US2720272A - Rotary propeller having twistable blades - Google Patents

Rotary propeller having twistable blades Download PDF

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US2720272A
US2720272A US291493A US29149352A US2720272A US 2720272 A US2720272 A US 2720272A US 291493 A US291493 A US 291493A US 29149352 A US29149352 A US 29149352A US 2720272 A US2720272 A US 2720272A
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blade
propeller
pitch
warp
spar
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US291493A
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David C Prince
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General Electric Co
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General Electric Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C29/00Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft
    • B64C29/02Aircraft capable of landing or taking-off vertically, e.g. vertical take-off and landing [VTOL] aircraft having its flight directional axis vertical when grounded

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  • the present invention relates to improved variable warp rotary airfoil sustaining and propelling means for convertible horizontal and vertical flight aircraft.
  • Que object is to provide an improved form of power driven convertible aircraft propelling and sustaining rotor having twistable or variable Warp blades of the articulated radially extended variable coning thrust type combined with improved control mechanism therefor capable of variably controlling not only the average pitch of the blades and he ndividu l blade p t cy lically but o selectively varying the twist or warp of the blades over a relatively wide range.
  • Another object of the invention is to provide an improvedforrn of power driven convertible propelling and sustain .g rotor having variable warp blades and control r ea or reversibly twisting or warping the blad v in eithe d rec ion n o der tha he rotor m y e used as afpushe tvpe" prop lle c pa le f ba king an aircraft Yfll'illifilly into the air as well as pushing the craft forwaidlv n ho izontal fligh ,-.A further obi t i o p o e a a iabl wa p airfoil tor convertible flishttvpe aircraft h ving a axim m warp configuration with preferred predetermined warp incrementsre rosnessi y m ro to tip- With motlern' lonstiuc i n th imp d, c n
  • the improved aircraft is provided with improved convertible form oipow jr dri e vvistabl blad propell ng nd aining rotor and variable twist and pitch control mechanism therefor in order to obtain an upward maximum stalled thrust greater than the total weight of the aircraft in landin'g and takeoff. This enables the craft to rise vertieally from the ground and to hover when the variable twist and pitch of the rotor blades are both made relatively small.
  • Indescentthe blade pitch can be slightly reversed in order to provide for continued free autorlotation in the case ofengine failure.
  • the required horizontal thrust H of, therotorbecomes much less since the lift-drag ratio '15 is provided for maintaining the of the airfoils for sustaining the weight of the improved convertible aircraft in high speed horizontal flight may vary approximately from 10 to 20.
  • the forward thrust required of the rotor is only about A or of the total weight of the plane.
  • both the blade pitch and twist necessary to produce such high speed horizontal flight is very much greater than the pitch and twist required in ascent, hovering or descent because the craft is advancing very rapidly through the air.
  • the principle of the present invention is to obtain successful convertible aircraft operation by widely varying the twist or warp conformation of the rotor blades as well as their pitch in accordance with the widely different vertical and horizontal flight conditions.
  • Each blade is variably twisted or warped retrogressively be.- tween root and tip and the pitch adjusted so as to provide in effect a substantially constant angle of incidence with respect to, the air in the relatively slow ascent, hovering, descent of the aircraft as well as in high speed horizontal flight thereof.
  • Fig. 1 is a schematic illustration of an improved form of tractor propeller convertible aircraft embodying the improve,- ments of the present invention
  • Fig. 2 is a schematic illustration of a pusher propeller convertible aircraft erubodying the improvements of the present invention
  • Fig. 3 is an enlarged perspective view of the pusher propeller convertible aircraft indicated in Fig. 2 and, showing more fully the constructional details
  • Fig. 4 is a perspective view of the improved combined variable pitch, cyclic pitch, and variable blade twist or Warp propeller con,- struction together with the coordinate control and driving elements therefor with some of these parts in, section to more clearly reveal the details of construction
  • FIG. 4a and 4b are enlarged views of the upper-most and lowermost portions, respectively, of Fig. 4;
  • Fig. 5 is a diagram showing the selective control circuit connections for the small but powerful electric motor driven mechanism that varies the twist or warp of the propeller blades shown inFig. 4;
  • Figs 6 and 7 are perspective views partly in, section of two different modified forms of variable warp propeller blade construction;
  • Fig,- 8 is a partial view of one of the transverse ribs of the blade Shownin Fig 7 illustrating more clearly the detail construction of the improved form of locking type blade warping mechanism.
  • the improved convertible aircraft 10 is constructed with a streamline high speed airplane type fuselage 11 provided with diminutive low drag Wings. 12 for sustaining the weight of the aircraft 10 in horizontal flight and with the improved form of variable pitch, variable cyclic pitch and variable twist or; warp propeller 13 mounted axially at the nose of fuselage Ill.
  • the detailed structure of the improved propeller 13, audits twistable centrifugally extended coning blades 14 together with, the variable pitch, variable cyclic, pitch, and variable twist control mechanism therefor are shown in Fig. 4 and described more fully hereinafter.
  • suitable collapsible landing gear craft 1.0 standing upright on the ground upon its tail.
  • the craftv 10 can rise vertically into the air under control of a pilot in the pilots compartment 16 with the improved form of propeller 13 acting as a tractor and with relatively low pitch and warp of blades 14 to provide a readily controllable vertical coning thmst component greater than the total weight of the aircraft 10.
  • the vertical ascent, hovering and descent of the aircraft 10 is readily controlled by varying the average pitch of the propeller blades 14 and the driving power applied thereto.
  • the variable cyclic pitch control of the blades 14 enables the attitude of the craft in the air to be readily and quickly varied for sidewise maneuvering and stabilizing purposes in the vertical attitude a or for horizontal flight in the horizontal attitude b.
  • the thrust of propeller 13 is materially reduced and the maximum pitch and warp of the blades 14 is provided when maximum forward speed is desired.
  • the propeller cyclic blade pitch control may then be utilized to direct the course of the aircraft in lieu of the usual rudder and elevator surfaces.
  • the craft 10 is again headed straight up in the air into attitude a and the blade pitch and warp reduced either for auto rotation or just below the hovering value so that the craft 10 will float downwardly at a desired low rate of descent.
  • the aircraft 10a is constructed with low drag sustaining wings 11 for sustaining the weight of the craft in horizontal flight and with a pusher propeller 13 of the improved form shown in Fig. 4 mounted axially at the tail.
  • Suitable collapsible landing gear is provided for standing the craft 10a upright on the ground on its nose.
  • both the pitch and warp of propeller 13 are reversed and the craft 10a then will accelerate towards the ground until it reaches flying speed, as indicated in Fig. 2, at which point it may be straightened out by manipulation of the propeller cyclic pitch control and directed thereby into horizontal high speed flight in attitude d with maximum reverse pitch and warp of the blades of propeller 13.
  • the pitch and warp of propeller 13again is reduced and in case a quick stop should become imperative, the pitch and warp of blades 14 may be reversed to act as a powerful brake to arrest the forward progress of the craft 10a or even reverse the craft into attitude e.
  • the craft 10a then can descend, nose down, at minimum speed, due to autorotation of blades 14, even with power off.
  • the power can again be applied to drive the propeller 13 and the pitch and warp of blades 14 changed until the most eflicient condition desired for hovering are obtained.
  • the craft 10a thus can approach the ground as slowly as desired so as to make landing even in a small restricted area an exceedingly simple and straightforward operation.
  • the pusher propeller aircraft 10a may be provided with a fuselage 11 of longitudinally extended streamline form with a pair of wings 12 extending oppositely therefrom and with the pusher propeller 13 in suitable axial alignment with the fuselage 11 for high speed horizontal flight.
  • the fuselage may be provided with suitable recesses 17 for receiving the retractable landing gear 15 when the aircraft is in flight.
  • the landing gear 15 is mounted at the nose of the air craft 10a opposite the pusher propeller 13 and is arranged to'rnaintain the fuselage 11 standing upright on the ground with the axis of propeller 13 vertical as shown to insure ample space for free rotation of the extended blades 14 that may overlap the wings 12 as shown.
  • Suitable power means 20 shown in the form of a conventional internal combustion engine having a suitable power control throttle 18 is provided for driving the rotating blades 14 of the propeller 13 through the agency of the usual overrunning oneway drive clutch mechanism 21,'shaft 22, the speed reducing gearing 23 and the hollow propeller shaft 24.
  • the counter torque indicated by arrow T and exerted by the propeller 13 in powered flight is balanced by suitable means, preferably by a pair of oppositely disposed small auxiliary propellers 27 and 28 which are connected respectively by the shafts 29, 30 so as to be driven whenever propeller 13 is rotating, preferably being driven through suitable beleved gearing directly from the shaft 22 since shaft 22 is released from the engine 20 in case of engine failure by means of the oneway clutch drive mechanism 21.
  • the balancing torque exerted by the two auxiliary propellers 27, 28 may be varied by varying the pitch of the auxiliary propeller blades under the control of the twistable handle 31.
  • handle 31 operates through the push-pull flexible cables 32, 33 to vary the pitch of the blades of both of the auxiliary propellers 27, 28 by any usual form of blade pitch changing mechanism.
  • suitable electric motor operated control mechanism 34 is provided for oppositely rotating each of the auxiliary propellers 27 and 28 about the axis of their drive shafts 29 and 30 so that these auxiliary propellers both can be aligned axially with the main propeller 13 as indicated so as to supplement the thrust thereof in airplane flight.
  • the twistable control handle 31 is shown as carried on a cyclic pitch control lever 35 that controls the cyclic pitch of the main propeller blades 14 through the agency of the mechanism shown in Fig. 4 as explained hereinafter.
  • the average blade pitch control lever 36 may be mounted on the opposite side of the pilots seat 37 in the pilots compartment 16 and is connected through the mechanism shown in Fig. 4 so as to vary the average pitch of the main propeller blades 14.
  • the main propeller hollow drive shaft 24 is rotatably mounted by means of the ball bearings 40 and is provided with the two-way ball thrust bearings 41 to transmit the heavy axial thrust developed by the propeller 13 to a strong structural member 42 of the fuselage 11.
  • the driving gear 23 is fixed to the hollow shaft 24 by the key 43.
  • the hollow propeller shaft 24 is provided with a blade pivot head 45, preferably formed integral therewith, for mounting the two pivot yokes 46 and 47 on the pivot pins 48 and 49.
  • the pivot yoke 46 rotatably carries the tubular spar 50 that constitutes the main supporting and tension member as well as the warp axis for the twistable blade 14. As shown spar 50 extends through the twistable blade 14 along the quarter chord of the blade envelope 51 so that the reactive aerodynamic forces are substantially balanced on the opposite sides of the axis formed by the spar 50.
  • variable warp blade 14 is provided with an outer twistable envelope or skin 51 of airfoil section preferably formed of relatively thin but strong metal or other material such as plywood having suitable corrugations 51a provided along the trailing edge thereof so as to provide sufficient lengthwise flexibility to allow substantial twisting of the blade 14 without wrinkling of envelope 51.
  • the envelope or skin 51 is carried by a series of transverse ribs 52, 53, and 54 and 55.
  • the outer rib 55 at the tip ofthe blade is rigidly secured to the spar 50 while the other ribs 52, 53, and 54 are suitably mounted for rotation about the spar 50 as an axis.
  • any suitable twist control mechanism may be provided for obtaining the force required to twist the blade 14.
  • a worm gear 56 is attached to the inner rib 52 as disclosed and is arranged to be rotated by worm 57 carried in the bracket 58 which is fixedly secured to the spar 50.
  • worm gear 56 is rotated about spar 50 to carry the inner rib 52 in a corresponding direction and thereby transmit a twisting force through skin 51 to rotate the succeeding ribs 53 and 54.
  • rib 54 can be angularly displaced about spar 50 a limited amount determined by the engagement of stop pin 60 with one side of the notch 61 formed in the rib 54.
  • Rib 53 likewise is provided with a similar pin 62 and notch 63 of greater width than notch 61 for limiting the angular displacement of rib 53 with respect to the spar 50.
  • pin 64 and notch 65 W ich is wider than notch 63 is provided, for limiting the angular displacement of the inner rib 52.
  • the width of the notches 61, 63, and 64 progressively increases so as to provide a desired retrogressive blade twisting from root to tip when worm 56 is rotated in each direction.
  • Worm 57 is driven by a small but powerful electric motor 67 through the flexible shaft 68 as disclosed and claimed in the below Bensen application, Thus by reversing motor 67 worm gear 57 can be rotated in each direction.
  • the motor 67 is mounted by means of block; 69 directly upon the main propeller shaft 24.
  • the reversing switch 76 is; provided with a manual operating member 77 l oeated for convenient operation by the pilot on the instrument board of the plane as shown in Fig. 3 so as to enable the pilot to reversely energize the blade twisting motor 67 de ir d- As ind ted n Pie 5 h n reversing tch 76;.is moved: to the right, motor 67 is energized from bat-. tery B, through switch 76, conductor 78, brush 72, slip ring 70.
  • w th p t t ib 55 n t l d p 6 as to tw st he o te sk n 51 of lade 12 t prov a are sts mih d li ited o a p t the l 2 s t able for maxirnurn lifting thrust under stalled conditions and.
  • This reversible-motor drive for blade 12 forms s nas e at th su e t matter de b d n la m d i Retes ztitite a granted Febr a y 5, .52 o B- Bsassa a d as ign d o the p se nee
  • the. propeller mechanism 13 is to be used as a tractor propelleron the aircraft shown in Fig. l, th inend s ot Pro e v an u a p em t i i connection of the ribs 52 53, 54 are suitably arranged on.
  • the pitch of the propeller blades 14 is varied by means of the pilots dual control levers 35 and 36.
  • Lever 35 can vary the pitch of the blade cyclically while lever 36 controls the average pitch.
  • the cyclic pitch control lever 35 is provided with a split ball head 85. mounted for universal angular movement within the surrounding spherical casing 86 that in turn reciprocates within the surrounding cylindrical guide tube 87 under control of the average pitch control lever 36.
  • Lever 36 is fixed to the shaft 88, carrying the slotted arms 89 that engage with pins 90 to raise or lower the casing 86 in the cylindrical guide tube 87. Motion is transmitted; from the ball head 8.5.
  • the three ball joint pins 97 are seated in the inner bearing race 98 having the outer race 99 thereof of spherical shape and seated within the surrounding spherical collar 101 ⁇ that in turn is mounted for up and down sliding movement within the cylindrical guide tube 101.
  • pitch control lever 35 in any direction to produce a rela. tive displacement of the three segmental based push rods 96. such as to cause. both the inner and outer bearing races 98 and 99 to assume a planar position that is always parallel to the plane of the spherical head 85 of the cyclic pitch control lever 35. In other words, when: ever lever 35 is moved to tilt head 85 in any direction the bearing races 98 and 99 tilt correspondingly in the same direction.
  • Motion is transmitted from the outer ball race 99vby means of the diametrically opposed pins 102 and 103 that extend through corresponding longitudinal slots 104, 105 formed in. the guide tube 101.
  • the motion is transmitted from pin 102 through the ball jointed connecting rod 106 to the curved lever arm 107 that. extends from bracket 58 around the propeller drive head 45 so as to bring the lower ball joint of connecting rod 106 substantially in alignment with the axis of the blade mounting pin 48 when the ball races 98 and 99 lie in a plane perpendicular to the axis of the propeller shaft 24.
  • the opposite pin 103 is connected through a similar ball jointed connecting rod 108 to produce an equal but opposite cyclic pitch variation of the other blade of the propeller 13. Consequently, whenever the cyclic pitch control lever is moved'in any direction out of alignment with the axis of the propeller shaft 24, then the two coning blades of the propeller 13 will each produce a cyclically unbalanced aerodynamic reaction at the point of maximum pitch, thus causing the blades to shift the axis of the cone and thereby produce an unbalanced force tending to shift the axis of the propeller shaft 24. In this way the cyclic pitch control enables the attitude of the aircraft to be varied as desired by shifting the axis of the propeller shaft 24. Consequently, the cyclic pitch control enables the aircraft to be steered in any direction without recourse to the usual rudders, ailerons or other usual forms of aircraft control.
  • the axial thrust component of propeller 13 is varied by shifting the pitch control lever 36 and correspondingly varying the power applied to drive the propeller.
  • pitch control lever 36 is moved to slide casing 86 upwardly in guide tube 87 then all three of the segmental push rods 96 are moved simultaneously. This results in a corresponding sliding movement of ball races 98 and 99 together with sleeve 100 upwardly in the guide tube 101.
  • connecting rod 106 is raised correspondingly to tilt arm 107 and bracket 58 and thereby rotate spar toincrease the pitch of blade 14.
  • connecting rod 108 is raised to correspondingly increase the pitch of the other blade of the propeller.
  • the coning angle of both blades is increased simultaneously and when the driving power is correspondingly increased the axial coning thrust component is likewise increased.
  • the axial coning thrust component of propeller 13 can be made greater than the total weight of the aircraft in order to cause the aircraft to ascend vertically from the ground.
  • the propeller mechanism shown in Fig. 4 When the propeller mechanism shown in Fig. 4 is used as a pusher propeller in the form of aircraft 10a shown in Figs. 2 and 3, the vertical ascent of the craft 10a is continued until a substantial altitude is reached. Thereupon the cyclic pitch control lever 31 may be utilized to shift the attitude of the aircraft 10a in the air somewhat from the vertical and the average blade pitch may be reduced by operation of lever 36 so as to enable r the aircraft to gain forward speed. When sufficient forward speed has been attained and the attitude of the craft 10a changed sufiiciently to provide for normal horizontal flight, both the pitch and twist of the propeller blades are reversed by manipulation of the corresponding controls 35, 36, and 77, so as to continue impelling the craft forward in horizontal flight at relatively high speed.
  • the small countertorque propellers 27 and 28 which serve to counterbalance the torque of the main propeller during ascent are arranged to be revolved about the axis of their drive shafts 29 and 30 by motors 34 so as to add their aerodynamic propulsive force to that of the main propeller in the line of forward horizontal flight.
  • both the pitch and warp of the propeller blades 14 are again reduced and if desired reversed in an emergency so as to provide a powerful reverse axial thrust tending to arrest the forward flight of the aircraft.
  • the reverse propeller thrust can be made sufficient to cause the craft to tend to fly backwards or at least hover suspended nosedown on the propeller.
  • the driving power may be reduced and the reversed blade pitch and twist also reduced to the values suitable for autogyration independent of the driving engine. In this way the craft 10a can be floated slowly downward until a suitable landing area is selected. Then by means of the pitch control levers 35 and 36 the plane readily may be maneuvered over the area and a slow and safe descent thereto effected.
  • the blade envelope 51 may be formed of very thin readily twistable material pressed into airfoil section and provided with a series of expansible corrugations 51a along the trailing edge for providing relative lengthwise movement thereof upon warping of the blade 14.
  • the thin envelope 51 is carried on a series of transverse ribs 1115, 116, 117 and 118, each of which is mounted in an improved way for rotation about the axis of the composite spar formed by the two concentric tubes and 121.
  • the two tubes 120 and 121 are relatively rotatable but are rigidly fastened together at their outer ends with the tip of the blade 66 rigidly fixed thereto.
  • the inner end of the inner tube 120 is provided with suitable articulated pivotal and rotational connections 46 and 58 with the hub of the propeller in the same manner as shown in Fig. 4 and previously described so as to enable variable pitch and cyclic pitch control of the blade 14 to be obtained.
  • the outer tube 121 carries rigidly secured thereto a worm gear 56 with the driving worm 57 thereof mounted in the arm 58 and driven through the flexible shaft 68 in substantially the same manner as shown in Fig. 4.
  • a worm gear 56 with the driving worm 57 thereof mounted in the arm 58 and driven through the flexible shaft 68 in substantially the same manner as shown in Fig. 4.
  • the outer tube 121 serves to carry the series of ribs 115, 116 and 117 that are rigidly secured thereto along therewith to retragressively warp the thin blade envelope 51 from root to tip of blade 14.
  • the angular displacement of each rib in the series automatically is progressively less than the preceding rib due to the cumulative twisting of the outer tube 121 relative to the inner tube 120 while the tip 66 of the blade 14 is maintained relatively fixed since it is rigidly secured to the outer end of the two concentric tubes 120 and 121 which constitute the warp axis of the blade.
  • the concentric tubes 120 and 121 extend lengthwise through the blade 14 approximately at the quarter chord axis of the blade in order not only to maintain in balance the aerodynamic forces on the opposite sides of the blade axis but also equalize the resilient torsional forces.
  • the corrugations 51a formed at the trailing edge thereof are progressively straightened out so as to provide for the slight increase in length of the blade envelope 51 at the trailing edge required to enable warping thereof without wrinkling or undue distortion.
  • the two concentric tubes 120 and 121 preferably are tapered and formed to provide a running fit therebetween such as to enable a desired relative rotation throughout the length thereof even though the outer ends are fixedly secured together. If desired, the running fit can be made such that a substantial friction between the two relatively rotatable tubes 120 and 121 is produced in order to dampen out any flutter of the blade in case the aerodynamic forces tend to become unbalanced in flight.
  • a similar series of ribs of which only ribs 125 and 126 are shown are rotatably mounted upon the single tubular spar 129 so as to carry the thin twistable blade envelope 51 having corrugations 51a.
  • the axial spar 129 is provided with articulate pivotal and rotational mounting connections with the propeller hub the as nt lehsl tieserib cl. aha extends through the blatle ehyelepe .5l to pr y warp a is sub tant ally shatter eh hl it the. blade In his the .ifie tihh n b 125 is p o ded with ear shaped.
  • he i ger 3 is tilF lfid liQ a li ble l y pbs t h i h re peet 9 he ear hpeh hz, 1 .0 as t ble. 8 hus e htihs the ib 12 emits initial 12.... 1 ndi ated by the dettet l hes i t. i d l reht hs tla nes on.
  • sh n b the full The shape a the opening 34 s, sheh that the r b 25 s eeke i ih eaeh Po i o by the g ment of the cam finger 133 and the control rod 131 with the opposite sides of the opening.
  • the a iaeeh b 126 s p e tl with a mila tam gpening l gfi with which the control rod 131 and the cam finger cooperate in substantially the. same way as just described. Howey/er, the arm 1 (games the cam finger 137 closer to the axis of the rod 131 so that the angular movement of rib.126,is. not as greatas the angular movement 9f rib. 125.. It will beunderstoodthat the successive lbi f lade 4. are Provided.
  • the series of cam fingers and cam openings may provide a zero twist conformation of the blade or a slight twist suitable for autogyration.
  • the warp control shaft 131 and the series of cam fingers carried thereby effectively lock all of the ribs rotatably carried by the axial sup porting spar 129 in a predetermined angular position thereon so as to provide a correspondingly fixed desired twist conformation to the blade envelope 51.
  • the blade 14 shown in Fig. 7 has the tip thereof rigidly secured to the outer end of the spar 129 and that the latter is provided with variable average pitch and cyclic pitch control means in the same way as previously described.
  • the warp control rod 131 may be reversely rotated by means of a worm and worm gear as previously described, or by other suitable means such as shown in Fig. 7.
  • the warp control rod 131 is biased to return to the position of warp for autorotation and hovering by the relatively strong biasing spring 140.
  • the reverse actuating cable spool 141 is fixed to the end of shaft 131 and the actuating cable 142 therefor passes over pulleys 143 and 144 and is connected by means of the rod 145 to the plunger 146 of the hydraulic actuator 147.
  • the rod 131 can be rcversely rotated against the bias of spring 140 to warp the blade 14.
  • the hydraulic fiuid for controlling actuator 147 may be supplied from the pilot station through a conduit 148 controlled at the pilot station by any conventional means such as a hand or foot-operated hydraulic pressure cylinder (not shown). It will be understood that a similar cable mechanism is provided for enabling the actuator 147 to warp the opposite blade of the propeller simultaneously.
  • the location of the pulleys 143 and 144 preferably is such as to give the minimum change in length of the aethatqr cable i h r-as he b ades. co e bout their h hse. a P n 8 or" are rotated y the p tch eoht elarht 0 Th se le hs ean. e m de s in ar ant as ll a y on an a ngemen im a to h t employed n a de a dr ll- H ever i ce.
  • th blade s i end d to be: i one b w PQ l Il mos of e i and n eaeh of thes P si ion th ani ae uate s 33 a d 13 re en r, a s a l am t o am movement does not ria ly fiee he la e was hat I claim as ne and. esi e to, s tr by Let rs Patent of the United States is: p p
  • sa d blades means ha ea ly eQ n e-te to e h spar a d qO ll iQl lable nde enden of sai a era e p t on l.
  • Apparat s f rp op ll ng a eehvert ble her h htel and vertical flight aircraft comprising a rotary propeller having twistable blades each rotatably journalled on an axial supporting spar radially extending from and pivotally mounted on a central hub structure, independently controllable warp control means mechanically connected with the root structure of each blade for adjustably twisting the blade root about its supporting spar to vary the warp of the blade in retrogressing increments from root to tip thereof, motion translating control means mechanically interconnected with each spar and controllable independently of said Warp control means for imparting a determinable rotational movement to each spar relative to the remainder of said spars as the propeller rotates to vary both the average and cyclical pitch of the propeller, said Warp control means and said motion translating control means acting to control the magnitude and direction of the propeller thrust.
  • a variable warp airfoil having a supporting spar extending thcrethrough to provide a warp axis substantially coincident with an aerodynamic axis of said airfoil, means for twisting the root of said airfoil on either side of said spar in a same rotational direction about said spar to warp said airfoil retrogressively from root to tip, and means connected to said spar and controllable independently of said warp control means for effecting a rotation of said spar to control the pitch of said airfoil.
  • a propeller having in combination a hub, a twistable blade having an axial supporting spar extending therethrough and fixed to the tip of said blade, mounting means interconnecting said spar with said hub, means carried by said hub and connected to said spar for effecting axial rotation of said spar to vary the pitch of said blade, and means controllable independently of said pitch control means for twisting the root of said blade on both sides of said spar in a same rotational direction there about to warp said blade in retrogressing increments from root to tip.
  • a propeller blade having in combination an axially supporting spar, a substantially rigid tip member fixedly mounted on said spar, a twistable blade envelope fixed to said tip member and having bearing means adjacent the blade root for rotatably mounting said blade envelope on said spar, said spar lying substantially along the aerodynamic axis of said blade to provide coincidental variable pitch and warp axes for said blade, means connected to said spar for axially rotating said spar to vary the pitch of said blade, and mechanically controllable means interconnected with the root structure of said blade and controllable independently of said pitch control means for rotating said blade root relative to said spar so as to vary the warp of said blade envelope retrogressively from root to tip.
  • a propeller-blade having in combination, a hollow twistable blade envelope, a longitudinally extending supporting spar fixed to the tip of said blade envelope, an axially extending warp control element concentrically and rotatably mounted along the length of said supporting spar but rigidly interconnected therewith at the tip of said blade, axially spaced ribs transversely mounted on said warp control element and connected to said blade envelope, and means connected to said warp control element at the root of said blade for imparting a determinable rotational movement to the root of said warp control element to effect a retrogressive Warping of said blade envelope from root to tip by the rotation of said ribs due to the torsional resiliency of said warp control element.
  • a propeller blade having in combination, a hollow twistable blade envelope supported by and enclosing a longitudinally extending spar, a series of transverse ribs rotatably mounted on said spar at longitudinally spaced points thereon, a rotatable warp control rod substantially coextending alongside said spar through cam shaped apertures in said ribs within said blade, a series of cam actuators carried by said control rod and coacting with the sides of said cam shaped aperture in each of said ribs to control, in response to a rotational movement of said control rod, the relative rotational movement of each of said ribs with respect to said spar to provide a range of predetermined warp configurations of said blade envelope to meet various performance demands upon said blade, said camactuatorsbeing progressively closer to the axis of said control rod from root to tip of said blade to provide retrogressive warping of said blade from root to tip thereof.
  • a propeller blade having in combination a hollow twistable blade envelope having corrugated portions at the trailing edge thereof, a supporting spar extending axially through said blade and fixed to the tip thereof, bearing means connected between said spar and the root of said blade envelope for journalling said blade root on said spar, and mechanical control means mechanically interconnected with said blade root for imparting a determinable rotational movement of said blade root relative to said spar to warp said blade retrogressively from root to tip and coincidently to effect a relative lengthwise movement of said corrugated blade envelope trailing edge.

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Oct. 11, 1955 D. c. PRINCE ROTARY PROPELLER HAVING TWISTABLE BLADES 5 Sheets-Sheet 1 Original Filed June 27, 1946 Figl.
ATTORNEY Oct. 11, 1955 D. c. PRINCE ROTARY PROPELLER HAVING TWISTABLE BLADES 5 Sheets-Sheet 2 Original Filed June 27, 1946 Inventor DavidClprince,
by IET/Z\ 4 H s Attorney.
Oct. 11, 1955 D. c. PRINCE ROTARY PROPELLER HAVING TWISTABLE BLADES 5 Sheets-Sheet 3 Original Filed June 27, 1946 w E Oh Elm Q m-:m e Q mv ap Oct. 11, 1955 D. c. PRINCE ROTARY PROPELLER HAVING TWiSTABL-E BLADES 5 Sheets-Sheet 4 Original Filed June 27. 1946 Inventor: David C.Pr-ir7ce, by M 41% His Attorney Oct. 11, 1955 D. c. PRINCE 2,720,272
ROTARY PROPELLER HAVING TWISTABLE BLADES Original Filed June 27, 1946 5 Sheets-Sheet 5 Inventor: David Qpm'nce.
by @4 4 m His Attorney.
United States Patent Office 2,720,272 Patented Oct. 11, 1955 ROTARY PROPELLER HAVING TWISTABLE BLADES Da id C- Prince, S he ec y, a s g o to Ge Electric Company, a corporation of New York 8 Claims. (Cl. 170---160.5)
, This application is a division of my copending application,,Serial No. 679,652, entitled Helicopter-Airplane, filed June 27, 1946; and assigned to the present assignee, which issued on December 23, 1952, as Patent No. 2.622.826
i ,The present invention relates to improved variable warp rotary airfoil sustaining and propelling means for convertible horizontal and vertical flight aircraft.
Que object is to provide an improved form of power driven convertible aircraft propelling and sustaining rotor having twistable or variable Warp blades of the articulated radially extended variable coning thrust type combined with improved control mechanism therefor capable of variably controlling not only the average pitch of the blades and he ndividu l blade p t cy lically but o selectively varying the twist or warp of the blades over a relatively wide range. This widely variable blade pitch warp comb n i n nabl s hei np p peller to serve effectively for both airplane and helicopter flight.
Another object of the invention is to provide an improvedforrn of power driven convertible propelling and sustain .g rotor having variable warp blades and control r ea or reversibly twisting or warping the blad v in eithe d rec ion n o der tha he rotor m y e used as afpushe tvpe" prop lle c pa le f ba king an aircraft Yfll'illifilly into the air as well as pushing the craft forwaidlv n ho izontal fligh ,-.A further obi t i o p o e a a iabl wa p airfoil tor convertible flishttvpe aircraft h ving a axim m warp configuration with preferred predetermined warp incrementsre rosnessi y m ro to tip- With motlern' lonstiuc i n th imp d, c nver i le airc aft ma be n twi h a ut 6 p un s o w ight or less p orsepo en Pr sent form of ri d blade var a plane. propel e s no a ai able p d a s a e thrus f nly ab ut 3 po d Bu a, mode n heli op r sustaining .uletcd a i b o i g ce t us l v ente sled s i capable of pro g a a i um i n t, s of ome hin o er 6 pou ds pe ho p er- H ever, the blams f o h, e on ntional irplane propellerand the tote: w
helicopter sustaining rotor have a fired w st orw p oriente or the r spe ti n rmal n cratin nge accordance with the present invention, the improved aircraft is provided with improved convertible form oipow jr dri e vvistabl blad propell ng nd aining rotor and variable twist and pitch control mechanism therefor in order to obtain an upward maximum stalled thrust greater than the total weight of the aircraft in landin'g and takeoff. This enables the craft to rise vertieally from the ground and to hover when the variable twist and pitch of the rotor blades are both made relatively small. Indescentthe blade pitch can be slightly reversed in order to provide for continued free autorlotation in the case ofengine failure. In high speed horizontal airplane flight, the required horizontal thrust H of, therotorbecomes much less since the lift-drag ratio '15 is provided for maintaining the of the airfoils for sustaining the weight of the improved convertible aircraft in high speed horizontal flight may vary approximately from 10 to 20. Thus the forward thrust required of the rotor is only about A or of the total weight of the plane. But in this case, both the blade pitch and twist necessary to produce such high speed horizontal flight is very much greater than the pitch and twist required in ascent, hovering or descent because the craft is advancing very rapidly through the air. Hence the principle of the present invention is to obtain successful convertible aircraft operation by widely varying the twist or warp conformation of the rotor blades as well as their pitch in accordance with the widely different vertical and horizontal flight conditions. Each blade is variably twisted or warped retrogressively be.- tween root and tip and the pitch adjusted so as to provide in effect a substantially constant angle of incidence with respect to, the air in the relatively slow ascent, hovering, descent of the aircraft as well as in high speed horizontal flight thereof.
Further objects and advantages of the invention will appear in the following description, the appended claims, and the accompanying drawings in which Fig, 1 is a schematic illustration of an improved form of tractor propeller convertible aircraft embodying the improve,- ments of the present invention; Fig, 2 is a schematic illustration of a pusher propeller convertible aircraft erubodying the improvements of the present invention; Fig. 3 is an enlarged perspective view of the pusher propeller convertible aircraft indicated in Fig. 2 and, showing more fully the constructional details; Fig. 4 is a perspective view of the improved combined variable pitch, cyclic pitch, and variable blade twist or Warp propeller con,- struction together with the coordinate control and driving elements therefor with some of these parts in, section to more clearly reveal the details of construction; Figs. 4a and 4b are enlarged views of the upper-most and lowermost portions, respectively, of Fig. 4; Fig. 5 is a diagram showing the selective control circuit connections for the small but powerful electric motor driven mechanism that varies the twist or warp of the propeller blades shown inFig. 4; Figs 6 and 7 are perspective views partly in, section of two different modified forms of variable warp propeller blade construction; and Fig,- 8 is a partial view of one of the transverse ribs of the blade Shownin Fig 7 illustrating more clearly the detail construction of the improved form of locking type blade warping mechanism.
In carrying out the present invention in one, form as shown in Fig. l, the improved convertible aircraft 10 is constructed with a streamline high speed airplane type fuselage 11 provided with diminutive low drag Wings. 12 for sustaining the weight of the aircraft 10 in horizontal flight and with the improved form of variable pitch, variable cyclic pitch and variable twist or; warp propeller 13 mounted axially at the nose of fuselage Ill. The detailed structure of the improved propeller 13, audits twistable centrifugally extended coning blades 14 together with, the variable pitch, variable cyclic, pitch, and variable twist control mechanism therefor are shown in Fig. 4 and described more fully hereinafter.
As indicated in Fig. 1, suitable collapsible landing gear craft 1.0 standing upright on the ground upon its tail. Hence the craftv 10 can rise vertically into the air under control of a pilot in the pilots compartment 16 with the improved form of propeller 13 acting as a tractor and with relatively low pitch and warp of blades 14 to provide a readily controllable vertical coning thmst component greater than the total weight of the aircraft 10. The vertical ascent, hovering and descent of the aircraft 10 is readily controlled by varying the average pitch of the propeller blades 14 and the driving power applied thereto. The variable cyclic pitch control of the blades 14 enables the attitude of the craft in the air to be readily and quickly varied for sidewise maneuvering and stabilizing purposes in the vertical attitude a or for horizontal flight in the horizontal attitude b.
' In horizontal flight of the aircraft 10 the thrust of propeller 13 is materially reduced and the maximum pitch and warp of the blades 14 is provided when maximum forward speed is desired. The propeller cyclic blade pitch control may then be utilized to direct the course of the aircraft in lieu of the usual rudder and elevator surfaces. To land, the craft 10 is again headed straight up in the air into attitude a and the blade pitch and warp reduced either for auto rotation or just below the hovering value so that the craft 10 will float downwardly at a desired low rate of descent.
In carrying out the invention in the preferred form, shown in Figs. 2 and 3, the aircraft 10a is constructed with low drag sustaining wings 11 for sustaining the weight of the craft in horizontal flight and with a pusher propeller 13 of the improved form shown in Fig. 4 mounted axially at the tail. Suitable collapsible landing gear is provided for standing the craft 10a upright on the ground on its nose. Thus upon proper adjustment by the pilot of the blade pitch and twist controls for propeller 13 as well as the engine throttle 18 to provide sufficient driving power, the craft 10a can be made to back into the air and hover nose down in attitude c. To convert the craft to horizontal flight when a sufficient altitude is reached, both the pitch and warp of propeller 13 are reversed and the craft 10a then will accelerate towards the ground until it reaches flying speed, as indicated in Fig. 2, at which point it may be straightened out by manipulation of the propeller cyclic pitch control and directed thereby into horizontal high speed flight in attitude d with maximum reverse pitch and warp of the blades of propeller 13.
To prepare for landing, the pitch and warp of propeller 13again is reduced and in case a quick stop should become imperative, the pitch and warp of blades 14 may be reversed to act as a powerful brake to arrest the forward progress of the craft 10a or even reverse the craft into attitude e. The craft 10a then can descend, nose down, at minimum speed, due to autorotation of blades 14, even with power off. In case the pilot decides to reduce the rate of descent, the power can again be applied to drive the propeller 13 and the pitch and warp of blades 14 changed until the most eflicient condition desired for hovering are obtained. The craft 10a thus can approach the ground as slowly as desired so as to make landing even in a small restricted area an exceedingly simple and straightforward operation.
As shown more in detail in Fig. 3, the pusher propeller aircraft 10a may be provided with a fuselage 11 of longitudinally extended streamline form with a pair of wings 12 extending oppositely therefrom and with the pusher propeller 13 in suitable axial alignment with the fuselage 11 for high speed horizontal flight. The fuselage may be provided with suitable recesses 17 for receiving the retractable landing gear 15 when the aircraft is in flight.
The landing gear 15 is mounted at the nose of the air craft 10a opposite the pusher propeller 13 and is arranged to'rnaintain the fuselage 11 standing upright on the ground with the axis of propeller 13 vertical as shown to insure ample space for free rotation of the extended blades 14 that may overlap the wings 12 as shown.
Suitable power means 20 shown in the form of a conventional internal combustion engine having a suitable power control throttle 18 is provided for driving the rotating blades 14 of the propeller 13 through the agency of the usual overrunning oneway drive clutch mechanism 21,'shaft 22, the speed reducing gearing 23 and the hollow propeller shaft 24. The counter torque indicated by arrow T and exerted by the propeller 13 in powered flight is balanced by suitable means, preferably by a pair of oppositely disposed small auxiliary propellers 27 and 28 which are connected respectively by the shafts 29, 30 so as to be driven whenever propeller 13 is rotating, preferably being driven through suitable beleved gearing directly from the shaft 22 since shaft 22 is released from the engine 20 in case of engine failure by means of the oneway clutch drive mechanism 21. The balancing torque exerted by the two auxiliary propellers 27, 28 may be varied by varying the pitch of the auxiliary propeller blades under the control of the twistable handle 31. As shown, handle 31 operates through the push-pull flexible cables 32, 33 to vary the pitch of the blades of both of the auxiliary propellers 27, 28 by any usual form of blade pitch changing mechanism. In addition suitable electric motor operated control mechanism 34 is provided for oppositely rotating each of the auxiliary propellers 27 and 28 about the axis of their drive shafts 29 and 30 so that these auxiliary propellers both can be aligned axially with the main propeller 13 as indicated so as to supplement the thrust thereof in airplane flight.
The twistable control handle 31 is shown as carried on a cyclic pitch control lever 35 that controls the cyclic pitch of the main propeller blades 14 through the agency of the mechanism shown in Fig. 4 as explained hereinafter. The average blade pitch control lever 36 may be mounted on the opposite side of the pilots seat 37 in the pilots compartment 16 and is connected through the mechanism shown in Fig. 4 so as to vary the average pitch of the main propeller blades 14.
As shown in Fig. 4, the main propeller hollow drive shaft 24 is rotatably mounted by means of the ball bearings 40 and is provided with the two-way ball thrust bearings 41 to transmit the heavy axial thrust developed by the propeller 13 to a strong structural member 42 of the fuselage 11. The driving gear 23 is fixed to the hollow shaft 24 by the key 43.
The hollow propeller shaft 24 is provided with a blade pivot head 45, preferably formed integral therewith, for mounting the two pivot yokes 46 and 47 on the pivot pins 48 and 49. The pivot yoke 46 rotatably carries the tubular spar 50 that constitutes the main supporting and tension member as well as the warp axis for the twistable blade 14. As shown spar 50 extends through the twistable blade 14 along the quarter chord of the blade envelope 51 so that the reactive aerodynamic forces are substantially balanced on the opposite sides of the axis formed by the spar 50.
The variable warp blade 14 is provided with an outer twistable envelope or skin 51 of airfoil section preferably formed of relatively thin but strong metal or other material such as plywood having suitable corrugations 51a provided along the trailing edge thereof so as to provide sufficient lengthwise flexibility to allow substantial twisting of the blade 14 without wrinkling of envelope 51. The envelope or skin 51 is carried by a series of transverse ribs 52, 53, and 54 and 55. The outer rib 55 at the tip ofthe blade is rigidly secured to the spar 50 while the other ribs 52, 53, and 54 are suitably mounted for rotation about the spar 50 as an axis.
In accordance with the present invention, any suitable twist control mechanism may be provided for obtaining the force required to twist the blade 14. Preferably a worm gear 56 is attached to the inner rib 52 as disclosed and is arranged to be rotated by worm 57 carried in the bracket 58 which is fixedly secured to the spar 50. Thus upon rotation of worm 57, worm gear 56 is rotated about spar 50 to carry the inner rib 52 in a corresponding direction and thereby transmit a twisting force through skin 51 to rotate the succeeding ribs 53 and 54. In this way rib 54 can be angularly displaced about spar 50 a limited amount determined by the engagement of stop pin 60 with one side of the notch 61 formed in the rib 54. Rib 53 likewise is provided with a similar pin 62 and notch 63 of greater width than notch 61 for limiting the angular displacement of rib 53 with respect to the spar 50. Likewise pin 64 and notch 65, W ich is wider than notch 63 is provided, for limiting the angular displacement of the inner rib 52. Thus the width of the notches 61, 63, and 64 progressively increases so as to provide a desired retrogressive blade twisting from root to tip when worm 56 is rotated in each direction.
. Thetip of the blade 66 is rigidly carried by the rib 55 which, in turn, is fixedly secured to the spar 50 and hence is twisted only the slight amount permitted by the torsional resiliency of the spar 50. Worm 57 is driven by a small but powerful electric motor 67 through the flexible shaft 68 as disclosed and claimed in the below Bensen application, Thus by reversing motor 67 worm gear 57 can be rotated in each direction. The motor 67 is mounted by means of block; 69 directly upon the main propeller shaft 24. andthe electrical reversing connections of motor 67 are established through the two slip rings 70, 71 having the hrush s'lz and 3 in l ding e t i a Contact therewith and with the limit switches 74 and 75; connected in the oireuit as shown in Fig, 5 and arranged to interrupt the moto ir uit w n t e b152. s i u y displaced a p determined maximum amount in each direction required to torsionally flex spar 50. a predetermined amount.
To. control the twist or warp. of blade 14, the reversing switch 76is; provided with a manual operating member 77 l oeated for convenient operation by the pilot on the instrument board of the plane as shown in Fig. 3 so as to enable the pilot to reversely energize the blade twisting motor 67 de ir d- As ind ted n Pie 5 h n reversing tch 76;.is moved: to the right, motor 67 is energized from bat-. tery B, through switch 76, conductor 78, brush 72, slip ring 70. ohdsctet 79, l m s tc 75 o a e w gear 6 in a eloelcwise direction and thereby angularly displace r bs 52. 5,33 4. w th p t t ib 55 n t l d p 6 as to tw st he o te sk n 51 of lade 12 t prov a are sts mih d li ited o a p t the l 2 s t able for maxirnurn lifting thrust under stalled conditions and. hus bes ad pted fo h ri g as ll a r i e ssent and de ce t o th ai raf he e in t h 76 is mo e to he opp s e Pos i thte onducto 80, brush 7 ip n 1, c n u 81 and 1 it switch 74 to rotate motor 67- in a direction to rre la ly di p ace worm w e l 56 n e ppos e d e tiohn his ase e lo s 65, 3 n 61v P m t. a material y inc ea ed an ular disp a en of e se s f b 2 53mm 4 o as t p de a p de e m n s i= twist or arp Qt a e 1% s i a le o e h h ade m t 7 is ene i Pitch red ced p o e lin h us under rp ae ditions. This reversible-motor drive for blade 12 forms s nas e at th su e t matter de b d n la m d i Retes ztitite a granted Febr a y 5, .52 o B- Bsassa a d as ign d o the p se nee In case the. propeller mechanism 13 is to be used as a tractor propelleron the aircraft shown in Fig. l, th inend s ot Pro e v an u a p em t i i connection of the ribs 52 53, 54 are suitably arranged on. one side or a m im m P s twist or p m suitable for an average bladepitch of from about 0 or slightly negative to about 12 degrees so as to provide the m Pr pel e aer dyn i efficiency as dem n d by aircraft flight altitude. The slots 61, 63, and 65. etsnr per iehed on he h r d to p d a a ia ly inc eased max um Pos i e twist or wa p i b or hsmes efi ei nt n mic p r t o wh n h a age pitch of the blade is materially increased to some positive value such as 30 to 40 degrees. In order to. avoid ex essi e. strain ere n, t e blade en e p o s n ilintef r yi or e o as m lly o ha e a twist or werp. con rmati n s i ab o a Pit h abou m dway be ween. the minimum. d ax mum averag pi h values oited above. Hence motor 67 must reversely twist the blade 14.- tret the. n rma c nfo m on t ach, s ted. alue W en the. ade .411 w s d or; war d. h ver;- sll engt oi the blade is le gthen d, som whatties the corrugations 51a along the. progressively straighten out to. etlfect a relative lengthwise movement of the blade trailing edge, and provide for the slight increase in length of the blade envelope at the trailing edge that is required to enable warping without wrinkling or distortion.
When propeller 13. is to be used as a pusher propeller on aircraft 10a shown in Figs. 2 and 3., the same minimum twist is provided by slots 61, 63 and 65 for substantially the same minimum pitch of the blade to obtain the maxi: um propeller aer dy amic tfi eney as d ma ded by the. aircraft flight altitude. However, in thise case the o he id s of sl 61. .63. an 65 ar so proportioned t at the tw of he la e c n be r ed o pro de t ne e s ry aerodynami efii ieney When he p c o he p e p pe ad s s reve t a sub tant al d g e ch a 30 or 0 degre in propel g th a c aft of Figs. 2 and 3 in horizontal flight. Thus it will be seen t at in h ease f he Pu he p opell r b h the tw s n the pitch o bl de 1 re e ersed in d rtq pro ide r u ce pe t o f h Pus r yp e rer tt shown in Figs. 2 and 3. i i
The pitch of the propeller blades 14 is varied by means of the pilots dual control levers 35 and 36. Lever 35 can vary the pitch of the blade cyclically while lever 36 controls the average pitch. As shown in Fig. 4 the cyclic pitch control lever 35 is provided with a split ball head 85. mounted for universal angular movement within the surrounding spherical casing 86 that in turn reciprocates within the surrounding cylindrical guide tube 87 under control of the average pitch control lever 36. Lever 36 is fixed to the shaft 88, carrying the slotted arms 89 that engage with pins 90 to raise or lower the casing 86 in the cylindrical guide tube 87. Motion is transmitted; from the ball head 8.5. of the cyclic pitch control lever 35 by means of the three equi-t laterally spaced ball joint pins 93, 94, and 95., each of which projects laterally from a corresponding one ofthe three sector shaped push-pull rods 96 that. extend up: wardly through the hollow propeller drive shaft 24. and are provided with a corresponding lateral ball joint pin 97 equilaterally spaced at the upper end thereof. The three ball joint pins 97: are seated in the inner bearing race 98 having the outer race 99 thereof of spherical shape and seated within the surrounding spherical collar 101} that in turn is mounted for up and down sliding movement within the cylindrical guide tube 101. These connections enable the angular movement of the cyclic. pitch control lever 35; in any direction to produce a rela. tive displacement of the three segmental based push rods 96. such as to cause. both the inner and outer bearing races 98 and 99 to assume a planar position that is always parallel to the plane of the spherical head 85 of the cyclic pitch control lever 35. In other words, when: ever lever 35 is moved to tilt head 85 in any direction the bearing races 98 and 99 tilt correspondingly in the same direction.
Motion is transmitted from the outer ball race 99vby means of the diametrically opposed pins 102 and 103 that extend through corresponding longitudinal slots 104, 105 formed in. the guide tube 101. The motion is transmitted from pin 102 through the ball jointed connecting rod 106 to the curved lever arm 107 that. extends from bracket 58 around the propeller drive head 45 so as to bring the lower ball joint of connecting rod 106 substantially in alignment with the axis of the blade mounting pin 48 when the ball races 98 and 99 lie in a plane perpendicular to the axis of the propeller shaft 24.
Whenever the ball races 98 and 99 are. tilted from the plane perpendicular to the axis of shaft 24, itheipin 102' will project on one side or the other of the perpen-L dicular plane during each half revolution of the propeller shaft 24. As a result, an oscillating movement will be imparted through ball jointed connecting rod 106 to arm 107 to produce a cyclic pitch change of thepropeller e warp n f the bl de, ra l ng ed of e b ade 7 blade 14. This is due to the fact that bracket 58 is fixed to spar 50 andthus serves to oscillate the entire blade 14 about the axis of spar 50 which is rotatably mounted in the pivoted yoke 46.
It' will be understood that the opposite pin 103 is connected through a similar ball jointed connecting rod 108 to produce an equal but opposite cyclic pitch variation of the other blade of the propeller 13. Consequently, whenever the cyclic pitch control lever is moved'in any direction out of alignment with the axis of the propeller shaft 24, then the two coning blades of the propeller 13 will each produce a cyclically unbalanced aerodynamic reaction at the point of maximum pitch, thus causing the blades to shift the axis of the cone and thereby produce an unbalanced force tending to shift the axis of the propeller shaft 24. In this way the cyclic pitch control enables the attitude of the aircraft to be varied as desired by shifting the axis of the propeller shaft 24. Consequently, the cyclic pitch control enables the aircraft to be steered in any direction without recourse to the usual rudders, ailerons or other usual forms of aircraft control.
The axial thrust component of propeller 13 is varied by shifting the pitch control lever 36 and correspondingly varying the power applied to drive the propeller. When pitch control lever 36 is moved to slide casing 86 upwardly in guide tube 87 then all three of the segmental push rods 96 are moved simultaneously. This results in a corresponding sliding movement of ball races 98 and 99 together with sleeve 100 upwardly in the guide tube 101. Hence connecting rod 106 is raised correspondingly to tilt arm 107 and bracket 58 and thereby rotate spar toincrease the pitch of blade 14. In a similar way connecting rod 108 is raised to correspondingly increase the pitch of the other blade of the propeller. Thus the coning angle of both blades is increased simultaneously and when the driving power is correspondingly increased the axial coning thrust component is likewise increased. In this way the axial coning thrust component of propeller 13 can be made greater than the total weight of the aircraft in order to cause the aircraft to ascend vertically from the ground.
When the propeller mechanism shown in Fig. 4 is used as a pusher propeller in the form of aircraft 10a shown in Figs. 2 and 3, the vertical ascent of the craft 10a is continued until a substantial altitude is reached. Thereupon the cyclic pitch control lever 31 may be utilized to shift the attitude of the aircraft 10a in the air somewhat from the vertical and the average blade pitch may be reduced by operation of lever 36 so as to enable r the aircraft to gain forward speed. When sufficient forward speed has been attained and the attitude of the craft 10a changed sufiiciently to provide for normal horizontal flight, both the pitch and twist of the propeller blades are reversed by manipulation of the corresponding controls 35, 36, and 77, so as to continue impelling the craft forward in horizontal flight at relatively high speed. In this case the small countertorque propellers 27 and 28 which serve to counterbalance the torque of the main propeller during ascent are arranged to be revolved about the axis of their drive shafts 29 and 30 by motors 34 so as to add their aerodynamic propulsive force to that of the main propeller in the line of forward horizontal flight.
When it becomes desirable to land the pusher aircraft shown'in Figs. 2 and 3, both the pitch and warp of the propeller blades 14 are again reduced and if desired reversed in an emergency so as to provide a powerful reverse axial thrust tending to arrest the forward flight of the aircraft. Thus the reverse propeller thrust can be made sufficient to cause the craft to tend to fly backwards or at least hover suspended nosedown on the propeller. Such ability to stop quickly and even reverse the direction of flight in an emergency enables accidents to be avoided. With the hovering aircraft suspended nosedown from the propeller, the driving power may be reduced and the reversed blade pitch and twist also reduced to the values suitable for autogyration independent of the driving engine. In this way the craft 10a can be floated slowly downward until a suitable landing area is selected. Then by means of the pitch control levers 35 and 36 the plane readily may be maneuvered over the area and a slow and safe descent thereto effected.
In the modified variable warp propeller blade 14 construction shown in Fig. 6 improved means are provided for transmitting the twisting forces independently of the blade skin or envelope. Thus the blade envelope 51 may be formed of very thin readily twistable material pressed into airfoil section and provided with a series of expansible corrugations 51a along the trailing edge for providing relative lengthwise movement thereof upon warping of the blade 14. The thin envelope 51 is carried on a series of transverse ribs 1115, 116, 117 and 118, each of which is mounted in an improved way for rotation about the axis of the composite spar formed by the two concentric tubes and 121. The two tubes 120 and 121 are relatively rotatable but are rigidly fastened together at their outer ends with the tip of the blade 66 rigidly fixed thereto. It will be understood that the inner end of the inner tube 120 is provided with suitable articulated pivotal and rotational connections 46 and 58 with the hub of the propeller in the same manner as shown in Fig. 4 and previously described so as to enable variable pitch and cyclic pitch control of the blade 14 to be obtained. The outer tube 121 carries rigidly secured thereto a worm gear 56 with the driving worm 57 thereof mounted in the arm 58 and driven through the flexible shaft 68 in substantially the same manner as shown in Fig. 4. Thus by rotating the worm wheel 56 the inner end of the outer tube 121 can be rotated relative to the inner tube 120 due to the torsional resiliency of both tubes. The outer tube 121 serves to carry the series of ribs 115, 116 and 117 that are rigidly secured thereto along therewith to retragressively warp the thin blade envelope 51 from root to tip of blade 14. The angular displacement of each rib in the series automatically is progressively less than the preceding rib due to the cumulative twisting of the outer tube 121 relative to the inner tube 120 while the tip 66 of the blade 14 is maintained relatively fixed since it is rigidly secured to the outer end of the two concentric tubes 120 and 121 which constitute the warp axis of the blade. Preferably the concentric tubes 120 and 121 extend lengthwise through the blade 14 approximately at the quarter chord axis of the blade in order not only to maintain in balance the aerodynamic forces on the opposite sides of the blade axis but also equalize the resilient torsional forces. During the warping of the blade the corrugations 51a formed at the trailing edge thereof are progressively straightened out so as to provide for the slight increase in length of the blade envelope 51 at the trailing edge required to enable warping thereof without wrinkling or undue distortion.
The two concentric tubes 120 and 121 preferably are tapered and formed to provide a running fit therebetween such as to enable a desired relative rotation throughout the length thereof even though the outer ends are fixedly secured together. If desired, the running fit can be made such that a substantial friction between the two relatively rotatable tubes 120 and 121 is produced in order to dampen out any flutter of the blade in case the aerodynamic forces tend to become unbalanced in flight.
In the blade modification shown in Fig. 7 a similar series of ribs of which only ribs 125 and 126 are shown are rotatably mounted upon the single tubular spar 129 so as to carry the thin twistable blade envelope 51 having corrugations 51a. It will be understood that the axial spar 129 is provided with articulate pivotal and rotational mounting connections with the propeller hub the as nt lehsl tieserib cl. aha extends through the blatle ehyelepe .5l to pr y warp a is sub tant ally shatter eh hl it the. blade In his the .ifie tihh n b 125 is p o ded with ear shaped. open n 13 threhsh wh eh the rotatable warn eehtrel, thbe e reel .3 ex ends. The eqht c thea 31 s rotat bly ll ql llt ed n the braeltets 13.2 the.. itab y seemed. as b weldi g. t t e ma n tu u arnar 2.9-. The eo ttel sl .341 arr e linge .3% her s moun ed in the arm 134 fixed to rod 131.
When. he Warn eehttol ed 1341. is in. he hh h pe ition, shown n s 7, the ba h fihser 1 .3. enga es with ehe s de the ea 1. s eat s 1 0 so as to maintain the tabl rib 25; n a red angu ar hesitibh th the ehht lg red and ea n g rlb l ehsasinsthe pp sit sid s of he QR l- Upon o at on f h eehtrel el l h afe tl' lltllb. he i ger 3 is tilF lfid liQ a li ble l y pbs t h i h re peet 9 he ear hpeh hz, 1 .0 as t ble. 8 hus e htihs the ib 12 emits initial 12.... 1 ndi ated by the dettet l hes i t. i d l reht hs tla nes on. as sh n b the full The shape a the opening 34 s, sheh that the r b 25 s eeke i ih eaeh Po i o by the g ment of the cam finger 133 and the control rod 131 with the opposite sides of the opening.
The a iaeeh b 126 s p e tl with a mila tam gpening l gfi with which the control rod 131 and the cam finger cooperate in substantially the. same way as just described. Howey/er, the arm 1 (games the cam finger 137 closer to the axis of the rod 131 so that the angular movement of rib.126,is. not as greatas the angular movement 9f rib. 125.. It will beunderstoodthat the successive lbi f lade 4. are Provided. with similar camshaped openings and cams, progressively closer to the axis of the control shaft 131 and proportioned to effect a desired retrogressive warping of the blade envelope 51 from root to tip upon rotation of the warp control shaft 131 to the angular position shown in Fig. 8. In the opposite angular position of the warp control shaft 131, the series of cam fingers and cam openings may provide a zero twist conformation of the blade or a slight twist suitable for autogyration. In both cases the warp control shaft 131 and the series of cam fingers carried thereby effectively lock all of the ribs rotatably carried by the axial sup porting spar 129 in a predetermined angular position thereon so as to provide a correspondingly fixed desired twist conformation to the blade envelope 51. It will be understood that the blade 14 shown in Fig. 7 has the tip thereof rigidly secured to the outer end of the spar 129 and that the latter is provided with variable average pitch and cyclic pitch control means in the same way as previously described.
The warp control rod 131 may be reversely rotated by means of a worm and worm gear as previously described, or by other suitable means such as shown in Fig. 7.
As shown in Fig. 7, the warp control rod 131 is biased to return to the position of warp for autorotation and hovering by the relatively strong biasing spring 140. The reverse actuating cable spool 141 is fixed to the end of shaft 131 and the actuating cable 142 therefor passes over pulleys 143 and 144 and is connected by means of the rod 145 to the plunger 146 of the hydraulic actuator 147. Thus by controlling the supply of fluid under pressure to actuator 147 the rod 131 can be rcversely rotated against the bias of spring 140 to warp the blade 14. The hydraulic fiuid for controlling actuator 147 may be supplied from the pilot station through a conduit 148 controlled at the pilot station by any conventional means such as a hand or foot-operated hydraulic pressure cylinder (not shown). It will be understood that a similar cable mechanism is provided for enabling the actuator 147 to warp the opposite blade of the propeller simultaneously.
The location of the pulleys 143 and 144 preferably is such as to give the minimum change in length of the aethatqr cable i h r-as he b ades. co e bout their h hse. a P n 8 or" are rotated y the p tch eoht elarht 0 Th se le hs ean. e m de s in ar ant as ll a y on an a ngemen im a to h t employed n a de a dr ll- H ever i ce. th blade s i end d to be: i one b w PQ l Il mos of e i and n eaeh of thes P si ion th ani ae uate s 33 a d 13 re en r, a s a l am t o am movement does not ria ly fiee he la e was hat I claim as ne and. esi e to, s tr by Let rs Patent of the United States is: p p
Appara us te prop lling a eeh r ible ho z nt and e t eal fli h a rcra ompr ng a otary propeller ha ng twis able bl des ac h in i blad m t r ah a ly mounted n. a sep ra e a i l y ex nding s or in pa arti u a e pten ler hu and in s b ade t n fixe t0 h spa m ans theeheh eally n ected to ach pa d ndepe den y eh ellable e. ei e a. eerm able simultan ou equ alen e atiehalmeyent ht f ach p r to a y h a era e pi eh 9f, sa d blades means ha ea ly eQ n e-te to e h spar a d qO ll iQl lable nde enden of sai a era e p t on l. o e ee a determinab e hon-equ en r lative ro ational thev m ht of e ch p t a y he yel eal Pi h Qt sa d b ades. mea s ihtereehn ete i t he truc ur of said blades and controllable independently of said average p teh con ro mea s and said e e iea pi h eo ml hea for ot in he ro f eae blade about s eu ne tihg ea t sh e an a justable e s essi e warp ns bf; the bla QlP I Q t t sa d bla e p teh ee tte mea s and aid arp hattel m ans ae hs o con r l the mag itude an dir ction o the h ust of sa d ropeller unqhrotat eh he ebf- 2. Apparat s f rp op ll ng a eehvert ble her h htel and vertical flight aircraft comprising a rotary propeller having twistable blades each rotatably journalled on an axial supporting spar radially extending from and pivotally mounted on a central hub structure, independently controllable warp control means mechanically connected with the root structure of each blade for adjustably twisting the blade root about its supporting spar to vary the warp of the blade in retrogressing increments from root to tip thereof, motion translating control means mechanically interconnected with each spar and controllable independently of said Warp control means for imparting a determinable rotational movement to each spar relative to the remainder of said spars as the propeller rotates to vary both the average and cyclical pitch of the propeller, said Warp control means and said motion translating control means acting to control the magnitude and direction of the propeller thrust.
3. A variable warp airfoil having a supporting spar extending thcrethrough to provide a warp axis substantially coincident with an aerodynamic axis of said airfoil, means for twisting the root of said airfoil on either side of said spar in a same rotational direction about said spar to warp said airfoil retrogressively from root to tip, and means connected to said spar and controllable independently of said warp control means for effecting a rotation of said spar to control the pitch of said airfoil.
4. A propeller having in combination a hub, a twistable blade having an axial supporting spar extending therethrough and fixed to the tip of said blade, mounting means interconnecting said spar with said hub, means carried by said hub and connected to said spar for effecting axial rotation of said spar to vary the pitch of said blade, and means controllable independently of said pitch control means for twisting the root of said blade on both sides of said spar in a same rotational direction there about to warp said blade in retrogressing increments from root to tip.
5. A propeller blade having in combination an axially supporting spar, a substantially rigid tip member fixedly mounted on said spar, a twistable blade envelope fixed to said tip member and having bearing means adjacent the blade root for rotatably mounting said blade envelope on said spar, said spar lying substantially along the aerodynamic axis of said blade to provide coincidental variable pitch and warp axes for said blade, means connected to said spar for axially rotating said spar to vary the pitch of said blade, and mechanically controllable means interconnected with the root structure of said blade and controllable independently of said pitch control means for rotating said blade root relative to said spar so as to vary the warp of said blade envelope retrogressively from root to tip.
6. A propeller-blade having in combination, a hollow twistable blade envelope, a longitudinally extending supporting spar fixed to the tip of said blade envelope, an axially extending warp control element concentrically and rotatably mounted along the length of said supporting spar but rigidly interconnected therewith at the tip of said blade, axially spaced ribs transversely mounted on said warp control element and connected to said blade envelope, and means connected to said warp control element at the root of said blade for imparting a determinable rotational movement to the root of said warp control element to effect a retrogressive Warping of said blade envelope from root to tip by the rotation of said ribs due to the torsional resiliency of said warp control element.
- 7. A propeller blade having in combination, a hollow twistable blade envelope supported by and enclosing a longitudinally extending spar, a series of transverse ribs rotatably mounted on said spar at longitudinally spaced points thereon, a rotatable warp control rod substantially coextending alongside said spar through cam shaped apertures in said ribs within said blade, a series of cam actuators carried by said control rod and coacting with the sides of said cam shaped aperture in each of said ribs to control, in response to a rotational movement of said control rod, the relative rotational movement of each of said ribs with respect to said spar to provide a range of predetermined warp configurations of said blade envelope to meet various performance demands upon said blade, said camactuatorsbeing progressively closer to the axis of said control rod from root to tip of said blade to provide retrogressive warping of said blade from root to tip thereof.
8. A propeller blade having in combination a hollow twistable blade envelope having corrugated portions at the trailing edge thereof, a supporting spar extending axially through said blade and fixed to the tip thereof, bearing means connected between said spar and the root of said blade envelope for journalling said blade root on said spar, and mechanical control means mechanically interconnected with said blade root for imparting a determinable rotational movement of said blade root relative to said spar to warp said blade retrogressively from root to tip and coincidently to effect a relative lengthwise movement of said corrugated blade envelope trailing edge.
References Cited in the file of this patent UNITED STATES PATENTS 2,418,030' Hirsch Mar. 25, 1947 2,475,121 Avery July 5, 1949 2,546,881 Avery Mar. 27, 1951 FOREIGN PATENTS 532,399 France Nov. 14, 1921 543,720 France -a June 9, 1922 851,766 France Oct. 9, 1939
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3132069A (en) * 1957-01-24 1964-05-05 Takeda Pharmaceutical Antifungal antibiotic humidin for agricultural uses
US3141437A (en) * 1958-05-23 1964-07-21 Scherer Constant lift system for craft
US3227221A (en) * 1963-11-29 1966-01-04 You Pierre Blade construction for helicopter
DE1253057B (en) * 1962-12-17 1967-10-26 Edward Burke Wilford Vertical take off and landing aircraft
FR2125111A1 (en) * 1971-02-11 1972-09-29 Aerospatiale
US4555219A (en) * 1984-08-23 1985-11-26 United Technologies Corporation Hub-mounted actuators for blade pitch collective control
US4650400A (en) * 1984-03-26 1987-03-17 David Constant V Helicopter blade pitch adjusting system
FR2993245A1 (en) * 2012-07-13 2014-01-17 Aurelien Cabarbaye Convertible aircraft for use in e.g. civil application, has rotor whose two blades produce bearing pressure necessary for girodyne mode during rotation of rotor and part of pressure when blades are stopped and blocked in airplane mode
US20160211720A1 (en) * 2015-01-21 2016-07-21 KDE Direct, LLC Bearing arrangement for an electric motor used for propelling an unmanned aerial system
US10562608B1 (en) * 2017-05-25 2020-02-18 Amazon Technologies, Inc. Variable pitch mechanisms for propeller blades using linear actuation
US11021234B1 (en) 2017-05-25 2021-06-01 Amazon Technologies, Inc. Variable pitch mechanisms for propeller blades using a compound gearbox

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR532399A (en) * 1920-09-08 1922-02-02 Variable pitch propeller adjustable during rotation
FR543720A (en) * 1920-11-20 1922-09-08 Improvements to propellers, especially those for helicopters
FR851766A (en) * 1939-03-17 1940-01-15 Aircraft rotor improvements
US2418030A (en) * 1944-09-07 1947-03-25 Curtiss Wright Corp Helicopter rotor pitch control mechanism
US2475121A (en) * 1943-10-09 1949-07-05 Harold T Avery Airscrew
US2546881A (en) * 1945-11-26 1951-03-27 Harold T Avery Control system for rotating wing aircraft

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR532399A (en) * 1920-09-08 1922-02-02 Variable pitch propeller adjustable during rotation
FR543720A (en) * 1920-11-20 1922-09-08 Improvements to propellers, especially those for helicopters
FR851766A (en) * 1939-03-17 1940-01-15 Aircraft rotor improvements
US2475121A (en) * 1943-10-09 1949-07-05 Harold T Avery Airscrew
US2418030A (en) * 1944-09-07 1947-03-25 Curtiss Wright Corp Helicopter rotor pitch control mechanism
US2546881A (en) * 1945-11-26 1951-03-27 Harold T Avery Control system for rotating wing aircraft

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3132069A (en) * 1957-01-24 1964-05-05 Takeda Pharmaceutical Antifungal antibiotic humidin for agricultural uses
US3141437A (en) * 1958-05-23 1964-07-21 Scherer Constant lift system for craft
DE1253057B (en) * 1962-12-17 1967-10-26 Edward Burke Wilford Vertical take off and landing aircraft
US3227221A (en) * 1963-11-29 1966-01-04 You Pierre Blade construction for helicopter
FR2125111A1 (en) * 1971-02-11 1972-09-29 Aerospatiale
US4650400A (en) * 1984-03-26 1987-03-17 David Constant V Helicopter blade pitch adjusting system
US4555219A (en) * 1984-08-23 1985-11-26 United Technologies Corporation Hub-mounted actuators for blade pitch collective control
FR2993245A1 (en) * 2012-07-13 2014-01-17 Aurelien Cabarbaye Convertible aircraft for use in e.g. civil application, has rotor whose two blades produce bearing pressure necessary for girodyne mode during rotation of rotor and part of pressure when blades are stopped and blocked in airplane mode
US20160211720A1 (en) * 2015-01-21 2016-07-21 KDE Direct, LLC Bearing arrangement for an electric motor used for propelling an unmanned aerial system
US10562608B1 (en) * 2017-05-25 2020-02-18 Amazon Technologies, Inc. Variable pitch mechanisms for propeller blades using linear actuation
US11021234B1 (en) 2017-05-25 2021-06-01 Amazon Technologies, Inc. Variable pitch mechanisms for propeller blades using a compound gearbox

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