US2629671A - Photothermography, printing sheet and printing ink therefor - Google Patents

Photothermography, printing sheet and printing ink therefor Download PDF

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US2629671A
US2629671A US768979A US76897947A US2629671A US 2629671 A US2629671 A US 2629671A US 768979 A US768979 A US 768979A US 76897947 A US76897947 A US 76897947A US 2629671 A US2629671 A US 2629671A
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ink
vehicle
heat
sheet
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Murray Alexander
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Eastman Kodak Co
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Eastman Kodak Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41MPRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382Contact thermal transfer or sublimation processes
    • B41M5/38207Contact thermal transfer or sublimation processes characterised by aspects not provided for in groups B41M5/385 - B41M5/395

Definitions

  • This invention relates to printing, either mono- "t chrome or multicolor printing, of a halftone or a line image, i. e. of a two-tone image.
  • the object of the invention is to eliminate the need for specialized printing plates such asthose used in photoengraving or photolithography and particularly to provide a simple, direct and rapid, process which requires relatively inexpensive equipment.
  • one object of the present invention is to provide a method of printing which permits the print to be-made directly from the image.
  • the present invention is referred to as fusion photothermography. It hasA the direct and very important advantage of requiring only very simple equipment. It does require, however, that the image to be printed,
  • a heat image is one in which the light and ⁇ dark tones are represented by different amounts of heat instead of different degrees of brightness as in an image formed by light. Since the follow-- ing description is confined to a discussion of twotone images, the heat image will be made up ⁇ solely of hot areas and cool areas justas a line or halftone print is made up of white and black; ⁇ areas only.
  • a positive heat image is one in which the highlights are hotter than the shadows and a negative heat image is one in which the shadows are hotter than the highlights.
  • a method of printing which involves forming a sheet which absorbs radiant heat and which includes a uniformly distributed layer of ink in a vehicle which melts at a temperature between 20 C. ⁇ and 200 C., preferably between 30 C. and 70 C. so as to be well above room temperature but still cool enough to permit rapid and convenient operation.
  • a two-tone yheat image is applied to the sheet by radiation thereon of sufficient intensity and time pointand thus vto melt the ink vehicle in those areas, but not hot enough or long enough to melt the sheet in the cool tone areas.
  • the twotone heat image may be provided simply by projection or contact print through a negative, the
  • the heat absorbing portion of the sheet should be uniformly distributed as is the ink, either in the ink vehicle or in a separate sheet as described below.
  • the heat absorbing material may be distributed as a two-tone positive image with the greater density in the shadows and this image of absorbing material is then uniformly1 illuminated by radiation with sufficient intensity and for a suilicient time to raise the temperature in the hot tone areas above the melting point as required.
  • the heat image is a negative one, as required because I the image in heat absorbing material appears positive when illuminated with light. In both cases the heat image is formed by radiation.
  • the melted areas of ink are then allowed to fuse into the support on which the sheet is. mounted or into a separate support brought intoy contact with the sheet. After fusion has taken place the unmelted areas of ink are removed, thus leaving a positive print.
  • the preferred embodiments described in the present application have the ink sheets and absorber mounted semi-permanently, either by pressure or by a soft binding agent, on the support into which the ink is ultimately fused.
  • the unmelted areas of ink are removed by brushing either with an air squeegee or by a simple mechanical brush.
  • the use of a blast of air as the brush has proven to be the most satisfactory as to uniformity of results obtained thereby.
  • the ink vehicle In order to permit rapidity of operation, the ink vehicle should have a relatively low latent heat of fusion, preferably less than 30 calories per cc. Reference to any standard table will prove that this is not tooexaoting a reduirement since many materials have latent heats of fusion below 30 calories per cc.
  • the process may be made to operate with a large number of different materials but for obvious reasons, the use of materials which have a disagreeable odor or which are toxic or otherwise obiectionable have been avoided in practical operation of the invention. After certain materials have been melted and fused, it is noted that they do not harden on cooling cuite as rapidly as some other materials.
  • Slow hardening is not fatal to the present invention, but it is preferable to select the faster hardening materials since this permits greater frescoq in handling the final print immediately after it is printed and also permits a plurality of superimposed impressions in rapid succession. as for multicolor printing.
  • the essential constituents of the printing sheet or thermal element are the heat absorber.
  • the vehicle with specified melting properties and the pigment or other coloring material are the heat absorber.
  • These may be combined in a number of ways and different advantages are obtained by the different ways, or all three may be quite separate.
  • the vehicle is in a powdered form but may he in a continuous phase.
  • the colorant is usuauv, but not necessarily, incorporated in the particles of the vehicle.
  • the colorant may be discrete particles in the larger particles of the vehicle or may color ⁇ the vehicle particles uniformly.
  • the colorant may be the heat absorber itself, but it has been found preferable to include minute, almost invisible amounts of finely divided copper, silver, iron, nickel or carbon black.
  • the heat absorber may be coated as a separate layer on the sheet support or may be incorporated into the particles of vehicle along with the colorant.
  • the vehicle must be a warm melting material of low heat of fusion as mentioned above and is preferably a material selected from the group consisting of benzophenone, methyl o-benzylbenzoate, benzoic anhydride and p-nitro-anisole.
  • the sheet may be carried by the support which is to form a base of the nal print and may be semi-permanently attached thereto by pressure or by a soft binder or alternatively the ink sheet maybe on a temporary support from which the melted areas are transferred to the final print support. Separation of the temporary support and the final print support then removes the unmelted areas from the final print as required, with or without additional brushing of the final print.
  • Fig. 1 to Fig. 9 inclusive show greatly enlarged cross sections of various forms of the printing ink sheet whichv may be used with the present invention.
  • Fig. 10 to Fig. 13 inclusive illustrate four different preferred embodiments of the present invention.
  • Fig. 14 is a perspective view from below of another embodiment of the invention particularly showing the temperature control mechanism.
  • Fig. 15 is a cross section of one element of the temperature control mechanism of Fig. 14.
  • the printing sheet includes a support, a coloring material, a vehicle for the coloring material and heat absorbing material.
  • a support in each case is labeled 20.
  • the coloring material is labeled 2 IA to 2 IH inclusive, the letters being used to indicate different forms described separately below.
  • the vehicle is labeled 22A to 22E inclusive.
  • the heat absorbing layer is labeled 23A to 23F inclusive.
  • Fig. 1 the vehicle, coloring material and heat absorber are all separate.
  • the vehicle 22A is in the form of discrete particles which are pressed onto but not into the support 20 and are overcoated lightly with an almost invisible amount of carbon black 23A upon which a uniform layer of coloring material 2IA is then coated. Fusion of one or more of the particles of vehicle 22A into the paper support 20 or onto a separate support brought into contact with the front surface of the layer ZIA carries with it a small amount of the coloring material ZIA, and perhaps also a small amount of the heat absorber 23A.
  • the advantage of this arrange- ⁇ ment is the relative simplicity of operation and the easy control which is provided concerning the amount of the coloring material, etc. However, results are not as uniform as with other embodiments.
  • Fig. 1 the vehicle, coloring material and heat absorber are all separate.
  • the vehicle 22A is in the form of discrete particles which are pressed onto but not into the support 20 and are overcoated lightly with an almost invisible amount of carbon black 23A upon which a uniform layer
  • FIG. 2 differs from Fig. 1 by having the heat absorbing layer 23B coated directly on the support and by having the vehicle 22B also coated as a continuous layer. This is perhaps the least preferable form of the invention because sharpness of definition is lost due to the unevenness of the melting of the layer 22B as compared to the melting of a vehicle arranged as discrete particles.
  • Fig. 3 and Fig. 4 both show very satisfactory arrangements of the ink sheet.
  • the heat absorbing'layer 23B is coated directly on the support and the coloring material, as pigment particles ZIB in Fig. 3 and as a dye 2IC in Fig. 4, is incorporated into discrete particles of vehicle 22C.
  • This arrangement has been found to work quite well and to require such a small amount of heat absorber 23B as to be almost invisible. There is definitely not enough of the absorber 23B present to spoil the effective color of the coloring material 2 IB or 2 IC even when used in four color printing.
  • Fig. 5 is similar to Fig. 4 in that the coloring material 2 IB is included as a dye in the vehicle 22D, but the vehicle there is a continuous one rather than formed as discrete particles.
  • Fig. 6 is a modification of Fig. 4 in which the heat absorber 23C is included along with the coloring material ZIE in the vehicle 22C.
  • the heat absorption is sufficient without the addition of any further heat absorber so that only a single material constitutes both 2IE and 23C.
  • various coloring materials which I have used however, I find that higher speed of operation and hence greater uniformity can be obtained when an additional amount of a separate heat absorber is added even though the amount may be very small indeed.
  • the important property of the sheet is of course its ability to absorb heat and to leave coloring material on the final print sheet in proportion to the amount of heat absorbed.
  • the heat absorbing material 23D is incorporated in the vehicle 22E which is in the form of discrete particles in a soft binder 24.
  • the coloring material ZIF is included in the soft binder, but as in Fig. 6, both the f;
  • coloring material and the heat absorber may preferably be incorporated in the vehicle 22E.
  • this support 20 may take practically any form.
  • the quality of the nal print depends of course on the quality of the paper, but satisfactory results may be obtained with any form of support from newsprint stock to highly varnished paper or with transparent films of various types which do not repel the ink.
  • the infrared absorbing layers or materials which are added to the vehicleand colorant may take various forms, especially since thermal absorption alone appears to be the controlling factor and thermal conductivity does not appear to be so important, probably because of the close proximity betweenwthe absorber; and
  • Methyl -naphthyl ketone Trichloracctic acid Acetopheuone Oximc Diphenyl z been noted and which probably explains why the operation of the present invention is less critical than originally expected is the fact that deterioration of sharpness of the dot in the nal imageappears. mainly as atransition between a' halftone image and the equivalent continuous tone effect. In fact the rosin-carbon couple just mentioned gives denite indications of a continuous tone elect whereas sharply melting compounds give line print or halftones of very high contrast and dot quality.
  • benzophenone is the best for many purposes since the pigment dispersion in this vehicle is excellent and after the print has been made the vehicle solidirles very fast on cooling. Also the odor of the print is very light and pleasant. This is to be compared with p-nitro-anisole, for example, which makes quite satisfactory prints, but the heavy odor and possible toxicity render it unpleasant to Work with. The rst three materials have perhaps too low a melting point although everything above 30 C. can be used with fair ease. On the other hand benzoic anhydride gives quite satisfactory prints by the present photothermography process provided the material is free from contamination. This particular material is sensitive to .contamination and therefore I prefer to use the benzophenone.
  • Cyclohexanol can give a satisfactory print but since it has a melting point near room temperature it is not easy to provide for the necessary cooling of the print immediately after printing. The best region is thus about 50 C. which requires some preheating of the ink sheet accompanied by accurate control and at the same time does not require such high temperature as to be inconvenient for high speed printing.
  • the methyl o-benzoylbenzoate is also quite satisfactory, having a negligible odor, a fair degree of pigment dispersion and the ability of giving a good quality print. It does not solidify as rapidly as benzophenone on cooling and is therefore less preferable particularly in multicolor printing Where several transfers onto a single support in accru'ate register are required in rapid succession. It is to be understood that the invention is not limited to these particular vehicles, but they are listed here because of the various advantages which they contain The fact that the most prefg.
  • benzophenone has the highest heat of fusion is interesting since this is an important factor, but its importance is out-weighed by other considerations such as thermal conductivity of the crystalline mass, pigment dispersion, rapid solidication, etc.
  • the latent heat of fusion figures are either taken from standard reference tables or were determined specifically for the present purpose and are omitted from this table when not available. o-benzoylbenzoate heat of fusion is not readily available for comparison, this material being the second best one of those listed.
  • the third best is the benzoic anhydride which has a particularly low heat of fusion and theoretically the lower the heat of fusion the more satisfactory the material should be.
  • an ink sheet 30 of one of the above types is brought to a uniform temperature, about two degrees below its melting point, by means of a hot plate 3i through which water is circulated at the desired temperature.
  • the sheet consists of a layer of bond paper on which there is a layer of powdered benzophenone containing a color pigment and 5% by weight of f
  • the inked paper layer 30 is left on the heater plate 3
  • a halftone negative 32 is placed in contact with the upper inked surface of the sheet 30 and is illuminated by a lamp 33 rich in infrared.
  • the reilector 34 is a stainless steel shell with a matte gold plate on the reilecting area.
  • This reflector 34 may include a water cooling system since only radiant heat is desired.
  • the halftone negative 32 transmits a halftone negative radiant heat image on to the layer 30.
  • the invention works equally well with line images or other two-tone images.
  • the hot tone areas of this image falling on the ink layer 30 causes the ink in those areas to melt and to fuse into the paper support of the sheet 30.
  • the time and intensity of exposure are selected so as just to melt the hot tone areas and not to melt the cold tone areas.
  • the sheet 30 is then removed from the hot plate into a cooler region, such as elsewhere in the printing room and the excess unmelted areas of ink are removed, for example, by shaking the paper or by brushing mechanically or by an air blast.
  • brushing is intended to apply both to mechanical and pneumatic brushing.
  • a continuous process is illustrated in which precoated paper from a stock roll 4G is fed as indicated by arrow 4
  • a halftone negative arranged on a cylinder 44 which is rotating synchronously with the movement of the traveling sheet 40.
  • Light from a lamp 45 in a suitable shield 46 illuminates a line or strip of the negative 44 adjacent to the point 43 so that the ink is fused into the paper forming the image thereon as the line of light from the lamp scans the negative 44 and paper 40.
  • the paper 40 then passes over a roller 4l and excess ink is removed by a rotating mechanical brush 48, leaving the iinished print on the paper 40.
  • the brush 43 is arranged on a diagonal to send the ink dust to one side. This simple arrangement is one of the most satisfactory of those embodiments in which the ink is fused into the support on which it is coated as distinguished from other embodiments in which ink is transferred to a separate sheet, after the differential melting thereof.
  • a roll of raw paper stock 5S passes under a hopper 5i from which a powdered ink vehicle 52 containing both colorant and heat absorber is spread or dusted on to the paper forming a thin layer 53.
  • the sheet is then passed between pressure rollers 55 and heaters 56 so that the sheet is brought to a temperature just below the melting point of the vehicle in the powder 52.
  • the sheet then passes over a roller 51 whereat it is scanned by an image 53 produced by a suitable optical system shown as a lens 59. a mask and a light source 6
  • the negative 62 to be printed is moved synchronously with the movement of the paper sheet, past a slit 63 in the mask 6U so that the image 58 is synchronized with the motion of the sheet being scanned.
  • This is not scanning in the electro-optical sense which uses a point of light with no image differential within the point itself.
  • the image 58 is not only more than a point which has no dimensions, but is more than a mere line with one dimension.
  • the image S has both width and length corresponding to the width and length of the slit 63 as magnified by the lens 59.
  • the image 58 thus covers a finite area and the image is dened throughout this area.
  • the ink is fused into the paper forming a positive image therein and then by suitable air squeegee 65 all excess ink is removed from the sheet, leaving a positive halftone print as required.
  • a simple vacuum system such as a vacuum cleaner has been found to be saisfactory for removing the excess ink.
  • the pressure provided by the rollers 55 acts to compress the ink powder on the supporting surface 50 and this has been found to have the additional effect of reducing the exposure required at the image 58- a phenomenon not fully explained but probably due in some way to the improvement in heat transfer in the compacted powder.
  • the melting point is about 47 C.; the heat of fusion is about 25 calories per cc., the heat absorpticn factor is about 0.8.
  • the temperature increase of two degrees must be allowed for as well as the heat required for fusing.
  • the thermal conductivity of the paper has a coefcient of about .0003. VThus the total heat that must be applied to an area 7" x 7 is about 8 calories which is equivalent in power to about 32 watt-seconds.
  • VThus the total heat that must be applied to an area 7" x 7 is about 8 calories which is equivalent in power to about 32 watt-seconds.
  • thermal conduction loss occurs under the most unfavorable conditions. This obviously is not too efiicient although the quality of the resulting print is not too badly spoiled even by this wandering of the heat.
  • thermal conduction loss is only 'l
  • the possibility of printing from a crystalline layer rather than a powdered layer has been investigated and this may have some advantages, but in general the image is grainy and somewhat broken compared to the ones obtained with powdered images.
  • the fusible compounds used as vehicles together with their pigments, can be dispersed in water readily, e. g.
  • any of the usual yellow, magenta and cyan pigments may be used and the additional care requiredfor fourcolor printing as compared with monochrome printing by the present invention is just that due to registration and other well known problems of color photography and color printing.
  • Fig. 13 there is shown a satisfactory continuous embodiment of the invention in which the fused image is transferred to a separate support after printing.
  • a cylinder 10 is rotated as indicated by arrow 1I under an inking mechanism consisting of a hopper 12 and a roller 13 from which a uniform fusible ink 14 is coated on the cylinder 10.
  • the cylinder is maintained at a temperature just below the melt- .10 ing point of the fusible ink layer 14 by heaters 15.
  • the ink arrives at an image 'I5 it is uniformly (along the length of the cylinder) at a temperature just below its melting point.
  • the optical image 15 scans the layer 'It somewhat in the manner of Fig. 12.
  • a halftone negative is wrapped on a transparent cylinder 8l which rotates as indicated by the arrow 82 synchronously with the rotation of the cylinder 10 so that there is no relative movement between the ink layer 14 and the image 16 of the negative 80 as formed by the lens 83.
  • Illumination is provided by an infrared lamp 84 and a condenser 85 which concentrates a line of light along the width of the negative 80.
  • the hot tone areas of the image 16 melt the ink but the cool tone areas do not contain sufficient heat to do this. While the ink in the hot tone areas of the heat image is still in the melted condition, the layer 14 is brought in Contact with a paper support at the point SI at which the ink layer 14 and the paper 90 pass under a pressure roller 92.
  • the cylinder 1I] may be of a black or other heat absorbing material so that the ink particles in the hopper 12 may be made up solely of the fusible vehicle and the colorant. That is, the ink sheet essential to the present invention consists in this case of the cylinder 10 and the powder coated thereon.
  • Figs. 14 and 15 One relatively simple proving press according to the present invention which has been found to work quite satisfactorily is illustrated in Figs. 14 and 15.
  • the ink sheet t0 a uniform temperature within a fraction of a degree of absolute uniform'- ity.
  • the ink sheet together with the halftone image from which it is to be printed is placed on a metal plate
  • thermometer II a metal plate 6 x 26 was held at a temperature of 45 C. uniformly within a quarter of a degree centigrade.
  • 04 at opposite ends of the plate are used to gauge the uniformity.
  • the temperature of the plate can be quickly brought to the desired ternperature in a matter of just a few moments.
  • water from a beaker III is driven by a pump III and motor II2 through a supply tube II3.
  • the water after passing through the circulating system is returned to the beaker IIB by a rubber tube IIII.
  • the temperature of the wat-er in the beaker is read olf directly by a thermometer II5.
  • any standard thermal control system may be used for controlling the temperature of the water, but for simplicity, I simply show a Bunsen burner
  • the sheet After the sheet has 'been brought to the temperature required it is moved from the plate under an infrared lamp Whose radiation through a halftone negative (or into a halftone positive thermal absorber which transfers the heat to the ink layer) produced the required negative heat image.
  • the fused ink image formed thereby is then pressed into contact with the paper
  • 00 is the method whereby the flow through the many tubes
  • the heated water is introduced into the distrib-,- uting .chamber
  • 26 gradually increase in diameter as .one goes from vthe source of supply to the end Y
  • are of 1A" brass or copper and sufficient solder is used in fastening these to the plate
  • the tube is V2 diameter and the orifices
  • 00 which does not appear in the drawing may' be provided with a groove around the edge which is connected to a vacuum system so that the ink plate and halftone negative or positive placed thereon can -'be vheld 4by vacuum firmly on the plate
  • This refinement which corresponds to a vacuum back process camera, merely insured maximum uniformity in the minimum heating time.
  • the method of printing onto paper which comprises (l) coating onto a flat support a uniform layerof ink which labsorbs heat producing radiation and converts it to heat and which contains a coloring material and a vehicle which is an organic compound selected from the group consisting of benzophenone and methyl o--benzoylbenzoate, said ink containing no material other than said vehicle melting within 20 C.
  • the method according to claim 1 including the steps of (6) immediately after said illuminating and melting of the hot areas of ink, pressing the ink layer into contact with a sheet of paper which is different from said fiat support and which is at a temperature below said melting point, the hot areas of ink fusing to said sheet of paper and (7) separating the paper sheet with the positive image from the ink layer and flat support.
  • a printing sheet comprising a support and a layer of particulate ink uniformly distributed on the support, the particles of ink consisting of a coloring material incorporated in an organic vehicle selected from the group consisting of lbenzophenone and methyl o-benzoyl-benzoate, which vehicle melts sharply in not more than 2 centigrade degrees at a temperature 'between 42 C. and 52ov C. with a. latent heat of fusion less than 30 calories per c. c., said ink containing no material other than said vehicle melting within 20 C. of the melting point of said vehicle.
  • a powdered printing ink to be spread uniformly on paper for printing by fusion consisting of a coloring material and a minute amount, less than an amount substantially visible in the presence of said coloring material, of a finely divided heat absorbing material -selected from the group consisting of copper, silver, and nickel incorporated in Ibenzophenone.

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Description

Feb. 24,
A. MURRAY PHOTOTHERMOGRAPHY, PRINTING SHEET AND PRINTING INK THEREF'OR Filed Aug. 16. 1947 COLORANT HEAT ABSORBER FUSIBLE VEHICLE SUPPORT 2 SHEETS- SHEET l IIIIIIIIIIIIIIIIIIIIA' ALEXANDER MURRAY INVENTOR A TTORNEYS Feb. 24, 1953 A. MURRAY PHOTOTHERMOGRAPHY, PRINTING SHEET AND. PRINTING INK THEREF'OR 2 SHEETS-SHEET 2 Filed Aug. 16, 1947 QOOOOOOOOI 40 3l loocooooooooo/Q x@ CD ALEXANDER MURRAY IPVNTOR BY?l ,2 2
ATTORNEY` Patented Feb. 24, ,1953
PHOTOTHERMOGRAPIIY, PRINTING SHEET AND PRINTING INK THEREFOR Alexander Murray, Rochester, N. Y., assigner to Eastman Kodak Company, Rochester, N. Y., a corporation of New Jeis'ey Application August 16, 1947, Serial No. 768,979
7 Claims.
This invention relates to printing, either mono- "t chrome or multicolor printing, of a halftone or a line image, i. e. of a two-tone image.
The object of the invention is to eliminate the need for specialized printing plates such asthose used in photoengraving or photolithography and particularly to provide a simple, direct and rapid, process which requires relatively inexpensive equipment.
In Common with the line scanning processes described in Serial Numbers 731,372 Glassey, now U. S. Patent 2,487,865 and 731,173 Murray, led February 27, 1947, now U. S. Patent 2,556,550 and the expansion photothermography processes described in Serial Number 745,019 Glassey, filed April 30, 1947, now U. S. Patent 2,543,013 and Serial Numbers 749,445, 749,446, and 749,447 Murray, led May 21, 1947, now U. S. vPatents 2,543,045, 2,543,046, and 2,543,047 one object of the present invention is to provide a method of printing which permits the print to be-made directly from the image. As distinguished from the line scanning and expansion photothermog-- raphy processes, the present invention is referred to as fusion photothermography. It hasA the direct and very important advantage of requiring only very simple equipment. It does require, however, that the image to be printed,
be a two-tone image either line or halftone. Thequality of any continuous tone image printed byrecords although fusion photothermographyis not inherently so limited.
One embodiment of the present invention,
particularly described in the present application, employs a radiant image as the controlling factor in making the print. A second embodiment,
particularly described in copending application,
Serial Number 768,977 Murray, filed concurrently herewith now U. S. Patent 2,503,758 has the control image formed in a heat receptor whichis uniformly irradiated to form the required heat image.
A heat image is one in which the light and` dark tones are represented by different amounts of heat instead of different degrees of brightness as in an image formed by light. Since the follow-- ing description is confined to a discussion of twotone images, the heat image will be made up` solely of hot areas and cool areas justas a line or halftone print is made up of white and black;` areas only. A positive heat image is one in which the highlights are hotter than the shadows and a negative heat image is one in which the shadows are hotter than the highlights.
Cross reference is also made to my copending applications on other forms of photothermog 2 raphy, Serial Number 768,978, illed concurrently herewith, now U. S. Patent 2,503,759 involving ink evaporation before fusion, Serial Number 774,478, led September 17, 1947, now U. S. Patent 2,552,209 involving fusion from cell plates of difl* ferent size cells and fusion of ink droplets oi' different sizes, and Serial Number 790,115, filed December, 1947, on heat sensitive recording paper.
According to the present invention a method of printing is provided which involves forming a sheet which absorbs radiant heat and which includes a uniformly distributed layer of ink in a vehicle which melts at a temperature between 20 C. `and 200 C., preferably between 30 C. and 70 C. so as to be well above room temperature but still cool enough to permit rapid and convenient operation. A vehicle melting atv 102 C.
allows boiling water to be used as the temperature.
every case the sheet is brought to a uniform tem-A perature just below the melting point of the` vehicle. For the sake of deniteness, I specify that the temperature should be within 20 of the melting point of the vehicle, but in practice I select a temperature about 2 below the melting point. In order to get the sharpest prints and clearest reproductions, it is desirable to have nothing in the sheet, otherthan the ink vehicle itself, which melts within 20 of the melting point to raise the hot tone areas above the melting of the vehicle or which spoils the sharpness of this melting point. Thus as a general rule it is desirable to avoid mixtures of two or more vehicles, but impurities up to 5% are not too objectionable.
When the sheet has been uniformly heated toa temperature just below its melting point, a two-tone yheat image is applied to the sheet by radiation thereon of sufficient intensity and time pointand thus vto melt the ink vehicle in those areas, but not hot enough or long enough to melt the sheet in the cool tone areas. The twotone heat image may be provided simply by projection or contact print through a negative, the
radiation on to the sheet thus containing the negative image. In this case the heat absorbing portion of the sheet should be uniformly distributed as is the ink, either in the ink vehicle or in a separate sheet as described below. On the other hand, the heat absorbing material may be distributed as a two-tone positive image with the greater density in the shadows and this image of absorbing material is then uniformly1 illuminated by radiation with sufficient intensity and for a suilicient time to raise the temperature in the hot tone areas above the melting point as required. It should be noted that the heat image is a negative one, as required because I the image in heat absorbing material appears positive when illuminated with light. In both cases the heat image is formed by radiation. The melted areas of ink are then allowed to fuse into the support on which the sheet is. mounted or into a separate support brought intoy contact with the sheet. After fusion has taken place the unmelted areas of ink are removed, thus leaving a positive print.
It is common parlance to refer to materials which absorb radiation` and get hot, as heat ahsorbers, but in the accompanying claims the critically precise phrase material for absorbing radiation and converting it to heat is used since the actual operation is the conversion of radiant energy into heat energy.
The preferred embodiments described in the present application have the ink sheets and absorber mounted semi-permanently, either by pressure or by a soft binding agent, on the support into which the ink is ultimately fused. The unmelted areas of ink are removed by brushing either with an air squeegee or by a simple mechanical brush. The use of a blast of air as the brush has proven to be the most satisfactory as to uniformity of results obtained thereby.
In order to permit rapidity of operation, the ink vehicle should have a relatively low latent heat of fusion, preferably less than 30 calories per cc. Reference to any standard table will prove that this is not tooexaoting a reduirement since many materials have latent heats of fusion below 30 calories per cc. The process may be made to operate with a large number of different materials but for obvious reasons, the use of materials which have a disagreeable odor or which are toxic or otherwise obiectionable have been avoided in practical operation of the invention. After certain materials have been melted and fused, it is noted that they do not harden on cooling cuite as rapidly as some other materials. Slow hardening is not fatal to the present invention, but it is preferable to select the faster hardening materials since this permits greater frescoq in handling the final print immediately after it is printed and also permits a plurality of superimposed impressions in rapid succession. as for multicolor printing.
'The essential constituents of the printing sheet or thermal element are the heat absorber. the vehicle with specified melting properties and the pigment or other coloring material. These may be combined in a number of ways and different advantages are obtained by the different ways, or all three may be quite separate. In general the vehicle is in a powdered form but may he in a continuous phase. The colorant is usuauv, but not necessarily, incorporated in the particles of the vehicle. The colorant may be discrete particles in the larger particles of the vehicle or may color` the vehicle particles uniformly. The colorant may be the heat absorber itself, but it has been found preferable to include minute, almost invisible amounts of finely divided copper, silver, iron, nickel or carbon black. The heat absorber may be coated as a separate layer on the sheet support or may be incorporated into the particles of vehicle along with the colorant. One may even have the absorber in the vehicle and the pigment separate therefrom, but this vantage over the ones in which the pigment and the absorbing material are both in the vehicle. The vehicle must be a warm melting material of low heat of fusion as mentioned above and is preferably a material selected from the group consisting of benzophenone, methyl o-benzylbenzoate, benzoic anhydride and p-nitro-anisole. The sheet may be carried by the support which is to form a base of the nal print and may be semi-permanently attached thereto by pressure or by a soft binder or alternatively the ink sheet maybe on a temporary support from which the melted areas are transferred to the final print support. Separation of the temporary support and the final print support then removes the unmelted areas from the final print as required, with or without additional brushing of the final print.
The invention will be fully understood from the following description thereof when read vin connection with the accompanying drawings, in which:
Fig. 1 to Fig. 9 inclusive, show greatly enlarged cross sections of various forms of the printing ink sheet whichv may be used with the present invention.
Fig. 10 to Fig. 13 inclusive, illustrate four different preferred embodiments of the present invention.
Fig. 14 is a perspective view from below of another embodiment of the invention particularly showing the temperature control mechanism.
Fig. 15 is a cross section of one element of the temperature control mechanism of Fig. 14.
In each form of the invention the printing sheet includes a support, a coloring material, a vehicle for the coloring material and heat absorbing material. Various arrangements thereof are shown in Fig. 1 to Fig. 9 inclusive in which the support in each case is labeled 20. The coloring material is labeled 2 IA to 2 IH inclusive, the letters being used to indicate different forms described separately below. The vehicle is labeled 22A to 22E inclusive. The heat absorbing layer is labeled 23A to 23F inclusive.
In Fig. 1 the vehicle, coloring material and heat absorber are all separate. The vehicle 22A is in the form of discrete particles which are pressed onto but not into the support 20 and are overcoated lightly with an almost invisible amount of carbon black 23A upon which a uniform layer of coloring material 2IA is then coated. Fusion of one or more of the particles of vehicle 22A into the paper support 20 or onto a separate support brought into contact with the front surface of the layer ZIA carries with it a small amount of the coloring material ZIA, and perhaps also a small amount of the heat absorber 23A. The advantage of this arrange- `ment is the relative simplicity of operation and the easy control which is provided concerning the amount of the coloring material, etc. However, results are not as uniform as with other embodiments. Fig. 2 differs from Fig. 1 by having the heat absorbing layer 23B coated directly on the support and by having the vehicle 22B also coated as a continuous layer. This is perhaps the least preferable form of the invention because sharpness of definition is lost due to the unevenness of the melting of the layer 22B as compared to the melting of a vehicle arranged as discrete particles.
Fig. 3 and Fig. 4 both show very satisfactory arrangements of the ink sheet. The heat absorbing'layer 23B is coated directly on the support and the coloring material, as pigment particles ZIB in Fig. 3 and as a dye 2IC in Fig. 4, is incorporated into discrete particles of vehicle 22C. This arrangement has been found to work quite well and to require such a small amount of heat absorber 23B as to be almost invisible. There is definitely not enough of the absorber 23B present to spoil the effective color of the coloring material 2 IB or 2 IC even when used in four color printing.
Fig. 5 is similar to Fig. 4 in that the coloring material 2 IB is included as a dye in the vehicle 22D, but the vehicle there is a continuous one rather than formed as discrete particles.
Fig. 6 is a modification of Fig. 4 in which the heat absorber 23C is included along with the coloring material ZIE in the vehicle 22C. With certain coloring materials, the heat absorption is sufficient without the addition of any further heat absorber so that only a single material constitutes both 2IE and 23C. With various coloring materials which I have used, however, I find that higher speed of operation and hence greater uniformity can be obtained when an additional amount of a separate heat absorber is added even though the amount may be very small indeed. The important property of the sheet is of course its ability to absorb heat and to leave coloring material on the final print sheet in proportion to the amount of heat absorbed.
In Fig. 7 the heat absorbing material 23D is incorporated in the vehicle 22E which is in the form of discrete particles in a soft binder 24. In Fig. 7 the coloring material ZIF is included in the soft binder, but as in Fig. 6, both the f;
coloring material and the heat absorber may preferably be incorporated in the vehicle 22E.
In Fig. 8 both the coloring material ZIG and the heat absorber 23E are incorporated in a soft binder and the fusible vehicle 22A is in the form 3:,
this support 20 may take practically any form.
The quality of the nal print depends of course on the quality of the paper, but satisfactory results may be obtained with any form of support from newsprint stock to highly varnished paper or with transparent films of various types which do not repel the ink.
The simple arithmetic of printing with anyv normal powdered colorant for example will show that a satisfactory print requiresV about 2 10-a grams of solid coloring material per element of a 300 line scan image to produce a satisfactory maximum density. The highlights, of course, require less material, but any calculations as to the amount of heat required will necessarily be computed on the basis of maximum shadow density and hence this figure, representing an area 174,00 of an inch on a side, is taken as ,the
controlling one.
The infrared absorbing layers or materials which are added to the vehicleand colorant may take various forms, especially since thermal absorption alone appears to be the controlling factor and thermal conductivity does not appear to be so important, probably because of the close proximity betweenwthe absorber; and
- heat from the hot areas to the adjacent cool areas of the image. Practice has shown that the hot areas are melted and a satisfactory print made long before suflicient heat is conducted to the cool areas to spoil the quality of the print. This is true even if glass or metal is used for the support for the absorbing layer as, for eX- ample, in those embodiments of the invention in which the ink image is transferred to a separate support later. The process is strictly governed by known laws of physics, but in those cases where all the parameters are not known, the resuits specifically contradict common beliefs. The relative minor importance of thermal conductivity of the heat absorber and of the supporting material was not expected, and it came as a pleasant surprise to find that one does not have to worry too much about this factor. It should be realized that one might even expect the. conductivity of the support to prevent entirely the formation of a heat image due to radiation, but fortunately this has proven not to be the case. When the absorbing layer is a developed photographic emulsion, there is a much greater weight of the thermal insulator, gelatine, present than of the silver conducting absorber.
I assume, however, that the absorbing layer and the support should not both be thermal con-ductors in the same example. All of this means that there is considerable latitude in the intensity and time of exposure, but the advantages of high intensity, short exposures will be analyzed later in this specification.
`In the following table, la list of satisfactory Vehicles is given together with the melting point in degree centigrade and the latent heat of fusion in calories per cubic centimeter:
Ihcnyl Salicylate 42-43 20. l Benzoic .anhydride 42-43 16. 5 Benzyl Phthalate. 42-44 16. 7 a-Naphthyl Acetate 44-45 Benzyl Succinate i4-46 i6. 0 Benzophenonc 47-48 25. 8 Hydrocinnamic aci 47-49 30. l succinoninrile. Axl-49 1i.. 5` .Iriphenyl Phosphatc 49-50 20. 3 Ethyl-n-Phenylcarbamate 49-51 16. 6 Mcthyl-c-ben zoylbcnzoate l p-Nitro-anisole 1,3, dimethyl 1,3, diphcnyl cyclobut c..
Methyl -naphthyl ketone Trichloracctic acid Acetopheuone Oximc Diphenyl z been noted and which probably explains why the operation of the present invention is less critical than originally expected is the fact that deterioration of sharpness of the dot in the nal imageappears. mainly as atransition between a' halftone image and the equivalent continuous tone effect. In fact the rosin-carbon couple just mentioned gives denite indications of a continuous tone elect whereas sharply melting compounds give line print or halftones of very high contrast and dot quality.
Of the above list of suitable vehicles, benzophenone is the best for many purposes since the pigment dispersion in this vehicle is excellent and after the print has been made the vehicle solidirles very fast on cooling. Also the odor of the print is very light and pleasant. This is to be compared with p-nitro-anisole, for example, which makes quite satisfactory prints, but the heavy odor and possible toxicity render it unpleasant to Work with. The rst three materials have perhaps too low a melting point although everything above 30 C. can be used with fair ease. On the other hand benzoic anhydride gives quite satisfactory prints by the present photothermography process provided the material is free from contamination. This particular material is sensitive to .contamination and therefore I prefer to use the benzophenone. Cyclohexanol can give a satisfactory print but since it has a melting point near room temperature it is not easy to provide for the necessary cooling of the print immediately after printing. The best region is thus about 50 C. which requires some preheating of the ink sheet accompanied by accurate control and at the same time does not require such high temperature as to be inconvenient for high speed printing. The methyl o-benzoylbenzoate is also quite satisfactory, having a negligible odor, a fair degree of pigment dispersion and the ability of giving a good quality print. It does not solidify as rapidly as benzophenone on cooling and is therefore less preferable particularly in multicolor printing Where several transfers onto a single support in accru'ate register are required in rapid succession. It is to be understood that the invention is not limited to these particular vehicles, but they are listed here because of the various advantages which they contain The fact that the most prefg.
erable one, benzophenone, has the highest heat of fusion is interesting since this is an important factor, but its importance is out-weighed by other considerations such as thermal conductivity of the crystalline mass, pigment dispersion, rapid solidication, etc. The latent heat of fusion figures are either taken from standard reference tables or were determined specifically for the present purpose and are omitted from this table when not available. o-benzoylbenzoate heat of fusion is not readily available for comparison, this material being the second best one of those listed. The third best is the benzoic anhydride which has a particularly low heat of fusion and theoretically the lower the heat of fusion the more satisfactory the material should be.
In Fig. an ink sheet 30 of one of the above types is brought to a uniform temperature, about two degrees below its melting point, by means of a hot plate 3i through which water is circulated at the desired temperature. For example, the sheet consists of a layer of bond paper on which there is a layer of powdered benzophenone containing a color pigment and 5% by weight of f Thus the methyl below the meltingV pointy of the benzophenone. The inked paper layer 30 is left on the heater plate 3| long enough to reach this uniform temperature of 45 C. Because of the low heat capacity of the paper, the vehicle, the colorant and the heat absorber, only a few moments are required to bring the layer 30 up to the required temperature. A halftone negative 32 is placed in contact with the upper inked surface of the sheet 30 and is illuminated by a lamp 33 rich in infrared. Preferably the reilector 34 is a stainless steel shell with a matte gold plate on the reilecting area. This reflector 34 may include a water cooling system since only radiant heat is desired. The halftone negative 32 transmits a halftone negative radiant heat image on to the layer 30. The invention works equally well with line images or other two-tone images. The hot tone areas of this image falling on the ink layer 30 causes the ink in those areas to melt and to fuse into the paper support of the sheet 30. The time and intensity of exposure are selected so as just to melt the hot tone areas and not to melt the cold tone areas. Considerable latitude in exposure time and inten-sity is available because of the contrast of the heat image. The sheet 30 is then removed from the hot plate into a cooler region, such as elsewhere in the printing room and the excess unmelted areas of ink are removed, for example, by shaking the paper or by brushing mechanically or by an air blast. The term brushing is intended to apply both to mechanical and pneumatic brushing.
In Fig. ll a continuous process is illustrated in which precoated paper from a stock roll 4G is fed as indicated by arrow 4| over a hot plate 42 so that it is at the correct temperature just below the melting point of the ink vehicle, as it reaches the point 43. At this point 43 it comes into contact with a halftone negative arranged on a cylinder 44 which is rotating synchronously with the movement of the traveling sheet 40. Light from a lamp 45 in a suitable shield 46 illuminates a line or strip of the negative 44 adjacent to the point 43 so that the ink is fused into the paper forming the image thereon as the line of light from the lamp scans the negative 44 and paper 40. The paper 40 then passes over a roller 4l and excess ink is removed by a rotating mechanical brush 48, leaving the iinished print on the paper 40. The brush 43 is arranged on a diagonal to send the ink dust to one side. This simple arrangement is one of the most satisfactory of those embodiments in which the ink is fused into the support on which it is coated as distinguished from other embodiments in which ink is transferred to a separate sheet, after the differential melting thereof.
In Fig. 12 a roll of raw paper stock 5S passes under a hopper 5i from which a powdered ink vehicle 52 containing both colorant and heat absorber is spread or dusted on to the paper forming a thin layer 53. The sheet is then passed between pressure rollers 55 and heaters 56 so that the sheet is brought to a temperature just below the melting point of the vehicle in the powder 52. The sheet then passes over a roller 51 whereat it is scanned by an image 53 produced by a suitable optical system shown as a lens 59. a mask and a light source 6|. The negative 62 to be printed is moved synchronously with the movement of the paper sheet, past a slit 63 in the mask 6U so that the image 58 is synchronized with the motion of the sheet being scanned. This is not scanning in the electro-optical sense which uses a point of light with no image differential within the point itself. In fact, the image 58 is not only more than a point which has no dimensions, but is more than a mere line with one dimension. The image S has both width and length corresponding to the width and length of the slit 63 as magnified by the lens 59. The image 58 thus covers a finite area and the image is dened throughout this area. The ink is fused into the paper forming a positive image therein and then by suitable air squeegee 65 all excess ink is removed from the sheet, leaving a positive halftone print as required. Instead of the squeegee 65, a simple vacuum system such as a vacuum cleaner has been found to be saisfactory for removing the excess ink. The pressure provided by the rollers 55 acts to compress the ink powder on the supporting surface 50 and this has been found to have the additional effect of reducing the exposure required at the image 58- a phenomenon not fully explained but probably due in some way to the improvement in heat transfer in the compacted powder.
By way of illustrating the exposure required, it is pointed out that, in the example given using benzophenone as a vehicle, the following factors are important. The melting point is about 47 C.; the heat of fusion is about 25 calories per cc., the heat absorpticn factor is about 0.8. The temperature increase of two degrees must be allowed for as well as the heat required for fusing. The thermal conductivity of the paper has a coefcient of about .0003. VThus the total heat that must be applied to an area 7" x 7 is about 8 calories which is equivalent in power to about 32 watt-seconds. However, when low intensity, long exposure are used there is considerable but not fatal thermal conduction loss. For example, using a 300 watt heat lamp and two seconds exposure about 80% thermal conduction loss occurs under the most unfavorable conditions. This obviously is not too efiicient although the quality of the resulting print is not too badly spoiled even by this wandering of the heat. On the other hand if one can use 5000 watts input with an exposure of only .03 second, the thermal conduction loss is only 'l The possibility of printing from a crystalline layer rather than a powdered layer has been investigated and this may have some advantages, but in general the image is grainy and somewhat broken compared to the ones obtained with powdered images. The fusible compounds used as vehicles together with their pigments, can be dispersed in water readily, e. g. by grinding and when dried this water color gives a fine textured coating. A print made therefrom is quite satisfactory but the energy efficiency is low compared to that when the thermal couple inks are dusted onto the paper. For color printing, any of the usual yellow, magenta and cyan pigments may be used and the additional care requiredfor fourcolor printing as compared with monochrome printing by the present invention is just that due to registration and other well known problems of color photography and color printing.
In Fig. 13 there is shown a satisfactory continuous embodiment of the invention in which the fused image is transferred to a separate support after printing. In this figure a cylinder 10 is rotated as indicated by arrow 1I under an inking mechanism consisting of a hopper 12 and a roller 13 from which a uniform fusible ink 14 is coated on the cylinder 10. The cylinder is maintained at a temperature just below the melt- .10 ing point of the fusible ink layer 14 by heaters 15. By the time the ink arrives at an image 'I5 it is uniformly (along the length of the cylinder) at a temperature just below its melting point. The optical image 15 scans the layer 'It somewhat in the manner of Fig. 12. A halftone negative is wrapped on a transparent cylinder 8l which rotates as indicated by the arrow 82 synchronously with the rotation of the cylinder 10 so that there is no relative movement between the ink layer 14 and the image 16 of the negative 80 as formed by the lens 83. Illumination is provided by an infrared lamp 84 and a condenser 85 which concentrates a line of light along the width of the negative 80. The hot tone areas of the image 16 melt the ink but the cool tone areas do not contain sufficient heat to do this. While the ink in the hot tone areas of the heat image is still in the melted condition, the layer 14 is brought in Contact with a paper support at the point SI at which the ink layer 14 and the paper 90 pass under a pressure roller 92. If any of the unfused areas transfer with the fused areas to the paper 90, these unfused areas are removed by an air brush 83, leaving a positive print onv the paper 90. Although theoretically the ink particles remaining on the cylinder 10 could be used over again, uniform resultsrequire that the cylinder be cleaned and air brushes 95, doctor blades 85 and a rotating brush 91 serve this purpose, brushing the excess unfused ink into a tray 58. This excess ink is usually reground before being replaced in the hopper 12. Obviously this is a very satisfactory embodiment of the present invention since only raw paper stock is used for making the final prints. Furthermore, the cylinder 1I] may be of a black or other heat absorbing material so that the ink particles in the hopper 12 may be made up solely of the fusible vehicle and the colorant. That is, the ink sheet essential to the present invention consists in this case of the cylinder 10 and the powder coated thereon.
One relatively simple proving press according to the present invention which has been found to work quite satisfactorily is illustrated in Figs. 14 and 15. For high quality it is necessary to' bring the ink sheet t0 a uniform temperature within a fraction of a degree of absolute uniform'- ity. To do this, the ink sheet together with the halftone image from which it is to be printed is placed on a metal plate |80 on the bottom of which are soldered a large number of copper tubes IUI. Water is fed into one end of each of these tubes IUI from a feeder chamber IIJ2 illustrated in detail in Fig. 15. The water ows simultaneously and uniformly through all of the tubes IUI rather than back and forth through a very elongated tube, in order to obtain the maximum uniformity. With this arrangement a metal plate 6 x 26 was held at a temperature of 45 C. uniformly within a quarter of a degree centigrade. Two thermometers |03 and |04 at opposite ends of the plate are used to gauge the uniformity. Furthermore the temperature of the plate can be quickly brought to the desired ternperature in a matter of just a few moments. To do this, water from a beaker III) is driven by a pump III and motor II2 through a supply tube II3. The water after passing through the circulating system is returned to the beaker IIB by a rubber tube IIII. The temperature of the wat-er in the beaker is read olf directly by a thermometer II5. Any standard thermal control system may be used for controlling the temperature of the water, but for simplicity, I simply show a Bunsen burner ||6 under the beaker I|0 with the flame adjusted to give the desired temperature. Very satisfactory temperature control has been obtained even with this simple arrangement although for production printing, the usual alltomatic temperature control mechanisms are employed such as those involving electrical heating of the water with thermostat controlled switches.
After the sheet has 'been brought to the temperature required it is moved from the plate under an infrared lamp Whose radiation through a halftone negative (or into a halftone positive thermal absorber which transfers the heat to the ink layer) produced the required negative heat image. The fused ink image formed thereby is then pressed into contact with the paper |2| by suitable rollers |22 and it transfers to the paper |2 .One of the important features of the thermal control plate |00 is the method whereby the flow through the many tubes |0| is maintained uniform from tube to tube. As shown in Fig. 15 the heated water is introduced into the distrib-,- uting .chamber |02 by a central tube |25 having a large number of orifices |26 facing in the direction opposite to that from which the Water is to flow into the tubes IDI. 'It should be noted that the orifices |26 gradually increase in diameter as .one goes from vthe source of supply to the end Y |21 of the tube |25 which is a closed end. The tubes |0| are of 1A" brass or copper and sufficient solder is used in fastening these to the plate |00 to insure low resistance to heat transfer. The tube is V2 diameter and the orifices |26 reading from left to right are drilled respectively with drills Nos. 13, 14, 15 and soon up to 24 for 12 tubes which is the number I have used on a plate 6 inches wide although fewer are shown in the Figs. 14 and 15 for clarity. The top surface of the plate |00 which does not appear in the drawing may' be provided with a groove around the edge which is connected to a vacuum system so that the ink plate and halftone negative or positive placed thereon can -'be vheld 4by vacuum firmly on the plate |00 while heating. This refinement, which corresponds to a vacuum back process camera, merely insured maximum uniformity in the minimum heating time.
Having thus described various embodiments of my invention I wish to point out that it is not limited to these materials and structures but is of the scope of the appended claims.
I claim:
1. The method of printing onto paper Which comprises (l) coating onto a flat support a uniform layerof ink which labsorbs heat producing radiation and converts it to heat and which contains a coloring material and a vehicle which is an organic compound selected from the group consisting of benzophenone and methyl o--benzoylbenzoate, said ink containing no material other than said vehicle melting within 20 C. of the melting point ofthe vehicle and which ink both in its solid state below the melting point and its-liquid state immediately above the melting point is stable and doesnot adversely affect paper, (2) bringing the support and ink layer to a uniform temperature below and within 20 degrees centrigrade of the melting point of the vehicle, (3) illuminating all at one time an area of said layer with heat producing radiation by projectingsaid radiation onto said area through a negative sheet which has radiation transparent and radiation opaque areas, said radiation being of :sufficient intensity and projected for a sufficient time to raisethe temperature of the ink at the radiated areas above the melting point without melting the ink at the non-radiated areas, (4) allowing the melted areas of ink to fuse to a. sheet of paper forming a positive print and (5) physically removing the unmelted areas only of the ink.
2. The method according to claim 1 in which said coating of ink is directly onto said paper which thus constitutes said flat support and in which said allowing to fuse is directly to said flat support paper.
3. The method according to claim 1 including the steps of (6) immediately after said illuminating and melting of the hot areas of ink, pressing the ink layer into contact with a sheet of paper which is different from said fiat support and which is at a temperature below said melting point, the hot areas of ink fusing to said sheet of paper and (7) separating the paper sheet with the positive image from the ink layer and flat support.
4. rIhe method according to claim 1 in which the physical removing consists `of brushing.
5. The method according to claim 1 in which the physical removing consists of air blasting.
6. A printing sheet comprising a support and a layer of particulate ink uniformly distributed on the support, the particles of ink consisting of a coloring material incorporated in an organic vehicle selected from the group consisting of lbenzophenone and methyl o-benzoyl-benzoate, which vehicle melts sharply in not more than 2 centigrade degrees at a temperature 'between 42 C. and 52ov C. with a. latent heat of fusion less than 30 calories per c. c., said ink containing no material other than said vehicle melting within 20 C. of the melting point of said vehicle.
7. A powdered printing ink to be spread uniformly on paper for printing by fusion consisting of a coloring material and a minute amount, less than an amount substantially visible in the presence of said coloring material, of a finely divided heat absorbing material -selected from the group consisting of copper, silver, and nickel incorporated in Ibenzophenone.
ALEXANDER MURRAY.
REFERENCES CITED The following references are of record in the le of this patent:
UNITED STATES PATENTS OTHER REFERENCES seigle: Chimie et Industrie 42 (1939)., 607, 616 and 621. y

Claims (1)

1. TH METHOD OF PRINTING ONTO PAPER WHICH COMPRISES (1) COATING ONTO A FLAT SUPPORT A UNIFORM LAYER OF INK WHICH ABSORBS HEAT PRODUCING RADIATION AND CONVERTS IT TO HEAT AND WHICH CONTAINS A COLORING MATERIAL AND A VEHICLE WHICH IS AN ORGANIC COMPOUND SELECTED FROM THE GROUP CONSISTING OF BENZOPHENONE AND METHYL O-BENZOYLBENZOATE, SAID INK CONTAINGING NO MATERIAL OTHER THAN SAID VEHICLE MELTING WITHIN 20*C. OF THE MELTING POINT OF THE VEHICLE AND WHICH INK BOTH IN ITS SOLID STATE BELOW THE MELTING POINT AND ITS LIQUID STATE IMMEDIATELY ABOVE THE MELTING POINT IN STABLE AND DOES NOT ADVERSELY AFFECT PAPER, (2) BRINGING THE SUPPORT AND INK LAYER TO A UNIFORM TEMPERATUE BELOW AND WITHIN 20 DEGREES CENTRIGRADE OF THE MELTING POINT OF THE VEHICLE, (3) ILLUMINATING ALL AT ONE TIME AN AREA OF SAID LAYER WITH HEAT PRODUCING RADIATION BY PROJECTING SAID RADIATION ONTO SAID AREA THROUGH A NEGATIVE SHEET WHICH HAS RADIATION TRANSPARENT AND RADIATION OPAQUE AREAS, SAID RADIATION BEING OF SUFFICIENT INTENSITY AND PROJECTED FOR A SUFFICIENT TIME TO RAISE THE TEMPERATURE OF THE INK AT THE RADIATED AREAS ABOVE THE MELTING POINT WITHOUT MELTING THE INK AT THE NON-RADIATED AREAS, (4) ALLOWING THE MELTED AREAS OF INK TO FUSE TO A SHEET OF PAPER FORMING A POSITIVE PRINT TO A (5) PHYSICALLY REMOVING THE UNMELTED AREAS ONLY OF THE INK.
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