US2356850A - Forming conical frustums by progressive chamfering - Google Patents
Forming conical frustums by progressive chamfering Download PDFInfo
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- US2356850A US2356850A US473820A US47382043A US2356850A US 2356850 A US2356850 A US 2356850A US 473820 A US473820 A US 473820A US 47382043 A US47382043 A US 47382043A US 2356850 A US2356850 A US 2356850A
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- blank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/18—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work
- B24B5/24—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centreless means for supporting, guiding, floating or rotating work for grinding conical surfaces
Definitions
- This invention relates to improved methods of generating frusto-conical forms by means of a single continuous shape changing process performed on a short section of rod, or any work blank of similar nature, which need not taper originally in conformity with the conical shape required of the finished product.
- the process involves rotating or rolling the blank in contact with a shape generating surface or surfaces, one of which in certain species of the improved process may be of abrasive nature, and any of which surfaces may travel either in a straight or curved path tangent to the surface of the blank being processed.
- My improved method may be employed in converting cut-off lengths of metallic wire or rod stock into so-called taper pins of the standard variety commonly used as dowel pins or for fastening hubs of wheels to shafts.
- Another object is to accomplish accurate dimensioning and smooth surface finishing of a frusto-conical body by the grinding down action of a traveling abrasive surface while permitting a narrow region of .
- a traveling abrasive surface extending along its direction of travel to remain severe- 1y Worn as occasioned by its extra severe duty of initially attacking the more or less sharp peripheral edge of the leading end of acylindrical work blank thrust thereagainst obliquely at the beginning of each grinding operation.
- the abrasive surface may travel in a straight or curved path tangent to the circular curvature of the workblank or resulting frusto-conical body.
- An alternative has been to frequently and wastefully stop production for the period required to redress the above mentioned worn region of the abrasive surface and'thereafter readjust the work sizing feed screw so as to resume production of parts
- a related object is to grind down a very large having the same size as before the grindingwheel only much faster and uninterrupted productionof more perfectly surfaced and more accurately dimensioned taper pins or the like, without re:
- Fig. 1 is a plan view of cooperative parts of apparatus illustrating some of various means which may be employed to assist in practicing my improved process.
- Figs. 2 and 3 represent modified shapes and dispositions of two wheels which may be employed to roll in contact with the work as shown in Fig. 1.
- Fig. 4 is a fragmentary view on an enlarged scaletaken in'sectionon the plane 4-4 in Fig. 1 looking in the direction of the arrows.
- Fig. 5 is a fragmentary plan view looking downward on Fig. 4 showing the work piece rollingly gripped and steadied at only its leading end by the processing wheels.
- Fig. 6 is a still further enlarged view of a typical work piece indicated in its original form and in its actual finished form.
- Figs. 7, 8 .and 9 are plan, side and perspective viewsof the work receiving throat or trough
- Figs. 10, 11 and 12 are views like '7, 8 and 9, respectively, showing the work advanced further endwlse into the processing throat or trough.
- Figs. 13, 14 and 15 are views like 7, 8 and 9, respectively, showing the finished work advanced to final position in the throat or trough.
- Fig. 16 shows, on the same scale as Fig. 1, a suggestive feed stop and work ejecting instru-- mentality.
- a work blank which is to be ground to cylindrical or conical shape need not be supported for rotation by means of centers engaging its ends but may be ground to such shapes while merely resting or floating broadside and rotatably upon the top edge of an underlying upright blade-like support interposed between the closely neighboring peripheral surfaces: of a grinding wheel and a work retaining wheel.
- the retaining wheel serves to maintain the work piece in grinding contact with the abrasive S11 face of i the grinding wheel and also may exert control of the speed of rotation of the work piece-about the latters own axis by means of the tractive clinging of the relatively slow traveling surface of the control wheel to the surface of the work piece while rolling in contact there- .with.
- Such retaining wheel may appropriately be termed a regulating wheel or control wheel.
- the ing wheel but nevertheless has its axis inclined in relation to a horizontal plane containing the axis of the grinding wheel, then this skewed relationship of the control wheel enables the revolving of its peripheral surface to set up a component tractional force on the work piece in a direction urging, or feeding in, the latter in an axial direction across the traveling abrasive surface of the grinding wheel while the work piece simultaneously rotates on its own axis.
- the peripheral surface of the control wheel is given such geometrical contour as enables it to contain rectilinear generant elements capable of'coinciding with the straight line elements in the conical surface of a work piece at every point of tangency of the wheel surface to the work surface. These geometrical generant elements are infinite in number because comprising the generatrix of the wheel surfaces or other processing surfaces involved.
- the numeral Ill denotes a section of any apparatus framework on which may be stationed bearing boxes I I and I2 rotatably supporting the shaft
- Hand cranks -or other formsof manual or power drive may serve to rotate the grinding and control wheels independently of each other at different relative speeds.
- the axes of these two wheels may re- 'main fixedly stationed in my improved process.
- Figs. 8, 11 and 14 show that portions of the length of the work piece which have been shaped to frusto-conical form may rest broadside and rotatably upon the top edge of the before mentioned support blade 21 between the grindinswheel and the control wheel. Also the lead piece. desired, may be employed to eject the finished ,work piece from the trough.
- At 28 is representing'end of a non-conical blank may'or need not at first rest on and slide along such support blade in approaching its first contact with the processing wheels. s
- the horizontal Z axis of the work piece W in Fig. 4 which may be mainly or completely cylindrical, is assumed to be on a level designated ww at a distance D above the horizontal plane CC containing the axis of shaft l3.
- the opposed peripheries of the grinding wheel and control wheel are nearest to each other in the neighborhood of this plane CC.
- Figs. 4, 8, 11 and 14 show that the top edge of support plate 21 slants off at an angle of, say,
- the tapered work receiving throat or trough as jointly defined by the upwardly out-flaring peripheries of wheels l4 and I 9 and by the work supporting blade edge, is bordered by mutually converging surfaces of said wheels and blade edge, causing said throat or trough to narrow evenly from its front or work .entering end to its rear end.
- Fig. 2 the same arrangement of grinding and control wheel I9 is shown except that the grinding wheel is dressed down to have a cylindrically curved peripheral surface instead of a conically curved peripheral surface, wherefore all of the rectilinear generant elements of its periphery are represented by parallel lines G, in-
- the axis A of the work piece will be parallel to the axis of shaft l3 throughout the grinding process, whereas in Fig. 3 the axis A of a similar work piece would be inclined in one direction with respect to the axis of shaft [3 to the extent of half the said total angular taper of the frustoconical body, while in Fig. 4, the axis A of a similar work piece would be inclined in the opposite direction with respect to the axis of shaft 13 to the extent of half the said total angular taper of the frusto-conical body.
- Fig. 16 shows one of many devices that may be provided to assist in limiting the feeding-in travel of the work piece axially inward toward the smaller end of the work receiving trough by blocking the path of the leading end of the work
- a bracket structure mounted on apparatus frame I thus to afford slide bearings 29 and 29' for a plunger rod 30 that may be urged constantly toward the right in Fig. 16 by the action of a spring 3
- Finger 33 fixed on rod 30 occupies the path of feeding-in advance surface of grinding wheel 14, I4 or 14,
- Adjustable stop or finger 33 thus limits the resistible lengthwise feeding-in movement of the work piece, whether caused manually or under the urge of the skewed control wheel I9 or I9, by obstructing the path of travel of the smaller or leading end of the finished taper pin;
- An upright swinging lever 36 is pivotally mounted on bracket 28 at 39 and has a vertically elongated slot 4
- Fig. 6 shows in full lines at W2 a taper pin to beproduced by a single continuous grinding operation starting with an oversize cylindrical work blank reprod-like and of other than cylindrical shape, It will be observed that the cylindrical blank W is a trifle larger in diameter than is the largest diameter of the finished frusto-conical product, or taper pin W2 at its left end in Fig. 3.
- the circular peripheral shoulder-like edge E of theleading end of the blank W at the right of Fig. 6, which becomes the smaller end of the'finished taper pin W2, is more or less sharp as results from usual methods of obtaining the blank by cutting it off from a continuous length of rod or wire stock.
- the operator picks up a work blank grasping either of its ends by the thumb and finger of his hand H and rests the opposite or leading end of the blank between'the grinding and control wheels and ultimately on the top edge of support blade 21; slide the blank ahead endw'ise along this blade edge until the shoulder-like edge of the leading end wedges oris lodged simultaneously between the high speed downward traveling peripheral and the relatively inclined slow speed upward traveling tractive surface-of control wheel I9.
- the blank begins to be rotated counterclockwise in Fig; 4 upon its own axis through the rolling impulse imparted to the blank by its rolling contact with the peripheral surface ofthe control wheel.-.
- the control wheel exerts sufiicient tractive control of the speed of rotationof the blank to maintain a lower linear speed of travel of the Or he can blanks periphery than is performed by the'surface of grinding wheel l4 that contact therewith.
- the abrasive surface of the grinding wheel begins to grind a chamfer on the shoulder-like edge of the leading end of the blank and in doing this becomes subjected to extra severe wearing attack which gives rise to an impaired region in the form of a narrow peripheral groove 15, or band of extra wear, extending all the way'around the periphery of the grinding wheel.
- this worn band or groove may be no wider than, say, a sixteenth of an inch but as more and more work blanks have their leading end successively presented to this same impaired region of initial wearing attack, the worn or impaired region may increase in width steadily in the course of producing quantitles of the same size taper pin.
- control wheel 19 or [9 and work blank W serves from the very beginning to urge the work blank rearward, or toward the right in Figs. 5, 8 and 9, owing to the skewed relation of the control wheel I9 or l9 to the grinding wheel I4, I 4' or 14 as herein-before described.
- This chamfer increases in extent lengthwise of the work blank through the stages 46 and 45" in Fig. 6 as the work blank feeds farther and farther of the original chamfer is illustrated in Figs. 10
- Figs. 10, 11 and 12 show the work about half finished and Figs. 13, 14 and 15 show the work completely finished. In the latter three figures it is to be especially noted that the entire length of the work piece capable of I contacting with the traveling abrasive surface of the grinding wheel has passed rearward or to the right in Figs. 13, 14 and 15 sufficiently for to occupy a position entirely beyond and clear of the impaired region [5 of wearing attack.
- the work blank In its progress from entering position in Figs. 7, 8 and 9 to advanced positions in Figs. 10 to 15, inclusive, the work blank is manually first wedged or lodged between the converging peripheral surfaces of control wheel and grinding wheel before or While only the leading end of the blank is slidably supported on the top edge of blade 21.
- the hand of the operator may be employed to steady and prevent wobbling of the trailing end of the work piece to such irregular positions as is indicated by broken lines in Fig. 5.
- the rolling effect of the wheels upon the entering end of the work blank produces a strong steadying and centering effect on the axis of the work blank causing the latter quickly'to assume and maintain true coincidence with horizontal line T of the work receiving throat or trough.
- the resulting frusto-conical body possesses the same longitudinal axis as did the original work blank.
- Figs. 15 and 16 show that the lengthwi'seprocessing travel of successive work pieces may be arrested at a constant definite point by some stop instrumentality such as the bottom end of finger 33 carried by rod 30 and which occupies the path of feeding advance of the leading end of the frusto-conical body W2 which is a residuum of the original leading end of the original work blank W.
- this lengthwise position of W2 no portion of its conical surface can be contacted or marred by the impaired region [5 of Wearing attack on the processing surface of grinding wheel M or M.
- the finished work piece is then ousted by finger 33 in a direction diverse from its feeding in travel by pulling smartly on wire handle 44 as hereinbefore described. This exerts sufficient impelling force on the finished work piece to dislodge it from the processing and traction surfaces of wheels 14 and I9 and discharge or cast it out from the grinding throat.
- the work blankW may comprise a cylindrical piece cut off from rod stock to be .067" in diameter by'.270" long having ends spherically curved to .0625" radius. Or, of course, the ends maybe fiat.
- frusto-conical body or taper pin resulting from my improved process shown in full lines in Fig. 6 may measure .0625" diameter at its larger left end and have a total inclusive conical taper of .02083" per inch of length. Such a work piece may be processed successfully by keeping its axis face.
- the traveling processing surfaces may be flat instead of curved as would be the case with a traveling endless belt having an abrasive sur-
- the work blank if composed of deformable material, may be converted into a frusto-conical' body by non abrasive rolling pressure concentrated at a chamfering angle progressively along its length which, starting, with the leading end of a cylindrical blank, would produce a conical frustum therefrom by progressively .charnfering the blank through the exertion of such rolling pressure upon it.
- the method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless processing which includes the steps of, placing the leading end of said blank in the receiving entrance of a tapered processing throat having a relatively narrow opposite extremity and bordered by a traveling processing surface and a feeding-in traction surface traveling in skewed relation to said processing surface, delivering said blank to the feeding-in urge of said traction surface so that said blank is drawn progressively farther and farther into the-processing throat toward said narrow extremity thereof until said blank is reduced by said processing surface to a frusto-conical body whose leading end is the residuum of said leading end of said blank, blocking said frusto-conical body before said leading end thereof passes said narrow throat extremity in a manner to resist the feeding-in urge of said traction surface thereon, and then ousting said body in a direction diverse from the feeding-in travel thereof with sufficient impelling force to dislodge said body from said surfaces and discharge said body from the processing throat.
- the method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless processing which includes the steps of, placing in the receiving entrance of a tapered processing throat having .a relatively narrow opposite extremity the leading end of a mainly cylindrical work blank, lodging said leading end of the blank in rolling engagement with a traveling processing surface and an infeeding traction surface traveling in skewed relation to said processing surface, delivering said blank to the feeding-in urge of said tractionsurface so that said blank is drawn progressively farther and farther into the processing throat toward said narrow extremity thereof until said blank is reduced by said processing surface to a frustoconical body whose leading end is the residuum of said leadingend of said blank, blocking said frusto-conical body before said leading end thereof passes said narrow throat extremity in a manner to resist the feeding-in urge of said traction surface thereon, and then ousting said body in a direction diverse from the feeding-in travel thereof withsuifi'cient impelling force to dislodge said
- the method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the steps of, picking up and holding by manual finger grasp and thereby maneuvering one end of a mainly cylindrical work blankin a manner to place the opposite or leading end thereof in the relatively large receiving entrance of a tapered grinding throat having a relatively narrow opposite extremity, lodging said leading end of the blank at a point inward of said throat entrance between a throat defining traveling abrasive surface and a throat defining infeeding traction surface traveling in skewed relation to said abrasive surface whil continuing to hold and steady the opposite end of said blank by manual finger grasp, delivering said blank from manual finger grasp to the feeding-in urge of said traction surface so that said blank is drawn progressively farther and farther into the grinding throat toward said narrow extremity thereof until said blank is ground down by said abrasive surface to a frusto-conical body-whose leading end is the residuum of said leading end of said blank,
- the method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the steps of, placing in the relatively large receiving entrance of a tapered grinding trough having a relatively narrow opposite extremity and upwardly outfiaringsides the leading end of a mainly cylindrical work blank smaller in diameter than the width of said trough entrance, lodging said leading'end of the blank at a point inward of said trough entrance in rolling engagement with the abrasive periphery of a rotating grinding wheel forming one side of said trough and a feeding-in tractional periphery of a rotating control wheel skewed in relation to said grinding wheel and forming the opposite side of said trough, delivering said blank to the feeding-in urge of said control wheel periphery so that said blank is drawn progressively farther and farther into the grinding trough toward said narrow extremity thereof until said cylindrical blank is ground down by said abrasive periphery to a frusto-conical body whose
- the method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the step of, placing in the receiving entrance of a tapered grinding throat having a relatively narrow opposite extremity the leading end of a mainly cylindrical work blank smaller in diameter than the Width of said throat entrance, lodging said leading end of the blank at a point inward of said throat entrance in rolling engagement with a throat defining traveling abrasive surfac and a throat defining feeding-in traction surface traveling in skewed relation to said abrasive surface, delivering said blank to the feeding-in urge of said traction surface o that said blank is drawn progressively farther and farther into the grinding throat toward said narrow extremity thereof until said blank is ground down by said abrasive surface to a frusto-conical body whose leading end is the residuum of the leading end of said blank, blocking said frusto-conical body before said leadingend thereof passes said narrow throat extremity in a manner to resist the feeding-in of
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Description
Aug. 29, 1944. w. HORBERG 2,356,850
. FORMING CONICAL FRUSTUMS BY PROGRESSIVE CHAMFERING Filed Jan. 28, 1943 2 Sheets-Sheet l Aug. 29,1944. w. HORBERG 2,356,850.
FORMING CONICAL FRUSTUMS BY PROGRESSIVE CHAMFERING Filed Jan. 28, 1943 2 Sheets-Sheet? ATTORNEY Patented Aug. 29, 1944 FORMING CONICAL FRUSTI IMS BY PRO- GRESSIVE CHAMFERING William Horberg, Bridgeport, Conn.
Application January 28, 1943, Serial No. 473,820
6 Claims. ('01. 51-289) This invention relates to improved methods of generating frusto-conical forms by means of a single continuous shape changing process performed on a short section of rod, or any work blank of similar nature, which need not taper originally in conformity with the conical shape required of the finished product. The process involves rotating or rolling the blank in contact with a shape generating surface or surfaces, one of which in certain species of the improved process may be of abrasive nature, and any of which surfaces may travel either in a straight or curved path tangent to the surface of the blank being processed. My improved method may be employed in converting cut-off lengths of metallic wire or rod stock into so-called taper pins of the standard variety commonly used as dowel pins or for fastening hubs of wheels to shafts.
In the art of generating frusto-conical bodies requiring an accurately dimensioned finely ground surface finish, it has heretofore been the practice to perform extra operations on a rodlike work blank preliminary to the abrading or other rolling operation which produces the finished taper. The object of such preliminary operations has been first to convert the work blank, if for example mainly cylindrical in shape, coarsely to an oversize conical shape that possesses taper of approximately the same degree as that required in the finished product.
It is an object of the present invention to reduce the number of such extra or preliminary taper-producing operations, and preferably to eliminate all extra taper-producing operations, preliminary to the above mentioned final abrading or rolling process and thereby reduce the amount of handling and the number of processing steps required to convert cut-off pieces of rod stock into accurately dimensioned frusto-conical articles, such as standard taper pins.
Another object is to accomplish accurate dimensioning and smooth surface finishing of a frusto-conical body by the grinding down action of a traveling abrasive surface while permitting a narrow region of .such abrasive surface extending along its direction of travel to remain severe- 1y Worn as occasioned by its extra severe duty of initially attacking the more or less sharp peripheral edge of the leading end of acylindrical work blank thrust thereagainst obliquely at the beginning of each grinding operation. The abrasive surface may travel in a straight or curved path tangent to the circular curvature of the workblank or resulting frusto-conical body.
traveling abrasive surface without frequently having to interrupt continuous production for dressing down the abrasive surface to rid it of this impaired region of extra wear.
-Another object isto convert a mainly cylindrical blank into a frusto conical body by gradually imparting conical taper to the blank progressively along its length starting at a leading end of the blank which possesses a more or less sharp peripheral edge. This may be termed progressive chamfering,
I have found, for instance, thatif a workblank of cylindrical shape having the usual shoulderlike edge at each of its ends is introduced endwise into a tapered work-receiving trough that isbordered and defined at its sides by the peripheral abrasive surface of a rotary grinding wheel and by the opposed relatively inclined peripheral surface of a work rotating and feeding Wheel, and bordered and defined at the bottom by the inclined top edge of a fixedly stationed work supporting blade, that the more or less sharp peripheral edge of the entering end of the cylindrical work blank severely attacks and produces extra rapid wear in an axially narrow, band-like region of the abrasive surface all around the periphery of the grinding wheel where the successive cylindrical work blanks first enter into contact therewith. In processes of so-called centerless grinding for producing frusto conical bodies such as taper pins, it is important that a fine and smooth surface finish be produced, unmarred by defects due to this region of extra wearing attack on the abrasive surface. It has been recognized that such extra wear of the abrasive wheel surface can be more or less avoided by pre-forming to conical shape a cylindrical work blank, such as results from cutting off pieces of long rod or wire stock. This pre-forming is commonly done by first machining or stamping the blank to oversive dimensions in a manner to impart to it coarsely, at least, a taper corresponding'to that required in the finished product. An alternative has been to frequently and wastefully stop production for the period required to redress the above mentioned worn region of the abrasive surface and'thereafter readjust the work sizing feed screw so as to resume production of parts A related object is to grind down a very large having the same size as before the grindingwheel only much faster and uninterrupted productionof more perfectly surfaced and more accurately dimensioned taper pins or the like, without re:
sorting to the above described less efiicient alter- V native methods, but accomplish this with substantial reduction in cost of manufacture.
In the appended drawings:
Fig. 1 is a plan view of cooperative parts of apparatus illustrating some of various means which may be employed to assist in practicing my improved process.
Figs. 2 and 3 represent modified shapes and dispositions of two wheels which may be employed to roll in contact with the work as shown in Fig. 1.
Fig. 4 is a fragmentary view on an enlarged scaletaken in'sectionon the plane 4-4 in Fig. 1 looking in the direction of the arrows.
Fig. 5 is a fragmentary plan view looking downward on Fig. 4 showing the work piece rollingly gripped and steadied at only its leading end by the processing wheels.
Fig. 6 is a still further enlarged view of a typical work piece indicated in its original form and in its actual finished form.
Figs. 7, 8 .and 9 are plan, side and perspective viewsof the work receiving throat or trough,
bordered and-defined h-y traveling processing surfaces together with an intermediate restor support thatunderlies the work.
Figs. 10, 11 and 12are views like '7, 8 and 9, respectively, showing the work advanced further endwlse into the processing throat or trough.
Figs. 13, 14 and 15 are views like 7, 8 and 9, respectively, showing the finished work advanced to final position in the throat or trough.
Fig. 16 shows, on the same scale as Fig. 1, a suggestive feed stop and work ejecting instru-- mentality.
It is understood in the art of so-called centerless grinding that a work blank which is to be ground to cylindrical or conical shape need not be supported for rotation by means of centers engaging its ends but may be ground to such shapes while merely resting or floating broadside and rotatably upon the top edge of an underlying upright blade-like support interposed between the closely neighboring peripheral surfaces: of a grinding wheel and a work retaining wheel. The retaining wheel serves to maintain the work piece in grinding contact with the abrasive S11 face of i the grinding wheel and also may exert control of the speed of rotation of the work piece-about the latters own axis by means of the tractive clinging of the relatively slow traveling surface of the control wheel to the surface of the work piece while rolling in contact there- .with. Such retaining wheel may appropriately be termed a regulating wheel or control wheel.
j It is further understood in the art of centerless'grinding that if the control wheel has its axis disposed in a-vertical plane parallel with a verticalplanecontaining the axis of the grind.-
ing wheel, but nevertheless has its axis inclined in relation to a horizontal plane containing the axis of the grinding wheel, then this skewed relationship of the control wheel enables the revolving of its peripheral surface to set up a component tractional force on the work piece in a direction urging, or feeding in, the latter in an axial direction across the traveling abrasive surface of the grinding wheel while the work piece simultaneously rotates on its own axis. In such cases the peripheral surface of the control wheel is given such geometrical contour as enables it to contain rectilinear generant elements capable of'coinciding with the straight line elements in the conical surface of a work piece at every point of tangency of the wheel surface to the work surface. These geometrical generant elements are infinite in number because comprising the generatrix of the wheel surfaces or other processing surfaces involved.
Referring to Fig. 1, as illustrative of various apparatuses capable of assisting in my improved process, the numeral Ill denotes a section of any apparatus framework on which may be stationed bearing boxes I I and I2 rotatably supporting the shaft |3 of a grinding wheel -I 4 having a conically tapered peripheral face which, being conicallycontoured, may be said geometrically to consist of or contain an infinite number of rectilinear generant elements G, while [6 and I1 represent similarly stationed or adjustable bearing boxes rotatably supporting the inclined shaft l8 of a control wheel I 9 which is skewed in relation to the grinding wheel 14 and whose peripheral face is trued'to such contour that it also contains geometrically an infinite number of rectilinear generant elements R.
The closest together groups of rectilineargenerant elements in both wheels mutually converge as -they extend rearward towardthe apparatus .frame. A floor for this trough is formed by the top slanting edge of a blade-like work support 21 which edge is also inclined up-hill as it extends .rearward toward the apparatus frame l0. At'2l and 22 'are represented a pulley and belt, respectively illustrative of any means for rotating the grinding wheel. At 23 and 24 are correspondingly represented a pulley and belt, respectively,
for. rotating the control wheel independently of the speed of the grinding wheel. Hand cranks -or other formsof manual or power drive may serve to rotate the grinding and control wheels independently of each other at different relative speeds. The axes of these two wheels may re- 'main fixedly stationed in my improved process.
,of'thewheels traveling in relatively opposite di- "traveling. downward. in Fig. 4 and that of the motions and in direction crosswise of their generantselements, the face of. the grinding wheel control wheel traveling upward in Fig. 4. Both wheels thus tend to impart to the work piece 26 'a counterclockwise rotation about its own axis in Fig. 4. Figs. 8, 11 and 14 show that portions of the length of the work piece which have been shaped to frusto-conical form may rest broadside and rotatably upon the top edge of the before mentioned support blade 21 between the grindinswheel and the control wheel. Also the lead piece. desired, may be employed to eject the finished ,work piece from the trough. At 28 is representing'end of a non-conical blank may'or need not at first rest on and slide along such support blade in approaching its first contact with the processing wheels. s
In the illustration here given, the horizontal Z axis of the work piece W in Fig. 4, which may be mainly or completely cylindrical, is assumed to be on a level designated ww at a distance D above the horizontal plane CC containing the axis of shaft l3. The opposed peripheries of the grinding wheel and control wheel are nearest to each other in the neighborhood of this plane CC. Figs. 4, 8, 11 and 14 show that the top edge of support plate 21 slants off at an angle of, say,
'20 degrees relative to the horizontal while the same blade edge is inclined lengthwise with respect to the horizontal at the same angle that each of the generant elements of the peripheral wheel faces, which are in contact with the work piece, is inclined from front to back with respect to a line or vertical plane T longitudinal and central of the aforesaid throat or trough between these'wheel faces. Thus the tapered work receiving throat or trough, as jointly defined by the upwardly out-flaring peripheries of wheels l4 and I 9 and by the work supporting blade edge, is bordered by mutually converging surfaces of said wheels and blade edge, causing said throat or trough to narrow evenly from its front or work .entering end to its rear end.
In Fig. 2 the same arrangement of grinding and control wheel I9 is shown except that the grinding wheel is dressed down to have a cylindrically curved peripheral surface instead of a conically curved peripheral surface, wherefore all of the rectilinear generant elements of its periphery are represented by parallel lines G, in-
line elements in the peripheral surface of grinding wheel M" in relation to the axis of shaft l3 to equal the total angle of taper included be-.
tween one side of the frusto-conical body and its diametrically opposite side. Thus in Fig. l, the axis A of the work piece will be parallel to the axis of shaft l3 throughout the grinding process, whereas in Fig. 3 the axis A of a similar work piece would be inclined in one direction with respect to the axis of shaft [3 to the extent of half the said total angular taper of the frustoconical body, while in Fig. 4, the axis A of a similar work piece would be inclined in the opposite direction with respect to the axis of shaft 13 to the extent of half the said total angular taper of the frusto-conical body.
Fig. 16 shows one of many devices that may be provided to assist in limiting the feeding-in travel of the work piece axially inward toward the smaller end of the work receiving trough by blocking the path of the leading end of the work The same, or some additional device if ed a bracket structure mounted on apparatus frame I thus to afford slide bearings 29 and 29' for a plunger rod 30 that may be urged constantly toward the right in Fig. 16 by the action of a spring 3| interposed between bearing 29 and a collar 32 fixed on the rod. Finger 33 fixed on rod 30 occupies the path of feeding-in advance surface of grinding wheel 14, I4 or 14,
and is prevented from loosening by lock nut 3'! at selected variable points along the length of the rod for determining the normal position of stop 33 alongthe work receiving trough. Adjustable stop or finger 33 thus limits the resistible lengthwise feeding-in movement of the work piece, whether caused manually or under the urge of the skewed control wheel I9 or I9, by obstructing the path of travel of the smaller or leading end of the finished taper pin; An upright swinging lever 36 is pivotally mounted on bracket 28 at 39 and has a vertically elongated slot 4| occupied by an operating stud 42"projecting laterally from collar 32. The top end of lever 36 may be pulled forward by means of a horizontal operating wire 43 having the front looped end 44 and slidably supported in any stationary frame guide 45. This causes the work contacting lower end of finger 33 to dislodge the frusto-conical body W2 from its wedged relationship to the grinding and control wheels and to back said body out of the grinding throat by impelling or throwing it toward the left in Fig. 16 thereby to discharge it from the grinding throat without further grinding. The rear end of wire 43 impellingly connects to the top end of lever 36.
With this understanding of illustrative kinds of apparatus which may take sundry other forms unimportant in detail to the improved methods here concerned, the steps of my improved process will be described with particular reference to Figs. 4, 5 and 6 to 15, inclusive. Fig. 6 shows in full lines at W2 a taper pin to beproduced by a single continuous grinding operation starting with an oversize cylindrical work blank reprod-like and of other than cylindrical shape, It will be observed that the cylindrical blank W is a trifle larger in diameter than is the largest diameter of the finished frusto-conical product, or taper pin W2 at its left end in Fig. 3. The circular peripheral shoulder-like edge E of theleading end of the blank W at the right of Fig. 6, which becomes the smaller end of the'finished taper pin W2, is more or less sharp as results from usual methods of obtaining the blank by cutting it off from a continuous length of rod or wire stock.
As shown in Fig. l, the operator picks up a work blank grasping either of its ends by the thumb and finger of his hand H and rests the opposite or leading end of the blank between'the grinding and control wheels and ultimately on the top edge of support blade 21; slide the blank ahead endw'ise along this blade edge until the shoulder-like edge of the leading end wedges oris lodged simultaneously between the high speed downward traveling peripheral and the relatively inclined slow speed upward traveling tractive surface-of control wheel I9.
At this point the blank begins to be rotated counterclockwise in Fig; 4 upon its own axis through the rolling impulse imparted to the blank by its rolling contact with the peripheral surface ofthe control wheel.-. In this rolling contact the control wheel exerts sufiicient tractive control of the speed of rotationof the blank to maintain a lower linear speed of travel of the Or he can blanks periphery than is performed by the'surface of grinding wheel l4 that contact therewith. Hence the abrasive surface of the grinding wheel begins to grind a chamfer on the shoulder-like edge of the leading end of the blank and in doing this becomes subjected to extra severe wearing attack which gives rise to an impaired region in the form of a narrow peripheral groove 15, or band of extra wear, extending all the way'around the periphery of the grinding wheel. At first this worn band or groove may be no wider than, say, a sixteenth of an inch but as more and more work blanks have their leading end successively presented to this same impaired region of initial wearing attack, the worn or impaired region may increase in width steadily in the course of producing quantitles of the same size taper pin. Although the degree of wear in this impaired region may almost be imperceptible to begin with, work pieces if depending for final surface finish on the abrading action of that portion of the grinding wheel surface containing the impaired region, would become more and more seriously imperfect as production proceeds. This is avoided in the following manner.
The rolling contact between control wheel 19 or [9 and work blank W serves from the very beginning to urge the work blank rearward, or toward the right in Figs. 5, 8 and 9, owing to the skewed relation of the control wheel I9 or l9 to the grinding wheel I4, I 4' or 14 as herein-before described. This feeds the work blank progressively inward between the wheels so that the grinding wheel progressively wears down a chamfer 46 on the cylindrical work piece W. This chamfer increases in extent lengthwise of the work blank through the stages 46 and 45" in Fig. 6 as the work blank feeds farther and farther of the original chamfer is illustrated in Figs. 10
to 15, inclusive. Figs. 10, 11 and 12 show the work about half finished and Figs. 13, 14 and 15 show the work completely finished. In the latter three figures it is to be especially noted that the entire length of the work piece capable of I contacting with the traveling abrasive surface of the grinding wheel has passed rearward or to the right in Figs. 13, 14 and 15 sufficiently for to occupy a position entirely beyond and clear of the impaired region [5 of wearing attack.
In its progress from entering position in Figs. 7, 8 and 9 to advanced positions in Figs. 10 to 15, inclusive, the work blank is manually first wedged or lodged between the converging peripheral surfaces of control wheel and grinding wheel before or While only the leading end of the blank is slidably supported on the top edge of blade 21. The traveling processing surfaces of the wheels thereupon rollingly seize or, grip opposite sides of the shoulder-like edge of the work blank end in such equalized manner that the axis A ofthe Work piece is immediately and thereafter maintained in alignment with the center-line T of the tapering throat or trough bordered jointly by the upward inclined support blade edge and the rearwardly converging wheel snrfaces. In keeping the axis of the work blank so aligned with trough center T the hand of the operator may be employed to steady and prevent wobbling of the trailing end of the work piece to such irregular positions as is indicated by broken lines in Fig. 5. I have discovered however, that'almost at the instant the chamfer 46 begins to be generated, the rolling effect of the wheels upon the entering end of the work blank produces a strong steadying and centering effect on the axis of the work blank causing the latter quickly'to assume and maintain true coincidence with horizontal line T of the work receiving throat or trough. The resulting frusto-conical body possesses the same longitudinal axis as did the original work blank. This discovery has made it possible for the workman merely to pick upa cylindrical work blank and wedge or lodge its sharp edged leading end between the'processing wheels and then release the blank or deliver it to the feeding-in urge of the control wheel whereupon the traveling processing surfaces of these wheels are capable of assumin control of the work blank and of maintaining such control from the time the work blank begins to be rotated until it is dragged all the Way inward from its position in Fig. 9 to its position in Fig. 15. Axis A of the work blank need not deviate. from coincidence with thecenter line T of the processing throat or trough during the entire process.
Figs. 15 and 16 show that the lengthwi'seprocessing travel of successive work pieces may be arrested at a constant definite point by some stop instrumentality such as the bottom end of finger 33 carried by rod 30 and which occupies the path of feeding advance of the leading end of the frusto-conical body W2 which is a residuum of the original leading end of the original work blank W. In this lengthwise position of W2 no portion of its conical surface can be contacted or marred by the impaired region [5 of Wearing attack on the processing surface of grinding wheel M or M. The finished work piece is then ousted by finger 33 in a direction diverse from its feeding in travel by pulling smartly on wire handle 44 as hereinbefore described. This exerts sufficient impelling force on the finished work piece to dislodge it from the processing and traction surfaces of wheels 14 and I9 and discharge or cast it out from the grinding throat.
It will be observed that the differential in diameter between the cylindrical work blank W and the larger end of the frusto-conical product W2 determines how far the trailing end of the work piece must be fed in beyond the point of the initial contact of the leading end of the Work blank with the processing wheels before striking stop 33. Hence if a wider impaired region of wearing attack is to be allowed to accumulate on the grinding wheel and/or on the control wheel, this differential in diameter between blank and finished product must be stepped up accordingly in order to provide for more grinding down longitudinal travel of the work piece over the distance marked Fin Fig. 16.
As a mere example of one kind of work piece, and of instrumentalities convenient of use in processing it according to the present invention,
the work blankW, indicated by broken lines in Fig. 6, may comprise a cylindrical piece cut off from rod stock to be .067" in diameter by'.270" long having ends spherically curved to .0625" radius. Or, of course, the ends maybe fiat. The
frusto-conical body or taper pin resulting from my improved process shown in full lines in Fig. 6 may measure .0625" diameter at its larger left end and have a total inclusive conical taper of .02083" per inch of length. Such a work piece may be processed successfully by keeping its axis face.
horizontal at level ww about /8" above the horizontal plane CC containing the axis of rotation of grinding wheel M, M or M". The mean point of the used width of face on the periphery of control wheel l9," or H! which is in contact with the work may also be in horizontal plane CC. Curvature of the processing surfaces may accord with a diameter of for the grinding wheel and 12" for the control wheel. The relative speeds of the wheels may be as desired it being found satisfactory for the surface of the grinding wheel to travel ten times as fast as the surface of the control wheel.
The foregoing dimensions and suggested relation of sizes will be understood in no sense to imply any restriction on the scope of coverage of the appended claims since very wide Variation in size and taper of work piece and of processing throat or trough have been found satisfactory in practicing the present improved methods. Also the traveling processing surfaces may be flat instead of curved as would be the case with a traveling endless belt having an abrasive sur- In broader aspects of the improvements the work blank, if composed of deformable material, may be converted into a frusto-conical' body by non abrasive rolling pressure concentrated at a chamfering angle progressively along its length which, starting, with the leading end of a cylindrical blank, would produce a conical frustum therefrom by progressively .charnfering the blank through the exertion of such rolling pressure upon it.
The following claims are therefore directed to and intended to cover the method steps which they define irrespective of what instrumentalities may be employed in performing such steps and irrespective of the size and shape of the blank worked upon or of the conical frustum produced.
I claim:
l. The method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless processing which includes the steps of, placing the leading end of said blank in the receiving entrance of a tapered processing throat having a relatively narrow opposite extremity and bordered by a traveling processing surface and a feeding-in traction surface traveling in skewed relation to said processing surface, delivering said blank to the feeding-in urge of said traction surface so that said blank is drawn progressively farther and farther into the-processing throat toward said narrow extremity thereof until said blank is reduced by said processing surface to a frusto-conical body whose leading end is the residuum of said leading end of said blank, blocking said frusto-conical body before said leading end thereof passes said narrow throat extremity in a manner to resist the feeding-in urge of said traction surface thereon, and then ousting said body in a direction diverse from the feeding-in travel thereof with sufficient impelling force to dislodge said body from said surfaces and discharge said body from the processing throat.
2. The method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless processing which includes the steps of, placing in the receiving entrance of a tapered processing throat having .a relatively narrow opposite extremity the leading end of a mainly cylindrical work blank, lodging said leading end of the blank in rolling engagement with a traveling processing surface and an infeeding traction surface traveling in skewed relation to said processing surface, delivering said blank to the feeding-in urge of said tractionsurface so that said blank is drawn progressively farther and farther into the processing throat toward said narrow extremity thereof until said blank is reduced by said processing surface to a frustoconical body whose leading end is the residuum of said leadingend of said blank, blocking said frusto-conical body before said leading end thereof passes said narrow throat extremity in a manner to resist the feeding-in urge of said traction surface thereon, and then ousting said body in a direction diverse from the feeding-in travel thereof withsuifi'cient impelling force to dislodge said body from said surfaces and discharge said body from the processing throat. 3 The method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the steps of, ad vancing into the relatively large receiving entrance of a tapered grinding throat having a relatively narrow opposite extremity the leading end of a mainly cylindrical Work blank axially shorter than the length of said throat between said entrance and said extremity and of small enough diameter in proportion to the width of saidthroat entrance to freely enter said throat for an initial distance, wedgingsaid leading end of the blank at an initial point within said throat spaced said initial distance inward from said throat entrance between a throat defining traveling abrasive surface anda throat defining infeeding traction surface traveling in skewed relation to said abrasive surface, delivering said blank to the feeding-in urge of said traction surface at said initial point within said throat so that said blank is drawn from said point progressively farther and farther into the grinding throat toward said narrow extremity thereof a greater distance than the axial length of said blank whereby said blank is ground down by said abrasive surface to a frusto-conical body whose leading end is the residuum of said leading end of said blank and whereby said body is advanced deep enough into said throat tobe beyond and. clear of said initial point of wedging contact of said blank with said surfaces, and blocking said frusto-conical body before said leading end thereof passes said narrow throat extremity in a manner to resist feeding-in of said body by said traction surface.
4. The method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the steps of, picking up and holding by manual finger grasp and thereby maneuvering one end of a mainly cylindrical work blankin a manner to place the opposite or leading end thereof in the relatively large receiving entrance of a tapered grinding throat having a relatively narrow opposite extremity, lodging said leading end of the blank at a point inward of said throat entrance between a throat defining traveling abrasive surface and a throat defining infeeding traction surface traveling in skewed relation to said abrasive surface whil continuing to hold and steady the opposite end of said blank by manual finger grasp, delivering said blank from manual finger grasp to the feeding-in urge of said traction surface so that said blank is drawn progressively farther and farther into the grinding throat toward said narrow extremity thereof until said blank is ground down by said abrasive surface to a frusto-conical body-whose leading end is the residuum of said leading end of said blank,
blocking said frusto-oonical body before said leading end thereof passes said narrow throat extremity and then ousting said body in a direction diverse from the feeding-in travel thereof with sufficient impelling force to dislodge said body from said surfaces and discharge the same from the grinding throat.
Q5. The method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the steps of, placing in the relatively large receiving entrance of a tapered grinding trough having a relatively narrow opposite extremity and upwardly outfiaringsides the leading end of a mainly cylindrical work blank smaller in diameter than the width of said trough entrance, lodging said leading'end of the blank at a point inward of said trough entrance in rolling engagement with the abrasive periphery of a rotating grinding wheel forming one side of said trough and a feeding-in tractional periphery of a rotating control wheel skewed in relation to said grinding wheel and forming the opposite side of said trough, delivering said blank to the feeding-in urge of said control wheel periphery so that said blank is drawn progressively farther and farther into the grinding trough toward said narrow extremity thereof until said cylindrical blank is ground down by said abrasive periphery to a frusto-conical body whose leading end is the residuum of said leading end of said blank, blocking said frusto-conical body before said leading end thereof passes said narrow trough extremity in a manner to resist the feeding-in-of aid body by said tractional periphery, and then ousting said body in a direction diverse from the feeding-in travel thereof with sufficient force to dislodge said body from said surfaces and discharge said body from th grinding trough.
6. The method of reducing a mainly cylindrical work blank to a frusto-conical body by centerless grinding which includes the step of, placing in the receiving entrance of a tapered grinding throat having a relatively narrow opposite extremity the leading end of a mainly cylindrical work blank smaller in diameter than the Width of said throat entrance, lodging said leading end of the blank at a point inward of said throat entrance in rolling engagement with a throat defining traveling abrasive surfac and a throat defining feeding-in traction surface traveling in skewed relation to said abrasive surface, delivering said blank to the feeding-in urge of said traction surface o that said blank is drawn progressively farther and farther into the grinding throat toward said narrow extremity thereof until said blank is ground down by said abrasive surface to a frusto-conical body whose leading end is the residuum of the leading end of said blank, blocking said frusto-conical body before said leadingend thereof passes said narrow throat extremity in a manner to resist the feeding-in of said body by said traction surface, and then ousting said body in a direction diverse from the feeding-in travel thereof with suificient impelling force to dislodge said body from said surfaces and discharge said body from the grinding throat.
NVILLIAM HORBERG.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US473820A US2356850A (en) | 1943-01-28 | 1943-01-28 | Forming conical frustums by progressive chamfering |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US473820A US2356850A (en) | 1943-01-28 | 1943-01-28 | Forming conical frustums by progressive chamfering |
Publications (1)
Publication Number | Publication Date |
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US2356850A true US2356850A (en) | 1944-08-29 |
Family
ID=23881123
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US473820A Expired - Lifetime US2356850A (en) | 1943-01-28 | 1943-01-28 | Forming conical frustums by progressive chamfering |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2425897A (en) * | 1945-07-20 | 1947-08-19 | Wm E Pratt Mfg Co | Centerless grinding machine |
US3088253A (en) * | 1959-02-24 | 1963-05-07 | Morton S Lipkins | Spherical cutting method |
DE1177032B (en) * | 1958-04-21 | 1964-08-27 | Cincinnati Milling Machine Co | Centerless grinding machine for tapered rollers |
US20090140471A1 (en) * | 2007-11-30 | 2009-06-04 | Tonia Havewala Fletcher | Method Of Manufacturing A Ceramic Honeycomb Structure |
-
1943
- 1943-01-28 US US473820A patent/US2356850A/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2425897A (en) * | 1945-07-20 | 1947-08-19 | Wm E Pratt Mfg Co | Centerless grinding machine |
DE1177032B (en) * | 1958-04-21 | 1964-08-27 | Cincinnati Milling Machine Co | Centerless grinding machine for tapered rollers |
US3088253A (en) * | 1959-02-24 | 1963-05-07 | Morton S Lipkins | Spherical cutting method |
US20090140471A1 (en) * | 2007-11-30 | 2009-06-04 | Tonia Havewala Fletcher | Method Of Manufacturing A Ceramic Honeycomb Structure |
US7976769B2 (en) * | 2007-11-30 | 2011-07-12 | Corning Incorporated | Method of manufacturing a ceramic honeycomb structure |
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