US2117977A - Sand mulling machine - Google Patents

Sand mulling machine Download PDF

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US2117977A
US2117977A US147336A US14733637A US2117977A US 2117977 A US2117977 A US 2117977A US 147336 A US147336 A US 147336A US 14733637 A US14733637 A US 14733637A US 2117977 A US2117977 A US 2117977A
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sand
basin
rollers
casing
shaft
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US147336A
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Sr William H Nicholls
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National Engineering Co
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National Engineering Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C5/00Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0422Devices having a fixed receptable with rotating tools, some or all of these tools being rolls or balls loosely mounted on their axis or loose balls in contact with the side wall or the bottom of the receptacle, e.g. with aerating means; "Devices of the Muller type"
    • B22C5/0427Devices having a fixed receptable with rotating tools, some or all of these tools being rolls or balls loosely mounted on their axis or loose balls in contact with the side wall or the bottom of the receptacle, e.g. with aerating means; "Devices of the Muller type" having only one vertical tool-driving shaft
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S241/00Solid material comminution or disintegration
    • Y10S241/10Foundry sand treatment
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S241/00Solid material comminution or disintegration
    • Y10S241/601Sand mullers

Definitions

  • the invention relates to foundry equipment, particularly to means for preparing sand used in forming molds, and is an improvement over the disclosure in Patent No. 1,636,384 granted July 19, 1927 to William H. Nicholls and is also a continuation in part of the application of William H. Nicholls for Sand mulling and aerating machines, flied November th, 1935 and given Serial No. 51,540.
  • machines of this general type embody rollers which are driven over the bottom of a mulling basin for the purpose of crushing or crumbling any lumps of sand, intermingling clay with the sand while crushing both, and thereby working or what might be called kneading the sand or sand and clay mixture so that the entire mass thereof will be thoroughly broken up and reduced to a condition of fineness appropriate for use in forming molds.
  • the known machines of this general character possess several disadvantages. For one thing, such machines are commonly designed to be stationarily mounted, another objection is that the abrading action on the bottom of the mulling basin results in serious wear, even to such an extent that destruction and consequent replacement is necessary in a camparatively short time.
  • the present invention has been devised, an important object of which is to provide a. mulling machine of compact form and of such construction in other respects that it may be portable, that is to say capable of being lifted and moved about by a traveling crane or the like from one location to another within a foundry so that the machine may be disposed at a point most convenient to the place where molding is to be done.
  • Another important object of the invention is to provide a machine of this character of such construction and arrangement as to maintain what might be called a cushion of sand which remains stationary upon the bottom of the basin while the rollers travel in their orbits and which therefore avoids any material degree of friction and abrasion on the bottom of the basin, the life of the machine being consequently greatly prolonged.
  • a more specific object of the invention is to provide a. mulling machine embodying rollers traveling in different circular orbits, at least one of the rollers having its periphery circumferentially or transversely grooved so that the roller will have a greatly increased mulling or crumbling action on the sand or sand and clay mixture.
  • Another specific object of the invention is to provide a mulling machine in which the bottom of the basin is formed with a series of concentric grooves or a plurality of recesses within which the sand or sand and clay mixture will pack and acquire .a substantially rock-like hardness, the sand, moreover, according to its natural tendency, projecting above the top surface of the basin bottom and consequently defining ridges between which loose sand is entrapped and therefore held stationary, all the friction and abrasive action taking place upon the sand itself instead of on the bottom of the basin.
  • Another important object of the invention is to provide a sand muller in which the operating mechanism, that is to say shafting and gearing, runs in oil so as to maintain thorough lubrication of all the moving parts, the oil chamber and other elements being housed or encased so as to effectually prevent ingress or access of dust or grit to the moving parts.
  • the operating mechanism that is to say shafting and gearing
  • Yet another object of the invention is to provide a sand muller having the bottom of its basin provided with selectively openable doors one of which will simply permit discharge of the sand and the other of which causes the sand to pass to a diffusing and aerating mechanism, novel means being, moreover, provided for maintaining the doors closed without any necessity for the provision of latches or the like.
  • An additional object is to provide a machine of the character set forth and for the purpose specified which will be not only continuous and eflicient in its operation but which will also be comparatively simple'and inexpensive to make, easy to use, positive in action, and a general improvement in the art.
  • Figure 1 is a plan view of the machine with parts broken away and in section and with the 'cover of the motor chamber removed,
  • Figure 2 is a vertical longitudinal section taken on the line 22 of Figure 1,
  • Figure 3 is a vertical cross section taken on the line 33 of Figure 1,
  • FIG. 4 is a fragmentary detail section. taken on the line 44 of Figure 3, with a portion shown in plan,
  • Figure 5 is a fragmentary plan view of the bottom of the basin showing a modified construc tion
  • Figure 6 is a fragmentary enlarged detail section illustrating the sand packed in the grooves and showing the action.
  • the machine is shown ascomprising a relatively stationary frame indicated as a whole by the numeral 0, which frame is of circular form and includes an outer channel shaped ring member having upper and lower horizontal inwardly extending flanges I2 and 3, respectively, and an upstanding flange 4.
  • This frame is supported upon legs l5 appropriately secured to the outer ring member II as for instance by being attached by bolts l5 to'outwardly projecting lugs I! on the member
  • the frame also includes a disk-like inner member I8 having a downwardly extending marginal portion
  • the member II and depending marginal portion I! of the disk l8 are connected at intervals by bridge pieces 20".
  • Rising from the center of the disk member I8 is a cylindrical sleeve 2
  • An important feature of the invention is the construction of the bottom of the basin, the bottom being formed as a disk 23 seating upon the upper horizontal flange
  • This disk 23 is formed at diametrically opposite points with discharge openings 24 and 25 normally closed by doors 26 and 21, respectively, operated by means to be described.
  • the top surface of the disk 23 may be formed with a series of concentric grooves 28, as well illustrated particularly in Figures 1 to 3 inclusive or may be provided with a plurality of recesses 29, as shown in Figure 5, these recesses being represented therein as circular in shape though they. could have some other configuration if desired. The purpose of providing either grooves or recesses will be hereinafter explained.
  • a depending casing 30 Located beneath the relatively stationary frame I0 is a depending casing 30 having an outstanding marginal flange 3
  • a sleeve member 32 Secured within an opening at the bottom of substantially the center of the casing 30 is a sleeve member 32 within which is located a roller step bearing structure 33 which journally supports a reduced extension 34 on the lower end of a vertical shaft 35 which extends axially of the sleeve 2
  • a suitably packed cap 39 overlying the upper edge of the sleeve 2
  • rollers indicated as a whole by the numeral 55 roller bearing structures 5
  • Each roller has a preferably hardened steel, removable,
  • transversely or circumferentially grooved rim 53 fltting snugly about the inner or hub portion and prevented from displacement in one direction by the provision of a taper 54 at the contacting surfaces and prevented from displacement in the opposite direction by rings 55 overlying the inner 3 faces of the hub portions and engaging against shoulders 56 formed by recessing or countersinking the inner peripheries of the rim members to receive the rings 55.
  • the rings 55 are held in place as by screw studs 51 which enter suitably tapped holes in the inner faces of the hub portions of the rollers.
  • the rollers are prevented from displacement in one direction by the outer edges or the ends of the arms 45 and 41 and from displacement in the other direction by means of nuts 53 screwed onto the ends of the shafts 4
  • Dust and grit are prevented from access to the outer bearings 5
  • This dust excluding means is clearly shown in Figure 2.
  • the shaft 54 carries a relatively large gear 31 located within the casing 30 and meshing with a relatively small gear 88 mounted on a shaft 88 journaled in roller bearing structures one of which is mounted within a support 10 on the interior of the casing 38 and the other of which is mounted within a cap or sleeve 1
  • a housing 12 Suitably secured at this side or end of the casing 30 is a housing 12 within which is located an electric motor 13 of appropriate horsepower and type having its shaft I4 connected by a coupling 15 with the shaft 88.
  • the door Near its outer end or edge the door is provided with another ear 18 to which is pivoted at I8 links 88 in turn pivoted at 8
  • An operating lever 88 is provided for rocking the shaft and consequently opening and closing the door 28.
  • a sand mulling machine comprising a mulling basin having a side wall and a bottom provided with a discharge door, said basin being adapted to be charged with sand, a plurality of rollers mounted in said basin for travel over the bottom thereof, said bottom being recessed to define pockets for receiving sand to be packed by the action of the rollers whereby the sand within the recesses will be compacted and will project above the bottom and constitute means for maintaining loose sand in a stationary condition between said pockets.
  • a sand mulling machine comprising a mulling basin including a side wall and a bottom provided with a discharge door, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain substantially stationary to protect the bottom of the basin against abrasion.
  • a sand mulling machine comprising a mulling basin including a side wall, a bottom, means provided in the bottom for discharging the contents of the basin, a plurality of rollers mounted within the basin for travel over the bottom thereof in difi'erent orbital paths, said bottom having grooves formed therein within which sand introduced within the basin will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand therebetween to form a layer of sand in stationary condition between the ridges for preventing abrasion of the bottom of the basin, at least one of the rollers having its periphery grooved.
  • a sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within. the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular.
  • a sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain'substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular and arranged in concentric relation.
  • a sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular and arranged in concentric relation, and said rollers having their axes out of alinement and travelling in different circular orbits for effecting a sweeping action across the ridges.
  • a sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand-entrapped between the ridges will remain substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular and arranged in concentric relation, said rollers having their axes out of alinement and travelling in different circular orbits for effecting a sweeping action across the ridges, and at least one of said rollers having its periphery formed with grooves.
  • the bottom of the basin being formed with a plurality of recesses within which sand will be packed by the rollers to form projections extending above the top surface of the bottom serving to entrap sand betweenthem and define a compact stationary protective layer for the bottom of the basin, the axes of said rollers being out of alinement so that the rollers will exert a sweeping action on the loose sand above said layer outwardly toward the wall of the basin.
  • a sand mulling machine comprising a mulling basin having a side wall and a bottom provided with a discharge door, a vertical driven shaft journaled at the center of the basin, a sup porting structure carried by said shaft, and a plurality of vertically swingable cylindrical rollers journally mounted on said supporting structure at different distances from said shaft and travelling in different circular orbits over the bottom of the basin, the bottom of the basin beingformed with a series of concentric circular grooves concentric with said shaft within which sand will be packed by the rollers to form ridges extending above the top surface of the bottom and serving to entrap sand between them for defining a stationary layer of compacted sand protecting the bottom of the basin against abrasion, the orbits of said rollers being eccentric with respect to the grooves so that the rollers will exert a sweeping action on loose sand above said layer outwardly toward the wall of the basin.
  • a sand mulling machine comprising a supporting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing within said casing, an upstanding sleeve rising from said inner member and containing a bearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure secured upon the upper end of said shaft, arms swingably mounted on said supporting structure, shafts carried by said arms, rollers journaled on said second named shafts, dust excluding caps secured to the outer faces of said rollers and covering the outer ends of said second named shafts, dust excluding elements disposed against the inner faces of said rollers, a gear on said shaft within said casing, and means located exteriorly of the casing for driving said gear.
  • a sand mulling machine comprising a supporting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing'within said casing, an upstanding sleeve rising from said inner member and containing a bearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure secured upon the upper end of said shaft, arms'swingably mounted on said supporting structure, shafts carried by said arms, rollers journaled on said second named shafts, dust excluding caps secured to the outer faces of said rollers and covering the outer ends of said second named shafts, dust excluding elements disposed against the inner faces of said rollers, a gear on said shaft within said casing, a motor mounted exteriorly of said casing and
  • a sand mulling machine comprising a sup I porting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing within said casing, an upstanding sleeve rising from said inner member and containing a bearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure .secured upon the upper end of said shaft, arms ner faces of said rollers, a gear on said shaft within said casing, a housing located beside said casing and secured thereto and to said frame, an electric motor mounted within said housing, a motor driven shaft entering said casing and packed at its point of entry thereinto to prevent access of dust to the casing and leakage of oil therefrom, a pinion on
  • a sand mulling machine comprising a supporting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing within said casing, an upstanding sleeve rising from said inner member and containing abearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure secured upon the upper end of said shaft, arms swingably mounted on said supporting structure, shafts carried by said arms, rollers journaled on said second named shafts, dust excluding caps secured to the outer faces of said rollers and covering the outer ends of said second named shafts, dust excluding elements disposed against the inner faces of said rollers, a gear on said shaft within said casing, a housing located beside said casing and secured thereto and to said
  • a sand mulling machine comprising a supporting frame structure, a basin carried thereby and including a cylindrical side wall member and a bottom, a bearing structure rising from the center of the frame structure, a casing secured underneath the frame, a step hearing within the bottom of said casing, a vertical shaft having its lower end journaled in said step bearing and having its upper portion extending through and above said bearing structure, means for preventing access of dust and grit to said bearing structure, roller members carried by the projecting upper end of said shaft and travelling in different circular orbits over the bottom of the basin, a bevel gear on said shaft within said casing, a countershaft journaled in the casing and carrying a bevel pinion meshing with said bevel gear, a spur gear on said countershaft, a motor located at one side of the casing, a driven shaft connected with the motor shaft and extending into said casing, and a spur pinion on said driven shaft meshing with said spur gear, said casing being filled with oil whereby said shafts and gears will run
  • a sand mulling machine comprising a supporting frame structure, a basin mounted thereon and including a cylindrical wall and a disk shaped bottom, a vertical driven shaft at the center of the basin, a support carried by said shaft, vertically swingable rollers carried by said support and movable over the bottom of the basin in different orbital paths, said bottom of the basin being formed with a discharge opening, a door pivoted at its inner corners to the supporting frame structure and normally closing said opening, a rock shaft iournaled in the supporting frame structure and carrying an operating lever and a crank arm, and links pivotally connected with said crank arm and with the underside of the door near the outer end thereof, the axis of the rock shaft, the pivotal connection of the links with said crank arm and the pivotal connection of the links with the door being out of alinement when the door is closed, the crank arm and links constituting a toggle which must be broken inwardly to effect opening of the door by means of the lever.

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Description

y 1938. w. H; NICHOLLS, SR 2,
SAND MULLING MACHINE Filed June 9, 1937 2 Sheets-Sheet 1 y 1938. w. H. NICHOLLS, (SR 2,117,977
SAND MULLING MACHINE Filed June 9,1957 2 Shets-Sheet 2 Patented May 17, 1938 UNlTED STATES SAND MULLING MACHINE William H. Nicholls, Sr., deceased, late of Roslyn,
N. Y., by William H. Nicholls, Jr., administrator, Roslyn, N. Y., assignor to National Engineering Company, Chicago, 11]., a corporation of Illinois Application June 9, 1937, Serial No. 147,336
15 Claims.
The invention relates to foundry equipment, particularly to means for preparing sand used in forming molds, and is an improvement over the disclosure in Patent No. 1,636,384 granted July 19, 1927 to William H. Nicholls and is also a continuation in part of the application of William H. Nicholls for Sand mulling and aerating machines, flied November th, 1935 and given Serial No. 51,540.
It is well known that machines of this general type embody rollers which are driven over the bottom of a mulling basin for the purpose of crushing or crumbling any lumps of sand, intermingling clay with the sand while crushing both, and thereby working or what might be called kneading the sand or sand and clay mixture so that the entire mass thereof will be thoroughly broken up and reduced to a condition of fineness appropriate for use in forming molds. However, the known machines of this general character possess several disadvantages. For one thing, such machines are commonly designed to be stationarily mounted, another objection is that the abrading action on the bottom of the mulling basin results in serious wear, even to such an extent that destruction and consequent replacement is necessary in a camparatively short time. Furthermore, the usual machines have inadequate means for preventing ingress of dust and grit to the operating parts with the result that bearings, shafts, gearing and any other elements involved become scored and worn in an excessively short time, thereby necessitating frequent repairs and replacement of such parts.
It is with the above facts in view that the present invention has been devised, an important object of which is to provide a. mulling machine of compact form and of such construction in other respects that it may be portable, that is to say capable of being lifted and moved about by a traveling crane or the like from one location to another within a foundry so that the machine may be disposed at a point most convenient to the place where molding is to be done.
Another important object of the invention is to provide a machine of this character of such construction and arrangement as to maintain what might be called a cushion of sand which remains stationary upon the bottom of the basin while the rollers travel in their orbits and which therefore avoids any material degree of friction and abrasion on the bottom of the basin, the life of the machine being consequently greatly prolonged.
A more specific object of the invention is to provide a. mulling machine embodying rollers traveling in different circular orbits, at least one of the rollers having its periphery circumferentially or transversely grooved so that the roller will have a greatly increased mulling or crumbling action on the sand or sand and clay mixture.
Another specific object of the invention, and one of tremendous importance, is to provide a mulling machine in which the bottom of the basin is formed with a series of concentric grooves or a plurality of recesses within which the sand or sand and clay mixture will pack and acquire .a substantially rock-like hardness, the sand, moreover, according to its natural tendency, projecting above the top surface of the basin bottom and consequently defining ridges between which loose sand is entrapped and therefore held stationary, all the friction and abrasive action taking place upon the sand itself instead of on the bottom of the basin.
Another important object of the invention is to provide a sand muller in which the operating mechanism, that is to say shafting and gearing, runs in oil so as to maintain thorough lubrication of all the moving parts, the oil chamber and other elements being housed or encased so as to effectually prevent ingress or access of dust or grit to the moving parts.
Yet another object of the invention is to provide a sand muller having the bottom of its basin provided with selectively openable doors one of which will simply permit discharge of the sand and the other of which causes the sand to pass to a diffusing and aerating mechanism, novel means being, moreover, provided for maintaining the doors closed without any necessity for the provision of latches or the like.
An additional object is to provide a machine of the character set forth and for the purpose specified which will be not only continuous and eflicient in its operation but which will also be comparatively simple'and inexpensive to make, easy to use, positive in action, and a general improvement in the art.
To the attainment of the foregoing and other objects and advantages, the invention preferably consists in the details of construction and the arrangement and combination of parts to be hereinafter more fully described and claimed, and illustrated in the accompanying drawings in which:
Figure 1 is a plan view of the machine with parts broken away and in section and with the 'cover of the motor chamber removed,
Figure 2 is a vertical longitudinal section taken on the line 22 of Figure 1,
Figure 3 is a vertical cross section taken on the line 33 of Figure 1,
Figure 4 is a fragmentary detail section. taken on the line 44 of Figure 3, with a portion shown in plan,
Figure 5 is a fragmentary plan view of the bottom of the basin showing a modified construc tion,
Figure 6 is a fragmentary enlarged detail section illustrating the sand packed in the grooves and showing the action.
Referring more particularly to the drawings the machine is shown ascomprising a relatively stationary frame indicated as a whole by the numeral 0, which frame is of circular form and includes an outer channel shaped ring member having upper and lower horizontal inwardly extending flanges I2 and 3, respectively, and an upstanding flange 4. This frame is supported upon legs l5 appropriately secured to the outer ring member II as for instance by being attached by bolts l5 to'outwardly projecting lugs I! on the member The frame also includes a disk-like inner member I8 having a downwardly extending marginal portion |9 from the lower edge of which projects an outstanding flange 20. The member II and depending marginal portion I! of the disk l8 are connected at intervals by bridge pieces 20". Rising from the center of the disk member I8 is a cylindrical sleeve 2|. Located within the confines of the upstanding flange 4 and seating upon the horizontal flange l2 of the ring member II is a cylindrical shell 22 constituting the side wall of the mulling basin.
An important feature of the invention is the construction of the bottom of the basin, the bottom being formed as a disk 23 seating upon the upper horizontal flange |2 within the confines of the shell 22 and upon the disk member ll adjacent the upstanding sleeve 2| thereon, the disk 23 being necessarily centrally apertured as shown. This disk 23 is formed at diametrically opposite points with discharge openings 24 and 25 normally closed by doors 26 and 21, respectively, operated by means to be described. The top surface of the disk 23 may be formed with a series of concentric grooves 28, as well illustrated particularly in Figures 1 to 3 inclusive or may be provided with a plurality of recesses 29, as shown in Figure 5, these recesses being represented therein as circular in shape though they. could have some other configuration if desired. The purpose of providing either grooves or recesses will be hereinafter explained.
Located beneath the relatively stationary frame I0 is a depending casing 30 having an outstanding marginal flange 3| at its upper edge secured by any desired means to the flange 20. Secured within an opening at the bottom of substantially the center of the casing 30 is a sleeve member 32 within which is located a roller step bearing structure 33 which journally supports a reduced extension 34 on the lower end of a vertical shaft 35 which extends axially of the sleeve 2| and which has a reduced upper portion 36 journally mounted within a roller bearing structure 31 located within the upper end of the sleeve 2|, the shoulder 33 defined by the provision of the reduced portion 35 serving to maintain the bearing structure 31 in position so that it cannot drop down. Surrounding the reduced portion 36 of the shaft is a suitably packed cap 39 overlying the upper edge of the sleeve 2| for the purpose of excluding dust and grit from the bearing structure 31 and the interior of the sleeve 2| and consequently the interior of the casing 30.
Above the reduced portion 35 the shaft 35 terminates in a still further reduced extremity 43 upon which is keyed, or otherwise appropriately secured, a supporting member 4| having diametrically extending arms 42 and 43 to the outer end of the former of which is secured a scraper blade 44 adapted to move over the bottom 23 of the basin at the outer portion thereof. The support 4| also carries a scraper blade 45 likewise mo'vable over the bottom of the basin but in a circular path inwardly of the path of the scraper 44.
Pivoted at the intermediate portion of the arm 42 and at the end portion of the arm 43, for vertical rocking movement, are arms 44 and 41, respectively, carrying shafts 43 secured thereto as 'for instance by means of keys 49. Rotatably mounted on these shafts are rollers indicated as a whole by the numeral 55, roller bearing structures 5| being interposed between the shafts and the inner portions or hubs 52 of the rollers. Each roller has a preferably hardened steel, removable,
transversely or circumferentially grooved rim 53 fltting snugly about the inner or hub portion and prevented from displacement in one direction by the provision of a taper 54 at the contacting surfaces and prevented from displacement in the opposite direction by rings 55 overlying the inner 3 faces of the hub portions and engaging against shoulders 56 formed by recessing or countersinking the inner peripheries of the rim members to receive the rings 55. The rings 55 are held in place as by screw studs 51 which enter suitably tapped holes in the inner faces of the hub portions of the rollers. The rollers are prevented from displacement in one direction by the outer edges or the ends of the arms 45 and 41 and from displacement in the other direction by means of nuts 53 screwed onto the ends of the shafts 4|. Dust and grit are prevented from access to the outer bearings 5| by caps 53 suitably secured to the inner or hub portions of the rollers and enclosing the outer ends of the shafts with the nuts thereon, while ingress of dust or grit to the inner bearings 5| is prevented by suitably packed washers 60 surrounding the shafts 43 and recessed into the inner faces of the hubs or inner portions 52 of the rollers. This dust excluding means is clearly shown in Figure 2. As mentioned above the arms 46 and 41 are capable of vertical rocking movement and to limit their downward movement for controlling the lowermost points to which the rollers may descend, for the purpose of maintaining them spaced somewhat above the basin bottom 23, there are provided set screws 6| threaded through the inner portions of the arms 46 and 41 and abuttingly engageable upon the top of the supporting member 4|.
' In order to rotate the support 4| and thereby cause the rollers 50 to roll in circular paths within the basin the shaft 35 must be rotated and it is therefore shown as having secured to it a bevel gear 62 located within the casing 30. Meshing with this gear is a relatively small bevel gear 63 mounted on a shaft 64 having one end journaled within a roller bearing structure in an upstanding support 65 rising from the bottom of the easing 30 and having its other end journally sup ported by a roller bearing structure mounted within a cap or sleeve member 56 suitably secured within an opening in one side of the casing 33, all as clearly shown in Figures l and 2. The shaft 54 carries a relatively large gear 31 located within the casing 30 and meshing with a relatively small gear 88 mounted on a shaft 88 journaled in roller bearing structures one of which is mounted within a support 10 on the interior of the casing 38 and the other of which is mounted within a cap or sleeve 1| secured within an opening in the outer side or end of the casing 38, as clearly shown in Figure 1. Suitably secured at this side or end of the casing 30 is a housing 12 within which is located an electric motor 13 of appropriate horsepower and type having its shaft I4 connected by a coupling 15 with the shaft 88. By virtue of the provision of the relatively small gear 88 driven directly by the motor, the relatively large gear 81, small bevel gear 83 and relatively large bevel gear 82, there will be adequate speed reduction so that the shaft 35 will be rotated at the proper speed to cause the rollers 58 totravel at the most emcient speed forcrushing, mixing and kneading sand or a sand and clay mixture placed within the basin. It is intended that the casing 38 and also the sleeve 2| be entirely filled with oil so that the drive mechanism, other than the motor itself, will operate always in oil, thereby effecting thorough lubrication and consequently preventing wear, it being obvious that the splashing thereof as well as its natural tendency to creep will keep all the roller bearing structures lubricated. It will be noted that provision has been made at every point to exclude dust or grit from the bearings and the interior of the oil chamber.
As mentioned above, the bottom of the basin is formed with outlet openings 24 and 25 closed by doors 28 and 21, respectively, a selected one of which may be opened to permit discharge of material from the basin. While these doors are shown in Figures 1 and 3 as having their top surfaces smooth, it is obvious that they may be.
grooved to correspond with the concentric grooving in the bottom 23 of the basin or maybe recessed in the same manner as the bottom of the basin as disclosed in Figure 5. As the mounting and operating means for both doors is the same a description of one will suffice. Considering the door 26, and referring particularly to Figures 3 and 4, it will be observed that it is located above the space between a pair of the bridge pieces 20 and is formed at its underside with a pair of downwardly and rearwardly extending .ears 18 disposed inwardly of the bridge pieces and pivoted thereto as for instance by bolts 11 so that the door may have vertical swinging movement. Near its outer end or edge the door is provided with another ear 18 to which is pivoted at I8 links 88 in turn pivoted at 8| to an arm '82 fast on a rock shaft 83 journaled through suitable bearings and extending through at least one side of a guide pan 84 located beneath-the door opening and having an inclined bottom for conducting the mulled material away from the machine when it is discharged therefrom. An operating lever 88 is provided for rocking the shaft and consequently opening and closing the door 28. When the lever is in lowered position the pivots l8 and 8| and the shaft 83 are out of alinement, the pivot 8| being located outwardly of the others, thereby forming a toggle which will positively hold the door closed until the lever 88 is moved upwardly so as to turn the shaft 83 and move the arm 82 to break the toggle. At the inner edge of each door opening there is provided a deflector 81 which will conduct the sand onto the top of the door, when the latter is open, and prevent it from falling behind the door.
At the outlet of the guide pan 84 beneath the door 21 there may be provided an aerating and diffusing unit of the same general construction disclosed in the patent mentioned in the forepart of this specification, such unit comprising a suitable casing 88 within which is rotatably mounted a brush 88 located in position to receive the mulled material discharged through the door opening 25, this brush being driven as for instance by a suitable electric motor 88. After the material within the basin has been moved it may be discharged through the opening 24 by moving the door 26 downwardly or if it is desired to aerate and diffuse it the door 28 may be kept closed and the door 21 opened to permit the material to pass onto the rotating brush 88 which will kick it off or diffuse and consequently aerate it.
As mentioned above, the grooves 28 or the plurality of recesses 28 in the bottom of the basin, constitute a feature of great importance. When sand or sand and clay mixture is dumped into the basin preparatory to mulling, it is apparent that the sand or mixture will fill the grooves 28 or recesses 28, as the case may be. When the motor I3 is placed in operation it will rotate the gears 88, 61, 63, and 62, thereby rotating the shaft 38 and support 4| which carries the arms 42 and 43 to which the arms 48 and 41 are pivotally connected. The result of this is that the rollers 58 will be caused to roll over the bottom of the mullet basin. The theory is, and practice has proved its correctness, that the sand or mixture filling the grooves 28 or recesses 28 will be packed by the rotating rollers to a rock-like hardness. Moreover, it has been found that the sand packed within and filling the grooves or recesses will project above them and thus define circular ridges or a plurality of knob-like protuberances, as shown at 8| in Figure 6, between which a thin layer 82 of loose sand will be entrapped and maintained substantially stationary, friction or rubbing taking place between the loose sand 83 and the layer 82 so that there will be no abrasion of the bottom 23 of the basin. The importance of this is obviously that it will be unnecessary to replace the basin bottom at anytime or at very infrequent intervals at most.
It will be observed that the rollers 58 are located at different distances from the shaft 38 so as to define two separate paths of movement. It is also to be noted that the horizontal axes of the rollers are not in alinement and that as a consequence there will be a sweeping action of the grooved rollers in intersecting relation to the grooves 28 in that form of the invention in which such grooves are provided. This sweeping action is bound to improve the efliciency and rapidity of the mulling action so that the lumpy sand or sand and clay mixture will be more effectually and rapidly broken up and mixed or kneaded. The scrapers 44 and 45 likewise move in diflerent circular orbits and serve to sweep and turn the sand and direct it outwardly toward the shell '22 of the basin so that when either the door 28 or the door 21 is opened, whichever and inexpensive machine which will eillciently perform the purpose for which it is intended. Ample provision has been made to eifect constant lubrication of the working parts and to exclude dust and grit therefrom so that wear will be reduced to the minimum. The prevention of abrasion and consequent wearing out of the basin bottom has also been accomplished. Another feature of advantage is that by the provision of the speed reduction drive mechanism the whole machine can be made very compact so as to be capable of being carried about by a suitable crane from one place to another in a. foundry where its use is desired. To explain this last mentioned feature, it should be stated that usually a machine of this general type is installed in a plant in a permanent manner, which is to say that a permanent concrete foundation is provided somewhere on which the machine is mounted, the drive being likewise set on a fixed concrete foundation adjacent to the machine. The portability mentioned involves the provision of a sub-base on which the machine and its drive would be mounted, the combination of the two being considered a unit which, it is repeated, could be readily moved about by a crane or the like. In other words no permanent foundation is required as the machine may be set either on an already existing concrete floor or on any other level area suflicient in size. It is thought from the above that the construction, operation and advantages will be readily apparent to one skilled in the art without further explanation.
While there has been shown and described a preferred embodiment of the invention it should be understood that the right is reserved to make such changes in the details of construction as well as the arrangement and combination of parts as will not depart from the salient features of the invention or the scope of the claims hereunto appended.
The invention having been described, what is claimed is:
1. A sand mulling machine comprising a mulling basin having a side wall and a bottom provided with a discharge door, said basin being adapted to be charged with sand, a plurality of rollers mounted in said basin for travel over the bottom thereof, said bottom being recessed to define pockets for receiving sand to be packed by the action of the rollers whereby the sand within the recesses will be compacted and will project above the bottom and constitute means for maintaining loose sand in a stationary condition between said pockets.
2. A sand mulling machine comprising a mulling basin including a side wall and a bottom provided with a discharge door, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain substantially stationary to protect the bottom of the basin against abrasion.
3. A sand mulling machine comprising a mulling basin including a side wall, a bottom, means provided in the bottom for discharging the contents of the basin, a plurality of rollers mounted within the basin for travel over the bottom thereof in difi'erent orbital paths, said bottom having grooves formed therein within which sand introduced within the basin will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand therebetween to form a layer of sand in stationary condition between the ridges for preventing abrasion of the bottom of the basin, at least one of the rollers having its periphery grooved.
4. A sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within. the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular.
5. A sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain'substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular and arranged in concentric relation.
6. A sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand entrapped between the ridges will remain substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular and arranged in concentric relation, and said rollers having their axes out of alinement and travelling in different circular orbits for effecting a sweeping action across the ridges.
7. A sand mulling machine comprising a mulling basin including a side wall, a bottom, means within the bottom for discharging the same, a plurality of rollers mounted within the basin for travel over the bottom thereof, said bottom being formed with grooves within which sand will be packed to hardness by the action of the rollers and above which the packed sand will extend to define ridges constituting retaining means for loose sand between the ridges whereby said loose sand-entrapped between the ridges will remain substantially stationary during the travel of the rollers to form a protective coating for the bottom of the basin, said grooves being circular and arranged in concentric relation, said rollers having their axes out of alinement and travelling in different circular orbits for effecting a sweeping action across the ridges, and at least one of said rollers having its periphery formed with grooves.
plurality of vertically swingable cylindrical rollers journally mounted on said supporting structure atdliferent radial distances from the shaft, the bottom of the basin being formed with a plurality of recesses within which sand will be packed by the rollers to form projections extending above the top surface of the bottom serving to entrap sand betweenthem and define a compact stationary protective layer for the bottom of the basin, the axes of said rollers being out of alinement so that the rollers will exert a sweeping action on the loose sand above said layer outwardly toward the wall of the basin.
9. A sand mulling machine comprising a mulling basin having a side wall and a bottom provided with a discharge door, a vertical driven shaft journaled at the center of the basin, a sup porting structure carried by said shaft, and a plurality of vertically swingable cylindrical rollers journally mounted on said supporting structure at different distances from said shaft and travelling in different circular orbits over the bottom of the basin, the bottom of the basin beingformed with a series of concentric circular grooves concentric with said shaft within which sand will be packed by the rollers to form ridges extending above the top surface of the bottom and serving to entrap sand between them for defining a stationary layer of compacted sand protecting the bottom of the basin against abrasion, the orbits of said rollers being eccentric with respect to the grooves so that the rollers will exert a sweeping action on loose sand above said layer outwardly toward the wall of the basin.
10. A sand mulling machine comprising a supporting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing within said casing, an upstanding sleeve rising from said inner member and containing a bearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure secured upon the upper end of said shaft, arms swingably mounted on said supporting structure, shafts carried by said arms, rollers journaled on said second named shafts, dust excluding caps secured to the outer faces of said rollers and covering the outer ends of said second named shafts, dust excluding elements disposed against the inner faces of said rollers, a gear on said shaft within said casing, and means located exteriorly of the casing for driving said gear.
11. A sand mulling machine comprising a supporting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing'within said casing, an upstanding sleeve rising from said inner member and containing a bearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure secured upon the upper end of said shaft, arms'swingably mounted on said supporting structure, shafts carried by said arms, rollers journaled on said second named shafts, dust excluding caps secured to the outer faces of said rollers and covering the outer ends of said second named shafts, dust excluding elements disposed against the inner faces of said rollers, a gear on said shaft within said casing, a motor mounted exteriorly of said casing and supported thereby and by said frame and having its shaft entering said casing, dust excluding packing means surrounding the motor shaft for preventing access of dust to said casing and preventing leakage of oil therefrom, and reduction gearing driven by said motor shaft for rotating said first named gear.
12. A sand mulling machine comprising a sup I porting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing within said casing, an upstanding sleeve rising from said inner member and containing a bearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure .secured upon the upper end of said shaft, arms ner faces of said rollers, a gear on said shaft within said casing, a housing located beside said casing and secured thereto and to said frame, an electric motor mounted within said housing, a motor driven shaft entering said casing and packed at its point of entry thereinto to prevent access of dust to the casing and leakage of oil therefrom, a pinion on said motor driven shaft, a countershaft journaled within the casing carrying a relatively large gear meshing with said pinion and carrying a pinion meshing with said first named gear.
13. A sand mulling machine comprising a supporting frame including connected outer and inner members, a cylindrical shell mounted on the outer member, a disk supported on both members, said shell and disk defining, respectively, the side wall and bottom of a basin, an oil filled casing mounted beneath said inner member, a step bearing within said casing, an upstanding sleeve rising from said inner member and containing abearing, a vertical shaft having its lower end journaled within said step bearing and its upper end journaled through and extending above said second named bearing, a dust excluding cap closing the top of said sleeve, a supporting structure secured upon the upper end of said shaft, arms swingably mounted on said supporting structure, shafts carried by said arms, rollers journaled on said second named shafts, dust excluding caps secured to the outer faces of said rollers and covering the outer ends of said second named shafts, dust excluding elements disposed against the inner faces of said rollers, a gear on said shaft within said casing, a housing located beside said casing and secured thereto and to said frame, an electric motor mounted within said housing, a motor driven shaft entering said casing and packed at its point of entry thereinto to prevent access of dust to the casing and leakage of oil therefrom, a pinion on said motor driven shaft, a countershaft journaled within the casing carrying a relatively large gear meshing with said pinion and carrying a pinion meshing with said first named gear, the basin with the parts movable therein, together with the casing and motor housing constituting a compact unit portable from place to place where its use may be needed.
14. A sand mulling machine comprising a supporting frame structure, a basin carried thereby and including a cylindrical side wall member and a bottom, a bearing structure rising from the center of the frame structure, a casing secured underneath the frame, a step hearing within the bottom of said casing, a vertical shaft having its lower end journaled in said step bearing and having its upper portion extending through and above said bearing structure, means for preventing access of dust and grit to said bearing structure, roller members carried by the projecting upper end of said shaft and travelling in different circular orbits over the bottom of the basin, a bevel gear on said shaft within said casing, a countershaft journaled in the casing and carrying a bevel pinion meshing with said bevel gear, a spur gear on said countershaft, a motor located at one side of the casing, a driven shaft connected with the motor shaft and extending into said casing, and a spur pinion on said driven shaft meshing with said spur gear, said casing being filled with oil whereby said shafts and gears will run in oil.
15. A sand mulling machine comprising a supporting frame structure, a basin mounted thereon and including a cylindrical wall and a disk shaped bottom, a vertical driven shaft at the center of the basin, a support carried by said shaft, vertically swingable rollers carried by said support and movable over the bottom of the basin in different orbital paths, said bottom of the basin being formed with a discharge opening, a door pivoted at its inner corners to the supporting frame structure and normally closing said opening, a rock shaft iournaled in the supporting frame structure and carrying an operating lever and a crank arm, and links pivotally connected with said crank arm and with the underside of the door near the outer end thereof, the axis of the rock shaft, the pivotal connection of the links with said crank arm and the pivotal connection of the links with the door being out of alinement when the door is closed, the crank arm and links constituting a toggle which must be broken inwardly to effect opening of the door by means of the lever.
WILLIAM H. NICHOLLS, Ja., Administrator of the Estate of William H.
Nicholls, S12, Deceased.
US147336A 1937-06-09 1937-06-09 Sand mulling machine Expired - Lifetime US2117977A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2456769A (en) * 1944-02-16 1948-12-21 Herbert S Simpson Method of reclaiming foundry sand
US2760244A (en) * 1951-10-02 1956-08-28 Simpson Herbert Corp Mulling and aerating machine and method
US3284059A (en) * 1965-03-18 1966-11-08 Nat Eng Co Mulling shoe mixer
US4126922A (en) * 1977-06-20 1978-11-28 Brunswick Industrial Supply Company Sand muller reconditioning method and structure

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2456769A (en) * 1944-02-16 1948-12-21 Herbert S Simpson Method of reclaiming foundry sand
US2760244A (en) * 1951-10-02 1956-08-28 Simpson Herbert Corp Mulling and aerating machine and method
US3284059A (en) * 1965-03-18 1966-11-08 Nat Eng Co Mulling shoe mixer
US4126922A (en) * 1977-06-20 1978-11-28 Brunswick Industrial Supply Company Sand muller reconditioning method and structure

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