US2208143A - Process of treating calcareous materials - Google Patents
Process of treating calcareous materials Download PDFInfo
- Publication number
- US2208143A US2208143A US158339A US15833937A US2208143A US 2208143 A US2208143 A US 2208143A US 158339 A US158339 A US 158339A US 15833937 A US15833937 A US 15833937A US 2208143 A US2208143 A US 2208143A
- Authority
- US
- United States
- Prior art keywords
- magnesium
- pulp
- impurities
- constituents
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 title description 74
- 238000000034 method Methods 0.000 title description 48
- 230000008569 process Effects 0.000 title description 44
- 239000012535 impurity Substances 0.000 description 65
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 56
- 239000011777 magnesium Substances 0.000 description 56
- 229910052749 magnesium Inorganic materials 0.000 description 56
- 239000003153 chemical reaction reagent Substances 0.000 description 55
- 239000000470 constituent Substances 0.000 description 54
- 238000011282 treatment Methods 0.000 description 53
- 229910052599 brucite Inorganic materials 0.000 description 35
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 34
- 230000009471 action Effects 0.000 description 31
- 150000003839 salts Chemical class 0.000 description 30
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 28
- 239000000203 mixture Substances 0.000 description 28
- 239000012991 xanthate Substances 0.000 description 25
- 238000005188 flotation Methods 0.000 description 20
- 239000002253 acid Substances 0.000 description 18
- 239000000395 magnesium oxide Substances 0.000 description 17
- 239000000047 product Substances 0.000 description 17
- 150000004760 silicates Chemical class 0.000 description 17
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 16
- 229930195733 hydrocarbon Natural products 0.000 description 16
- 150000002430 hydrocarbons Chemical class 0.000 description 16
- 239000004215 Carbon black (E152) Substances 0.000 description 15
- 150000007513 acids Chemical class 0.000 description 15
- 238000000926 separation method Methods 0.000 description 14
- 238000009291 froth flotation Methods 0.000 description 13
- -1 dipentine Chemical class 0.000 description 11
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical compound CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 description 11
- 229910052500 inorganic mineral Inorganic materials 0.000 description 11
- 235000010755 mineral Nutrition 0.000 description 11
- 239000011707 mineral Substances 0.000 description 11
- 239000000344 soap Substances 0.000 description 11
- 239000004568 cement Substances 0.000 description 10
- 238000012360 testing method Methods 0.000 description 10
- 230000003993 interaction Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000005864 Sulphur Substances 0.000 description 8
- 239000012141 concentrate Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 8
- 239000003112 inhibitor Substances 0.000 description 8
- 229910001607 magnesium mineral Inorganic materials 0.000 description 8
- 229910021532 Calcite Inorganic materials 0.000 description 7
- 235000019738 Limestone Nutrition 0.000 description 7
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 7
- 239000006028 limestone Substances 0.000 description 7
- ZCZLQYAECBEUBH-UHFFFAOYSA-L calcium;octadec-9-enoate Chemical compound [Ca+2].CCCCCCCCC=CCCCCCCCC([O-])=O.CCCCCCCCC=CCCCCCCCC([O-])=O ZCZLQYAECBEUBH-UHFFFAOYSA-L 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- 239000000454 talc Substances 0.000 description 4
- 229910052623 talc Inorganic materials 0.000 description 4
- 229910052716 thallium Inorganic materials 0.000 description 4
- BKVIYDNLLOSFOA-UHFFFAOYSA-N thallium Chemical compound [Tl] BKVIYDNLLOSFOA-UHFFFAOYSA-N 0.000 description 4
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000000084 colloidal system Substances 0.000 description 3
- 239000010450 olivine Substances 0.000 description 3
- 229910052609 olivine Inorganic materials 0.000 description 3
- 150000003475 thallium Chemical class 0.000 description 3
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 235000011941 Tilia x europaea Nutrition 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 230000000881 depressing effect Effects 0.000 description 2
- BCAARMUWIRURQS-UHFFFAOYSA-N dicalcium;oxocalcium;silicate Chemical compound [Ca+2].[Ca+2].[Ca]=O.[O-][Si]([O-])([O-])[O-] BCAARMUWIRURQS-UHFFFAOYSA-N 0.000 description 2
- 239000010459 dolomite Substances 0.000 description 2
- 229910000514 dolomite Inorganic materials 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 239000000295 fuel oil Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000004571 lime Substances 0.000 description 2
- 239000001095 magnesium carbonate Substances 0.000 description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 2
- 235000014380 magnesium carbonate Nutrition 0.000 description 2
- 239000002480 mineral oil Substances 0.000 description 2
- 150000002898 organic sulfur compounds Chemical class 0.000 description 2
- QWENMOXLTHDKDL-UHFFFAOYSA-N pentoxymethanedithioic acid Chemical compound CCCCCOC(S)=S QWENMOXLTHDKDL-UHFFFAOYSA-N 0.000 description 2
- 235000021317 phosphate Nutrition 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 235000019818 tetrasodium diphosphate Nutrition 0.000 description 2
- 229910021534 tricalcium silicate Inorganic materials 0.000 description 2
- 235000019976 tricalcium silicate Nutrition 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 description 1
- MOMKYJPSVWEWPM-UHFFFAOYSA-N 4-(chloromethyl)-2-(4-methylphenyl)-1,3-thiazole Chemical compound C1=CC(C)=CC=C1C1=NC(CCl)=CS1 MOMKYJPSVWEWPM-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 241001504564 Boops boops Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 239000001263 FEMA 3042 Substances 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229920000084 Gum arabic Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 241001446467 Mama Species 0.000 description 1
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 description 1
- 241000978776 Senegalia senegal Species 0.000 description 1
- BCKXLBQYZLBQEK-KVVVOXFISA-M Sodium oleate Chemical compound [Na+].CCCCCCCC\C=C/CCCCCCCC([O-])=O BCKXLBQYZLBQEK-KVVVOXFISA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical class [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229920002253 Tannate Polymers 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 239000000205 acacia gum Substances 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- AGWMJKGGLUJAPB-UHFFFAOYSA-N aluminum;dicalcium;iron(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Ca+2].[Ca+2].[Fe+3] AGWMJKGGLUJAPB-UHFFFAOYSA-N 0.000 description 1
- 229910052612 amphibole Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 229910052787 antimony Chemical class 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical class [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical class [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 238000003556 assay Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000000378 calcium silicate Substances 0.000 description 1
- 229910052918 calcium silicate Inorganic materials 0.000 description 1
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001805 chlorine compounds Chemical class 0.000 description 1
- 229910001919 chlorite Inorganic materials 0.000 description 1
- 229910052619 chlorite group Inorganic materials 0.000 description 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229940126214 compound 3 Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- HOOWDPSAHIOHCC-UHFFFAOYSA-N dialuminum tricalcium oxygen(2-) Chemical compound [O--].[O--].[O--].[O--].[O--].[O--].[Al+3].[Al+3].[Ca++].[Ca++].[Ca++] HOOWDPSAHIOHCC-UHFFFAOYSA-N 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 235000011180 diphosphates Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052634 enstatite Inorganic materials 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003502 gasoline Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010406 interfacial reaction Methods 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- RLJMLMKIBZAXJO-UHFFFAOYSA-N lead nitrate Chemical compound [O-][N+](=O)O[Pb]O[N+]([O-])=O RLJMLMKIBZAXJO-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000006194 liquid suspension Substances 0.000 description 1
- 150000002680 magnesium Chemical class 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 235000012254 magnesium hydroxide Nutrition 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 159000000003 magnesium salts Chemical class 0.000 description 1
- BBCCCLINBSELLX-UHFFFAOYSA-N magnesium;dihydroxy(oxo)silane Chemical compound [Mg+2].O[Si](O)=O BBCCCLINBSELLX-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- AXLHVTKGDPVANO-UHFFFAOYSA-N methyl 2-amino-3-[(2-methylpropan-2-yl)oxycarbonylamino]propanoate Chemical compound COC(=O)C(N)CNC(=O)OC(C)(C)C AXLHVTKGDPVANO-UHFFFAOYSA-N 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- FYWSTUCDSVYLPV-UHFFFAOYSA-N nitrooxythallium Chemical compound [Tl+].[O-][N+]([O-])=O FYWSTUCDSVYLPV-UHFFFAOYSA-N 0.000 description 1
- 238000004525 petroleum distillation Methods 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- CYQAYERJWZKYML-UHFFFAOYSA-N phosphorus pentasulfide Chemical compound S1P(S2)(=S)SP3(=S)SP1(=S)SP2(=S)S3 CYQAYERJWZKYML-UHFFFAOYSA-N 0.000 description 1
- 239000010665 pine oil Substances 0.000 description 1
- 229940048084 pyrophosphate Drugs 0.000 description 1
- 229910052611 pyroxene Inorganic materials 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000019983 sodium metaphosphate Nutrition 0.000 description 1
- 229940048086 sodium pyrophosphate Drugs 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052569 sulfide mineral Inorganic materials 0.000 description 1
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 description 1
- 229940033123 tannic acid Drugs 0.000 description 1
- 235000015523 tannic acid Nutrition 0.000 description 1
- 229920002258 tannic acid Polymers 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/02—Froth-flotation processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/006—Hydrocarbons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/008—Organic compounds containing oxygen
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D1/00—Flotation
- B03D1/001—Flotation agents
- B03D1/004—Organic compounds
- B03D1/012—Organic compounds containing sulfur
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2201/00—Specified effects produced by the flotation agents
- B03D2201/02—Collectors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2201/00—Specified effects produced by the flotation agents
- B03D2201/04—Frothers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03D—FLOTATION; DIFFERENTIAL SEDIMENTATION
- B03D2203/00—Specified materials treated by the flotation agents; Specified applications
- B03D2203/02—Ores
- B03D2203/04—Non-sulfide ores
Definitions
- This invention relates to a method for the Owners It is a primary object of the present invention to separate from limestone and similar compositions, brucite and/or other magnesium-containing constituents, in a simple, effective and economical operation, and thereby render the limew stone or similar compositions, after separation, suitable for the manufacture 'of Portland cement.
- Another object of the invention is to provide a froth flotation operation in which reject material, usually constituting a small percentage of the entire mass treated, is floated and removed as a froth concentrate while the useful product of the operation, which usually comprises a large percentage of the mass treated, is collected as a non-floated residue of the operation.
- a further object of the invention is to provide a sufficiently large group or class of reagents to render the process efficient and economical under varying market conditions in the treatment ofmaterials of various compositions.
- Fao rn FLOTATION The reagents added to the pulp will vary with the nature of the material being treated and also must be varied in accordance with the properties of the specific minerals which are to be collected in the froth.
- a reagent One function of a reagent is to produce a froth and reagents possessing this property are called frothers. Another function is to cause certain minerals to adhere and collect in the froth, and reagents possessing this property are known as collectors. Sometimes it is necessary to prevent a given mineral from collecting in the froth, and reagents performing this function are depressors or inhibitors. Other reagents may modify the volume, toughness or other characteristics of the froth, and are designated regulators or modifiers.
- a single reagent will possess more than one of the above properties, and 5 a, given flotation treatment maybe performed successfully with one reagent composition.
- Other treatments will require two or more reagent compositions, and in some instances, a different reagent composition will be required for each function utilized in the operation.
- a two-stage operation is frequently employed in which the flrst separation is known as a rougher operation, followed by what is termed a cleaner operation, in which the rougher froth is treated to improve the flotation separation.
- the present invention utilizes standard procedures to a large degree and may be performed in various apparatus designed for the froth flotation process, generally.
- the invention resides in the discovery that magnesium minerals may be removed collectively, as an impurity, from materials which otherwise would not be adapted for use in the manufacture of cement, by floating the impurity off in froth, and recovering the valuable constituents as anon-floated residue.
- Suitable frothers for such a treatment are pine oils, cresylic acid or compositions of cresylic' acid.
- Collectors which maybe used with good results in the treatment are hydrocarbons, like gas fuel oil, mineral oils, or mineral oil fractions, as well as aromatic hydrocarbons like dipentine, which- (but not boiling) solution of sodium oleate with soluble calcium or magnesium salts, and then washing and drying the resulting soaps, which are insoluble in water.
- soaps After drying, these soaps are soluble in warm gas oil, and a solution in this form is preferably in the froth, and at the same time reject the desired constituents for cement manufacture, namely, those containing lime, alumina, iron or silica; there are coarser grains of magnesia minerals, such as brucite, which will not be so effec- ,tively collected in the froth.
- soluble salts of metals such as lead or thallium
- thiocarbanalide or cresylic acid compositions heated with phosphorus pentasulphide which are commonly known in the flotation art as phosphocresylic acids
- the lead and thallium salts are preferably added to the pulp before the addition of organic sulfur compounds.
- Salts of lead and/or thallium which have been employed effectively. for this purpose are the chlorides, nitrates and acetates.
- the xanthates found effective are the ethyl, amyl, butyl and fenchyl.
- Various phosphocresylic acids and their corresponding salts are suited for this purpose.
- Thiocarbariilide is also effective.
- the foregoing compositions may be designated for convenience as "organic sulphur compounds of the collector type and it should be noted that, in general, any such organic sulphur compound ordinarily employed in sulfide mineral flotation will be a satisfactory collector for this purpose, while the combination of such a soluble salt and an organic sulfur compound will give good frothing, collection and selectivity.
- cresylic acid compositions have been described hereinbefore as suitable frothers and it will be understood that in the usual size ranges of the treatment phosphocresylic acids will give good frothing and collection in treating magnesium minerals when no soluble lead or thallium salts are added to the pulp.
- the cleaning step may be improved materially in the magnesium separation by introducing into the pulp a reagent, such as a phosphate, preferably tetra sodium pyrophosphate or sodium metaphosphate or equivalent salts of arsenic and antimony.
- a reagent such as a phosphate, preferably tetra sodium pyrophosphate or sodium metaphosphate or equivalent salts of arsenic and antimony.
- Certain organic colloids, such as gums, like gum arabic, or tannates, such as tannic acid, or sodium carbonate and equivalent alkali salts may be used effectively for this purpose.
- This group of reagents act as calcite inhibitors or depressors to cause materials containing lime, alumina, iron or silica minerals entrapped in the flotation froth to drop out and enrich the residue. While it is usually necessary to employ an inhibitor of this type only in the cleaner opera tion, under some conditions it may be desired to employ such an inhibitor in the rougher operation and the foregoing reagents may be used effectively in this way.
- the flnal froth concentrate of the process obtained by the selective action of the various reagent combinations hereinbefore described, usually is a product containing magnesium minerals which are the impurity of the material treated. These concentrates are reject products which are discarded from this process. The remainder of the minerals of the non-floated residue are purified compositions, suitable for the manufacture of Portland cement.
- magnesia-containing material For the purpose of cement production it is not necessary to remove all of the magnesia-containing material, but only toreduce the same to a safe limit for the class of work for which the cement is to be used.
- the mainobject is to obtain a maximum amount of usable tailing, and the efficiency of the operation may be high even where the recovery of magnesia is not particularly high.
- magnesium minerals have shown signiflcant selective flotation from calcite by the use of the aforementioned reagents, such as the following: brucite, talc, olivine, magnesite, dolomite, chlorite, enstatite, vermiculite, amphibole and pyroxene.
- clay is a .common source of the acidic oxides in the mix.
- calcite and kaolin can be left behind in the residue in approximately the same proportion as they are present in the feed.
- the material to be treated In preparing the pulp for the flotation operation, the material to be treated must be reduced to finely-divided condition.
- the effective size for a given material will vary to a considerable degree and workable results may be obtained in a relatively large range of sizes.
- Testing in the customary manner well-known to those skilled in the art, will determine the best size for a given operation. In the operations hereinafter described, grinding to pass 555 mesh is employed, and this will provide a standard for testing particular compositions.
- the material floated comprises a relatively small percentage of the entire quantity of material treated, reagent costs and operating intervals are reduced to a minimum. If the procedure were reversed, for example, a much larger quantity of reagent would be required to float the flnal product of the same amount as produced by the present process, and the operating time required to e'ifect such a separation would be increased proportionately.
- Cresylic acid or aerofloat or both Cresylic acid or aerofloat or both.
- the cleaner tailing may have a sufiiciently low magnesia content to make a satisfactory clinker, in which case it may be used to make the clinker without further treatment.
- a clinker of this composition will make a Portland cement of satisfactory quality for general use. Should it be desired to reduce the quantity of tricalcium aluminate, or to raise that of tri calcium silicate, or in any other way alter the CJI composition of the resultant clinker, there should be added to the product before cllnkering such other commercial rawmaterials as produce the desired modification. For the specific purposes mentioned above, additions of iron oxide and. limestone, respectively, would be suitable.
- the flotation accomplished a reduction in the magnesia content of the product to such an extent that a suitable clinker was produced containing only 3.2% of this oxide in contrast to 5.5% which would result from the use of the untreated heads material.
- Tests indicate that most of the magnesia which was removed was present as brucite.
- experiments have shown that other magnesian minerals can be selectively floated from limestone by the use of the same reagents.
- cresylic acid or a phosphocre- V sylic acid alone is used as a frothing and collector reagent satisfactory results are obtained when talc, serpentine and olivine are the main magnesium bearing minerals. Also, when the magnesia was mainly contained in serpentine, brucite and talc, a cresylic acid composition, lead salts and xanthates when used alone served to produce satisfactory results.
- brucite is the main magnesium mineral content
- gas oil, calcium oleate and xanthate has been found to produce flotation of the brucite.
- salts of thallium react like lead salts and can serve as substitutes for lead salts in foregoing illustrateations.
- a wet grind of limestone containing about 12% MgO, mainly as brucite was made in stages with intervening screening until practically all passed a mesh screen.
- a portion of this pulp containing 288 grams of solids was given a flotation test using the following reagent quantities:
- a mixture of thallic salts was used only be cause it was convenient to obtain the oxidized state by first preparing the thallous nitrate and then chlorinating it.
- manganous, ferric, ferrous andcupric salts may also serve as substitutes for lead salts in the above reagent combinations, for the flotation of magnesium containing minerals.
- the pH value of the flotation water was 9.5.
- the high alkalinity was due to the partial solubility of the brucite.
- the flotation tailing was suitable calcareous material when mixed with other low magnesia argellaceous and calcareous material for the manufacture of cement.
- reagent as usedin the claims is intended to designate one or more compositions productive of a reaction in which designated constituents of the material under treatment are selectively floated oif' from other constituents thereof.
- salt of the lead-thallium class is intended to designate any salt possessing the properties of the salts of lead or thallium described herein as suitable for the purposes of the present invention.
- cresylic acid collector has been used throughout the description and claims, it is intended to designate cresylic acid, the cresylic acid derivatives herein described as being satisfactory for the intended purpose, as well as other equivalents coming under the broad characterization of a cresylic acid composition.
- the process of preparing materials for cement manufacture which comprises forming a pulp of impure limestone in finely-divided condition in liquid suspension, subjecting the pulp to the action of a mixture of cresylic acid, gas oil, an alkaline earth soap, a, soluble salt of the leadthallium class, a xanthate and a phospho-cresylic acid composition, and collecting the non-floated residue of the separation as a product for calcining.
- the process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of a salt of the lead-thallium class and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
- The. process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by'the interaction of a salt of the leadthallium class, cresylic acid and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbanalide and 'phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
- the process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of a hydrocarbon, an alkaline earth soap and a xanthate, and collectively fioating such impure constituents so filmed on the surface separate from the calcitic residue of the P p.
- cresylic acid composition a cresylic acid composition, a salt of the leadthallium class, and an organic sulphur compound of the sulfide collector typeselected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcite residue of the pulp.
- rials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of an alkaline earth soap, a cresylic acid collector, a salt of the leadthallium class and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbonalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
- an organic sulphur compound of the sulfide collector type rials having one or more magnesium constituents selected from the group consisting of xanthate, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
- the process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium bearing silicates constituting impurities therein which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent of the collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and subjecting the floated-concentrate of such separation to a secondary floation treatment in the presence of a calcitic inhibitor reagent of the class consisting of organic colloids.
- impurities therein which comprises the treatment of such a calcareous material in finely divided condition in .a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent of the collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and subjecting the calcitic constituents during the flotation reaction to the action of an organic colloid.
- the process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein which comprises the treatment of such a calcareous material in finely-divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of cresylic acid and a hydrocarbon, depressing calcitic constituents by the presence of a phosphatic inhibitor, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
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- Paper (AREA)
Description
Patented July 16, 1940 UNITED STATES PATENT OFFICE rnooass or mama CALCABEOUS m'raams Arthur J. Weinig, Golden, 0010., asslgnor to Riverside Cement Company, Loo corporation of Delaware Angelcs, Calii., a
No Drawing. Application August 10, 1931, Serial No. 158,339
28 Claims. (01. 209166) This invention relates to a method for the Owners It is a primary object of the present invention to separate from limestone and similar compositions, brucite and/or other magnesium-containing constituents, in a simple, effective and economical operation, and thereby render the limew stone or similar compositions, after separation, suitable for the manufacture 'of Portland cement.
Another object of the invention is to provide a froth flotation operation in which reject material, usually constituting a small percentage of the entire mass treated, is floated and removed as a froth concentrate while the useful product of the operation, which usually comprises a large percentage of the mass treated, is collected as a non-floated residue of the operation.
A further object of the invention is to provide a sufficiently large group or class of reagents to render the process efficient and economical under varying market conditions in the treatment ofmaterials of various compositions.
Fao rn FLOTATION The reagents added to the pulp will vary with the nature of the material being treated and also must be varied in accordance with the properties of the specific minerals which are to be collected in the froth.
One function of a reagent is to produce a froth and reagents possessing this property are called frothers. Another function is to cause certain minerals to adhere and collect in the froth, and reagents possessing this property are known as collectors. Sometimes it is necessary to prevent a given mineral from collecting in the froth, and reagents performing this function are depressors or inhibitors. Other reagents may modify the volume, toughness or other characteristics of the froth, and are designated regulators or modifiers.
In some instances, a single reagent will possess more than one of the above properties, and 5 a, given flotation treatment maybe performed successfully with one reagent composition. Other treatments will require two or more reagent compositions, and in some instances, a different reagent composition will be required for each function utilized in the operation.
In performing the process, a two-stage operation is frequently employed in which the flrst separation is known as a rougher operation, followed by what is termed a cleaner operation, in which the rougher froth is treated to improve the flotation separation.
Anvnnon IN rm: ART
The present invention utilizes standard procedures to a large degree and may be performed in various apparatus designed for the froth flotation process, generally. The invention resides in the discovery that magnesium minerals may be removed collectively, as an impurity, from materials which otherwise would not be adapted for use in the manufacture of cement, by floating the impurity off in froth, and recovering the valuable constituents as anon-floated residue.
To make the process workable under varying conditions of reagent cost, and chemical and physical characteristics of the material treated, a relatively large group of preferred reagents has been provided for the froth flotation separation.
Suitable frothers for such a treatment are pine oils, cresylic acid or compositions of cresylic' acid. Collectors which maybe used with good results in the treatment are hydrocarbons, like gas fuel oil, mineral oils, or mineral oil fractions, as well as aromatic hydrocarbons like dipentine, which- (but not boiling) solution of sodium oleate with soluble calcium or magnesium salts, and then washing and drying the resulting soaps, which are insoluble in water.
After drying, these soaps are soluble in warm gas oil, and a solution in this form is preferably in the froth, and at the same time reject the desired constituents for cement manufacture, namely, those containing lime, alumina, iron or silica; there are coarser grains of magnesia minerals, such as brucite, which will not be so effec- ,tively collected in the froth.
Where it is necessary to collect these coarser sizes in the froth, soluble salts of metals, such as lead or thallium, when added to the pulp with xanthates, thiocarbanalide or cresylic acid compositions heated with phosphorus pentasulphide, which are commonly known in the flotation art as phosphocresylic acids, will effectively float the coarser sizes of brucite or other magnesium minerals. Where flotation of this type is employed, the lead and thallium salts are preferably added to the pulp before the addition of organic sulfur compounds.
Salts of lead and/or thallium which have been employed effectively. for this purpose are the chlorides, nitrates and acetates. The xanthates found effective are the ethyl, amyl, butyl and fenchyl. Various phosphocresylic acids and their corresponding salts are suited for this purpose. Thiocarbariilide is also effective. The foregoing compositions may be designated for convenience as "organic sulphur compounds of the collector type and it should be noted that, in general, any such organic sulphur compound ordinarily employed in sulfide mineral flotation will be a satisfactory collector for this purpose, while the combination of such a soluble salt and an organic sulfur compound will give good frothing, collection and selectivity.
It will be 'noted that cresylic acid compositions have been described hereinbefore as suitable frothers and it will be understood that in the usual size ranges of the treatment phosphocresylic acids will give good frothing and collection in treating magnesium minerals when no soluble lead or thallium salts are added to the pulp.
In practicing the present invention, use is preferably made of the two-stage operation, previously described, to improve the separation and to more efiiciently discard magnesium-containing constituents.
The cleaning step may be improved materially in the magnesium separation by introducing into the pulp a reagent, such as a phosphate, preferably tetra sodium pyrophosphate or sodium metaphosphate or equivalent salts of arsenic and antimony. Certain organic colloids, such as gums, like gum arabic, or tannates, such as tannic acid, or sodium carbonate and equivalent alkali salts may be used effectively for this purpose.
This group of reagents act as calcite inhibitors or depressors to cause materials containing lime, alumina, iron or silica minerals entrapped in the flotation froth to drop out and enrich the residue.. While it is usually necessary to employ an inhibitor of this type only in the cleaner opera tion, under some conditions it may be desired to employ such an inhibitor in the rougher operation and the foregoing reagents may be used effectively in this way.
The flnal froth concentrate of the process, obtained by the selective action of the various reagent combinations hereinbefore described, usually is a product containing magnesium minerals which are the impurity of the material treated. These concentrates are reject products which are discarded from this process. The remainder of the minerals of the non-floated residue are purified compositions, suitable for the manufacture of Portland cement.
While the process is being described with particular reference to producing a product for cement manufacture, it will be understood that the process may be employed effectively whenever it is desired to remove the above-designated constituents from minerals of the character described.
For the purpose of cement production it is not necessary to remove all of the magnesia-containing material, but only toreduce the same to a safe limit for the class of work for which the cement is to be used. The mainobject is to obtain a maximum amount of usable tailing, and the efficiency of the operation may be high even where the recovery of magnesia is not particularly high.
Many magnesium minerals have shown signiflcant selective flotation from calcite by the use of the aforementioned reagents, such as the following: brucite, talc, olivine, magnesite, dolomite, chlorite, enstatite, vermiculite, amphibole and pyroxene.
The foregoing minerals all belong in the general class of magnesium materials, and this term will be used to designate the group elsewhere in the description and claims. Other minerals possessing similar characteristics are also amenable to the treatment.
In the cement industry, clay is a .common source of the acidic oxides in the mix. In testing the present process, it has been found that calcite and kaolin can be left behind in the residue in approximately the same proportion as they are present in the feed.
In preparing the pulp for the flotation operation, the material to be treated must be reduced to finely-divided condition. The effective size for a given material will vary to a considerable degree and workable results may be obtained in a relatively large range of sizes. Testing in the customary manner, well-known to those skilled in the art, will determine the best size for a given operation. In the operations hereinafter described, grinding to pass 555 mesh is employed, and this will provide a standard for testing particular compositions.
It will be noted that-the process as described in the preceding remarks floats oil the reject material from the constituents which comprise the final product of the treatment.
As the material floated comprises a relatively small percentage of the entire quantity of material treated, reagent costs and operating intervals are reduced to a minimum. If the procedure were reversed, for example, a much larger quantity of reagent would be required to float the flnal product of the same amount as produced by the present process, and the operating time required to e'ifect such a separation would be increased proportionately.
Consequently, the present process effects im portant economies in reagent cost, operating cost, and plant capacity.
ILLUSTBA'I'IVE ()rnIiArIoNs To furnish a better understanding of the operation of the process, reference will be made hereinafter to specific treatments which illustrate the scope of the process in operating under various conditions. V A. General flotation mind all reagents (General procedure-A) By all reagents is meant all reagent types of demonstrated importance in the separation of brucite from calcite.
The most commonly used reagents are listed below, but as discussed elsewhere the designated composltions are but specific examples of effective reagent types.
Cresylic acid or aerofloat or both.
Asolution of calcium oleate in gas oil.
Lead salt.
Amyl xanthate.
Sodium pyrophosphate or gum arable (depressors of calcite).
The following is an example illustrating the use of these reagents in the treatment of an interground mixture of raw materials for Portland cement manufacture. This mixture was composed of a limestone containing considerable brucite '(Mg(OH)2), with metamorphic and granitic rocks which supplied the more acidic oxides but also contained significant amounts of magnesia in other combinations. It was awet grind made in short stages with intervening separation of material passing a mesh screen, until practically all had passed this screen. 7
EXAMPLE NO. 1
Cleaning,
Roughing Ilia/ton lbs/ton Reagents will be returned to the rougher treatment form-.
ing a closed circuit therewith. But in the treatment of some materials, the cleaner tailing may have a sufiiciently low magnesia content to make a satisfactory clinker, in which case it may be used to make the clinker without further treatment.
The tailing produced in the test hereinbefore described would give the following cement clinker,
assuming volatilization of all but the five oxides shown, and complete retention of these.
CALCULATED Cnmxna Oxide Percent Potential compound 3 CaO.Si0z 30.9 tri calcium silicate 2 CaO.Si;Oz 46.4 di calcium silicate 3.Ca0.A12Oz 12.5 tri, calcium alumihate 4 Ca0.AlzOa.Fez0a..- 7.0 tetra calcium alumino ferrite MgO 3.2 magnesia Equilibrium compounds, calculated according to the sodmm pymphosphate method of Bogue, Industrial and Engineering ch i Anal. ed. 1, 1 2 (1929) (Standard reaction products).
METALLURGICAL Rn'ron'r m P Analyses, per cent-um AssayNo. Product ggg MgO CaO SiO: AlaOs F810! Cleaner cone 169 8.34 13.7 37.1 1.4' 2.46 a. 18 Gleaner taiL. 644 31.8 3.69 44.5 10.6 3.02 1.68 Rou her tail 1213 59.9 2.10 42.3 16.1 4:10 1.50 Hen s 2026 3.56 42.4 13.6 3.61 1.74
Contents per tons assay multi Per cent recovery based on actual A plied by percent weight of products 3 MgO CaO S102 A; FezOa MgO CaO 8102 A1 0; Fea0| X... 1.14 3.09 .62 .20 .31 32.0 7.3 4.6 5.5 17.8 Y 1.16 13.99 3.33 .95 .53 32.6 33.0 24.5 26.3 30.5 Z 1.26 25.33 9.64 2. 46 .90 35.4 59.7 70.9 68.2 51.7 Cale 3.56 4 .41 13.59 3.61 1.74 i
REMABKS.-RO11ghGl' oncentrate was thickened before cleaning.
In this test the first froth or rougher froth eoncentrate was cleaned producing a cleaner concentrate and cleaner tailing as shown. The volume of the frothwas kept under control by the use of calcium oleate.
A clinker of this composition will make a Portland cement of satisfactory quality for general use. Should it be desired to reduce the quantity of tricalcium aluminate, or to raise that of tri calcium silicate, or in any other way alter the CJI composition of the resultant clinker, there should be added to the product before cllnkering such other commercial rawmaterials as produce the desired modification. For the specific purposes mentioned above, additions of iron oxide and. limestone, respectively, would be suitable.
In this example, the flotation accomplished a reduction in the magnesia content of the product to such an extent that a suitable clinker was produced containing only 3.2% of this oxide in contrast to 5.5% which would result from the use of the untreated heads material. Tests indicate that most of the magnesia which was removed was present as brucite. However, experiments have shown that other magnesian minerals can be selectively floated from limestone by the use of the same reagents.
B. Use of special reagent combinations (special proceduresB) -It will be understood, however, that the above illustration of reagent use applies in general when there are several different magnesium minerals present. However, in secial cases where the magnesia is contained in certain specific min-' erals, it may not be necessary to employ all the reagents listed. For example, the depressor reagent was not found essential when the main magnesium minerals which were floated were talc, brucite and olivine.
Further, when cresylic acid or a phosphocre- V sylic acid alone is used as a frothing and collector reagent satisfactory results are obtained when talc, serpentine and olivine are the main magnesium bearing minerals. Also, when the magnesia was mainly contained in serpentine, brucite and talc, a cresylic acid composition, lead salts and xanthates when used alone served to produce satisfactory results.
In addition, when brucite is the main magnesium mineral content, gas oil, calcium oleate and xanthate has been found to produce flotation of the brucite.
In general, it has been discovered that salts of thallium react like lead salts and can serve as substitutes for lead salts in foregoing ilustrations. For example, a wet grind of limestone containing about 12% MgO, mainly as brucite, was made in stages with intervening screening until practically all passed a mesh screen. A portion of this pulp containing 288 grams of solids was given a flotation test using the following reagent quantities:
EXAIMPLE NO. 2
For 1st concentrate Grams Gas oil (containing 5% calcium oleate) 0.83
A mixture of thallic salts was used only be cause it was convenient to obtain the oxidized state by first preparing the thallous nitrate and then chlorinating it.
' Theresults of the flotation tests were as 101- lows:
Weight MgO Pmdmt percent percent 1 mm 6. 95 21. 2 2nd 18.05 24.8 Tallinn? 75. 00 8. 4
Further, in special cases where dolomite and magnesite are present, manganous, ferric, ferrous andcupric salts may also serve as substitutes for lead salts in the above reagent combinations, for the flotation of magnesium containing minerals.
EXAMPLE NO. 3
Pounds .60
Cresylic acid Gas fuel oil containing 5% dissolved calcium oleate 16.00 Lead nitrate 1.70 Amyl xanthate 2.00 Tetra sodium 'pyrophosphate .35
The products of this test were:
Perce t P t P ts Product wcigli t 2 6 M EO Limestone as taken." 100 17. 8 Froth concentrate. 47. 0 30.0 14. 1 Flotation tailing 53. 0 6. 3 3. 3
Tntnl 17.4
The pH value of the flotation water was 9.5. The high alkalinity was due to the partial solubility of the brucite.
The flotation tailing was suitable calcareous material when mixed with other low magnesia argellaceous and calcareous material for the manufacture of cement.
From the foregoing, it will be apparent that the process disclosed herein is of general application wherever it is desired to separate magnesium-containing materials from calcite or similar compositions, both of-natural and artificial origin, which are designated herein as calcareous materials".
The general description of the treatments together with the tests cited show the adaption of the process to different problems of treatment in which different factors are involved. By following the rules of procedure prescribed in the foregoing description, satisfactory results for any specific treatment can be obtained.
' The term reagent as usedin the claims is intended to designate one or more compositions productive of a reaction in which designated constituents of the material under treatment are selectively floated oif' from other constituents thereof.
While the invention has been described with particular reference to a froth flotation operation, it will be apparent that any type of separation, which utilizes in fundamentally the same way, the interfacial reactions between solids, liquids and gases, could be performed with the reagents herein described functioning to facilitate the separation.
In the description and claims, the expression "salt of the lead-thallium class is intended to designate any salt possessing the properties of the salts of lead or thallium described herein as suitable for the purposes of the present invention.
- a product of petroleum distillation, preferably a little heavier than gasoline.
Where the expression "a cresylic acid collector has been used throughout the description and claims, it is intended to designate cresylic acid, the cresylic acid derivatives herein described as being satisfactory for the intended purpose, as well as other equivalents coming under the broad characterization of a cresylic acid composition.
and treatments may be availed of-within the spirit and scope of the invention as defined in the hereunto appended claims.
What I claim and desire to secure by Letters Patent is:
1. In a process for the treatment of calcareous materials, wherein a plurality of constituents constituting impurities are to be removed, the steps of floating a plurality of impure constituents in a pulp containing calcareous material in finelydivided condition by the action of cresylic acid and a hydrocarbon in a froth flotation treatment, and controlling frothing by introducing an alkaline earth soap into the pulp.
2. In a process for the treatment of. calcareous materials, wherein a plurality of constituents constituting impurities are to be removed, the steps of floating a plurality of impure constituents in a pulp containing calcareous materials in finely-divided condition by the action of cresylic acid and a hydrocarbon in a froth flotation treatment, and controlling frothing by introducin calcium oleate into the pulp.
3. In a process for the treatment of impure calcitic materials, wherein a plurality of constituents constituting impurities are to be removed, the steps of floating a plurality of impure constituents in a pulp containing impure calcitic material in finely-divided condition by the action of cresylic acid and a hydrocarbon in a froth flotation treatment, and controlling frothing by introducing magnesium oleate into the pulp.
4. In a process for the treatment of calcareous materials, wherein constituents constituting impurities are to be removed, the step of subjecting a, pulp containing calcareous material in, finelydivided condition to the action of a reagent composed of cresylic acid, a hydrocarbon, a soluble salt of the lead-thallium class, and a xanthate, in a froth flotation treatment.
5. The process of preparing materials for cement manufacture, which comprises forming a pulp of impure limestone in finely-divided condition in liquid suspension, subjecting the pulp to the action of a mixture of cresylic acid, gas oil, an alkaline earth soap, a, soluble salt of the leadthallium class, a xanthate and a phospho-cresylic acid composition, and collecting the non-floated residue of the separation as a product for calcining.
6. In a process for the treatment of calcareous materials containing brucite as an impurity, the step of floating brucite from a pulp of such a calcareous material in a froth flotation treatment by the action ofa salt of the lead-thallium class and a xanthate, whereby a purified calcitic residue may be recovered separate from such froth product.
7. In a process for the treatment of calcareous materials containing brucite as an impurity, the step of floating brucite from a pulp of such a calcareous material in a froth flotation treatment by the action of a hydrocarbon, a cresylic acid composition, a salt of the lead-thallium class and a xanthate, whereby a purified calcitic residue may be recovered separate from such froth product.
8. In a process for the treatment of calcareous materials containing a magnesium-bearing carbonate as an impurity, the step of floating saidcarbonate from a pulp of such a calcareous material in a froth flotation treatment by the action of a collector reagent formed by the interaction of a salt of the lead-thallium class and a xanthate, whereby a purified calcitic residue may be recovered separate from such froth product.
9. In a. process for the treatment of calcareous materials containing a magnesium-bearing carbonate as an impurity, the step of floating said carbonate from a pulp of such a calcareous material in a froth flotation treatment by the action of a hydrocarbon, a cresylic acid composition, a salt of the lead-thallium class and a xanthate, whereby a purified calcitic residue may be recovered separate from such froth product.
10. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively fihning such impurities by the action of a cresylic acid collector and an alkaline earth soap and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
11. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of a salt of the lead-thallium class and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
12. The process of purifying calcareous materials having one or more magnesium constitucomprises the treatment of such a calcareous material .in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of a salt of the lead-thallium class and a xanthate, and collectively floating such impure constituents so filmed.
material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of cresylic acid, a hydrocarbon and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, and collectively fioating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp. V
14. The. process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by'the interaction of a salt of the leadthallium class, cresylic acid and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbanalide and 'phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
15. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of a. salt of the lead-thallium class, a hydrocarbon, and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
16. The process ofpurifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming,
such impurities by the action of a reagent formed by the interaction of cresylic acid, a hydrocarbon and an alkaline earth soap, and col- -lectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
silicates constituting impurities therein, which 1'7. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of a hydrocarbon, an alkaline earth soap and a xanthate, and collectively fioating such impure constituents so filmed on the surface separate from the calcitic residue of the P p.
18. The process of purifying calcareous materials havingone or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which com-' prises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a hydrocarbon,
a cresylic acid composition, a salt of the leadthallium class, and an organic sulphur compound of the sulfide collector typeselected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcite residue of the pulp.
19. The process of purifying calcarous mate-.
rials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of an alkaline earth soap, a cresylic acid collector, a salt of the leadthallium class and an organic sulphur compound of the sulfide collector type selected from the group consisting of xanthates, thiocarbonalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
20. The process of purifying calcareous'materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a hydrocarbon, a cresylic acid collector, an alkaline earth soap, 9. salt of the lead thallium class, a xanthate, and a phosphocresyiic. acid composition, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residueof the pulp.
21. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, andanhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a hydrocarbon, a cresylic acid collector, an alkaline earth soap, 9. salt of the lead-thallium class, and an organic sulphur compound of the sulfide collector type rials having one or more magnesium constituents selected from the group consisting of xanthate, thiocarbanalide and phosphocresylic acids, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
22. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which come prises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent of the collector type selectedrfrom the up consisting of xanthates, thiocarbanalide and phosphocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and depressing the calcitic constituents during the flotation reaction by the actionof a calcitic-inhibitor of the class consisting of alkali phosphates.
23. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent of the collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and subjecting the floated-concentrate of such separation to a secondary floation treatment in the presence of a calcitic inhibitor reagent of the class consisting of organic colloids.
. 24.- The process of purifying calcareous mate-- rials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesiumbearing silicates constituting impurities therein, which comprises. the treatment of such a calcareous material in finely divided condition in a pulp in which'such impurities are present, selectively filming such impurities by the action of a reagent, of the collector type selected from the group consisting of xanthates, tbiocarbanalide and phosphocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and subjecting the calciti'c constituents; during the fiotziigon reaction to the action of an alkali phospha 25. The process of purifying calcareous mateof the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates. constituting impurities therein, which comprises the treatment of such a calcareous material in finely divided condition in .a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent of the collector type selected from the group consisting of xanthates, thiocarbanalide and phosphocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and subjecting the calcitic constituents during the flotation reaction to the action of an organic colloid. v
26. In a process of treating calcareous materials, wherein brucite constituting an impurity is to he removed, the steps of floating brucite.
constituents in a pulp containing calcareous material in finely-divided condition by the action of cresylic acid and a hydrocarbon in a froth flotation treatment, and controlling frothing by introducing an alkaline earth soap into the pulp.
2'7. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium-bearing silicates constituting impurities therein, which comprises the treatment of such a calcareous material in finely-divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent formed by the interaction of cresylic acid and a hydrocarbon, depressing calcitic constituents by the presence of a phosphatic inhibitor, and collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp.
28. The process of purifying calcareous materials having one or more magnesium constituents of the class of brucite, magnesium-bearing carbonates, and anhydrous magnesium bearin silicates constituting impurities therein, which comprises the treatn'ient of such a calcareous material in finely divided condition in a pulp in which such impurities are present, selectively filming such impurities by the action of a reagent of the collector type selected from the group consisting of xanthates, thiocarbanalide and phoe phocresylic acids, collectively floating such impure constituents so filmed on the surface separate from the calcitic residue of the pulp and subjecting the. floated concentrate of such separation to a secondary fioation treatment in the presence ot'a calcitic inhibitor reagent of the class consisting of gum arable. g
, ARTHUR J. WEINIG.
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US158339A US2208143A (en) | 1937-08-10 | 1937-08-10 | Process of treating calcareous materials |
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US158339A US2208143A (en) | 1937-08-10 | 1937-08-10 | Process of treating calcareous materials |
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US2208143A true US2208143A (en) | 1940-07-16 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2455813A (en) * | 1943-10-07 | 1948-12-07 | Basic Refractories Inc | Working up of magnesia rock, and purification of magnesium carbonate |
US2507013A (en) * | 1946-03-09 | 1950-05-09 | Separation Process Company | Froth flotation of calcite containing dolomite or magnesite |
US2507012A (en) * | 1946-02-27 | 1950-05-09 | Separation Process Company | Froth flotation beneficiating material containing dolomite or magnesite |
US20200129991A1 (en) * | 2018-10-26 | 2020-04-30 | SYNCRUDE CANADA LTD. in trust for the owners of the Syncrude Project as such owners exist now and in | Collectors for treating tailings |
-
1937
- 1937-08-10 US US158339A patent/US2208143A/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2455813A (en) * | 1943-10-07 | 1948-12-07 | Basic Refractories Inc | Working up of magnesia rock, and purification of magnesium carbonate |
US2507012A (en) * | 1946-02-27 | 1950-05-09 | Separation Process Company | Froth flotation beneficiating material containing dolomite or magnesite |
US2507013A (en) * | 1946-03-09 | 1950-05-09 | Separation Process Company | Froth flotation of calcite containing dolomite or magnesite |
US20200129991A1 (en) * | 2018-10-26 | 2020-04-30 | SYNCRUDE CANADA LTD. in trust for the owners of the Syncrude Project as such owners exist now and in | Collectors for treating tailings |
US11590514B2 (en) * | 2018-10-26 | 2023-02-28 | Syncrude Canada Ltd | Collectors for treating tailings |
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