US2291461A - Liquid phase extraction of glyceride oils and acids - Google Patents

Liquid phase extraction of glyceride oils and acids Download PDF

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US2291461A
US2291461A US407001A US40700141A US2291461A US 2291461 A US2291461 A US 2291461A US 407001 A US407001 A US 407001A US 40700141 A US40700141 A US 40700141A US 2291461 A US2291461 A US 2291461A
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oil
solvent
glycerides
oils
fraction
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Stephen E Freeman
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PPG Industries Inc
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Pittsburgh Plate Glass Co
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B7/00Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils
    • C11B7/0008Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils by differences of solubilities, e.g. by extraction, by separation from a solution by means of anti-solvents
    • C11B7/0033Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils by differences of solubilities, e.g. by extraction, by separation from a solution by means of anti-solvents in solvents containing other heteroatoms in their molecule

Definitions

  • the present invention relates to the treatment of fat and oils, of the glycerlde type, and it has particular relation to the treatment of glyceride oils such as linseed oil, oiticica oil, tung oil, soy-bean oil, cottonseed oil, hempseed oil, fish oil, tallow and similar oils which are employed as film-forming constituents in paints, varnish, enamels, synthetic resins, and as food products, drug products and in soaps, plastics, etc.
  • glyceride oils such as linseed oil, oiticica oil, tung oil, soy-bean oil, cottonseed oil, hempseed oil, fish oil, tallow and similar oils which are employed as film-forming constituents in paints, varnish, enamels, synthetic resins, and as food products, drug products and in soaps, plastics, etc.
  • One object of the invention is to separate an oil of the glyceride type intovarious fractions each or most of which will have greater value than the original oil when the fraction is suitably selected for use in paints, synthetic resins, food products, plastics, soaps, etc.
  • the invention provides a simple and convenient method of separating oils comprising mixtures of glycerides of fatty acids of different degrees or types of unsaturation into fractions certain of which contain a higher ratio of the more unsaturated or more actively unsaturated components than the original mixture.
  • a second object of the invention is to provide a method of extracting such glyceride oils as linseed, soy-bean, cottonseed fish oil, train oil and similar oils from pulps or means containing them, while leaving most of the phosphatides in areadily removable form in the meal.
  • a third object of the invention involves the provision of a simple and convenient method of separating mixtures of saturated and unsaturated free fatty acids into fractions, one of which is relatively more saturated than the other.
  • Oils of the glyceride type such as areemployed in the preparation of foods, soaps, or as filmforming ingredients in many paints, varnishes and enamels are found in certain plants or in the seeds thereof, and as fatty constituents in the bodies of animals and fish, and are essentially different from petroleum or mineral oil, since they are composed mainly of mixtures of the glycerides of the fatty acids such as stearic, palmitic, oleic, linoleic, clupanodonic, linolenic, licanic, elaeostearic, and many others.
  • glycerides present will vary, depending upon the specific oil.
  • the general or type structure of these g yce d s may be represented by the formula:
  • palmitic acid of the formula 0 onucnnuo contains 16 carbon atoms while stearic acid contalus 18 carbon atoms.
  • the formula of stearic acid is CHJ(GHZ)16C Both are free of double bond and ar non-drying.
  • Elaeostearic acid acid is of th formula:
  • glyceride oil are customarily extracted from the seed meals or other material containing them by application of high pressure, or by extraction with a suitable organic solvent, such as (9,11,13 octadecatn'enoic hexane. Both of these methods are objectionable for numerous reasons. For example, if pressing is resorted to, the removal of oil is incomplete and in event the percentage of oil in the meal or pulp is initially low, the unextracted oil may constitute a very large percentage of the total. Extraction by means of organic solvents,
  • the pulps are valuable as cattle foods
  • the more highly unsaturated glyceri'des or the glyceridcs containing conjugate double bonds, which are more highly active than the more saturated glycerides are useful as film-forming constituents in paints, varnishes, and lacquers. They are also useful as modifiers in resins.
  • the saturated glycerides and the hydrogenatedor unhydrogenated glycerides of a low degree of saturation are useful in foods and the like.
  • the free acids of all types are useful in the preparation of resins, plastics and soaps and other important applications.
  • the phosphatldes are of value in foods, pharmaceutical preparations and as emulsifying agents, etc.
  • the present invention involves as one feature the discovery that certain types of non-reactive organic polar solvents notably those which, at low temperatures, are not completely miscible with glyceride oils, may by proper control of temperature be employed preferentially to dissolve unsaturated or more actively unsaturated components of glyceride oils either from simple or crude mixtures of the glycerides, or from materials such as seed meals or pulps containing At the same the glycerides. Accordingly, by'treating the oils,
  • oils such as seed meals or pulps containlog the oils, with one or more of the selective solvents at a temperature sufficiently low to obviate complete solution of the oil and at a temperature high enough for the solvent to be liquid, it becomes possible to separate the mixture into two liquid components, onecomprising the solvent saturated with'a fraction rich in unsaturates, the second consisting of glycerides which are relatively poor in unsaturates.
  • activating groups which usually are polar and which may be selected from a relatively large class among which may able. In general, there must be at least one activating or polarizing group for every four carbon atoms and in many cases the ratio of the groups must be substantially increased.
  • the applicability of a particular solvent for the fractionation; of glyceride oils can be determined from the above table in which the permissible carbon atoms for each offlthe more common of the polar or activating groups are listed.
  • the number of permissible carbon atoms for all of the activating groups are added together. If the sum is equal to or greater than the number of carbon atoms actually present in the nucleus of the solvent molecule, the latter can usually be employed selectively to dissolve unsaturated glycerides from more saturated glycerides.
  • aldehyde The sum of permissible carbon atoms for these groups is 1+1+1+2 or 5, which exactly correspondsto the number of carbon atoms in the furfural nucleus.
  • oils containing saturated and unsaturated glycerides at thetemperature and'in a ratio at which separation into fractions occurs.
  • the treatment of oil or meal may be by batch, or multistage, or counter-current or concurrent flow, or by combination of these methods.
  • the material to be treated containing an oil e.v g. soy-bean oil, or linseed oil, or marine oil, or the like may be treated at a temperature sufficient to dissolve all'or a substantial proportion of the oil therein.
  • the liquids are separated from the oil must not be too low because an undue prosolids and the temperature is adjusted to obtain separation into two liquid phases, one-oi which is rich in relatively saturated glycerides and contains a small amount of solvent and the second consists of solvent in which is dissolved a fraction rich in unsaturates.
  • the ratio of solvent to portion of it will be dissolved in the more saturated fraction and there will not then be sufllcient amount satisfactorily to dissolve and separate the more unsaturated fraction. Conversely, if too much solvent is employed an excessive amount of saturates'will be taken into solution and fractionation cannot be accomplished. Probably in most instances the solvent should be within a range of two to twelve parts by volume of solvent to one part of oil. In batch extrac tions, a ratio of about four parts of solvent to i one part of oil has been found to be a good average. Mechanical separation of the two fractions by settling and decantation, or by centrifugation' may be easily effected. The solvent can be recovered by steam distillation or by crystallization or by the additionof a non-solvent for the oil I such as water, in order to cause an alteration of the characteristics of the solvent, etc.
  • Linseed oil was similarly extracted with acetic acid with the following results:
  • the ratio of the two was ethyl acetoacetate-80 parts, phenol 20 parts.
  • the hydrocarbons tend to pull the saturated glycerides away from the active solvent and permits separation of the oil into two fractions.
  • the ratio of hydrocarbon to active solvent may vary over a broad range, e. g. 1 to 10 parts of hydrocarbon per 1 art of the active solvent. However, good results have been obtained by employment of a ratio of 4 to 1. In general the greater the proportion of hydrocarbon employed, the stronger will be the tendency to pull away the saturated glycerides from the polar solvent.
  • Linseed oil acids 200 Petroleum ether (B. P. 3060 C.) 200 Anhydrous furfural 400 These were agitated together at room temperature and allowed to separate into layers. The solvents were then distilled off from the two fractions separately under vacuum.
  • Iodine value of original acid 173 Iodine value of acid in hydrocarbon 166
  • Iodine value of acid in furfural 193 A 30 per cent mixture of linseed oil fatty acids in the same hydrocarbon was agitated with 1 volume of furfuryl alcohol and separated into fractions at room temperature.
  • Iodine value of original acid 173 Iodine value of acid in hydrocarbon 162
  • Iodine value of acid in solvent 203 Ethylene glycol diacetate was agitated at room temperature with a 12 per cent by volume mixture of linseedoil fatty acids in petroleum ether, and the mixture was separated into fractions from which the solvents were eliminated.
  • extraction preferably is effected under conditions such that all components pass into solution.
  • the dissolved material may then be suitably fractionated by manipulation of temperatures or by modification of the solubility characteristics by addition of hexane or the like.
  • dis- An extension of the foregoing method would involve treatment of mixed fatty glycerides, e. g. linseed oil or soy-bean oil with a selective polar solvent such as iurfural or ethyl acetoacetate or the like, to obtain two liquid phases.
  • phase comprising the solvent and the more unsaturated glycerides could then be treated by batch or by counter-current or concurrent extraction with hexane or other hydrocarbon to pull out additional saturated glycerides, thus leaving a higher concentration of unsaturates in the fraction obtained from the solvent.
  • the immiscible fraction of oil containing a more fully saturated glyceride after separation from the solvent may be treated in an additional stage with a more sharply selective solvent to remove therefrom additional unsaturated material.
  • polar solvents such as methyl cellosolve acetate which are miscible at all practicable temperatures with glycerides such as occur in 75 over a broad range.
  • tung oil and oiticica oil may be employed in combination with hexane or other open chain hydrocarbons to obtain separation into a hydrocarbon soluble fraction and a fraction soluble in the polar or active solvent. 'In this process the proportion of hydrocarbon to the polar solvent may vary ratio of hydrocarbon the more selective will be the system.
  • a readily miscible solvent such as phenol may be incorporated with a more selective solvent to increase yield of extract.
  • Such system is illustrated by ethyl acetoacetatephenol above described. These ingredients may be employed in a ratio of 1 part of phenol to 4 parts of ethyl acetoacetate.
  • Separation of the glyceride or acid fractions 7 and the solvents may be eflected, as previously stated, by crystallization, vacuum distillation, steam distillation or other methods.
  • a convenient method involves addition .of water, which tends to reduce the, solubility of the glycerides in the solvent.
  • the water may be employed in an amount sumcient to saturate the solvent or if the solubility of water in the solvent is high it may be added until the glycerides or the free fatty acids separate.
  • the solution of highly unsaturated glycerides to obtain a portion which is richer in unsaturates than the initial fraction and a fraction which is poorer in unsaturates.
  • The. latter fraction can then be recycled by admixing it with fresh glycerides or with glycerides at an appropriate stage of extraction.
  • a fraction comprising furfural saturated with gLvcerldes of high drying power may be steam distilled to drive off some of the solvent, or may be chilled, thus causing some of the less soluble (more saturated) glycerides to be separated. This latter fraction can then be recycled.
  • the highly miscible solvents which can not be conveniently employed by themselves in the fractionation of mixed glycerides canstill be employed to extract the glycerides from seed meals and pulp. Afterwards the more selective solvents can be applied to the whole oil after or before elimination of the initial solvent to separate a highly unsaturated fraction. Ethyl acetoacetate is of particular value in the extraction of fish oils.
  • Oil in the ratio of one part was contacted in, three steps with three parts of ethyl acetoacetate at room temperature, to obtain a fraction in solution constituting 60 per cent of the total volume of oil.
  • This fraction upon separation from the solvent by evaporation of the solvent, or by adding water was found to be of a pale green color However. .the higher the not show any and to dry practically free of tack.
  • the fish-like odor was substantially less pronounced than in ordinary oil.
  • the residue was of a deep reddish brown color or substantially lower index of refraction and iodine number than the original oil. It dried very slowly and remained permanently tacky.
  • the yield of oil can be increased though with slight impairment of quality by the addition of phenol in considerable portions to 30 per cent more or less).
  • ethyl acetoacetate Combination of ethyl acetoacetate and furfural extraction may sometimes be desirable.
  • raw fish oil such as menhaden
  • ethyl acetoacetate at 39 C.
  • a fraction containing 80% of the oil was recovered.
  • the product was then extracted with furfural saturated with water in 1:1 ratio, at C.
  • the loss from the product as a result of extraction was only 2 or 3%. and the color was materially improved.
  • the results of tests conducted upon the material are tabulated as follows:
  • Marine oils which normally produce tacky films when treated with solvents, in accordance with the provisions of the present invention, do break even when heated to upward of 600 F. They dry faster than linseed oil.
  • films produced by them are non-tacky, free of fishy odor and are highly resistant to blistering.
  • group is selected from the class consisting of ni-.
  • tro amido and amino which solvent at a low temperature is relatively immiscible with the saturated glycerides, but being completely miscible at elevated temperatures, the temperature of treatment being above about minus 20 C.

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  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
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Description

Patented July 28, 1942 ICE LIQUID PHASE EXTRACTION F GLYCERIDE OILS AND ACIDS Stephen E. Freeman, Wauwatosa, Wis assignor to Pittsburgh" Plate Glass Company, Allegheny County, 2a., a corporation of Pennsylvania No Drawing.
Original application January 17,
1939, Serial No. 251,340. Divided and this application August 15, 1941, Serial No. 407,001
3 Claims. '(01. 260-428) The present invention relates to the treatment of fat and oils, of the glycerlde type, and it has particular relation to the treatment of glyceride oils such as linseed oil, oiticica oil, tung oil, soy-bean oil, cottonseed oil, hempseed oil, fish oil, tallow and similar oils which are employed as film-forming constituents in paints, varnish, enamels, synthetic resins, and as food products, drug products and in soaps, plastics, etc.
One object of the invention is to separate an oil of the glyceride type intovarious fractions each or most of which will have greater value than the original oil when the fraction is suitably selected for use in paints, synthetic resins, food products, plastics, soaps, etc.
For example, the invention provides a simple and convenient method of separating oils comprising mixtures of glycerides of fatty acids of different degrees or types of unsaturation into fractions certain of which contain a higher ratio of the more unsaturated or more actively unsaturated components than the original mixture.
A second object of the invention is to provide a method of extracting such glyceride oils as linseed, soy-bean, cottonseed fish oil, train oil and similar oils from pulps or means containing them, while leaving most of the phosphatides in areadily removable form in the meal.
A third object of the invention involves the provision of a simple and convenient method of separating mixtures of saturated and unsaturated free fatty acids into fractions, one of which is relatively more saturated than the other.
These and other objects will be apparent from consideration of the following specification and the appended claims.
Oils of the glyceride type such as areemployed in the preparation of foods, soaps, or as filmforming ingredients in many paints, varnishes and enamels are found in certain plants or in the seeds thereof, and as fatty constituents in the bodies of animals and fish, and are essentially different from petroleum or mineral oil, since they are composed mainly of mixtures of the glycerides of the fatty acids such as stearic, palmitic, oleic, linoleic, clupanodonic, linolenic, licanic, elaeostearic, and many others.
tionship in which they are extremely active, and
The number and type of glycerides present will vary, depending upon the specific oil. The general or type structure of these g yce d s may be represented by the formula:
I: HORl H OR) H OR:
and are monodi or tri glycerides according to the number of acyl groups in positions 121.3: and Rs which have been introduced by esteriflcation of the glycerol with a fatty acid.
The principal difference between these glycerides, aside from variations in the number of ester groups, consists in variation in the length of i the carbon chains, and in the number and arrangement of the double bonds in the alkyl groups or residues. For example, palmitic acid of the formula 0 onucnnuo contains 16 carbon atoms while stearic acid contalus 18 carbon atoms. The formula of stearic acid is CHJ(GHZ)16C Both are free of double bond and ar non-drying. Oleic acid of the probable formula cm (one) 1CH:CH(CH2) qcoou HH HHHHHHH H H 1817161514131211109 8 7 (Y5 4 3 2 1 Elaeostearic acid and licani'c acid, glycerides of which occur in tung oil and oiticica oil respec-'- tively contain double bonds-in conjugate relatheir glycerides dry faster than any of the foregoing. i
Elaeostearic acid acid) is of th formula:
nnnnnnnnnnnnnnnnrr o n0-0-0 c-c=o-c=c-c=o-c-c-o-o-c c-c-ofim rrnnn nnnnnnn 181716151413121110 o s 1 e 5 4 s 2 1 These glyceride oil are customarily extracted from the seed meals or other material containing them by application of high pressure, or by extraction with a suitable organic solvent, such as (9,11,13 octadecatn'enoic hexane. Both of these methods are objectionable for numerous reasons. For example, if pressing is resorted to, the removal of oil is incomplete and in event the percentage of oil in the meal or pulp is initially low, the unextracted oil may constitute a very large percentage of the total. Extraction by means of organic solvents,
such as hexane involves a very high explosion hazard, and violent explosions often resulting in loss of life are not uncommon in plant employing such process. Both processes are objectional because of non-selectivity. For example, in either the pressing operation or the solvent extraction with a hydrocarbon solvent 0.5 to 1% phosphatides, 1 or 2% free fatty acids are obtained in the extracted oils. Non-drying constituents such as relatively highly saturated glycerides are also removed in the oil. time certain materials which seem to exert an anti-oxidantleffect upon the drying oils are obtained in the mixture.
Most of the components of the natural oils and the substances (meals or the like) containing the oils are of themselves of substantial value for variouspurposes. For example, the pulps are valuable as cattle foods, the more highly unsaturated glyceri'des or the glyceridcs containing conjugate double bonds, which are more highly active than the more saturated glycerides, are useful as film-forming constituents in paints, varnishes, and lacquers. They are also useful as modifiers in resins. The saturated glycerides and the hydrogenatedor unhydrogenated glycerides of a low degree of saturation are useful in foods and the like. The free acids of all types are useful in the preparation of resins, plastics and soaps and other important applications. The phosphatldes are of value in foods, pharmaceutical preparations and as emulsifying agents, etc.
It is the object of refining processes for such oils to remove at least a part of certain of the constituents which for specific purposes are objectionable. For the paint and varnish industries it is particularly desirable to remove those portions which cause so-called break or sludge formation upon heating, and to remove'excess free fatty acids, color and nondrying portions. The conventional method of refining these oils involves the application either of strong sulphuric acid which chars and coagulates the by-product portions, or treatment with sodium hydroxide. Both of these methods are drastic in their action upon the oil destroying some portions entirely, thus producing a by-product which has little or no value. In addition to causing destruction or degradation of the by-products, such treatment also tends to decompose a part of the drying, or film-forming glycerides. The methods are tedious and require considerable equipment and much space for storage purposes. Furthermore, the reagents employed in the process are not recoverable and along with the by-products which are obtained in a degraded form constitute a considerable source of loss.
The present invention involves as one feature the discovery that certain types of non-reactive organic polar solvents notably those which, at low temperatures, are not completely miscible with glyceride oils, may by proper control of temperature be employed preferentially to dissolve unsaturated or more actively unsaturated components of glyceride oils either from simple or crude mixtures of the glycerides, or from materials such as seed meals or pulps containing At the same the glycerides. Accordingly, by'treating the oils,
, or materials, such as seed meals or pulps containlog the oils, with one or more of the selective solvents at a temperature sufficiently low to obviate complete solution of the oil and at a temperature high enough for the solvent to be liquid, it becomes possible to separate the mixture into two liquid components, onecomprising the solvent saturated with'a fraction rich in unsaturates, the second consisting of glycerides which are relatively poor in unsaturates.
These liquids contain activating groups, which usually are polar and which may be selected from a relatively large class among which may able. In general, there must be at least one activating or polarizing group for every four carbon atoms and in many cases the ratio of the groups must be substantially increased.
The permissible number of carbon atoms in the molecule of the solvent for each activating group may be tabulated as follows:
TABLE A Permissible Activating group $8352 5 -on .l 3
o 0 OH 2 ing power, e. g.
In most cases the applicability of a particular solvent for the fractionation; of glyceride oils can be determined from the above table in which the permissible carbon atoms for each offlthe more common of the polar or activating groups are listed. In order to determine if aparticular solvent is applicable, the number of permissible carbon atoms for all of the activating groups are added together. If the sum is equal to or greater than the number of carbon atoms actually present in the nucleus of the solvent molecule, the latter can usually be employed selectively to dissolve unsaturated glycerides from more saturated glycerides. The operation of the rule is illustrated by furfural H- -(l(i-CH CHO \ The latter contains two double bond (C==C) groups, one oxy linkage and an aldehyde The sum of permissible carbon atoms for these groups is 1+1+1+2 or 5, which exactly correspondsto the number of carbon atoms in the furfural nucleus.
In the cases of groups having but low activatetc., it is usually necessary that an additional and more active group be included in the molecule. However, the groups of low activating power then increase the selective action of the molecule for unsaturates. This is also true with the halogens, such as chlorine and bromine.
It will be apparent that most of the solvents, if sufllciently heated, will become miscible with all components of the oil. Accordingly, the temperature must be sufliciently low and ratio-of the solvent must be maintained in a region where solution is incomplete. Usually, the lower the temperature of treatment (within reasonable limits) the more selective will be the solvent and the higher will be the proportion of the unsaturates in the fraction dissolved. However, the proportion of the glycerides recovered in the dissolved fraction is also decreased. Therefore, in commercial operation it is preferred to compromise between extreme selectivity and high yields, and to employ the solvent at such temperature .and in such proportion that two fractions separate but that a reasonable yield is obtained in the dissolved fraction.
In the practice of the invention, it is preferred to treat the oils containing saturated and unsaturated glycerides at thetemperature and'in a ratio at which separation into fractions occurs. The treatment of oil or meal may be by batch, or multistage, or counter-current or concurrent flow, or by combination of these methods.
In the application of the process to meals or pulp in order to remove the oil therefrom, the material to be treated containing an oil, e.v g. soy-bean oil, or linseed oil, or marine oil, or the like may be treated at a temperature sufficient to dissolve all'or a substantial proportion of the oil therein. The liquids are separated from the oil must not be too low because an undue prosolids and the temperature is adjusted to obtain separation into two liquid phases, one-oi which is rich in relatively saturated glycerides and contains a small amount of solvent and the second consists of solvent in which is dissolved a fraction rich in unsaturates. The ratio of solvent to portion of it will be dissolved in the more saturated fraction and there will not then be sufllcient amount satisfactorily to dissolve and separate the more unsaturated fraction. Conversely, if too much solvent is employed an excessive amount of saturates'will be taken into solution and fractionation cannot be accomplished. Probably in most instances the solvent should be within a range of two to twelve parts by volume of solvent to one part of oil. In batch extrac tions, a ratio of about four parts of solvent to i one part of oil has been found to be a good average. Mechanical separation of the two fractions by settling and decantation, or by centrifugation' may be easily effected. The solvent can be recovered by steam distillation or by crystallization or by the additionof a non-solvent for the oil I such as water, in order to cause an alteration of the characteristics of the solvent, etc.
A series of tests was conducted upon soy-bean oil having an iodine number of 136, the solvents were employed in the ratio of four parts to one part of oil. In the event liquid separation did not occur at room temperature the mixtures were chilled. The chilling was continued until separation of two liquid fractions occurred, or if no separation took place, to a temperature of 20 C. The solvents tested are listed in the following table. In the event that solidification of one or more components of the mixture occurred before liquid separation took place the mixture was recorded as miscible. The third column in which the number of carbon atoms in the molecule is listed in the column and the maximum number of carbon atoms theoretically permissible as calculated by assignment of numbers from Table A to the activating groups are included in the last column.
Those solvents capable of separating the oil into two fractions are designated as I. Those which do not so separate are designated as M.
TABLE B Carbon atoms Miscibility at -20 C. or above Calculated Solvent In the molecule - Capryl alcohol..
Cyclohexyl alcohoL Ethylene glycol. Propylene glycol- HHgr-(HHHH i-(HHggggggggi-(HHH qmqcmmmuw wuzocaocucncnwsmu oamwt-i Similarly cottonseed oil may be extracted with a quantity (four volume, more or less) of active solvents such as:
Eth lidene diacetate i 1 alcohol n prop? 'Met yl levulinate Iso roo lalcohol ctnte and many others to obtain immiscible systems that separate into two phases which can be separated by decantation or other methods. V
Most of these solvents will also behave simi larly with fish oil, linseed oil, tung oil, olive oil and animal fats such as tallow.
In a series of quantitative tests to determine the selectivity of certain liquids for unsaturated components of a glyceride oil, a soy-bean oil having an iodine number of 136 was treated with liquids in the ratio of 1 part of oil. to 4 parts of extracting liquid. Extraction was efiected by agitating together the oil and the extracting agent at the temperatures indicated in the following table. They were subsequently allowed to separate into two layers. One layer consisted of oil relatively poor in uns'aturates in which was dissolved some of the solvent. The other layer comprised a solvent in which was dissolved oil rich in unsaturates. The layers were then separated and the extracting agent was eliminated by vacuum distillation. Iodine numbers were determined by the Wijs method. The results are tabulated below:
TABLE C Temp. Percent Iodine number Difier- Solvent se aratl on, Ex- Rafli- Ex- Rafli- C. tract nate tract note Nitroethane 0 28. 3 71. 7 148. 2 130. 3 17. Methyl formats 0 13. 8 86.2 149. 6 133. 8 15. 12 28.5 71. 7 144. 2 132. 9 11. Methyl cellosolve- 28 9. 0 91 147. 0 132. 2 14. 70 43. 0 57 138. 0 131. 6. Methyl levulinate 27 15 85 147. 0 132. 5 14. Proplonitriie- 0 33. 2 66. 8 145. 5 131. 2 l4. Furiural... 27 28 72 146. 0 132. 0 14. 40 38 62 144. 5 131. 0 13. Trimethyl phosphat 70 2 90 147.0 134. 0 13. 128 ll 89 144. 0 132. 8 11. Acetaldehyde 0 27. 9 72. 1 144. 3 131. 9 12. Triethyl phosphate 0 41 59 142. 1 130. 0 12. Acetonyi acetone. 2'! 80 146. 0 134. 0 12. 50 47 53 141. 0 131. 0 10. Acetone (3% wete 27 41 59 139. 6 I32. 8 6. Diace yl... 0 18 82 145. 0 133. 2 11. Nitromethane.. 27 6 94 145. 0 133. 5 11.
95 14. 3 85. 7 143. 0 134. 5 8. Glycol diacetate. 65 38 62 141. 0 129. 7 11. 50 23 77 141. 0 132. 0 9. Ethyl oxalato 0 55. 8 44. 2 140. 3 129. 2 11. Methyl cellosolve 0 41 59 140. 2 130. 2 10. 70 23. 3 76. 7 139. 5 131. 7 9. 27 56 44 138. 5 130. 2 8. 0 56.5 43.5 138.8 130.7 8. Ethyl maleate 0 26 74 140. 1 132. 0 8. Acetic anhydride. 90 51 49 138. 2 131. 0 7. Carbitol. 125 22 5 77. 5 139. 0 132. 8 6. Propylene glycOL 27 5 95 139. 0 135. 0 4. Acetic acid 50 62 38 137. 8 133. 8 4. Methyl hutano- 0 49 51 137. 0 132. 2 3. n-Bnty'ramide.-- 1%) 70 136. 2 132. 5 3. l'sotgropnnol 28 9 91 138.0 135. 0 3. E yl glycolate-.- 77 21 77 138. 0 135. 0 3.
Linseed oil was similarly extracted with acetic acid with the following results:
Iodine number Marine oil (menhaden) was extracted with a series of solvents-as follows:
Iodine number Solvent 1 Original 321%; 3;"
Methyl eellosolve Q. 187. 5 208 182 Ethyl acetoacetate and phenol 186 201 161 Ethyl acetoacetate 186 281 161 Phenol and petroleum ether 184 189 181 Furfural 184 206 157 In the example in which ethyl acetoacetate and phenol were employed in admixture, the ratio of the two was ethyl acetoacetate-80 parts, phenol 20 parts.
Where phenol and petroleum ether were employed the ratios of the two ingredients were Indices of refraction Extraction agent g Soluble Insoluble Ethylene chlorohydrin. l. 4820 1. 4869 1. 4809 Pyridine 1. 4320 1. 4850 l 1. 4810 These solvents indicated by the letter M in Table B could not be used by themselves to effect fractionation of highly unsaturated glycerides from less highly unsaturated ones, because of undue miscibility with both types. However, in many cases it is possible to mix the active solvent with an aliphatic hydrocarbon such as hexane, butane, propane, dodecane, or the like, which is relatively immiscible with the selective solvent. The hydrocarbons tend to pull the saturated glycerides away from the active solvent and permits separation of the oil into two fractions. The ratio of hydrocarbon to active solvent may vary over a broad range, e. g. 1 to 10 parts of hydrocarbon per 1 art of the active solvent. However, good results have been obtained by employment of a ratio of 4 to 1. In general the greater the proportion of hydrocarbon employed, the stronger will be the tendency to pull away the saturated glycerides from the polar solvent.
Similar methods may be employed to efiect fractionation of mixtures of saturated and unsaturated fatty acids. These are usually soluble essentially of active solvent which is rich in unsaturated acids and the other consisting essentially of hydrocarbon which is-rich in saturated acids. This process is illustrated by acids fro linseed oil: I
. Parts by volume Linseed oil acids 200 Petroleum ether (B. P. 3060 C.) 200 Anhydrous furfural 400 These were agitated together at room temperature and allowed to separate into layers. The solvents were then distilled off from the two fractions separately under vacuum.
Iodine value of original acid 173 Iodine value of acid in hydrocarbon 166 Iodine value of acid in furfural 193 A 30 per cent mixture of linseed oil fatty acids in the same hydrocarbon was agitated with 1 volume of furfuryl alcohol and separated into fractions at room temperature.
Iodine value of original acid 173 Iodine value of acid in hydrocarbon 162 Iodine value of acid in solvent 203 Ethylene glycol diacetate was agitated at room temperature with a 12 per cent by volume mixture of linseedoil fatty acids in petroleum ether, and the mixture was separated into fractions from which the solvents were eliminated.
Iodine value of original acids 173 Iodine value of acids in hydrocarbon 168 Iodine value of acids in solvent 175 Where the herein-described selective polar solvents are employed to extract glyceride oils,
and free fatty acids from seed meals, extraction preferably is effected under conditions such that all components pass into solution. The dissolved material may then be suitably fractionated by manipulation of temperatures or by modification of the solubility characteristics by addition of hexane or the like. Subsequently the dis- An extension of the foregoing method would involve treatment of mixed fatty glycerides, e. g. linseed oil or soy-bean oil with a selective polar solvent such as iurfural or ethyl acetoacetate or the like, to obtain two liquid phases. The phase comprising the solvent and the more unsaturated glycerides could then be treated by batch or by counter-current or concurrent extraction with hexane or other hydrocarbon to pull out additional saturated glycerides, thus leaving a higher concentration of unsaturates in the fraction obtained from the solvent.
The immiscible fraction of oil containing a more fully saturated glyceride after separation from the solvent may be treated in an additional stage with a more sharply selective solvent to remove therefrom additional unsaturated material.
An example of such procedure would involve initial extraction of soy-bean or similar oil with furfural followed by treatment of the immiscible phase with nitroethane to remove therefrom an additional quantity of unsaturated material.
Similarly polar solvents such as methyl cellosolve acetate which are miscible at all practicable temperatures with glycerides such as occur in 75 over a broad range.
tung oil and oiticica oil may be employed in combination with hexane or other open chain hydrocarbons to obtain separation into a hydrocarbon soluble fraction and a fraction soluble in the polar or active solvent. 'In this process the proportion of hydrocarbon to the polar solvent may vary ratio of hydrocarbon the more selective will be the system.
In some cases where extreme selectivity of the system is not required, a readily miscible solvent such as phenol may be incorporated with a more selective solvent to increase yield of extract.
Such system is illustrated by ethyl acetoacetatephenol above described. These ingredients may be employed in a ratio of 1 part of phenol to 4 parts of ethyl acetoacetate.
Separation of the glyceride or acid fractions 7 and the solvents may be eflected, as previously stated, by crystallization, vacuum distillation, steam distillation or other methods. A convenient method involves addition .of water, which tends to reduce the, solubility of the glycerides in the solvent. The water may be employed in an amount sumcient to saturate the solvent or if the solubility of water in the solvent is high it may be added until the glycerides or the free fatty acids separate.
Appropriate variations in the mode of manipulating the fractions obtained by solvent extrac-; tion of glyceride oil would involve further fractionating or splitting one ofjthe fractions, e. g-
the solution of highly unsaturated glycerides, to obtain a portion which is richer in unsaturates than the initial fraction and a fraction which is poorer in unsaturates. The. latter fraction can then be recycled by admixing it with fresh glycerides or with glycerides at an appropriate stage of extraction. For example, a fraction comprising furfural saturated with gLvcerldes of high drying power may be steam distilled to drive off some of the solvent, or may be chilled, thus causing some of the less soluble (more saturated) glycerides to be separated. This latter fraction can then be recycled.
Manifestly, the highly miscible solvents which can not be conveniently employed by themselves in the fractionation of mixed glycerides canstill be employed to extract the glycerides from seed meals and pulp. Afterwards the more selective solvents can be applied to the whole oil after or before elimination of the initial solvent to separate a highly unsaturated fraction. Ethyl acetoacetate is of particular value in the extraction of fish oils.
It possesses low solvent powers for the break and color constituents of various oils and accordingly by application of it, it is possible directly to dissolve out most of the constituents of the oil, useful in paints and varnishes, to obtain a product which is low in break and color and which dries rapidly to non-tacky films. When warm, it may also be used directly'to extract vegetable oils such as linseed oil, or soy-bean oil from the meal or pulp. The following constitutes a specific example of its application to the treatment of raw fish oil, such as sardine or menhaden oils.
Oil in the ratio of one part was contacted in, three steps with three parts of ethyl acetoacetate at room temperature, to obtain a fraction in solution constituting 60 per cent of the total volume of oil. This fraction upon separation from the solvent by evaporation of the solvent, or by adding water was found to be of a pale green color However. .the higher the not show any and to dry practically free of tack. The fish-like odor was substantially less pronounced than in ordinary oil. The residue was of a deep reddish brown color or substantially lower index of refraction and iodine number than the original oil. It dried very slowly and remained permanently tacky. The yield of oil can be increased though with slight impairment of quality by the addition of phenol in considerable portions to 30 per cent more or less). The use of methyl alcohol or ethyl alcohol in 2:1 ratio on the ethyl acetoacetate extract of the raw fish oil produced a ramnate whose acid number was 0.0 and whose iodine number had increased to the remarkable value of 212.5. This oil was pale green; it had a very bright appearance. The drying test showedthe film to be slightly better than raw linseed oil in regard to tack. The test values are as follows: I
Iodine value Oil (Wm) Acid value 186 15.3 let extract 201 7. 7 Alcohol treated 212. a o. 0
Combination of ethyl acetoacetate and furfural extraction may sometimes be desirable. For example, raw fish oil (such as menhaden) was extracted with ethyl acetoacetate at 39 C. and a fraction containing 80% of the oil was recovered. The product was then extracted with furfural saturated with water in 1:1 ratio, at C. The loss from the product as a result of extraction was only 2 or 3%. and the color was materially improved. The results of tests conducted upon the material are tabulated as follows:
Oil Acid value Raw marine 15. 3 80% extract 5. 6 Furfural-HaQ extracted oil 0. 9
Marine oils,. which normally produce tacky films when treated with solvents, in accordance with the provisions of the present invention, do break even when heated to upward of 600 F. They dry faster than linseed oil. The
films produced by them are non-tacky, free of fishy odor and are highly resistant to blistering.
Upon extracting linseed oil with 2 to 3 parts by weight of ethyl acetoacetate, 80% of the oil was dissolved and upon recovery from the solvent it was found to be free from break and of a pale yellow color which changed to green when the oil was heated to 600 F.
Other drying oils such as hempseed oil, soybean oil, perllla oil, etc., may be treated with January 17, 1939, now issued as Patent No. 2,200,391. I
Reference is also made to the following copending applications, which are continuations of the foregoing patents:
Ser. No. 334,997, filed May 13, 1940. Ser. No. 335,000, filed May 13, 1940. Ser. No. 334,998, filed May 13, 1940. Ser. No. 335,002, filed May 13, 1940. Ser. No. 335,003, filed May 13, 1940. Ser. No. 334,999, filed May 13, 1940. Ser. No. 335,005, filed May 13, 1940.
group is selected from the class consisting of ni-.
tro amido and amino, which solvent at a low temperature is relatively immiscible with the saturated glycerides, but being completely miscible at elevated temperatures, the temperature of treatment being above about minus 20 C., the
ratio of solvent and the temperature being below that of complete miscibility with the glycerides, separating the two resultant phases while they are both in liquid state, one containing primarily undissolved glycerides relatively poor in unsaturated glycerides and containing some solvent and the other consisting of solvent in which is dissolved glycerides relativelyrich in unsaturates.
'2. A process of selectively separating a fraction which is rich in unsaturated glycerides from a material containing said glycerides in admixture with a more completely saturated glyceride,
which process comprises contacting the material with an organic polar solvent, the solvent being selected from a class consisting of formamid,
- acetamide, propionamide, butyramide, orthonitroanisole, diethylene triamine, triethylene tetraamine, amiline, ethyl n-methyl carbamate, diethylamino ethanol, said solvent at a low temperature being relatively immiscible with the saturated glycerides, the temperature of treatment being above about minus 20 0., the ratio of solvent and the temperature being below that of complete miscibility with the glycerides, separating the two phases while they are both in liquid state, one containing primarily erides relatively poor in unsaturates and vcontaining some solvent and the solvent in which is dissolved glycerides relatively rich in unsaturates.
3. A process of selectively separating a fraction rich in glycerides of relatively short chain length furfural, ethyl acetoacetate, or the like, in order to obtain refined fractions, if so desired.
Detailed discussion of the treatment of glyceride oils with furfural are contained in copending application Serial No. 144,315, to Stephen E.
from a glyceride oil containing them, in admixture with glycerides of relativelylong chain length, which process comprises contacting. the
1 oil with an organic polar solvent containing as Freeman, filed May 22, 1937, now issued as Patent No. 2,200,390 of which continuation in part. 1
The foregoing examples are to be considered merely as illustrative and numerous modifications may be made therein without. departure the present case is a from the spirit of the invention or the scope of the following claims.
The present application is a copending application Serial No.
division of [my 251,340, filed a polarizing group one of the class consisting of amino and amido, which solvent at low temperatures is relatively immiscible with the long chain glycerides, the conditions of contacting the glyceride and solvent being such that the system remains liquid and the glycerides are incompletely dissolved, separating the two resultant liquid phases and removing the solvent phase to obtain said desired fraction.
S'I'EPHENH-EL,
undissolved glyc-- other consisting of
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2443063A (en) * 1944-02-09 1948-06-08 Shell Dev Method for the purification of stearic acid
US2503205A (en) * 1945-08-10 1950-04-04 Swift & Co Rendering fat
US2548434A (en) * 1945-08-01 1951-04-10 Swift & Co Selective extraction and fractionation of fatty materials
US2571663A (en) * 1946-04-26 1951-10-16 Lummus Co Refining of fatty acids
US2676903A (en) * 1950-02-15 1954-04-27 Hoffmann La Roche Fractional liquid extraction of vitamins
US3376326A (en) * 1964-12-31 1968-04-02 Procter & Gamble Interesterification of glycerides
US5104587A (en) * 1990-05-16 1992-04-14 The Procter & Gamble Company Countercurrent liquid/liquid extraction to fractionate complex mixtures containing medium and long chain fatty acid triglycerides
US5288619A (en) * 1989-12-18 1994-02-22 Kraft General Foods, Inc. Enzymatic method for preparing transesterified oils

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2443063A (en) * 1944-02-09 1948-06-08 Shell Dev Method for the purification of stearic acid
US2548434A (en) * 1945-08-01 1951-04-10 Swift & Co Selective extraction and fractionation of fatty materials
US2503205A (en) * 1945-08-10 1950-04-04 Swift & Co Rendering fat
US2571663A (en) * 1946-04-26 1951-10-16 Lummus Co Refining of fatty acids
US2676903A (en) * 1950-02-15 1954-04-27 Hoffmann La Roche Fractional liquid extraction of vitamins
US3376326A (en) * 1964-12-31 1968-04-02 Procter & Gamble Interesterification of glycerides
US5288619A (en) * 1989-12-18 1994-02-22 Kraft General Foods, Inc. Enzymatic method for preparing transesterified oils
US5104587A (en) * 1990-05-16 1992-04-14 The Procter & Gamble Company Countercurrent liquid/liquid extraction to fractionate complex mixtures containing medium and long chain fatty acid triglycerides

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