US2907648A - Method of vaporizing a fuel - Google Patents

Method of vaporizing a fuel Download PDF

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US2907648A
US2907648A US537625A US53762555A US2907648A US 2907648 A US2907648 A US 2907648A US 537625 A US537625 A US 537625A US 53762555 A US53762555 A US 53762555A US 2907648 A US2907648 A US 2907648A
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fuel
driver
vaporizing
frequency
impedance
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US537625A
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Chapman Everett
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Nordberg Manufacturing Co
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Nordberg Manufacturing Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/34Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space by ultrasonic means or other kinds of vibrations
    • F23D11/345Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space by ultrasonic means or other kinds of vibrations with vibrating atomiser surfaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S261/00Gas and liquid contact apparatus
    • Y10S261/48Sonic vibrators

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  • Another object is a method of vaporizing a fuel by a driver element in which the element is subjected to two frequencies, one being the resonant or natural elastic frequency of the longitudinal mode while the other is the resonant frequency of th e'transversemode.
  • Another object is a method of vaporizing a fuel by simultaneously vibrating an elongated driver element on 7 both its'longitudinal' and transverse modes at the resonant or natural elastic period of each so that standing wa vers-6611 on the elements longitudinal surface will be” vaporized'by the high amplitudes produced on the transverse mode, and the rate of fuel feed and frequency of vi-bration"on the longitudinal mode are coordinated proved method for vaporizing-a liquid, fdrexample a 5 fuel, by placing the liquid in a zone of treatment and subjecting it to high acceleration forcesv by means of high frequency mechanical vibrations.
  • Another object is a new and improved method "of vapor izing a selected fuel in a more efficient mannerby the coordinating or synchrouizing'th'e characteristics of par ticular fuel worked upon, the height of the column of fuel undergoing treatment, the natural frequency-of the work piece used to impart mechanical vibration to the fueL'the frequency of the medium used to produce mechanical vibration in the workpiece; and the pressure and temperature in the space surrounding the working zone.
  • Another object is a method of atomizing or vaporizing fuel or the like in a" more efiicient manner by properly matching the mechanical impedances of the fuelcolumn and the'work piece.”
  • Y r Another object is a method of vaporizing fuel to form an air fuel mixture for aninternal combustion engine 'or the like.
  • Another object is a new and improved apparatus'for producing the desired mechanical vibrations for the above.
  • Another object is a mechanical vibration producer or driver which will supply the desired mechanical vibration at the desired frequency but is nevertheless made of inexpensive elements all of which can be obtained as standard items.
  • Another object is a method generally of the type in if so that the impedance of the standing Waves due to their height matches the transverse impedance of the driver element.
  • Figure 6 is a perspective of a bundle type quarter wave b r dr T T7 is a side view of a lamination for a cylinquarter wave, bar driver;
  • Figure 8 is a. perspective, partly in section, of a focusing driver
  • Figure 10 is a further variation similar to Figure 8;
  • Figure 11 is a perspective, partly broken away, show- Figures 1 and 2, I'have shown What can be consider'edany suitable base 10 supporting what I shall term a- 'crys'taL'Work piece,' driver element, -or stack 12.
  • Another object is a method. of vaporizing fuel for an internal combustion engine by a driver element with itshaveshown a cylindrical object positioned generally upright having selected inside and outside diameters, height, and wall thickness.
  • the upper surface 14 of the crystal or stack can be generallyhorizontal and is in effect an annular'workin'g station or treatment zone. In this zone I position a selected mount of a suitable substance, indicated 'general1y'at'16, which I desire to atomize or vaporize in a manner to be set forth hereinbelow.
  • the driver mechanism 12 has a predetermined frequency of vibration induced in it which is transmitted to the substance 16in 'the working zone.
  • the liquid re'fejr ably a fuel, will form a vapor as at 28 in a moving air stream to form a vapor-air mixture'to beused as thefuel supply for an internal combustion engine, an oil heater or the like.
  • Producing the desired frequency of mechanical vibration in the stack or driver can be accomplished in 'a number of ways.
  • . 4 able pump or other type of feeding means can be used to" control the'unit properly.
  • the important point is that the fuel can be maintained in the working zone at a generally constant head or level which is selected so that the impedance of the driver element is matched to the impedance of the driven element.
  • a large number of materials exhibit what are termed A electrostrictiveand magnetostric'tive characteristics. This is to say that a particular material'will'ex'pand and contract at a rapid rate whensubjected to an alternating voltage or a-magneticfield. For example, if an alternating magnetic field is applied to nickel it"co'nstricts. When the field is released, the nickeljexpands.- If a'high 'frfefquency magnetic field is used, the nickel will vibrate rapidly. When the same magnetic field is applied to Permalloy, it exhibitsthe opposite characteristic by expanding when the field is applied and contracting when the field is released.
  • any-quantity of the substance 16, positioned in; the Working zone will atomize: when subjected to the mech anical accelerations of the crystal, however one of; the important objects of my invention is to so relate the amount of the substance being worked upon to the characteristics of the crystal or stack and to thecharacteristics of the source of energy so that the'substance; will b'e-vaporized very -efiiciently.
  • object is-to -vary theheight of; the column of substance-in;
  • Neoprene rings .30 sna s have-been secured-around;the-top of the crystal to fprni an annular channel 34.- .A 'manifold3,6 ;upp1ied .withfuel-from a suitable source throughgan inlet 38 havi;ng.-a suitable -va1ve 40. communicates :with this channeljb a, plurality of radial inlet tubes ;.42 which-can be spaced in any suitable -manner pourhat liquid is supplied .to :the working zone;or.station': at altpluralityof points. suit?
  • the driver element convert as much of the'energy as possible frbmfthe source into mechanical vibrationsfarid notiiito' heat. For example some metals will heatiup rapidly "due to eddy currents generated in them, andlaminations canbe resorted to reduce heating.
  • Figure 61 have-shown another type of quarter-wave length barhaving a base or' mounting 58 and a plurality of extended rods which form a bundle 60, and such a driver, when subjected to a frequency which would cause a resonant vibration on the longitudinal mode, would produce veryhigh amplitudes and effective atomization at the outer ends of each rod as well as in the interstices between them due to a pumping or squeezing action.
  • Figure 7 I have shown another driver element similar to Figure 5 except that the base of the quarter wave length bar has been formed into a circle 62 with each bar 64 having radial sides projecting inwardly toward a common center point.
  • Figure 7 represents merely a lamination and a plurality of such laminations could be secured to- ;gether to form a vertical cylinder of a suitable length :similar to the cylinder of Figures 1 and 2 and fuel could flow down over the inner surface 65 of each bar.
  • FIG 8 I have shown a suitable tank 66 with an 'arcuate driver element 68 having a suitable inlet line 70 for fuel and a control valve 72 of any suitable type.
  • the driver element can be considered a segment of the Figure 7 element and each of the quarter wave length bars 75 is an integral part of the base and converges to a center or focal point 74 forming a focal line generally at the surface of the liquid in the tank.
  • the distance from the end surfaces 76 of the bars to the focal line 74 has been exaggeratedin'the drawing for purposes of illustration, and it may be the height of a columnof fuel having a mechanical impedance which will match the mechanical impedance of the driver and the electrical impedance of the source of energy.
  • the fuel at the focal line 74 will be sub- -jected to the combinedaction of all of the quarter wave length bars which produces violent atomization, and additionally matching the impedance, which steps upatomization-further.
  • Thedriver has been submerged in the fuel tank so that any-heat losses in the driver element due to eddy currents will'be recovered in the fueljandiexcess fuel could be piped out of the bottom of the tank and recycled through a suitable filter toprevent the collection of sludge in the grooves of the-driver.
  • a driver element 78 in the form of a cylinder like Figure l with fuel being fed to the upper edge through a suitable nozzle, indicated by the arrow 8Q,'in amounts such that the fuel will flow down the sides of the cylinder.
  • j'I have shown six such standing waves 82, however more or less could be set up depending upon the frequency. applied to the longitudinal mode.
  • the rate of fuel feed and the frequency for setting up the standing waves are related or selected so that the height or thickness of thefuel in the waves gives a mechanical impedan ce that will match the mechanical impedance of the driver element on its radial model
  • Each standing wave in effect constitutesa separate jet or atomizer.
  • the cylinder is thinner and the nozzle 86 emits fuel on the upper edge so that it flows down over both the inside and outside surfaces.
  • the driver is vibrated on its longitudinal modeto set up the standing waves in the same manner as explained with reference to Figure 9 andthe second frequency is applied so that each standing wave will be atomized violently with its impedance matched to the impedance of the crystal on the radial; mode; I have only shown one nozzle 86, and a plurality could be usedor a continuous cylindrical'nozzle or trough could be used so that the fuel would float uniformly over the entire inner and outer surfaces.
  • FIG. 11 I have shown a section of a manifold '87 for an internal combustion engine which has a plurality of vertical slats 88 positioned across it disposed in the direction of air flow to prevent a restriction.
  • a suitable fuel line 89 leads to a fuel manifold 90 having a plurality of nozzles 91, one for each slat, leading to a trough 92 having a plurality of openings so that fuel will be supplied to the top of each plate or slat at a uniform rate.
  • the fuel will flow down both sides of the slats and each slat has twofrequencies applied to it, one to produce a resonant vibration in the longitudinal mode so the standing waves in the fuel will be set up on each surface, and the other to produce a vibration in the radial or transverse mode so that the fuel in each of the standing waves will be violently atomized with matched impedances.
  • the slats can be equally spaced and the air flow through the manifold will pick up the atomized fuel and form an air fuel mixture of the proper proportion or ratio which is carried to the engine for combustion purposes.
  • V-shaped trough 93 having two side surfaces each of which is supplied with fuel, either along the upper edge 94 or along the side edges 96, depending upon whether the trough is positioned flat or turned on end.
  • the driver or trough has mechanical vibrations generated in it which produce a resonant condition on the longitudinal mode set up the standing wave indicated diagrammatically at 98 and at the same time resonant vibration on the radial mode kicks off or atomizes the fuel violently in each of the waves.
  • the dimensions of the element are selected so that the radial mode is a harmonic of the longitudinal mode, and the selected frequency for the longitudinal mode is such that the height of the standing waves produce a mechanical impedance which matches the mechanical impedance of the driver on its radial mode and the electrical impedance of the source.
  • one frequency can be used to perform both the set up and the kick 01f.
  • FIG. 13 I have shown two driver elements 100 connected together at each end by suitable welds 102 .but spaced from each other to provide a gap 104.
  • a rubber pipe or the like 106 maintains a static head of fuel in the gap and the driver elements are subjected to mechanical vibrations on the longitudinal mode so that the gap or slot rapidly increases and decreases in width, in efiect an opening or closing action, so that thefuel in the gap is pumped or squirted at the same time that it is subjected to the atomizing action of the mechanical accelerations.
  • FIG. 14 through 17 Ihave shown another form of driver or transducer which has a quarter wave length bar 108 connected to a foundation or base 110 through suitable welds 114 providing a gap 116 so that fuel can be fed upwardly by a suitable rubber tube or the like 118 to maintain a static head in the slot.
  • the driver is subjected tomechanical vibrations at a selected frequency to set up resonant'vibrations on the radial mode, the end of the bar will cantilever to efiect a squeezing action in the slot.
  • the bar has first bent upwardly to provide a capillary intake of fuel into the opening, and in Figure 17 the bar has cantilevered downwardly to squeeze a discharge of fuel up wardly at 119.
  • This arrangement can 'be termed a rocking pump.
  • Such a pumping action could be obtained between two driver elements such as in Figure 13 by having separate mountings for each. element and only vibrating one of the elements'on its longitudinal mode, the other element being stationary constituting an'anvil with the vibrating element acting as a hammer.
  • the invention can be used to atomize all types of fuel, from the most viscous to the thickest gum, and I have found that a thicker fuel, for example, grade 6, can be atomized effectively by adding a small amount of grade 2 fuel which is far less viscous. Any other suitable catalytic agent which promotes vaporization could be used.
  • thevapor- 'izer 'could be put either aheadsof FOX behind the supercharger and intercooler'or between-them depending upon whether low pressures or'high pressures or high temperatures are thetmost'efiective with theunit.
  • the vibrators or drivers in Figures 3-12 are intended to be electrostrictive andtheir surfaces wouldbe coated with a suitable metal and connected by suitable leads to a source of energy. It should also be understood that the drivers could be magnetrostrictive.
  • a method of vaporizing a selected fuel including the steps of positioning acolu'mn of such fuel in a workingzone adjacent a working element, vaporizing the fuel by inducing-mechanical vibrations at a selectedultrasonic frequency in the element at right angles to the column of fuel and thereby subjecting the column of fuel to .mechanical vibration, matching-the impedance oflthe column of-fuel,due at least:in.part to its height, to the impedance of the element, passing air across the column, and mixing the vaporized fuel withithe air. to form a fuel-Lair mixture.
  • a method of vaporizing a fuel includingithe steps of positioninga body of such fuel in an enclosed working zone, subjecting such body. in the zone to the mechanical :vibrations of a working element, matching the impedance of the body, due at least inpart to the thickness of the body and the temperature and pressure of the atmosphere surrounding and in the zone, to v the impedance ofthe working element passing a current of air across the column, mixing the fuel with the air to form an air-fuel mixture, and withdrawing the resulting mixture to apoint of use.
  • the methodzof claim 2 characterized by and including the step of maintaining the body of the fuel at a predetermined thickness as :the'fueltis vaporized by feeding additional fuel into :the working zone sothat itsimpedance is continually matched to the impedance of the working element.
  • Amethod of vaporizing a selected fuel including the stepsof positioning a column of such fuel in a work zone, adjacent a workpiece, inducing mechanical vibrations in the work piece; generally at right angles to the column of fuel from anoutside source, tuning the frequency from the outside source'to the natural frequency of the :work piece, subjectingthe columnof fuel in the working zone to the mechanical vibrations of the Work piece matching the impedance of the column of fuel, due at least in part to the height of the column and the temperature and the pressurerof the atmosphere surrounding the zone, to-the impedance'of the work piece by varying the height of the column of fuel to vaporize the fuel, mixing the thus vaporized fuel with air in a predetermined proportion'to form a fuel-air mixture, and supplying the mixture 10 a point of use.
  • a method of vaporizing a fuel by an elongated driver element having a flat side including the steps .of supplying the'fuel at a predetermined rate to the flat side of the element, simultaneously vibrating the element at selected frequencies resonant to the material frequencies of the element on both its longitudinal and lateral'modes, and passing an air current across the element during such vibration to form an air-fuel mixture.
  • a method of vaporizing a selected fuel by an elongated driver'element-having a flat side including the steps of selecting alength and thickness for the element such that the resonant frequencies ofvibration on the longitudinal, and lateral modes will be harmonics of each other, supplying fuel to the side surface at apreselected rate, inducing mechanical vibrations into the element at a frequency in the ultrasonic range and resonant to one of its modes to thereby subject the fuel to such vibrations to vaporize the fuel, and, at the same time, drawing the vaporized fuel away from the element with an air current to form a fuel-air mixture.
  • a method of vaporizing a liquidfuel including the steps of defining a limited working zone between a pair of opposed working elements, maintaining a column of liquid in the zone between the elements, vaporizing the fuel by inducing ultrasonic mechanical vibrations in at least one-of the elements so that at least one element will I function as a driver and the other as an anvil, passing an air current by the elements, and mixing the vaporized fuel with the air current to form a fuel-air mixture.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Special Spraying Apparatus (AREA)

Description

Oct. 6, 1959 E. CHAPMAN I 2,907,648
' METHOD OF VAPORIZING A FUEL Filed Sept. 30, 1955 5 Sheets-Sheet 1 &
ZyJZzr/rer arzer .iziorn 5 Oct." 6, 1959 E. CHAPMAN METHOD OF VAPORIZING A FUEL Filed Sept. 30.1955- 5 Sheets-Sheet 2 In ven 2502" .ZUQi GZZ (ha amen? ZyParJrer g C'arZer it torn eys Oct. 6, 1959 E. CHAPMAN METHOD OF VAPORIZING A FUEL 5 Sheets-Sheet 3 Filed Sept. 30. 1955 in yen for r Z'z/er'ezt Char 0M0 6] .ParZ'er 5 Carzer" ifiarneys E. CHAPMAN METHOD OF VAPORIZING A FUEL 5 Sheets-Sheet 4 Filed se pt. so. v1955 Invonzor Oct 6,1959 E. CHAPMAN 2,907,643
mmon OF VAPORIZING A FUEL Filed Sept. 30, 1955 5 Sheets-Sheet 5 In van for Ivereai C'a vmarz U ittd States .Tlhis inventionfreside s'the field'of methods and ap paratus for vaporizing or atomizing ajsubstance by the use of mechanical vibrations and is in thenature of a method and apparatus wherebya given liquid "canbe effectively atomized ordispersed as a fog" or aerosol withaminimumenergy. I
A primary objectof my invention'ida new and-im- 2,907,648 r e oct. 6, 195a 7 siirface fofitheielenientand the crest of the waves are atomized by an harmonic vibration on the' transverse mode.
. Another object is a method of vaporizing a fuel by a driver element in which the element is subjected to two frequencies, one being the resonant or natural elastic frequency of the longitudinal mode while the other is the resonant frequency of th e'transversemode.
" Another object is a method of vaporizing a fuel by simultaneously vibrating an elongated driver element on 7 both its'longitudinal' and transverse modes at the resonant or natural elastic period of each so that standing wa vers-6611 on the elements longitudinal surface will be" vaporized'by the high amplitudes produced on the transverse mode, and the rate of fuel feed and frequency of vi-bration"on the longitudinal mode are coordinated proved method for vaporizing-a liquid, fdrexample a 5 fuel, by placing the liquid in a zone of treatment and subjecting it to high acceleration forcesv by means of high frequency mechanical vibrations. it
Another object is a new and improved method "of vapor izing a selected fuel in a more efficient mannerby the coordinating or synchrouizing'th'e characteristics of par ticular fuel worked upon, the height of the column of fuel undergoing treatment, the natural frequency-of the work piece used to impart mechanical vibration to the fueL'the frequency of the medium used to produce mechanical vibration in the workpiece; and the pressure and temperature in the space surrounding the working zone. 1-
Another object is a method of atomizing or vaporizing fuel or the like in a" more efiicient manner by properly matching the mechanical impedances of the fuelcolumn and the'work piece." Y r Another object is a method of vaporizing fuel to form an air fuel mixture for aninternal combustion engine 'or the like. I
' Another objectis a new and improved apparatus'for producing the desired mechanical vibrations for the above. Another object is a mechanical vibration producer or driver which will supply the desired mechanical vibration at the desired frequency but is nevertheless made of inexpensive elements all of which can be obtained as standard items. I
Another object is a method generally of the type in if so that the impedance of the standing Waves due to their height matches the transverse impedance of the driver element.
Another object is a method of the above type in which a catalytic agent is added to a heavy fuel to promote vaporization and dispersion as an aerosol. I 7 Other objects willa'ppear from time to time in the ensuing specification and drawings in which: 1 Figure his" l plan view. of. an 'apparatusfor' carrying outm y basic concept; "Figure 2 is a's'ec-tionltaken along line 22 of Figp r yv "Figure 3 is a half wayebar driver; 4 "j Fight-e4 is a quarterfwav'e bar driver;
' igure*51s ajpersiaective view of a laminated, mul: tiple quarter wave bar driver;
Figure 6 is a perspective of a bundle type quarter wave b r dr T T7 is a side view of a lamination for a cylinquarter wave, bar driver;
' Figure 8 is a. perspective, partly in section, of a focusing driver;
* Figure?9 is}a vertical'section through a cylindrical driver element-of a variant form;
" Figure 10 is a further variation similar to Figure 8; Figure 11 is a perspective, partly broken away, show- Figures 1 and 2, I'have shown What can be consider'edany suitable base 10 supporting what I shall term a- 'crys'taL'Work piece,' driver element, -or stack 12. I
vaporizing a liquid fuel. in a working zone between a pair of driver. elements, at least one of which is subjected to ultrasonic vibration toproduce a violent squirting or pumpingaction. y i 7 t ,7
Another object is a method. of vaporizing fuel for an internal combustion engine by a driver element with itshaveshown a cylindrical object positioned generally upright having selected inside and outside diameters, height, and wall thickness. The upper surface 14 of the crystal or stack can be generallyhorizontal and is in effect an annular'workin'g station or treatment zone. In this zone I position a selected mount of a suitable substance, indicated 'general1y'at'16, which I desire to atomize or vaporize in a manner to be set forth hereinbelow.
I desire to subject the substance 16 to mechanical vibrations at a predetermined frequency, and to do this both the'inside' and outside of thestack are provided with metallic covers or plates 'at 18 and 20- which function as electrodes andare-connected to a source of current 22 by suitable leads. 24 and'26. It should be understood that the invention is not necessarily limited to-this particular driver mechanism because I have only shown it to set V forth the fundamentals of the invention.
To carry out my invention the driver mechanism 12 has a predetermined frequency of vibration induced in it which is transmitted to the substance 16in 'the working zone. In response to these vibrations the liquid, re'fejr ably a fuel, will form a vapor as at 28 in a moving air stream to form a vapor-air mixture'to beused as thefuel supply for an internal combustion engine, an oil heater or the like.
Producing the desired frequency of mechanical vibration in the stack or driver can be accomplished in 'a number of ways.
. 4 able pump or other type of feeding means can be used to" control the'unit properly. The important point is that the fuel can be maintained in the working zone at a generally constant head or level which is selected so that the impedance of the driver element is matched to the impedance of the driven element.
It is also important to tune the natural resonantfrequency of-,the-crystal or driver to the frequency of the field, andas an example" of this I have found that a five inch long bar of nickel has a natural longitudinal elastic frequency of 20,000 cycles per'se'cond, whereas a three inch bar of nickel has a resonantfrequency of 33,000
, cyclesper second. Therefore on the five inch bar I apply A large number of materials exhibit what are termed A electrostrictiveand magnetostric'tive characteristics. This is to say that a particular material'will'ex'pand and contract at a rapid rate whensubjected to an alternating voltage or a-magneticfield. For example, if an alternating magnetic field is applied to nickel it"co'nstricts. When the field is released, the nickeljexpands.- If a'high 'frfefquency magnetic field is used, the nickel will vibrate rapidly. When the same magnetic field is applied to Permalloy, it exhibitsthe opposite characteristic by expanding when the field is applied and contracting when the field is released. This phenomenais termed magneto strictive or :the magnetostriction effect, and ferromagnetic materials other than nickel have this property. As an additional example I have found that a 49% nickel-"51% iron alloy works quite effectively for this purpose, be.- cause' it is 95% as active aspure nickel but generates only about as much internal heat. i i
When a voltage is :applied .to a properly cut quartz crystal, for example,,-it constricts. Whenthe voltage is released, it expands. This istermedjelectrostrictive" or the electrostriction efiect. Other 'well;known' insulators exhibit these characteristics.
In the arrangement shown in Figure 2, for purposes of illustration; I have chosen an electrostrictivematerial for the crystal or stack andI subjected it to an alternating electric current produced by any suitable apparatus, for
example, a valve generator; Any-quantity of the substance 16, positioned in; the Working zone will atomize: when subjected to the mech anical accelerations of the crystal, however one of; the important objects of my invention is to so relate the amount of the substance being worked upon to the characteristics of the crystal or stack and to thecharacteristics of the source of energy so that the'substance; will b'e-vaporized very -efiiciently. To, do this I rnatchthe-rnechanical impedance of the substance, .Lwith the. mechanical impedance of the crystal or driver, and the electrical-impedance of the source-of energy to cause atomization at an optimum rate.
'Ijheimpedance-ofa substance .16 is influenced by .the pressure of the atomspherexabove it opposing atomization, the temperature ofithis.atmospherewhich. affects the viscosity of the liquid, and the height :or thickness of the column pf liquid-positioned; in the work zone. These same factors apply to :thecrystal or stack although atmos; pheric pressure .is much lessinfiuential. Assuming for the moment that other factors can be held constant, my
object is-to -vary theheight of; the column of substance-in;
a 20,000 cycles per second magnetic field which produces a resonant conditioniu-the'bar. Very large amplitudes can be built up in this manner. It should be borne in mind that the length of the work piece or crystal and the freguency. .of-t he alternating field applied to it are dependentiupon,theparticular material selected for the work pieceand I have only set forth-nickel as an example. But-be this asit may, oneiniportant aspect of my invention is concerned with synchronizing the frequency "of the magnetic field or voltage to the fundamental frequency of. the crystal. i
My example above was given fora magnetostrictive material, and the, same type ofltuning to produce rnaximum. amplitudes may be used withan electrostrictive material by properly selecting its length and-the frequency f h olta e pn i d i a ,,-r ,Iwish-to emphasize that certain phases of my invention arenotnecessarily restricted to anyparticular material for the =crysta1,;nor to any particular mannerforappar-atusfor producing the mechanical vibrations, although certain aspects ofan inventive nature a're present in the particular driverelernent. It should also he-borne in mind that the mechanicalimpedance ofaliguid column is a function of frequency. Io-matchthem, the lower. the frequency, the
longer 'the-eolumnand vice versa ,Ihe main advantage of higherfrequencieswill be that the acceleration forces ripping the liquid apart andqa-tomi zing it go up as the s ua eofthe r q cy.- fljhe inventionis not necessarily restricted to any particu lar frequency or range. Howevenfrequencies above, the audible range are definitely recommended for obvious 1 63." 80,115, For example, Lhave'found that 20,000 cycles per second works.-qu-ite well and is not uncomfortable to the operator. V V
"The; dimensions of the particularv driver element are importantbecause theyinfiuence its natural or fundamental frequency. In ,Eigure 3 I -have shown a bar 44 which is anchoredatitsz-center-46 and has an overall length so that it functions. as a half wave lengthbar, the wavelength be- I ingtshoumsdiagrammatically across it. When suchabar 2 its resonantfrequency.v it functions ;as a'quarter wave the workingzone until the mechanicalimpedance of the I substance matches the mechanical impedance of .-the driver or stackand the electrical.impedanceofthe-source of energy. 1 t
In Figure 2 I have shown a; proposed; set up which can be used for this'purpose. Neoprene rings .30 sna s; have-been secured-around;the-top of the crystal to fprni an annular channel 34.- .A 'manifold3,6 ;upp1ied .withfuel-from a suitable source throughgan inlet 38 havi;ng.-a suitable -va1ve 40. communicates :with this channeljb a, plurality of radial inlet tubes ;.42 which-can be spaced in any suitable -manner soithat liquid is supplied .to :the working zone;or.station': at altpluralityof points. suit? length bar, shown diagrammatically, and high amplitudes canialsmbe:built-up-on-theiendgsurfaceof the bar. In either: case, ifrfuel were;supplied to theends of the3bars, itwoul dgbezatomized bythe high accelerations. The side surfaces could be coated with a suitable metal and connected rtoa sourceof energy, asin Figures land 2.
It is important thatthe driver element convert as much of the'energy as possible frbmfthe source into mechanical vibrationsfarid notiiito' heat. For example some metals will heatiup rapidly "due to eddy currents generated in them, andlaminations canbe resorted to reduce heating. ni- Fi'gurefi 'Fhave shown alaminateddriver element'having 'acommon base 52 for a" pluralityof quarter wave length bars' 54l-madeup of aplur'ality'of laminations secured together any 1 suitable manner;- Each quarter waveslength bar wouldproduce high. amplitudesponits longitudinalmode,,andfuel-icquld he-supplied to-the end surfaces either byla suitable nozzle arrangement or bysubmerging the driver in a tank to a predetermined depth.
1 In Figure 61 have-shown another type of quarter-wave length barhaving a base or' mounting 58 and a plurality of extended rods which form a bundle 60, and such a driver, when subjected to a frequency which would cause a resonant vibration on the longitudinal mode, would produce veryhigh amplitudes and effective atomization at the outer ends of each rod as well as in the interstices between them due to a pumping or squeezing action.
' In Figure 7 I have shown another driver element similar to Figure 5 except that the base of the quarter wave length bar has been formed into a circle 62 with each bar 64 having radial sides projecting inwardly toward a common center point. Figure 7 represents merely a lamination and a plurality of such laminations could be secured to- ;gether to form a vertical cylinder of a suitable length :similar to the cylinder of Figures 1 and 2 and fuel could flow down over the inner surface 65 of each bar.
In Figure 8 I have shown a suitable tank 66 with an 'arcuate driver element 68 having a suitable inlet line 70 for fuel and a control valve 72 of any suitable type. The driver element can be considered a segment of theFigure 7 element and each of the quarter wave length bars 75 is an integral part of the base and converges to a center or focal point 74 forming a focal line generally at the surface of the liquid in the tank. The distance from the end surfaces 76 of the bars to the focal line 74 has been exaggeratedin'the drawing for purposes of illustration, and it may be the height of a columnof fuel having a mechanical impedance which will match the mechanical impedance of the driver and the electrical impedance of the source of energy. Thus the fuel at the focal line 74 will be sub- -jected to the combinedaction of all of the quarter wave length bars which produces violent atomization, and additionally matching the impedance, which steps upatomization-further. "Thedriver has been submerged in the fuel tank so that any-heat losses in the driver element due to eddy currents will'be recovered in the fueljandiexcess fuel could be piped out of the bottom of the tank and recycled through a suitable filter toprevent the collection of sludge in the grooves of the-driver.
In Figure 9 I have shown a driver element 78 in the form of a cylinder like Figure l with fuel being fed to the upper edge through a suitable nozzle, indicated by the arrow 8Q,'in amounts such that the fuel will flow down the sides of the cylinder. I intend to apply two frequencies to the cylinder, one a resonant frequency of the crystal or stack in' its longitudinal mode so that the crystal will set up standing Waves around its surface, and the other a resonant frequency of the crystal in'its radial mode so that the crystal will create maximum amplitudes on its radial mode to violently vaporize the fuel in each of the standing waves. j'I have shown six such standing waves 82, however more or less could be set up depending upon the frequency. applied to the longitudinal mode. In any event the rate of fuel feed and the frequency for setting up the standing waves are related or selected so that the height or thickness of thefuel in the waves gives a mechanical impedan ce that will match the mechanical impedance of the driver element on its radial model Each standing wave in effect constitutesa separate jet or atomizer.
In Figure 10 the cylinder is thinner and the nozzle 86 emits fuel on the upper edge so that it flows down over both the inside and outside surfaces. The driver is vibrated on its longitudinal modeto set up the standing waves in the same manner as explained with reference to Figure 9 andthe second frequency is applied so that each standing wave will be atomized violently with its impedance matched to the impedance of the crystal on the radial; mode; I have only shown one nozzle 86, and a plurality could be usedor a continuous cylindrical'nozzle or trough could be used so that the fuel would float uniformly over the entire inner and outer surfaces.
In Figure, 11, I have shown a section of a manifold '87 for an internal combustion engine which has a plurality of vertical slats 88 positioned across it disposed in the direction of air flow to prevent a restriction. A suitable fuel line 89 leads to a fuel manifold 90 having a plurality of nozzles 91, one for each slat, leading to a trough 92 having a plurality of openings so that fuel will be supplied to the top of each plate or slat at a uniform rate. The fuel will flow down both sides of the slats and each slat has twofrequencies applied to it, one to produce a resonant vibration in the longitudinal mode so the standing waves in the fuel will be set up on each surface, and the other to produce a vibration in the radial or transverse mode so that the fuel in each of the standing waves will be violently atomized with matched impedances. The slats can be equally spaced and the air flow through the manifold will pick up the atomized fuel and form an air fuel mixture of the proper proportion or ratio which is carried to the engine for combustion purposes.
In Figure 12, I have shown a V-shaped trough 93 having two side surfaces each of which is supplied with fuel, either along the upper edge 94 or along the side edges 96, depending upon whether the trough is positioned flat or turned on end. In each case the driver or trough has mechanical vibrations generated in it which produce a resonant condition on the longitudinal mode set up the standing wave indicated diagrammatically at 98 and at the same time resonant vibration on the radial mode kicks off or atomizes the fuel violently in each of the waves. The dimensions of the element are selected so that the radial mode is a harmonic of the longitudinal mode, and the selected frequency for the longitudinal mode is such that the height of the standing waves produce a mechanical impedance which matches the mechanical impedance of the driver on its radial mode and the electrical impedance of the source. Thus one frequency can be used to perform both the set up and the kick 01f.
In Figure 13 I have shown two driver elements 100 connected together at each end by suitable welds 102 .but spaced from each other to provide a gap 104. A rubber pipe or the like 106 maintains a static head of fuel in the gap and the driver elements are subjected to mechanical vibrations on the longitudinal mode so that the gap or slot rapidly increases and decreases in width, in efiect an opening or closing action, so that thefuel in the gap is pumped or squirted at the same time that it is subjected to the atomizing action of the mechanical accelerations.
In Figures 14 through 17 Ihave shown another form of driver or transducer which has a quarter wave length bar 108 connected to a foundation or base 110 through suitable welds 114 providing a gap 116 so that fuel can be fed upwardly by a suitable rubber tube or the like 118 to maintain a static head in the slot. When the driver is subjected tomechanical vibrations at a selected frequency to set up resonant'vibrations on the radial mode, the end of the bar will cantilever to efiect a squeezing action in the slot. In Figure l6'the bar has first bent upwardly to provide a capillary intake of fuel into the opening, and in Figure 17 the bar has cantilevered downwardly to squeeze a discharge of fuel up wardly at 119. This arrangement can 'be termed a rocking pump. Such a pumping action could be obtained between two driver elements such as in Figure 13 by having separate mountings for each. element and only vibrating one of the elements'on its longitudinal mode, the other element being stationary constituting an'anvil with the vibrating element acting as a hammer.
The invention can be used to atomize all types of fuel, from the most viscous to the thickest gum, and I have found that a thicker fuel, for example, grade 6, can be atomized effectively by adding a small amount of grade 2 fuel which is far less viscous. Any other suitable catalytic agent which promotes vaporization could be used.
In general a number of additives could be used for the ization Or vaporization of fuels for internal combustion engines. degree of efficiency of vaporization of the fuel from :the working zone :is influenced by the environ mental conditions, aforexample, the temperature and pressure of the air surrounding or moving past the working zone. In .the case of ian internal combustion engine manifold it willrdeiinitelyinfiuence the degree-of Napori- -zation and will affect ithe'condition of the air-oil interface as faras its reaction to the high frequency accelerations is concerned. ilnlasupercharged engine thevapor- 'izer 'could be put either aheadsof FOX behind the supercharger and intercooler'or between-them depending upon whether low pressures or'high pressures or high temperatures are thetmost'efiective with theunit.
While Lhave shown and described the preferred form and several modifications of my invention, other substitutionsandchanges cansbemade without departing from the.inventionsfundamental theme. For example, a-num- .ber of materials could be 'used, for example barium titanate makes an excellent vibrator or crystal. I also mentioned that nickel, a nickel alloy, silicon iron or one or moreof the new sintered ferrites will also work. The metal selected should not heat excessively because its magnetostriction effect willdecrease as its temperature rises, and its curie point should'also be high. A composite driver, partly an :insulator or nonferromagnetic material might beused to reduce the eddy currentlosses to aminimurn. Y
The vibrators or drivers in Figures 3-12 are intended to be electrostrictive andtheir surfaces wouldbe coated with a suitable metal and connected by suitable leads to a source of energy. It should also be understood that the drivers could be magnetrostrictive.
I claim:
1. A method of vaporizing a selected fuel, including the steps of positioning acolu'mn of such fuel in a workingzone adjacent a working element, vaporizing the fuel by inducing-mechanical vibrations at a selectedultrasonic frequency in the element at right angles to the column of fuel and thereby subjecting the column of fuel to .mechanical vibration, matching-the impedance oflthe column of-fuel,due at least:in.part to its height, to the impedance of the element, passing air across the column, and mixing the vaporized fuel withithe air. to form a fuel-Lair mixture.
2. A method of vaporizing a fuel, includingithe steps of positioninga body of such fuel in an enclosed working zone, subjecting such body. in the zone to the mechanical :vibrations of a working element, matching the impedance of the body, due at least inpart to the thickness of the body and the temperature and pressure of the atmosphere surrounding and in the zone, to v the impedance ofthe working element passing a current of air across the column, mixing the fuel with the air to form an air-fuel mixture, and withdrawing the resulting mixture to apoint of use.
3. The method of claim 2 characterized by and including the step of subjecting the enclosed Working zone to a pressure less than atmospheric.
4. The methodzof claim 2 characterized by and including the step of maintaining the body of the fuel at a predetermined thickness as :the'fueltis vaporized by feeding additional fuel into :the working zone sothat itsimpedance is continually matched to the impedance of the working element.
5. A method of vaporizing a selected liquid fuel in.- cluding the steps-of subjecting acolumn of such liquid fuel to mechanical vibration of a vibrating workpiece at apreselected frequency in the ultrasonic range, matching the-impedance of the column, due at least in part ,to its height, tothe impedance of the work piece to atomizethe 8 liquid fuel at an optimum rate, passing a current -of across the column at. a selected velocity .to withdraw the yaporized liquid, and at {the same time, to-zform anairfuel mixture, and maintaining the heightof "the icolprnn generally constant, ,and therefore the impedance -constant, by feeding additional liquid 'fuelto h at a rate relat ed-,t'o the selected velocity of the air current. I
.6. Amethod of vaporizing a selected fuel including the stepsof positioning a column of such fuel in a work zone, adjacent a workpiece, inducing mechanical vibrations in the work piece; generally at right angles to the column of fuel from anoutside source, tuning the frequency from the outside source'to the natural frequency of the :work piece, subjectingthe columnof fuel in the working zone to the mechanical vibrations of the Work piece matching the impedance of the column of fuel, due at least in part to the height of the column and the temperature and the pressurerof the atmosphere surrounding the zone, to-the impedance'of the work piece by varying the height of the column of fuel to vaporize the fuel, mixing the thus vaporized fuel with air in a predetermined proportion'to form a fuel-air mixture, and supplying the mixture 10 a point of use.
7. A method of vaporizing a fuel by an elongated driver element having a flat side including the steps .of supplying the'fuel at a predetermined rate to the flat side of the element, simultaneously vibrating the element at selected frequencies resonant to the material frequencies of the element on both its longitudinal and lateral'modes, and passing an air current across the element during such vibration to form an air-fuel mixture.
8. The method of claim 7 characterized by and includingathe step'ofsupplyingrfuel to the flat side at a rate such that-the impedance of the height of fuel maintained on the side of the element will be matched to the natural impedance of the element. g i
9. .A method of vaporizing a selected fuel by an elongated driver'element-having a flat side including the steps of selecting alength and thickness for the element such that the resonant frequencies ofvibration on the longitudinal, and lateral modes will be harmonics of each other, supplying fuel to the side surface at apreselected rate, inducing mechanical vibrations into the element at a frequency in the ultrasonic range and resonant to one of its modes to thereby subject the fuel to such vibrations to vaporize the fuel, and, at the same time, drawing the vaporized fuel away from the element with an air current to form a fuel-air mixture.
10. A method of vaporizing a liquidfuel including the steps of defining a limited working zone between a pair of opposed working elements, maintaining a column of liquid in the zone between the elements, vaporizing the fuel by inducing ultrasonic mechanical vibrations in at least one-of the elements so that at least one element will I function as a driver and the other as an anvil, passing an air current by the elements, and mixing the vaporized fuel with the air current to form a fuel-air mixture.
11. The method of claim 10 in which ultrasonic vibrations are induced in both elements.
12. The method of claim 11 in which the elements vibrate at the same frequency.
,References Cited inthe file of this patent UNITED STATES PATENTS Grieb May. 14. .1957

Claims (1)

1. A METHOD OF VAPORIZING A SELECTED FUEL, INCLUDING THE STEPS OF POSITIONING A COLUMN OF SUCH FUEL IN A WORK ZONE ADJACENT A WORKING ELEMENT, VAPORIZING THE FUEL BY INDUCING MECHANICAL VIBRATIONS AT A SELECTED ULTRASONIC FREQUENTLY IN THE ELEMENT AT RIGHT ANGLES TO THE COLUMN OF FUEL AND THEREBY SUBJECTING THE COLUMN OF FUEL TO MECHANICAL VIBRATION, METCHING THE IMPEDANCE OF THE COLUMN OF FUEL, DUE AT LEAST IN PART TO ITS HEIGHT, TI THE IMPREDANCE OF THE ELEMENT, PASSING AIR ACROSS THE COLUMN, AND MIXING THE VAPORIZED FUEL WITH THE AIR TO FORM A FUE-AIR MIXTURE.
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3934566A (en) * 1974-08-12 1976-01-27 Ward Michael A V Combustion in an internal combustion engine
US4029064A (en) * 1976-03-18 1977-06-14 Irving J. Grace Carburetion system for internal combustion engines
US4034025A (en) * 1976-02-09 1977-07-05 Martner John G Ultrasonic gas stream liquid entrainment apparatus
US4038348A (en) * 1973-03-26 1977-07-26 Kompanek Harry W Ultrasonic system for improved combustion, emission control and fuel economy on internal combustion engines
US4064852A (en) * 1975-11-06 1977-12-27 Fulenwider Jr Hal Microwave energy apparatus and method for internal combustion engines
US4105004A (en) * 1975-11-04 1978-08-08 Kabushiki Kaisha Toyota Chuo Kenkyusho Ultrasonic wave fuel injection and supply device
US4106459A (en) * 1975-06-03 1978-08-15 Kabushiki Kaisha Toyota Chuo Kenkyusho Ultrasonic wave carburetor
US4123481A (en) * 1975-02-21 1978-10-31 Wilhelm Herold Device for carburetion of liquid fuels
US4209472A (en) * 1976-10-29 1980-06-24 Child Laboratories Inc. Fuel supply system
US4238425A (en) * 1978-09-28 1980-12-09 Ngk Spark Plug Co., Ltd. Ultrasonic humidifier
US4344404A (en) * 1976-10-29 1982-08-17 Child Francis W Fuel supply system
US4344402A (en) * 1976-10-29 1982-08-17 Child Francis W Fuel supply system
US4344403A (en) * 1976-10-29 1982-08-17 Child Frances W Fuel supply system
US4697738A (en) * 1985-05-13 1987-10-06 Vdo Adolf Schindling Ag Electrically actuatable fuel-injection valve for internal combustion engines
US4725003A (en) * 1985-05-13 1988-02-16 Vdo Adolf Schindling Ag Electrically actuatable fuel-injection valve for internal combustion engines

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US2453595A (en) * 1943-08-27 1948-11-09 Scophony Corp Of America Apparatus for dispensing liquid fuel
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US2732835A (en) * 1956-01-31 Ultrasonic
US1559116A (en) * 1924-10-16 1925-10-27 Western Electric Co Wave generating and modulating system
US1939302A (en) * 1929-04-12 1933-12-12 Edward B Benjamin Apparatus for and art of carburation
US2453595A (en) * 1943-08-27 1948-11-09 Scophony Corp Of America Apparatus for dispensing liquid fuel
US2532554A (en) * 1946-01-29 1950-12-05 Thomas D Joeck Method for atomizing by supersonic sound vibrations
US2700894A (en) * 1949-04-30 1955-02-01 Gen Electric Apparatus for ultrasonic investigation
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Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4038348A (en) * 1973-03-26 1977-07-26 Kompanek Harry W Ultrasonic system for improved combustion, emission control and fuel economy on internal combustion engines
US3934566A (en) * 1974-08-12 1976-01-27 Ward Michael A V Combustion in an internal combustion engine
US4123481A (en) * 1975-02-21 1978-10-31 Wilhelm Herold Device for carburetion of liquid fuels
US4106459A (en) * 1975-06-03 1978-08-15 Kabushiki Kaisha Toyota Chuo Kenkyusho Ultrasonic wave carburetor
US4105004A (en) * 1975-11-04 1978-08-08 Kabushiki Kaisha Toyota Chuo Kenkyusho Ultrasonic wave fuel injection and supply device
US4064852A (en) * 1975-11-06 1977-12-27 Fulenwider Jr Hal Microwave energy apparatus and method for internal combustion engines
US4034025A (en) * 1976-02-09 1977-07-05 Martner John G Ultrasonic gas stream liquid entrainment apparatus
US4029064A (en) * 1976-03-18 1977-06-14 Irving J. Grace Carburetion system for internal combustion engines
US4209472A (en) * 1976-10-29 1980-06-24 Child Laboratories Inc. Fuel supply system
US4344404A (en) * 1976-10-29 1982-08-17 Child Francis W Fuel supply system
US4344402A (en) * 1976-10-29 1982-08-17 Child Francis W Fuel supply system
US4344403A (en) * 1976-10-29 1982-08-17 Child Frances W Fuel supply system
US4238425A (en) * 1978-09-28 1980-12-09 Ngk Spark Plug Co., Ltd. Ultrasonic humidifier
US4697738A (en) * 1985-05-13 1987-10-06 Vdo Adolf Schindling Ag Electrically actuatable fuel-injection valve for internal combustion engines
US4725003A (en) * 1985-05-13 1988-02-16 Vdo Adolf Schindling Ag Electrically actuatable fuel-injection valve for internal combustion engines

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