power from the shaft to the reel to wind and unwind the cable, said drive means including drive members coupled together for relative movement at predetermined speeds, a load brake for preventing slip of said reel due to load, said load brake comprising in combination, a normally disengaged clutch connected between certain drive members of said drive means and effective, when engaged, to couple said drive members against rela- 1O tive movement at said predetermined speeds, and means for engaging said clutchupon slip of the reel'dueto load, so that opposing reaction forces develop in the drive msafi amsiis tha am t Prvfif un'windifig er ment ofthe'reel.
2. In a hoist having a shaft driven by power actuated means, a reel for receiving a load bearing cable and a step-down"gear train for transmitting power from the shaft to the'reel to rotate the latter and wind and unwind the cable, a load brake for preventing slip of said reel due to load, said load brake comprising in combination, a normally disengaged clutch connected between said shaft and one f the'gears of said gear train and coupling the same against relative movement, and means for engaging said clutch upon slip of said reel due to load, for develop ing opposed reaction forces in the gear train jamming the gears to prevent unwinding movement of the reel.
3. In an inverted hoist having a shaft driven by power actuated means, ar eel for receiving a load bearing cable for connection to a fixed overhead support, and a gear train having elements for transmitting power from the shaft tothereel to rotate the latter and wind and unwind the cable, a load brake for preventing slip of said reel due to load, said lead brake comprising in combination, a normally disengaged clutch connected between said shaft and one o'f the elements of said gear train and effective, when engaged, to couple said shaft and said one element against relative movement, and means for engaging said clutch upen slip of said reel due to load, for jamming the gear trainto prevent unwinding movement of the reel.
4. In an inverted hoist having a drive shaft driven by powerf actuated means, a' reel for receiving a load bearing cable for connection to a fixed overhead support, and a gear train having di'ive elements for transmitting power from the shaft to the reel to rotate the latter and wind and unwind the cable, a load brake for preventing slip of said reel due to load, said load brake comprising in combination, a normally disengaged clutch connected between elements of said gear train for coupling said drive shaft to said reel by means of a secondary connection including said clutch offering a different speed ratio than said gear train, and means for engaging said clutch upon slip of said reel due to load, effectively jamming said gear train.
5. In an inverted hoist having a drive shaft operated by power actuated means, a reel for receiving a load hearing cable for connection to a fixed overhead support, and gear power means for transmitting drive from the shaft to the reel to wind and unwind the cable including a drive gear driven by said shaft, an idler gear meshing therewith, and drive elements coupling said idler gear to the reel, a load brake for preventing slip of said reel due load, said load brake comprising in combination, a normally disengaged clutch connected to said drive gear and one of said drive elements in said gear drive means for providing a secondary coupling between said drive and idler gears, and means for engaging said clutch upon slip of said reel, for jamming said drive and idler gears against relative movement to prevent unwinding movement of the reel.
6. In a hoist having a hoist body, a reel rotatably mounted therein and a motor mounted in said hoist body to one side of said reel, said motor having a motor shaft mounted coaxially of the reel and having one end extending to the other side thereof, a step-down drive connection between the said one end of the motor shaft and the reel for rotating said reel, said drive connection comprising in combination, idler gears and a cage for supporting said idler gears with said motor shaft coaxially arranged in said cage, a drive gear for coupling said one end of the shaft to said idler gears for driving the latter, and a load brake for preventing slipping movement of said reel due to load, comprising a clutch actuable upon such movement for connecting said cage and said shaft,
I I for developing opposing reaction forces in the step-down drive jamming the driveand idler gears against relative movement to prevent unwinding movement of the reel.
7. In a hoist having a hoist body, a reel rotatably mounted therein, and a motor mounted in said hoist body, a step-down drive connection for rotating said reel, said drive connection comprosing in combination, idler gears coupled for moving said reel, a cage for supporting said idler gears, a drive shaft coaXially arranged in said reel, a pinion carried by the drive shaft and meshing with said idler gears, means coupling said pinion and drive shaft, said drive shaft being positively driven by said motor in forward and reverse directions to rotate the reel and raise and lower a load, a load brake for preventing slipping movement of said reel due to load, comprising a clutch for connecting said drive shaft and said cage, and means actuable upon such slipping movement of said reel for engaging said clutch to directly connect said cage and said drive shaft and effectively jam said drive connection to prevent movement of said reel.
8. In a hoist the combination comprising, a hoist body, a reel rotatably mounted therein, a motor mounted in said hoist body, a step-down drive connection providing a primary coupling for rotating said reel, said drive connection comprising a shaft, said shaft being positively driven by said motor in forward and reverse directions, step-down gearing between said shaft and said reel to rotate the same and raise and lower a load, a load brake for preventing slipping movement of said reel due to load, comprising a clutch for connecting elements of said step down gearing, and means actuable upon such slipping movement engage said clutch to provide a secondary coupling offering a different gear ratio from said primary coupling and effectively jam said primary coupling to prevent movement of said reel.
9. Ina hoist the combination comprising a hoist body having a hook on the underside of said body for carrying a load, a reel rotatably mounted therein,'a cable having, one end wound about saidreel and having its other end arranged for connection to a fixed overhead support, a motor mounted in said hoist body to one side of said reel and having a step-down drive connection for rotating said reel, said drive connection comprising a fixed ring gear and a movable ring'gear of slightly different diameter arranged adjacently and to the other side of said reel in said hoist body, said movable ring gear being coupled to said reel for movement therewith and said fixed ring gear being mounted in the hoist body as a differential member, idler gears spanning said ring gears and having portions of unlike diameters meshing therewith, a cage for supporting said idler gears, a shaft coaxially arranged in said reel and said cage for coupling said motor and said idler gears, and a load brake in said drive connec tion for preventing slipping movement of said reel due to load, including a clutch actuable upon such movement of said reel, for coupling said cage'and said sh-aft by means of a secondary connection offering a different gear ratio than is employed in said step-down drive, for developing reaction forces in said drive to prevent movement of said reel.
References Cited in the fileof this patent UNITED STATES PATENTS 771,761 Barrow Oct. 4, 1904 2,372,026 Smith Mar. 20, 1945 2,500,326 Shafi Mar. 14, 1950 2,701,974 Miller Feb. 15, 1955 2,727,604 Robertson Dec. 20, 1955
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Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1152237B (en) * 1960-08-16 1963-08-01 Demag Zug Gmbh Electrically driven small hoist
US3858845A (en) * 1972-03-24 1975-01-07 Hugo Grote Manually operable lifting apparatus
DE2513031A1 (en) * 1975-03-25 1976-10-07 Demag Ag LIFTING EQUIPMENT
US4196889A (en) * 1978-02-23 1980-04-08 Astro Development Hand-held powered portable winch
USRE33303E (en) * 1981-06-25 1990-08-21 Deuer Manufacturing Inc. Tire lift/carrier
US4969630A (en) * 1981-06-25 1990-11-13 Deuer Manufacturing Inc. Tire lift/carrier
WO1990015773A2 (en) * 1989-06-21 1990-12-27 Sparton Corporation Sheave assembly for a tire lift/carrier winch
US5100106A (en) * 1981-06-25 1992-03-31 Deuer Manufacturing Inc. Tire lift/carrier
EP0586029A1 (en) * 1992-09-03 1994-03-09 MANNESMANN Aktiengesellschaft Lifting apparatus with a lifting device
US20040001544A1 (en) * 2002-06-28 2004-01-01 Microsoft Corporation Motion estimation/compensation for screen capture video
US20050179018A1 (en) * 2004-02-18 2005-08-18 Yong Wang Apparatus for defining a passageway through a composition
US20050279978A1 (en) * 2004-06-07 2005-12-22 Yuan-Hsiang Huang Cable winch structure
US7156585B2 (en) 2004-02-18 2007-01-02 Pettibone, Llc Method and apparatus for drawing a mole through a composition
US20130056694A1 (en) * 2011-09-07 2013-03-07 Stephen P. WILKINS Gear reduction assembly and winch including gear reduction assembly
US8808130B2 (en) 2010-09-13 2014-08-19 Wilkins Ip, Llc Gear reduction assembly and winch including gear reduction assembly
US20190106308A1 (en) * 2017-10-05 2019-04-11 Tyler Truss Systems, Inc. Moisture proof sleeve block
US11352102B2 (en) * 2019-12-06 2022-06-07 Zhejiang Ocean University Net hauler for trawler

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US771761A (en) * 1903-07-30 1904-10-04 Pedrick And Ayer Company Power-hoist.
US2372026A (en) * 1942-03-06 1945-03-20 Manning Maxwell & Moore Inc Hoist load brake
US2500326A (en) * 1947-03-10 1950-03-14 Keller Tool Co Two-speed hoist
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US2727604A (en) * 1952-11-10 1955-12-20 Estand Inc Winch release mechanism

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US771761A (en) * 1903-07-30 1904-10-04 Pedrick And Ayer Company Power-hoist.
US2372026A (en) * 1942-03-06 1945-03-20 Manning Maxwell & Moore Inc Hoist load brake
US2500326A (en) * 1947-03-10 1950-03-14 Keller Tool Co Two-speed hoist
US2701974A (en) * 1949-02-10 1955-02-15 M And W Patents Ltd Change speed gearing
US2727604A (en) * 1952-11-10 1955-12-20 Estand Inc Winch release mechanism

Cited By (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1152237B (en) * 1960-08-16 1963-08-01 Demag Zug Gmbh Electrically driven small hoist
US3858845A (en) * 1972-03-24 1975-01-07 Hugo Grote Manually operable lifting apparatus
DE2513031A1 (en) * 1975-03-25 1976-10-07 Demag Ag LIFTING EQUIPMENT
US4196889A (en) * 1978-02-23 1980-04-08 Astro Development Hand-held powered portable winch
USRE33303E (en) * 1981-06-25 1990-08-21 Deuer Manufacturing Inc. Tire lift/carrier
US4969630A (en) * 1981-06-25 1990-11-13 Deuer Manufacturing Inc. Tire lift/carrier
US5100106A (en) * 1981-06-25 1992-03-31 Deuer Manufacturing Inc. Tire lift/carrier
WO1990015773A2 (en) * 1989-06-21 1990-12-27 Sparton Corporation Sheave assembly for a tire lift/carrier winch
US5415377A (en) * 1989-06-21 1995-05-16 Sparton Corporation Sheave assembly for a tire lift/carrier winch
WO1990015773A3 (en) * 1989-06-21 2004-04-29 Sparton Corp Sheave assembly for a tire lift/carrier winch
EP0586029A1 (en) * 1992-09-03 1994-03-09 MANNESMANN Aktiengesellschaft Lifting apparatus with a lifting device
US20040001544A1 (en) * 2002-06-28 2004-01-01 Microsoft Corporation Motion estimation/compensation for screen capture video
US20050179018A1 (en) * 2004-02-18 2005-08-18 Yong Wang Apparatus for defining a passageway through a composition
US7156585B2 (en) 2004-02-18 2007-01-02 Pettibone, Llc Method and apparatus for drawing a mole through a composition
US7351011B2 (en) 2004-02-18 2008-04-01 Pettibone, Llc Apparatus for defining a passageway through a composition
US20050279978A1 (en) * 2004-06-07 2005-12-22 Yuan-Hsiang Huang Cable winch structure
US7000904B2 (en) * 2004-06-07 2006-02-21 Yuan-Hsiang Huang Cable winch structure
US8808130B2 (en) 2010-09-13 2014-08-19 Wilkins Ip, Llc Gear reduction assembly and winch including gear reduction assembly
US20130056694A1 (en) * 2011-09-07 2013-03-07 Stephen P. WILKINS Gear reduction assembly and winch including gear reduction assembly
US9120655B2 (en) * 2011-09-07 2015-09-01 Wilkins Ip, Llc Gear reduction assembly and winch including gear reduction assembly
US10131524B2 (en) 2011-09-07 2018-11-20 Wilkins Ip, Llc Gear reduction assembly and winch including gear reduction assembly
US20190106308A1 (en) * 2017-10-05 2019-04-11 Tyler Truss Systems, Inc. Moisture proof sleeve block
US10815102B2 (en) * 2017-10-05 2020-10-27 Mark C. Dodd Moisture proof sleeve block
US11352102B2 (en) * 2019-12-06 2022-06-07 Zhejiang Ocean University Net hauler for trawler

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