US2277106A - Brake mechanism - Google Patents
Brake mechanism Download PDFInfo
- Publication number
- US2277106A US2277106A US253316A US25331639A US2277106A US 2277106 A US2277106 A US 2277106A US 253316 A US253316 A US 253316A US 25331639 A US25331639 A US 25331639A US 2277106 A US2277106 A US 2277106A
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- Prior art keywords
- rotatable
- wheel
- journal box
- brake
- braking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61H—BRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
- B61H5/00—Applications or arrangements of brakes with substantially radial braking surfaces pressed together in axial direction, e.g. disc brakes
Definitions
- Thi invention relates to vehicle brakes and more particularly to the disc type of brake for use on trucks of railway vehicles.
- the new vehicles require brakes which are more powerful and faster acting, and which provide for more accurate and flexible control of a train than ever before obtained, in order to insure the safety of the train and the comfort of the passenger at all times. This is a major problem and further complicates the provision of an adequate braking system for these modern railway vehicles.
- a brake system installed in the very limited spaces on these vehicles must be readily accessible -for inspection and maintenance.
- the braking elements must be adequately cooled to provide efficient braking, and this problem of cooling is complicated both by the shielding employed to produce streamlining and low centers of gravities of the vehicles.
- One object of the present invention therefore is to provide a compact and efficient disc brake mechanism particularly adapted for use in the limited spaces available on modern vehicles such as above described.
- Another object of the invention is to provide an improved fluid pressure brake mechanism for the above type of vehicles in which the brake cylinder means is arranged to act directly on the friction braking elements so as to thereby preclude the need of and space for brake levers and the like as used in conventional types of brake systems.
- Another object of the present invention is the ments to the brake cylinder piston and thereby possible destructive action of such heat on'said piston and the lubricant therefor.
- Another object of the invention is to provide an improved disc brake mechanism having an improved system for cooling the braking elements so as to provide for most emcient braking operation thereof,
- Fig. l is a vertical sectional view taken through a, wheel and axle assembly at one side 01 a vehicle truck and showing, mainly in section, one form of the improved brake mechanism applied thereto;
- Fig. 2 is a sectional view taken on the line 22 in Fig. 1 and having certain parts broken away to show the interior construction of the mechanism;
- Fig. 3 is an elevational view of a portionof one side of the truck showing the improved brake mechanism mounted thereon; and Fig. 4 is a sectional view, similar to a portion of Fig. 1 at a reduced scale, but showing a modification of the invention.
- the disc brake mechanism embodying the invention is adapted to be associated witheach of I and an axle tube 2 extending between and rigidly secured to said wheels for holding same in the desired spaced relation for rolling on rails 3.
- tube 2 may be secured to the wheels in any desired manner, but in the illustration is shown provided at the end with an annular sleeve-like end portion 4 which is pressed into an axial bore provided through the adjacent wheel I, whereby said tube is adapted to rotate with said wheel.
- the reference character 5 indicates an axle of the wheel and axle assembly which extends through the tube 2 and beyond the outer faces of the wheels I, said axle being supported at the ends of the tube 2 by any suitable type of bearings such as roller bearings 6 interposed between the axle and the sleeve-like portions 4 of the sleeve 2.
- the axle 5 extends beyond the outer face of the wheels I for supporting journal boxes I which are journaled on the axle and secured thereon in any desired manner as by means'of a nut 8 secured to the end of the axle.
- the journal boxes I are provided for'carrying a truck frame comprising the usual spaced side members 8 and transversely extending members (not shown) for holding the side frames in spaced relation.
- the side frames are provided with the usual dependingspaced pedestal legs I8 slidably mounted in slots provided in the opposite sides of the journal boxes 1.
- annular ring-like torque member H encircling the axle outside of the wheel I is provided at one end with a cylindrical portion I2 which slidably fits within the annular sleeve-like portion 4 of tube 2 and which bears through a washer or gasket I3 against the outside race of the support bearing 6.
- the torque ring II is provided at the opposite end with an outwardly extending collar I4 in axial alignment with the sleeve-like portion 4 of tube 2 and through said collar and sleeve-like portion there are provided a plurality of bolts I5 which rigidly secure said torque ring to said tube and thereby to the wheel I for rotation therewith.
- the torque ring II adjacent the inner surface of the bolts Hand is provided with spaced notches 20 which fit over the several bolts I5 whereby said element is secured to rotate with the wheel I.
- the torque ring I I is provided adjacent the end of tube 2 with a cylindrical surface 2
- the rotatable braking element I8 is slidably supported on a cylindrical surface I8 provided on These slots are provided to act as fan blades to mduce a circulation of air as will be later described.
- An annular flange 21 projects radially from the side of the journal box 1 adjacent wheel I and is joined at its periphery to one end of a cylindrical extension 28 projecting in the direction of wheel I.
- the other end of the extension 28 carries a radially extending ring portion 23 which is provided around the face adjacent the wheel I with a plurality of equally spaced cylindrical bosses 38 projecting towards the wheel I with their axes parallel to that of said wheel.
- Each of the bosses 30 is provided with an axial bore in which there is slidably mounted a torque Pin 3 I
- Encircling the bolts I5 and interleaved with the rotatable braking elements I6, I1, and I8 are three annular, non-rotatable friction braking elements 32, 33-, and 34, the element 32 being disposed adjacent the outer face of the rotatable element IS; the element 33 being interposed between the rotatable elements IG and I1; while the element 34 is interposed between the rotatable elements I1 and I8.
- Each of the non-rotatable braking elements 32, 33, and 34 comprises a backing plate 35 prefer ably made of steel or the like and preferably of the same outside diameter as the rotatable braking element I3.
- a friction braking ring 36, of the same outside diameter as the rotatable braking elements I6 and I1 is secured to each of the adjacent faces of the backing plates 35 of the shaped as to support said element in a plane at right angles to the axis of the wheel when said element is forced in the direction of the wheel, as will be later described.
- This filler block 23 may be made of any desired material such as metal, or if desired of hard pressed asbestos to insulate the braking element I8 from the wheel I, and it is preferred that said block extend inwardly sufficiently far to substantially engage the end portion 4 of tube 2.
- a brake release spring 24 under compression.
- the spring 24 engaging the elements I1 and I8 is provided for urging the element I1 away from the element I8 into engagement with a shoulder 25 which joins the cylindrical surfaces I8 and H on the torque ring II, while the other spring is provided for urging the element I3 into non-rotatable braking elements 32 and 34 and to both faces of the backing plate of the nonrotatable brakingelement 33, the several friction rings being in concentric relation with said rotatable braking elements.
- a friction brakin ring 31 of the same outside diameter as the rotatable braking element I8 is secured to the outer face of the backing plate 35 of the nonrotatable braking element 34 in concentric relation and for frictional engagement with the rotatable braking element I8.
- the friction rings 38 and 31 are preferably made of cast iron secured to their respective backing plates 35 in any desired manner,
- the backing plate 35 of the non-rotatable braking element 32 is provided around its periphery with a plurality of notches 38 corresponding in number and spacing to the cylinder bosses 38.
- the notches 38 fit around the bosses 30 with sufficient freedom to provide for axial movement of the non-rotatableelement 32 and are adapted to support said element in braking relation with the rotatable braking element I8 and also hold said non-rotatable braking element against tuming with said rotatable braking element relative 34 are secured by welding or in any other desired manner to the backing plate 35 of said element for supporting same in the desired braking position and for holding same against turning.
- a brake release spring 42 is provided around each of the bosses 30 acting on the non-rotatable brake elements 32 and 33 for urging the nonrotatable brake element 32 to its release position defined by engagement with the ring portion 29 of the journal box at the bases of the bosses 30.
- is provided around each of the torque pins 3
- Each of the bosses 38 is provided with a counterbore open to the outer face thereof and through which the respective torque pin 3! extends.
- a brake release spring 39 encircling the torque pin 3i within each of these counterbores acts on a washer 418 secured to the outer end of the respective torque pin.
- the journal box comprises a central journal and guide section at for the pedestal legs ill, the annular flange 21, hereinbefore described, at the inner end of said section and further comprises an oppositely disposed flange M at the outer end
- the several springs 39 are provided for operating the springs ti and of said central section.
- a cover 55 is secured by prises a piston head 5
- nuar pressure chamber 54 is provided at the front face of the packing cup 53 and is connected to a pipe 55 through which fluid under pressure is adapted to be supplied to and released from said chamber in any desired manner for controlling the braking operation of the braking discs,
- a non-pressure chamber 55 At the opposite side of the brake cylinder piston there is provided a non-pressure chamber 55; a ring gasket 51 made of cork or the like being compressed between the cover and the outer end of the journal box for preventing leakage of foreign matter or lubricant between the chamber 56 and the chamber in said cover in which the end of axle 5 is disposed.
- a pressure ring 58 is disposed within the cylindrical extension 28 at the inner end of the journal box in axial alignment with the brake cylinder piston 50 and the braking discs hereinbefore described.
- a plurality of spaced, aligned sets of bores are provided through the spaced journal box flanges 21 and 45, and slidably mounted in each of these sets of bores is a strut or pusher pin 52, one end of which engages the pressure ring 58 while the other end engages the low pressure face of the brake cylinder piston 55.
- the several pusher pins 52 are so located at the sides of the journal box as to clear the truck frame pedestal legs and one or more is provided with an axial bore 53 open at the piston end to an annular groove 56 in the piston head 5i and at the opposite end to a cross bore 55 in the pin which leads to the atmosphere.
- the annular groove 55 is connected by one or more slots 56 provided in the piston head 5! between the pusher pins 32 to the non-pressure chamber 55.
- a flexible .boot 5% is. provided on each of the pusher pins 52, one end of said boot being tightly secured around the pusher pin, while the other end is tightly sprung into a suitable circular groove provided around the pusher pin in the flange id of the journal box.
- the journal box flange as is provided at the top and bottom with a pair of diametrically opposite outstanding lugs 55 to which are pivotally connected by transversely extending pins in one end of two substantially parallel torque rods 'lL
- the other end of the top, torque rod H is pivotally connected by a transverse pin 12 tov a bracket 13 secured to the side frame of the truck adjacent the top thereof, while the other end of the lower-torque rod H is pivotally connected by a like pin 12 to a bracket M secured to said side frame adjacent the lower portion thereof.
- the journal box flange 21 is provided with a plurality of openings 15 adjacent the central guide section E3 thereof which are open at one end to the spacev between the journal box flanges
- the torque ring II is provided with a plurality of slots I1 leading from the chamber 16 to the inner peripheral edges of the non-rotatable brake elements 33 and 34,;while in the annular space The opposite sides of said elements.
- the torque ring II is provided with a plurality of radial fins or fan blades I9 extending into the chamber I6 for rotation with the torque ring II and thereby with the wheel I.
- the torque ring II is provided with an inwardly directed web having at its inner peripheral edge two oppositely disposed annular oil throwers 88 and St, the thrower 88 being provided on the side adjacent the wheel bearing 8, while the oil thrower 8
- the chamber 82 is openbelow the axle and spacer 84 to a drain duct 85 extending through the journal box flange 21.
- a deflector ring 86 is secured to the inner race of the wheel bearing 6 and extends out over the oil thrower 88, said ring being provided to separate insofar as possible direct contact between ther from the bearing, since rotation of saidthrower with the wheel will act to throw such lubricant back on to the deflector ring 88 from whence such lubricant will drain back to the bearing side of said thrower.
- An annular inwardly directed lip 81 is provided between the throwers 80 and 8
- a lip 88 encircling the outer circumferential edge thereof will throw said lubricant into the trough 82 from whence it will drain to the bottom of said trough and out through the drain duct 85 away from the braking discs.
- the spacer 84 is intended to remain stationary so that any lubricant which may be obtained thereon from either the wheel bearing 6 or from the bearing of axle 5 in the journal box will either drip by gravity on to the oil thrower 8
- beyond the end of said lip also act to block the entrance of foreign matter, which may drop by gravity from the brake mechanism, to the spacer 84 and thence to the wheel bearing 6 and to the axle bearing in the journal box.
- the rings 88 encircling the spacer 84 also serve as a further block against entrance of dirt to these bearings.
- the periphery of the ring portion 29 of the journal box carrying the torque pins 3! is encircled by a ring-like nut 90 having screw threaded engagement therewith. 'The nut 98 is tending over the outer ends of the torque pins.
- the nut is provided for manually controlling the brakes on the wheel and is adapted to be connected up for control to any desired manually operative means such as the usual hand wheel or lever (not shown) provided on railwayvehicles.
- Rotatable braking elements 32, 33, and 34 are disengaged from the rotatable braking elements I6, I1, and I8, whereby said rotatable braking elements are free to rotate with the wheel I.
- fluid under pressure is supplied through pipe 55 to the annular brake cylinder piston chamber 54 wherein it acts on the brake cylinder piston 50 to move same and thereby the several strut pins 62 and pressure ring 58 relative to the journal box I in the direction of thewheel I.
- the pressure ring 58 As the pressure ring 58 is thus operated, it slides the non-rotatable braking element 32 on the bosses 30 into frictional contact with the adjacent rotatable braking element It which is then picked up on further movement of the pressure ring and urged along the surface I9 on the torque ring II into frictional contact with the non-rotatable element 33.
- the element 33 is then slipped along the torque pins. 3
- the element 34 is then picked up and moved into frictional contact with the rotatable braking element I8 backed up against the wheel I. This movement of the nonrotatable braking element 34 is accomplished by sliding of the torque pins 3I in the bosses 30, as will be evident.
- release springs M, 42 and 39 are not only designed to move the non-rotatable elements to their release positions but also are adapted to act through the non-rotatable brake element 32 to return the pressure ring 58, pusher pins 52, and thereby the brake cylinder piston 50 to their release positions.
- the fan blades 19' associated'with the torque ring H act to force air out of the chamber IE, which is open to the atmosphere through openings 15, byway of the slots H in the torque ring H and the apertures 18 in the rotatable braking elements to the inner peripherial edges of the non-rotatable braking elements from whence, with the brakes released, the air flows out through the spaces between the rotatable and non-rotatable braking elements and through the slots I in the rotatable braking elements to the atmosphere.
- this flow of air is only through also to the flexible packing cup 53.
- the brake cylinder device is also substantially insulated against the transfer of heat from the friction braking elements by the air currents which will flow between said brake elements and the brake cylinder device incident to, movement or the vehicle. It is however desired to note that even with this remote location, the pusher pins as provide for direct action of the brake cylinderpiston on the braking elements without the use or levers and the like which are subject to wear and require space not available on certain modern vehicles.
- the slots I00 but in both cases the side walls of said slots also act as fan blades to augment the action of the fan blades I9 and provide an increased or more rapid circulation of air.
- the slots lllfi also serve another important function in that they are adapted to receive and promptly expel to the atmosphere, any particles of metal torn from the braking elements or any other foreign matter, so that during braking a most intimate contact will be maintained between the friction faces of the braking elements. This results in a more uniform breaking torque a1. :1 a more efiicient brake.
- cooling slots Hill are also provided in the face of the rotatable braking element it which engages the filler block 23 and this also is important since the flow of air through these slots will reduce the transfer of heat from said element to said block and thus to the web 22 of the wheel l.
- the brake cylinder device ii is located in the journal box cover d5 remote from the friction breaking elements as shown, in order to facilitate inspection and maintenance and also to pro vide maximum protection thereof from the heat generated in the braking elements during braking; which heat would be destructive not only to In case it is desired to set the brakes on the vehicle by hand, the ring-like nut 90 is turned so as to move in the direction of the wheel I and.
- the nut 90 is turned in the reverse direction which permits the springs 39 to draw the non-rotatable braking element 34 out of braking contact with the rotatable braking element l8.
- a cover 93 is secured over the end of the journal box I in place of the cover as, and between the cover 93 and Journal box a cap 94 is clamped over the end of the axle 5.
- a resilient gasket 95 made of cork or the like is clamped between the cap 94 and the journal box for the same reason as gasket 51 in the construction shown in Fig. 1.
- the cover 93 is provided centrally with a brake cylinder bore 96 in axial alignment with axle 5,
- a disc-like, preferably cup shaped brake cylinder piston 91 comprising a piston head 88 and a flexible packing cup 99 secured over the pressure. end of said head.
- a lubricant ring Iul is disposed in an annular groove in the piston head 98 back of the cup 98 for lubricating the bore 98.
- a conical 0 spring ml is provided having one end supported onthe cup 9% while the other end acts on the brake cylinder piston Si in the direction to move it to its release position.
- the above described brake mechanism is readily applicable to most if not all railway vehicles and is particularly adapted for useon modem,
- the brake mechanism is mounted in the limited space provided between the wheel and journal box, and while the outer peripheries of the brake elements are substantially surrounded by the tread portion of the wheel, an efficient cooling system is provided embodying the fan blades 18 and the slots I in the rotatable elements which are the equivalent of a second fan arranged in series and therefore booster relation to the fan blades 18.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element disposed adjacent the inner end of said journal box and secured to rotate with one of the wheels of said assembly, an annular non-rotatable friction braking element adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, a brake cylinder device disposed at the outer end of said journal box and operatively connected to said non-rotatable element for controlling the operation thereof, and means for supporting said brake-cylinder device on the outer end of said journal box.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element disposed between said journal box and one of said wheels and secured to rotate said assembly, an annular non-rotatable friction braking elemen't adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, a brake cylinder piston carried by said journal box at the outer end thereof, and pins operatively connecting said brake cylinder piston to said non-rotatable element for controlling the operation thereof.
- a brake mechanism for a. wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechawheel, a cover secured to the outer'end of said journal box, and a brake cylinder piston in said cover operatively connected to said non-rotatable element for controlling the operation thereof.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element secured to rotate with one of the wheels of said assembly, an annular non-rotatable fricnism comprising an annular rotatable friction tion braking element adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, said journal box having a pair of spaced flanges, one being adjacent the outer end thereof, a cover secured to the outer flange, a brake cylinder piston in said cover, and a plurality of pins slidably mounted in said flanges parallel to the axis of said flanges and operatively connected at one end to said piston and at the opposite end to said nonrotatable element for controlling the operation thereof.
- a brake mechanism for a wheel and axle.assembly of a railway vehicle truck having a journal box carried by said assembly outside of-one of the wheels of said assembly and having a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element disposed between said wheel and journal box and secured to rotate with said wheel, a non-rotatable friction braking element carried by said journal box in coaxial relation with said rotatable element and capable of axial movement into frictional engagement with said rotatable element, a brake cylinder device disposed at the outer end of said journal box and operatively connected to said non-rotatable element for controlling axial movement thereof, and means for supporting said brake cylinder device on the outer end of said journal box.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a Journal box carried by said assembly outside of one of the wheels of said assembly and having a truck frame mounted on said joumal-box, said journal box having a pair of spaced flanges,'one flange adjacent the irmer end of said journal box and the other adjacent the outer end of said journal box, annular rotatable and non-rotatable friction braking elements adapted to frictionally engage to brake said wheel, said rotatable element being secured to rotate with said wheel, means carried by the inner journal box flange supporting said non-rotatable element, and a. brake cylinder device carried by the outer journal box flange operatively connected to said non-rotatable element for controlling movement thereof into frictional engagement with said rotatable element.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside of one of the wheels of said assembly, said journal box having a pair of spaced flanges, and a truck frame having pedestal legs slidably mounted on saidjournal box between said flanges, said mechanism comprising annular, rotatable and nonrotatable friction braking elements interposed in the space between said pedestal legs and the adjacent wheel, means securing said rotatable element to said wheel for rotatation therewith, means secured to the inside flange on said journal box supporting said non-rotatable element in coaxial relation with said rotatable element and providing for axial movement thereof into frictional braking engagement with said rotatable element, a brake cylinder device secured to the outer flange on said journal box, and a plurality of pins carried by said journal box in the space between said pedestal legs and operatively connecting said brake cylinder device to said nonrotatable element for controlling movement thereof.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside one of the wheels of said assembly, and a truck frame slidably mounted on said journal box, said mechanism comprising annular rotatable and non-rotatable friction braking elements disposed in cooperative relation between said wheel and journal box, said rotatable element being secured to said wheel for rotation therewith, means supporting said non-rotatable element from said journal box and providing for axial movement thereof into frictional braking engagement with said rotatable braking element, an axially movable pressure ring carried by said journal box and adapted to engage said non-rotatable element for efiecting axial movement thereof, a brake cylinder piston carried by the outer end of said journal box, and a plurality of spaced, parallel pressure pins connected at one end to said piston and at the op posite end to said pressure ring for controlling the operation thereof.
- a brake mechanism for a. wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside one of the wheels of said assembly, and 'a truck frame slidably mounted on said journal box, said mechanism comprising annular rotatable and non-rotatable friction braking elements disposed in co.-
- a brake mechanism for a wheel and axle assembly of a. railway vehicle truck having a journal box carried by said assembly outside one of the wheels of the assembly and having a truck frame slidably mounted on said journal box, said mechanism comprising an annular, rotatable friction braking element disposed between said wheel and frame and secured to rotate with said wheel, an annular non-rotatable friction braking element carriedby said journal box in coaxial relation with said rotatable element and capable of axial movement into frictional braking engagement with said rotatable element, an annular ring-like brake cylinder piston carried by the outer end of said journal box in coaxial relation with said braking elements, and pressure transmitting means operativel connecting said brake wheel, an annular non-rotatable friction braking element carried by said journal'box in coaxial relation with said rotatable element and capable of axial movement into frictional braking engagement with said rotatable element, a disc-like brake cylinder piston carried by the outer endof said journal box in axial relation to said assembly, and-pressure transmitting means
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside one of the wheels of the assembly and having a truck frame slidably mounted on said journal box, said mechanism comprising an annular, rotatable friction braking element disposed between said wheel and frame and secured to rotate with said wheel, an annular non-rotatable friction braking element carried by said journal box in coaxial relation with said rotatable element and capable of axial movement into frictional braking engagement with said rotatable element, a cover secured to the outer end of said journal box over the end of the axle of said assembly, said cover having a brake cylinder chamber, a gasket between said cover and journal box closing communication between said chamber and the end of said axle, a brake cylinder piston slidably disposed between said wheel and frame and secured to rotate with said wheel, an annular, nonrotatable friction braking element, means secured to the inner flange of said Journal box supporting said non-rotatable element in coaxial relation with said rotatable element and providing for
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck comprising a member disposed in a chamber at one side of said wheel and secured to rotate with said wheel, said chamber being open to the atmosphere, an annular rotatable friction braking element secured to rotate with said wheel and having a plurality of radial ducts open at their inner ends to said chamber and at their outer ends through the periphery of the rotatable element to the atmosphere and operative upon rotation to draw air from the atmosphere through said chamber, and to force said air outwardly through said ducts to the atmosphere, an annular non-rotatable friction braking element disposed to frictionally engage said rotatable element to brake said wheel, and fan blades on said member for forcing air from said chamber to the inner ends of said ducts.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck comprising a member disposed in a chamber at one side of said wheel and secured to rotate with said wheel, said chamber being open to the atmosphere, a filler block fitting the contour of the web portion of said wheel and having an outer face formed perpendicular to the axis of said wheel, an annular, rotatable friction braking disc mounted against said outer face of said filler block, means securing said rotatable disc and filler block to said wheel for rotation therewith,
- annular non-rotatable friction braking disc disposed to frictionally engage the outer face of said rotatable disc to brake said wheel, said rotatable disc having a plurality of air ducts in each of its opposite faces open at their inner ends to said chamber and open at their outer ends through the periphery of said rotatable element to the atmosphere and operative upon rotation to force air outwardly through said ducts, and fan blades on said member for forcing air from said chamber to the inner ends of said ducts.
- journal box carried by said assembly outside of one of said wheels, said mechanism comprising annular rotatable and non-rotatable friction braking elements disposed in coaxial relation and adapted to frictionally interengage to brake said wheel, said rotatable element being secured to rotate with said wheel, means carried by said journal box for supporting said non-rotatable braking element, a pressure ring encircling said journal box and slidably mounted at one end thereon and having its opposite and engaging said non-rotatable element and forming between said ends two sides of a chamber open only to the atmosphere and to the inner peripheral edges of said braking elements, means for operating said pressure ring to move said nonrotatable element into 'frictional engagement ,opposite side a non-pressure chamber, a piston rod separate from said piston slidably mounted in a bore in said casing and adapted to engage said piston in said non-pressure chamber, means for preventing leakage around said rod through said bore to said non-pressure chamber, said rod having an axial bore open at one end to said nonpressure chamber
- a brake cylinder device comprising a casing, a piston slidably mounted in said casing and having at one side a pressure'chamber and at the opposite side a non-pressure chamber, a piston rod separate from said piston slidably mounted in a bore in said casing and adaptedto engage said piston in said non-pressure chamber, a collapsible boot encircling said rod and sealed at one end to said rod and at the opposite end to said casing for preventing leakage around said rod through said bore to said non-pressure chamher, said rod having an axial bore open at one end to said non-pressure chamber and open at the opposite end to the atmosphere, and a strainer in said axial bore for straining foreign matter from air entering said non-pressure chamber through said axial bore.
- a brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprisingan annular rotatable friction braking element secured to rotate with said assembly, an annular non-ratatable friction braking element disposed in coaxial relation with said rotatable braking element, said braking element being located between a wheel and said truck frame, a brake cylinder piston located outside braking engagement with said rotatable element for braking said assembly, spring means acting on said piston for moving same to said release position upon the release of fluid under pressure from said piston, and other spring means acting on said non-rotatable element for moving same out of engagement with said rotatable ele-' ment upon movement of said brake cylinder piston to release position.
- a railway car truck having a frame, a journal box, a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved betweena wheel of said assembly and the adjacent end of said journal box, a brake cylinder device located at the opposite end of said journal box and operatively connected to said brake for actuating same, and means for supporting said-brake cylinderdevice at said opposite end of said journal box.
- a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, a brake cylinder device at the opposite end of said journal box, means extending through said journal box connecting said brake cylinder device to said brake to actuate same, and means supporting said brake cylinder device and stators from the ends of said journal box respectively adjacent theretp.
- a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, said stators being carried by said adjacent end of said journal box.
- a brake cylinder device disposed at the opposite end of said journal box, means securing said journal box to said opposite end of said journal box, and pressure transmitting means carried by said journal box operatively connecting said brake cylinder device to said brake for actuating same.
- a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, a brake cylinder casing, means remov'ably securing said casing to the opposite said assembly, means removably securing said brake cylinder device to said opposite end flange,
- journal box a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, means securing said stators to the adjacent end of said journal box for sup porting same and for holding same, against movement in a direction around the axis of said box.
- torque m'eans operatively connecting the opposite end of said journal box to said frame, a brake cylinder device located at the opposite end of said journal box and operatively connected to said brake for actuating same, and means connected to said opposite end of said journal box' carrying said brake cylinder device.
- a brake comprising rotors and stators interleaved between a wheel and said box, an operating means disposed adjacent each of the opposite ends of said box independently operable to apply said brake, means supporting one of said operating means at the adjacent end of said box and means supporting the other operating means at the opposite end of said box.
- a brake comprising rotors and stators interleaved between a wheel and said box, power means disposed at one end of said box operable to apply said brake, means end of said journal box, a fluid actuated piston in said casing, and means connecting said piston to said brake for actuating said brake.
- journal box having end flanges, a wheel and axle assembly having an axle supported in said box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box.
- a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box.
- means carryin said stators supported by the flange on said journal box which is adjacent said brake.
- a brake cylinder device disposed adjacent the opposite end flange of said journal box and operatively connected to said brake for actuating same, and means securing said brake cylinderdevice to said opposite end flange.
- hand brake means associated with said box carrying said power means, hand brake means disposed at the opp site end of said box operable to apply said brake, and means associated with said box carrying said hand brake means.
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Description
March 24, I942; E. E. HEWITT BRAKE MECHANISM Filed Jan. 28 1939 2 Sheets-Sheet 1 INVENTOR ELLIS E. HEWITT ATTORNEY March 24, 1942, w -r 2,277,106
BRAKE MECHANISM Filed Janf 28, 1959 2 Sheets-Sheet 2 '1 M I INVENTOR 74 7| 7 70 69 i0 ELLIEEHEWITT ATTORNEY Patented Mar. 24, 1942 BRAKE Il/mCHANISM Ellis E. Hewitt, Edgewood, Pa., assignor to The Westinghouse Air Brake Company, Wilmerding, Pa.,' a corporation of Pennsylvania Application January 28, 1339, Serial No. 253,316
31 Claims.
Thi invention relates to vehicle brakes and more particularly to the disc type of brake for use on trucks of railway vehicles.
The advent of high speed, streamlined trains with low centers of gravity, has so reduced clearance spaces under the vehicles around the trucks as' to make it exceedingly difilcult to provide brakes on the vehicle. In some instances certain parts of the vehicle bodies depend so low as to Just clear the truck axles. Because of this the clearance between such depending parts and the wheels of the truck is greatly minimized upon movement of the truck relative to these parts when rounding curves in railway tracks, which obviously must be considered. It will therefore be evident that the new type vehicles give rise to new problems in connection with providing brakes, not heretofore encountered.
In addition to the above, the new vehicles require brakes which are more powerful and faster acting, and which provide for more accurate and flexible control of a train than ever before obtained, in order to insure the safety of the train and the comfort of the passenger at all times. This is a major problem and further complicates the provision of an adequate braking system for these modern railway vehicles.
Moreover, a brake system installed in the very limited spaces on these vehicles must be readily accessible -for inspection and maintenance. The braking elements must be adequately cooled to provide efficient braking, and this problem of cooling is complicated both by the shielding employed to produce streamlining and low centers of gravities of the vehicles.
One object of the present invention therefore is to provide a compact and efficient disc brake mechanism particularly adapted for use in the limited spaces available on modern vehicles such as above described.
Another object of the invention is to provide an improved fluid pressure brake mechanism for the above type of vehicles in which the brake cylinder means is arranged to act directly on the friction braking elements so as to thereby preclude the need of and space for brake levers and the like as used in conventional types of brake systems.
Another object of the present invention is the ments to the brake cylinder piston and thereby possible destructive action of such heat on'said piston and the lubricant therefor.
Another object of the invention is to provide an improved disc brake mechanism having an improved system for cooling the braking elements so as to provide for most emcient braking operation thereof,
Other objects and advantages will be apparent from the following more detailed description of the invention.
In the accompanying drawings: Fig. l is a vertical sectional view taken through a, wheel and axle assembly at one side 01 a vehicle truck and showing, mainly in section, one form of the improved brake mechanism applied thereto; Fig. 2 is a sectional view taken on the line 22 in Fig. 1 and having certain parts broken away to show the interior construction of the mechanism;
Fig. 3 is an elevational view of a portionof one side of the truck showing the improved brake mechanism mounted thereon; and Fig. 4 is a sectional view, similar to a portion of Fig. 1 at a reduced scale, but showing a modification of the invention.
\7 General description The disc brake mechanism embodying the invention is adapted to be associated witheach of I and an axle tube 2 extending between and rigidly secured to said wheels for holding same in the desired spaced relation for rolling on rails 3. The
The reference character 5 indicates an axle of the wheel and axle assembly which extends through the tube 2 and beyond the outer faces of the wheels I, said axle being supported at the ends of the tube 2 by any suitable type of bearings such as roller bearings 6 interposed between the axle and the sleeve-like portions 4 of the sleeve 2.
The axle 5 extends beyond the outer face of the wheels I for supporting journal boxes I which are journaled on the axle and secured thereon in any desired manner as by means'of a nut 8 secured to the end of the axle.
The journal boxes I are provided for'carrying a truck frame comprising the usual spaced side members 8 and transversely extending members (not shown) for holding the side frames in spaced relation. The side frames are provided with the usual dependingspaced pedestal legs I8 slidably mounted in slots provided in the opposite sides of the journal boxes 1.
Only one side of one end portion of the vehicle truck and wheel and axle assembly above described are shown in the drawings, .but in the light of the above description of said truck, the showing is deemed sufllcient for a clear understanding of the invention. The improved disc brake mechanism which is adapted to be associated with one or more of the wheels I will now be described.
Description of disc brake mechanism An annular ring-like torque member H encircling the axle outside of the wheel I is provided at one end with a cylindrical portion I2 which slidably fits within the annular sleeve-like portion 4 of tube 2 and which bears through a washer or gasket I3 against the outside race of the support bearing 6. The torque ring II is provided at the opposite end with an outwardly extending collar I4 in axial alignment with the sleeve-like portion 4 of tube 2 and through said collar and sleeve-like portion there are provided a plurality of bolts I5 which rigidly secure said torque ring to said tube and thereby to the wheel I for rotation therewith.
Encircling the bolts I5 are three annular, ringlike friction braking elements or discs I8, I1, I3; the elements I8 and I1 being of the same outside diameter but the element I8 which is closest to the wheel being of a considerably greater diameter.
the torque ring II adjacent the inner surface of the bolts Hand is provided with spaced notches 20 which fit over the several bolts I5 whereby said element is secured to rotate with the wheel I.
The torque ring I I is provided adjacent the end of tube 2 with a cylindrical surface 2| of smaller diameter than surface I8, and the two elements The rotatable braking element I8 is slidably supported on a cylindrical surface I8 provided on These slots are provided to act as fan blades to mduce a circulation of air as will be later described.
An annular flange 21 projects radially from the side of the journal box 1 adjacent wheel I and is joined at its periphery to one end of a cylindrical extension 28 projecting in the direction of wheel I. The other end of the extension 28 carries a radially extending ring portion 23 which is provided around the face adjacent the wheel I with a plurality of equally spaced cylindrical bosses 38 projecting towards the wheel I with their axes parallel to that of said wheel. Each of the bosses 30 is provided with an axial bore in which there is slidably mounted a torque Pin 3 I Encircling the bolts I5 and interleaved with the rotatable braking elements I6, I1, and I8 are three annular, non-rotatable friction braking elements 32, 33-, and 34, the element 32 being disposed adjacent the outer face of the rotatable element IS; the element 33 being interposed between the rotatable elements IG and I1; while the element 34 is interposed between the rotatable elements I1 and I8.
Each of the non-rotatable braking elements 32, 33, and 34 comprises a backing plate 35 prefer ably made of steel or the like and preferably of the same outside diameter as the rotatable braking element I3. A friction braking ring 36, of the same outside diameter as the rotatable braking elements I6 and I1 is secured to each of the adjacent faces of the backing plates 35 of the shaped as to support said element in a plane at right angles to the axis of the wheel when said element is forced in the direction of the wheel, as will be later described. This filler block 23 may be made of any desired material such as metal, or if desired of hard pressed asbestos to insulate the braking element I8 from the wheel I, and it is preferred that said block extend inwardly sufficiently far to substantially engage the end portion 4 of tube 2.
Interposed between each pair of rotatable braking elements I6, I1, and I8 and encircling the bolts I5 is a brake release spring 24 under compression. The spring 24 engaging the elements I1 and I8 is provided for urging the element I1 away from the element I8 into engagement with a shoulder 25 which joins the cylindrical surfaces I8 and H on the torque ring II, while the other spring is provided for urging the element I3 into non-rotatable braking elements 32 and 34 and to both faces of the backing plate of the nonrotatable brakingelement 33, the several friction rings being in concentric relation with said rotatable braking elements. A friction brakin ring 31 of the same outside diameter as the rotatable braking element I8 is secured to the outer face of the backing plate 35 of the nonrotatable braking element 34 in concentric relation and for frictional engagement with the rotatable braking element I8.
The friction rings 38 and 31 are preferably made of cast iron secured to their respective backing plates 35 in any desired manner,
The backing plate 35 of the non-rotatable braking element 32 is provided around its periphery with a plurality of notches 38 corresponding in number and spacing to the cylinder bosses 38. The notches 38 fit around the bosses 30 with sufficient freedom to provide for axial movement of the non-rotatableelement 32 and are adapted to support said element in braking relation with the rotatable braking element I8 and also hold said non-rotatable braking element against tuming with said rotatable braking element relative 34 are secured by welding or in any other desired manner to the backing plate 35 of said element for supporting same in the desired braking position and for holding same against turning.
A brake release spring 42 is provided around each of the bosses 30 acting on the non-rotatable brake elements 32 and 33 for urging the nonrotatable brake element 32 to its release position defined by engagement with the ring portion 29 of the journal box at the bases of the bosses 30. Another brake release spring 6| is provided around each of the torque pins 3| acting on the non-rotatable brake elements 33 and 3d for moving the non-rotatable brake element 33 to its release position defined by engagement thereof with the ends of the bosses 30.
Each of the bosses 38 is provided with a counterbore open to the outer face thereof and through which the respective torque pin 3! extends. A brake release spring 39 encircling the torque pin 3i within each of these counterbores acts on a washer 418 secured to the outer end of the respective torque pin.
52 to move the non-rotatable brake elements 32 and 33 to their brake release positions above described, and in so acting are adapted to pull the non-rotatable element 35 to its release position shown in the drawing, and at which. time the spring ii will substantially counteract the springs 35. The parts are so designed that with both the rotatable and non-rotatable braking elements in their release positions above described, said elements will all be disengaged from each other to permit the rotatable braking elements it, H, and 8 to freely turn with the wheel I. i
The journal box comprises a central journal and guide section at for the pedestal legs ill, the annular flange 21, hereinbefore described, at the inner end of said section and further comprises an oppositely disposed flange M at the outer end The several springs 39 are provided for operating the springs ti and of said central section. A cover 55 is secured by prises a piston head 5| having a peripheral groove in which thereis provided a lubricant carrying ring 52 made of felt or the like, and a flexible packing cup 53 secured to the pressure face of the piston head in any desired manner. nuar pressure chamber 54 is provided at the front face of the packing cup 53 and is connected to a pipe 55 through which fluid under pressure is adapted to be supplied to and released from said chamber in any desired manner for controlling the braking operation of the braking discs,
as will be later described. At the opposite side of the brake cylinder piston there is provided a non-pressure chamber 55; a ring gasket 51 made of cork or the like being compressed between the cover and the outer end of the journal box for preventing leakage of foreign matter or lubricant between the chamber 56 and the chamber in said cover in which the end of axle 5 is disposed.
A pressure ring 58 is disposed within the cylindrical extension 28 at the inner end of the journal box in axial alignment with the brake cylinder piston 50 and the braking discs hereinbefore described.
A plurality of spaced, aligned sets of bores are provided through the spaced journal box flanges 21 and 45, and slidably mounted in each of these sets of bores is a strut or pusher pin 52, one end of which engages the pressure ring 58 while the other end engages the low pressure face of the brake cylinder piston 55.
The several pusher pins 52 are so located at the sides of the journal box as to clear the truck frame pedestal legs and one or more is provided with an axial bore 53 open at the piston end to an annular groove 56 in the piston head 5i and at the opposite end to a cross bore 55 in the pin which leads to the atmosphere. The annular groove 55 is connected by one or more slots 56 provided in the piston head 5! between the pusher pins 32 to the non-pressure chamber 55. It will thus be evident that upon reciprocation of piston 50 in the brake cylinder, air is adapted to freely flow out of and into the nonpressure chamber 55. An air strainer 51, made of hair or any other desired air straining material is pressed into the bore 53 in the pusher pin 62 'to prevent entrance of dirt to the non-pressure chamber 5% during the breathing operation just described.
In order to prevent dirt entering the non-pressure chamber 55 along the pusher pins 52, a flexible .boot 5% is. provided on each of the pusher pins 52, one end of said boot being tightly secured around the pusher pin, while the other end is tightly sprung into a suitable circular groove provided around the pusher pin in the flange id of the journal box.
The journal box flange as is provided at the top and bottom with a pair of diametrically opposite outstanding lugs 55 to which are pivotally connected by transversely extending pins in one end of two substantially parallel torque rods 'lL The other end of the top, torque rod H is pivotally connected by a transverse pin 12 tov a bracket 13 secured to the side frame of the truck adjacent the top thereof, while the other end of the lower-torque rod H is pivotally connected by a like pin 12 to a bracket M secured to said side frame adjacent the lower portion thereof. By this arrangement the truck frame pedestal legs ID are free to slide relatively to the journal box 1' in the usual manner and even with the brakes on An an- '21 and M and thus to the atmosphere. other end of the openings 15 open into a chamber the truck applied as will be later described.
The journal box flange 21 is provided with a plurality of openings 15 adjacent the central guide section E3 thereof which are open at one end to the spacev between the journal box flanges The torque ring II is provided with a plurality of slots I1 leading from the chamber 16 to the inner peripheral edges of the non-rotatable brake elements 33 and 34,;while in the annular space The opposite sides of said elements.
The torque ring II is provided with a plurality of radial fins or fan blades I9 extending into the chamber I6 for rotation with the torque ring II and thereby with the wheel I.
In order to prevent creepage or passage of lubricant from the wheel bearing 8 to the annular rotatable and non-rotatable friction braking elements or discs; the torque ring II isprovided with an inwardly directed web having at its inner peripheral edge two oppositely disposed annular oil throwers 88 and St, the thrower 88 being provided on the side adjacent the wheel bearing 8, while the oil thrower 8| at the opposite side is disposed to turn in an annular U shaped trough like chamber 82- provided within a lip-like extension 83 of the journal box which encircles a spacer 84 provided on the axle bee tween the journal box bearing and the inner race of the roller bearing 6. The chamber 82 is openbelow the axle and spacer 84 to a drain duct 85 extending through the journal box flange 21.
A deflector ring 86 is secured to the inner race of the wheel bearing 6 and extends out over the oil thrower 88, said ring being provided to separate insofar as possible direct contact between ther from the bearing, since rotation of saidthrower with the wheel will act to throw such lubricant back on to the deflector ring 88 from whence such lubricant will drain back to the bearing side of said thrower.
An annular inwardly directed lip 81 is provided between the throwers 80 and 8| to minimize the creepage of lubricant from the thrower 88 to the thrower 8|, since as will be evident, any creepage past the lip 81 is opposed by centrifugal force when the wheel is rotating.
In case, however, any lubricant should get past the lip 81 to the thrower'8l, a lip 88 encircling the outer circumferential edge thereof will throw said lubricant into the trough 82 from whence it will drain to the bottom of said trough and out through the drain duct 85 away from the braking discs.
The spacer 84 is intended to remain stationary so that any lubricant which may be obtained thereon from either the wheel bearing 6 or from the bearing of axle 5 in the journal box will either drip by gravity on to the oil thrower 8| and be thrown into the oil drainage trough 82 or drip directly into said trough, and in order to encourage such drainage and prevent lubricant passing between said bearings, two spaced rings 89 are provided on said spaceri The lip 83 and the oil thrower 8| beyond the end of said lip also act to block the entrance of foreign matter, which may drop by gravity from the brake mechanism, to the spacer 84 and thence to the wheel bearing 6 and to the axle bearing in the journal box. The rings 88 encircling the spacer 84 also serve as a further block against entrance of dirt to these bearings.
The periphery of the ring portion 29 of the journal box carrying the torque pins 3! is encircled by a ring-like nut 90 having screw threaded engagement therewith. 'The nut 98 is tending over the outer ends of the torque pins.
provided with an inturned annular flange 9| ex- 3| and adapted upon movement of the nut toward the wheel I to push said pins through the bosses 38 in the direction of said wheel.
The nut is provided for manually controlling the brakes on the wheel and is adapted to be connected up for control to any desired manually operative means such as the usual hand wheel or lever (not shown) provided on railwayvehicles.
Operation rotatable braking elements 32, 33, and 34 are disengaged from the rotatable braking elements I6, I1, and I8, whereby said rotatable braking elements are free to rotate with the wheel I.
If the wheel I is rotating and it is desired to effect braking thereof, fluid under pressure is supplied through pipe 55 to the annular brake cylinder piston chamber 54 wherein it acts on the brake cylinder piston 50 to move same and thereby the several strut pins 62 and pressure ring 58 relative to the journal box I in the direction of thewheel I.
As the pressure ring 58 is thus operated, it slides the non-rotatable braking element 32 on the bosses 30 into frictional contact with the adjacent rotatable braking element It which is then picked up on further movement of the pressure ring and urged along the surface I9 on the torque ring II into frictional contact with the non-rotatable element 33. The element 33 is then slipped along the torque pins. 3| into frictional contact with the rotatable element H which then is shifted on the surface 2| of the torque ring II into frictional contact with the non-rotatable breaking element 34. The element 34 is then picked up and moved into frictional contact with the rotatable braking element I8 backed up against the wheel I. This movement of the nonrotatable braking element 34 is accomplished by sliding of the torque pins 3I in the bosses 30, as will be evident.
After the several interleaved non-rotatable and rotatable braking elements are all serially moved into contact with each other by the initial or preliminary movement of the brake cylinder piston 58, said piston acts to force said elements together and the consequent frictional drag of the non-rotatable braking elements on the rotatable braking elements effects braking of said rotatable braking elements which braking action is transmitted through the bolts l5 to the wheel I to stop or retard rotation of said wheel. The degree with which the wheel I is thus braked depends upon the pressure of fluid supplied to chamber 54 for acting on the brake cylinder piston 58 and may be varied to effect any desired degree of braking in the usual well known manner.
It will be evident that when the brakes are applied, the non-rotatable braking elements 32,
33, and 34 and thereby the journal box to which braking elements back to their release positions shown in the drawings in which the rotatable braking elements and thereby the wheel I are again free to rotate. It is here desired to point out that the release springs M, 42 and 39 are not only designed to move the non-rotatable elements to their release positions but also are adapted to act through the non-rotatable brake element 32 to return the pressure ring 58, pusher pins 52, and thereby the brake cylinder piston 50 to their release positions.
At all times when the wheel I and rotatable braking elements are turning, the fan blades 19' associated'with the torque ring H act to force air out of the chamber IE, which is open to the atmosphere through openings 15, byway of the slots H in the torque ring H and the apertures 18 in the rotatable braking elements to the inner peripherial edges of the non-rotatable braking elements from whence, with the brakes released, the air flows out through the spaces between the rotatable and non-rotatable braking elements and through the slots I in the rotatable braking elements to the atmosphere. When the .brakes are applied this flow of air is only through also to the flexible packing cup 53. Due to this remote location the brake cylinder device is also substantially insulated against the transfer of heat from the friction braking elements by the air currents which will flow between said brake elements and the brake cylinder device incident to, movement or the vehicle. It is however desired to note that even with this remote location, the pusher pins as provide for direct action of the brake cylinderpiston on the braking elements without the use or levers and the like which are subject to wear and require space not available on certain modern vehicles.
the slots I00, but in both cases the side walls of said slots also act as fan blades to augment the action of the fan blades I9 and provide an increased or more rapid circulation of air.
While this circulation of air between and around the several braking elements effects cooling thereof subsequent to an application of the brakes, it is of especial importance for dissipating heat from said elements while in frictional braking contact in order to prevent excessive heating thereof and thus provide for most efficient braking. During braking it will be noted that the slots mo in the rotatable braking elements are open directly to the faces of the adjacent nonrotatable braking elements, so that air is not only drawn through said slots but such air passes directly over the braking faces of the non-rotatable elements; thus both the rotatable and non-rotatable elements are cooled by direct contact with the air stream.
The slots lllfi also serve another important function in that they are adapted to receive and promptly expel to the atmosphere, any particles of metal torn from the braking elements or any other foreign matter, so that during braking a most intimate contact will be maintained between the friction faces of the braking elements. This results in a more uniform breaking torque a1. :1 a more efiicient brake.
6 in this connection it will be noted that cooling slots Hill are also provided in the face of the rotatable braking element it which engages the filler block 23 and this also is important since the flow of air through these slots will reduce the transfer of heat from said element to said block and thus to the web 22 of the wheel l.
The brake cylinder device ii is located in the journal box cover d5 remote from the friction breaking elements as shown, in order to facilitate inspection and maintenance and also to pro vide maximum protection thereof from the heat generated in the braking elements during braking; which heat would be destructive not only to In case it is desired to set the brakes on the vehicle by hand, the ring-like nut 90 is turned so as to move in the direction of the wheel I and.
lease the handbrake, the nut 90 is turned in the reverse direction which permits the springs 39 to draw the non-rotatable braking element 34 out of braking contact with the rotatable braking element l8.
Modification in Fig. 4.
In the modification a cover 93 is secured over the end of the journal box I in place of the cover as, and between the cover 93 and Journal box a cap 94 is clamped over the end of the axle 5. A resilient gasket 95 made of cork or the like is clamped between the cap 94 and the journal box for the same reason as gasket 51 in the construction shown in Fig. 1.
The cover 93 is provided centrally with a brake cylinder bore 96 in axial alignment with axle 5,
and slidably mounted in this bore in a disc-like, preferably cup shaped brake cylinder piston 91 comprising a piston head 88 and a flexible packing cup 99 secured over the pressure. end of said head. A lubricant ring Iul is disposed in an annular groove in the piston head 98 back of the cup 98 for lubricating the bore 98.
- the brake cylinder piston connected to the fluid supp y pipe 55..
In the non-pressure chamber I05 a conical 0 spring ml is provided having one end supported onthe cup 9% while the other end acts on the brake cylinder piston Si in the direction to move it to its release position. By this arrangement the release movement of the brake cylinder piston is independent of the brake release springs l, 2, and 39, in contrast to the structure shown in Fig. 1.
The operation of this modified form of the invention is substantially the same as that in Fig. 1; the piston 97 being operative by fluid under pressure supplied to pressure chamber I06 to effect an application of the brakes and being operative upon the release of fluid under presthe lubricant for the brake cylinder piston 5i; but sure from said chamber to effect a release of the brakes, as will be evident. Further description of the operation is not deemed essential.
The above described brake mechanism is readily applicable to most if not all railway vehicles and is particularly adapted for useon modem,
low slung vehicles where there is little or no available space between the wheels and around the axles for the installation of brake mechanism. It will be noted that except for the brake cylinder device, the brake mechanism is mounted in the limited space provided between the wheel and journal box, and while the outer peripheries of the brake elements are substantially surrounded by the tread portion of the wheel, an efficient cooling system is provided embodying the fan blades 18 and the slots I in the rotatable elements which are the equivalent of a second fan arranged in series and therefore booster relation to the fan blades 18.
By locating the direct acting brake cylinder device remote from the braking elements, said brake cylinder device is protected against the damaging effects of heat developed in the braking elements during braking. It will also be noted that the intended frictional character- .istics of the friction braking elements are assured by the provision of an eflicient arrangement to keep lubricant from the wheel and axle bearings away from said elements.
While two illustrative embodiments of the invention have been described in detail, it is not the intention to limit the scope to these embodiments or otherwise than by the terms of the appended claims.
Having now described my invention, what I claim as new and desire to secure by. Letters Patent, is: g
1. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element disposed adjacent the inner end of said journal box and secured to rotate with one of the wheels of said assembly, an annular non-rotatable friction braking element adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, a brake cylinder device disposed at the outer end of said journal box and operatively connected to said non-rotatable element for controlling the operation thereof, and means for supporting said brake-cylinder device on the outer end of said journal box.
2. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element disposed between said journal box and one of said wheels and secured to rotate said assembly, an annular non-rotatable friction braking elemen't adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, a brake cylinder piston carried by said journal box at the outer end thereof, and pins operatively connecting said brake cylinder piston to said non-rotatable element for controlling the operation thereof.
'3. A brake mechanism for a. wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechawheel, a cover secured to the outer'end of said journal box, and a brake cylinder piston in said cover operatively connected to said non-rotatable element for controlling the operation thereof.
4. A brake mechanism for a wheel and axle assembly of. a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element secured to rotate with one of the wheels of said assembly, an annular non-rotatable friction braking element adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, a brake cylinder piston carried by said journal box at the outer end thereof, and a plurality of pins spaced around and carried by said journal box independently of .said piston and operatively connecting said piston to said non-rotatable element for controlling the operation thereof.
5. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element secured to rotate with one of the wheels of said assembly, an annular non-rotatable fricnism comprising an annular rotatable friction tion braking element adapted to be moved into frictional braking engagement with said rotatable braking element for braking said wheel, said journal box having a pair of spaced flanges, one being adjacent the outer end thereof, a cover secured to the outer flange, a brake cylinder piston in said cover, and a plurality of pins slidably mounted in said flanges parallel to the axis of said flanges and operatively connected at one end to said piston and at the opposite end to said nonrotatable element for controlling the operation thereof.
6. A brake mechanism for a wheel and axle assembly of 9. railway vehicle truck having a journal box carried by said assembly outside of one wheel of said assembly and having a truck frame slidably mounted on said journal box, said mechanism comprising an annular rotatable friction braking element secured to rotate with said wheel, an annular non-rotatable friction braking element disposed to frictionally engage said rotatable element to brake said wheel, a brake cylinder device associated with the outer end of said journal box,,and pins operatively connecting said brake cylinder device at one side of said frame to said non-rotatable element at the opposite side of said frame for actuating said non-rotatable element.
7. A brake mechanism for a wheel and axle.assembly of a railway vehicle truck having a journal box carried by said assembly outside of-one of the wheels of said assembly and having a truck frame mounted on said journal box, said mechanism comprising an annular rotatable friction braking element disposed between said wheel and journal box and secured to rotate with said wheel, a non-rotatable friction braking element carried by said journal box in coaxial relation with said rotatable element and capable of axial movement into frictional engagement with said rotatable element, a brake cylinder device disposed at the outer end of said journal box and operatively connected to said non-rotatable element for controlling axial movement thereof, and means for supporting said brake cylinder device on the outer end of said journal box.
\ 8. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a Journal box carried by said assembly outside of one of the wheels of said assembly and having a truck frame mounted on said joumal-box, said journal box having a pair of spaced flanges,'one flange adjacent the irmer end of said journal box and the other adjacent the outer end of said journal box, annular rotatable and non-rotatable friction braking elements adapted to frictionally engage to brake said wheel, said rotatable element being secured to rotate with said wheel, means carried by the inner journal box flange supporting said non-rotatable element, and a. brake cylinder device carried by the outer journal box flange operatively connected to said non-rotatable element for controlling movement thereof into frictional engagement with said rotatable element.
9. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside of one of the wheels of said assembly, said journal box having a pair of spaced flanges, and a truck frame having pedestal legs slidably mounted on saidjournal box between said flanges, said mechanism comprising annular, rotatable and nonrotatable friction braking elements interposed in the space between said pedestal legs and the adjacent wheel, means securing said rotatable element to said wheel for rotatation therewith, means secured to the inside flange on said journal box supporting said non-rotatable element in coaxial relation with said rotatable element and providing for axial movement thereof into frictional braking engagement with said rotatable element, a brake cylinder device secured to the outer flange on said journal box, and a plurality of pins carried by said journal box in the space between said pedestal legs and operatively connecting said brake cylinder device to said nonrotatable element for controlling movement thereof.
10. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside one of the wheels of said assembly, and a truck frame slidably mounted on said journal box, said mechanism comprising annular rotatable and non-rotatable friction braking elements disposed in cooperative relation between said wheel and journal box, said rotatable element being secured to said wheel for rotation therewith, means supporting said non-rotatable element from said journal box and providing for axial movement thereof into frictional braking engagement with said rotatable braking element, an axially movable pressure ring carried by said journal box and adapted to engage said non-rotatable element for efiecting axial movement thereof, a brake cylinder piston carried by the outer end of said journal box, and a plurality of spaced, parallel pressure pins connected at one end to said piston and at the op posite end to said pressure ring for controlling the operation thereof.
11. A brake mechanism for a. wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside one of the wheels of said assembly, and 'a truck frame slidably mounted on said journal box, said mechanism comprising annular rotatable and non-rotatable friction braking elements disposed in co.-
operative relation between said wheel and journal box, said rotatable element being secured to said wheel for rotation therewith, said journal box,
having adjacent its inner end a flange and a bearing, means carried by said flange supporting said non-rotatable braking'element and providing for axial movementthereof into frictional engagement with said rotatable element, a pressure ring slidablymounted on said bearing and engaging said non-rotatable element for effecting movement thereof, a brake cylinder piston carried by said journal box at the outer end thereof, and a plurality of spaced parallel pins connected at one end to said piston and at the opposite end to said ring for controlling movement of said ring,
12. A brake mechanism for a wheel and axle assembly of a. railway vehicle truck having a journal box carried by said assembly outside one of the wheels of the assembly and having a truck frame slidably mounted on said journal box, said mechanism comprising an annular, rotatable friction braking element disposed between said wheel and frame and secured to rotate with said wheel, an annular non-rotatable friction braking element carriedby said journal box in coaxial relation with said rotatable element and capable of axial movement into frictional braking engagement with said rotatable element, an annular ring-like brake cylinder piston carried by the outer end of said journal box in coaxial relation with said braking elements, and pressure transmitting means operativel connecting said brake wheel, an annular non-rotatable friction braking element carried by said journal'box in coaxial relation with said rotatable element and capable of axial movement into frictional braking engagement with said rotatable element, a disc-like brake cylinder piston carried by the outer endof said journal box in axial relation to said assembly, and-pressure transmitting means operatively connecting said piston at one end of said journal box to said non-rotatable element at the opposite end of said journal box for controlling,
the operation of said non-rotatable element.
14. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly outside one of the wheels of the assembly and having a truck frame slidably mounted on said journal box, said mechanism comprising an annular, rotatable friction braking element disposed between said wheel and frame and secured to rotate with said wheel, an annular non-rotatable friction braking element carried by said journal box in coaxial relation with said rotatable element and capable of axial movement into frictional braking engagement with said rotatable element, a cover secured to the outer end of said journal box over the end of the axle of said assembly, said cover having a brake cylinder chamber, a gasket between said cover and journal box closing communication between said chamber and the end of said axle, a brake cylinder piston slidably disposed between said wheel and frame and secured to rotate with said wheel, an annular, nonrotatable friction braking element, means secured to the inner flange of said Journal box supporting said non-rotatable element in coaxial relation with said rotatable element and providing for movement of said non-rotatable braking element only in the direction of said rotatable element for frictionally engaging said rotatable element, a cover secured to the outer journal box flange over the end of the axle of said assembly, a brak cylinder piston in said cover operatively connected to said non-rotatable braking element for controlling movement thereof, and torque means operatively connecting the flange at the outer end of said journal box to said frame for holding said non-rotatable element against turning 16. A brake mechanism for a wheel and axle assembly of a railway vehicle truck comprising a member disposed in a chamber at one side of said wheel and secured to rotate with said wheel, said chamber being open to the atmosphere, an annular rotatable friction braking element secured to rotate with said wheel and having a plurality of radial ducts open at their inner ends to said chamber and at their outer ends through the periphery of the rotatable element to the atmosphere and operative upon rotation to draw air from the atmosphere through said chamber, and to force said air outwardly through said ducts to the atmosphere, an annular non-rotatable friction braking element disposed to frictionally engage said rotatable element to brake said wheel, and fan blades on said member for forcing air from said chamber to the inner ends of said ducts.
17. A brake mechanism for a wheel and axle assembly of a railway vehicle truck comprising a member disposed in a chamber at one side of said wheel and secured to rotate with said wheel, said chamber being open to the atmosphere, a filler block fitting the contour of the web portion of said wheel and having an outer face formed perpendicular to the axis of said wheel, an annular, rotatable friction braking disc mounted against said outer face of said filler block, means securing said rotatable disc and filler block to said wheel for rotation therewith,
an annular non-rotatable friction braking discdisposed to frictionally engage the outer face of said rotatable disc to brake said wheel, said rotatable disc having a plurality of air ducts in each of its opposite faces open at their inner ends to said chamber and open at their outer ends through the periphery of said rotatable element to the atmosphere and operative upon rotation to force air outwardly through said ducts, and fan blades on said member for forcing air from said chamber to the inner ends of said ducts.
18. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a 2,277,ioe
journal box carried by said assembly outside of one of said wheels, said mechanism comprising annular rotatable and non-rotatable friction braking elements disposed in coaxial relation and adapted to frictionally interengage to brake said wheel, said rotatable element being secured to rotate with said wheel, means carried by said journal box for supporting said non-rotatable braking element, a pressure ring encircling said journal box and slidably mounted at one end thereon and having its opposite and engaging said non-rotatable element and forming between said ends two sides of a chamber open only to the atmosphere and to the inner peripheral edges of said braking elements, means for operating said pressure ring to move said nonrotatable element into 'frictional engagement ,opposite side a non-pressure chamber, a piston rod separate from said piston slidably mounted in a bore in said casing and adapted to engage said piston in said non-pressure chamber, means for preventing leakage around said rod through said bore to said non-pressure chamber, said rod having an axial bore open at one end to said nonpressure chamber and at' the opposite end'outside of said casing to the atmosphere, and straining means in said axial bore for straining foreign matter from the air entering said non-pressure chamber through said axial bore.
20. A brake cylinder device comprising a casing, a piston slidably mounted in said casing and having at one side a pressure'chamber and at the opposite side a non-pressure chamber, a piston rod separate from said piston slidably mounted in a bore in said casing and adaptedto engage said piston in said non-pressure chamber, a collapsible boot encircling said rod and sealed at one end to said rod and at the opposite end to said casing for preventing leakage around said rod through said bore to said non-pressure chamher, said rod having an axial bore open at one end to said non-pressure chamber and open at the opposite end to the atmosphere, and a strainer in said axial bore for straining foreign matter from air entering said non-pressure chamber through said axial bore.
21. A brake mechanism for a wheel and axle assembly of a railway vehicle truck having a journal box carried by said assembly and a truck frame mounted on said journal box, said mechanism comprisingan annular rotatable friction braking element secured to rotate with said assembly, an annular non-ratatable friction braking element disposed in coaxial relation with said rotatable braking element, said braking element being located between a wheel and said truck frame, a brake cylinder piston located outside braking engagement with said rotatable element for braking said assembly, spring means acting on said piston for moving same to said release position upon the release of fluid under pressure from said piston, and other spring means acting on said non-rotatable element for moving same out of engagement with said rotatable ele-' ment upon movement of said brake cylinder piston to release position.
22. In a railway car truck having a frame, a journal box, a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved betweena wheel of said assembly and the adjacent end of said journal box, a brake cylinder device located at the opposite end of said journal box and operatively connected to said brake for actuating same, and means for supporting said-brake cylinderdevice at said opposite end of said journal box.
23. In a railway car truck having a frame, a journal box, a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, a brake cylinder device at the opposite end of said journal box, means extending through said journal box connecting said brake cylinder device to said brake to actuate same, and means supporting said brake cylinder device and stators from the ends of said journal box respectively adjacent theretp.
24. In a railway car truck having a frame, a journal box, a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, said stators being carried by said adjacent end of said journal box. a brake cylinder device disposed at the opposite end of said journal box, means securing said journal box to said opposite end of said journal box, and pressure transmitting means carried by said journal box operatively connecting said brake cylinder device to said brake for actuating same.
25. In a railway car truck having a frame, a journal box, a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, a brake cylinder casing, means remov'ably securing said casing to the opposite said assembly, means removably securing said brake cylinder device to said opposite end flange,
and a plurality of pins spaced from each Otheraround the axle bearing in said journal box and slidably mounted in said flanges in a direction parallel to the axis of said bearing and operatively connecting said brake cylinder device to said brake.
28. In a railway car truck having a frame. a
journal box, a wheel and axle assembly having an axle supported in said journal box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box, means securing said stators to the adjacent end of said journal box for sup porting same and for holding same, against movement in a direction around the axis of said box. torque m'eans operatively connecting the opposite end of said journal box to said frame, a brake cylinder device located at the opposite end of said journal box and operatively connected to said brake for actuating same, and means connected to said opposite end of said journal box' carrying said brake cylinder device.
29. In a railway car truck having a frame, a journal box, a wheel and axle assembly having an axle supported in said box, a brake comprising rotors and stators interleaved between a wheel and said box, an operating means disposed adjacent each of the opposite ends of said box independently operable to apply said brake, means supporting one of said operating means at the adjacent end of said box and means supporting the other operating means at the opposite end of said box.
30. In a railway car truck having a frame, a journal box, a wheel and .axl assembly having an axle supported in said box, a brake comprising rotors and stators interleaved between a wheel and said box, power means disposed at one end of said box operable to apply said brake, means end of said journal box, a fluid actuated piston in said casing, and means connecting said piston to said brake for actuating said brake.
26. In a railway car truck having a frame, 2.
- journal box having end flanges, a wheel and axle assembly having an axle supported in said box, a brake comprising rotors and stators interleaved between a wheel of said assembly and the adjacent end of said journal box. means carryin said stators supported by the flange on said journal box which is adjacent said brake. a brake cylinder device disposed adjacent the opposite end flange of said journal box and operatively connected to said brake for actuating same, and means securing said brake cylinderdevice to said opposite end flange.
associated with said box carrying said power means, hand brake means disposed at the opp site end of said box operable to apply said brake, and means associated with said box carrying said hand brake means.
31. In a railway car truck having a frame, a
journal box, a wheel and axle assembly having an axle supported in said box, a brake comprising rotors and stators interleaved between a wheel and said box, hand brake means disposed at the end of said box adjacent said brake for applying said brake, means supporti g said hand brake means from said box, power means disposed at the opposite end of said box for also applying said brake, and means supporting said power means from said box. ELLIS E. HEWITT.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US253316A US2277106A (en) | 1939-01-28 | 1939-01-28 | Brake mechanism |
FR862704D FR862704A (en) | 1939-01-28 | 1939-12-30 | Improvements to brake mechanisms |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US253316A US2277106A (en) | 1939-01-28 | 1939-01-28 | Brake mechanism |
Publications (1)
Publication Number | Publication Date |
---|---|
US2277106A true US2277106A (en) | 1942-03-24 |
Family
ID=22959760
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US253316A Expired - Lifetime US2277106A (en) | 1939-01-28 | 1939-01-28 | Brake mechanism |
Country Status (2)
Country | Link |
---|---|
US (1) | US2277106A (en) |
FR (1) | FR862704A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2666505A (en) * | 1948-08-12 | 1954-01-19 | Westinghouse Air Brake Co | Disk brake |
US2687786A (en) * | 1950-04-27 | 1954-08-31 | Westinghouse Air Brake Co | Disk brake |
US2955681A (en) * | 1954-01-13 | 1960-10-11 | Bendix Corp | Disk brake |
US2964138A (en) * | 1957-04-24 | 1960-12-13 | Chicago Railway Equipment Co | Disk brake |
US2988176A (en) * | 1956-05-14 | 1961-06-13 | Bendix Corp | Vehicle brake |
US5215168A (en) * | 1990-10-30 | 1993-06-01 | Gec Alsthom Sa | Braking system for a railway vehicle |
-
1939
- 1939-01-28 US US253316A patent/US2277106A/en not_active Expired - Lifetime
- 1939-12-30 FR FR862704D patent/FR862704A/en not_active Expired
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2666505A (en) * | 1948-08-12 | 1954-01-19 | Westinghouse Air Brake Co | Disk brake |
US2666503A (en) * | 1948-08-12 | 1954-01-19 | Westinghouse Air Brake Co | Disk brake |
US2687786A (en) * | 1950-04-27 | 1954-08-31 | Westinghouse Air Brake Co | Disk brake |
US2955681A (en) * | 1954-01-13 | 1960-10-11 | Bendix Corp | Disk brake |
US2988176A (en) * | 1956-05-14 | 1961-06-13 | Bendix Corp | Vehicle brake |
US2964138A (en) * | 1957-04-24 | 1960-12-13 | Chicago Railway Equipment Co | Disk brake |
US5215168A (en) * | 1990-10-30 | 1993-06-01 | Gec Alsthom Sa | Braking system for a railway vehicle |
Also Published As
Publication number | Publication date |
---|---|
FR862704A (en) | 1941-03-13 |
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