US2593936A - Work holder for cylindrical articles - Google Patents
Work holder for cylindrical articles Download PDFInfo
- Publication number
- US2593936A US2593936A US707746A US70774646A US2593936A US 2593936 A US2593936 A US 2593936A US 707746 A US707746 A US 707746A US 70774646 A US70774646 A US 70774646A US 2593936 A US2593936 A US 2593936A
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- US
- United States
- Prior art keywords
- knurling
- knurled
- spindle
- piston
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H7/00—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons
- B21H7/14—Making articles not provided for in the preceding groups, e.g. agricultural tools, dinner forks, knives, spoons knurled articles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
Definitions
- the invention relates generally to knurling machines and more particularly to a machine for knurling the peripheral surface, or predetermined portions thereof, of a hollow cylindrical article such as a piston for an internal combustion engine.
- the general object of the invention is to provide a novel machine of the foregoing character, by which the knurling operation may be readily and accurately performed, which is adaptable to articles of various sizes, and which is adjustable to knurl peripheral areas of varying sizes.
- Another important object is to provide a machine of the foregoing character, in which the knurling tool is applied to the article in a novel manner.
- a further object is to provide a machine of the foregoing character, having novel supporting means in the nature of an anvil for the portion of the article on which the knurling tool acts, whereby any tendency toward distortion of the article by the pressure of the knurling tool is avoided.
- Still another object is to provide a novel method of applying a knurling tool to the surface to be knurled.
- Figure 1 is a front elevational view of a knurling machine embodying the features of the invention. 1
- Fig. 2 is a plan view of the machine.
- Fig. 3 is an elevational view of the left-hand side of the machine as shown inFig. 1.
- Fig. 4 is an elevationalview of the right-hand side of the machine as shown in Fig. 1. r
- Fig. 5 is a fragmentary vertical sectional view taken on the line 5-5 of Fig. 1.
- Fig. 6 is a fragmentary sectional view taken on the line 6-6 of Fig. 5.
- Fig. 7 is a fragmentary vertical sectional taken on the line 1--1 of Fig. 4.
- Fig. 8 is a vertical sectional view taken on the line 8-8 of Fig. 1.
- Fig. 9 is a perspective view of a piston knurled on the present machine.
- a further advantage can be obtained in repair work where the cylinders have been worn to some extent by the reciprocation of the piston.
- the knurling of the piston in this instance can be utilized not only to provide the interrupted sur face facilitating lubrication, but also to increase the size of the piston to compensate for the wear incurred by the cylinder.
- the metal thereof is extruded to a sufficient extent between depressions in the surface to cause the projections to extend to the desired increased size.
- the present invention provides a machine for knurling cylindrical articles and, while it is designedprimarily for knurling pistons, the invention is by no means limited in this manner but covers the knurling of the peripheral surface of any cylindrical article.
- knurling as used throughout the specification and the claims is not limited to the ordinary form of knurling involving grooves arranged in a criss-cross pattern, but rather is used in a broad sense to include any surface 'tion of the knurling roller.
- the term includes not only the cross-cross pattern but also a pattern formed by parallel grooves or by isolated indentations resulting in connected raised portions.
- a machine embodying the features of the invention involves a novel method of performing the knurling operation, which method generally may be said to comprise an application of the knurling tool to the work under pressure and superimposing thereupon a hammering action which facilitates the formation of the projecting portions in the knurled area. While the machine may be utilized for knurling the entire peripheral surface of the cylindrical article, it is also provided with means for limiting the arcuate extent of the knurled area so that, in the case of pistons, the knurling may be placed only on that part of the skirt in the piston, which is subjected to thrust and consequent wear of the cylinder.
- the knurling tool is preferably in the form of a small roller applied in rolling relation with the surface to be knurled, the resultant knurled area or band due to one application of the knurling tool having a width equal to the width of the roller.
- the roller is relatively narrow and is applied to the surface a plurality of times in order to cover the desired length of the piston.
- the knurled area is limited in arcuate length, and that the dimension of the area axially of the piston provides for a plurality of knurled bands 20 each of which is substantially equal to the width of the knurling tool or roller and together providing the total knurled area.
- the bands 23 are preferably located a short space i apart, as indicated at i9, to avoid overlapping of the bands.
- the knurled area preferably starts immediately below the lowest piston ring groove, that is, in the portion of the piston known as the skirt, and extends to the bottom'of the piston. Because the width of the knurling roller is predetermined, it sometimes happens that a plurality of knurled bands 28 .will not .bring the knurling entirely to the bottom edge of the piston. Since it is desirable to have the lowest band of knurling substantially at the bottom edge, the lowest band of knurling, indicated at 2
- the machine which is arranged to effect a relative shifting movement between the work and the tool axially of the work to properly lo cate the various bands in predetermined steps, is also provided with means for-shifting the work a distance different from one of such steps so that the lowest knurled band 2 i. may be placed in the desired location.
- the work is adapted to be held in a holder which maybe rotated to determine the arcuate length of the knurled bands and shifted axially, as above mentioned, to locate the knurled bands in predetermined steps.
- the work is additionally supported, however, by means in the nature of an anvil applied internally to the work at the point of applica- Such anvil provides forrigid support in the direction of the application of the force on the knurling roller. Since most pistons are castings and are provided with a certain amount of draft on their interior surfaces, the anvil is adjustable to accommodate any variation in the angle of draft.
- the anvil is preferably a roller which is adjustably supported .so that it will bear squarely against the inner surface of the piston at the point of application of the knurling roller.
- Piston castings also frequently include protruding conformations on the interior thereof, such as wrist pin bosses, reinforcing ribs, and balancing lugs. These conformations may at times be engaged by the anvil during the rocking or turning movement of the piston when being knurled, resulting in a limitation on the arcuate length of the knurled area, unless the anvil roller is permitted to shift laterally of the piston or tangentially relative to the knurlingroller.
- the present in vention provides a support for the anvil roller, which, while rigid in the direction of the line of force applied by the knurling tool, is resilient or yielding in a direction tangential of the knurling roller.
- the anvil roller engages some conformation on the interior of the article tending to prevent rocking movement of the article, the anvil roller is permitted to flex or shift relative to the knurling roller so that the knurled area can be arcuately extended to the desired point.
- the preferred embodiment of the machine comprises generally a base which, in the present instance, is in the form of a table having a top 30, of generally rectangular form, supported by legs 31.
- the work piece is adapted to be held, during the knurling operation, at a point intermediate the sidesof the. table 30 adjacent the front edge thereof with the axis of the work piece horizontal and extending from side to side of the machine.
- the knurling tool is supported over the work piece and is adapted to be applied downwardly against the peripheral surface of the work piece.
- the knurling tool which in the present instance comprises a roller 32, is carried by a holder 33 mounted in the forward end of an arm 34.
- the arm 34 is adapted to be raised and lowered toward and from the work and, for this purpose, is pivotally supported at its rear end by a bracket 35 having a bifurcated upright 35 between which the rear end of the arm is positioned and is carried by a pivot pin 37.
- the arm is adapted to be raised and lowered by ,power means, comprising in the present. instance a pneumatic piston cylinder device 49 mounted on the table 30 forwardly of the bracket 35.
- the work piece is primarily supported by a chuck, indicated generally'at 4
- the frame 44 provides for longitudinal-movement of the quill 43 to shift the work from a loading position to a position under the knurling tool, and further to provide a step-by-step shifting of the work axially thereof to properly locate, in predetermined positions, the various knurled bands 2i).
- the arcuate length of the knurled area is determined by rocking the spindle 42 Within the quill 43 and thus rotating the work piece about itsaxis.
- the frame 44 carrying'the quill 43 is adapted to be raised andlowered to provide for work pieces of different diameters, and to this end is pivotally supported .by a pair of brackets 45 mounted at the rear ofthe table 30. adjacent the right-hand side thereof, each bracket '45 having an upright 46 supporting a pivot pin 41 extending through the rear end of the frame 44.
- the vertical position of the frame 44 is determined by a resilient support, indicated generally at I58, which is adjustable for differentsized work pieces.
- the resilient support also permits shifting of the piston relative to the knurling roller to compensate for the slightly oval shape that internal combustion engine pistons normally have.
- , is preferably carried by an arm 52 extending from the left side of the table 38 into the interior of the work.
- the arm 52 is mounted on a pivot pin 53 carried by a bracket 54 having a bifurcated upright 55 between which the pivoted end of the arm 52 is positioned.
- the arm 52 is angularly adjustable about the pivot pin 53 so that the anvil roller 5
- is supported by the arm 52 in such a manner that rigid support is provided for thework piece in the direction of the, force applied by the knurling roller 32 but is permitted to shift tangentially of the knurling roller, should some protruding conformation be encountered by the anvil roller, as described above.
- the arm 52 is in the form of a plate or strip extending in a vertical plane so that it provides rigidity in a vertical direction but is flexible horizontally from front to rear of the machine.
- the knurling roller 32 is carried in the holder 33 (see Figs, 1, 3 and 5) mounted in the forward end of the arm 34.
- the forward end of the arm 34 is in the form of a yoke having a lower boss 60 and an upper boss 6
- the holder 33 is bifurcated at its lower end and carries an axle 62 rotatably supporting the knurl ing roller 32.
- the holder 33 which is preferably round in cross section, extends through a bore in the lower boss 68 and is held against rotation but is longitudinally movable to a limited extent relative to the boss 60.
- the holder 33 is provided with a keyway 63 having a key 64 permanently secured therein as by welding.
- the boss 60 throughout its length, is provided with a corresponding keyway 65.
- the key 64 is provided with a transverse slot 66, and a set screw 61 of less diameter than the width of the slot 66 is threaded into the boss and extends into the slot.
- the holder 33 is permitted to move longitudinally relative to the boss 68 to an extent limited by engagement of the screw 61 with the sides of the slot 66.
- the knurling roller 32 is applied to the work with a constant pressure and a hammering action is superimposed thereon.
- a hammer indicated at 10, preferably of the pneumatic type, is mounted in the arm 34.
- the hammer 18 is carried by the upper boss 6
- the upper end of the hammer 18 extends through a bore in the boss 6
- a washer 12 being positioned within the bore of the boss 6
- a sleeve 13 telescoped within the boss 6
- the lower end of the sleeve l3 is spaced from the washer l2 and a cushioning means in the form of a rubber ring I6 is interposed therebetween.
- Air is adapted to be supplied to the hammer 16 through a hose 88 connected to the upper end of the hammer and extending rearwardly over the top of the arm 34 and thence downwardly through the table 30, the hose 86 being flexible so as to provide for the swinging movement of the arm 34.
- the hose 88 is connected to a valve 8
- is connected to a source of air under pressure and is adapted to be controlled by the operator.
- is actuated by a knee lever 82 pivotally supported as at 83 to the upper end of the leg 3
- the lever 82 extends downwardly and may readily be engaged by the knee of the operator when he is seated in front of the machine.
- may be actuated to control the supply of air to the pneumatic hammer 10 and thereby control the hammering action imposed upon the knurling roller 32.
- the arm 34 is adapted to be swung in a vertical plane toward and from the work by the a pneumatic actuator 48 mounted on the table 30 below the arm 34.
- the pneumatic actuator 48 comprises a piston and cylinder device having'its piston rod, indicated at 84, pivotally connected as at 85 to a link 86 (see Figs. 1 and 3).
- the upper end of the link 86 is pivotally connected as at 81 to the arm 34 intermediate the ends of the latter.
- the piston and cylinder actuator 48 is controlled by a valve 98 mounted on the table adjacent the front edge thereof and having a control lever 9
- the valve 90 is connected to a source of air under pressure, and the valve is of the type having three positions, in one of which air is admitted to the lower end of the cylinder 46 to swing the arm upwardly, in another of which the air is admitted to the upper end of the cylinder to draw the arm 34 downwardly, and the third position being a neutral position for holding the arm in either of its aforementioned positions.
- the pressure exerted by the piston and cylinder device 48 is exerted on the knurling roller by engagement of the end of the hammer 16 with the upper end of the work holder 33.
- the knurling roller may be held against the work with considerable pressure, constantly exerted, and at the same time a hammering action may be superimposed thereon through actuation of the pneumatic hammer 1c.
- and 38 are preferably connected to the same source of air through a main supply line having a pressure regulator (not shown).
- A- pressure gauge 92 is preferably mounted on the table at the rear central portion thereof to indicate the pressure established by the pressure regulator.
- an auxiliary support in the form of an anvil is provided for support for the work at the point of the application of the knurling roller 32.
- the anvil in the form of the roller 5I carried on the arm 52, provides the, support at the point of application of the knurling. tool.
- the anvil roller 5I' is rotatably mounted on a pin 93 (see Fig.
- the arm 52 is in the form of a plate providing rigidity in a vertical direction, as heretofore mentioned, but permitting flexing in a direction tangential to the knurling roller- 32 so that, should the anvil roller 5I strike a boss or rib within the work piece which would tend to prevent further rotation of the Work piece, the arm 52 may flex.
- the left end of the arm 52 is provided with a head 95 in the-form of a pair of blocks riveted together and clamping the end of the arm -52 therebetween.
- the head 95 is pivotally supported at its upper end by the pivot pin 53 in the bifurcated upright 55 of thebracket E4.
- the head 95 is adapted to be adjustably held in the upright 55 so that the anvil roller 5
- the head- 95' is provided-with a series of aperturesEE-G aligned with the pivot pin 53, while the uprightv E5 is provided with a similar series of apertures-i i but offset from a vertical center line through the pivot pin -53by varying amounts.
- the appertures 95 and 91 are adapted to besuccessively' brought into registration and a .pin I inserted in the desired apertures to hold the head 95 in various fixed positions relative to the upright 55.
- the upper aperture 91 is so positioned that it is only slightly offsetfrom the vertical center line to the pivot pin 53, whilethe apertures 91 therebelow are successively offset increasing amounts.
- the arm 52 may be held at varying angular positions so that the anvil roller may bear squarely against an interior surface in a work piece hav-, ing a draft angle.
- the main work support comprises a chuck M which may be of any desired form and is here shown as an ordinary three-jawed chuck adapted to engage the end of the cylindrical article to hold it in concentric relation with the chuck.
- a chuck M which may be of any desired form and is here shown as an ordinary three-jawed chuck adapted to engage the end of the cylindrical article to hold it in concentric relation with the chuck.
- the end of the piston which is grooved to receive rings is the part which is mounted within the chuck M.
- the chuck In is secured to a head IUI (see Fig. 7) as by screws I02,.and the head IIII is rigidly mounted on the end of the spindle 42 as by a key I03.
- the spindle 42 as heretofore mentioned, is journaled in the quill 43, bearings I04 being provided at the ends of the quill to support the spindle 42 in concentric relation therewith.
- the spindle 42 is adapted to be rocked about its axis to effect rocking movement of the Work piece relative to the knurling roller 32.
- the knurled bands 2i) are all of the same arouate length.
- the rocking movement of the spindle is determined by limiting means rendered operative when the work piece is in knurling position, but preferably rendered inop erative when the work piece is moved back to loading position.
- the limiting means in the present instance preferably comprises a pair of rings I05 mounted on a flange member I06 keyed to the right-hand end of the spindle 42.
- the flanged member is held in abutment with a shoulder Iill on the spindle and against the' end of the quill 43 to prevent any relative longitudinal movement between the spindle and the quill.
- the flanged member IE6 is held in suchposition by a nut I I0 mounted on a threaded portion III of the spindle and bearing against a washer II2 abutting the end of the flanged member I06.
- the washer I I2 also holds the rings I05 in place on the end of the flanged member I05.
- the rings I65 are preferably held in adjusted position on the flanged member I66 as by set screws I II.
- the rings I05 are each provided with a pairof radially extending lugs II3 (see Fig. 4) engageable with a fixed rod or bar I I4 to limit the rocking movement of the spindle 42 and consequently the arcuate length of the knurled bands 20. on the work piece.
- the pair of lugs II3 on each ring I05 are diametrically opposite each other so that a set of lugs is provided for' determining the arcuate length of knurling on one side of the pis-.- ton, and another set of lugs providing the same spacing is provided 180 degrees therefrom. Consequently, the knurling on opposite sides of the work piece will have the same arcuate length.
- the rod 1 I4 is adjustably mounted on the frame by extending through a lug I I5.formed thereon and being held in adjusted position as by a set screw IIB,
- the rod H4 is preferably adju ted so that the lugs I I3 engage it near its end for the final knurled ba-nd 2
- the work .piece is shifted axially to move it from a loading position to an operative position under the knurling roller 7 and to shift it with step-by-step movement to properly locate the respective knurled bands 20 by shifting the quill 43.1ongitudinally thereof in the frame 44.
- the quill 43 is slidably mounted'in spaced bearings I26 '(see' Figs. 4;, 7 and 8) formed on the end of the frame 44. Longitudinalmovement of.the quill is effected manually by means comprising a rack I2I rigidly secured to the-lower-side of the quill 43 as by screws I22. Meshing.
- a pinion I23 rigidly secured to a stub shaft.
- I24 rotatably mounted in a hub I25. constituting part of a .dial I26 integrally secured at its periphery to the bearings I20. through the hub I25.and, is provided with a head I30 at its .front end.
- ahand crank I3! is mounted on the shaft and is adjustably secured to. the head I30 as by a screw I32.
- the pinion I23. may be rotated by the hand crank I3I to shift the quill 43 longitudinally and move the work piece into and out of operative position relative tothe knurling roller.
- the quill 43 is adapted to be moved in predetermined steps so as to accurately and uniformly locatethe. respective bands 20.
- the dial I2-6 .andthehandcrank I3I are provided with cooperating means. which determine the stepsof movement of the quill;
- the .dial I26 is provided with a series of apertures I33 arranged about its periphery on the front face thereof, and the hand crank BI is provided witha retractible pin I34 adapted to be moved selectively. into engagement withthe respective apertures I33.
- the pin I34 is slidably mounted in a handle I35 rigidly secured to the end of the hand crank I 3I
- a spring I36 is mounted within the handle I35 and bears against the pin I34, tending to move the pin into engagement with one of the apertures I33 when in registration therewith.
- finger-piece I3! is slidably mounted on the handle I35 and is connected to the pin I34 by a cross pin I40 extending through slots I M in the handle I35.
- finger-piece I31 may be drawn toward the end of the handle I35 to withdraw the pin I34 from one of the apertures I33 against the pressure of the spring I36, and when the finger-piece I3! is released, the spring I36 will move the pin I34 back into one of the apertures I33 when in registration therewith.
- the quill may thereby be moved longitudinally to shift the work relative to the knurling roller in predetermined steps determined by the position of the apertures I33 in the dial I26 and held in adjusted position by the pin I34 engaging in one of the apertures I33.
- the hand crank I3I is rendered adjustable angularly relative to the shaft I24 so that the first knurled band 20 may be positioned as desired.
- adjustment of the hand crank I3I relative to the shaft I 24 is provided by an arcuate slot I42 (see Fig. 1) in the head I30 of the shaft I24.
- the screw I32 by which the hand crank I3I is secured to the head I30 extends through the slot I42 so that the hand crank I3I may be angularly adjusted relative to the shaft I24.
- the hand crank I 3I is rotated to shift the quill 43 so that the piston is held in the desired position for the first knurled band 20 adjacent the piston ring grooves.
- the screw I 32 is then loosened and the hand crank I3I is swung relative to the I shaft I24 sufficiently to bring the pin I34 into registration with one of the apertures I33 in the dial I26.
- the screw I32 is then tightened to rigidly connect the hand crank I3I with the shaft I24.
- further rotation of the hand crank I3I through increments determined by the spacing between the apertures I33 will shift the work piece in the desired step-by-step movement to properly locate the respective knurled bands 20 thereon.
- the knurled bands 20 on the piston are regu; larly spaced throughout the major portion of the length of the piston but, as heretofore mentioned, some pistons have a skirt length which knurled band 2
- an aperture I33 in the dial I26 cannot be utilized for locating the quill, and the hand crank I3I will be positioned so that the pin I34 lies between two of the apertures I33.
- one ofthe bearings I20 in the frame 44 is provided with a set screw I43 (see Figs. 1 and 7)
- the r is not even multiple of the spacing of the knurled 60 10 adapted to be tightened against the quill 43 to hold it against longitudinal movement.
- the frame 44 carrying the quill 43 is adapted to be shifted so as to move the quill 43 vertically to properly position work pieces of different diameters relative to the knurling tool.
- the frame 44 is pivotally supported by the pivot pin 41 mounted in the brackets 45. It is also desirable to permit the frame 44 to yield in a vertical direction so that the work piece may be seated firmly on the anvil roller 5i.
- an adjustable resilient support is provided for the frame 44 so that it may be shifted to a properly adjusted position for any size of work piece.
- the support comprises an elevating screw I44 (see Figs.
- a ring I54 (see Figs. 1, 2 and '7) is mounted on the head I M of the spindle 42!.
- the ring I54 is rotatably secured on the head IOI against longitudinal movement relative thereto by a flange I55 on the ring I 54 retained in a recess I56 in the head IN by a ring I51 rigidly secured to the head IOI as by screws I58.
- the ring I54 at one side is provided with a radially extending boss I60 in which a handle I6I is threaded.
- the head IOI is provided with a tapered groove I62 in its periphery.
- the inner end of the handle I6I is similarly tapered as at I63 so that when it is screwed into the boss I60, the inner end I63 of the handle will wedge in the groove I62 and thus lock the ring I54 rigidly to the head IOI.
- the handle may be adjusted about the spindle 42, particularly when the work piece is turned through degrees to knurl opposite sides thereof.
- the piston In setting up the machine to handle a given size piston, for example, the piston is placed in the chuck 4
- the collars I05 are rotatably adjusted on the end of the spindle 42 so that the lugs II3 will engage the bar II 4 to limit the arcuate length of the knurled strips to that desired.
- the quill 43 is then adjusted -.longit'udinally m with the shaft I24.
- the hand ii bring the firstknurled band adjacent the ring grooves in the piston.
- the screw I32 isloosened andthehand crank I3I is swung relative to the shaft I24 to bring the pin I34 inregistrationwithone of the apertures I33 in the dialIZB when the quill is properly positioned for the first knurled band.
- the screw I32 is then tightened to hold te crank I3I rigid
- the arm 52- carrying the anvil roller is also adjusted angularly, by inserting the pinIIlO in the proper holes 96 and 91, so that the anvil roller 5
- the machine is then ready for performing the knurling operation.
- the hand crank IN is turned sufficiently to bring the pin I34 into registration with the aperture I33 corresponding to the first knurled band 28, and the pin I34 is permitted to enter the aperture I33 under pressure of the-spring I36 to rigidly hold the hand crank I3I,and consequently the work piece, in position.
- the spindle 42 is rocked by means of the handle ISL-the rocking movement be ng limited by the lugs- I is on the rings I05 engaging the bar II4 to determine the arcuate length of the knurled band.
- the valve 99 is, of course. actuated by the lever 9i to cause the pneumatic actuator 40 to draw the tool supporting arm 34 downwardly to bring the knurling roller into operative engagement with the work piece.
- the knee-actua-ted-lever 32 is also operated to cause the-valve 8I tosupply air to the air hammer it and thus superimpose a hammering action on theknurling-roller 32 in addition to the constant the arm 34. Should the anvil roller 5
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising means for supporting the article for rotation about its axis; an anvil for interiorly supporting said article and'comprising a roller having its peripheral surface adapted to engage the inner surface of said article, an arm supporting said anvil roller, a bracket pivotally supporting said arm for adjustment substantially in a plane through the axis of the article at the point of applicationof the roller-against the article whereby to adjust the anvil roller so that it bears squarely against the inner surface of the article, and a pin insertible in registering apertures in said arm and bracket to hold the arm in adjusted position.
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising means for supporting the article for rotation about its axis, an anvil for interiorly supporting said article and comprising a roller having its peripheral surface adapted to engage the inner surface of said article, and an arm supporting said anvil roller and comprising a flat strip extending substantially in aLplane through the axis of the article .and the point of application of the roller to the article, said strip rigidly supporting the anvil against movement in said plane but being adapted to flex transversely when the anvil roller encountersiprotruding, conformations on the interior of the article during rotation of the article.
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the-peripheral surface thereof comprising a spindle arranged tosupport the article coaxially therewith, means for rotatably supporting the spindle to rock the article about its axis, and adjustable means for limiting the rotation of said spindle comprising a bar mounted on said supporting means and extending parallel to said spindle, and a pair of collars rotatably adjustable on said spindle and having radially extending lugs adapted to engage said bar to limit the rocking movement.
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising a support, a quill movable longitudinally in said support to move the article into and out of operating position, a spindle rotatably mounted in said quil1 arranged at one end to support the article coaxially therewithv and projecting at its other end beyond the,.quill, a
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising a rockably mounted spindle, a head mounted onthe end of said spindle and having a tapered groove in its periphery, a chuck securedto said headto hold the 7 article coaxial with said spindle, a; ring mounted on said head for rotative adjustment and a 13 handle for rocking said spindle threaded radially in said ring and having a tapered end adapted to wedge in said groove to lock said ring to said head.
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising a spindle having means on one end thereof for supporting the article coaxially therewith, means for rotatably supporting the spindle to rock the article about its axis, and adjustable means for limiting the rotation of said spindle comprising a bar mounted on said supporting means and extending parallel to said spindle, and means carried by the spindle and providing circumferentially spaced lugs adapted to engage said bar to limit the rocking movement of the spindle.
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising a spindle having means on one end thereof for supporting the article coaxially therewith, means for rotatably supporting the spindle to rock the article about its axis, and adjustable means for limiting the rotation of said spindle comprising a bar mounted on said supporting means and extending parallel to said spindle, and means carried by the spindle and providing two pairs of circumferentially spaced circumferentially adjustable abutments engageable by said bar to limit the rocking movement of the spindle and thereby limit the circumferential length of the knurled areas, said pairs of abutments being spaced 180 from each other to locate the knurled areas diametrically opposite each other.
- a work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof comprising spindle means including a rockably mounted spindle and a head mounted on the end of the spindle, said spindle means having a socket in its periphery, a chuck secured to said head to hold the article coaxial with said spindle means, a ring mounted on said spindle means for rotative adjustment, and a handle for rocking said spindle means mounted for radial movement in said ring and having an end adapted to cooperate with said socket to lock said ring to said spindle means.
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Description
A ril 22, 1952 R. R. TEETOR 2,593,936
WORK HOLDER FOR CYLINDRICAL ARTICLES Filed Nov. 4, 1946 6 Sheets-Sheet 1 IN V EN TOR.
Bgiavh ifzez on April 22, 1952 RR. TEETOR WORK HOLDER FOR CYLINDRICAL ARTICLES 6 Sheets-Sheet 2 Filed Nov. 4, 1946 w m m m April 1952 R. R. TEETOR WORK HOLDER FOR CYLINDRICAL ARTICLES 6 Sheets-Sheet 5 Filed Nov. 4, 1946 INE ENTOR. BY iz if elfir ,rf. z:
April 22, 1952 TEETQR 2,593,936
WORK HOLDER FOR CYLINDRICAL ARTICLES Filed Nov. 4, 1946 6 Sheets-Sheet 4 75 74% 6:1 I w iq 143 7 67 .2415 I 6 J1 J61 147 m m U 12 1 2 90 06 I I] J32 152 44 Q6 J3] (I C JQE 91 2 .o 1 0 I j J44 J l? I 45 IN V EN TOR.
whjifeezw; BY I April 22, 1952 TEETQR 2,593,936
WORK HOLDER FOR CYLINDRICAL ARTICLES Filed NOV. 4, 1946 6 ShGQ'tS-ShGGt 5 J V P L w j w M N (\J IE WQN Q N w bhv Y M QQN NQN w NS .QQN
A @Q g g S g 9% F N QR WWW Q QQN QN April 22, 1952 R R TEETOR 2,593,936
WORK HOLDER FOR CYLINDRICAL ARTICLES Filed Nov. 4, 1946 6 Sheets-Sheet 6 Patented Apr. 22, 1952 WORK HOLDER FOR GYLINDRICAL ARTICLES Ralph R. Teetor, Hagerstown, Ind., assignor to Perfect Circle Corporation, a corporation of Indiana Application November 4, 1946, Serial No. 707,746
8 Claims.
The invention relates generally to knurling machines and more particularly to a machine for knurling the peripheral surface, or predetermined portions thereof, of a hollow cylindrical article such as a piston for an internal combustion engine.
The general object of the invention is to provide a novel machine of the foregoing character, by which the knurling operation may be readily and accurately performed, which is adaptable to articles of various sizes, and which is adjustable to knurl peripheral areas of varying sizes.
Another important object is to provide a machine of the foregoing character, in which the knurling tool is applied to the article in a novel manner.
A further object is to provide a machine of the foregoing character, having novel supporting means in the nature of an anvil for the portion of the article on which the knurling tool acts, whereby any tendency toward distortion of the article by the pressure of the knurling tool is avoided.
Other objects reside in providing novel means for supporting the article when being acted upon by the knurling tool and permitting withdrawal of the Work to a loading position, in providing for adjustment of said means to accommodate articles of varying sizes, in providing mechanism cooperating with said means to control the area which is knurled, in the control of the means for applying the knurling tool to the article, and in adjustment of the anvil supporting the portion of the article on which the knurling tool acts so that articles of different internal conformation may be accommodated.
Still another object is to provide a novel method of applying a knurling tool to the surface to be knurled.
Other objects and advantages will become apparent from the following description taken in connection with the accompanying drawings, in which:
Figure 1 is a front elevational view of a knurling machine embodying the features of the invention. 1
Fig. 2 is a plan view of the machine.
Fig. 3 is an elevational view of the left-hand side of the machine as shown inFig. 1.
Fig. 4 is an elevationalview of the right-hand side of the machine as shown in Fig. 1. r
Fig. 5 is a fragmentary vertical sectional view taken on the line 5-5 of Fig. 1.
Fig. 6 is a fragmentary sectional view taken on the line 6-6 of Fig. 5.
Fig. 7 is a fragmentary vertical sectional taken on the line 1--1 of Fig. 4.
Fig. 8 is a vertical sectional view taken on the line 8-8 of Fig. 1.
Fig. 9 is a perspective view of a piston knurled on the present machine.
It has heretofore been found that, with a cylindrical article adapted to reciprocate within a bore, such as in the case of a piston of an internal combustion engine, better lubrication can view ' be obtained if either the piston or the bore within which it reciprocates has an interrupted surface, that is, a surface comprising projecting portions and intervening depressions. Apparently, oil is retained in the depressions to provide a supply immediately present in the entire interengaging area. A surface of this character has been provided on pistons by knurling the surface thereof, the knurling producing projections which are limited to and determine the surface of the piston contacting the bore of the cylinder. While, in some instances, the entire skirt area of the piston has been knurled, in other instances it has been found sufficient to knurl the thrust portions of the piston skirt, that is, those portions which are subjected to lateral thrust against the cylinder wall due to the angular position of the connecting rod during certain portions of the stroke of the piston. Original assemblies of pistons within their cylinders have been made in this manner to attain the above-mentioned advantage.
A further advantage can be obtained in repair work where the cylinders have been worn to some extent by the reciprocation of the piston. The knurling of the piston in this instance can be utilized not only to provide the interrupted sur face facilitating lubrication, but also to increase the size of the piston to compensate for the wear incurred by the cylinder. Thus, in so knurling the piston, the metal thereof is extruded to a sufficient extent between depressions in the surface to cause the projections to extend to the desired increased size.
The present invention provides a machine for knurling cylindrical articles and, while it is designedprimarily for knurling pistons, the invention is by no means limited in this manner but covers the knurling of the peripheral surface of any cylindrical article.
The term knurling as used throughout the specification and the claims is not limited to the ordinary form of knurling involving grooves arranged in a criss-cross pattern, but rather is used in a broad sense to include any surface 'tion of the knurling roller.
formation involving alternate depressed and raised portions regardless of whether one or the other or both of said portions are continuous throughout the area having such formation. Thus, the term includes not only the cross-cross pattern but also a pattern formed by parallel grooves or by isolated indentations resulting in connected raised portions.
A machine embodying the features of the invention involves a novel method of performing the knurling operation, which method generally may be said to comprise an application of the knurling tool to the work under pressure and superimposing thereupon a hammering action which facilitates the formation of the projecting portions in the knurled area. While the machine may be utilized for knurling the entire peripheral surface of the cylindrical article, it is also provided with means for limiting the arcuate extent of the knurled area so that, in the case of pistons, the knurling may be placed only on that part of the skirt in the piston, which is subjected to thrust and consequent wear of the cylinder. The knurling tool is preferably in the form of a small roller applied in rolling relation with the surface to be knurled, the resultant knurled area or band due to one application of the knurling tool having a width equal to the width of the roller. Preferably, the roller is relatively narrow and is applied to the surface a plurality of times in order to cover the desired length of the piston. Thus, as shown in Fig. 9, where I have illustrated a piston knurled on the present machine, it will be noted that the knurled area is limited in arcuate length, and that the dimension of the area axially of the piston provides for a plurality of knurled bands 20 each of which is substantially equal to the width of the knurling tool or roller and together providing the total knurled area.
The bands 23 are preferably located a short space i apart, as indicated at i9, to avoid overlapping of the bands.
The knurled area preferably starts immediately below the lowest piston ring groove, that is, in the portion of the piston known as the skirt, and extends to the bottom'of the piston. Because the width of the knurling roller is predetermined, it sometimes happens that a plurality of knurled bands 28 .will not .bring the knurling entirely to the bottom edge of the piston. Since it is desirable to have the lowest band of knurling substantially at the bottom edge, the lowest band of knurling, indicated at 2|, may be spaced from the adjacent band a distance greater, as indicated at 22, than the normal spacing of the knurled band in the area above. For this purpose, the machine, Which is arranged to effect a relative shifting movement between the work and the tool axially of the work to properly lo cate the various bands in predetermined steps, is also provided with means for-shifting the work a distance different from one of such steps so that the lowest knurled band 2 i. may be placed in the desired location.
With the present machine, the work is adapted to be held in a holder which maybe rotated to determine the arcuate length of the knurled bands and shifted axially, as above mentioned, to locate the knurled bands in predetermined steps. The work is additionally supported, however, by means in the nature of an anvil applied internally to the work at the point of applica- Such anvil provides forrigid support in the direction of the application of the force on the knurling roller. Since most pistons are castings and are provided with a certain amount of draft on their interior surfaces, the anvil is adjustable to accommodate any variation in the angle of draft. Thus, the anvil is preferably a roller which is adjustably supported .so that it will bear squarely against the inner surface of the piston at the point of application of the knurling roller. Piston castings also frequently include protruding conformations on the interior thereof, such as wrist pin bosses, reinforcing ribs, and balancing lugs. These conformations may at times be engaged by the anvil during the rocking or turning movement of the piston when being knurled, resulting in a limitation on the arcuate length of the knurled area, unless the anvil roller is permitted to shift laterally of the piston or tangentially relative to the knurlingroller. The present in vention, however, provides a support for the anvil roller, which, while rigid in the direction of the line of force applied by the knurling tool, is resilient or yielding in a direction tangential of the knurling roller. Thus, when the anvil roller engages some conformation on the interior of the article tending to prevent rocking movement of the article, the anvil roller is permitted to flex or shift relative to the knurling roller so that the knurled area can be arcuately extended to the desired point.
The preferred embodiment of the machine, as shown in Figs. 1 and 2, comprises generally a base which, in the present instance, is in the form of a table having a top 30, of generally rectangular form, supported by legs 31. The work piece is adapted to be held, during the knurling operation, at a point intermediate the sidesof the. table 30 adjacent the front edge thereof with the axis of the work piece horizontal and extending from side to side of the machine. The knurling tool is supported over the work piece and is adapted to be applied downwardly against the peripheral surface of the work piece. To this end, the knurling tool, which in the present instance comprises a roller 32, is carried by a holder 33 mounted in the forward end of an arm 34. The arm 34 is adapted to be raised and lowered toward and from the work and, for this purpose, is pivotally supported at its rear end by a bracket 35 having a bifurcated upright 35 between which the rear end of the arm is positioned and is carried by a pivot pin 37. The arm is adapted to be raised and lowered by ,power means, comprising in the present. instance a pneumatic piston cylinder device 49 mounted on the table 30 forwardly of the bracket 35.
The work piece is primarily supported by a chuck, indicated generally'at 4|, carried by a spindle 42 (see Fig. '7) journaled in a quill 43 slidably mounted in a frame 44. The frame 44 provides for longitudinal-movement of the quill 43 to shift the work from a loading position to a position under the knurling tool, and further to provide a step-by-step shifting of the work axially thereof to properly locate, in predetermined positions, the various knurled bands 2i). The arcuate length of the knurled area is determined by rocking the spindle 42 Within the quill 43 and thus rotating the work piece about itsaxis.
The frame 44 carrying'the quill 43 is adapted to be raised andlowered to provide for work pieces of different diameters, and to this end is pivotally supported .by a pair of brackets 45 mounted at the rear ofthe table 30. adjacent the right-hand side thereof, each bracket '45 having an upright 46 supporting a pivot pin 41 extending through the rear end of the frame 44. The vertical position of the frame 44 is determined by a resilient support, indicated generally at I58, which is adjustable for differentsized work pieces. The resilient support also permits shifting of the piston relative to the knurling roller to compensate for the slightly oval shape that internal combustion engine pistons normally have.
The anvil which supports the work piece interiorly at the point of application of the knurling roller 32, and which in the present instance is in the form of a roller 5|, is preferably carried by an arm 52 extending from the left side of the table 38 into the interior of the work. The arm 52 is mounted on a pivot pin 53 carried by a bracket 54 having a bifurcated upright 55 between which the pivoted end of the arm 52 is positioned. The arm 52 is angularly adjustable about the pivot pin 53 so that the anvil roller 5| may be positioned to bear squarely against the interior surface of the work piece for any angle encountered therein. The anvil roller 5| is supported by the arm 52 in such a manner that rigid support is provided for thework piece in the direction of the, force applied by the knurling roller 32 but is permitted to shift tangentially of the knurling roller, should some protruding conformation be encountered by the anvil roller, as described above. To this end, the arm 52 is in the form of a plate or strip extending in a vertical plane so that it provides rigidity in a vertical direction but is flexible horizontally from front to rear of the machine.
To describe the machine in more detail, the knurling roller 32, as mentioned above, is carried in the holder 33 (see Figs, 1, 3 and 5) mounted in the forward end of the arm 34. The forward end of the arm 34 is in the form of a yoke having a lower boss 60 and an upper boss 6|. The holder 33 is bifurcated at its lower end and carries an axle 62 rotatably supporting the knurl ing roller 32. The holder 33, which is preferably round in cross section, extends through a bore in the lower boss 68 and is held against rotation but is longitudinally movable to a limited extent relative to the boss 60. For this purpose, the holder 33 is provided with a keyway 63 having a key 64 permanently secured therein as by welding. The boss 60, throughout its length, is provided with a corresponding keyway 65. To limit the longitudinal movement of the holder relative to the boss, the key 64 is provided with a transverse slot 66, and a set screw 61 of less diameter than the width of the slot 66 is threaded into the boss and extends into the slot. Thus, the holder 33 is permitted to move longitudinally relative to the boss 68 to an extent limited by engagement of the screw 61 with the sides of the slot 66.
As heretofore mentioned, the knurling roller 32 is applied to the work with a constant pressure and a hammering action is superimposed thereon. To this end, a hammer, indicated at 10, preferably of the pneumatic type, is mounted in the arm 34. In thespecific structure shown, the hammer 18 is carried by the upper boss 6| of the arm and cushioning means is provided so that the reaction of the hammer blows will not be translated to the arm 34. As shown in the drawings, the upper end of the hammer 18 extends through a bore in the boss 6| and, adjacent the lower edge of the boss, the hammer is provided with an upwardly facing shoulder against which a metal washer 12 is seated, the
washer 12 being positioned within the bore of the boss 6|. Encasing the upper end of the hammer is a sleeve 13 telescoped within the boss 6| and having a flange 14 through which screws extend to secure the sleeve 13 to the boss 6|. The lower end of the sleeve l3 is spaced from the washer l2 and a cushioning means in the form of a rubber ring I6 is interposed therebetween. Thus, during the operation of the hammer, the reaction thereof is absorbed by the cushioning ring 16 to avoid impact thereof on the arm 34.
Air is adapted to be supplied to the hammer 16 through a hose 88 connected to the upper end of the hammer and extending rearwardly over the top of the arm 34 and thence downwardly through the table 30, the hose 86 being flexible so as to provide for the swinging movement of the arm 34. Below the table 38, thehose 88 is connected to a valve 8| preferably mounted in the leg 3| at the left front corner of the table. The valve 8| is connected to a source of air under pressure and is adapted to be controlled by the operator. In the present instance, the valve 8| is actuated by a knee lever 82 pivotally supported as at 83 to the upper end of the leg 3|. The lever 82 extends downwardly and may readily be engaged by the knee of the operator when he is seated in front of the machine. Thus, the valve 8| may be actuated to control the supply of air to the pneumatic hammer 10 and thereby control the hammering action imposed upon the knurling roller 32.
The arm 34 is adapted to be swung in a vertical plane toward and from the work by the a pneumatic actuator 48 mounted on the table 30 below the arm 34. The pneumatic actuator 48 comprises a piston and cylinder device having'its piston rod, indicated at 84, pivotally connected as at 85 to a link 86 (see Figs. 1 and 3). The upper end of the link 86 is pivotally connected as at 81 to the arm 34 intermediate the ends of the latter. The piston and cylinder actuator 48 is controlled by a valve 98 mounted on the table adjacent the front edge thereof and having a control lever 9| extending forwardly therefrom. The valve 90 is connected to a source of air under pressure, and the valve is of the type having three positions, in one of which air is admitted to the lower end of the cylinder 46 to swing the arm upwardly, in another of which the air is admitted to the upper end of the cylinder to draw the arm 34 downwardly, and the third position being a neutral position for holding the arm in either of its aforementioned positions.
When the arm 34 is drawn downwardly, the pressure exerted by the piston and cylinder device 48 is exerted on the knurling roller by engagement of the end of the hammer 16 with the upper end of the work holder 33. Thus, the knurling roller may be held against the work with considerable pressure, constantly exerted, and at the same time a hammering action may be superimposed thereon through actuation of the pneumatic hammer 1c.
The two valves 8| and 38 are preferably connected to the same source of air through a main supply line having a pressure regulator (not shown). A- pressure gauge 92 is preferably mounted on the table at the rear central portion thereof to indicate the pressure established by the pressure regulator.
While the work piece is supported principally by the chuck 4|, as heretofore mentioned, an auxiliary support in the form of an anvil is provided for support for the work at the point of the application of the knurling roller 32. Thus, the anvil, in the form of the roller 5I carried on the arm 52, provides the, support at the point of application of the knurling. tool. The anvil roller 5I'is rotatably mounted on a pin 93 (see Fig. 1) carried in a fork 94 rigidwith the endof the arm 52; The arm 52 is in the form of a plate providing rigidity in a vertical direction, as heretofore mentioned, but permitting flexing in a direction tangential to the knurling roller- 32 so that, should the anvil roller 5I strike a boss or rib within the work piece which would tend to prevent further rotation of the Work piece, the arm 52 may flex. The left end of the arm 52 is provided with a head 95 in the-form of a pair of blocks riveted together and clamping the end of the arm -52 therebetween. The head 95 is pivotally supported at its upper end by the pivot pin 53 in the bifurcated upright 55 of thebracket E4.
The head 95 is adapted to be adjustably held in the upright 55 so that the anvil roller 5| may bearsquarely against the inner surface of the work piece for varyingrangles of such surface. To this end-the head- 95'is provided-with a series of aperturesEE-G aligned with the pivot pin 53, while the uprightv E5 is provided with a similar series of apertures-i i but offset from a vertical center line through the pivot pin -53by varying amounts. The appertures 95 and 91 are adapted to besuccessively' brought into registration and a .pin I inserted in the desired apertures to hold the head 95 in various fixed positions relative to the upright 55. Thus, the upper aperture 91 is so positioned that it is only slightly offsetfrom the vertical center line to the pivot pin 53, whilethe apertures 91 therebelow are successively offset increasing amounts. With this arrangement, the arm 52 may be held at varying angular positions so that the anvil roller may bear squarely against an interior surface in a work piece hav-, ing a draft angle.
The main work support comprises a chuck M which may be of any desired form and is here shown as an ordinary three-jawed chuck adapted to engage the end of the cylindrical article to hold it in concentric relation with the chuck. In the case of pistons, the end of the piston which is grooved to receive rings is the part which is mounted within the chuck M. The chuck In is secured to a head IUI (see Fig. 7) as by screws I02,.and the head IIII is rigidly mounted on the end of the spindle 42 as by a key I03. The spindle 42, as heretofore mentioned, is journaled in the quill 43, bearings I04 being provided at the ends of the quill to support the spindle 42 in concentric relation therewith. The spindle 42 is adapted to be rocked about its axis to effect rocking movement of the Work piece relative to the knurling roller 32. However, it is desirable to accurately control the arcuate lengths of the knurled bands 29 on the article. Usually the knurled bands 2i) are all of the same arouate length. For this reason, the rocking movement of the spindle is determined by limiting means rendered operative when the work piece is in knurling position, but preferably rendered inop erative when the work piece is moved back to loading position. The limiting means in the present instance preferably comprises a pair of rings I05 mounted on a flange member I06 keyed to the right-hand end of the spindle 42. The flanged member is held in abutment with a shoulder Iill on the spindle and against the' end of the quill 43 to prevent any relative longitudinal movement between the spindle and the quill. In the present construction, the flanged member IE6 is held in suchposition by a nut I I0 mounted on a threaded portion III of the spindle and bearing against a washer II2 abutting the end of the flanged member I06. The washer I I2 also holds the rings I05 in place on the end of the flanged member I05. The rings I65 are preferably held in adjusted position on the flanged member I66 as by set screws I II.
The rings I05 are each provided with a pairof radially extending lugs II3 (see Fig. 4) engageable with a fixed rod or bar I I4 to limit the rocking movement of the spindle 42 and consequently the arcuate length of the knurled bands 20. on the work piece. The pair of lugs II3 on each ring I05 are diametrically opposite each other so that a set of lugs is provided for' determining the arcuate length of knurling on one side of the pis-.- ton, and another set of lugs providing the same spacing is provided 180 degrees therefrom. Consequently, the knurling on opposite sides of the work piece will have the same arcuate length. The rod 1 I4 is adjustably mounted on the frame by extending through a lug I I5.formed thereon and being held in adjusted position as by a set screw IIB, The rod H4 is preferably adju ted so that the lugs I I3 engage it near its end for the final knurled ba-nd 2|, that is, the knurled band nearest the left-hand end of the work piece when the work piece is mounted in the machine. In this way, the lugs I I3 will be freed of the rod I I4 sothat the work piece may be turned through 180 degrees to present the other side thereof to the knurling roller, with a minimum of sliding movement of the quill 43.
As heretofore mentioned, the work .piece is shifted axially to move it from a loading position to an operative position under the knurling roller 7 and to shift it with step-by-step movement to properly locate the respective knurled bands 20 by shifting the quill 43.1ongitudinally thereof in the frame 44. To this end, the quill 43 is slidably mounted'in spaced bearings I26 '(see' Figs. 4;, 7 and 8) formed on the end of the frame 44. Longitudinalmovement of.the quill is effected manually by means comprising a rack I2I rigidly secured to the-lower-side of the quill 43 as by screws I22. Meshing. with the rack is a pinion I23 rigidly secured to a stub shaft. I24 rotatably mounted in a hub I25. constituting part of a .dial I26 integrally secured at its periphery to the bearings I20. through the hub I25.and, is provided with a head I30 at its .front end. To rotate the, shaft I24, and consequently the pinion I23, ahand crank I3! is mounted on the shaft and is adjustably secured to. the head I30 as by a screw I32. Thus, the pinion I23. may be rotated by the hand crank I3I to shift the quill 43 longitudinally and move the work piece into and out of operative position relative tothe knurling roller.
Since it is desirable to locate the knurled bands 20 on the piston at regularly spaced intervals, the quill 43is adapted to be moved in predetermined steps so as to accurately and uniformly locatethe. respective bands 20. To thisend, the dial I2-6 .andthehandcrank I3I are provided with cooperating means. which determine the stepsof movement of the quill; In the, preferred form, the .dial I26 is provided with a series of apertures I33 arranged about its periphery on the front face thereof, and the hand crank BI is provided witha retractible pin I34 adapted to be moved selectively. into engagement withthe respective apertures I33. In the particular con- The shaft I24 extends forwardly struction herein shown, the pin I34 is slidably mounted in a handle I35 rigidly secured to the end of the hand crank I 3I A spring I36 is mounted within the handle I35 and bears against the pin I34, tending to move the pin into engagement with one of the apertures I33 when in registration therewith. To remove the pin I34 from one of the apertures I33, 2. finger-piece I3! is slidably mounted on the handle I35 and is connected to the pin I34 by a cross pin I40 extending through slots I M in the handle I35. finger-piece I31 may be drawn toward the end of the handle I35 to withdraw the pin I34 from one of the apertures I33 against the pressure of the spring I36, and when the finger-piece I3! is released, the spring I36 will move the pin I34 back into one of the apertures I33 when in registration therewith. The quill may thereby be moved longitudinally to shift the work relative to the knurling roller in predetermined steps determined by the position of the apertures I33 in the dial I26 and held in adjusted position by the pin I34 engaging in one of the apertures I33.
With pistons of different types and sizes, the area occupied by the ring grooves of the pistons vary and consequently the position of the first knurled band 20 adjacent the ring grooves varies. Since the dial I26 and its apertures I33 are fixed in their positions, the hand crank I3I is rendered adjustable angularly relative to the shaft I24 so that the first knurled band 20 may be positioned as desired. In the present instance, adjustment of the hand crank I3I relative to the shaft I 24 is provided by an arcuate slot I42 (see Fig. 1) in the head I30 of the shaft I24. The screw I32 by which the hand crank I3I is secured to the head I30 extends through the slot I42 so that the hand crank I3I may be angularly adjusted relative to the shaft I24. Thus, in setting up the machine for knurling a given size and type of piston, the hand crank I 3I is rotated to shift the quill 43 so that the piston is held in the desired position for the first knurled band 20 adjacent the piston ring grooves. The screw I 32 is then loosened and the hand crank I3I is swung relative to the I shaft I24 sufficiently to bring the pin I34 into registration with one of the apertures I33 in the dial I26. The screw I32 is then tightened to rigidly connect the hand crank I3I with the shaft I24. Thus, further rotation of the hand crank I3I through increments determined by the spacing between the apertures I33 will shift the work piece in the desired step-by-step movement to properly locate the respective knurled bands 20 thereon.
The knurled bands 20 on the piston are regu; larly spaced throughout the major portion of the length of the piston but, as heretofore mentioned, some pistons have a skirt length which knurled band 2| from the adjoining band may differ from the spacing of the other knurled strips as indicated at 22 in Fig. 9. Under such a circumstance, an aperture I33 in the dial I26 cannot be utilized for locating the quill, and the hand crank I3I will be positioned so that the pin I34 lies between two of the apertures I33. However, it is desirable to rigidly lock the quill 43 in position for the last knurled band 2I. To this 'end, one ofthe bearings I20 in the frame 44 is provided with a set screw I43 (see Figs. 1 and 7) Thus, the r is not even multiple of the spacing of the knurled 60 10 adapted to be tightened against the quill 43 to hold it against longitudinal movement.
The frame 44 carrying the quill 43 is adapted to be shifted so as to move the quill 43 vertically to properly position work pieces of different diameters relative to the knurling tool. To this end, the frame 44 is pivotally supported by the pivot pin 41 mounted in the brackets 45. It is also desirable to permit the frame 44 to yield in a vertical direction so that the work piece may be seated firmly on the anvil roller 5i. In the present instance, an adjustable resilient support is provided for the frame 44 so that it may be shifted to a properly adjusted position for any size of work piece. As shown herein, the support comprises an elevating screw I44 (see Figs. 4 and 8) rigidly secured to the table 30 as by a nut I45 and extending vertically therefrom at a point intermediate the two ends of the frame 44. The upper end of the elevating screw I44 is threaded to receive a tubular nut I46 having a shank portion I41 extending upwardly through the frame 44 for adjustment by the operator. The nut I46 has a shoulder I 50 on which a washer I 5| is placed to provide a seat for a compression spring I52. The upper end of the compression spring I 52 bears against a bushing I53 seated in an aperture in the frame 44. Thus, by rotating the nut I46, the latter is adjusted vertically on the elevating screw I44 to swing the frame 44 about its pivot pin 41.
The rocking movement of thespindle 42, to cause the knurling roller to roll on the surface of the work piece, is effected manually and, to this end, a ring I54 (see Figs. 1, 2 and '7) is mounted on the head I M of the spindle 42!. The ring I54 is rotatably secured on the head IOI against longitudinal movement relative thereto by a flange I55 on the ring I 54 retained in a recess I56 in the head IN by a ring I51 rigidly secured to the head IOI as by screws I58. The ring I54 at one side is provided with a radially extending boss I60 in which a handle I6I is threaded. To look the ring I54 and the handle I6I to the head IOI, the head IOI is provided with a tapered groove I62 in its periphery. The inner end of the handle I6I is similarly tapered as at I63 so that when it is screwed into the boss I60, the inner end I63 of the handle will wedge in the groove I62 and thus lock the ring I54 rigidly to the head IOI. In this way, the handle may be adjusted about the spindle 42, particularly when the work piece is turned through degrees to knurl opposite sides thereof.
While the operation of the machine will be apparent from the foregoing description, a brief statement relative thereto may be made at this point. In setting up the machine to handle a given size piston, for example, the piston is placed in the chuck 4| with the grooved end of the piston located in the chuck. The nut I46 is then adjusted vertically so as to properly posi-- tion the piston relative to the anvil roller 5|. Preferably, the nut I46 is adjusted to a position where the frame 44 tends to hold the work piece somewhat above the anvil roller I5I but will be depressed sufficiently under the pressure exerted by the pneumatic actuator 40 to hold the skirt of the piston in engagement with the anvil roller 5 I. The collars I05 are rotatably adjusted on the end of the spindle 42 so that the lugs II3 will engage the bar II 4 to limit the arcuate length of the knurled strips to that desired. The quill 43 is then adjusted -.longit'udinally m with the shaft I24.
pressure exerted thereon through means of the pneumatic actuator 46. The hand ii bring the firstknurled band adjacent the ring grooves in the piston. To accomplish this, the screw I32 isloosened andthehand crank I3I is swung relative to the shaft I24 to bring the pin I34 inregistrationwithone of the apertures I33 in the dialIZB when the quill is properly positioned for the first knurled band. The screw I32 is then tightened to hold te crank I3I rigid The arm 52- carrying the anvil roller is also adjusted angularly, by inserting the pinIIlO in the proper holes 96 and 91, so that the anvil roller 5| bears squarely against the inner surface of the piston. The machine is then ready for performing the knurling operation.
In the knurling operation, the hand crank IN is turned sufficiently to bring the pin I34 into registration with the aperture I33 corresponding to the first knurled band 28, and the pin I34 is permitted to enter the aperture I33 under pressure of the-spring I36 to rigidly hold the hand crank I3I,and consequently the work piece, in position. The spindle 42 is rocked by means of the handle ISL-the rocking movement be ng limited by the lugs- I is on the rings I05 engaging the bar II4 to determine the arcuate length of the knurled band. The valve 99 is, of course. actuated by the lever 9i to cause the pneumatic actuator 40 to draw the tool supporting arm 34 downwardly to bring the knurling roller into operative engagement with the work piece. 'The knee-actua-ted-lever 32 is also operated to cause the-valve 8I tosupply air to the air hammer it and thus superimpose a hammering action on theknurling-roller 32 in addition to the constant the arm 34. Should the anvil roller 5| encounter any obstruction in the interior of the piston which would tend to prevent full rocking movement of the spindle 42, the arm 52 flexes sufficiently so that the full arcuate length of the knurling may be performed. After one knurled band is completed, the hammering action of the hammer is, of course, is stopped and the-arm 34 is raised by crank .31 is then rotated through the distance between the adjacent apertures I33 and relocated in such position by means of the pin I34. This positions the work piece so that the knurling tool is ready to perform thenext knurling operation. When it comes to. the last knurled band 21 adjacent the lower end of the skirt of the piston, the pin I34 is released from the aperture and the hand crank i3I is turned a sufficient distance to locate the last knurled band in the desired position. The quill 43 is then locked by thesetscrew I43.
While the pressure of the knurling roller 32 on the work piece constantly applied by the pneumatic actuator $0 is sufiicien't to produce a knurling .action as the work piece is rocked, the hammering action of the hammer it superimposed upon such pressure produces an excep- .tionally sharp knurl with the raised portions between the grooves of the knurl fully conforming, 55 tothe contour of the knurling roller. Thus, the protruding portions of the metal in the work piece will all be uniform to maintain a desired dimension on the work piece. This is particularly important in the case of pistons for internal combustion engines since the protruding portions determine the outside dimension of the piston and consequently must be properly related to the diameter of the cylinder bore in which the piston reciprocates- I claim:
1. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising means for supporting the article for rotation about its axis; an anvil for interiorly supporting said article and'comprising a roller having its peripheral surface adapted to engage the inner surface of said article, an arm supporting said anvil roller, a bracket pivotally supporting said arm for adjustment substantially in a plane through the axis of the article at the point of applicationof the roller-against the article whereby to adjust the anvil roller so that it bears squarely against the inner surface of the article, and a pin insertible in registering apertures in said arm and bracket to hold the arm in adjusted position.
2. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising means for supporting the article for rotation about its axis, an anvil for interiorly supporting said article and comprising a roller having its peripheral surface adapted to engage the inner surface of said article, and an arm supporting said anvil roller and comprising a flat strip extending substantially in aLplane through the axis of the article .and the point of application of the roller to the article, said strip rigidly supporting the anvil against movement in said plane but being adapted to flex transversely when the anvil roller encountersiprotruding, conformations on the interior of the article during rotation of the article.
3. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the-peripheral surface thereof, comprising a spindle arranged tosupport the article coaxially therewith, means for rotatably supporting the spindle to rock the article about its axis, and adjustable means for limiting the rotation of said spindle comprising a bar mounted on said supporting means and extending parallel to said spindle, and a pair of collars rotatably adjustable on said spindle and having radially extending lugs adapted to engage said bar to limit the rocking movement.
4. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising a support, a quill movable longitudinally in said support to move the article into and out of operating position, a spindle rotatably mounted in said quil1 arranged at one end to support the article coaxially therewithv and projecting at its other end beyond the,.quill, a
bar mounted on said support and extending parallel to said spindle, and a pair of collars rotatably adjustable on said other end of the spindle and having radially extending lugs adapted to engage said bar to limit the rocking movement when the article is in operating position, said lugs being positioned beyond the end of said bar when the article is moved out of operating position to permit the spindle to be freely rotated.
5.- A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising a rockably mounted spindle, a head mounted onthe end of said spindle and having a tapered groove in its periphery, a chuck securedto said headto hold the 7 article coaxial with said spindle, a; ring mounted on said head for rotative adjustment and a 13 handle for rocking said spindle threaded radially in said ring and having a tapered end adapted to wedge in said groove to lock said ring to said head.
6. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising a spindle having means on one end thereof for supporting the article coaxially therewith, means for rotatably supporting the spindle to rock the article about its axis, and adjustable means for limiting the rotation of said spindle comprising a bar mounted on said supporting means and extending parallel to said spindle, and means carried by the spindle and providing circumferentially spaced lugs adapted to engage said bar to limit the rocking movement of the spindle.
7. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising a spindle having means on one end thereof for supporting the article coaxially therewith, means for rotatably supporting the spindle to rock the article about its axis, and adjustable means for limiting the rotation of said spindle comprising a bar mounted on said supporting means and extending parallel to said spindle, and means carried by the spindle and providing two pairs of circumferentially spaced circumferentially adjustable abutments engageable by said bar to limit the rocking movement of the spindle and thereby limit the circumferential length of the knurled areas, said pairs of abutments being spaced 180 from each other to locate the knurled areas diametrically opposite each other.
8. A work holder for supporting a hollow generally cylindrical article while predetermined areas are being knurled on the peripheral surface thereof, comprising spindle means including a rockably mounted spindle and a head mounted on the end of the spindle, said spindle means having a socket in its periphery, a chuck secured to said head to hold the article coaxial with said spindle means, a ring mounted on said spindle means for rotative adjustment, and a handle for rocking said spindle means mounted for radial movement in said ring and having an end adapted to cooperate with said socket to lock said ring to said spindle means.
RALPH R. TEETOR.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 409,049 Lewis Aug. 13, 1889 893,954 Van Huffel July 21, 1908 1,292,494 Lorenz Jan. 28, 1919 1,399,525 Schaad Dec. 6, 1921 1,923,477 Coda Aug. 22, 1933 1,982,209 Gary Nov. 27, 1934 1,988,738 Johnson Jan. 22, 1935 2,026,666 Benham Jan. 7, 1936 2,085,963 Ferm et a1 July 6, 1937 2,153,863 Fall Apr. 11, 1939 2,237,583 Birkigt Apr. 8, 1941 2,285,688 stull June 9, 1942 2,308,493 De Rentiis Jan. 19, 1943 2,312,225 Wilkinson Feb. 23, 1943 FOREIGN PATENTS Number Country Date 157,605 Great Britain Nov. 16, 1922
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US707746A US2593936A (en) | 1946-11-04 | 1946-11-04 | Work holder for cylindrical articles |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US707746A US2593936A (en) | 1946-11-04 | 1946-11-04 | Work holder for cylindrical articles |
Publications (1)
Publication Number | Publication Date |
---|---|
US2593936A true US2593936A (en) | 1952-04-22 |
Family
ID=24843002
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US707746A Expired - Lifetime US2593936A (en) | 1946-11-04 | 1946-11-04 | Work holder for cylindrical articles |
Country Status (1)
Country | Link |
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US (1) | US2593936A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2653495A (en) * | 1950-06-07 | 1953-09-29 | Hastings Mfg Co | Machine for knurling pistons |
US2717697A (en) * | 1950-08-17 | 1955-09-13 | Charles G Viggers | Means for controlling the sludge flushing of a fluid treating plant |
US2743630A (en) * | 1952-09-04 | 1956-05-01 | Earl W Tillis | Piston reconditioning devices |
US2891452A (en) * | 1954-02-22 | 1959-06-23 | Hans Deckel | Horizontal boring and/or milling machine |
US2897728A (en) * | 1955-06-20 | 1959-08-04 | Anthony J Vasselli | Universal gear hobbing machine |
US3549479A (en) * | 1968-06-21 | 1970-12-22 | Monsanto Co | Plasticized phenolic resin impregnation system comprising two different phenolic resole resins and a halo aryl phosphate |
US3675915A (en) * | 1969-12-19 | 1972-07-11 | Combustion Eng | Hydraulic positioning saddle |
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US409049A (en) * | 1889-08-13 | Method of rolling metal | ||
US893954A (en) * | 1907-10-28 | 1908-07-21 | Isadore Van Huffel Jr | Indicating-sector for dividing-heads. |
US1292494A (en) * | 1917-06-11 | 1919-01-28 | William A Lorenz | Method of cutting metals. |
GB157605A (en) * | 1919-11-13 | 1921-01-27 | Dunlop Rubber Co | Improvements in or relating to the manufacture of metal foundation bands for solid rubber tyres |
US1399525A (en) * | 1919-06-26 | 1921-12-06 | Arthur G Schaad | Process and machine for forming cutters |
US1923477A (en) * | 1929-02-27 | 1933-08-22 | Christopher F Coda | Machine for serrating tubes and the like |
US1982209A (en) * | 1930-10-13 | 1934-11-27 | Keller Dorian Colorfilm Corp | Method of embossing cylinders for the goffering of films |
US1988738A (en) * | 1931-05-25 | 1935-01-22 | Charles E Johnson | Process of making piston rings |
US2026666A (en) * | 1934-01-15 | 1936-01-07 | Ohio Seamless Tube Company | Apparatus for reducing and elongating tubes |
US2085963A (en) * | 1935-07-12 | 1937-07-06 | Pittsburgh Crucible Steel Comp | Method of making a deformed bar |
US2153863A (en) * | 1936-12-11 | 1939-04-11 | Albert P Fall | Apparatus for truing pistons |
US2237583A (en) * | 1938-08-17 | 1941-04-08 | Birkigt Marc | Machine tool |
US2285688A (en) * | 1940-12-24 | 1942-06-09 | Western Electric Co | Article forming apparatus |
US2308493A (en) * | 1940-09-13 | 1943-01-19 | Rentiis Augusto De | Spinning machine |
US2312225A (en) * | 1940-05-20 | 1943-02-23 | Fram Corp | Machine for treating the edges of casings |
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1946
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Publication number | Priority date | Publication date | Assignee | Title |
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US409049A (en) * | 1889-08-13 | Method of rolling metal | ||
US893954A (en) * | 1907-10-28 | 1908-07-21 | Isadore Van Huffel Jr | Indicating-sector for dividing-heads. |
US1292494A (en) * | 1917-06-11 | 1919-01-28 | William A Lorenz | Method of cutting metals. |
US1399525A (en) * | 1919-06-26 | 1921-12-06 | Arthur G Schaad | Process and machine for forming cutters |
GB157605A (en) * | 1919-11-13 | 1921-01-27 | Dunlop Rubber Co | Improvements in or relating to the manufacture of metal foundation bands for solid rubber tyres |
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US1982209A (en) * | 1930-10-13 | 1934-11-27 | Keller Dorian Colorfilm Corp | Method of embossing cylinders for the goffering of films |
US1988738A (en) * | 1931-05-25 | 1935-01-22 | Charles E Johnson | Process of making piston rings |
US2026666A (en) * | 1934-01-15 | 1936-01-07 | Ohio Seamless Tube Company | Apparatus for reducing and elongating tubes |
US2085963A (en) * | 1935-07-12 | 1937-07-06 | Pittsburgh Crucible Steel Comp | Method of making a deformed bar |
US2153863A (en) * | 1936-12-11 | 1939-04-11 | Albert P Fall | Apparatus for truing pistons |
US2237583A (en) * | 1938-08-17 | 1941-04-08 | Birkigt Marc | Machine tool |
US2312225A (en) * | 1940-05-20 | 1943-02-23 | Fram Corp | Machine for treating the edges of casings |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2653495A (en) * | 1950-06-07 | 1953-09-29 | Hastings Mfg Co | Machine for knurling pistons |
US2717697A (en) * | 1950-08-17 | 1955-09-13 | Charles G Viggers | Means for controlling the sludge flushing of a fluid treating plant |
US2743630A (en) * | 1952-09-04 | 1956-05-01 | Earl W Tillis | Piston reconditioning devices |
US2891452A (en) * | 1954-02-22 | 1959-06-23 | Hans Deckel | Horizontal boring and/or milling machine |
US2897728A (en) * | 1955-06-20 | 1959-08-04 | Anthony J Vasselli | Universal gear hobbing machine |
US3549479A (en) * | 1968-06-21 | 1970-12-22 | Monsanto Co | Plasticized phenolic resin impregnation system comprising two different phenolic resole resins and a halo aryl phosphate |
US3675915A (en) * | 1969-12-19 | 1972-07-11 | Combustion Eng | Hydraulic positioning saddle |
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