US2551556A - Acoustic diaphragm with plural voice coil supports - Google Patents
Acoustic diaphragm with plural voice coil supports Download PDFInfo
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- US2551556A US2551556A US615719A US61571945A US2551556A US 2551556 A US2551556 A US 2551556A US 615719 A US615719 A US 615719A US 61571945 A US61571945 A US 61571945A US 2551556 A US2551556 A US 2551556A
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- diaphragm
- voice coil
- voice
- coil supports
- diaphragms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04R—LOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
- H04R9/00—Transducers of moving-coil, moving-strip, or moving-wire type
- H04R9/06—Loudspeakers
- H04R9/063—Loudspeakers using a plurality of acoustic drivers
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- SUPPORTS May 1, 1951 3 Sheets-Sheet 3 Filed Sept. 12, 1945 6 9 0 4 W 0 7 H 4 w 1 Mam W M Q 3 5 fi a 2 w 7 I 3 W W l ,1 M 3 w W 1 I M 4 5Q a a 1// I ,5 I 2 ⁇ A INVENTOR.
- This invention relates to acoustic diaphragms and loud speakers such as are employed in radio speakers, public address systems and the like.
- a general object of the invention is the provision of an improved acoustic diaphragm and of a loud speaker embodying the same in which increased efiiciency in the operation, and increased efficiency in the use of materials in constructing the apparatus are obtained.
- Other objects of the invention are the provision of an acoustic diaphragm and of a loud speaker em-- bodying the same whereby increased fidelity of sound reproduction can be obtained as compared to present practices; the provision of an acoustic diaphragm and a loud speaker embodying the same whereby high efiiciency and intensity of sound output can be obtained while maintaining fidelity of sound reproduction; the provision of an acoustic diaphragm and a loud speaker embodying the same whereby substantially the entire diaphragm is caused to vibrate in unison;
- an acoustic diaphragm arranged to have vibratory forces applied to it, as by voice coils, at a piurality of symmetrically spaced zones distributed about the axis of the diaphragm; the provision of a one-piece acoustic diaphragm embodying a plurality of voice coil supports formed integrally with the diaphragm; the provision of a diaphragm and loud speaker assembly in which the ratio of power input as compared to the mass of diaphragm may be high, whereby the diaphragm is constrained to vibrate in accordance with the electric currents supplied to the loud speaker with a high degree of fidelity; and the provision of a loud speaker embodying a diaphragm having a plurality of voice coils, and which can be manufactured economically and by simple manufacturing operations.
- Figure 1 is a rear elevation of a preferred form of acoustic diaphragm embodying my invention
- Figure 2 is a section, on an enlarged scale, through the diaphragm of Figure 1 taken along the line 2-2 of Figure 1
- Figure 3 is a generally similar sectional view showing a loud speaker embodying the diaphragm of Figures 1 and 2 with parts of the loud speaker housing broken away for convenience in illustration
- Figure 4 is a rear elevation, on a reduced scale, of the loud speaker shown in Figure 3 with parts of the housing broken away for convenience in illustration
- Figures 5 and .6 are sectional views illustrating a loud speaker embodying the diaphragm of Figure '7 and taken on the plane indicated by line 88 of Figure '7
- Figure 9 is a transverse sectional view of a loud speaker embodying another modification of my invention
- Figure 10 is a front view of the speaker shown in Figure 9 on a slightly reduced
- my invention in its preferred forms, contemplates an acoustic diaphragm having a body portion adapted to be vibrated to generate sound, said body having, instead of the usual.
- the body portion may be hollow or flat, and may be of conical shape with the centers of the voice coil supports symmetrically disposed between the center of the diaphragm and the outer peripheral edge thereof.
- diaphragms of various shapes may be employed, and the voice coil supports may be located in various positions.
- the diaphragm, including the voice coil supports, is preferabl of one-piece construction, integrally molded of felted fibrous material.
- the diaphragm may be supported at its outer edge in the usual manner and may also be centered at its central portion by a spider or other convenient means which may be either unitary with or separate from'the body of the diaphragm.
- Each voice coil support is provided with a voice coil, and the diaphragm is intended for incorporation in a loud speaker structure in which a separate field structure is provided for each voice coil associated with the diaphragm.
- the several voice coils may be connected in parallel or series depending upon the electrical characteristics of the coils and the circuit with which the device is used, and thus .the voice coils vibrate in unison in response to the voice currents of the radio receiver, loud speaker or the like with which the device is employed.
- the diaphragm is vibrated by like forces applied at spaced points around the diaphragm with the result that the entire diaphragm vibrates in phase and much more nearly as a unit than is the case with a conventional diaphragm embodying only a single voice coil. Greater volume of sound output per unit of electrical input and higher fidelity of reproduction, can be obtained with such diaphragms than is possible with a conventional diaphragm of the same size.
- acoustic diaphragm embodying my invention is indicated in general at Hi.
- This comprises a peripheral supporting flange l I joined by the corrugated flexible portion l2 to the hollow conical body portion Hi of the diaphragm.
- the diaphragm is provided with a plurality of tubular necks i5 projecting therefrom which are adapted to support the usual voice coils I8.
- the voice coils may be mounted on the supports in any convenient manner, and may be provided with the usual lead wires (not shown).
- the construction disclosed in the Moynihan Patent No. 2,328,836 may be utilized and the necessity for lead wires eliminated.
- the voice coil supports are preferably spaced uniformly inwardly from the edge of the diaphragm and are also spaced uniformly in circumferential directions.
- the axes of the several voice coil supports I5 are parallel to each other and to the axis of the body portion and are evenly spaced around a circle which is concentric with the diaphragm itself.
- diiierent spacing arrangements may be employed to suit difierent purposes and that the axes of the voice coil supports need not lie on a circle, particularly in instances where the diaphragms are of elliptical, rectangular or other non-circular shape; in such cases the axes preferably lie on a line which is similar in shape to the periphery of the body portion, i. e., the juncture of the body portion with the flexible portion [2. derstood that a greater or lesser number of voice coil supports and voice coils may be employed, the number chosen depending upon the size of the diaphragm, the power output desired and other design considerations.
- the center lines of the axes of the voice coil supporting members 15 lie on a circle which divides the projected area of the conical diaphragm into two substantially equal parts. That circle is indicated in broken line in Figure 1 at IT, and the arrangement is such that the projected area of the body of the diaphragm within the circle H is substantially equal to the projected area of the body of the diaphragm between the circle I1 and the juncture of the body of the diaphragm within the corrugated portion l2.
- This is one method of distribution of the voice coil supporting members with respect to the body of the diaphragm which may be employed to obtain substantially equal vibratory effects throughout the diaphragm, i.
- the diaphragm is preferably integrally formed of fibrous, felted material.
- the diaphragms may be made by depositing fibrous material from a suspension in liquid upon a perforate form in the usual manner, or may be produced by spraying fibrous material and a binder upon a form preferably in the manner described in my copending application, Serial No. 422,388, filed December '10, 1941, now Patent No. 2,408,038, issued September 24, 1946.
- the felted material may be subject to further operations after it is initially deposited, or it may be used after merely drying. A preferred method of drying 0r curing is 'disclosed in my copending application Serial No. 615,720, now abandoned, filed of even date herewith.
- the deposited material may be subjected to a pressing operation, may be cured by heat, and/or may be impregnated with various stifiening and strengthening materials such as various lacquers, resins, binders and the like.
- various stifiening and strengthening materials such as various lacquers, resins, binders and the like.
- the thickness of various portions of the diaphragm may be varied to provide difierent characteristics of flexibility; thus the edge portions of the diaphragm may be constructed as described in my Patent No. 2,302,178.
- the body of the diaphragm may be provided with reinforcing portions of increased thickness and stiffness as described in my copendin application Serial No. 422,388 aforesaid. It is believed that no detailed description of various materials for and methods of making the diaphragms is necessary for the purposes of the present disclosure inasmuch as appropriate materials and methods are known to those skilled in the art and/or are disclosed in my patent and applications aforesaid.
- Diaphragms embodying my invention lend themselves readily to incorporation in loud speakers of simple and efficient design.
- An example of such a loud speaker embodying the diaphragm ll] of Figures 1 and 2 is illustrated in Figures 3 and 4.
- the device comprises a supporting frame embodying a supporting plate 28 to which a plurality of field structures, each indicated in general at 2!, are secured; the field structures being spaced to correspond to the spacing of the voice coil supports 15 and coils I6.
- each field structure comprises a hollow cup-shaped member 22 provided with an open end to which a plate 23 is secured, for example by screws 24, and with an aperture 25 at the end opposite the plate 23.
- a pole piece 28 is pressed into an opening in the plate 23 or otherwise suitably secured thereto and projects through the opening 25. The pole piece is accurately centered with respect to the opening 25, providing an annular air gap within which the voice coil it and support l5 are disposed.
- the requisite magnetic field is set up by means of a coil 2'5 surrounding pole piece 25 and disposed within the member 22 in the usual manner, but those skilled in the art will understand that permanent magnet fields may be employed.
- the now of voice currents through the voice coil will cause the coil to vibrate inthe magnetic field set up by the coil in accordance with the direction, frequency and amplitude of the voice currents as is well known.
- are all preferably identical with each other, are energized in the same manner, and each coacts with its associated voice coil I 5 in the same way.
- the voice coils are preferably identical and are connected in parallel or in series in the output circuit of the radio receiver, public address system or the like with which the speaker is used. Therefore, substantially identical forces are applied at any given instant to all of the voice coils associated with the diaphragm.
- the diaphragm may be centered with respect to the plate 28 by a spider 29 connected to the indented portion 30 of the plate and cemented into the outer surface of the diaphragm.
- thespider may comprise a rim portion 3
- the plate 20 supports the several field structures in proper relationship to coact with the coils of the diaphragm, the plate being provided with an annular indentation 36 and having holes therein corresponding to the position of the axes of the voice coils. Screws 3? threaded into the pole pieces 26 secure the respective field structures in the desired positions, the holes in the plate 20 preferably being somewhat larger than the shanks of the screws to permit of a limited amount of adjustment to enable the pole pieces and members '22 to be accurately centered with respect to the voice coils and supports.
- the voice coil supports l5 are of suflicient length so that the voice coils iii are positioned within the air gap and at the same time there is sufiicient clearance between the inner portion of the member 22 and the surface of the diaphragm as indicated at 38.
- the necessary length depends upon the diameter of the member 22 and the shape of the diaphragm.
- I preferably provide an annular member 40 having an inwardly extending flange M which is secured as by self-threading screws 42 to the outer surface of the plate 20.
- the openings in the flange 4! which receive the screws 42' may be made oversize to permit adjustments to compensate for inaccuracies in manufacture and to insure accurate mounting of the supporting flange H and of the entire diaphragm with respect to the several field structures.
- the member 40 is flanged outwardly as at 44, providing an annular surface to receive the supporting flange H of the diaphragm H].
- the flange I I may be secured in position by a clamping ring 45 which is held against the flange by the inwardly extending portion 46 of the axially extending flange 44, the portion 46 being crimped or spun into engagement with the ring 45 after the parts have been assembled and accurately adjusted to proper position.
- Figure 5 illustrates a modified form of diaphragm embodying my invention wherein the diaphragm, indicated in general at 50, is provided with a supporting flange 5
- the body portion 54 of the diaphragm is curved rather than conical in section, for example, a parabolic shape may be employed.
- the diaphragm is also modified slightly in that the voice coil supporting members 55 and voice coils 56 are disposed substantially midway between the center of the diaphragm and the outer, peripheral edge of the body portion.
- This arrangement places the voice coil supports 55 on a flatter portion of the curve of the body of the diaphragm and makes it possible .to. employ shorter voice coil supports and still obtain the requisite clearance between the field structures and the diaphragms.
- the positioning of the voice coil supports described in connection with Figures 1 and 2 may also be employed in diaphragms of this type, or if desired the spacing shown in Figure 5 may be employed with conical diaphragms such as shown in Figures 1 and 2.
- Figure 6 illustrates a further modification wherein the diaphragm indicated in general at 60 has a supporting flange BI and a flexible corrugated portion 62 but in which the body 64 of the diaphragm is shaped so that the ;voice coil supports 65, carrying voice coils 56, are disposed on an annular flat surface 61 interposed between a conical portion 68 and a curved portion .69 of the body.
- This arrangement also makes possible the utilization of shorter voice coil supports without interference between the diaphragm and the several field structures.
- the voice coil supports are again positioned about midway between the center of the diaphragm and the edge of the bodyportion where the body portion joins the corrugated portion.
- the spacing described in connection with Figures 1 and 2 may be employed.
- the central portion may be conical as shown in Figures 1 and 2.
- a curved central portion such as the portion. 69 of Figure 6 could be employed in conjunction with the diaphragm of Figures 1 and 2.
- the diaphragms of Figures 5 and 6 may be incorporated in loud speakers of designsisimilar to that shown in Figures 3 and 4 except for the positioning of the several field structures which obviously must be spaced to correspond to the spacing of the voice coil supports. Also, it may be necessary to reduce the diameter of the field structures somewhat for the same size of diaphragm, for with the field structures disposed closer to the center of the diaphragm they are necessarily spaced closer to each other.
- FIGs 7 and 8 I have illustrated a diaphragm and loud speaker adapted for particularly heavy duty.
- the diaphragm in-' dicated generally at 10 is provided with a flange portion H and a flexible corrugated portion 12.
- the body 14 of the diaphragm is constructed as described in my copending application Serial No. 422,388 aforesaid with reinforcing areas to increase the strength and rigidity of the diaphragm.
- the diaphragm may be of conical form, and the voice coil supporting members 15 carrying voice coils 16 are preferably positioned as described in connection with Figures 1 and 2.
- the diaphragm is reinforced by thickened annular portions 19 surrounding each voice coil support 15, a central thickened annular portion surrounding the voice coil 11.
- I may provide radial thickened reinforcing portions 8
- the reinforcing portions insure thatthe entire diaphragm will vibrate substantially as a unit at all times even under high input. of power.
- the thickness and the width of the reinforcing portions may be varied "in accordance with requirements; however, I prefer that the reinforcing portions be at least several times as thick as the remainder of the diaphragm, and I preferably produce them by the method described in my aforesaid application Serial No. 422,388.
- diaphragms of this type may be incorporated in loud speakers generally similar to the structures shown in Figures 3 and 4, and in Figure 8, the same reference characters that were used in Figures 3 and 4 have been app'liedto those parts which are identical with those previously described'
- the plate 280, of Figure 8 is provided with a recessed portion as at 85 in order to receive the additional field structure 85 required for the central voice c0il'i8.
- This structure may be identical with the field structures 2
- FIGS 9 and'lfl illustrates a loud speaker embodying another form of diaphragm made according to my invention.
- the diaphragm lllil isprovided with a supporting flange Hlland a'fiexible corrugated portion Hi2 corresponding to similar parts in. the previously described modifications, but the body of the diaphragm is made up. of; two oppositely inclined frusto conical surfaces Hi3 and [M connected by an annular surface H35 from which the voice coil supports [06 project; the supports being provided with the usual voice coils iill'.
- the diaphragm being provided with a central flexible corrugated portion I68 and a central plane portion 1% which is adapted to be secured to a suitable support.
- the flexible corrugated portion I88 which is disposed within the locus of the several voice coil supports,- permits the annular body of the diaphragm to vibrate freelyyet insures proper alignment of the diaphragm with respect to the remaining structureof the loud speaker.
- Diaphragms-of this type may-be employed with loud speaker structures generally similar to those heretofore described and the same reference characters used in the description of the previous niodiiicationsar applied to corresponding parts shown in Figures 9 and 10 of the drawings.
- the supporting plate 201) differs-from the plate 28 heretofore described in that no provision need be made for supporting the central -portion of the diaphragm therefrom.
- llheicentral"portion "ofthe diaphragm is supported adjacent the front of the speaker inasmuch as the corrugated portion Hi8 and the central portion W9 lie in substantially the same plane as the edge or flange llll and the corrugated portion lll'i.
- the central portion IE9 I preferably employ a member such as the spoked member III, the edge H2 or which is secured to thcflange 46 as by screws H3 or any other suitablemeans; the central portion i i i being secured to the central portion Hi9 of the diaphragm as by a nut H5 and .bolt H6 or any other convenient securing means.
- the central portion He is supported by spokes H? which are preferably bowed outwardly, as shown, to eliminate an possibility of contact between'vibr'ating portions of the diaphragm and the spokes.
- FIG 11 illustrates another form ofdiaphragm and diaphragm and speaker asseinhl in which the need for a separate supporting spider in the central portion of the diaphagm is eliminated.
- the diaphragm and the speaker structure in general are substantially identical with the construction shown in Figures 1, 2 and 3, except for the central portion of the diaphragm and here again the same reference characters are employed to indicate parts which have not been substantially changed.
- the diaphragm itself indicated in general at E22, instead of continuing on to the apex of the cone as in Figures 1, 2 and 3, is terminated short of the apex of the cone and has integrally formed with the body portion thereof a flexible corrugated portion i2!
- the supporting plate 29c is formed with a depression 123 of greater depth than the depression 38 prviously described and the central'portion of the diaphragm is secured tothe center of the depression 23 by the bolt and nut i 2 l-i25 or by other convenient means. Otherwise, as noted above, the structure shown in this figure is substantially identical to that previously de-. scribed in connection with Figures 1, 2 and 3.
- the application of the forces by a plurality of voice coils spaced around the diaphragm is also advantageous in that the use of a plurality of smaller voice coils makes more ei'licient utilization of the metal necessary in constructing the fields and the voice coils than is possible in a single voice coil construction designed to have the same power output.
- design considerations require the single voice coil and field structure to be of much larger diameter than the several smaller held and voice coil structures used in loud speakers embodying my invention, and the smaller structures obviously make more advantageous use of the metal in the coils and in the fleld because more ampere turns can be obtained with the same quantity of wire in small coils than can be obtained in coils of larger diameter.
- diaphragms made according to my invention vibrate substantially uniformly throughout. Because of this more nearly uniform vibration, my diaphragrns are more size for size as sound reproducing devices than the conventional diaphragms in which the force is applied only at the apex of the diaphragm, the increase in efficiency being particularly marked in the larger sizes.
- diaphragms embodying my invention sufificient input of power can be empioyed to render the natural periods or frequencies of vibration of the diaphragms inconsequential, and accordingly the diaphragms will vibrate more nearly in conformity to the voice currents flowing in the voice coils than has been possible with diaphragms of conventional type.
- the diaphragms are accurately supported in the speakers by flexible supporting portions at the periphery and also centrally, i. e., in the region within the locus of the voice coil supports.
- My loudspeakers are compact and eflicient and of relatively simple construction.
- a one-piece, seamless acoustic diaphragm comprising a peripheral supporting flange, a hollow body portion, a flexible portion connecting said body portion and said supporting flange, and a plurality of hollow cylindrical voice coil sup- 10 ports extending from the exterior of said body portion with their axes spaced from each other and parallel to the axis of the body portion, said diaphragm and said voice coil supports being integrally formed of felted fibrous material.
- An acoustic diaphragm comprising a hollow body portion, and a plurality of hollow cylindrical voice coil supports joined to and extending from the exterior of said hollow body portion with their axes spaced from each other and parallel to the axis of the body portion.
- An acoustic diaphragm according to claim 2 and having a plurality of voice coil supports spaced from the axis of the body portion and an additional voice coil support having its axis aligned with the axis of the body portion.
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Description
J. B. BRENNAN May 1, 1951 ACOUSTIC DIAPHRAGM WITH PLURAL VOICE COIL SUPPORTS Filed Sept. 12, 1945 5 Sheets-Sheet l 4446 INVENTOR.
M N m E B B H P E w J BY mar-#1 ATTORNEYS J. B. BRENNAN 2,551,556
ACOUSTIC DIAPHRAGM WITH PLURAL VOICE COIL SUPPORTS May 1, 1951 3 Sheets-Sheet 2 Filed Sept. l2, 1945 M MB 15 A TTOIENEYS J. B. BRENNAN 2,551,556
ACOUSTIC DIAPHRAGM WITH PLURAL VOICE con. SUPPORTS May 1, 1951 3 Sheets-Sheet 3 Filed Sept. 12, 1945 6 9 0 4 W 0 7 H 4 w 1 Mam W M Q 3 5 fi a 2 w 7 I 3 W W l ,1 M 3 w W 1 I M 4 5Q a a 1// I ,5 I 2\\ A INVENTOR. JOSEPH B BEEN/VAN Patented May 1, 1951 rri c ACOUSTIC DIAPHRAGM WITH PLURAL VOICE COIL SUPPORTS Joseph B. Brennan, Bratenahl, Ohio, assignor to E. D. McCurdy, as trustee 7 Claims.
This invention relates to acoustic diaphragms and loud speakers such as are employed in radio speakers, public address systems and the like.
A general object of the invention is the provision of an improved acoustic diaphragm and of a loud speaker embodying the same in which increased efiiciency in the operation, and increased efficiency in the use of materials in constructing the apparatus are obtained. Other objects of the invention are the provision of an acoustic diaphragm and of a loud speaker em-- bodying the same whereby increased fidelity of sound reproduction can be obtained as compared to present practices; the provision of an acoustic diaphragm and a loud speaker embodying the same whereby high efiiciency and intensity of sound output can be obtained while maintaining fidelity of sound reproduction; the provision of an acoustic diaphragm and a loud speaker embodying the same whereby substantially the entire diaphragm is caused to vibrate in unison;
the provision of an acoustic diaphragm arranged to have vibratory forces applied to it, as by voice coils, at a piurality of symmetrically spaced zones distributed about the axis of the diaphragm; the provision of a one-piece acoustic diaphragm embodying a plurality of voice coil supports formed integrally with the diaphragm; the provision of a diaphragm and loud speaker assembly in which the ratio of power input as compared to the mass of diaphragm may be high, whereby the diaphragm is constrained to vibrate in accordance with the electric currents supplied to the loud speaker with a high degree of fidelity; and the provision of a loud speaker embodying a diaphragm having a plurality of voice coils, and which can be manufactured economically and by simple manufacturing operations.
Further objects and advantages of my invention will become apparent from the following description of preferred forms thereof, reference being made to the accompanying drawings wherein Figure 1 is a rear elevation of a preferred form of acoustic diaphragm embodying my invention; Figure 2 is a section, on an enlarged scale, through the diaphragm of Figure 1 taken along the line 2-2 of Figure 1; Figure 3 is a generally similar sectional view showing a loud speaker embodying the diaphragm of Figures 1 and 2 with parts of the loud speaker housing broken away for convenience in illustration; Figure 4 is a rear elevation, on a reduced scale, of the loud speaker shown in Figure 3 with parts of the housing broken away for convenience in illustration; Figures 5 and .6 are sectional views illustrating a loud speaker embodying the diaphragm of Figure '7 and taken on the plane indicated by line 88 of Figure '7; Figure 9 is a transverse sectional view of a loud speaker embodying another modification of my invention; Figure 10 is a front view of the speaker shown in Figure 9 on a slightly reduced scale, thev line 99 of Figure 10 indicating the section plane of Figure 9; and Figure 11 is a transverse sectional view taken along a line corresponding to the lines 2-2 of Figure l and 8-8 of Figure 7 and illustrating a loud speaker embodying a still further modification of my invention. Throughout the drawings the thicknesses of various portions of the diaphragm themselves are necessarily somewhat exaggerated.
Briefly my invention, in its preferred forms, contemplates an acoustic diaphragm having a body portion adapted to be vibrated to generate sound, said body having, instead of the usual.
single, centrally located voice coil support, a plurality of voice coil supports spaced about the body portion to distribute the vibratory forces applied thereto. The body portion may be hollow or flat, and may be of conical shape with the centers of the voice coil supports symmetrically disposed between the center of the diaphragm and the outer peripheral edge thereof. As will appear below, diaphragms of various shapes may be employed, and the voice coil supports may be located in various positions. The diaphragm, including the voice coil supports, is preferabl of one-piece construction, integrally molded of felted fibrous material. The diaphragm may be supported at its outer edge in the usual manner and may also be centered at its central portion by a spider or other convenient means which may be either unitary with or separate from'the body of the diaphragm. Each voice coil support is provided with a voice coil, and the diaphragm is intended for incorporation in a loud speaker structure in which a separate field structure is provided for each voice coil associated with the diaphragm.
In use, the several voice coils may be connected in parallel or series depending upon the electrical characteristics of the coils and the circuit with which the device is used, and thus .the voice coils vibrate in unison in response to the voice currents of the radio receiver, loud speaker or the like with which the device is employed. With this arrangement, instead of attempting to vibrate the entire diaphragm from a single coil at the apex of the diaphragm as is the conventional practice, the diaphragm is vibrated by like forces applied at spaced points around the diaphragm with the result that the entire diaphragm vibrates in phase and much more nearly as a unit than is the case with a conventional diaphragm embodying only a single voice coil. Greater volume of sound output per unit of electrical input and higher fidelity of reproduction, can be obtained with such diaphragms than is possible with a conventional diaphragm of the same size.
Referring now to Figures 1 and 2 of the drawings, one preferred form of acoustic diaphragm embodying my invention is indicated in general at Hi. This comprises a peripheral supporting flange l I joined by the corrugated flexible portion l2 to the hollow conical body portion Hi of the diaphragm. The diaphragm is provided with a plurality of tubular necks i5 projecting therefrom which are adapted to support the usual voice coils I8. In the embodiment shown there are six tubular voice coil Supporting necks l5, each with its associated voice coil 56. The voice coils may be mounted on the supports in any convenient manner, and may be provided with the usual lead wires (not shown). Alternatively, the construction disclosed in the Moynihan Patent No. 2,328,836 may be utilized and the necessity for lead wires eliminated.
The voice coil supports are preferably spaced uniformly inwardly from the edge of the diaphragm and are also spaced uniformly in circumferential directions. Thus with a circular diaphragm as shown, the axes of the several voice coil supports I5 are parallel to each other and to the axis of the body portion and are evenly spaced around a circle which is concentric with the diaphragm itself. However, those skilled in the, art will understand that diiierent spacing arrangements may be employed to suit difierent purposes and that the axes of the voice coil supports need not lie on a circle, particularly in instances where the diaphragms are of elliptical, rectangular or other non-circular shape; in such cases the axes preferably lie on a line which is similar in shape to the periphery of the body portion, i. e., the juncture of the body portion with the flexible portion [2. derstood that a greater or lesser number of voice coil supports and voice coils may be employed, the number chosen depending upon the size of the diaphragm, the power output desired and other design considerations.
In the arrangement shown in Figures 1 and 2, the center lines of the axes of the voice coil supporting members 15 lie on a circle which divides the projected area of the conical diaphragm into two substantially equal parts. That circle is indicated in broken line in Figure 1 at IT, and the arrangement is such that the projected area of the body of the diaphragm within the circle H is substantially equal to the projected area of the body of the diaphragm between the circle I1 and the juncture of the body of the diaphragm within the corrugated portion l2. This is one method of distribution of the voice coil supporting members with respect to the body of the diaphragm which may be employed to obtain substantially equal vibratory effects throughout the diaphragm, i. e., to produce a diaphragm in which all parts of the diaphragm vibrate in approximately iden tical fashion at any given instant. Obviously, it is difficult, if not impossible, to determine the fre- Also, it is to be unquency and amplitude of vibration of all parts of a diaphragm at a given instant, but it appears probable that the distribution of the voice coil supporting members as described above which results in a corresponding distribution of the vibratory forces applied to the diaphragm when it is installed in a loud speaker gives a much better approximation of this desired result than has been obtainable heretofore.
The diaphragm is preferably integrally formed of fibrous, felted material. The diaphragms may be made by depositing fibrous material from a suspension in liquid upon a perforate form in the usual manner, or may be produced by spraying fibrous material and a binder upon a form preferably in the manner described in my copending application, Serial No. 422,388, filed December '10, 1941, now Patent No. 2,408,038, issued September 24, 1946. Depending upon the characteristics desired, the felted material may be subject to further operations after it is initially deposited, or it may be used after merely drying. A preferred method of drying 0r curing is 'disclosed in my copending application Serial No. 615,720, now abandoned, filed of even date herewith. As examples of other treatments the deposited material ma be subjected to a pressing operation, may be cured by heat, and/or may be impregnated with various stifiening and strengthening materials such as various lacquers, resins, binders and the like. The thickness of various portions of the diaphragm may be varied to provide difierent characteristics of flexibility; thus the edge portions of the diaphragm may be constructed as described in my Patent No. 2,302,178.
in order to provide increased flexibility. If desired, and as described below, the body of the diaphragm may be provided with reinforcing portions of increased thickness and stiffness as described in my copendin application Serial No. 422,388 aforesaid. It is believed that no detailed description of various materials for and methods of making the diaphragms is necessary for the purposes of the present disclosure inasmuch as appropriate materials and methods are known to those skilled in the art and/or are disclosed in my patent and applications aforesaid.
Diaphragms embodying my invention lend themselves readily to incorporation in loud speakers of simple and efficient design. An example of such a loud speaker embodying the diaphragm ll] of Figures 1 and 2 is illustrated in Figures 3 and 4. The device comprises a supporting frame embodying a supporting plate 28 to which a plurality of field structures, each indicated in general at 2!, are secured; the field structures being spaced to correspond to the spacing of the voice coil supports 15 and coils I6. As shown particularly in Figure 3, each field structure comprises a hollow cup-shaped member 22 provided with an open end to which a plate 23 is secured, for example by screws 24, and with an aperture 25 at the end opposite the plate 23. A pole piece 28 is pressed into an opening in the plate 23 or otherwise suitably secured thereto and projects through the opening 25. The pole piece is accurately centered with respect to the opening 25, providing an annular air gap within which the voice coil it and support l5 are disposed.
In the form shown, the requisite magnetic field is set up by means of a coil 2'5 surrounding pole piece 25 and disposed within the member 22 in the usual manner, but those skilled in the art will understand that permanent magnet fields may be employed. The now of voice currents through the voice coil will cause the coil to vibrate inthe magnetic field set up by the coil in accordance with the direction, frequency and amplitude of the voice currents as is well known. The field structures 2|, are all preferably identical with each other, are energized in the same manner, and each coacts with its associated voice coil I 5 in the same way. The voice coils are preferably identical and are connected in parallel or in series in the output circuit of the radio receiver, public address system or the like with which the speaker is used. Therefore, substantially identical forces are applied at any given instant to all of the voice coils associated with the diaphragm.
The diaphragm may be centered with respect to the plate 28 by a spider 29 connected to the indented portion 30 of the plate and cemented into the outer surface of the diaphragm. As shown particularly in Figure 4, thespider may comprise a rim portion 3| secured to the diaphragm, a central hub portion 32 secured to the plate as by the bolt or screw 33 and a plurality of flexible spiral spokes 34.
The plate 20 supports the several field structures in proper relationship to coact with the coils of the diaphragm, the plate being provided with an annular indentation 36 and having holes therein corresponding to the position of the axes of the voice coils. Screws 3? threaded into the pole pieces 26 secure the respective field structures in the desired positions, the holes in the plate 20 preferably being somewhat larger than the shanks of the screws to permit of a limited amount of adjustment to enable the pole pieces and members '22 to be accurately centered with respect to the voice coils and supports. It will be noted that the voice coil supports l5 are of suflicient length so that the voice coils iii are positioned within the air gap and at the same time there is sufiicient clearance between the inner portion of the member 22 and the surface of the diaphragm as indicated at 38. The necessary length, of course, depends upon the diameter of the member 22 and the shape of the diaphragm.
In order to complete the frame structure for the loud speaker mechanism and to support the outer rim or flange l l of the diaphragm, I preferably provide an annular member 40 having an inwardly extending flange M which is secured as by self-threading screws 42 to the outer surface of the plate 20. The openings in the flange 4! which receive the screws 42' may be made oversize to permit adjustments to compensate for inaccuracies in manufacture and to insure accurate mounting of the supporting flange H and of the entire diaphragm with respect to the several field structures. At its opposite end the member 40 is flanged outwardly as at 44, providing an annular surface to receive the supporting flange H of the diaphragm H]. The flange I I may be secured in position by a clamping ring 45 which is held against the flange by the inwardly extending portion 46 of the axially extending flange 44, the portion 46 being crimped or spun into engagement with the ring 45 after the parts have been assembled and accurately adjusted to proper position.
Figure 5 illustrates a modified form of diaphragm embodying my invention wherein the diaphragm, indicated in general at 50, is provided with a supporting flange 5| and a corrugated portion 52. Here the body portion 54 of the diaphragm is curved rather than conical in section, for example, a parabolic shape may be employed.
The diaphragm is also modified slightly in that the voice coil supporting members 55 and voice coils 56 are disposed substantially midway between the center of the diaphragm and the outer, peripheral edge of the body portion. This arrangement places the voice coil supports 55 on a flatter portion of the curve of the body of the diaphragm and makes it possible .to. employ shorter voice coil supports and still obtain the requisite clearance between the field structures and the diaphragms. Obviously the positioning of the voice coil supports described in connection with Figures 1 and 2 may also be employed in diaphragms of this type, or if desired the spacing shown in Figure 5 may be employed with conical diaphragms such as shown in Figures 1 and 2.
Figure 6 illustrates a further modification wherein the diaphragm indicated in general at 60 has a supporting flange BI and a flexible corrugated portion 62 but in which the body 64 of the diaphragm is shaped so that the ;voice coil supports 65, carrying voice coils 56, are disposed on an annular flat surface 61 interposed between a conical portion 68 and a curved portion .69 of the body. This arrangement also makes possible the utilization of shorter voice coil supports without interference between the diaphragm and the several field structures. In this modification, the voice coil supports are again positioned about midway between the center of the diaphragm and the edge of the bodyportion where the body portion joins the corrugated portion. Here again, the spacing described in connection with Figures 1 and 2 may be employed. Instead of utilizing a curved central portion as shown, the central portion may be conical as shown in Figures 1 and 2. Also, if desired, a curved central portion such as the portion. 69 of Figure 6 could be employed in conjunction with the diaphragm of Figures 1 and 2. v
The diaphragms of Figures 5 and 6 may be incorporated in loud speakers of designsisimilar to that shown in Figures 3 and 4 except for the positioning of the several field structures which obviously must be spaced to correspond to the spacing of the voice coil supports. Also, it may be necessary to reduce the diameter of the field structures somewhat for the same size of diaphragm, for with the field structures disposed closer to the center of the diaphragm they are necessarily spaced closer to each other.
In Figures 7 and 8 I have illustrated a diaphragm and loud speaker adapted for particularly heavy duty. As before, the diaphragm in-' dicated generally at 10 is provided with a flange portion H and a flexible corrugated portion 12. The body 14 of the diaphragm is constructed as described in my copending application Serial No. 422,388 aforesaid with reinforcing areas to increase the strength and rigidity of the diaphragm. The diaphragm may be of conical form, and the voice coil supporting members 15 carrying voice coils 16 are preferably positioned as described in connection with Figures 1 and 2. Here, however, there is an additional voice coil support 11 car rying a voice coil 18 and disposed in the center of the diaphragm, and the diaphragm is reinforced by thickened annular portions 19 surrounding each voice coil support 15, a central thickened annular portion surrounding the voice coil 11. Also, I may provide radial thickened reinforcing portions 8| extending between the central reinforcing portion 80 and the reinforcing portions 19, arcuate reinforcing portions 82 extending between'the reinforcing portions 19, and/or radial reinforcements 83 extending outwardly from the annular reinforcements E9 to the juncture of the body portion M with the corrugated portion 12 of the diaphragm.
:This arrangement produces anexceptionally rigid and powerful diaphragm which, however, may be made of reasonably lightweight. The reinforcing portions insure thatthe entire diaphragm will vibrate substantially as a unit at all times even under high input. of power. The thickness and the width of the reinforcing portions may be varied "in accordance with requirements; however, I prefer that the reinforcing portions be at least several times as thick as the remainder of the diaphragm, and I preferably produce them by the method described in my aforesaid application Serial No. 422,388.
a As shown in Figure 8, diaphragms of this type may be incorporated in loud speakers generally similar to the structures shown in Figures 3 and 4, and in Figure 8, the same reference characters that were used in Figures 3 and 4 have been app'liedto those parts which are identical with those previously described' However, the plate 280, of Figure 8 is provided with a recessed portion as at 85 in order to receive the additional field structure 85 required for the central voice c0il'i8. This structuremay be identical with the field structures 2| heretofore described and may be'secured to the plate 2M as by a screw 8'! extending through an opening in the plate and into the pole piece 88 of the field structure. As before, there is preferably clearance between the opening in the plate 29a and the screw 87 to permit adjustment of the field structure with respect to the plate. In this type of device a conventional spider 23? secured to the interior of the diaphragm H3 andto the pole piece 88 as by a screw 90, may be'employed.
Figures 9 and'lfl illustrates a loud speaker embodying another form of diaphragm made according to my invention. Here the diaphragm lllil isprovided witha supporting flange Hlland a'fiexible corrugated portion Hi2 corresponding to similar parts in. the previously described modifications, but the body of the diaphragm is made up. of; two oppositely inclined frusto conical surfaces Hi3 and [M connected by an annular surface H35 from which the voice coil supports [06 project; the supports being provided with the usual voice coils iill'. In this modification the need for a separate central support or spider is eliminated, the diaphragm being provided with a central flexible corrugated portion I68 and a central plane portion 1% which is adapted to be secured to a suitable support. Thus the flexible corrugated portion I88, which is disposed within the locus of the several voice coil supports,- permits the annular body of the diaphragm to vibrate freelyyet insures proper alignment of the diaphragm with respect to the remaining structureof the loud speaker.
Diaphragms-of this type may-be employed with loud speaker structures generally similar to those heretofore described and the same reference characters used in the description of the previous niodiiicationsar applied to corresponding parts shown in Figures 9 and 10 of the drawings. In this form, however, the supporting plate 201) differs-from the plate 28 heretofore described in that no provision need be made for supporting the central -portion of the diaphragm therefrom. llheicentral"portion "ofthe diaphragm is supported adjacent the front of the speaker inasmuch as the corrugated portion Hi8 and the central portion W9 lie in substantially the same plane as the edge or flange llll and the corrugated portion lll'i. In order to support the central portion IE9 I preferably employ a member such as the spoked member III, the edge H2 or which is secured to thcflange 46 as by screws H3 or any other suitablemeans; the central portion i i i being secured to the central portion Hi9 of the diaphragm as by a nut H5 and .bolt H6 or any other convenient securing means. The central portion He is supported by spokes H? which are preferably bowed outwardly, as shown, to eliminate an possibility of contact between'vibr'ating portions of the diaphragm and the spokes.
Figure 11 illustrates another form ofdiaphragm and diaphragm and speaker asseinhl in which the need for a separate supporting spider in the central portion of the diaphagm is eliminated. In this modification the diaphragm and the speaker structure in general are substantially identical with the construction shown in Figures 1, 2 and 3, except for the central portion of the diaphragm and here again the same reference characters are employed to indicate parts which have not been substantially changed. However, in this modification the diaphragm itself, indicated in general at E22, instead of continuing on to the apex of the cone as in Figures 1, 2 and 3, is terminated short of the apex of the cone and has integrally formed with the body portion thereof a flexible corrugated portion i2! connecting the conical body of the diaphragm with the central plane portion I22. In the speaker the supporting plate 29c is formed with a depression 123 of greater depth than the depression 38 prviously described and the central'portion of the diaphragm is secured tothe center of the depression 23 by the bolt and nut i 2 l-i25 or by other convenient means. Otherwise, as noted above, the structure shown in this figure is substantially identical to that previously de-. scribed in connection with Figures 1, 2 and 3.
In the modifications of Figures 9, l0 and 11 the necessity for separate central supporting spiders is eliminated thus obviating the troubles Ihich frequently occur with such devices and cutting down the cost of the assembling opera'. tions whi'e improving the accuracy of the support of the diaphragm itself. The diaphragms of Figures 9 and 10 are particularly adapted to large installations of high output while the diaphragm shown in Figure 11 is of high efficiency:
and provides an economical assembly. Those skilled in the art will appreciate that the same principle of utilizing an integrally formed flexible portion adjacent the center of the diaphragm may be used with diaphragms of various different shapes and with arrangements of voice coils different from those illustrated herein.
From the foregoing description of preferred forms of my invention, it will be evident that I provided diaphragms and loud speakers embo ying the same giving advantageous results particularly in the fidelity of sound reproe duction. "The distribution of the forces throught the diaphragms makes possible the applica-' n of more energy to the diaphragms without requiring that the weight of the diaphragms be increased in. proportion. Thus more power can be applied to a diaphragm of a given size and weight constructed in accordance with my invention than can be utilized successfully byfa conventional diaphragm of the same size and weight. The application of the forces by a plurality of voice coils spaced around the diaphragm is also advantageous in that the use of a plurality of smaller voice coils makes more ei'licient utilization of the metal necessary in constructing the fields and the voice coils than is possible in a single voice coil construction designed to have the same power output. The reason for this is that design considerations require the single voice coil and field structure to be of much larger diameter than the several smaller held and voice coil structures used in loud speakers embodying my invention, and the smaller structures obviously make more advantageous use of the metal in the coils and in the fleld because more ampere turns can be obtained with the same quantity of wire in small coils than can be obtained in coils of larger diameter.
Because of the distribution of the vibratory i'orces imposed by the voice coils, diaphragms made according to my invention vibrate substantially uniformly throughout. Because of this more nearly uniform vibration, my diaphragrns are more eficient size for size as sound reproducing devices than the conventional diaphragms in which the force is applied only at the apex of the diaphragm, the increase in efficiency being particularly marked in the larger sizes. Furthermore, with diaphragms embodying my invention, sufificient input of power can be empioyed to render the natural periods or frequencies of vibration of the diaphragms inconsequential, and accordingly the diaphragms will vibrate more nearly in conformity to the voice currents flowing in the voice coils than has been possible with diaphragms of conventional type. The diaphragms are accurately supported in the speakers by flexible supporting portions at the periphery and also centrally, i. e., in the region within the locus of the voice coil supports. My loudspeakers are compact and eflicient and of relatively simple construction.
It is to be understood that various changes may be made in the preferred forms of my invention disclosed herein without departing from the teachings of my invention. For example, the size, shape and contour of the diaphragms may be changed as may the number and spacing of the voice coil supports. The design of the field structures may be varied. The invention is useful in speakers of the permanent magnet type as well as in the dynamic type disclosed herein. Various other changes may be made within the precepts of the invention. It is therefore to be understood that my patent is not limited to the preferred forms described herein. 7
I claim:
1. A one-piece, seamless acoustic diaphragm comprising a peripheral supporting flange, a hollow body portion, a flexible portion connecting said body portion and said supporting flange, and a plurality of hollow cylindrical voice coil sup- 10 ports extending from the exterior of said body portion with their axes spaced from each other and parallel to the axis of the body portion, said diaphragm and said voice coil supports being integrally formed of felted fibrous material.
2. An acoustic diaphragm comprising a hollow body portion, and a plurality of hollow cylindrical voice coil supports joined to and extending from the exterior of said hollow body portion with their axes spaced from each other and parallel to the axis of the body portion.
3. An acoustic diaphragm according to claim 2, wherein the voice coil supports are disposed at substantially equal distances from the periphery of the body portion of the diaphragm.
4. An acoustic diaphragm according to claim 2, wherein the voice coil supports are disposed at substantially equal distances from the periphery of the body portion, and wherein a line connecting the axes of the voice coil supports and following a curve similar in shape to the periphery of the body portion will divide the projected area of the body portion into two substantially equal parts.
5. An acoustic diaphragm according to claim 2, and having a plurality of voice coil supports spaced from the axis of the body portion and an additional voice coil support having its axis aligned with the axis of the body portion.
6. An acoustic diaphragm according to claim and having reinforcing portions adjacent the junctures of at least some of the voice coil supports with the diaphragm, said reinforcing portions being thicker than the adjacent portions of the diaphragm.
7. An acoustic diaphragm according to claim 2, wherein the body portion is substantially conical in shape and is provided with a plurality of voice coil supports with their axes circumferentially spaced about a circle concentric with said body portion.
JOSEPH B. BRENNAN.
REFERENCES CITED The following references are of record in the file of this patent:
UNITED STATES PATENTS Number Name Date 1,800,573 Skala Apr. 14, 1931 1,811,367 Pridham June 23, 1931 1,872,583 Hawley Aug. 16, 1932 1,923,965 Brennan Aug. 22, 1933 1,936,918 Seabert Nov. 28, 1933 1,947,749 Vermeulen Feb. 20, 1934 2,007,746 Ringel July 9, 1935 2,034,882 Scribner Mar. 24, 1936 2,269,284 Olson Jan. 6, 9 2
FOREIGN PATENTS Number Country Date 317,134 Great Britain Aug. 15, 1929
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US615719A US2551556A (en) | 1945-09-12 | 1945-09-12 | Acoustic diaphragm with plural voice coil supports |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US615719A US2551556A (en) | 1945-09-12 | 1945-09-12 | Acoustic diaphragm with plural voice coil supports |
Publications (1)
Publication Number | Publication Date |
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US2551556A true US2551556A (en) | 1951-05-01 |
Family
ID=24466547
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US615719A Expired - Lifetime US2551556A (en) | 1945-09-12 | 1945-09-12 | Acoustic diaphragm with plural voice coil supports |
Country Status (1)
Country | Link |
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US (1) | US2551556A (en) |
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US3679833A (en) * | 1968-07-18 | 1972-07-25 | Inoue K | Loudspeaker system |
US4013992A (en) * | 1976-01-28 | 1977-03-22 | The United States Of America As Represented By The Secretary Of The Navy | Diver's piezoelectric microphone with integral agc preamplifier |
US4379951A (en) * | 1977-04-20 | 1983-04-12 | Gabr Saad Z M | Electro-acoustic transducer means |
US4385210A (en) * | 1980-09-19 | 1983-05-24 | Electro-Magnetic Corporation | Electro-acoustic planar transducer |
EP0762802A2 (en) * | 1995-09-04 | 1997-03-12 | Kabushiki Kaisha Kenwood | Multi-point drive type speaker |
US20070223747A1 (en) * | 2006-03-24 | 2007-09-27 | Victor Company Of Japan, Limited | Narrow speaker unit and image display apparatus having the narrow speaker |
US20070286439A1 (en) * | 2006-04-05 | 2007-12-13 | Kourosh Salehi | Loudspeaker driver |
US8175301B2 (en) | 2006-04-05 | 2012-05-08 | Kourosh Salehi | Loudspeaker driver |
US8416971B1 (en) | 2006-04-05 | 2013-04-09 | Kourosh Salehi | Loudspeaker driver |
US9369800B2 (en) | 2013-09-26 | 2016-06-14 | Motorola Solutions, Inc. | Intrinsically safe audio circuit for a portable two-way radio |
USD866524S1 (en) * | 2018-04-17 | 2019-11-12 | Wave Sciences, LLC | Acoustic reflector for enhanced performance of voice-controlled devices |
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US1811367A (en) * | 1929-03-27 | 1931-06-23 | Magnavox Co | Loud speaker |
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US3679833A (en) * | 1968-07-18 | 1972-07-25 | Inoue K | Loudspeaker system |
US4013992A (en) * | 1976-01-28 | 1977-03-22 | The United States Of America As Represented By The Secretary Of The Navy | Diver's piezoelectric microphone with integral agc preamplifier |
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US4385210A (en) * | 1980-09-19 | 1983-05-24 | Electro-Magnetic Corporation | Electro-acoustic planar transducer |
EP0762802A2 (en) * | 1995-09-04 | 1997-03-12 | Kabushiki Kaisha Kenwood | Multi-point drive type speaker |
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EP0762802A3 (en) * | 1995-09-04 | 2006-05-03 | Kabushiki Kaisha Kenwood | Multi-point drive type speaker |
US20070223747A1 (en) * | 2006-03-24 | 2007-09-27 | Victor Company Of Japan, Limited | Narrow speaker unit and image display apparatus having the narrow speaker |
US20070286439A1 (en) * | 2006-04-05 | 2007-12-13 | Kourosh Salehi | Loudspeaker driver |
US7515724B2 (en) | 2006-04-05 | 2009-04-07 | Kourosh Salehi | Loudspeaker driver |
US8175301B2 (en) | 2006-04-05 | 2012-05-08 | Kourosh Salehi | Loudspeaker driver |
US8416971B1 (en) | 2006-04-05 | 2013-04-09 | Kourosh Salehi | Loudspeaker driver |
US9369800B2 (en) | 2013-09-26 | 2016-06-14 | Motorola Solutions, Inc. | Intrinsically safe audio circuit for a portable two-way radio |
USD866524S1 (en) * | 2018-04-17 | 2019-11-12 | Wave Sciences, LLC | Acoustic reflector for enhanced performance of voice-controlled devices |
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