US2338605A - Variable speed drive for web feeding apparatus - Google Patents

Variable speed drive for web feeding apparatus Download PDF

Info

Publication number
US2338605A
US2338605A US394734A US39473441A US2338605A US 2338605 A US2338605 A US 2338605A US 394734 A US394734 A US 394734A US 39473441 A US39473441 A US 39473441A US 2338605 A US2338605 A US 2338605A
Authority
US
United States
Prior art keywords
web
shaft
disc
tension
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US394734A
Inventor
Clifton M Tuttle
Bornemann William
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eastman Kodak Co
Original Assignee
Eastman Kodak Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eastman Kodak Co filed Critical Eastman Kodak Co
Priority to US394734A priority Critical patent/US2338605A/en
Application granted granted Critical
Publication of US2338605A publication Critical patent/US2338605A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05GCONTROL DEVICES OR SYSTEMS INSOFAR AS CHARACTERISED BY MECHANICAL FEATURES ONLY
    • G05G15/00Mechanical devices for initiating a movement automatically due to a specific cause
    • G05G15/002Mechanical devices for initiating a movement automatically due to a specific cause due to an abnormal functioning of the controlled apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/1882Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling longitudinal register of web
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H15/00Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members
    • F16H15/02Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by friction between rotary members without members having orbital motion
    • F16H15/04Gearings providing a continuous range of gear ratios
    • F16H15/06Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B
    • F16H15/08Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B in which the member B is a disc with a flat or approximately flat friction surface
    • F16H15/10Gearings providing a continuous range of gear ratios in which a member A of uniform effective diameter mounted on a shaft may co-operate with different parts of a member B in which the member B is a disc with a flat or approximately flat friction surface in which the axes of the two members cross or intersect
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B21/00Projectors or projection-type viewers; Accessories therefor
    • G03B21/14Details
    • G03B21/32Details specially adapted for motion-picture projection

Definitions

  • the present invention relates to a Web feeding mechanism, and particularly to a variable speed drive for such a mechanism which is adapted to be automatically adjusted by a change in tension in the web being fed for the purpose of feeding a web at high speed and at constant tension.
  • the prior art snows that it has been known for some time to provide a variable speed driving mechanism for feeding a web of material, which can be altered by a change in tension in the web being fed to maintain a constant tension in the web at all times.
  • Such known arrangements have included cutting resistance into and out of the circuit of a driving motor by movement of a float roll supported in the loop of the web; moving a frictional driving member radially of the face of a driven friction disk in response to a caliper roll riding on the periphery of a take-up roll, etc.
  • one object of the present invention is to provide a variable speed drive for a web feeding mechanism which is adapted to maintain a constant tension in the Web when driven at high speed, 100 feet per minute or more.
  • Another object is to provide a variable speed drive which is sensitive to small changes in tension in the web being fed, and responds rapidly to such changes in tension to be adapted for high-speed use.
  • a further object is to provide a variable speed drive which includes a variable transmission between the driving member and the driven member, the adjustment of which is controlled'by a member movable in response to a change in tension in the Web being fed.
  • Another object is to provide a variable speed drive including a driven disk and a driving member frictionally engaging the surface of the same and movable radially of the surface to change the angular velocity of the driven member, said driving member also being movable relative to the surface of the disk so that it will be moved along its axis radially of the disk due to the angle of contact between the two, rather than relying upon a member engaging the web to directly ffect this movement of the driving member.
  • Yet another object is to tilt the axis of the driving member relative to the radius of the disk in response to a change in the tension in the web being fed.
  • a further object is to key the driving member to a shaft normally registering with the diameter of the driven disk so that it can move axially of said shaft, and pivot said shaft at a point on a line in register with said diameter, which point is located concentrically of the center of said disk and on the same side of said driving member as the center of said disk.
  • Another object is to connect the free end of the shaft with a member movably supported in a loop of the web so that a movement of said member due to a change in tension in the web will swing the shaft from its normal position to an abnormal position where it is tilted with respect to said diameter of the disk.
  • Another object is to normally hold the shaft in its normal position, and to move the same from said normal position by electro-magnetic means the energization of which is controlled by a member movable in response to a change in tension in the web from a given Value.
  • a still further object is to provide a variable speed drive which, although simple in structure and operation, is adapted to maintain a constant tension in a web when driven at speeds much higher than heretofore possible with known devices of this type.
  • Another object is to provide a variable speed drive of the type set forth in which the actual work of adjusting the drive is not required of any member supported by or engaging the web being fed, whereby the surface of the web is not damaged even when fed at high speeds; nor is the web subjected to a force longitudinally of the same which might rupture the same.
  • Fig. 1 is a front elevation of a combinedfilm perforator and wind-up station, the wind-up apparatus constructed in accordance with a preferred embodiment of the present invention to wind up, under constant tension, a film fed to the wind-up at constant speed,
  • Fig. 2 is a section of the variable speed windup drive taken substantially on lines 22 of Fig. 1,
  • Fi 3 is a section taken substantially on lines 33 of Fig. 2, and showing the manner of coupling the driving roller on the drive shaft therefor,
  • Fig. 4 is an elevation of the coupling between the driving roller and its drive shaft shown in section in Fig. 3,
  • Fig. 5 is a rear elevation. of. the wind-up apparatus shown in Figs. 1 and 2, g a
  • Fig. 6 is an enlarged detail, partly in section and partly in elevation, and showing the manner of mounting the free end of the drive shaft for free swinging movement
  • Fig. 7 is a rear elevation of the wind-up ap-- paratus, and showing another embodiment of the shaft swinging means, including electro-magnetic means for moving the shaft from its normal position. in response. to movementof a member supported by a loop in the film,
  • Fig. 8 is a section taken substantially on lines 88 of Fig. 7,
  • Fig. 9 is an electrical wiring diagram of the embodiment shown in Fig. 7, I Fig. 10 is an enlarged detail, partly in section and partly in elevation, and showing the relation of one armature on the free end of the drive shaft to itsv corresponding. electro-magnetic means, and
  • Fig. 11 is a schematic layout of a path of a web and. feeding means therefor, showing that the variable speed drive constituting the present invention is not limited to a wind-up apparatus, but is adapted for driving anyfilm-feeding member the. speed of which must be regulated to maintain a constant tension in the'web being fed.
  • variable speed drive for the web feed ing'member which is adjusted in accordance with changes in tension in the web being, fed.
  • a constant rate is directly wound up on a driven takeup roll.
  • the angular velocity of the take-up roll will necessarily have.v to be decreased progressively as the web is wound up due to the increased diameter of the take-up roll, and to give this result a variable speed drive of the take-up roll is required.
  • speed drive for take-ups of this nature comprise a driven disk connected to the'take-up shaft. and driven by a driving roll frictionally engaging the. surface of said disk and movable radially thereof to change the angular velocity of the driven member.
  • driving member was moved radially of the driven. member by the movement of a member engaging the surface of the web either before it reached the take-up roll or after it was wound upon. the same with the result that the web was subjected to a considerable amount of force and abrasive action which precluded its use with high-speed web feeds, particularly in cases where the web is a film which is very susceptible to scratching and upon which the presence of scratches is very detrimental and very often necessitates the film being thrown away.
  • the present invention is not directed to the type.- of variable speed drive set forth broadly but to a method of adjusting the speed thereof which is quick to respond to changes in tension of the web, is. sensitive to the slightest changes in tension in the web, and requires no unusual force or abrasive action on the web being fed, whereby the same is particularly adapted to handle webs moved at high speeds.
  • the novel variable speed drive constituting the present invention is par.- ticularly adapted to driving a wind-up roll the angular velocity of which must be constantly changed in accordance with an increase in the diameter of the roll, it is not limited to such an application.
  • this drive is also adapted for driving web feeding members located at any point in a path of a web between a supply and wind-up roll where it is desirable or necessary to feed the webs at constant speed and constant tension.
  • variable speed drive constituting the present invention as being associated with an apparatus for handling a photographic film, it is to be understood that this application of the drive is for th purpose of illustration only, and that it could be used to feed a web of any material regardless of its character and the work performed upon it during its movement over a given path.
  • the web, or film F in this case passes downwardly from a supply roll it! over a guide pulley I! into contact with a periphery of the die roll l2 in the film perforator l3. Perforations are cut in the film F by the punches carried by the roll l4 and the die roll lit.
  • the film as it is perforated moves away from the roll i4 over guide pulleys 55, i6, I1, and E8 and forms a loop E9 in which is positioned a floating roller 28 which is free to move along'the slot 25 in the plate 22 fixed to the front of the frame 23 of the perforator #3 as the tension on the film changes.
  • the plate 22 is provided with a circular aperture i i slightly larger in diameter than the driven disk see Fig. 2.
  • a ball race 26 is secured to the plate 22 around the edge of the circular aperture therein by means of a flanged ring 2'! fixed to the plate in any suitable manner.
  • Cooperating with the ball race 26 is a second ball race 23 fixed to the rear face of the driven disk 25 by screws 29, whereby the cooperation between the races and the balls 29 therein serve to rotatably mount the driven disk 25 on the plate 22.
  • asupporting structure for the film core 32 Extending from the outside face 3! of the driven disk 25 is asupporting structure for the film core 32, and to which core the end of the film F to be wound up is attached in any suitable manher.
  • the supporting structure of the film core comprises a flanged insert 34 seated in a recess in the outside face of the driven disk 25 and fixed thereto, in any suitable manner, to rotate therewith.
  • a stub-shaft 35 is held in the insert 34 by having the flange 35 thereon rotatably seated in said insert and confined therein by a locking ring 3'! fixed to the ends of the flanges of said insert and overhanging the flange 36 on the stubshaft.
  • a tubular shaft 38 Slidably mounted on the end of said stubshaft is a tubular shaft 38 including a flange 39 at its inner end normally lying flush with the outside face of the driven disk. Said flange has a driving pin 40 extending therefrom which is adapted to engage a recess in the film core 32 when the same is slipped onto the tubular shaft 38.
  • the film core is adapted to be held on the tubular shaft by a spring-pressed ball 4
  • the tubular shaft 38 is drivingly connected to the stubshaft 35 by a key 42 thereon engaging a keyway in the latter shaft.
  • the tubular shaft 38 can be manually slid. outwardly on the stub-shaft by a straight pull on the same to move the film core from the face of the driven disk to facilitate its removal when full, and the tubular shaft is normally held in a retracted position by a tension spring 43 connected between the end of the stubshaft and a cap Mi fixed in the outer end of the tubular shaft.
  • the driving connection between the driven disk and the tubular shaft 38 preferably constitutes a one-way clutch so that the operator may rotate the film core by manually turning the tubular shaft during the threading operation without having to rotate the driven disk and the driving mechanism therefor.
  • a roller 45 fixed to the locking ring 31 and extending into engagement with cam-faced recess 46 formed in the periphcry of the flange 35 on the stub-shaft 35.
  • the oneway clutch will pick up stub-shaft 35 and drive the same along with the tubular shaft 38 keyed thereto.
  • the one-way clutch between the stub-shaft and the driven disk will permit the stub-shaft, and the mechanism drivingly connected thereto, to be rotated relative to the driven by hand for threading purposes.
  • the driven disk 25 is adapted to be driven by a driving member frictionally engaging the inner surface of the same, and capable of movement substantially radially of the driven member to one side of the center thereof to vary the angular velocity of the driven disk.
  • the driving roller 5! is mounted on a shaft 5! so as to rotate therewith but being capable of movement axially thereof.
  • the shaft 5! is located to the rear of the driven disk, is substantially parallel thereto, and normall extends diametrically of said driven disk.
  • the driving roller 50 is maintained in frictional driving engagement with the rear face of the driven disk, and is fabricated of a material which will give a good friction drive. We have found that rubber makes a good frictional driving surface, and have, consequently, shown the driving roller 50 as having a rubber tire 52 which actually engages the rear face of the driven disk 25.
  • the driving roller as may be connected to the shaft 5
  • the drive shaft 5! as being square in cross section instead of round as is the usual construction.
  • the roller proper is provided with a square bore 53 through which the shaft extends, and a tubular extension 54 surrounding, but not contacting, the faces of the shaft.
  • a semi-circular block 55 is fastened to the tubular extension 54 by one or more screws 56, and a bearing block 51 engaging the other side of the tubular extension is fastened to block 55 by a pair Of adjustable clamping screws 59, and four set screws 60, two on each side of the block, see Figs. 3 and 4.
  • journaled at opposite ends in bearings in the bearing block 5'! is an axle iii to which is fixed a roller 62 adapted to engage one face of the shaft 5!, said roller extending through a, cut-out portion 53 in the tubular extension 54.
  • a force tending to move the driving roller outwardly on the driven disk must overcome the weight of the roller; while when the roller moves inwardly of the disk, the weight of the roller will assist the force so tending to move the roller. Therefore, to overcome the effect of the weight of the roller, and to require approximately the same force to move it in both directions along the shaft, a resistance must be introduced to oppose movement of the roller inwardly of the shaft to a given degree.
  • this one-way clutch may comprise a roller 65 held in a cam-faced recess 65 in the bearin block adjacent each end of the axle by a plate 3?, each of the rollers 65 being in rolling engagement with the axle and the cam face of the recess.
  • the cam face of the recess 66 will, of course, be such that the axle can rotate freely when the driving roller is moving outwardly of the driven but will lock the axle when the driving roller tends to move inwardly of the disk, whereupon the roller 52 will have to slide on the face of the shaft ra her than roll on the same.
  • the frictional resistance set up by the sliding of the roller 52 over the shaft rather than rolling over the same will be of such degree as to overcome the effect of the weight of the driving roller upon the force required to move it in opposite directions along the .drive shaft 5!.
  • the setscrews 55 are provided so that the bearing block 5'5 can be tilted relative to the block 55 to obtain the desired engagement between the roller $2 and the face of the shaft engaded thereby.
  • this one wa clutch arrangement for the axle GI provides an adjustable frictional damping to prevent overshooting and hunting of the driving roller which hunting tendency is independent of the weight of the roller for the reason that it i evident even when the shaft 51 extends in a horizontal direction.
  • a transmission device of the type set forth will have a, normal tendency to wind-up or unwind a web faster than a given speed depending upon whether or not it is being used in a Wind-up or un-winding mechanism.
  • the driving roller is moved radially of the driven disk by movement of a member engaging the surface of the web so that the force required to move the driving roller emanates from the pressure between a movable member and the web.
  • This procedure results in the web being subjected to destructive forces which very often cause a, rupture of the web, or cause the surface of the web to be abraded to an extent that it cannot be used.
  • the breaking up of the driving force between the driving roller and the driven disk into the two components of force mentioned necessarily depends upon the driving roller being moved to a position wherein it will engage the driven disk at an angle to the tangent of any driving circle on the disk, because if the driving roller engages the driven disk tangent to a driving circle of the disk the driving force will all be applied to rotate the disk and would not be broken up into the mentioned components of force, one of which causes the roller to hunt along the shaft.
  • the driving roller When the driving roller is in its normal position, full-line position of Fig. 5, and its axis is in raister with the diameter of the disk, the driving roller is engaging the driven disk tangent to a driving circle of the disk, and its driving force will be fully expended to drive the disk so that there wili be no tendency for the roll to hunt along the shaft.
  • hunting we refer to the tendency of the driving roller to move along a shaft to the shaft being inclined to its normal position.
  • the shaft for the driving roller may be pivoted to swing about any point along a line in register with the diameter of the disk so long as said pivot point is eccentric to the center of the disk.
  • the drive shaft 5i is driven by an electric motor ill through beveled gears H and 12.
  • the lower end of the shaft is journaled in a gear box l3 which is in turn journaled at one end by a stub shaft 74 extending therefrom engaging the bearing 75 in the rear face of the plate and at the other end on a bearing 16 on the motor shaft l7.
  • the free end of the motor shaft is journaled in a bearing 18 in the end wall of the gear box and is further supported intermediate its length by a bearing 19 carried by a bracket 69 fixed to the end plate 22 and by a pillow block 80 adjacent the motor.
  • the pivot point on the drive shaft is in effect the stub-shaft 14 which is located on a line in register with the diameter of the driven disk.
  • is journaled in, and carries, a block 8
  • the roller 23 is the one located in the loop I9 f the film so that the tension in the film will tend to swing the drive shaft to the right looking at Fig, 5, or to the left looking at Fig. 1.
  • the drive shaft is normally pulled in the other direction by a counter-weight 84 acting through a cord 85 fastened thereto and passing over a guide roller 86 to an eye fixed to the block 8
  • the weight of the counter-weight 84 is such that it causes, and will balance, a given tension to be applied to'the film being wound.
  • is held in its normal position wherein it lies along the diameter of the driven disk 25 and the force of the driving roller is applied tangently of the driving circle of the disk engaged thereby. If, however, the tension in the Web increases above the given value, the loop [9 is shortened and pulls the drive shaft to the right, referring to Fig. 5, or counter to the direction of rotation of the driven disk, whereupon the driving force of the driving roller is applied at an angle to the tangent of the driving circle of the disk. This tilting of the driving roller causes the driving force thereof to be broken up into two components of force, one of which tends to move the roller outwardly of the disk Where the angular velocity of the same is reduced.
  • the drive shaft When the angular velocity has been reduced to overcome the excess tension in the web, the drive shaft will be permitted to swing back to its normal position under the action of the counter-weight, and in which position the driving roller will not hunt until the tension in the web again varies from the given value.
  • the counterweight 84 will pull the drive shaft to the left, or in the direction of rotation of the disk.
  • the driving roller will again be inclined to the tangent of a driving circle on the disk, and in this position the driving force of the driving roller will be broken up into two components of force one of which'will act in the direction of the shaft to move the driving roller inwardly of the disk Where it will increase the angular velocity of the disk.
  • the shaft will be returned to its normal position wherein the driving roller will engage the disk at a tangent to the driving circle of the disk it engages at any time.
  • the actual force required to adjust the speed of the transmission emanates from the engagement between the driving roller and the driven disk and not from a pull or pressure on the web, so that the web is not subjected to damaging wear or stress of any kind While being fed.
  • the ra-. pidity and degree of the hunting action of the driving roller over the driven disk varies in proportion to the inclination of the drive relative to its normal position, and it has been found to respond rapidly enough to permit the feeding of webs at speeds heretofore considered impractical when using known variable speed drives.
  • the shaft is provided with an adjustable stop S.
  • This stop is made adjustable so that it can be moved along the shaft to different positions radially of the disk to one side of the center thereof, it being readily appreciated byoneskilled in the art that the startingorfastest, angular speed required of the disk at any time will depend upon the diameter of the wind-up core being used and the speed at which the web is fed to thewind-up core.
  • Figs. 7-l0 another embodiment of the variable speed drive constituting the present invention will be described, and which differs from the preferred embodiment set forth in that the drive shaft 5! is inclined relative to its normal position by the action of electro-magnetic means energized in response to the movement of a member supported by the web being fed.
  • the web is subjected to even less longitudinal stress and surface abrasions than in the preferred embodiment because the force necessaryy to swing the drive shaft does not emanate from the film itself.
  • the major part of the drive is the same as that of the preferred embodiment previously described, and the parts thereof corresponding to parts in the described embodiment will be referred to by the same reference characters used in describing the parts thereof.
  • This second embodiment differs from that described only in the means for swinging the drive shaft to and from its normal position, the roller 20, the film loop l9, and the counterweight 84 being replaced by electro-magnetic means.
  • is provided with rollers riding on tracks 9
  • isin'ormally held in its normal position along the diameter of the disk by the action of tW0'tensionIsprings 98, eachfastened'at' one end toithe blockand at the other end to the arms ofthe bracket, see Fig. 7.
  • the circuit of each of the electro-magnets 91 includes a normally open switch 99 and 99, the switch 99 being in the circuit of the eleotro-magnet to the right of the shaft, looking at Fig. '7, and the switch 99 being in the circuit of the other electro-magnet.
  • the film, or web instead of being guided to pro.- vide a horizontal loop on the front of the plate 22 as in the other embodiment, is guided by rollers IE and iii! to provide a vertical loop 94 in which the float roller I02 is supported.
  • this float roller I02 is rotatably mounted on the end of a stub-shaft I03 which extends through vertical slots I04 and I05 in the plate 22 and guide member I06, respectively, said guide member being mounted on the rear face of the plate 22 and including guiding recesses I01 into which wings I89 on stub-shaft I03 extend.
  • the wings on the stub-shaft are slidably confined in the guiding recesses I01 by plates I09 fixed to the guide member and overhanging said wings.
  • the weight of the float roller and its associated parts is such as to induce a given tension on the film, and will remain stationary relative to the guide therefor so long as the tension of the film remains constant at a given value.
  • the float roller I02 will rise due to a shortening of the loop by which it is supported, and this will indicate that the film, or web, was being taken up at too fast a rate.
  • the tension of the film, or web decreased below the given value, the loop in the web would lengthen, permitting the float roller to drop, and this would indicate the film was not being taken up fast enough.
  • switches 99 and 93 as a well-known type of micro-switch, and so mounted relative to the path of movement of the float roller I02, and its associated parts, that a finger IIO extending from the stubshaft m3 is adapted to engage the operating member iii of the switches and close the same.
  • Micro-switches are particularly adapted to this use because only a minimum amount of force is required to operate thesame.
  • the loop inthe web will lengthen thus permitting the float roller to drop to a position where it allows switch 99 to again open.
  • the springs 8% will swing the shaft to its normal position and hold it there until one of the electro-magnets is again energized to pull the shaft from that position.
  • the loop in the web will lengthen and permit the float roller to drop from its normal position.
  • the float roller causes the switch $9 to close whereupon the other electro-magnet is energized to tilt the drive shaft in the other direction, or in a direction of rotation of the driven disk, from its normal position.
  • Such a tilting of the drive shaft will, as previously explained, cause the driving roller to hunt inwardly of the disk along the shaft to speed up the angular velocity of the disk.
  • the float roller I02 will be raised to its normal position permitting the switch to open, whereupon the electro-masnet will be deenergised and the drive shaft will be returned to, and held in, its normal position by the spring 93 until another variation in tension of the web occurs.
  • can be inclined relative to its normal position in the direction of rotation of the disk to automatically efiect an increase in the angular velocity of the same when such increase is needed. It will be readily understood that the greatest change in the angular velocity or the wind-up shaft occurs between the when the therefore, be most pronounced between the time the wind-upcore is empty when ti wind-up roll reaches a reasonably diameter. After the wind-up roll reaches a reasonablylarge diameter, the drive shaft BI is inclined very little to.
  • variable speed drive constituting the present invention is adapted for driving windup shafts to maintain a constant tension in the web being wound, this drive is not limited to this use. It can readily be used for driving any web feeding member the angular speed of which it might be desired to vary in order to obtain a constant tension on the feed of a web moved thereby.
  • Fig. 11 By way of illustrating this fact we have shown in Fig. 11 the two described embodiments of our novel variable speed drive driving two web mov ing sprockets in a web path where constant speed and constant tension might be required at points intermediate the supply and wind-up of the web.
  • FIG. 11 wherein is shown a schematic lay-out of a web path including web feeding members driven by our novel variable speed drive, it is conceivable that it might be desirous to move a film from a supply roll H5, through a machine H6 which would perform some operation on the film, over a driving sprocket H! to another machine I 58 which would perform a sec ond operation on the film, over another driving sprocket i it, and subsequently to a wind-up roll 12-5.
  • the machine I H3 could be any type of apparatus for performing the desired operation on the film, for example, a printer, a cleaning and burnishing machine, etc., and through which the film was required to be pulled at a constant speed and constant tension by the sprocket ill.
  • the other machine H8 could likewise be any type of machine for performing a desired operation on the film and through which the film had to be pulled at constant speed and constant tension by the sprocket H9.
  • the nature and purpose of the machines referred to are immaterial to an illustration of the application of our novel variable speed drive to a web feeding member other than a wind-up roll, the primary fact being that a variable speed drive for the web is required which will cotantly feed a Web at constant speed and constant tension over a given part of its path.
  • the easiest and most practical way of detecting a change in the rate of movement of a web over a given path between two points, one of which is a web feeding member, is to ascertain whether the tension in the web between said points varies from a given value incident to a given speed of movement of the Web between said points. This is true, of course, only when the parts and apparatus over, and through, which the web passes offers no more resistance to the Web any time than they would under normal operating conditions. Then to correct for any change in the speed of the web, the driving means for the web feeding member should be such as to vary the angular velocity of the web-feeding member in response to any change in the web speed and tension in the proper manner to account for the variation in speed, and return the the same to a normal, or given, value.
  • Both embodiments of our novel variable speed drive are adapted to vary the speed of a web-feeding memher in r sponse to a change in the tension of a web from a normal, or given, value, and are, therefore, particularly adapted for driving webfeeding members, such as sprockets H! and H9, which are required to feed a filmover a given portion of a path at constant speedand at a constant tension,
  • each electro-magnet includes the normally open switches Q9 and 99' which are adapted to be alternately closed and opened by a finger Ht onthe float roller H32 located in the loop in the film path.
  • the float roller m2 is shown, not supported in the film loop as set forth in describing this embodiment of the drive above, but suspended from a spring I21 which normally tends to raise the roller and, therefore, acts in the same capacity as the weight of the roller when the same is supported in the loop as previously set forth.
  • the sprocket l F El is shown driven by a variable speed drive constructed in accordance with the preferred embodiment of our invention above set forth.
  • the free end of the drive shaft 55 includes a roller 25 ⁇ which engages a horizontal loop in the film path, the required tension in the film being imposed by the counterweight t acting on the roller in opposition to a foreshortening of the loop.
  • the procket H9 there will be a given tension on the film which will hold the drive shaft 5! in its normal position relative to the driven disk 25 connected to the sprocket, and in which position the driving roller 5t will be tangent to a driving circle on the driven disk so that it will not tend to hunt.
  • the drive shaft will be swung from its normal position by the shortening of the loop, or the counter-weight, depending upon whether the tension increases or decreases relative to the given value, and the driving roller will hunt alone the shaft 5! until the angular speed of the driven disk 25 is altered to remedy such a change in tension.
  • variable speed drive constituting our invention, along with specific applications thereof, it is believed that the advantages and versatility of the same over known variable speed drives will be readily apparent to those skilled in the art.
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven member connected to said feeding member to drive the same, a driving member, a variable speed transmission between said driven member and said driving member, and means for varying said transmission to alter the speed of said driven member, said last mentioned means including electro-magnetic means for di rectly shifting said transmission to vary the speed of said driven member, and a member movable in response to a change in tension in the web adapted to control the energization of said electro-magnetic means to maintain a constant tension in said web being fed.
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a driving men ber frictionally engaging the surface of disc and mounted to move radially of said disc to vary the angular velocity of said disc, means for mounting said driving member so that it can be moved over the face of the disc to incline its axis relative to all radii of the disc, whereby the driving member is automatically moved in or out on the disc to vary the angular Velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving member is inclined relative to a given radius in the direction of rotation of the disc or counter thereto, and means movable in response to a change in tension in the Web adapted to control.
  • the movement of the driving member to inc no the axis thereof to the radii of said disc, whereby the angular speed of the driven disc is varied to maintain a constant tension in said web being fed
  • a web feeding mechanism the combina tion of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member todrive the same, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof and movable along its axis substantially radially of said disc on one side of the center thereof, aid driving member mounted to move relative to said disc between a normal position, wherein its axis lies in register with a diameter of said disc, and an abnormal position, wherein its axis intersects a point on a line in register with said diameter which is eccentric to the center of the disc, and means movable in response to a change in vtension in the web adapted to control the movement of said driving member between said normal and abnormal positions, whereby the speed of the web feeding member is automatically varied to maintain the tension in the web constant at all times.
  • a web feeding mechanism In a web feeding mechanism the combination of a web feeding member adapted to en age and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving member frictionally engaging the surface of disc ccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with shaft over the surface of said disc, and means movable in response to a change in tension in the web adapted to control the movement of said shaft between said normal and abnormal positions, whereby the speed of the web feeding member is automatically varied to maintain the tension in the web constant at all times.
  • a web feeding mechanism the combinatime of a web feeding member adapted to engage and move a web, a driven disc connected to feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side 0 the center of said disc and with said shaft over the surface of said disc, and a movable member supported in a loop in the web being fed, and adapted to be moved in one direction by a shortening of the loop, means tending to move the member in an opposite direction to induce a given tension in the web, said movable member mechanically connected to said shaft to move the same between said normal and abnormal positions when the movable
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, andan abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, means normally holding said'shaft in its normal position, electro-magnetic means adapted when energized to move said shaft from its normal position, a normally open switch in the circuit of said electi e-magnetic means, and a movable member supported by a loop in the web being fed and adapted to be moved when the tension in the web varies
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft pivoted at a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, and means movable in response to a change in tension in the web adapted to control the movement of said shaft between said normal and abnormal positions, whereby the speed of the web feeding member is automatically varied to maintain the tension in the web constant at all times.
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft pivoted at a point on a line in register With a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal postion, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said Shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, a weighted movable member supported in a loop in the web being fed and adapted to be moved when the tension in the web varies from a given value, said movable member connected to the free end of said shaft to pivot the same between said normal and abnormal positions when the movable member moves due to
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a Web, a driven disc connected to said feeding member to drive the same, a shaft pivoted at a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with sad diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, a roller directly connected to the free end of the shaft and engaging a loop in the web being fed, which loop extends substantially perpendicular to the shaft when the same is in its normal position, a counter-weight normally acting on the free end of the shaft in a direction opposite to that of the loop of the web adapted to
  • a web feeding mechanism the combina tion of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft pivoted to a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, an armature on the shaft and spaced from the pivot point of said shaft, electro-magnetic means toone side of said shaft adapted to attract said armature, an electric circuit for said electro-magnetic means including a normally open switch, a movable member supported by a loop in said web
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft piv-' oted at a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side ofthe center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, means normally acting on said shaft to maintain the same in its nor mal position, a pair of armatures on said shaft and diametrically opposed in the direction of movement of said shaft, a pair of electro-inag netic means mounted adjacent said shaft, each juxtaposed to one of said armatures
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving roller frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, to and from said abnormal position in which the axis of the driving roller is inclined relative to all radii of the disc, whereby the driving roller is automatically moved in or out on the disc to vary the angular velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving roller is inclined relative to a given radius in the
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving roller frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, to and from said abnormal position in which the axis of the driving roller is inclined relative to all radii of the disc, whereby the driving roller is automatically moved in or out on the disc to vary the angular velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving roller is inclined relative to a given radius in
  • a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, at driving roller frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, to and from said abnormal position in which the axis of the driving roller is inclined relative to all radii of the disc, whereby the driving roller is automatically moved in or out on the disc to vary the angular velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving roller is inclined relative to a given radius in the direction

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)

Description

1944- c. M'. TUTTLE ET AL. 2,338,605
VARIABLE SPEED DRIVE FOR WEB FEEDING APPARATUS Filed May 22, 1941- s Sheets-Sheet 1 CL/FTo/YM 721771.:
MLL/AMBORNEMAN/Y IN VENTORS B'Y Wm Jan. 4, 1944. c. M. TUTTLE ET AL VARIABLE SPEED DRIVE FOR WEB FEEDING APPARATUS Filed May 22, 1941 5 Sheets-Sheet 2 CL/FTONM 72/7725 MAL/AM 50RNEM4/Y/Y INVENTORS f ATTORNEY? Jan. 4, 1944. c. M. TUTTLE ET AL VARIABLE SPEED DRIVE FOR WEB FEEDING APPARATUS 5 Sheets-Sheet 5 Filed May 22, 1941 v II" .92 CL/FTO/Y M M. Turns .11. /AM BORNEMA N/Y lNVENTOR-S I BY ATTORNEYS Jan. 4, 1944.
c. M. TUTTLE ET AL VARIABLE SPEED DRIVE FOR WEB FEEDING APPARATUS Filed May 22, 1941 5 She ets-Sheet 4 EN mm .TMO gm M m Jan. 4, 1944. TUTTLE ET AL 2,338,605
VARIABLE SPEED DRIVE FOR WEB FEEDING APPARATUS Filed May 22, 1941 5 Sheets-Sheet 5' CL IFTONM 72/7725 MAL/AM BORNEMANN IN V EN TORS BY I Patented Jan. 4, 1944 UNlTED STATES PATENT OFFICE VARIABLE SPEED DRIVE FOR WEB FEEDING APPARATUS Jersey Application May 22, 1941, Serial No. 394,734
15 Claims.
The present invention relates to a Web feeding mechanism, and particularly to a variable speed drive for such a mechanism which is adapted to be automatically adjusted by a change in tension in the web being fed for the purpose of feeding a web at high speed and at constant tension.
The prior art snows that it has been known for some time to provide a variable speed driving mechanism for feeding a web of material, which can be altered by a change in tension in the web being fed to maintain a constant tension in the web at all times. Such known arrangements have included cutting resistance into and out of the circuit of a driving motor by movement of a float roll supported in the loop of the web; moving a frictional driving member radially of the face of a driven friction disk in response to a caliper roll riding on the periphery of a take-up roll, etc. These known arrangements are unsatisfactory for feeding webs at high speeds, i. e., 100 feet per minute and upwards, first because they are not responsive enough to effect a needed change in the speed of the drive fast enough to maintain a constant tension in the web at all times, secondly, they are not sensitive to small changes in tension of the web, or thirdly, they require a caliper member constantly engaging the surface of the web, which engagement at high speed is detrimental to the surface of the Web, particularly if the web has a surface which is susceptible to scratching, such as a film strip.
Therefore, one object of the present invention is to provide a variable speed drive for a web feeding mechanism which is adapted to maintain a constant tension in the Web when driven at high speed, 100 feet per minute or more.
Another object is to provide a variable speed drive which is sensitive to small changes in tension in the web being fed, and responds rapidly to such changes in tension to be adapted for high-speed use.
A further object is to provide a variable speed drive which includes a variable transmission between the driving member and the driven member, the adjustment of which is controlled'by a member movable in response to a change in tension in the Web being fed.
Another object is to provide a variable speed drive including a driven disk and a driving member frictionally engaging the surface of the same and movable radially of the surface to change the angular velocity of the driven member, said driving member also being movable relative to the surface of the disk so that it will be moved along its axis radially of the disk due to the angle of contact between the two, rather than relying upon a member engaging the web to directly ffect this movement of the driving member.
And yet another object is to tilt the axis of the driving member relative to the radius of the disk in response to a change in the tension in the web being fed.
A further object is to key the driving member to a shaft normally registering with the diameter of the driven disk so that it can move axially of said shaft, and pivot said shaft at a point on a line in register with said diameter, which point is located concentrically of the center of said disk and on the same side of said driving member as the center of said disk.
Another object is to connect the free end of the shaft with a member movably supported in a loop of the web so that a movement of said member due to a change in tension in the web will swing the shaft from its normal position to an abnormal position where it is tilted with respect to said diameter of the disk.
Another object is to normally hold the shaft in its normal position, and to move the same from said normal position by electro-magnetic means the energization of which is controlled by a member movable in response to a change in tension in the web from a given Value.
And a still further object is to provide a variable speed drive which, although simple in structure and operation, is adapted to maintain a constant tension in a web when driven at speeds much higher than heretofore possible with known devices of this type.
And another object is to provide a variable speed drive of the type set forth in which the actual work of adjusting the drive is not required of any member supported by or engaging the web being fed, whereby the surface of the web is not damaged even when fed at high speeds; nor is the web subjected to a force longitudinally of the same which might rupture the same.
The novel features that we consider character,- istic of our invention are set forth with particularity in the appended claims. The invention itself, however, both as to its organization and its methods of operation, together with additional objects and advantages thereof, will best be understood from the following description of specific embodiments when read in connection with the accompanying drawings in which,
Fig. 1 is a front elevation of a combinedfilm perforator and wind-up station, the wind-up apparatus constructed in accordance with a preferred embodiment of the present invention to wind up, under constant tension, a film fed to the wind-up at constant speed,
Fig. 2 is a section of the variable speed windup drive taken substantially on lines 22 of Fig. 1,
Fi 3 is a section taken substantially on lines 33 of Fig. 2, and showing the manner of coupling the driving roller on the drive shaft therefor,
Fig. 4 is an elevation of the coupling between the driving roller and its drive shaft shown in section in Fig. 3,
Fig. 5 is a rear elevation. of. the wind-up apparatus shown in Figs. 1 and 2, g a
Fig. 6 is an enlarged detail, partly in section and partly in elevation, and showing the manner of mounting the free end of the drive shaft for free swinging movement,
Fig. 7 is a rear elevation of the wind-up ap-- paratus, and showing another embodiment of the shaft swinging means, including electro-magnetic means for moving the shaft from its normal position. in response. to movementof a member supported by a loop in the film,
Fig. 8 is a section taken substantially on lines 88 of Fig. 7,
Fig. 9 is an electrical wiring diagram of the embodiment shown in Fig. 7, I Fig. 10 is an enlarged detail, partly in section and partly in elevation, and showing the relation of one armature on the free end of the drive shaft to itsv corresponding. electro-magnetic means, and
Fig. 11 is a schematic layout of a path of a web and. feeding means therefor, showing that the variable speed drive constituting the present invention is not limited to a wind-up apparatus, but is adapted for driving anyfilm-feeding member the. speed of which must be regulated to maintain a constant tension in the'web being fed.
Like reference characters refer'to corresponding parts throughout the drawings.
The problem of feeding a web of material at a constant speed and at a constant tension at times requires a variable speed drive for the web feed ing'member which is adjusted in accordance with changes in tension in the web being, fed. Probably the most obvious illustration of the requirements of such a drive is where the web after passing through a machine where it is operated on in some manner and is fed therefrom atv a constant rate is directly wound up on a driven takeup roll. It will be readily understood by one skilled in the art that the angular velocity of the take-up roll will necessarily have.v to be decreased progressively as the web is wound up due to the increased diameter of the take-up roll, and to give this result a variable speed drive of the take-up roll is required. A common form of variable. speed drive for take-ups of this nature comprisea driven disk connected to the'take-up shaft. and driven by a driving roll frictionally engaging the. surface of said disk and movable radially thereof to change the angular velocity of the driven member. In known devices of this kind the driving member was moved radially of the driven. member by the movement of a member engaging the surface of the web either before it reached the take-up roll or after it was wound upon. the same with the result that the web was subjected to a considerable amount of force and abrasive action which precluded its use with high-speed web feeds, particularly in cases where the web is a film which is very susceptible to scratching and upon which the presence of scratches is very detrimental and very often necessitates the film being thrown away. These known arrangements for adjusting a drive of this sort were further incapable of handling webs fed at high speeds, i. e., 100 feet per minute and upward, because they were not sufficiently sensitive to small changes in tension in the web, and were incapable of responding quickly enough to changes in tension when they were detected to correct the speed of the drive to account for such changes.
The present invention is not directed to the type.- of variable speed drive set forth broadly but to a method of adjusting the speed thereof which is quick to respond to changes in tension of the web, is. sensitive to the slightest changes in tension in the web, and requires no unusual force or abrasive action on the web being fed, whereby the same is particularly adapted to handle webs moved at high speeds. While the novel variable speed drive constituting the present invention is par.- ticularly adapted to driving a wind-up roll the angular velocity of which must be constantly changed in accordance with an increase in the diameter of the roll, it is not limited to such an application. As will be clearly set forth in the following description, this drive is also adapted for driving web feeding members located at any point in a path of a web between a supply and wind-up roll where it is desirable or necessary to feed the webs at constant speed and constant tension. Although we have shown the variable speed drive constituting the present invention as being associated with an apparatus for handling a photographic film, it is to be understood that this application of the drive is for th purpose of illustration only, and that it could be used to feed a web of any material regardless of its character and the work performed upon it during its movement over a given path.
To clearly illustrate the application of our novel variable speed drive we have shown it applied directly to a wind-up roll which receives a web from a machine which feed the web to the wind-up roll ata constant speed. The machine we have chosen to illustrate as a constant speed source is a film perforating machine, a full description of which is contained in our United States Patent 2,266,138, issued July 2, 1941, and which machine forms no part of the present invention except to show a source for supplying film to the wind-up mechanism at a constant speed.
Referring now to the drawings, and particularly Figs. 1-6, the web, or film F in this case, passes downwardly from a supply roll it! over a guide pulley I! into contact with a periphery of the die roll l2 in the film perforator l3. Perforations are cut in the film F by the punches carried by the roll l4 and the die roll lit. The film as it is perforated moves away from the roll i4 over guide pulleys 55, i6, I1, and E8 and forms a loop E9 in which is positioned a floating roller 28 which is free to move along'the slot 25 in the plate 22 fixed to the front of the frame 23 of the perforator #3 as the tension on the film changes. A further description of the purpose and structure associated with this floating roller 2i! will be described hereinafter.
The plate 22 is provided with a circular aperture i i slightly larger in diameter than the driven disk see Fig. 2. A ball race 26 is secured to the plate 22 around the edge of the circular aperture therein by means of a flanged ring 2'! fixed to the plate in any suitable manner. Cooperating with the ball race 26 is a second ball race 23 fixed to the rear face of the driven disk 25 by screws 29, whereby the cooperation between the races and the balls 29 therein serve to rotatably mount the driven disk 25 on the plate 22.
Extending from the outside face 3! of the driven disk 25 is asupporting structure for the film core 32, and to which core the end of the film F to be wound up is attached in any suitable manher. The supporting structure of the film core comprises a flanged insert 34 seated in a recess in the outside face of the driven disk 25 and fixed thereto, in any suitable manner, to rotate therewith. A stub-shaft 35 is held in the insert 34 by having the flange 35 thereon rotatably seated in said insert and confined therein by a locking ring 3'! fixed to the ends of the flanges of said insert and overhanging the flange 36 on the stubshaft. Slidably mounted on the end of said stubshaft is a tubular shaft 38 including a flange 39 at its inner end normally lying flush with the outside face of the driven disk. Said flange has a driving pin 40 extending therefrom which is adapted to engage a recess in the film core 32 when the same is slipped onto the tubular shaft 38.
The film core is adapted to be held on the tubular shaft by a spring-pressed ball 4| normally extending through a slot in the shaft. The tubular shaft 38 is drivingly connected to the stubshaft 35 by a key 42 thereon engaging a keyway in the latter shaft. The tubular shaft 38 can be manually slid. outwardly on the stub-shaft by a straight pull on the same to move the film core from the face of the driven disk to facilitate its removal when full, and the tubular shaft is normally held in a retracted position by a tension spring 43 connected between the end of the stubshaft and a cap Mi fixed in the outer end of the tubular shaft. The driving connection between the driven disk and the tubular shaft 38 preferably constitutes a one-way clutch so that the operator may rotate the film core by manually turning the tubular shaft during the threading operation without having to rotate the driven disk and the driving mechanism therefor. To thi end we have shown a roller 45 fixed to the locking ring 31 and extending into engagement with cam-faced recess 46 formed in the periphcry of the flange 35 on the stub-shaft 35. Inasmuch as one-way clutch arrangements of this nature are well known in the art a detailed showing of the same is deemed unnecessary. It will suffice to say, that when the driven disk 25 is rotated in the proper direction by a driving means, to be fully described hereinafter, the oneway clutch will pick up stub-shaft 35 and drive the same along with the tubular shaft 38 keyed thereto. However, the one-way clutch between the stub-shaft and the driven disk will permit the stub-shaft, and the mechanism drivingly connected thereto, to be rotated relative to the driven by hand for threading purposes.
The driven disk 25 is adapted to be driven by a driving member frictionally engaging the inner surface of the same, and capable of movement substantially radially of the driven member to one side of the center thereof to vary the angular velocity of the driven disk. To this end, the driving roller 5! is mounted on a shaft 5! so as to rotate therewith but being capable of movement axially thereof. The shaft 5! is located to the rear of the driven disk, is substantially parallel thereto, and normall extends diametrically of said driven disk. The driving roller 50 is maintained in frictional driving engagement with the rear face of the driven disk, and is fabricated of a material which will give a good friction drive. We have found that rubber makes a good frictional driving surface, and have, consequently, shown the driving roller 50 as having a rubber tire 52 which actually engages the rear face of the driven disk 25.
Although the driving roller as may be connected to the shaft 5| by a simple key and keyway connection to permit the driving roller to move axially of the shaft and at the same time be rotated thereby, we have found that the following connection between the roller and shaft is better adapted for our novel variable speed. drive for reason which will be fully set forth hereinafter. Referring to Figs. 2, 3, and 4, we have shown the drive shaft 5! as being square in cross section instead of round as is the usual construction. The roller proper is provided with a square bore 53 through which the shaft extends, and a tubular extension 54 surrounding, but not contacting, the faces of the shaft. A semi-circular block 55 is fastened to the tubular extension 54 by one or more screws 56, and a bearing block 51 engaging the other side of the tubular extension is fastened to block 55 by a pair Of adjustable clamping screws 59, and four set screws 60, two on each side of the block, see Figs. 3 and 4.
Journaled at opposite ends in bearings in the bearing block 5'! is an axle iii to which is fixed a roller 62 adapted to engage one face of the shaft 5!, said roller extending through a, cut-out portion 53 in the tubular extension 54. Inasmuch as the shaft 5| extends in a vertical direction, a force tending to move the driving roller outwardly on the driven disk must overcome the weight of the roller; while when the roller moves inwardly of the disk, the weight of the roller will assist the force so tending to move the roller. Therefore, to overcome the effect of the weight of the roller, and to require approximately the same force to move it in both directions along the shaft, a resistance must be introduced to oppose movement of the roller inwardly of the shaft to a given degree. We accomplished this by placing a one-way clutch arrangement between each end of the axle 5i and the bearing block 51. Referring to Fig. 3, this one-way clutch may comprise a roller 65 held in a cam-faced recess 65 in the bearin block adjacent each end of the axle by a plate 3?, each of the rollers 65 being in rolling engagement with the axle and the cam face of the recess. The cam face of the recess 66 will, of course, be such that the axle can rotate freely when the driving roller is moving outwardly of the driven but will lock the axle when the driving roller tends to move inwardly of the disk, whereupon the roller 52 will have to slide on the face of the shaft ra her than roll on the same. The frictional resistance set up by the sliding of the roller 52 over the shaft rather than rolling over the same will be of such degree as to overcome the effect of the weight of the driving roller upon the force required to move it in opposite directions along the .drive shaft 5!. The setscrews 55 are provided so that the bearing block 5'5 can be tilted relative to the block 55 to obtain the desired engagement between the roller $2 and the face of the shaft engaded thereby.
We have found that this one wa clutch arrangement for the axle GI provides an adjustable frictional damping to prevent overshooting and hunting of the driving roller which hunting tendency is independent of the weight of the roller for the reason that it i evident even when the shaft 51 extends in a horizontal direction. A transmission device of the type set forth will have a, normal tendency to wind-up or unwind a web faster than a given speed depending upon whether or not it is being used in a Wind-up or un-winding mechanism. When the driving roller is perfectly free to move in either direction along the shaft 5| we have found that due to this normal tendency for the transmission to overdrive this roller has a tendency to hunt an overshoot along the shaft in the direction corresponding to the overdrive with the result that the speed of the device become unsteady to an extent which ofttimes renders the same impractical. This above de scribed frictional damping device is arranged so that it will frictionally restrain movement of the roller along the shaft in the direction corre sponding to the overdrive tendency but is free to move in the opposite direction so as to porn the arrangement to quickly assume a state of equilibrium when the speed of the drive has been corrected. The frictional dampening device for the roller 52 is such that it can be adjusted to account for the overdrive tendenc of the particular mechanism with which it is to be used.
In known web feeding apparatus making use of the variable speed drive of the type set forth, the driving roller is moved radially of the driven disk by movement of a member engaging the surface of the web so that the force required to move the driving roller emanates from the pressure between a movable member and the web. This procedure results in the web being subjected to destructive forces which very often cause a, rupture of the web, or cause the surface of the web to be abraded to an extent that it cannot be used.
In accordance with the primary object of our invention we provide a means for moving the driving roller along the shaft radially of the disk wherein the force for so moving the driving roller emanates from the engagement between the disk and the roller, whereby the web being fed is not relied upon for this force and is not subjected to the stress and abrasion incident thereto. Refering to Fig. 5, and assuming that the driving roller 59 and the disk are driven in a counter-clockwise direction as indicated by the arrow, we have found that if the shaft is tilted counter to the direction of rotation of the disk from a normal position, see dotted line position to right in Fig. 5, wherein it lies along a diameter of the disk and the driving roller lies tangent to a driving circle on said disk, see full line position, that the driving force between the driving roller and the disk will be bro-ken up into two components of force, one tending to drive the disk and the other tending to move the driving roller outwardly of the disk along the shaft 5i. The result of such a tilting of the driving roller will be that the roller will move out on its shaft and will gradually reduce the angular velocity of the disk.
On the other hand, if the drive shaft 51 is tilted from its normal position in the direction of rotation of the disk, see dotted line position to left in Fig. 5, the driving force between the roller and the disk will be broken up into two component forces one of which will tend to drive the disk and othe other of which will tend to move the driving roller inwardly of the disk along the drive shaft. Such a movement of the driving roller will necessarily cause an increase in the angular velocity of the disk. The breaking up of the driving force between the driving roller and the driven disk into the two components of force mentioned necessarily depends upon the driving roller being moved to a position wherein it will engage the driven disk at an angle to the tangent of any driving circle on the disk, because if the driving roller engages the driven disk tangent to a driving circle of the disk the driving force will all be applied to rotate the disk and would not be broken up into the mentioned components of force, one of which causes the roller to hunt along the shaft. It necessarily follows that the component of force tending to move the roller along its shaft will vary in proportion to the degree of inclination between the roller and a tangent of any driving circle of the disk, so that the more the shaft is inclined from its normal position the faster will be the movement of the driving roller along the shaft radially of the disk.
When the driving roller is in its normal position, full-line position of Fig. 5, and its axis is in raister with the diameter of the disk, the driving roller is engaging the driven disk tangent to a driving circle of the disk, and its driving force will be fully expended to drive the disk so that there wili be no tendency for the roll to hunt along the shaft. By hunting we refer to the tendency of the driving roller to move along a shaft to the shaft being inclined to its normal position. The shaft for the driving roller may be pivoted to swing about any point along a line in register with the diameter of the disk so long as said pivot point is eccentric to the center of the disk. It will be readily appreciated by one skilled in the art that if the shaft were pivoted to swing about a point in register with the center of the disk it would form a radius of the disk and the driving roller carried thereby would never become inclined to the tangent of a driving circle that it might engage on the disk with the result that the desired hunting of a roller along its shaft would not be obtained.
We have designed a variable speed drive mak ing use of this hunting phenomenon of the driving roller over the face of the driven disk to automatically vary the speed of the drive in re sponse to changes in tension in the web being fed thereby. The primary advantage of such an arrangement is found in the fact that the force required to move the driving roller radially of the face of the driven disk does not emanate from pressure on the web, and other advantages, no less important, include the fact that such a variable transmission is very sensitive to small changes in tension in the web and responds rapidly to such changes in tension so that the arrangement is adapted for use with web feeding speeds much higher than heretofore deemed practical.
In the preferred embodiment of the variable speed drive shown, the drive shaft 5i is driven by an electric motor ill through beveled gears H and 12. To permit the drive shaft hi to tilt relative to the diameter of the disk, the lower end of the shaft is journaled in a gear box l3 which is in turn journaled at one end by a stub shaft 74 extending therefrom engaging the bearing 75 in the rear face of the plate and at the other end on a bearing 16 on the motor shaft l7. The free end of the motor shaft is journaled in a bearing 18 in the end wall of the gear box and is further supported intermediate its length by a bearing 19 carried by a bracket 69 fixed to the end plate 22 and by a pillow block 80 adjacent the motor. The pivot point on the drive shaft is in effect the stub-shaft 14 which is located on a line in register with the diameter of the driven disk.
The upper end of the drive shaft 5| is journaled in, and carries, a block 8| having a projection 82 extending through the slot 2| in the plate 22, and to the end of Which the roller 20 is rotatably fixed by a screw 83. The roller 23 is the one located in the loop I9 f the film so that the tension in the film will tend to swing the drive shaft to the right looking at Fig, 5, or to the left looking at Fig. 1. The drive shaft is normally pulled in the other direction by a counter-weight 84 acting through a cord 85 fastened thereto and passing over a guide roller 86 to an eye fixed to the block 8|. The weight of the counter-weight 84 is such that it causes, and will balance, a given tension to be applied to'the film being wound. So long as the tension in the web stays at the given value the drive shaft 5| is held in its normal position wherein it lies along the diameter of the driven disk 25 and the force of the driving roller is applied tangently of the driving circle of the disk engaged thereby. If, however, the tension in the Web increases above the given value, the loop [9 is shortened and pulls the drive shaft to the right, referring to Fig. 5, or counter to the direction of rotation of the driven disk, whereupon the driving force of the driving roller is applied at an angle to the tangent of the driving circle of the disk. This tilting of the driving roller causes the driving force thereof to be broken up into two components of force, one of which tends to move the roller outwardly of the disk Where the angular velocity of the same is reduced. When the angular velocity has been reduced to overcome the excess tension in the web, the drive shaft will be permitted to swing back to its normal position under the action of the counter-weight, and in which position the driving roller will not hunt until the tension in the web again varies from the given value.
On the other hand, if the tension in the web being fed falls below the given value, the counterweight 84 will pull the drive shaft to the left, or in the direction of rotation of the disk. In this position of the shaft the driving rollerwill again be inclined to the tangent of a driving circle on the disk, and in this position the driving force of the driving roller will be broken up into two components of force one of which'will act in the direction of the shaft to move the driving roller inwardly of the disk Where it will increase the angular velocity of the disk. As soon as the disk has been temporarily speeded up to overcome the decrease in tension in the Web and bring it back to the given value, the shaft will be returned to its normal position wherein the driving roller will engage the disk at a tangent to the driving circle of the disk it engages at any time.
It takes very little force to swing the drive shaft 5| laterally of the driven disk 25 because the roller tends to roll on the disk. And to further facilitate such movement 'of the shaft, rollers 99 are rotatably mounted=on the block 8| on the upper end of the shaft to ride along tracks 9| and 82 fixed to the rear face of the platen, see Fig. 6. Due to the fact that the drive'shaft 5| is so readily moved laterally of the face of the driven disk, this variable speed drive is very sensitive to small changes in tension in the web being fed, and its adjustment does not require that any undue pull, or surface pressure, be applied to the web to effect an adjustment thereof. The actual force required to adjust the speed of the transmission emanates from the engagement between the driving roller and the driven disk and not from a pull or pressure on the web, so that the web is not subjected to damaging wear or stress of any kind While being fed. The ra-. pidity and degree of the hunting action of the driving roller over the driven disk varies in proportion to the inclination of the drive relative to its normal position, and it has been found to respond rapidly enough to permit the feeding of webs at speeds heretofore considered impractical when using known variable speed drives. To revent the driving roller from ever moving inwardly of the drive shaft to a point where it would engage the disk on the opposite side of the center thereof, which would result in driving the disk in a reverse direction, the shaft is provided with an adjustable stop S. This stop is made adjustable so that it can be moved along the shaft to different positions radially of the disk to one side of the center thereof, it being readily appreciated byoneskilled in the art that the startingorfastest, angular speed required of the disk at any time will depend upon the diameter of the wind-up core being used and the speed at which the web is fed to thewind-up core.
In Figs. 7-l0, another embodiment of the variable speed drive constituting the present invention will be described, and which differs from the preferred embodiment set forth in that the drive shaft 5! is inclined relative to its normal position by the action of electro-magnetic means energized in response to the movement of a member supported by the web being fed. In this arrangement the web is subjected to even less longitudinal stress and surface abrasions than in the preferred embodiment because the force necesary to swing the drive shaft does not emanate from the film itself. In the embodiment shown in Figs. 7-10 the major part of the drive is the same as that of the preferred embodiment previously described, and the parts thereof corresponding to parts in the described embodiment will be referred to by the same reference characters used in describing the parts thereof. This second embodiment differs from that described only in the means for swinging the drive shaft to and from its normal position, the roller 20, the film loop l9, and the counterweight 84 being replaced by electro-magnetic means.
Referring now to Figs. 7-10, the block Bl on the free end of the drive shaft 5| is provided with rollers riding on tracks 9| fixed to the plate 22,:as inv the previouslydescribed embodiment, but. the block does not include the projection 82 and the roller 20 mounted thereon, see Figs. 6 and 10. Instead, the block 8| has a pair of armatures diametrically disposed on opposite sides thereof in the direction of swing of the shaft 51. Mounted on each of the two arms of the bracket 96 forming part of one of the tracks 95 is anelectro-inagnet 91 adapted to cooperate with the armatures 95. The drive shaft 5| isin'ormally held in its normal position along the diameter of the disk by the action of tW0'tensionIsprings 98, eachfastened'at' one end toithe blockand at the other end to the arms ofthe bracket, see Fig. 7.
As clearly shown in Fig. 9, the circuit of each of the electro-magnets 91 includes a normally open switch 99 and 99, the switch 99 being in the circuit of the eleotro-magnet to the right of the shaft, looking at Fig. '7, and the switch 99 being in the circuit of the other electro-magnet. The film, or web, instead of being guided to pro.- vide a horizontal loop on the front of the plate 22 as in the other embodiment, is guided by rollers IE and iii! to provide a vertical loop 94 in which the float roller I02 is supported. Referring to Fig. 8, this float roller I02 is rotatably mounted on the end of a stub-shaft I03 which extends through vertical slots I04 and I05 in the plate 22 and guide member I06, respectively, said guide member being mounted on the rear face of the plate 22 and including guiding recesses I01 into which wings I89 on stub-shaft I03 extend. The wings on the stub-shaft are slidably confined in the guiding recesses I01 by plates I09 fixed to the guide member and overhanging said wings. The weight of the float roller and its associated parts is such as to induce a given tension on the film, and will remain stationary relative to the guide therefor so long as the tension of the film remains constant at a given value.
Should the tension of the web increase above the given value, the float roller I02 will rise due to a shortening of the loop by which it is supported, and this will indicate that the film, or web, was being taken up at too fast a rate. On the other hand, if the tension of the film, or web, decreased below the given value, the loop in the web would lengthen, permitting the float roller to drop, and this would indicate the film was not being taken up fast enough. In order to permit this movement of the float roller I02 to automatically eiiect an adjustment of the speed of the drive, we mount the switche 99 and 99 above and below the stationary position of the float roller so that movement of the roller from its normal position will alternately cause the energization of the electro-magnets, whereby the shaft 5| will be swung in the proper direction from its normal position to overcome the deficiencies in the drive indicated by the movement of the float roller. We have chosen to show the switches 99 and 93 as a well-known type of micro-switch, and so mounted relative to the path of movement of the float roller I02, and its associated parts, that a finger IIO extending from the stubshaft m3 is adapted to engage the operating member iii of the switches and close the same.
Micro-switches are particularly adapted to this use because only a minimum amount of force is required to operate thesame.
Referring now again to Figs. 7-10, the operation of this last described embodiment will be explained. So long as the film, or web, being fed remains under a given tension, which the weight of the float roller I02 and its associated parts determines, the float roller will remain in the position shown in Fig. 7, and the switches 99 and 951 will remain open with the result that neither of the electro-magnets 91 will be energized. Therefore, the drive shaft 5| will be held inits normal position, best shown in Fig. '7, by the action of the two tension springs 98, and the driving roller 25 will engage the disk tangent to a given driving circle thereon. If the tension in the web should increase above the given value, indicating that the drive is too fast, the loop in the web will shorten and move the float roller I02 vertically upward, the finger IIO associated therewith will close switch 99', whereupon the electro-magnet to the right of the drive shaft 5| will be energized, and the field set up between the same and the armature on the block 8I adjacent thereto will pull the drive shaft to the right, looking at Fig. 7, from its normal position. For the reasons previously set forth in describing the preferred embodiment of the invention, this will cause the driving roller to hunt outwardly of the disk of the drive shaft with the result that the angular speed of the disk will be reduced. As soon as the angular speed has been reduced suificiently to overcome the increased tension in the web, the loop inthe web will lengthen thus permitting the float roller to drop to a position where it allows switch 99 to again open. As soon as the current to the electro-magnet is cut off, the springs 8% will swing the shaft to its normal position and hold it there until one of the electro-magnets is again energized to pull the shaft from that position.
Should the tension of the web decrease below the given value for any reason, indicating that the speed of the take-up is not fast enough, the loop in the web will lengthen and permit the float roller to drop from its normal position. In so dropping, the float roller causes the switch $9 to close whereupon the other electro-magnet is energized to tilt the drive shaft in the other direction, or in a direction of rotation of the driven disk, from its normal position. Such a tilting of the drive shaft will, as previously explained, cause the driving roller to hunt inwardly of the disk along the shaft to speed up the angular velocity of the disk. Again, as soon as the speed of the drive has been properly adjusted to corroot for the change in tension in the web, the float roller I02 will be raised to its normal position permitting the switch to open, whereupon the electro-masnet will be deenergised and the drive shaft will be returned to, and held in, its normal position by the spring 93 until another variation in tension of the web occurs.
, It is a well-known fact that when a web is fed to a wind-up roll at constant speed, the angular velocity of the wind-up shaft has to gradually reduced as the diameter of the wind-up roll increases in order to maintain a constant tension on the web at all times. For this reason, therefore, when a drive of the type described is used for driving a wind-up shaft, the drive shaft 5i will generally be more or less inclined from its normal position counter to the direction of the driven disk to account for this necessary gradual decrease in angular velocity of the driven disk. However, if for any reason the feed of as web to the wind-up core should not be constant, or the angular velocity of the driven disk should become insuflicientto wind up the film fast enough, the drive shaft 5| can be inclined relative to its normal position in the direction of rotation of the disk to automatically efiect an increase in the angular velocity of the same when such increase is needed. It will be readily understood that the greatest change in the angular velocity or the wind-up shaft occurs between the when the therefore, be most pronounced between the time the wind-upcore is empty when ti wind-up roll reaches a reasonably diameter. After the wind-up roll reaches a reasonablylarge diameter, the drive shaft BI is inclined very little to.
its normal position and very little hunting" is done by the driving roller.
Although the variable speed drive constituting the present invention is adapted for driving windup shafts to maintain a constant tension in the web being wound, this drive is not limited to this use. It can readily be used for driving any web feeding member the angular speed of which it might be desired to vary in order to obtain a constant tension on the feed of a web moved thereby. By way of illustrating this fact we have shown in Fig. 11 the two described embodiments of our novel variable speed drive driving two web mov ing sprockets in a web path where constant speed and constant tension might be required at points intermediate the supply and wind-up of the web.
Referring to Fig. 11, wherein is shown a schematic lay-out of a web path including web feeding members driven by our novel variable speed drive, it is conceivable that it might be desirous to move a film from a supply roll H5, through a machine H6 which Would perform some operation on the film, over a driving sprocket H! to another machine I 58 which would perform a sec ond operation on the film, over another driving sprocket i it, and subsequently to a wind-up roll 12-5. The machine I H3 could be any type of apparatus for performing the desired operation on the film, for example, a printer, a cleaning and burnishing machine, etc., and through which the film was required to be pulled at a constant speed and constant tension by the sprocket ill. The other machine H8 could likewise be any type of machine for performing a desired operation on the film and through which the film had to be pulled at constant speed and constant tension by the sprocket H9. The nature and purpose of the machines referred to are immaterial to an illustration of the application of our novel variable speed drive to a web feeding member other than a wind-up roll, the primary fact being that a variable speed drive for the web is required which will cotantly feed a Web at constant speed and constant tension over a given part of its path.
The easiest and most practical way of detecting a change in the rate of movement of a web over a given path between two points, one of which is a web feeding member, is to ascertain whether the tension in the web between said points varies from a given value incident to a given speed of movement of the Web between said points. This is true, of course, only when the parts and apparatus over, and through, which the web passes offers no more resistance to the Web any time than they would under normal operating conditions. Then to correct for any change in the speed of the web, the driving means for the web feeding member should be such as to vary the angular velocity of the web-feeding member in response to any change in the web speed and tension in the proper manner to account for the variation in speed, and return the the same to a normal, or given, value. Both embodiments of our novel variable speed drive are adapted to vary the speed of a web-feeding memher in r sponse to a change in the tension of a web from a normal, or given, value, and are, therefore, particularly adapted for driving webfeeding members, such as sprockets H! and H9, which are required to feed a filmover a given portion of a path at constant speedand at a constant tension,
While in Fig. ll we have shown each of the film-feeding sprockets driven by a different embodiment of our variable speed drive, such a showing is for the purpose of illustrating that each embodiment is adapted to such an application, and is not intended to infer that each embodiment is suited to different requirements. Referring to Fig. 11, we have shown the drive sprocket ill driven by the embodiment of our novel drive in which the drive shaft 51 is swung from its normal position along the diameter of the driven disk 25 connected to the sprocket II! by the alternate energization of electro-magnets 9?. The circuit of each electro-magnet includes the normally open switches Q9 and 99' which are adapted to be alternately closed and opened by a finger Ht onthe float roller H32 located in the loop in the film path. To facilitate the schematic showing of this embodiment of the invention, the float roller m2 is shown, not supported in the film loop as set forth in describing this embodiment of the drive above, but suspended from a spring I21 which normally tends to raise the roller and, therefore, acts in the same capacity as the weight of the roller when the same is supported in the loop as previously set forth.
The sprocket l F El is shown driven by a variable speed drive constructed in accordance with the preferred embodiment of our invention above set forth. In this arrangement, the free end of the drive shaft 55 includes a roller 25} which engages a horizontal loop in the film path, the required tension in the film being imposed by the counterweight t acting on the roller in opposition to a foreshortening of the loop. As long as the film is being fed at a constant speed by the procket H9 there will be a given tension on the film which will hold the drive shaft 5! in its normal position relative to the driven disk 25 connected to the sprocket, and in which position the driving roller 5t will be tangent to a driving circle on the driven disk so that it will not tend to hunt. If for any reason the speed of the drive sprocket Hg becomes such that the tension of the web varies from the given value, the drive shaft will be swung from its normal position by the shortening of the loop, or the counter-weight, depending upon whether the tension increases or decreases relative to the given value, and the driving roller will hunt alone the shaft 5! until the angular speed of the driven disk 25 is altered to remedy such a change in tension.
From the above description of different embodiments of the variable speed drive constituting our invention, along with specific applications thereof, it is believed that the advantages and versatility of the same over known variable speed drives will be readily apparent to those skilled in the art.
While we have shown and described certain specific embodiments of our invention, we are fully aware that many modifications thereof are possible. Our invention, therefore, is not to be restricted except insofar as is necessitated by the spirit of the appended claims.
Having thus described our invention, what we claim is new and desire to secure by Letters Patent of theUnited States is:
1. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven member connected to said feeding member to drive the same, a driving member, a variable speed transmission between said driven member and said driving member, and means for varying said transmission to alter the speed of said driven member, said last mentioned means including electro-magnetic means for di rectly shifting said transmission to vary the speed of said driven member, and a member movable in response to a change in tension in the web adapted to control the energization of said electro-magnetic means to maintain a constant tension in said web being fed.
2. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a driving men ber frictionally engaging the surface of disc and mounted to move radially of said disc to vary the angular velocity of said disc, means for mounting said driving member so that it can be moved over the face of the disc to incline its axis relative to all radii of the disc, whereby the driving member is automatically moved in or out on the disc to vary the angular Velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving member is inclined relative to a given radius in the direction of rotation of the disc or counter thereto, and means movable in response to a change in tension in the Web adapted to control. the movement of the driving member to inc no the axis thereof to the radii of said disc, whereby the angular speed of the driven disc is varied to maintain a constant tension in said web being fed,
3. In a web feeding mechanism the combina tion of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member todrive the same, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof and movable along its axis substantially radially of said disc on one side of the center thereof, aid driving member mounted to move relative to said disc between a normal position, wherein its axis lies in register with a diameter of said disc, and an abnormal position, wherein its axis intersects a point on a line in register with said diameter which is eccentric to the center of the disc, and means movable in response to a change in vtension in the web adapted to control the movement of said driving member between said normal and abnormal positions, whereby the speed of the web feeding member is automatically varied to maintain the tension in the web constant at all times.
a. In a web feeding mechanism the combination of a web feeding member adapted to en age and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving member frictionally engaging the surface of disc ccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with shaft over the surface of said disc, and means movable in response to a change in tension in the web adapted to control the movement of said shaft between said normal and abnormal positions, whereby the speed of the web feeding member is automatically varied to maintain the tension in the web constant at all times.
5. In a web feeding mechanism the combinatime of a web feeding member adapted to engage and move a web, a driven disc connected to feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side 0 the center of said disc and with said shaft over the surface of said disc, and a movable member supported in a loop in the web being fed, and adapted to be moved in one direction by a shortening of the loop, means tending to move the member in an opposite direction to induce a given tension in the web, said movable member mechanically connected to said shaft to move the same between said normal and abnormal positions when the movable member moves due to a variation in tension in said web from the given tension.
6. in a web feeding mechanism the combination of a web feeding member adapted to engage move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a. diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentrio to the center of the disc, a driving member irictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, means normally holding said shaft in its normal position, electrically operated means adapted to move said shaft from its normal position to an abnormal position, when the tension in the web Varies from a given value, a switch for controlling the circuit of said electrically operated means, a movable member supported by a loop in the web being fed and adapted to move when the tension in the web varies from a given value, the movement of said movable member controlling the opening and closing of said switch.
7. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, andan abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, means normally holding said'shaft in its normal position, electro-magnetic means adapted when energized to move said shaft from its normal position, a normally open switch in the circuit of said electi e-magnetic means, and a movable member supported by a loop in the web being fed and adapted to be moved when the tension in the web varies from a given value, the movement of said movable member adapted to close said switch and keep it closed until the tension in the web returns to said given value.
8. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft pivoted at a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, and means movable in response to a change in tension in the web adapted to control the movement of said shaft between said normal and abnormal positions, whereby the speed of the web feeding member is automatically varied to maintain the tension in the web constant at all times.
9. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft pivoted at a point on a line in register With a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal postion, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said Shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, a weighted movable member supported in a loop in the web being fed and adapted to be moved when the tension in the web varies from a given value, said movable member connected to the free end of said shaft to pivot the same between said normal and abnormal positions when the movable member moves due to a variation in tension in said web from the given value.
10. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a Web, a driven disc connected to said feeding member to drive the same, a shaft pivoted at a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with sad diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, a roller directly connected to the free end of the shaft and engaging a loop in the web being fed, which loop extends substantially perpendicular to the shaft when the same is in its normal position, a counter-weight normally acting on the free end of the shaft in a direction opposite to that of the loop of the web adapted to oppose the tension in the web and hold the same in itsnormalposF tion when the tension in the web is at a given value.
11. In a web feeding mechanism the combina tion of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft pivoted to a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side of the center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, an armature on the shaft and spaced from the pivot point of said shaft, electro-magnetic means toone side of said shaft adapted to attract said armature, an electric circuit for said electro-magnetic means including a normally open switch, a movable member supported by a loop in said web and adapted to be moved by a change in tension in said web from a given value, said movable member arranged to engage and close said switch when the tension in the web varies from the given value, and to maintain said switch closed until the tension in said web returns to the given Value. 7
12. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft piv-' oted at a point on a line in register with a diameter which is eccentric to the center of said disc to swing between a normal position, wherein it lies in register with said diameter and parallel thereto, and an abnormal position, wherein it is not in register with said diameter, means for rotating said shaft, a driving member frictionally engaging the surface of said disc eccentrically of the center thereof, said driving member keyed to said shaft on one side ofthe center of the disc and adapted to move axially of said shaft on one side of the center of said disc, and with said shaft, over the surface of said disc, means normally acting on said shaft to maintain the same in its nor mal position, a pair of armatures on said shaft and diametrically opposed in the direction of movement of said shaft, a pair of electro-inag netic means mounted adjacent said shaft, each juxtaposed to one of said armatures, an electric circuit for each of said electro-magnetic means and including a normally open switch, a movable member supported by a loop in said web and adapted to move with a change in tension in said web from a given value, said movable member arranged to engage and close one of said switches when the tension in the web increases above the given value, whereby one of the electro-magnetic means is energized to draw the shaft in one direction from its normal position, and adapted to engage and close the other of said switches when the tension in the web falls below the given value, whereby the other electro-magnetic means is energized to draw the shaft in the other direction from its normal position.
13. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving roller frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, to and from said abnormal position in which the axis of the driving roller is inclined relative to all radii of the disc, whereby the driving roller is automatically moved in or out on the disc to vary the angular velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving roller is inclined relative to a given radius in the direction of rotation of the disc or counter thereto, means movable in response to a change in tension in the web adapted to control the movement of said shaft between its normal and abnormal positions, whereby the angular speed of the driven disc is varied to maintain a constant tension in said web being fed, and means for restraining the movement of said driving roller along said shaft in one direction to prevent hunting incident to 2, normal tendency of the transmission to overdrive.
I 14. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, a driving roller frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, to and from said abnormal position in which the axis of the driving roller is inclined relative to all radii of the disc, whereby the driving roller is automatically moved in or out on the disc to vary the angular velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving roller is inclined relative to a given radius in the direction of rotation of the disc or counter thereto, means movable in response to a change in tension in the web adapted to control the movement of said shaft between its normal and abnormal positions, whereby the angular speed of the driven disc is varied to maintain a constant tension in said web being fed, and means for restraining the movement of said driving roller along said shaft in one direction to prevent hunting incident to a normal tendency of the transmission to overdrive, said restraining means constituting a part of the means for mounting the driving roller on said shaft.
15. In a web feeding mechanism the combination of a web feeding member adapted to engage and move a web, a driven disc connected to said feeding member to drive the same, a shaft mounted to move relative to said disc between a normal position, wherein it lies in register with a diameter of said disc and parallel thereto, and an abnormal position, wherein it is inclined to said diameter and intersects a point on a line in register with said diameter which is eccentric to the center of the disc, at driving roller frictionally engaging the surface of said disc eccentrically of the center thereof and mounted on said shaft to one side of the center of said disc to move axially of said shaft on one side of the center of said disc and with said shaft over the surface of said disc, to and from said abnormal position in which the axis of the driving roller is inclined relative to all radii of the disc, whereby the driving roller is automatically moved in or out on the disc to vary the angular velocity of the disc by a component of the driving force between the two depending upon whether the axis of the driving roller is inclined relative to a given radius in the direction of rotation of the disc or counter thereto, means movable in response to a change in tension in the web adapted to control the movement of said shaft between its normal and abnormal positions, whereby the angular speed of the driven disc is varied to maintain a constant tension in said web being fed, and means for restraining the movement of said driving roller along said shaft in one direction to prevent hunting incident to a normal tendency of the transmission to overdrive, said restraining means including a wheel carried by said driving roller and arranged to roll along the periphery of said shaft as the roller moves therealong, and a one-way clutch acting on said wheel to permit its rotation in one direction but not in the other.
CLIFTON M. 'IUTTLE. WILLIAM BORNEMANN.
US394734A 1941-05-22 1941-05-22 Variable speed drive for web feeding apparatus Expired - Lifetime US2338605A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US394734A US2338605A (en) 1941-05-22 1941-05-22 Variable speed drive for web feeding apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US394734A US2338605A (en) 1941-05-22 1941-05-22 Variable speed drive for web feeding apparatus

Publications (1)

Publication Number Publication Date
US2338605A true US2338605A (en) 1944-01-04

Family

ID=23560202

Family Applications (1)

Application Number Title Priority Date Filing Date
US394734A Expired - Lifetime US2338605A (en) 1941-05-22 1941-05-22 Variable speed drive for web feeding apparatus

Country Status (1)

Country Link
US (1) US2338605A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2599517A (en) * 1946-09-20 1952-06-03 Specialties Inc Film speed control for aerial cameras
US2609998A (en) * 1945-10-30 1952-09-09 Gen Electric Tension control system
US2640251A (en) * 1949-02-21 1953-06-02 Modernisations Pour L Ind Text Warping machine
US2754114A (en) * 1950-05-08 1956-07-10 Man Sew Corp Strip material puller
US2825512A (en) * 1953-10-19 1958-03-04 Artos Engineering Co Wire feeder
US2917934A (en) * 1953-05-12 1959-12-22 Nielsen Hans Borge Driving mechanism for winding-up machines
US2944747A (en) * 1956-06-19 1960-07-12 Honeywell Regulator Co Tension controller
US2949839A (en) * 1958-01-06 1960-08-23 Viewlex Inc Processor for photographic paper
FR2813934A1 (en) * 2000-09-08 2002-03-15 Renaud Marc Bruno Chauvin Transmission system, for use e.g. in cars, comprises drive disk mounted on engine shaft and driven disk, ball being mounted between disks and rolling around their circumferences whose position can be varied, modifying couple between disks

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2609998A (en) * 1945-10-30 1952-09-09 Gen Electric Tension control system
US2599517A (en) * 1946-09-20 1952-06-03 Specialties Inc Film speed control for aerial cameras
US2640251A (en) * 1949-02-21 1953-06-02 Modernisations Pour L Ind Text Warping machine
US2754114A (en) * 1950-05-08 1956-07-10 Man Sew Corp Strip material puller
US2917934A (en) * 1953-05-12 1959-12-22 Nielsen Hans Borge Driving mechanism for winding-up machines
US2825512A (en) * 1953-10-19 1958-03-04 Artos Engineering Co Wire feeder
US2944747A (en) * 1956-06-19 1960-07-12 Honeywell Regulator Co Tension controller
US2949839A (en) * 1958-01-06 1960-08-23 Viewlex Inc Processor for photographic paper
FR2813934A1 (en) * 2000-09-08 2002-03-15 Renaud Marc Bruno Chauvin Transmission system, for use e.g. in cars, comprises drive disk mounted on engine shaft and driven disk, ball being mounted between disks and rolling around their circumferences whose position can be varied, modifying couple between disks

Similar Documents

Publication Publication Date Title
US2338605A (en) Variable speed drive for web feeding apparatus
US3476330A (en) Reel assembly
US2412551A (en) Film feeding device
US2331030A (en) Web aligning apparatus
US3540674A (en) Tension drive system and tension regulator mechanism for relatively thin materials
US2082634A (en) Electric control system
US1773709A (en) Apparatus for handling webs
US2466686A (en) Automatic target machine
US2960280A (en) Peripheral brake and tensioning device
US2978195A (en) Means for controlling filament tension in winding apparatus
US3430875A (en) Winding apparatus
US2700513A (en) Tape winder
US2648504A (en) Slack take-up apparatus
US3547369A (en) Film tension control device
US2005738A (en) Apparatus for feeding material
US1359579A (en) Motion-picture-projecting machine
US2016581A (en) Measuring device
US1916467A (en) Tension regulator
US1897903A (en) Automatic control for photographic recording machines
US3722822A (en) Tape take up drive assembly
US3077966A (en) Press control device
US1658372A (en) Strip-measuring machine
US2834556A (en) Tension control device
US3232551A (en) Automatic follower control for web tensioning
US2248014A (en) Tension regulator